CN118597642B - An automated three-dimensional warehouse for transformer core column materials and core stacking - Google Patents
An automated three-dimensional warehouse for transformer core column materials and core stacking Download PDFInfo
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- CN118597642B CN118597642B CN202410786246.XA CN202410786246A CN118597642B CN 118597642 B CN118597642 B CN 118597642B CN 202410786246 A CN202410786246 A CN 202410786246A CN 118597642 B CN118597642 B CN 118597642B
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- 210000001503 joint Anatomy 0.000 claims description 11
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 10
- 239000002356 single layer Substances 0.000 claims description 9
- 230000006870 function Effects 0.000 claims description 7
- 238000003475 lamination Methods 0.000 claims description 4
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0407—Storage devices mechanical using stacker cranes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0492—Storage devices mechanical with cars adapted to travel in storage aisles
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Abstract
The invention belongs to the technical field of transformer three-dimensional libraries, and particularly relates to an automatic three-dimensional library for transformer core column materials and core stacking, which comprises a plurality of three-dimensional libraries, a rail roadway stacker, a stacking production device, a blanking device and a conveying line, wherein the three-dimensional libraries are arranged in a plurality of modes and are arranged on a working area in an equidistant mode, the three-dimensional libraries are composed of a first storage library and a second storage library, a plurality of storage goods positions are arranged on the first storage library and the second storage library, the rail roadway stacker is arranged between the first storage library and the second storage library, the bottom of the first storage library is arranged in a production area, the stacking production device is arranged in a bottom production area of the first storage library, and the blanking device is arranged on one side of the second storage library.
Description
Technical Field
The invention discloses an automatic three-dimensional warehouse, belongs to the technical field of three-dimensional warehouses of transformers, and particularly relates to an automatic three-dimensional warehouse with transformer core columns and core stacks.
Background
The transformer is an electromagnetic energy conversion device, and the main principle is to realize voltage drop by changing magnetic flux on different numbers of turns by utilizing the action of electromagnetic induction. The transformer core is a core component for transforming magnetic flux, and the quality and processing mode of the core directly affect the performance and efficiency of the transformer. Therefore, in order to improve the power conversion efficiency of the transformer and prevent magnetic interference, it is necessary to use a high-quality iron material on the core, and to reduce electromagnetic leakage and prevent diffusion of the magnetic field by means of encapsulation or stacking, etc.
In the prior art, manual stacking is adopted when the transformer core column materials and the iron cores are stacked, manual turnover and storage are carried out to the designated positions, order information cannot be recorded accurately, and each procedure cannot form linkage, so that the working efficiency is low, and a large amount of labor cost is required to be input.
Disclosure of Invention
The invention aims to provide a transformer core column material and an iron core stacking automatic three-dimensional warehouse, which solve the problems.
The technical scheme is that the automatic three-dimensional warehouse for iron core column materials and iron core stacking of the distribution transformer comprises a three-dimensional storage warehouse, a rail roadway stacker, a stacking production device, a blanking device and a conveying line;
The three-dimensional storage warehouse is provided with a plurality of storage warehouses which are arranged on a working area at equal intervals, the first storage warehouse and the second storage warehouse are formed, the first storage warehouse and the second storage warehouse are respectively provided with a plurality of storage goods positions, the track roadway stacker is arranged between the first storage warehouse and the second storage warehouse, the bottom of the first storage warehouse is arranged in a production area, the stacking production device is arranged in the bottom production area of the first storage warehouse, and the discharging device is arranged on one side of the second storage warehouse.
In a further embodiment, the track roadway stacker comprises a horizontal reciprocating linear motion device, a vertical lifting device and a left and right telescopic fork taking fork device;
The horizontal reciprocating rectilinear motion device is arranged on the top track of the three-dimensional storage warehouse and is positioned between the first storage warehouse and the second storage warehouse so as to perform horizontal rectilinear motion on the three-dimensional storage warehouse, namely X-axis motion, the vertical lifting device is arranged on the horizontal reciprocating rectilinear motion device so as to perform vertical motion, namely Y-axis motion, and the left and right telescopic fork taking fork device is arranged on the vertical lifting device so as to drive the fork to perform left and right directional motion, namely Z-axis motion.
In a further embodiment, the stacking production device comprises a manual stacking station, a repairing station and a sheet column packaging station, wherein each station comprises a tool table, a single-layer trolley and a stacking mechanism, the stacking mechanism is arranged on the tool table, and the tool table is in butt joint with the single-layer trolley so that the transformer core column material and the core flow from the single-layer trolley to the stacking mechanism of the tool table.
In a further embodiment, the stacking mechanism comprises a supporting frame, a first guide rail fixedly arranged on two sides of one end of the supporting frame, a second guide rail fixedly arranged on two sides of the other end of the supporting frame, a first sliding block slidably arranged on the first guide rail, a second sliding block slidably arranged on the second guide rail, a fixing plate fixedly arranged on the supporting frame and positioned between the first guide rail and the second guide rail, a first sliding plate fixedly arranged on the first sliding block and connected with the fixing plate through a connecting rod, a second sliding plate fixedly arranged on the second sliding block and connected with the fixing plate through a connecting rod, a mounting seat fixedly arranged on the first sliding plate and the second sliding plate, and limit screws fixedly arranged on the fixing plate, the first sliding plate and the second sliding plate.
In a further embodiment, the left and right telescopic fork taking fork device comprises a cargo table and a fork assembly, wherein the fork assembly comprises a first motor, a gear driver, a first transmission shaft, a first mounting frame, a connecting shaft, a second transmission shaft and a speed sensor, one end of the gear driver is connected with the first motor, the first mounting frame is connected with the first transmission shaft through a ball bearing and is simultaneously connected with the first motor, one end of the connecting shaft is connected with the other end of the first transmission shaft, one end of the second transmission shaft is connected with the other end of the connecting shaft, the second mounting frame is connected with the second transmission shaft through a ball bearing, the speed sensor is mounted on the other end of the second transmission shaft, and the first mounting frame and the second mounting frame are both provided with forks.
In a further embodiment, the conveyor line comprises a feeding conveyor line and a discharging conveyor line, wherein the feeding conveyor line is in butt joint with the input end of the stacking production device, the discharging conveyor line is in butt joint with the output end of the discharging device, the conveyor line comprises an RGV trolley and a conveying track, and a rotary table is arranged between the conveyor line and the stacking production device and between the conveyor line and the discharging device so as to enable materials to rotate by 90 degrees.
In a further embodiment, a rolling shutter door is provided on one side of the first storage, and a safety mesh back is provided on one side of the second storage and the other side of the first storage.
The invention has the beneficial effects that aiming at the storage circulation problem of the pole material and the iron core lamination of the transformer core, the automatic circulation, production and storage functions are realized through a three-dimensional storage warehouse, a rail tunnel stacker, a lamination production device, a blanking device and a conveying line, so that the invention has the following advantages:
1. The space utilization rate is high, the three-dimensional goods storage mode can maximally utilize the warehouse space, and the storage density is improved.
2. The automatic three-dimensional warehouse can automatically deliver, so that the delivering speed is improved, and the labor cost is reduced.
3. The intelligent sorting system of the automatic three-dimensional warehouse can improve the sorting precision and reduce the error rate.
4. The automatic three-dimensional warehouse can automatically plan the storage position and the delivery sequence of cargoes, optimize the transportation path and improve the cargo dispatching efficiency.
5. The automatic three-dimensional warehouse system has high reliability and high safety, can effectively protect the safety of goods, and reduces the loss and the error of the goods in the storage and transportation processes.
Drawings
Fig. 1 is a front view of the present invention.
Fig. 2 is a top view of the present invention.
Fig. 3 is a schematic diagram of the present invention.
Fig. 4 is a structural diagram of the present invention.
Fig. 5 is a left side view of the present invention.
Fig. 6 is a front view of the track tunnel stacker of the present invention.
Fig. 7 is a schematic view of a track tunnel stacker of the present invention.
Fig. 8 is a front view of the stacking mechanism of the present invention.
Fig. 9 is a top view of the stacking mechanism of the present invention.
Fig. 10 is a schematic view of a fork assembly of the present invention.
The device comprises a three-dimensional storage warehouse 1, a rail tunnel stacker 2, a stacking production device 3, a blanking device 4, a conveying line 5, a horizontal reciprocating linear motion device 6, a vertical lifting device 7, a left-right telescopic fork taking fork device 8, a supporting frame 9, a first guide rail 10, a second guide rail 11, a first slide block 12, a second slide block 13, a fixed plate 14, a first slide plate 15, a second slide plate 16, an installation seat 17, a limit screw 18, a first motor 19, a gear driver 20, a first transmission shaft 21, a first installation frame 22, a connecting shaft 23, a second transmission shaft 24, a second installation frame 25, a speed sensor 26 and a connecting rod 27.
Detailed Description
The following description of the embodiments of the present invention will be made apparent and fully in view of the accompanying drawings, in which some, but not all embodiments of the invention are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
An automatic stereoscopic warehouse for assembling transformer core columns and cores comprises a stereoscopic storage warehouse 1, a rail tunnel stacker 2, an assembling production device 3, a blanking device 4 and a conveying line 5, as shown in figures 1 to 5;
In one embodiment, as shown in fig. 1 to 5, the three-dimensional storage warehouse 1 is provided with a plurality of storage warehouses and is arranged on a working area at equal intervals, the first storage warehouse and the second storage warehouse of the three-dimensional storage warehouse 1 are respectively provided with a plurality of storage warehouses, the track tunnel stacker 2 is arranged between the first storage warehouse and the second storage warehouse, the bottom of the first storage warehouse is arranged in a production area, the stacking production device 3 is positioned in the bottom production area of the first storage warehouse, and the discharging device 4 is positioned on one side of the second storage warehouse.
In one embodiment, as shown in fig. 6 to 7, the track tunnel stacker 2 comprises a horizontal reciprocating rectilinear motion device 6, a vertical lifting device 7 and a left-right telescopic fork fetching fork device 8;
The horizontal reciprocating rectilinear motion device 6 is mounted on the top rail of the stereoscopic storage warehouse 1 and is located between the first storage warehouse and the second storage warehouse to perform horizontal rectilinear motion, namely X-axis motion, on the stereoscopic storage warehouse 1, the vertical lifting device 7 is mounted on the horizontal reciprocating rectilinear motion device 6 to perform vertical motion, namely Y-axis motion, and the left and right telescopic fork fetching fork device 8 is mounted on the vertical lifting device 7 to drive a fork to perform left and right directional motion, namely Z-axis motion.
In one embodiment, as shown in fig. 1 to 5, the stacking production device 3 comprises a manual stacking station, a repairing station and a sheet column packaging station, wherein each station comprises a tooling table, a single-layer trolley and a stacking mechanism, the stacking mechanism is arranged on the tooling table, and the tooling table is in butt joint with the single-layer trolley so that the transformer core column material and the core flow from the single-layer trolley to the stacking mechanism of the tooling table.
In one embodiment, as shown in fig. 8 to 10, the stacking mechanism comprises a support frame 9, a first guide rail 10 fixedly installed on both sides of one end of the support frame 9, a second guide rail 11 fixedly installed on both sides of the other end of the support frame 9, a first slide block 12 slidably installed on the first guide rail 10, a second slide block 13 slidably installed on the second guide rail 11, a fixing plate 14 fixedly installed on the support frame 9 and located in the middle of the first guide rail 10 and the second guide rail 11, a first slide plate 15 fixedly installed on the first slide block and connected with the fixing plate 14 through a connecting rod 27, a second slide plate 16 fixedly installed on the second slide block and connected with the fixing plate 14 through a connecting rod 27, a mounting seat 17 installed on the first slide plate 15 and the second slide plate 16, and a limit screw 18 fixedly installed on the fixing plate 14, the first slide plate 15 and the second slide plate 16.
In one embodiment, as shown in fig. 8 to 10, the left and right telescopic fork picking device 8 is composed of a loading table and a fork assembly, wherein the fork assembly comprises a first motor 19, a gear driver 20, a first transmission shaft 21, a first mounting frame 22, a connecting shaft 23, a second transmission shaft 24 and a second mounting frame 25, the gear driver 20 is connected with the first motor 19, the first transmission shaft 21 is connected with the other end of the gear driver 20 through a ball bearing, the first mounting frame 22 is connected with the first transmission shaft 21 through a ball bearing and is simultaneously connected with the first motor 19, one end of the connecting shaft 23 is connected with the other end of the first transmission shaft 21, the second transmission shaft 24 is connected with the other end of the connecting shaft 23 through a ball bearing, the second mounting frame 25 is connected with the second transmission shaft 24 through a speed sensor 26 is mounted on the other end of the second transmission shaft 24, and the first mounting frame 22 and the second mounting frame 25 are respectively provided with a fork.
In one embodiment, as shown in fig. 2, the conveying line 5 includes an inlet conveying line 5 and an outlet conveying line 5, the inlet conveying line 5 is in butt joint with an input end of the stacking production device 3, the outlet conveying line 5 is in butt joint with an output end of the discharging device 4, the conveying line 5 includes an RGV trolley and a conveying track, and a rotary table is arranged between the conveying line 5 and the stacking production device 3 and the discharging device 4 to enable materials to rotate by 90 degrees.
In one embodiment, as shown in fig. 5, a rolling shutter door is provided on one side of the first storage, and a safety mesh back is provided on one side of the second storage.
In one embodiment, the transformer core column material and the core lamination are automatically bound with order information, stored and transported automatically, and discharged to corresponding handover positions automatically according to production instructions. The rail tunnel stacker 2 is used for carrying out material transfer, a sheet material column rotating device is designed at the butt joint position of the stacking production device 3, the blanking device 4 and the conveying line 5, and a material connecting position is arranged at a manual stacking station, a repairing station and a sheet material column packaging station in the stacking production device 3.
The method comprises the following steps:
The transformer core column material and the core stack have the function of automatically binding order information by the sheet material column.
The track tunnel stacker has the functions of automatically warehousing, storing and transferring the sheet material columns and automatically discharging the sheet material columns to corresponding delivery positions according to production instructions.
The stacking machine can automatically transfer the empty stacked trays to a pre-paving station, can place the core trays with the disc arranged on a manual stacking station, a roller line of an automatic stacking station or store in a warehouse, can transfer the core with the manual stacking to the roller line corresponding to the assembling station, and can also place the core with the stacking completed or the core with abnormal detection function in a repairing station or store in a warehouse for temporary storage. And an anti-collision interlocking mechanism is arranged when the stacker is in butt joint with the rotary table. The stereoscopic repository is equipped with a WMS/WCS management system.
In one embodiment, the track tunnel stacker in the invention realizes the warehouse-in operation of the goods of the storage unit from the tunnel port conveyor to the appointed goods place or the warehouse-out operation of the appointed goods place to the tunnel port conveyor by carrying out a series of coordinated actions of horizontal reciprocating straight line, vertical lifting, left and right telescopic fork taking and the like in the tunnel, thereby realizing the automatic warehouse-in and warehouse-out of the goods together with the tunnel port warehouse-in and warehouse-out conveyor system;
The stacker reciprocates back and forth along the tunnel top and bottom rail, and the operation has three directions:
The horizontal walking is in the x-x direction, and the stacker can send cargoes to any row along the top and bottom rails;
The vertical lifting is in the y-y direction, and the cargo carrying platform can lift the cargo to any layer along the upright post guide rail;
the fork stretches and contracts to the z-z direction, and the fork can store and take goods.
The stacker panel adopts a touch screen, so that the stacker is ensured to run reliably and has the characteristics of convenient operation, maintenance, repair and the like;
The stacker has various safety protection functions such as cargo grid detection function, position detection of cargoes on a stacker cargo carrying platform and the like;
an alarm system is arranged on the electric control cabinet of the stacker, and when the stacker breaks down or the detector finds an abnormal condition, the stacker automatically processes according to the fault category and alarms.
The high-quality steel of stand welds firm low gravity center structure to improve stacker stability. The end face of the upright post is processed to control the straightness of the stacker within the accuracy range of 0.1%.
In one embodiment, the track tunnel stacker is installed with the stereoscopic storage warehouse through the upright post, and the verticality of the upright post is adjusted after the upright post is assembled and formed. The verticality of the upright post is adjusted through an eccentric driven wheel axis. The verticality is set to compensate for the elastic deformation of the posts that would otherwise be caused when loading on top of the pallet.
The top of the upright post is connected to the guide rail by a guide wheel. The guide rail is manufactured by adopting a planer for one-time planing, so that the linear precision of the upright post guide rail is ensured, and the cargo can be lifted freely on the guide rail.
Rubber buffer devices are arranged at the upper end and the lower end of the upright post to prevent falling down when the movement exceeds an electric control limiting stroke.
The horizontal reciprocating linear motion device is arranged at the bottom of the lower main beam, so that the characteristics of safe and reliable operation, long service life and the like are ensured, and a supporting frame and a rail cleaner for preventing wheels from cracking are arranged on the horizontal reciprocating linear motion device, so that the long-time fault-free operation of the stacker is ensured. The driving of the driving wheel is directly controlled by a driving motor with brake. The bracket is provided with a motor and a transmission device, and the structure can quickly replace the driving device. The stacker is provided with an antifriction bearing and a guide wheel of an eccentric adjusting device. The horizontal reciprocating linear motion device adopts an alternating current variable frequency speed regulation mode.
The vertical lifting device consists of an alternating current motor with a brake, a motor speed reducer and a lifting winding drum, and the winding drum is designed to ensure the operation safety of a lifting steel wire rope. The cargo bed is lifted by the motor drive. The wire rope is driven by a driving device mounted on the side of the lifting column.
The cargo carrying platform is lifted and lowered along the upright guide rail by guide wheels with antifriction bearings. The cargo carrying platform is of a welded structure, so that the dead weight of the cargo carrying platform is reduced as much as possible, and the enough rigidity is ensured without deformation. The telescopic forks which can be extended on both sides are driven by a pinion and a gear chain. A speed limiting device is used for driving the clamp subjected to the safety test, and sudden falling caused by breakage of a steel wire rope or a shaft is avoided when the cargo carrying platform is overspeed. The cargo bed ensures stable transportation of the material trays, and considers the anti-tipping supporting arm structure of the trays.
The fork assembly detects the position of the telescopic fork by a limit switch. The stacker can only operate when the fork is in the middle position. The pallet fork is formed by an upper fork body, a lower fork body, a guide wheel system, a transmission mechanism and the like. The transmission system consists of a variable-frequency speed-regulating gear reduction motor, a moment limiter, a chain transmission multiplication mechanism and the like.
The stacker comprises an electric control system and a safety protection device, wherein the electric control system of the stacker controls a horizontal reciprocating linear motion device, a vertical lifting device and a left and right telescopic fork taking fork device, the horizontal reciprocating linear motion device, the vertical lifting device and the left and right telescopic fork taking fork device are all driven by an alternating current motor, and a vector frequency converter is adopted to realize stepless speed regulation and electric braking, and the start and stop are stable and rapid. The stacker is provided with a change-speed brake using an electric brake during which energy release is converted into heat by a brake resistor. Mechanical braking only works when stopping or emergency braking.
All switch devices of the stacker electric control system are arranged in the control cabinet and on the panel, and the stacker electric control system is convenient to operate, safe and reliable. All the electric element devices are arranged in the control cabinet, and the peripheral outer switch and the wires and cables are protected by jackets. The control cabinet is provided with an illuminating lamp and a 220V socket for overhauling the illumination. The necessary electrical safety interlocks are considered during operation, lifting and fork movement. The electric control cabinet is arranged on the operation platform, can carry people to operate equipment, and is safe and convenient. Data security all fixed data of the positioning control device during power failure, and programs and parameters of a user are stored in a nonvolatile memory module (EPROM). All read-write (RAM) and accumulator are temporarily stored, and the memory capacity after power failure is 48 hours.
Positioning and communicating the stacker;
the positioning mode is that the walking adopts laser ranging positioning, the lifting adopts laser positioning or bar code positioning, and the communication mode is that wireless communication (preferably infrared communication) is adopted. The wireless communication device realizes data communication by using TCP/IP through the wireless access point AP and the client EC. The operation mode is that the stacker has three control modes of manual operation, single machine automatic operation and on-line full automatic operation.
By hand
The horizontal and vertical movements and the telescopic movements of the fork are controlled by a control knob or a touch screen, and the manual operation is mainly used for installing, debugging and detecting the fault state of equipment
Single machine automatic
When the single machine is automatically controlled, an operator types a series of commands on a touch screen of a panel of the control cabinet, and the stacker is controlled by the PLC to complete a series of actions.
Online automation
The job command sent by the management computer is directly transmitted to the monitoring microcomputer. After receiving the operation command, the monitor queues the command according to the state of each device at the time, when the stacker is in standby, the monitor communicates with the stacker through wireless communication and issues an operation command, the stacker PLC automatically completes the operation (warehousing, ex-warehouse or compound operation of ex-warehouse) after receiving the command, the stacker PLC feeds back the operation condition of the stacker to the monitor in time, and the monitor feeds back the completion information telegram to the management computer system and modifies the database data.
Stacker safety and protection
When the horizontal running speed of the tunnel stacker is forced to be changed into a slow speed when the tunnel stacker runs outside the goods shelf and is close to the goods shelf at the end position, a limit switch is arranged at a buffer distance from the end fixed stop block, and the stacker can be reliably stopped.
The polyurethane buffers are arranged at the two ends of the tunnel stacker, so that the buffer stopping of the tunnel stacker is realized when faults occur, and the safety of the tunnel stacker is ensured.
The cargo carrying platform is provided with a cargo tray appearance out-of-tolerance detection sensor, so that accidents caused by the fact that cargoes exceed the stacker are avoided, and the cargo fork is provided with a middle position detection switch, so that misoperation is prevented when the cargo fork walks and goes up and down in the track stacker, and the operation safety of the tunnel stacker is ensured.
The goods loading platform is provided with a goods shelf goods position virtual-real detection sensor to confirm whether goods exist in the goods shelf goods position or not, double warehousing is avoided, and when goods exist in the goods shelf goods position, goods delivery is stopped and an alarm is given.
All motors on the stacker are provided with overload and overheat protection, overcurrent and overvoltage protection of the frequency converter and the like.
The tunnel stacker is provided with an upper limit switch and a lower limit switch, and when the cargo carrying platform runs upwards or downwards and exceeds the set lifting height of the goods shelf, the limit switch is triggered to ensure that the cargo carrying platform stops running.
The stacker is provided with rope loosening and overload alarming, and when in overload, an alarm signal is sent out and the operation is stopped.
The device is provided with a speed-limiting anti-falling device and a speed-limiting protection device, when the wire rope breaks and the cargo carrying platform descends or the descending speed exceeds the safety speed, the cargo carrying platform can be clamped in time, and the cargo carrying platform is prevented from falling.
And a forced speed reducing switch is arranged to ensure that the cargo carrying platform can only run slowly when the cargo carrying platform runs downwards a certain distance from a layer of goods shelves.
It is apparent that the above examples are given by way of illustration only and are not limiting of the embodiments. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. While still being apparent from variations or modifications that may be made by those skilled in the art are within the scope of the invention.
Claims (5)
1. The automatic three-dimensional warehouse is characterized by comprising a three-dimensional storage warehouse, a rail roadway stacker, a stacking production device, a blanking device and a conveying line;
the three-dimensional storage warehouse is composed of a first storage warehouse and a second storage warehouse, wherein a plurality of storage positions are arranged on the first storage warehouse and the second storage warehouse, a track roadway stacker is arranged between the first storage warehouse and the second storage warehouse, the bottom of the first storage warehouse is arranged in a production area, the stacking production device is positioned in the bottom production area of the first storage warehouse, and the blanking device is positioned on one side of the second storage warehouse;
The stacking production device comprises a manual lamination station, a repair station and a sheet column packaging station, wherein each station consists of a tooling table, a single-layer trolley and a stacking mechanism, the stacking mechanism is arranged on the tooling table, and the tooling table is in butt joint with the single-layer trolley so that the column materials and the iron cores of the transformer iron cores can flow from the single-layer trolley to the stacking mechanism of the tooling table;
The stacking mechanism comprises a supporting frame, a first guide rail fixedly arranged on two sides of one end of the supporting frame, a second guide rail fixedly arranged on two sides of the other end of the supporting frame, a first sliding block slidably arranged on the first guide rail, a second sliding block slidably arranged on the second guide rail, a fixing plate fixedly arranged on the supporting frame and positioned between the first guide rail and the second guide rail, a first sliding plate fixedly arranged on the first sliding block and connected with the fixing plate through a connecting rod, a second sliding plate fixedly arranged on the second sliding block and connected with the fixing plate through a connecting rod, a mounting seat arranged on the first sliding plate and the second sliding plate, and limit screws fixedly arranged on the fixing plate, the first sliding plate and the second sliding plate.
2. The automatic stereoscopic warehouse for assembling transformer core columns and cores according to claim 1, wherein the rail tunnel stacker comprises a horizontal reciprocating linear motion device, a vertical lifting device and a left and right telescopic fork taking fork device;
The horizontal reciprocating rectilinear motion device is arranged on the top track of the three-dimensional storage warehouse and is positioned between the first storage warehouse and the second storage warehouse so as to perform horizontal rectilinear motion on the three-dimensional storage warehouse, namely X-axis motion, the vertical lifting device is arranged on the horizontal reciprocating rectilinear motion device so as to perform vertical motion, namely Y-axis motion, and the left and right telescopic fork taking fork device is arranged on the vertical lifting device so as to drive the fork to perform left and right directional motion, namely Z-axis motion.
3. The automatic stereoscopic warehouse with transformer core column materials and core stacking functions according to claim 2, wherein the left and right telescopic fork taking fork device consists of a cargo table and a fork assembly;
the fork assembly comprises a first motor, a gear driver, a first transmission shaft, a first mounting frame, a connecting shaft, a second transmission shaft, a speed sensor and a fork, wherein one end of the gear driver is connected with the first motor, one end of the first transmission shaft is connected with the other end of the gear driver, the first mounting frame is connected with the first transmission shaft through a ball bearing and is simultaneously connected with the first motor, one end of the connecting shaft is connected with the other end of the first transmission shaft, one end of the second transmission shaft is connected with the other end of the connecting shaft, the second mounting frame is connected with the second transmission shaft through a ball bearing, the speed sensor is mounted on the other end of the second transmission shaft, and the first mounting frame and the second mounting frame are both provided with forks.
4. The transformer core column material and core stacking automatic stereoscopic warehouse of claim 1, wherein the conveying line comprises a feeding conveying line and a discharging conveying line, the feeding conveying line is in butt joint with the input end of the stacking production device, the discharging conveying line is in butt joint with the output end of the blanking device, the conveying line comprises an RGV trolley and a conveying track, and a rotary table is arranged between the conveying line and the stacking production device and between the conveying line and the blanking device to enable materials to rotate by 90 degrees.
5. The automatic stereoscopic warehouse for transformer core column material and core stacking of distribution transformer according to claim 2, wherein a rolling shutter door is arranged on one side of the first storage warehouse, and a safety net back is arranged on one side of the second storage warehouse and the other side of the first storage warehouse.
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN211495529U (en) * | 2019-12-25 | 2020-09-15 | 青岛英谷教育科技股份有限公司 | Intelligent stereoscopic warehouse |
| CN114701786A (en) * | 2022-04-15 | 2022-07-05 | 珠海许继电气有限公司 | A method and system for controlling an on-column switch production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106829299A (en) * | 2016-12-28 | 2017-06-13 | 深圳中集电商物流科技有限公司 | A kind of three-dimensional goods access arrangement with flexible store function |
| CN218641661U (en) * | 2022-11-29 | 2023-03-17 | 中轻长泰(长沙)智能科技股份有限公司 | Three-dimensional storage system |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN211495529U (en) * | 2019-12-25 | 2020-09-15 | 青岛英谷教育科技股份有限公司 | Intelligent stereoscopic warehouse |
| CN114701786A (en) * | 2022-04-15 | 2022-07-05 | 珠海许继电气有限公司 | A method and system for controlling an on-column switch production line |
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