CN118600772B - Decorative paper coating production equipment - Google Patents
Decorative paper coating production equipment Download PDFInfo
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- CN118600772B CN118600772B CN202411080026.1A CN202411080026A CN118600772B CN 118600772 B CN118600772 B CN 118600772B CN 202411080026 A CN202411080026 A CN 202411080026A CN 118600772 B CN118600772 B CN 118600772B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0826—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets
- B05C1/0834—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets the coating roller co-operating with other rollers, e.g. dosing, transfer rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0808—Details thereof, e.g. surface characteristics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0813—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line characterised by means for supplying liquid or other fluent material to the roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/02—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
- B05C11/023—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/02—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
- B05C11/023—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface
- B05C11/025—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface with an essentially cylindrical body, e.g. roll or rod
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/12—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation being performed after the application
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
- B05D3/0272—After-treatment with ovens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
- B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
- B05D3/065—After-treatment
- B05D3/067—Curing or cross-linking the coating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/12—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by mechanical means
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H23/00—Processes or apparatus for adding material to the pulp or to the paper
- D21H23/02—Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
- D21H23/22—Addition to the formed paper
- D21H23/52—Addition to the formed paper by contacting paper with a device carrying the material
- D21H23/56—Rolls
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H25/00—After-treatment of paper not provided for in groups D21H17/00 - D21H23/00
- D21H25/08—Rearranging applied substances, e.g. metering, smoothing; Removing excess material
- D21H25/12—Rearranging applied substances, e.g. metering, smoothing; Removing excess material with an essentially cylindrical body, e.g. roll or rod
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Coating Apparatus (AREA)
Abstract
本发明公开了一种装饰纸涂布生产设备，涉及卷材涂覆生产技术领域，该生产设备包括放卷架，放卷架上设置旋转连接有多个进料辊，放卷架上设置有收紧组件，放卷架设置在移动床上，放卷架与移动床滑动连接，移动床上设置有涂覆架，涂覆架上设置有涂覆组件，涂覆架上设置有光固化箱，光固化箱内设置有光固组件，光固化箱上设置有负压箱，负压箱与光固化箱连通，光固化箱上出料口处设置有传输履带组，传输履带组远离光固化箱一端设置有涂布组件，涂布组件远离传输履带组一端设置有覆膜架，覆膜架上设置有升降匣，覆膜架远离涂布组件一端设置有裁切床，裁切床上设置有撕膜架，本发明具有装饰纸自动涂覆固化生产功能。
The invention discloses a decorative paper coating production equipment, and relates to the technical field of coil material coating production. The production equipment comprises an unwinding frame, a plurality of feed rollers are rotatably connected to the unwinding frame, a tightening component is arranged on the unwinding frame, the unwinding frame is arranged on a moving bed, the unwinding frame is slidably connected to the moving bed, a coating frame is arranged on the moving bed, a coating component is arranged on the coating frame, a light curing box is arranged on the coating frame, a light curing component is arranged in the light curing box, a negative pressure box is arranged on the light curing box, the negative pressure box is connected with the light curing box, a transmission crawler group is arranged at the material outlet of the light curing box, a coating component is arranged at one end of the transmission crawler group away from the light curing box, a laminating frame is arranged at one end of the coating component away from the transmission crawler group, a lifting box is arranged on the laminating frame, a cutting bed is arranged at one end of the laminating frame away from the coating component, and a film tearing frame is arranged on the cutting bed. The invention has the function of automatic coating and curing production of decorative paper.
Description
技术领域Technical Field
本发明涉及卷材涂覆生产技术领域，具体为一种装饰纸涂布生产设备。The invention relates to the technical field of coil coating production, in particular to a decorative paper coating production equipment.
背景技术Background Art
我们日常生活中经常见到多种装饰纸，每种装饰纸分别适用于我们日常生活中的各个领域，而装饰涂层性能的好坏，直接关系到人们的使用体验，包括感官上、审美上、功用上的诸多价值要素，装饰纸通常被用在装修、礼品装饰、物品外包装，其本身的质感以及颜色都需要进行严格的筛选，同时其加工过程也需要进行严格把控，否则就会导致产品出现大量的参差，影响良品率。We often see many kinds of decorative papers in our daily lives. Each kind of decorative paper is suitable for various fields in our daily lives. The performance of decorative coating is directly related to people's usage experience, including many value elements in terms of sensory, aesthetics and functionality. Decorative paper is usually used in decoration, gift decoration and outer packaging of items. Its texture and color need to be strictly screened, and its processing process also needs to be strictly controlled, otherwise it will lead to a large number of product variations and affect the yield rate.
肤感产生的原因是由于物体表面存在特殊结构，比如褶皱或凹凸，因此肤感涂层从本质上来说是一种较为特殊的曲面结构，其制作方法通常可分为模压法和涂饰法，而涂饰法并不适用于大规模的装饰纸生产，因此多采用模压法，而在生产过程中，这类装饰纸通常涂胶层厚度不一致，产品质量极其不稳定，还有一些较为完整的生产线，在生产过程中，涂胶处还是会出现坑洼的问题，同时还有严重的划伤问题，这些问题都会导致装饰纸的产品质量出现严重的失衡问题，同时在生产过程中，还经常出现涂胶流溢的问题。The skin feel is caused by the existence of special structures on the surface of objects, such as wrinkles or bumps. Therefore, the skin feel coating is essentially a special curved surface structure. Its production methods can usually be divided into molding and coating. The coating method is not suitable for large-scale decorative paper production, so the molding method is mostly used. During the production process, this type of decorative paper usually has inconsistent glue layer thickness and extremely unstable product quality. There are also some relatively complete production lines that still have potholes in the glue coating during the production process, as well as serious scratches. These problems will lead to serious imbalance in the product quality of the decorative paper. At the same time, glue overflow often occurs during the production process.
发明内容Summary of the invention
本发明的目的在于提供一种装饰纸涂布生产设备，以解决上述背景技术中提出的问题。The object of the present invention is to provide a decorative paper coating production equipment to solve the problems raised in the above background technology.
为了解决上述技术问题，本发明提供如下技术方案：一种装饰纸涂布生产设备。In order to solve the above technical problems, the present invention provides the following technical solution: a decorative paper coating production equipment.
该生产设备包括放卷架，放卷架上设置旋转连接有多个进料辊，放卷架上设置有收紧组件，放卷架设置在移动床上，放卷架与移动床滑动连接，移动床上设置有涂覆架，涂覆架上设置有涂覆组件，涂覆架上设置有光固化箱，光固化箱内设置有光固组件，光固化箱上设置有负压箱，负压箱与光固化箱连通，光固化箱上出料口处设置有传输履带组，传输履带组远离光固化箱一端设置有涂布组件，涂布组件远离传输履带组一端设置有覆膜架，覆膜架上设置有升降匣，覆膜架远离涂布组件一端设置有裁切床，裁切床上设置有撕膜架，在装饰纸生产过程中，需要对柔性基材进行多次涂布，从而完成相应的加工，首先将柔性基材安置在放卷架上，随后在进料辊的作用下送入进涂覆架内，涂覆组件将会对柔性基材进行充分涂覆，随后在内部的防缠履带作用下，送入到光固化箱内，光固组件将会对涂覆完成的装饰纸进行充分定型，传送履带负责对接，将光固完成的装饰纸送入到涂布箱内，内部的涂布组件将会对已经光固完成的检测进行涂胶，其具体的材质根据柔性基材的材质而定，可选择无氧固化抗指纹树脂等材料，随后进行塑料膜贴覆，等待充分成型，随后送至裁切床上，由裁切床上的撕膜架以及收卷装置对其进行撕膜操作，同时也对完成撕膜的装饰纸进行收卷，并进行裁切。The production equipment includes an unwinding frame, a plurality of feed rollers are rotatably connected to the unwinding frame, a tightening component is arranged on the unwinding frame, the unwinding frame is arranged on a moving bed, the unwinding frame is slidably connected to the moving bed, a coating frame is arranged on the moving bed, a coating component is arranged on the coating frame, a light curing box is arranged on the coating frame, a light curing component is arranged in the light curing box, a negative pressure box is arranged on the light curing box, the negative pressure box is connected with the light curing box, a transmission crawler group is arranged at the discharge port of the light curing box, a coating component is arranged at the end of the transmission crawler group away from the light curing box, a laminating frame is arranged at the end of the coating component away from the transmission crawler group, a lifting box is arranged on the laminating frame, a cutting bed is arranged at the end of the laminating frame away from the coating component, and a film tearing frame is arranged on the cutting bed. In the production process of decorative paper, it is necessary to coat the flexible substrate multiple times to complete the coating. For the corresponding processing, first place the flexible substrate on the unwinding rack, and then send it into the coating rack under the action of the feed roller. The coating component will fully coat the flexible substrate, and then send it into the light curing box under the action of the internal anti-winding track. The light curing component will fully shape the coated decorative paper, and the conveyor track is responsible for docking and sending the light-cured decorative paper into the coating box. The internal coating component will glue the light-cured test paper. The specific material depends on the material of the flexible substrate. Materials such as oxygen-free curing anti-fingerprint resin can be selected, and then plastic film is applied. Wait for full forming, and then send it to the cutting bed, where the film tearing rack and winding device on the cutting bed will tear the film. At the same time, the decorative paper that has been torn off will also be wound up and cut.
放卷架上设置有放卷电机与放卷辊，放卷辊设置在放卷电机输出端上，收紧组件包括测探管与测探头，测探管上设置有稳压器，测探头嵌入测探管内并与测探管滑动连接，测探管内设置有检测电板，测探头上设置有滑动探针，滑动探针与检测电板滑动接触，检测电板通过导线与放卷电机电性连接，在进行传送柔性基底时，放卷电机将会带动放卷辊进行旋转，放卷辊旋转后，柔性基底将会被送入到进料辊内，随后在进料辊的限制移位后，将会被送入涂覆区，在进行涂覆时，探测头将会抵在柔性基底上，随后在柔性基底的不断减小后，探测头则进行移动，同事探测头上的滑动探针将会在检测电板上进行移动，而检测电板则输出滑动探针的位置信息，并将其转化为电流信号，放卷电机根据其电流信号，改变输出功率，从而保证柔性基底的输出速度。An unwinding motor and an unwinding roller are arranged on the unwinding frame, and the unwinding roller is arranged on the output end of the unwinding motor. The tightening component includes a detection tube and a detection probe. The detection tube is provided with a voltage stabilizer, and the detection probe is embedded in the detection tube and slidably connected with the detection tube. A detection plate is arranged in the detection tube, and a sliding probe is arranged on the detection probe. The sliding probe is in sliding contact with the detection plate, and the detection plate is electrically connected to the unwinding motor through a wire. When the flexible substrate is transmitted, the unwinding motor will drive the unwinding roller to rotate. After the unwinding roller rotates, the flexible substrate will be fed into the feed roller, and then after the limited displacement of the feed roller, it will be fed into the coating area. When coating, the detection head will be against the flexible substrate, and then after the flexible substrate is continuously reduced, the detection head will move, and at the same time, the sliding probe on the detection head will move on the detection plate, and the detection plate outputs the position information of the sliding probe and converts it into a current signal. The unwinding motor changes the output power according to its current signal, thereby ensuring the output speed of the flexible substrate.
涂覆组件包括涂覆箱，涂覆箱内设置有涂料箱，涂料箱上设置有排料排，涂覆组件还包括涂覆辊与传动齿轮组，涂覆架上设置有涂覆电机，涂覆辊设置在涂覆电机输出端上，涂覆辊上设置有齿牙，涂覆架上旋转连接有限制辊，限制辊通过传动齿轮组与涂覆辊上的齿牙啮合，在进行涂覆的过程中，涂箱将会释放涂覆液，并释放到排料排上，涂覆电机将会带动涂覆辊进行旋转，从而带出排料排上的涂覆液，并涂覆在柔性卷材上，而限制辊则时刻保证涂覆辊的厚度，避免出现涂覆厚度不均匀的问题，也减少粘连的凝结涂覆液会对柔性基底造成硌伤以及划伤的问题。The coating assembly includes a coating box, a paint box is arranged in the coating box, a discharge row is arranged on the paint box, the coating assembly also includes a coating roller and a transmission gear set, a coating motor is arranged on the coating frame, the coating roller is arranged on the output end of the coating motor, the coating roller is provided with teeth, a limiting roller is rotatably connected to the coating frame, the limiting roller is meshed with the teeth on the coating roller through the transmission gear set, during the coating process, the coating box will release the coating liquid and release it to the discharge row, the coating motor will drive the coating roller to rotate, thereby bringing out the coating liquid on the discharge row and coating it on the flexible coil, and the limiting roller always ensures the thickness of the coating roller to avoid the problem of uneven coating thickness and reduce the problem of the adhesion of condensed coating liquid causing scratches and scratches to the flexible substrate.
限制辊上设置有限制皮轮，涂覆架上旋转连接有限制杆，限制皮轮分别绕过限制辊与限制杆，涂覆架上设置有UV固化器，涂覆架上设置有防缠履带，防缠履带一端与光固化箱连接，在涂覆辊进行旋转时，涂覆辊也将带动限制辊进行旋转，限制辊上的限制皮轮将会进行旋转，并在限制杆的作用下，使得限制皮轮贴住涂覆辊，随后涂覆完成的装饰纸将会离开涂覆辊，并移动至UV固化器下方，进行初步固化，避免出现流溢的问题。A limiting leather wheel is arranged on the limiting roller, and a limiting rod is rotatably connected to the coating frame. The limiting leather wheel bypasses the limiting roller and the limiting rod respectively. A UV curing device is arranged on the coating frame. An anti-entanglement track is arranged on the coating frame. One end of the anti-entanglement track is connected to the light curing box. When the coating roller rotates, the coating roller will also drive the limiting roller to rotate. The limiting leather wheel on the limiting roller will rotate, and under the action of the limiting rod, the limiting leather wheel will stick to the coating roller. Then the coated decorative paper will leave the coating roller and move to the bottom of the UV curing device for preliminary curing to avoid overflow problems.
光固化箱内设置有承接基板，承接基板上设置旋转连接有传送辊，承接基板上设置有传送电机，传送辊设置在传送电机输出端上，承接基板上设置有感温器与加热板，感温器与加热板通过导线电性连接，负压箱内设置有负压电机，负压电机输出端上设置有负压涡轮，负压电机通过导线与感温器电性连接，当装饰纸进入到光固化箱内后，承接基板将会承接装饰纸，传送电机将会带动传送辊进行旋转，传送辊保证装饰纸的顺畅运行，避免出现装饰纸变形的问题，而感温器则感受到光固化箱内的温度，从而对加热板进行反馈，可以对光固化箱内的热量进行补偿，同时，避免由于温度不达标，导致涂覆液不能够完全粘附的问题，也避免温度过高，导致涂覆液出现高温损伤的问题。A receiving substrate is arranged in the light curing box, a conveying roller is rotatably connected to the receiving substrate, a conveying motor is arranged on the receiving substrate, the conveying roller is arranged on the output end of the conveying motor, a temperature sensor and a heating plate are arranged on the receiving substrate, the temperature sensor and the heating plate are electrically connected through a wire, a negative pressure motor is arranged in the negative pressure box, a negative pressure turbine is arranged on the output end of the negative pressure motor, the negative pressure motor is electrically connected to the temperature sensor through a wire, when the decorative paper enters the light curing box, the receiving substrate will receive the decorative paper, the conveying motor will drive the conveying roller to rotate, the conveying roller ensures the smooth operation of the decorative paper and avoids the problem of deformation of the decorative paper, while the temperature sensor senses the temperature in the light curing box, thereby giving feedback to the heating plate, so as to compensate for the heat in the light curing box, and at the same time, avoids the problem that the coating liquid cannot be fully adhered due to the temperature not meeting the standard, and avoids the problem that the temperature is too high and the coating liquid is damaged by high temperature.
涂布组件包括涂布箱，涂布箱内设置有供给辊，供给辊与涂布箱滑动接触，供给辊上设置有多个补给凹槽，涂布箱上设置有疏散齿条，疏散齿条与涂布箱滑动连接，涂布箱上设置有涂布电机，涂布电机输出端上设置有滑动连杆组，滑动连杆组远离涂布电机一端与疏散齿条连接，装饰纸经过光固后，随后传送履带组将其送入到涂布箱内，供给辊将会进行旋转，并与涂布箱进行接触，带出内部的胶液，随后涂布电机将会带动疏散齿条进行滑动，疏散齿条将会把可能聚集的胶液分散开，避免其出现聚集粘连。The coating assembly includes a coating box, a supply roller is arranged in the coating box, the supply roller is in sliding contact with the coating box, a plurality of replenishing grooves are arranged on the supply roller, an evacuation rack is arranged on the coating box, the evacuation rack is slidably connected with the coating box, a coating motor is arranged on the coating box, a sliding connecting rod group is arranged on the output end of the coating motor, the end of the sliding connecting rod group away from the coating motor is connected to the evacuation rack, after the decorative paper is photocured, the conveyor track group then delivers it into the coating box, the supply roller will rotate and contact with the coating box to bring out the glue inside, and then the coating motor will drive the evacuation rack to slide, and the evacuation rack will disperse the glue that may be gathered to avoid its aggregation and adhesion.
涂布箱内旋转连接有抚平辊，抚平辊与涂布电机输出端通过皮带轮连接，抚平辊上设置有除胶刮板，除胶刮板与抚平辊滑动接触，除胶刮板上设置有激振条，激振条与除胶刮板通过弹簧板弹簧片滑动连接，除胶刮板上设置有收集槽，在进行涂胶完成后，抚平辊将会对疏散齿条划散的胶液进行压平，避免成型后胶液出现较大的波动，在抚平辊进行旋转时，除胶刮板上的激振条将会与抚平辊外圆接触，从而将会对粘连在抚平辊上胶液进行清除，避免胶液过分粘连，导致后续的胶液涂抹出现问题。A smoothing roller is rotatably connected in the coating box, and the smoothing roller is connected to the output end of the coating motor through a pulley. A glue removal scraper is arranged on the smoothing roller, and the glue removal scraper is in sliding contact with the smoothing roller. A vibration bar is arranged on the glue removal scraper, and the vibration bar is slidably connected to the glue removal scraper through a spring plate and a spring sheet. A collecting trough is arranged on the glue removal scraper. After the glue coating is completed, the smoothing roller will flatten the glue liquid scattered by the evacuation rack to avoid large fluctuations in the glue liquid after molding. When the smoothing roller rotates, the vibration bar on the glue removal scraper will contact the outer circle of the smoothing roller, thereby clearing the glue liquid adhering to the smoothing roller to avoid excessive adhesion of the glue liquid, which will cause problems in subsequent glue coating.
升降匣与涂布箱滑动连接，升降匣内设置有置膜杆，涂布箱上设置有贴合板，贴合板与涂布箱通过弹簧轴旋转连接，涂完胶的装饰纸将会被传递到升降匣下方，随后升降匣内部的置膜杆将会释放塑料膜，并在贴合板的作用下，将塑料膜贴合在装饰纸上，同时弹簧轴的设置也可以充分调整塑料膜，减少出现硬划伤的问题。The lifting box is slidingly connected to the coating box, a film placing rod is provided inside the lifting box, a laminating plate is provided on the coating box, the laminating plate and the coating box are rotationally connected through a spring shaft, the decorative paper coated with glue will be transferred to the bottom of the lifting box, and then the film placing rod inside the lifting box will release the plastic film, and under the action of the laminating plate, the plastic film will be laminated on the decorative paper. At the same time, the setting of the spring shaft can also fully adjust the plastic film to reduce the problem of hard scratches.
裁切床上分别旋转连接有收卷辊与收卷副辊，裁切床上设置有收卷电机，收卷电机输出端与收卷辊连接，撕膜架与裁切床滑动连接，裁切床上设置有捕捉架，捕捉架上设置有切割刀与捕捉气缸，切割刀与捕捉架滑动连接，切割刀设置在捕捉气缸输出端上，撕膜架上设置有捕捉筒，捕捉筒内设置有负压管，负压管与捕捉筒连通，负压管内设置有增压电机与增压涡轮，贴膜完成的装饰纸将会进入到裁切床内，随后收卷电机将会带动收卷辊进行旋转，在收卷副辊的支撑下，可充分将装饰纸进行收卷，在进行收卷之前则需要进入到捕捉架内，等待切割信号，当切割信号指令发出后，捕捉气缸将会带动切割刀进行移动，对已经完成的装饰纸或者塑料膜进行裁切，而此时的捕捉筒将会在负压管的作用下产生较大的吸力，将撕膜架上揭掉的塑料膜送入到捕捉筒内，随后在增压电机与增压涡轮的作用下，进行粉碎或传送。The cutting bed is rotatably connected with a winding roller and a winding auxiliary roller, a winding motor is arranged on the cutting bed, and the output end of the winding motor is connected with the winding roller, a film tearing frame is slidably connected with the cutting bed, a catching frame is arranged on the cutting bed, a cutting knife and a catching cylinder are arranged on the catching frame, the cutting knife is slidably connected with the catching frame, the cutting knife is arranged on the output end of the catching cylinder, a catching tube is arranged on the film tearing frame, a negative pressure tube is arranged in the catching tube, the negative pressure tube is connected with the catching tube, a boost motor and a boost turbine are arranged in the negative pressure tube, and the decorative paper after film pasting will enter the cutting bed, Then the winding motor will drive the winding roller to rotate. With the support of the winding auxiliary roller, the decorative paper can be fully wound. Before winding, it is necessary to enter the capture frame and wait for the cutting signal. When the cutting signal command is issued, the capture cylinder will drive the cutting knife to move and cut the completed decorative paper or plastic film. At this time, the capture cylinder will generate a large suction force under the action of the negative pressure tube, and the plastic film peeled off the film tearing frame will be sent into the capture cylinder, and then it will be crushed or conveyed under the action of the boost motor and the boost turbine.
与现有技术相比，本发明所达到的有益效果是：1.本发明采用了具有导流的结构，通过多辊的设置，既可以将涂覆材料公正的涂在装饰纸上，也采用了限制辊的结构，可以充分限制涂覆的厚度，同时还可以减少由于涂料凝结问题对装饰纸带来硌伤划伤的问题。Compared with the prior art, the beneficial effects achieved by the present invention are: 1. The present invention adopts a flow-guiding structure, which can not only apply the coating material to the decorative paper evenly through the setting of multiple rollers, but also adopts a limiting roller structure, which can fully limit the coating thickness, and at the same time reduce the problem of scratches on the decorative paper caused by the condensation of the coating.
2.本发明采用了具有自动反馈式的光固组件，可以根据内部的光热固化时所产生的温度，自动对光固化箱内的温度进行调整，可充分避免由于温度不达标，导致涂覆液不能够完全粘附的问题，也避免温度过高，导致涂覆液出现高温定型起泡的问题。2. The present invention adopts a photocuring component with automatic feedback, which can automatically adjust the temperature in the photocuring box according to the temperature generated during the internal photothermal curing. This can fully avoid the problem of the coating liquid not being able to adhere completely due to the temperature not meeting the standard, and also avoid the problem of high temperature setting and bubbling of the coating liquid due to excessive temperature.
3.本发明采用了具有涂布固化覆膜一体式的操作，可充分对装饰纸进行充分涂布胶体，可以充分减少胶体粘连导致胶液出现坑洼的问题，同时在胶液的充分分散，也可以使得覆膜更加顺畅，避免覆膜后胶体出现粘连不均匀，导致后续撕膜无法正常进行的问题。3. The present invention adopts an integrated operation of coating, curing and laminating, which can fully coat the decorative paper with colloid, and can fully reduce the problem of colloid adhesion causing potholes in the glue. At the same time, the full dispersion of the glue can also make the laminating smoother, avoiding uneven adhesion of the colloid after lamination, which makes the subsequent film tearing unable to proceed normally.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
附图用来提供对本发明的进一步理解，并且构成说明书的一部分，与本发明的实施例一起用于解释本发明，并不构成对本发明的限制。在附图中：The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
图1是本发明的三维结构示意图；FIG1 is a schematic diagram of a three-dimensional structure of the present invention;
图2是本发明的涂覆架内部结构示意图；FIG2 is a schematic diagram of the internal structure of the coating rack of the present invention;
图3是图2的局部放大A结构示意图；FIG3 is a partial enlarged schematic diagram of the structure A of FIG2;
图4是本发明的收紧组件结构示意图；FIG4 is a schematic diagram of the structure of the tightening assembly of the present invention;
图5是本发明的光固化箱内部结构示意图；5 is a schematic diagram of the internal structure of the light curing box of the present invention;
图6是本发明的光固化箱内部结构示意图；6 is a schematic diagram of the internal structure of the light curing box of the present invention;
图7是本发明的疏散齿条与涂布电机配合关系结构示意图；7 is a schematic structural diagram of the coordination relationship between the evacuation rack and the coating motor of the present invention;
图8是本发明的裁切床结构示意图；FIG8 is a schematic diagram of the structure of a cutting bed according to the present invention;
图9是图8中局部放大B的结构示意图；FIG9 is a schematic diagram of the structure of a partial enlargement of B in FIG8;
图中：1、放卷架；101、放卷电机；102、放卷辊；2、进料辊；3、移动床；4、涂覆架；5、涂覆组件；501、涂覆箱；502、涂料箱；503、排料排；504、涂覆辊；505、涂覆电机；506、限制辊；507、限制皮轮；508、限制杆；511、防缠履带；6、光固化箱；601、承接基板；603、传送电机；604、传送辊；605、感温器；606、加热板；607、负压电机；7、光固组件；8、负压箱；9、传输履带组；10、涂布组件；1001、涂布箱；1002、供给辊；1003、疏散齿条；1004、涂布电机；1005、抚平辊；1006、除胶刮板；1007、激振条；1008、贴合板；11、覆膜架；13、升降匣；14、裁切床；1401、收卷辊；1402、收卷副辊；1403、收卷电机；1404、捕捉架；1405、切割刀；1406、捕捉气缸；15、撕膜架；1501、捕捉筒；1502、负压管；1503、增压电机；16、收紧组件；1601、测探管；1602、测探头；1603、稳压器；1604、检测电板；17、置膜杆。In the figure: 1, unwinding rack; 101, unwinding motor; 102, unwinding roller; 2, feeding roller; 3, moving bed; 4, coating rack; 5, coating assembly; 501, coating box; 502, coating box; 503, discharging row; 504, coating roller; 505, coating motor; 506, limiting roller; 507, limiting leather wheel; 508, limiting rod; 511, anti-winding crawler; 6, light curing box; 601, receiving substrate; 603, conveying motor; 604, conveying roller; 605, temperature sensor; 606, heating plate; 607, negative pressure motor; 7, light curing assembly; 8, negative pressure box; 9, transmission crawler group; 10, coating assembly; 1001, coating box; 1002 , supply roller; 1003, evacuation rack; 1004, coating motor; 1005, smoothing roller; 1006, degumming scraper; 1007, excitation strip; 1008, laminating plate; 11, laminating frame; 13, lifting box; 14, cutting bed; 1401, winding roller; 1402, winding auxiliary roller; 1403, winding motor; 1404, catching frame; 1405, cutting knife; 1406, catching cylinder; 15, film tearing frame; 1501, catching tube; 1502, negative pressure pipe; 1503, boosting motor; 16, tightening assembly; 1601, detection tube; 1602, detection probe; 1603, voltage stabilizer; 1604, detection board; 17, film placing rod.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
该生产设备包括放卷架1，放卷架1上设置旋转连接有多个进料辊2，放卷架1上设置有收紧组件16，放卷架1设置在移动床3上，放卷架1与移动床3滑动连接，移动床3上设置有涂覆架4，涂覆架4上设置有涂覆组件5，涂覆架4上设置有光固化箱6，光固化箱6内设置有光固组件7，光固化箱6上设置有负压箱8，负压箱8与光固化箱6连通，光固化箱6上出料口处设置有传输履带组9，传输履带组9远离光固化箱6一端设置有涂布组件10，涂布组件10远离传输履带组9一端设置有覆膜架11，覆膜架11上设置有升降匣13，覆膜架11远离涂布组件10一端设置有裁切床14，裁切床14上设置有撕膜架15，在装饰纸生产过程中，需要对柔性基材进行多次涂布，从而完成相应的加工，首先将柔性基材安置在放卷架上，随后在进料辊的作用下送入进涂覆架内，涂覆组件将会对柔性基材进行充分涂覆，随后在内部的防缠履带作用下，送入到光固化箱内，光固组件将会对涂覆完成的装饰纸进行充分定型，传送履带负责对接，将光固完成的装饰纸送入到涂布箱内，内部的涂布组件将会对已经光固完成的检测进行涂胶，其具体的材质根据柔性基材的材质而定，可选择无氧固化抗指纹树脂等材料，随后进行塑料膜贴覆，等待充分成型，随后送至裁切床上，由裁切床上的撕膜架以及收卷装置对其进行撕膜操作，同时也对完成撕膜的装饰纸进行收卷，并进行裁切。The production equipment includes an unwinding frame 1, on which a plurality of feed rollers 2 are rotatably connected, a tightening component 16 is arranged on the unwinding frame 1, the unwinding frame 1 is arranged on a moving bed 3, the unwinding frame 1 is slidably connected to the moving bed 3, a coating frame 4 is arranged on the moving bed 3, a coating component 5 is arranged on the coating frame 4, a light curing box 6 is arranged on the coating frame 4, a light curing component 7 is arranged in the light curing box 6, a negative pressure box 8 is arranged on the light curing box 6, the negative pressure box 8 is connected to the light curing box 6, a transmission crawler group 9 is arranged at the discharge port of the light curing box 6, a coating component 10 is arranged at the end of the transmission crawler group 9 away from the light curing box 6, a coating frame 11 is arranged at the end of the coating component 10 away from the transmission crawler group 9, a lifting box 13 is arranged on the coating frame 11, a cutting bed 14 is arranged at the end of the coating frame 11 away from the coating component 10, a film tearing frame 15 is arranged on the cutting bed 14, and in the decoration During the paper production process, the flexible substrate needs to be coated multiple times to complete the corresponding processing. First, the flexible substrate is placed on the unwinding rack, and then sent into the coating rack under the action of the feed roller. The coating component will fully coat the flexible substrate, and then it will be sent into the light curing box under the action of the internal anti-winding track. The light curing component will fully shape the coated decorative paper. The conveyor track is responsible for docking and sending the light-cured decorative paper into the coating box. The internal coating component will glue the light-cured test paper. The specific material depends on the material of the flexible substrate. Materials such as oxygen-free curing anti-fingerprint resin can be selected, and then plastic film is applied. Wait for full forming, and then it is sent to the cutting bed, where the film tearing rack and winding device on the cutting bed will tear the film. At the same time, the decorative paper that has been torn off is also wound and cut.
放卷架1上设置有放卷电机101与放卷辊102，放卷辊102设置在放卷电机101输出端上，收紧组件16包括测探管1601与测探头1602，测探管1601上设置有稳压器1603，测探头1602嵌入测探管1601内并与测探管1601滑动连接，测探管1601内设置有检测电板1604，测探头1602上设置有滑动探针1605，滑动探针1605与检测电板1604滑动接触，检测电板1604通过导线与放卷电机101电性连接，在进行传送柔性基底时，放卷电机将会带动放卷辊进行旋转，放卷辊旋转后，柔性基底将会被送入到进料辊内，随后在进料辊的限制移位后，将会被送入涂覆区，在进行涂覆时，探测头将会抵在柔性基底上，随后在柔性基底的不断减小后，探测头则进行移动，同事探测头上的滑动探针将会在检测电板上进行移动，而检测电板则输出滑动探针的位置信息，并将其转化为电流信号，放卷电机根据其电流信号，改变输出功率，从而保证柔性基底的输出速度。The unwinding frame 1 is provided with an unwinding motor 101 and an unwinding roller 102, and the unwinding roller 102 is provided at the output end of the unwinding motor 101. The tightening assembly 16 includes a probe tube 1601 and a probe head 1602. The probe tube 1601 is provided with a voltage stabilizer 1603. The probe head 1602 is embedded in the probe tube 1601 and is slidably connected to the probe tube 1601. A detection plate 1604 is provided in the probe tube 1601. A sliding probe 1605 is provided on the probe head 1602. The sliding probe 1605 is in sliding contact with the detection plate 1604. The detection plate 1604 is electrically connected to the unwinding motor 101 through a wire. When the flexible substrate is transmitted, the unwinding motor will drive the unwinding roller to rotate. After the unwinding roller rotates, the flexible substrate will be fed into the feed roller, and then after the limited displacement of the feed roller, it will be fed into the coating area. During coating, the detection head will be against the flexible substrate, and then after the flexible substrate is continuously reduced, the detection head will move, and at the same time, the sliding probe on the detection head will move on the detection plate, and the detection plate outputs the position information of the sliding probe and converts it into a current signal. The unwinding motor changes the output power according to its current signal, thereby ensuring the output speed of the flexible substrate.
涂覆组件5包括涂覆箱501，涂覆箱501内设置有涂料箱502，涂料箱502上设置有排料排503，涂覆组件5还包括涂覆辊504与传动齿轮组，涂覆架4上设置有涂覆电机505，涂覆辊504设置在涂覆电机505输出端上，涂覆辊504上设置有齿牙，涂覆架4上旋转连接有限制辊506，限制辊506通过传动齿轮组与涂覆辊504上的齿牙啮合，在进行涂覆的过程中，涂箱将会释放涂覆液，并释放到排料排上，涂覆电机将会带动涂覆辊进行旋转，从而带出排料排上的涂覆液，并涂覆在柔性卷材上，而限制辊则时刻保证涂覆辊的厚度，避免出现涂覆厚度不均匀的问题，也减少粘连的凝结涂覆液会对柔性基底造成硌伤以及划伤的问题。The coating assembly 5 includes a coating box 501, a coating box 502 is arranged in the coating box 501, a discharge row 503 is arranged on the coating box 502, the coating assembly 5 also includes a coating roller 504 and a transmission gear set, a coating motor 505 is arranged on the coating frame 4, the coating roller 504 is arranged on the output end of the coating motor 505, the coating roller 504 is provided with teeth, and a limiting roller 506 is rotatably connected to the coating frame 4, and the limiting roller 506 is meshed with the teeth on the coating roller 504 through the transmission gear set. During the coating process, the coating box will release the coating liquid and release it to the discharge row, and the coating motor will drive the coating roller to rotate, thereby bringing out the coating liquid on the discharge row and coating it on the flexible coil, and the limiting roller always ensures the thickness of the coating roller to avoid the problem of uneven coating thickness and reduce the problem of the adhesion of condensed coating liquid causing scratches and scratches on the flexible substrate.
限制辊506上设置有限制皮轮507，涂覆架4上旋转连接有限制杆508，限制皮轮507分别绕过限制辊506与限制杆508，涂覆架4上设置有UV固化器，涂覆架4上设置有防缠履带511，防缠履带511一端与光固化箱6连接，在涂覆辊进行旋转时，涂覆辊也将带动限制辊进行旋转，限制辊上的限制皮轮将会进行旋转，并在限制杆的作用下，使得限制皮轮贴住涂覆辊，随后涂覆完成的装饰纸将会离开涂覆辊，并移动至UV固化器下方，进行初步固化，避免出现流溢的问题。A limiting pulley 507 is provided on the limiting roller 506, and a limiting rod 508 is rotatably connected to the coating frame 4. The limiting pulley 507 bypasses the limiting roller 506 and the limiting rod 508 respectively. A UV curing device is provided on the coating frame 4. An anti-entanglement track 511 is provided on the coating frame 4. One end of the anti-entanglement track 511 is connected to the light curing box 6. When the coating roller rotates, the coating roller will also drive the limiting roller to rotate. The limiting pulley on the limiting roller will rotate, and under the action of the limiting rod, the limiting pulley will stick to the coating roller. Then the coated decorative paper will leave the coating roller and move to the bottom of the UV curing device for preliminary curing to avoid overflow.
光固化箱6内设置有承接基板601，承接基板601上设置旋转连接有传送辊604，承接基板601上设置有传送电机603，传送辊604设置在传送电机603输出端上，承接基板601上设置有感温器605与加热板606，感温器605与加热板606通过导线电性连接，负压箱8内设置有负压电机607，负压电机607输出端上设置有负压涡轮，负压电机607通过导线与感温器605电性连接，当装饰纸进入到光固化箱内后，承接基板将会承接装饰纸，传送电机将会带动传送辊进行旋转，传送辊保证装饰纸的顺畅运行，避免出现装饰纸变形的问题，而感温器则感受到光固化箱内的温度，从而对加热板进行反馈，可以对光固化箱内的热量进行补偿，同时，避免由于温度不达标，导致涂覆液不能够完全粘附的问题，也避免温度过高，导致涂覆液出现高温损伤的问题。The light curing box 6 is provided with a receiving substrate 601, on which a conveying roller 604 is rotatably connected, a conveying motor 603 is provided on the receiving substrate 601, and the conveying roller 604 is provided on the output end of the conveying motor 603, a temperature sensor 605 and a heating plate 606 are provided on the receiving substrate 601, and the temperature sensor 605 and the heating plate 606 are electrically connected through a wire, a negative pressure motor 607 is provided in the negative pressure box 8, and a negative pressure turbine is provided on the output end of the negative pressure motor 607, and the negative pressure motor 607 is connected to the sensor through a wire. The temperature sensor 605 is electrically connected. When the decorative paper enters the light curing box, the receiving substrate will receive the decorative paper, and the conveying motor will drive the conveying roller to rotate. The conveying roller ensures the smooth operation of the decorative paper to avoid the problem of deformation of the decorative paper. The temperature sensor senses the temperature in the light curing box and feeds back to the heating plate to compensate for the heat in the light curing box. At the same time, it avoids the problem that the coating liquid cannot be fully adhered due to the temperature not meeting the standard, and also avoids the problem that the temperature is too high, resulting in high-temperature damage to the coating liquid.
涂布组件10包括涂布箱1001，涂布箱1001内设置有供给辊1002，供给辊1002与涂布箱1001滑动接触，供给辊1002上设置有多个补给凹槽，涂布箱1001上设置有疏散齿条1003，疏散齿条1003与涂布箱1001滑动连接，涂布箱1001上设置有涂布电机1004，涂布电机1004输出端上设置有滑动连杆组，滑动连杆组远离涂布电机1004一端与疏散齿条1003连接，装饰纸经过光固后，随后传送履带组将其送入到涂布箱内，供给辊将会进行旋转，并与涂布箱进行接触，带出内部的胶液，随后涂布电机将会带动疏散齿条进行滑动，疏散齿条将会把可能聚集的胶液分散开，避免其出现聚集粘连。The coating assembly 10 includes a coating box 1001, in which a supply roller 1002 is arranged, and the supply roller 1002 is in sliding contact with the coating box 1001. A plurality of replenishing grooves are arranged on the supply roller 1002, and an evacuation rack 1003 is arranged on the coating box 1001, and the evacuation rack 1003 is slidably connected to the coating box 1001. A coating motor 1004 is arranged on the coating box 1001, and a sliding connecting rod group is arranged on the output end of the coating motor 1004, and the end of the sliding connecting rod group away from the coating motor 1004 is connected to the evacuation rack 1003. After the decorative paper is photocured, the conveyor track group will then deliver it into the coating box, and the supply roller will rotate and contact with the coating box to bring out the glue inside, and then the coating motor will drive the evacuation rack to slide, and the evacuation rack will disperse the glue that may be gathered to avoid its aggregation and adhesion.
涂布箱1001内旋转连接有抚平辊1005，抚平辊1005与涂布电机1004输出端通过皮带轮连接，抚平辊1005上设置有除胶刮板1006，除胶刮板1006与抚平辊1005滑动接触，除胶刮板1006上设置有激振条1007，激振条1007与除胶刮板1006通过弹簧板弹簧片滑动连接，除胶刮板1006上设置有收集槽，在进行涂胶完成后，抚平辊将会对疏散齿条划散的胶液进行压平，避免成型后胶液出现较大的波动，在抚平辊进行旋转时，除胶刮板上的激振条将会与抚平辊外圆接触，从而将会对粘连在抚平辊上胶液进行清除，避免胶液过分粘连，导致后续的胶液涂抹出现问题。A smoothing roller 1005 is rotatably connected in the coating box 1001, and the smoothing roller 1005 is connected to the output end of the coating motor 1004 through a pulley. A degumming scraper 1006 is provided on the smoothing roller 1005, and the degumming scraper 1006 is in sliding contact with the smoothing roller 1005. A vibration bar 1007 is provided on the degumming scraper 1006, and the vibration bar 1007 is slidably connected to the degumming scraper 1006 through a spring plate and a spring sheet. A collecting trough is provided on the degumming scraper 1006. After the glue coating is completed, the smoothing roller will flatten the glue liquid scattered by the evacuation rack to avoid large fluctuations in the glue liquid after molding. When the smoothing roller rotates, the vibration bar on the degumming scraper will contact the outer circle of the smoothing roller, thereby clearing the glue liquid adhering to the smoothing roller to avoid excessive adhesion of the glue liquid, which will cause problems in subsequent glue coating.
升降匣13与涂布箱1001滑动连接，升降匣13内设置有置膜杆17，涂布箱1001上设置有贴合板1008，贴合板1008与涂布箱1001通过弹簧轴旋转连接，涂完胶的装饰纸将会被传递到升降匣下方，随后升降匣内部的置膜杆将会释放塑料膜，并在贴合板的作用下，将塑料膜贴合在装饰纸上，同时弹簧轴的设置也可以充分调整塑料膜，减少出现硬划伤的问题。The lifting box 13 is slidingly connected to the coating box 1001. A film placing rod 17 is arranged inside the lifting box 13. A laminating plate 1008 is arranged on the coating box 1001. The laminating plate 1008 is rotationally connected to the coating box 1001 through a spring shaft. The decorative paper coated with glue will be transferred to the bottom of the lifting box. Then the film placing rod inside the lifting box will release the plastic film, and under the action of the laminating plate, the plastic film will be laminated on the decorative paper. At the same time, the setting of the spring shaft can also fully adjust the plastic film to reduce the problem of hard scratches.
裁切床14上分别旋转连接有收卷辊1401与收卷副辊1402，裁切床14上设置有收卷电机1403，收卷电机1403输出端与收卷辊1401连接，撕膜架15与裁切床14滑动连接，裁切床14上设置有捕捉架1404，捕捉架1404上设置有切割刀1405与捕捉气缸1406，切割刀1405与捕捉架1404滑动连接，切割刀1405设置在捕捉气缸1406输出端上，撕膜架15上设置有捕捉筒1501，捕捉筒1501内设置有负压管1502，负压管1502与捕捉筒1501连通，负压管1502内设置有增压电机1503与增压涡轮，贴膜完成的装饰纸将会进入到裁切床内，随后收卷电机将会带动收卷辊进行旋转，在收卷副辊的支撑下，可充分将装饰纸进行收卷，在进行收卷之前则需要进入到捕捉架内，等待切割信号，当切割信号指令发出后，捕捉气缸将会带动切割刀进行移动，对已经完成的装饰纸或者塑料膜进行裁切，而此时的捕捉筒将会在负压管的作用下产生较大的吸力，将撕膜架上揭掉的塑料膜送入到捕捉筒内，随后在增压电机与增压涡轮的作用下，进行粉碎或传送。The cutting bed 14 is rotatably connected with a winding roller 1401 and a winding auxiliary roller 1402, a winding motor 1403 is provided on the cutting bed 14, and the output end of the winding motor 1403 is connected to the winding roller 1401, the film tearing frame 15 is slidably connected to the cutting bed 14, a catching frame 1404 is provided on the cutting bed 14, a cutting knife 1405 and a catching cylinder 1406 are provided on the catching frame 1404, the cutting knife 1405 is slidably connected to the catching frame 1404, the cutting knife 1405 is arranged on the output end of the catching cylinder 1406, the film tearing frame 15 is provided with a catching cylinder 1501, a negative pressure tube 1502 is provided in the catching cylinder 1501, and the negative pressure tube 1502 and the catching cylinder 1501 are connected. The negative pressure pipe 1502 is connected, and a boost motor 1503 and a boost turbine are arranged in the negative pressure pipe 1502. The decorative paper after film pasting will enter the cutting bed, and then the winding motor will drive the winding roller to rotate. With the support of the winding auxiliary roller, the decorative paper can be fully rolled up. Before rolling up, it is necessary to enter the capture frame and wait for the cutting signal. When the cutting signal command is issued, the capture cylinder will drive the cutting knife to move to cut the completed decorative paper or plastic film. At this time, the capture cylinder will generate a large suction force under the action of the negative pressure pipe, and the plastic film peeled off from the film tearing frame will be sent into the capture cylinder, and then it will be crushed or conveyed under the action of the boost motor and the boost turbine.
本发明的工作原理：在装饰纸生产过程中，需要对柔性基材进行多次涂布，从而完成相应的加工，首先将柔性基底安置在放卷架1上，随后在进料辊2的作用下送入进涂覆架4内，涂覆箱501将会释放涂覆液，并释放到排料排503上，涂覆电机505将会带动涂覆辊504进行旋转，从而带出排料排上的涂覆液，并涂覆在柔性基底上，限制辊506同时进行旋转，限制辊506上的限制皮轮507将会进行旋转，并在限制杆508的作用下，使得限制皮轮507贴住涂覆辊504，随后涂覆完成的装饰纸将会离开涂覆辊504，并移动至UV固化器下方，进行初步固化，随后在内部的防缠履带511作用下，送入到光固化箱6内，当装饰纸进入到光固化箱6内后，承接基板601将会承接装饰纸，通过感温器605反馈，使得内部的加热板606与光固组件7进行协调配合，将光固完成的装饰纸送入到涂布箱1001内，供给辊1002将会进行旋转，并与涂布箱1001进行接触，带出内部的胶液，随后涂布电机1004将会带动疏散齿条1003进行滑动，抚平辊1005将会对疏散齿条1003划散的胶液进行压平，避免成型后胶液出现较大的波动，升降匣13内部的置膜杆17将会释放塑料膜，并在贴合板1008的作用下，将塑料膜贴合在装饰纸上，等待充分成型，随后送至裁切床14上，收卷电机1403将会带动收卷辊1401进行旋转，在收卷副辊1402的支撑下，将装饰纸进行收卷，装饰纸进入捕捉架1404内后，等待切割信号，切割信号指令发出后，捕捉气缸1406将会带动切割刀1405进行移动，对已经完成的装饰纸或者塑料膜进行裁切，同时也对完成撕膜的装饰纸进行收卷，并将残留物送入到捕捉筒1501内。Working principle of the present invention: In the production process of decorative paper, it is necessary to coat the flexible substrate multiple times to complete the corresponding processing. First, the flexible substrate is placed on the unwinding rack 1, and then fed into the coating rack 4 under the action of the feeding roller 2. The coating box 501 will release the coating liquid and release it onto the discharge row 503. The coating motor 505 will drive the coating roller 504 to rotate, thereby taking out the coating liquid on the discharge row and coating it on the flexible substrate. The limiting roller 506 rotates at the same time, and the limiting skin on the limiting roller 506 The wheel 507 will rotate, and under the action of the limiting rod 508, the limiting leather wheel 507 will stick to the coating roller 504, and then the coated decorative paper will leave the coating roller 504 and move to the bottom of the UV curing device for preliminary curing, and then under the action of the internal anti-winding track 511, it will be sent into the light curing box 6. When the decorative paper enters the light curing box 6, the receiving substrate 601 will receive the decorative paper, and through the feedback of the temperature sensor 605, the internal heating plate 606 and the light curing component 7 will coordinate and cooperate. The light-cured decorative paper is fed into the coating box 1001, the supply roller 1002 will rotate and contact the coating box 1001 to bring out the glue inside, and then the coating motor 1004 will drive the evacuation rack 1003 to slide, and the smoothing roller 1005 will flatten the glue scattered by the evacuation rack 1003 to avoid large fluctuations in the glue after molding. The film placement rod 17 inside the lifting box 13 will release the plastic film, and under the action of the laminating plate 1008, the plastic film is laminated on the decorative paper. After waiting for full forming, it is sent to the cutting bed 14, and the winding motor 1403 will drive the winding roller 1401 to rotate. Under the support of the winding auxiliary roller 1402, the decorative paper is wound up. After the decorative paper enters the capture frame 1404, it waits for the cutting signal. After the cutting signal instruction is issued, the capture cylinder 1406 will drive the cutting knife 1405 to move, cut the finished decorative paper or plastic film, and also wind up the decorative paper that has been torn off, and send the residue into the capture cylinder 1501.
需要说明的是，在本文中，诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来，而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且，术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含，从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素，而且还包括没有明确列出的其他要素，或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
最后应说明的是：以上所述仅为本发明的优选实施例而已，并不用于限制本发明，尽管参照前述实施例对本发明进行了详细的说明，对于本领域的技术人员来说，其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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