CN118595747A - Angle adjustment method of cylinder sleeve rolling tool - Google Patents
Angle adjustment method of cylinder sleeve rolling tool Download PDFInfo
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- CN118595747A CN118595747A CN202410816442.7A CN202410816442A CN118595747A CN 118595747 A CN118595747 A CN 118595747A CN 202410816442 A CN202410816442 A CN 202410816442A CN 118595747 A CN118595747 A CN 118595747A
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- 238000005096 rolling process Methods 0.000 title claims abstract description 75
- 238000000034 method Methods 0.000 title claims abstract description 22
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000002485 combustion reaction Methods 0.000 abstract description 6
- 238000012423 maintenance Methods 0.000 abstract description 5
- 238000009826 distribution Methods 0.000 abstract description 4
- 238000004381 surface treatment Methods 0.000 abstract description 4
- 239000000446 fuel Substances 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P9/00—Treating or finishing surfaces mechanically, with or without calibrating, primarily to resist wear or impact, e.g. smoothing or roughening turbine blades or bearings; Features of such surfaces not otherwise provided for, their treatment being unspecified
- B23P9/02—Treating or finishing by applying pressure, e.g. knurling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q15/00—Automatic control or regulation of feed movement, cutting velocity or position of tool or work
- B23Q15/20—Automatic control or regulation of feed movement, cutting velocity or position of tool or work before or after the tool acts upon the workpiece
- B23Q15/22—Control or regulation of position of tool or workpiece
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Abstract
Description
技术领域Technical Field
本发明属于内燃机维修和制造技术领域,具体涉及一种气缸套滚压工具的角度调整方法。The invention belongs to the technical field of internal combustion engine maintenance and manufacturing, and in particular relates to an angle adjustment method for a cylinder sleeve rolling tool.
背景技术Background Art
在现代内燃机的制造过程中,气缸套上端支撑肩的加工质量对发动机的性能和寿命有着至关重要的影响,其作为主要受力部位之一是发动机工作过程中受到机械应力以及热应力最集中的部位,但是支撑肩部位同样也是缸套结构设计中最薄弱的部位,支撑肩圆角处容易产生疲劳失效,从而导致气缸套出现裂纹甚至断裂,为了提高气缸套的疲劳强度,常见的处理方法之一就是对支撑肩圆角进行线性滚压加工。In the manufacturing process of modern internal combustion engines, the processing quality of the support shoulder on the upper end of the cylinder liner has a crucial impact on the performance and life of the engine. As one of the main stress-bearing parts, it is the part that is most subjected to mechanical and thermal stresses during the operation of the engine. However, the support shoulder is also the weakest part in the cylinder liner structure design. Fatigue failure is prone to occur at the fillet of the support shoulder, which can lead to cracks or even fractures in the cylinder liner. In order to improve the fatigue strength of the cylinder liner, one of the common treatment methods is to perform linear rolling on the fillet of the support shoulder.
为了实现滚压力的线性加载,滚压工具通常会采用将滚轮安装在刀体弹簧一端或者是液压缸一端的设计,当滚轮受到径向滚压力时,滚轮可以在弹簧作用下做弹性运动,然而,这种滚压工具在实际应用中存在一定的局限性。最为常见的局限性在于,这些滚压工具需要安装在CNC数控机床上,虽然CNC数控机床能够提供高精度的加工,但往往缺乏有效的角度微调机制,这意味着在滚压过程中,滚压工具与气缸套待加工部位的接触角度无法精确控制,从而导致滚压效果不佳,这种局限性使得气缸套的加工质量难以达到现代发动机制造的高精度要求。因此,现在需要一种能够实现在滚压过程中对滚压工具接触角度精确控制、提高气缸套加工质量的气缸套滚压工具的角度调整方法。In order to achieve linear loading of rolling force, rolling tools usually adopt a design in which a roller is installed on one end of the cutter body spring or one end of the hydraulic cylinder. When the roller is subjected to radial rolling force, the roller can perform elastic movement under the action of the spring. However, this type of rolling tool has certain limitations in practical applications. The most common limitation is that these rolling tools need to be installed on CNC machine tools. Although CNC machine tools can provide high-precision processing, they often lack an effective angle fine-tuning mechanism, which means that during the rolling process, the contact angle between the rolling tool and the part to be processed of the cylinder liner cannot be accurately controlled, resulting in poor rolling effect. This limitation makes it difficult for the processing quality of the cylinder liner to meet the high-precision requirements of modern engine manufacturing. Therefore, there is a need for an angle adjustment method for cylinder liner rolling tools that can achieve precise control of the contact angle of the rolling tool during the rolling process and improve the processing quality of the cylinder liner.
发明内容Summary of the invention
本发明的目的是提供一种气缸套滚压工具的角度调整方法,能够调整滚压工具与气缸套的接触角度,以确保滚压过程中的均匀压力分布和高质量的表面处理,有助于提高发动机的性能、燃油效率和耐久性,满足现代内燃机制造和维修的高精度要求。The purpose of the present invention is to provide an angle adjustment method for a cylinder liner rolling tool, which can adjust the contact angle between the rolling tool and the cylinder liner to ensure uniform pressure distribution and high-quality surface treatment during the rolling process, which helps to improve the performance, fuel efficiency and durability of the engine and meet the high-precision requirements of modern internal combustion engine manufacturing and maintenance.
为实现上述目的,本发明所采用的技术方案是:To achieve the above object, the technical solution adopted by the present invention is:
一种气缸套滚压工具的角度调整方法,包括以下步骤:A method for adjusting the angle of a cylinder sleeve rolling tool comprises the following steps:
步骤S1:将滚压工具安装到多自由度调整装置的调角器上,多自由度调整装置包括设有夹具的底座、设置在底座上且安装有调角器的移动板以及设置在移动板上适配调角器的定位装置,其中调角器能够在移动板上旋转调节;Step S1: installing the rolling tool on the angle adjuster of the multi-degree-of-freedom adjustment device, the multi-degree-of-freedom adjustment device comprising a base provided with a clamp, a moving plate provided on the base and provided with the angle adjuster, and a positioning device provided on the moving plate and adapted to the angle adjuster, wherein the angle adjuster can be rotated and adjusted on the moving plate;
步骤S2:微调移动板:调整移动板使安装在调角器上的滚压工具在底座上水平移动,直至对齐待滚压的气缸套支撑肩圆角,然后通过底座上的夹具将微调后的移动板夹紧;Step S2: fine-tuning the movable plate: adjusting the movable plate so that the rolling tool mounted on the angle adjuster moves horizontally on the base until it is aligned with the fillet of the cylinder sleeve support shoulder to be rolled, and then clamping the fine-tuned movable plate with the clamp on the base;
步骤S3:微调调角器:旋转调角器使滚压工具的滚压角度满足35°-45°的滚压要求,从而使滚压工具的滚轮能够正确压入气缸套支撑肩圆角,然后通过移动板上的定位装置将微调后的调角器进行定位;Step S3: fine-tuning the angle adjuster: rotating the angle adjuster so that the rolling angle of the rolling tool meets the rolling requirement of 35°-45°, so that the roller of the rolling tool can be correctly pressed into the fillet of the cylinder sleeve support shoulder, and then positioning the fine-tuned angle adjuster through the positioning device on the moving plate;
步骤S4:将移动板和调角器与底座之间固定连接,滚压工具的角度调整结束,可进行气缸套滚压操作。Step S4: The movable plate and the angle adjuster are fixedly connected to the base, and the angle adjustment of the rolling tool is completed, and the cylinder sleeve rolling operation can be performed.
本发明技术方案的进一步改进在于:夹具包括水平设置在底座下侧的夹紧条以及分别均匀间隔设置在底座上侧和左右两侧的若干个夹紧块,各个夹紧块上均螺纹贯穿有调节螺杆。A further improvement of the technical solution of the present invention is that the clamp includes a clamping strip horizontally arranged on the lower side of the base and a plurality of clamping blocks evenly spaced and arranged on the upper side and left and right sides of the base, and each clamping block is threaded with an adjusting screw.
本发明技术方案的进一步改进在于:调角器为通过转轴旋转设置在移动板开设的凹腔内且沿外周设有弧形缺口的圆盘,转轴的一端连接调角器的中心另一端贯穿移动板并在其端部设置外螺纹;调角器上开设有若干个适配滚压工具的安装孔。A further improvement of the technical solution of the present invention is that the angle adjuster is a disk which is rotatably arranged in a concave cavity opened in a movable plate through a rotating shaft and has an arc-shaped notch along the outer circumference. One end of the rotating shaft is connected to the center of the angle adjuster and the other end passes through the movable plate and has an external thread at its end. The angle adjuster is provided with a plurality of mounting holes adapted for rolling tools.
本发明技术方案的进一步改进在于:移动板的上下两侧对应设置有连接螺杆,底座上沿其水平方向贯通开设有与各个连接螺杆以及转轴对应的导向滑槽;移动板和调角器分别通过贯穿导向滑槽的连接螺杆和转轴与紧固螺母连接。A further improvement of the technical solution of the present invention is that: connecting screws are correspondingly arranged on the upper and lower sides of the movable plate, and a guide groove corresponding to each connecting screw and the rotating shaft is opened on the base along its horizontal direction; the movable plate and the angle adjuster are respectively connected to the fastening nut through the connecting screws and the rotating shaft passing through the guide grooves.
本发明技术方案的进一步改进在于:移动板的凹腔适配调角器并在其内侧壁上设置与调角器上的弧形缺口相配合的凸台,且凸台的尺寸小于弧形缺口。A further improvement of the technical solution of the present invention is that the concave cavity of the movable plate is adapted to the recliner and a boss matching the arc-shaped notch on the recliner is arranged on its inner wall, and the size of the boss is smaller than the arc-shaped notch.
本发明技术方案的进一步改进在于:定位装置包括螺纹贯穿移动板并在其凹腔内抵接在调角器的弧形缺口一端的定位螺杆以及与弧形缺口另一端可拆卸连接并抵接凸台的弧形垫块;弧形缺口上设置有适配弧形垫块的连接板,弧形垫块通过螺栓设置在连接板上。A further improvement of the technical solution of the present invention is that the positioning device includes a positioning screw that threads through the movable plate and abuts against one end of the arc-shaped notch of the angle adjuster in its concave cavity, and an arc-shaped pad that is detachably connected to the other end of the arc-shaped notch and abuts against the boss; a connecting plate that adapts to the arc-shaped pad is provided on the arc-shaped notch, and the arc-shaped pad is set on the connecting plate by bolts.
本发明技术方案的进一步改进在于:位于凸台一侧的凹腔内侧壁延其水平或垂直切线方向延伸并与凸台侧壁垂直相交,定位螺杆由移动板的外侧沿水平或垂直方向螺纹贯穿该凸台侧壁并在凹腔内抵接调角器上的弧形缺口的一端。A further improvement of the technical solution of the present invention is that the inner side wall of the cavity located on one side of the boss extends along its horizontal or vertical tangent direction and intersects perpendicularly with the side wall of the boss, and the positioning screw is threaded through the side wall of the boss along the horizontal or vertical direction from the outer side of the movable plate and abuts against one end of the arc-shaped notch on the angle adjuster in the cavity.
本发明技术方案的进一步改进在于:在步骤S2中,微调移动板包括以下步骤:A further improvement of the technical solution of the present invention is that in step S2, fine-tuning the movable plate includes the following steps:
步骤S201:分别松动移动板的连接螺杆与调角器的转轴上的紧固螺母,同时松动各个夹紧块上的调节螺杆,为调节移动板提供充足的活动空间;Step S201: loosen the connecting screws of the moving plate and the fastening nuts on the rotating shaft of the angle adjuster respectively, and loosen the adjusting screws on each clamping block at the same time to provide sufficient activity space for adjusting the moving plate;
步骤S202:通过各个连接螺杆与转轴,移动板带动调角器在对应的底座上的导向滑槽内进行水平微调,在调节过程中移动板的下侧始终抵靠夹紧条;Step S202: The movable plate drives the angle adjuster to perform horizontal fine adjustment in the guide slot on the corresponding base through the connecting screws and the rotating shafts. During the adjustment process, the lower side of the movable plate always abuts against the clamping strip.
步骤S203:当移动板微调至与待滚压的气缸套支撑肩圆角对齐后,旋拧各个夹紧块上的调节螺杆并配合夹紧条将移动板夹紧。Step S203: After the movable plate is fine-tuned to be aligned with the fillet of the cylinder liner support shoulder to be rolled, the adjusting screws on each clamping block are screwed and the movable plate is clamped in cooperation with the clamping strip.
本发明技术方案的进一步改进在于:在步骤S3中,微调调角器包括以下步骤:A further improvement of the technical solution of the present invention is that in step S3, fine-tuning the angle adjuster includes the following steps:
步骤S301:松动移动板上的定位螺杆,选择弧度尺寸与滚压要求所需旋转角度适配的弧形垫块;Step S301: loosen the positioning screw on the moving plate, and select an arc-shaped pad whose arc size is adapted to the rotation angle required for rolling;
步骤S302:通过螺栓将弧形垫块安装在调角器的连接板上,弧形垫块在调角器的弧形缺口一端抵接移动板的凸台侧壁,进而精准的对调角器旋转微调;Step S302: The arc-shaped pad is mounted on the connecting plate of the recliner by means of bolts, and the arc-shaped notch of the recliner is abutted against the side wall of the boss of the moving plate, thereby accurately adjusting the rotation of the recliner;
步骤S303:旋拧定位螺杆,使其在移动板的凹腔内抵接在调角器的弧形缺口的另一端,与弧形垫块配合将调角器进行定位,从而使安装在调角器上的滚压工具正确压入气缸套支撑肩圆角。Step S303: Screw the positioning screw so that it abuts against the other end of the arc-shaped notch of the recliner in the concave cavity of the movable plate, and cooperates with the arc-shaped pad to position the recliner, so that the rolling tool installed on the recliner is correctly pressed into the cylinder sleeve support shoulder fillet.
本发明技术方案的进一步改进在于:The further improvement of the technical solution of the present invention is:
在步骤S4中,分别拧紧移动板的连接螺杆与调角器的转轴上的紧固螺母,将移动板和调角器固定在底座上。In step S4, the connecting screw of the moving plate and the fastening nut on the rotating shaft of the recliner are tightened respectively to fix the moving plate and the recliner on the base.
由于采用了上述技术方案,本发明取得的技术进步是:Due to the adoption of the above technical solution, the technical progress achieved by the present invention is:
本发明气缸套滚压工具的角度调整方法,能够调整滚压工具与气缸套的接触角度,以确保滚压过程中的均匀压力分布和高质量的表面处理,有助于提高发动机的性能、燃油效率和耐久性,满足现代内燃机制造和维修的高精度要求。The angle adjustment method of the cylinder liner rolling tool of the present invention can adjust the contact angle between the rolling tool and the cylinder liner to ensure uniform pressure distribution and high-quality surface treatment during the rolling process, which helps to improve the performance, fuel efficiency and durability of the engine and meet the high-precision requirements of modern internal combustion engine manufacturing and maintenance.
本发明采用多自由度调整装置对滚压工具进行调整,包括相互配合的设有夹具的底座、设置在底座上且安装有调角器的移动板以及设置在移动板上适配调角器的定位装置,其中调角器能够在移动板上旋转调节,能够实现移动板带动调角器在底座上水平移动,进而带动调角器上的滚压工具进行水平移动,与此同时调角器旋转调节带动滚压工具进行角度调整并通过移动板上的定位部件进行定位,然后将调整完毕的移动板和调角器与底座之间固定连接,便于进行后续的气缸套滚压操作,以确保滚压过程中的均匀压力分布和高质量的表面处理。The present invention adopts a multi-degree-of-freedom adjustment device to adjust the rolling tool, including a base with a clamp that cooperates with each other, a movable plate arranged on the base and equipped with an angle adjuster, and a positioning device arranged on the movable plate to adapt to the angle adjuster, wherein the angle adjuster can be rotated and adjusted on the movable plate, so that the movable plate can drive the angle adjuster to move horizontally on the base, thereby driving the rolling tool on the angle adjuster to move horizontally. At the same time, the angle adjuster is rotated and adjusted to drive the rolling tool to adjust the angle and position it through the positioning component on the movable plate, and then the adjusted movable plate and the angle adjuster are fixedly connected with the base, so as to facilitate the subsequent cylinder sleeve rolling operation, so as to ensure uniform pressure distribution and high-quality surface treatment during the rolling process.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明中多自由度调整装置的立体示意图;FIG1 is a perspective schematic diagram of a multi-degree-of-freedom adjustment device in the present invention;
图2是本发明中多自由度调整装置的主视图;FIG2 is a front view of the multi-degree-of-freedom adjustment device of the present invention;
图3是本发明中多自由度调整装置的后视图;FIG3 is a rear view of the multi-degree-of-freedom adjustment device of the present invention;
图4是本发明中多自由度调整装置的移动板的结构示意图;FIG4 is a schematic structural diagram of a moving plate of a multi-degree-of-freedom adjustment device in the present invention;
图5是本发明中多自由度调整装置的调角器的结构示意图;5 is a schematic structural diagram of the angle adjuster of the multi-degree-of-freedom adjustment device of the present invention;
其中,1、底座,1-1、导向滑槽,1-2、夹紧条,1-3、夹紧块,1-4、连接螺杆,1-5、转轴,1-6、调节螺杆,2、移动板,2-1、凹腔,2-2、凸台,3、调角器,3-1、弧形缺口,3-2、连接板,3-3、安装孔,4、定位螺杆,5、弧形垫块,5-1、螺栓。Among them, 1. base, 1-1. guide groove, 1-2. clamping strip, 1-3. clamping block, 1-4. connecting screw, 1-5. rotating shaft, 1-6. adjusting screw, 2. moving plate, 2-1. concave cavity, 2-2. boss, 3. angle adjuster, 3-1. arc notch, 3-2. connecting plate, 3-3. mounting hole, 4. positioning screw, 5. arc pad, 5-1. bolt.
具体实施方式DETAILED DESCRIPTION
下面结合实施例对本发明做进一步详细说明:The present invention is further described in detail below in conjunction with embodiments:
本发明提供一种气缸套滚压工具的角度调整方法,包括以下步骤:The present invention provides a method for adjusting the angle of a cylinder sleeve rolling tool, comprising the following steps:
步骤S1:将滚压工具安装到多自由度调整装置的调角器3上,如图1-图5中,多自由度调整装置包括底座1、移动板2、调角器3以及定位装置,底座1上设有夹具,移动板2设置在底座1上且安装有调角器3,调角器3能够在移动板2上旋转调节,定位装置设置在移动板2上并适配调角器3;Step S1: installing the rolling tool on the angle adjuster 3 of the multi-degree-of-freedom adjustment device, as shown in Figures 1 to 5, the multi-degree-of-freedom adjustment device includes a base 1, a movable plate 2, an angle adjuster 3 and a positioning device, the base 1 is provided with a clamp, the movable plate 2 is arranged on the base 1 and is installed with the angle adjuster 3, the angle adjuster 3 can be rotated and adjusted on the movable plate 2, and the positioning device is arranged on the movable plate 2 and adapted to the angle adjuster 3;
具体的,夹具包括水平设置在底座1下侧的夹紧条1-2以及分别均匀间隔设置在底座1上侧和对应设置在其左右两侧的若干个夹紧块1-3,优选的,位于底座1上侧的夹紧块1-3至少设置3个,位于底座1左右两侧的夹紧块1-3至少设置2个,各个夹紧块1-3均螺纹贯穿有调节螺杆1-6,调节螺杆1-6可以在夹紧块1-3上旋拧调节;Specifically, the clamp includes a clamping strip 1-2 horizontally arranged on the lower side of the base 1 and a plurality of clamping blocks 1-3 evenly spaced and arranged on the upper side of the base 1 and correspondingly arranged on the left and right sides thereof. Preferably, at least three clamping blocks 1-3 are arranged on the upper side of the base 1, and at least two clamping blocks 1-3 are arranged on the left and right sides of the base 1. Each clamping block 1-3 is threaded with an adjusting screw 1-6, and the adjusting screw 1-6 can be screwed on the clamping block 1-3 for adjustment;
调角器3为沿其外周开设有弧形缺口3-1的圆盘,其盘面上设置有适配滚压工具的若干个安装孔3-3,即滚压工具可通过这些安装孔3-3以可拆卸的方式与调角器3连接,优选的,安装孔3-3至少设置4个,并均匀的分布在调角器3的盘面上。调角器3通过转轴1-5旋转设置在移动板2开设的凹腔2-1内,具体的,转轴1-5的一端连接调角器3的中心另一端贯穿移动板2,并在其贯穿移动板2的一端端部设置外螺纹;The recliner 3 is a disk with an arc-shaped notch 3-1 along its outer circumference, and a plurality of mounting holes 3-3 adapted to the rolling tool are arranged on the disk surface, that is, the rolling tool can be connected to the recliner 3 in a detachable manner through these mounting holes 3-3. Preferably, at least 4 mounting holes 3-3 are arranged and evenly distributed on the disk surface of the recliner 3. The recliner 3 is rotatably arranged in the concave cavity 2-1 opened on the moving plate 2 through the rotating shaft 1-5. Specifically, one end of the rotating shaft 1-5 is connected to the center of the recliner 3 and the other end passes through the moving plate 2, and an external thread is arranged on the end of the rotating shaft 1-5 passing through the moving plate 2;
移动板2上设有若干个连接螺杆1-4,各个连接螺杆1-4对应设置在移动板2的上下两侧,优选的,连接螺杆1-4至少设置4个,并均匀分布在移动板2的四角;The movable plate 2 is provided with a plurality of connecting screws 1-4, each of which is correspondingly arranged on the upper and lower sides of the movable plate 2. Preferably, at least four connecting screws 1-4 are arranged and evenly distributed at the four corners of the movable plate 2.
底座1上开设有若干个导向滑槽1-1,各个导向滑槽1-1沿水平方向贯通开设在底座1上并分别与各个连接螺杆1-4以及转轴1-5对应,优选的,导向滑槽1-1至少设置5个,其中4个导向滑槽1-1与4个连接螺杆1-4对应,并均匀分布在底座1的四角,剩余的1个导向滑槽1-1与转轴1-5对应,位于底座1的中心,移动板2通过贯穿导向滑槽1-1的连接螺杆1-4与紧固螺母连接,调角器3通过贯穿导向滑槽1-1的转轴1-5与紧固螺母连接。松动各个紧固螺母后,移动板2可通过各个连接螺杆1-4在相应的导向滑槽1-1内进行水平移动,调角器3可通过转轴1-5在相应的导向滑槽1-1内转动,同时亦跟随移动板2在导向滑槽1-1内水平移动;A plurality of guide slots 1-1 are provided on the base 1. Each guide slot 1-1 is provided on the base 1 in the horizontal direction and corresponds to each connecting screw 1-4 and the rotating shaft 1-5 respectively. Preferably, at least 5 guide slots 1-1 are provided, of which 4 guide slots 1-1 correspond to 4 connecting screws 1-4 and are evenly distributed at the four corners of the base 1. The remaining 1 guide slot 1-1 corresponds to the rotating shaft 1-5 and is located at the center of the base 1. The movable plate 2 is connected to the fastening nut through the connecting screw 1-4 that passes through the guide slot 1-1, and the angle adjuster 3 is connected to the fastening nut through the rotating shaft 1-5 that passes through the guide slot 1-1. After loosening each fastening nut, the movable plate 2 can move horizontally in the corresponding guide slot 1-1 through each connecting screw 1-4, and the angle adjuster 3 can rotate in the corresponding guide slot 1-1 through the rotating shaft 1-5, and at the same time, it also moves horizontally in the guide slot 1-1 following the movable plate 2.
移动板2为方形板,凹腔2-1开设在移动板2的中心位置并与调角器3适配,即移动板2为近圆形,移动板2的内侧壁上设置有与调角器3上的弧形缺口3-1相配合的凸台2-2,即凸台2-2设有与弧形缺口3-1贴合的弧面,且该弧面的弧度尺寸小于弧形缺口3-1的弧度尺寸,优选的,凸台2-2位于弧形缺口3-1的中间,将弧形缺口3-1分成两部分,一部分用来调整角度,一部分用于定位;The movable plate 2 is a square plate, and the concave cavity 2-1 is opened at the center of the movable plate 2 and is adapted to the angle adjuster 3, that is, the movable plate 2 is nearly circular, and a boss 2-2 matching the arc notch 3-1 on the angle adjuster 3 is provided on the inner side wall of the movable plate 2, that is, the boss 2-2 is provided with an arc surface that fits the arc notch 3-1, and the arc size of the arc surface is smaller than the arc size of the arc notch 3-1. Preferably, the boss 2-2 is located in the middle of the arc notch 3-1, dividing the arc notch 3-1 into two parts, one part is used to adjust the angle, and the other part is used for positioning;
定位装置包括用于调整调角器3旋转角度的弧形垫块5以及用于定位旋转后的调角器3的定位螺杆4,定位螺杆4与弧形垫块5相配合能够实现良好的定位效果;The positioning device includes an arc-shaped pad 5 for adjusting the rotation angle of the angle adjuster 3 and a positioning screw 4 for positioning the angle adjuster 3 after rotation. The positioning screw 4 cooperates with the arc-shaped pad 5 to achieve a good positioning effect.
定位螺杆4由移动板2的外侧螺纹贯穿移动板2,即移动板2上贯通开设有适配定位螺杆4的螺纹孔,定位螺杆4能够在螺纹孔内旋拧调节,从而在移动板2的凹腔2-1内抵接在调角器3的弧形缺口3-1的一端,对调角器3进行定位;弧形垫块5以可拆卸的方式设置在弧形缺口3-1的另一端,并抵接凸台2-2一侧侧壁,弧形垫块5与弧形缺口3-1形状适配,为弧形块状结构,可设置多个不同弧度尺寸的弧形垫块5,通过更换不同弧度尺寸的弧形垫块5来微调旋转调角器3;弧形缺口3-1上设置有适配弧形垫块5的连接板3-2,弧形垫块5通过螺栓5-1设置在连接板3-2上并抵接凸台2-2,具体的,连接板3-2可以设置在弧形缺口3-1的端部亦可设置在弧形缺口3-1的弧面上,弧形垫块5的一端通过螺栓5-1与连接板3-2连接,另一端抵接凸台2-2,连接板3-2设置在弧形缺口3-1的弧面上相较于设置在其端部更加节省弧形垫块5的用料,节约经济成本;The positioning screw 4 passes through the movable plate 2 through the outer thread of the movable plate 2, that is, a threaded hole adapted to the positioning screw 4 is opened on the movable plate 2, and the positioning screw 4 can be screwed and adjusted in the threaded hole, so as to abut against one end of the arc-shaped notch 3-1 of the angle adjuster 3 in the concave cavity 2-1 of the movable plate 2 to position the angle adjuster 3; the arc-shaped pad 5 is detachably arranged at the other end of the arc-shaped notch 3-1 and abuts against the side wall of one side of the boss 2-2. The arc-shaped pad 5 is adapted to the shape of the arc-shaped notch 3-1 and is an arc-shaped block structure. A plurality of arc-shaped pads 5 of different arc sizes can be arranged. By replacing the arc-shaped pads 5 of different arc sizes The arc-shaped pad 5 is used to fine-tune the rotary angle adjuster 3; a connecting plate 3-2 adapted to the arc-shaped pad 5 is provided on the arc-shaped notch 3-1, and the arc-shaped pad 5 is arranged on the connecting plate 3-2 by a bolt 5-1 and abuts against the boss 2-2. Specifically, the connecting plate 3-2 can be arranged at the end of the arc-shaped notch 3-1 or on the arc surface of the arc-shaped notch 3-1. One end of the arc-shaped pad 5 is connected to the connecting plate 3-2 by a bolt 5-1, and the other end abuts against the boss 2-2. The connecting plate 3-2 is arranged on the arc surface of the arc-shaped notch 3-1, which saves more materials for the arc-shaped pad 5 than being arranged at its end, and saves economic costs;
进一步的,为了更好的定位效果,位于凸台2-2一侧的凹腔2-1内侧壁延其水平或垂直切线方向延伸并与凸台2-2侧壁垂直相交,即该凸台2-2侧壁呈垂直或者水平方向,定位螺杆4由移动板2的外侧沿水平或垂直方向螺纹贯穿该凸台2-2侧壁并在凹腔2-1内抵接调角器3上的弧形缺口3-1的一端,即定位螺杆4垂直于该凸台2-2侧壁;Furthermore, for a better positioning effect, the inner side wall of the concave cavity 2-1 located on one side of the boss 2-2 extends in the horizontal or vertical tangent direction and intersects perpendicularly with the side wall of the boss 2-2, that is, the side wall of the boss 2-2 is in a vertical or horizontal direction, and the positioning screw 4 is threaded from the outer side of the movable plate 2 through the side wall of the boss 2-2 in the horizontal or vertical direction and abuts against one end of the arc notch 3-1 on the angle adjuster 3 in the concave cavity 2-1, that is, the positioning screw 4 is perpendicular to the side wall of the boss 2-2;
步骤S2:微调移动板2:调整移动板2使安装在调角器3上的滚压工具在底座1上水平移动,直至对齐待滚压的气缸套支撑肩圆角,然后通过底座1上的夹具将微调后的移动板2夹紧,具体包括以下步骤:Step S2: fine-tuning the movable plate 2: adjusting the movable plate 2 so that the rolling tool mounted on the angle adjuster 3 moves horizontally on the base 1 until it is aligned with the fillet of the cylinder sleeve support shoulder to be rolled, and then clamping the fine-tuned movable plate 2 by the clamp on the base 1, specifically comprising the following steps:
步骤S201:分别松动移动板2的连接螺杆1-4与调角器3的转轴1-5上的紧固螺母,同时松动各个夹紧块1-3上的调节螺杆1-6,为调节移动板2提供充足的活动空间;Step S201: respectively loosen the connecting screws 1-4 of the moving plate 2 and the fastening nuts on the rotating shaft 1-5 of the angle adjuster 3, and at the same time loosen the adjusting screws 1-6 on each clamping block 1-3 to provide sufficient activity space for adjusting the moving plate 2;
步骤S202:通过各个连接螺杆1-4与转轴1-5,移动板2带动调角器3在对应的底座1上的导向滑槽1-1内进行水平微调,在调节过程中移动板2的下侧始终抵靠夹紧条1-2;Step S202: The movable plate 2 drives the angle adjuster 3 to perform horizontal fine adjustment in the corresponding guide slot 1-1 on the base 1 through the connecting screws 1-4 and the rotating shaft 1-5. During the adjustment process, the lower side of the movable plate 2 always abuts against the clamping strip 1-2.
步骤S203:当移动板2微调至与待滚压的气缸套支撑肩圆角对齐后,旋拧各个夹紧块1-3上的调节螺杆1-6并配合夹紧条1-2将移动板2夹紧;Step S203: After the movable plate 2 is finely adjusted to be aligned with the fillet of the cylinder liner support shoulder to be rolled, the adjusting screws 1-6 on each clamping block 1-3 are screwed and the movable plate 2 is clamped in cooperation with the clamping strips 1-2;
步骤S3:微调调角器3:旋转调角器3使滚压工具的滚压角度满足35°-45°的滚压要求,从而使滚压工具的滚轮能够正确压入气缸套支撑肩圆角,然后通过移动板2上的定位装置将微调后的调角器3进行定位,具体包括以下步骤:Step S3: fine-tuning the angle adjuster 3: rotating the angle adjuster 3 so that the rolling angle of the rolling tool meets the rolling requirement of 35°-45°, so that the roller of the rolling tool can be correctly pressed into the fillet of the cylinder sleeve support shoulder, and then positioning the fine-tuned angle adjuster 3 by the positioning device on the movable plate 2, specifically including the following steps:
步骤S301:松动移动板2上的定位螺杆4,选择弧度尺寸与滚压要求所需旋转角度适配的弧形垫块5;Step S301: loosen the positioning screw 4 on the moving plate 2, and select an arc-shaped pad 5 whose arc size is adapted to the rotation angle required for rolling;
步骤S302:通过螺栓5-1将弧形垫块5安装在调角器3的连接板3-2上,弧形垫块5在调角器3的弧形缺口3-1一端抵接移动板2的凸台2-2侧壁,进而精准的对调角器3旋转微调;Step S302: The arc-shaped pad 5 is mounted on the connecting plate 3-2 of the recliner 3 by means of the bolt 5-1, and one end of the arc-shaped notch 3-1 of the recliner 3 abuts against the side wall of the boss 2-2 of the moving plate 2, thereby precisely rotating and fine-tuning the recliner 3;
步骤S303:旋拧定位螺杆4,使其在移动板2的凹腔2-1内抵接在调角器3的弧形缺口3-1的另一端,与弧形垫块5配合将调角器3进行定位,从而使安装在调角器3上的滚压工具正确压入气缸套支撑肩圆角;Step S303: Screw the positioning screw 4 so that it abuts against the other end of the arc-shaped notch 3-1 of the recliner 3 in the concave cavity 2-1 of the movable plate 2, and cooperates with the arc-shaped pad 5 to position the recliner 3, so that the rolling tool installed on the recliner 3 is correctly pressed into the fillet of the cylinder sleeve support shoulder;
步骤S4:将移动板2和调角器3与底座1之间固定连接,滚压工具的角度调整结束,可进行气缸套滚压操作,具体的,分别拧紧移动板2的连接螺杆1-4与调角器3的转轴1-5上的紧固螺母,将移动板2和调角器3固定在底座1上。Step S4: fix the movable plate 2 and the angle adjuster 3 to the base 1, and the angle adjustment of the rolling tool is completed, and the cylinder sleeve rolling operation can be performed. Specifically, tighten the connecting screws 1-4 of the movable plate 2 and the fastening nuts on the rotating shaft 1-5 of the angle adjuster 3 respectively to fix the movable plate 2 and the angle adjuster 3 on the base 1.
可以理解,本发明是通过一些实施例进行描述的,本领域技术人员知悉的,在不脱离本发明的精神和范围的情况下,可以对这些特征和实施例进行各种改变或等效替换。另外,在本发明的教导下,可以对这些特征和实施例进行修改以适应具体的情况及材料而不会脱离本发明的精神和范围。因此,本发明不受此处所公开的具体实施例的限制,所有落入本申请的权利要求范围内的实施例都属于本发明所保护的范围内。It is to be understood that the present invention is described by some embodiments, and it is known to those skilled in the art that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the scope of protection of the present invention.
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