CN118589737A - A 48-slot 8-pole flat wire winding stator and flat wire motor - Google Patents
A 48-slot 8-pole flat wire winding stator and flat wire motor Download PDFInfo
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- 238000004804 winding Methods 0.000 title claims abstract description 178
- 230000007935 neutral effect Effects 0.000 claims abstract description 17
- 238000003466 welding Methods 0.000 claims description 48
- 238000005452 bending Methods 0.000 claims description 46
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims 71
- 230000007704 transition Effects 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 description 15
- 238000010586 diagram Methods 0.000 description 14
- 238000000034 method Methods 0.000 description 14
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 9
- 230000006872 improvement Effects 0.000 description 9
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 9
- 229910052802 copper Inorganic materials 0.000 description 8
- 239000010949 copper Substances 0.000 description 8
- 239000004020 conductor Substances 0.000 description 7
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 6
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- 238000011161 development Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 1
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- 238000005516 engineering process Methods 0.000 description 1
- 230000016507 interphase Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
- H02K3/28—Layout of windings or of connections between windings
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/16—Stator cores with slots for windings
- H02K1/165—Shape, form or location of the slots
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
- H02K3/12—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors arranged in slots
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/46—Fastening of windings on the stator or rotor structure
- H02K3/48—Fastening of windings on the stator or rotor structure in slots
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/46—Fastening of windings on the stator or rotor structure
- H02K3/50—Fastening of winding heads, equalising connectors, or connections thereto
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2213/00—Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
- H02K2213/03—Machines characterised by numerical values, ranges, mathematical expressions or similar information
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Abstract
本发明公开一种48槽8极扁线绕组定子及扁线电机,绕组定子包括三相相绕组,各相绕组包括多组并联的绕组支路,每组绕组支路至少包括两个支路,支路中包括单根线圈和跨距为y的线圈,支路在槽口最内层设置单根线圈作为绕制起始和中性点引出线,以跨距为y的叠绕线圈由槽口向槽底进行绕制,并以跨距为y的叠绕线圈在槽底最外层进行同层换向,再以跨距为y的叠绕线圈由槽底向槽口进行绕制,并以跨距为y‑1的叠绕线圈在槽口最内层进行同层换向,或者,以跨距为y的同心线圈在槽底最外层进行同层换向,再以跨距为y的叠绕线圈由槽底向槽口进行绕制。本发明具有结构紧凑、各支路电势平衡、无环流等优点,消除了因各支路不对称引起的一系列问题。
The invention discloses a 48-slot 8-pole flat wire winding stator and a flat wire motor. The winding stator comprises a three-phase winding, each phase winding comprises a plurality of groups of parallel winding branches, each group of winding branches comprises at least two branches, the branches comprise a single coil and a coil with a span of y, a single coil is arranged at the innermost layer of a slot opening as a winding start and a neutral point lead-out line, a stacked coil with a span of y is wound from the slot opening to the slot bottom, and a stacked coil with a span of y is commutated on the outermost layer of the slot bottom, then a stacked coil with a span of y is wound from the slot bottom to the slot opening, and a stacked coil with a span of y-1 is commutated on the innermost layer of the slot opening, or a concentric coil with a span of y is commutated on the outermost layer of the slot bottom, and then a stacked coil with a span of y is wound from the slot bottom to the slot opening. The invention has the advantages of compact structure, balanced electric potential of each branch, no circulating current, etc., and eliminates a series of problems caused by asymmetry of each branch.
Description
技术领域Technical Field
本发明属于电机技术领域,具体涉及一种48槽8极扁线绕组定子及扁线电机。The invention belongs to the technical field of motors, and in particular relates to a 48-slot 8-pole flat wire winding stator and a flat wire motor.
背景技术Background Art
随着新能源汽车技术的快速发展,驱动电机作为电动汽车的关键执行部件之一,其性能要求越来越高。目前,高速化、轻量化、高效率已经成为驱动电机的发展趋势,对电机的功率密度、高效区、散热能力有着更高的要求。With the rapid development of new energy vehicle technology, the performance requirements of the drive motor as one of the key actuators of electric vehicles are getting higher and higher. At present, high speed, light weight and high efficiency have become the development trend of drive motors, and higher requirements are placed on the power density, high efficiency area and heat dissipation capacity of the motors.
绕组定子可分为圆线和扁线,扁线电机与圆线电机的区别在于铜线的成形方式,扁线有利于电机槽满率的提升,一般圆线电机的槽满率为50%左右,而扁线电机的槽满率能达到70%以上。槽满率的提升意味着在空间不变的前提下,可以填充更多的铜,电机的电阻减小,相同电流下,铜损耗减小。对比圆线电机,扁线电机槽内的铜导体之间接触面积大,散热效果更好。Winding stators can be divided into round wire and flat wire. The difference between flat wire motors and round wire motors lies in the way the copper wire is formed. Flat wire is conducive to improving the slot fill rate of the motor. Generally, the slot fill rate of round wire motors is about 50%, while the slot fill rate of flat wire motors can reach more than 70%. The improvement of the slot fill rate means that more copper can be filled under the premise of unchanged space, the resistance of the motor is reduced, and the copper loss is reduced under the same current. Compared with round wire motors, the contact area between the copper conductors in the slots of flat wire motors is large, and the heat dissipation effect is better.
电机高速运行时,电机交流铜耗显著增加。为降低铜耗,一般会增加定子每槽导体层数,如4层、6层、8层等。由于各个并联支路的导体分布于定子槽的不同位置,若各支路不对称,将会导致反电势、电阻、电感存在较大差异,从而形成环流,附加损耗增大和效率降低,同时引起电机绕组局部过温,降低电机使用寿命。When the motor runs at high speed, the AC copper loss of the motor increases significantly. In order to reduce copper loss, the number of conductor layers per stator slot is generally increased, such as 4 layers, 6 layers, 8 layers, etc. Since the conductors of each parallel branch are distributed in different positions of the stator slot, if the branches are asymmetrical, there will be large differences in back electromotive force, resistance, and inductance, thus forming a circulating current, increasing additional losses and reducing efficiency, and causing local overheating of the motor winding, reducing the service life of the motor.
随着扁线绕组槽数和极对数的不同,绕组结构的布线方式也不相同,例如48槽8极多为2支路或4支路方案,3支路、6支路方案较少或不对称,且由于其绕组设计结构的限制,其无法实现不同并联支路的灵活转换。由此,现有扁线定子绕组的设计方式不够灵活,适应性差,不能根据需要设计相应的并联支路,具有一定的局限性。With the difference in the number of slots and pole pairs of the flat wire winding, the wiring method of the winding structure is also different. For example, 48 slots and 8 poles are mostly 2-branch or 4-branch schemes, 3-branch and 6-branch schemes are less or asymmetric, and due to the limitation of its winding design structure, it is impossible to achieve flexible conversion of different parallel branches. Therefore, the design method of the existing flat wire stator winding is not flexible enough, has poor adaptability, and cannot design corresponding parallel branches according to needs, which has certain limitations.
发明内容Summary of the invention
本发明要解决的技术问题是克服现有技术的不足,提供一种具有结构紧凑、制作简单、支路对称、排列整齐的48槽8极扁线绕组定子及扁线电机。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a 48-slot 8-pole flat wire winding stator and a flat wire motor with compact structure, simple manufacture, symmetrical branches and neat arrangement.
为解决上述技术问题,本发明采用以下技术方案:In order to solve the above technical problems, the present invention adopts the following technical solutions:
一种48槽8极扁线绕组定子,包括三相相绕组,各所述相绕组包括多组并联的绕组支路,每组绕组支路至少包括两个支路,所述支路包括多个在定子铁芯的周向铁芯槽上依次布置且相互串联的线圈,所述支路中包括单根线圈和跨距为y的线圈,所述支路以位于所述铁芯槽的槽口最内层的单根线圈作为绕制起始,在槽口最内层利用单根线圈作为中性点引出线,以跨距为y的叠绕线圈由铁芯槽的槽口次内层向槽底最外层进行绕制,并以跨距为y的叠绕线圈在槽底最外层进行同层换向,再以跨距为y的叠绕线圈由槽底次外层向槽口最内层进行绕制,并以跨距为y-1的叠绕线圈在槽口最内层进行同层换向,如此循环,以实现支路对称;A 48-slot 8-pole flat wire winding stator, comprising a three-phase phase winding, each phase winding comprising a plurality of groups of parallel winding branches, each group of winding branches comprising at least two branches, the branches comprising a plurality of coils arranged in sequence and connected in series on the circumferential core slots of the stator core, the branches comprising a single coil and a coil with a span of y, the branches starting with a single coil located at the innermost layer of the slot opening of the core slot, using a single coil as a neutral point lead-out line at the innermost layer of the slot opening, winding a lapped coil with a span of y from the second innermost layer of the slot opening of the core slot to the outermost layer at the slot bottom, and performing same-layer commutation at the outermost layer at the slot bottom with the lapped coil with a span of y, then winding a lapped coil with a span of y from the second outermost layer at the slot bottom to the innermost layer at the slot opening, and performing same-layer commutation at the innermost layer at the slot opening with the lapped coil with a span of y-1, and so on, so as to achieve branch symmetry;
或者,以跨距为y的同心线圈在槽底最外层进行同层换向,再以跨距为y的叠绕线圈由槽底次外层向槽口最内层进行绕制,如此循环,以实现支路对称。Alternatively, a concentric coil with a span of y is used for same-layer commutation at the outermost layer of the slot bottom, and then a stacked coil with a span of y is wound from the second outermost layer of the slot bottom to the innermost layer of the slot, and this cycle is repeated to achieve branch symmetry.
作为本发明的进一步改进,每组绕组支路包括三个支路,在同一层铁芯槽中,同一支路的线圈布置在相邻的铁芯槽中,相邻两个线圈的差值为铁芯槽总槽数与支路总数的比值。As a further improvement of the present invention, each group of winding branches includes three branches. In the same layer of core slots, the coils of the same branch are arranged in adjacent core slots, and the difference between two adjacent coils is the ratio of the total number of core slots to the total number of branches.
作为本发明的进一步改进,每组绕组支路包括两个支路,两个支路具有相同的绕制方式,两个支路交替布置在相邻的铁芯槽中。As a further improvement of the present invention, each group of winding branches includes two branches, the two branches have the same winding method, and the two branches are alternately arranged in adjacent core slots.
作为本发明的进一步改进,所述跨距为y的叠绕线圈包括第一线圈,所述第一线圈由槽口次内层向槽底次外层进行绕制,所述第一线圈包括第一线圈主体和第一弯折部,所述第一线圈主体包括两根相互平行布置的第一支杆和连接两根第一支杆一端的第一头部,两根第一支杆的另一端设有第一弯折部以形成焊接端,所述第一弯折部沿所述第一线圈主体的宽度方向,且远离第一线圈主体的方向弯折。As a further improvement of the present invention, the stacked coil with a span of y includes a first coil, which is wound from the second inner layer of the slot to the second outer layer of the slot bottom, and includes a first coil body and a first bending portion. The first coil body includes two first support rods arranged parallel to each other and a first head connecting one end of the two first support rods, and the other ends of the two first support rods are provided with a first bending portion to form a welding end, and the first bending portion is bent along the width direction of the first coil body and away from the first coil body.
作为本发明的进一步改进,所述跨距为y的叠绕线圈还包括第二线圈,所述第二线圈在槽底最外层进行同层换向,所述第二线圈包括第二线圈主体和第二弯折部,所述第二线圈主体包括两根相互平行布置的第二支杆和连接两根第二支杆一端的第二头部,两根第二支杆的另一端设有第二弯折部以形成焊接端,所述第二弯折部沿所述第二线圈主体的宽度方向的一侧弯折。As a further improvement of the present invention, the stacked coil with a span of y also includes a second coil, which performs same-layer commutation at the outermost layer of the slot bottom, and the second coil includes a second coil body and a second bending portion, and the second coil body includes two second support rods arranged parallel to each other and a second head connecting one end of the two second support rods, and the other ends of the two second support rods are provided with a second bending portion to form a welding end, and the second bending portion is bent on one side along the width direction of the second coil body.
作为本发明的进一步改进,所述单根线圈包括第三线圈,所述第三线圈设置在槽口最内层作为中性点引出线,所述第三线圈包括第三线圈主体和第三弯折部,所述第三线圈主体包括第三支杆,所述第三支杆两端分别设有第三头部和第三弯折部,所述第三弯折部形成焊接端;第三头部的弯折方向与第三弯折部的弯折方向相反。As a further improvement of the present invention, the single coil includes a third coil, which is arranged in the innermost layer of the slot as a neutral point lead-out wire, and the third coil includes a third coil body and a third bending portion, and the third coil body includes a third support rod, and the third support rod has a third head and a third bending portion at both ends, respectively, and the third bending portion forms a welding end; the bending direction of the third head is opposite to the bending direction of the third bending portion.
作为本发明的进一步改进,所述跨距为y的同心线圈包括第四线圈,所述第四线圈在槽底最外层进行同层换向,所述第四线圈包括第四线圈主体和第四弯折部,所述第四线圈主体包括两根相互平行布置的第四支杆和连接两根第四支杆一端的第四头部,两根第四支杆的另一端设有第四弯折部以形成焊接端,所述第四弯折部沿所述第四线圈主体的宽度方向的一侧弯折。As a further improvement of the present invention, the concentric coil with a span of y includes a fourth coil, and the fourth coil performs same-layer commutation at the outermost layer of the slot bottom. The fourth coil includes a fourth coil body and a fourth bending portion. The fourth coil body includes two fourth support rods arranged parallel to each other and a fourth head connecting one end of the two fourth support rods. The other ends of the two fourth support rods are provided with a fourth bending portion to form a welding end, and the fourth bending portion is bent on one side along the width direction of the fourth coil body.
作为本发明的进一步改进,所述相绕组包括一组绕组支路,绕组支路中的第一个支路包括单根线圈A0、线圈a1-A2、a3-A4、a5-A6、a7-A8、a9-A10、a11-A12、a13-A14、a15-A16、a17-A18、a19-A20、a21-A22、a23-A24、a25-A26、a27-A28、a29-A30、单根线圈a31;绕组支路中的第二个支路包括单根线圈B0、线圈b1-B2、b3-B4、b5-B6、b7-B8、b9-B10、b11-B12、b13-B14、b15-B16、b17-B18、b19-B20、b21-B22、b23-B24、b25-B26、b27-B28、b29-B30、单根线圈b31;绕组支路中的第三个支路包括单根线圈C0、线圈c1-C2、c3-C4、c5-C6、c7-C8、c9-C10、c11-C12、c13-C14、c15-C16、c17-C18、c19-C20、c21-C22、c23-C24、c25-C26、c27-C28、c29-C30、单根线圈c31;As a further improvement of the present invention, the phase winding includes a group of winding branches, the first branch of the winding branches includes a single coil A0, coils a1-A2, a3-A4, a5-A6, a7-A8, a9-A10, a11-A12, a13-A14, a15-A16, a17-A18, a19-A20, a21-A22, a23-A24, a25-A26, a27-A28, a29-A30, and a single coil a31; the second branch of the winding branches includes a single coil B0, coils b1-B2, b3-B4, b5-B6, b7-B8, b9-B10, b11-A12, a13-A14, a15-A16, a17-A18, a19-A20, a21-A22, a23-A24, a25-A26, a27-A28, a29-A30, and a single coil a31. B12, b13-B14, b15-B16, b17-B18, b19-B20, b21-B22, b23-B24, b25-B26, b27-B28, b29-B30, single coil b31; the third branch in the winding branch includes a single coil C0, coils c1-C2, c3-C4, c5-C6, c7-C8, c9-C10, c11-C12, c13-C14, c15-C16, c17-C18, c19-C20, c21-C22, c23-C24, c25-C26, c27-C28, c29-C30, single coil c31;
单根线圈A0、单根线圈B0和单根线圈C0均位于铁芯槽内槽口沿槽底方向上的第1层,作为绕制起始;单根线圈a31、单根线圈b31和单根线圈c31均位于铁芯槽内槽口沿槽底方向上的第1层,作为中性点引出线;The single coil A0, the single coil B0 and the single coil C0 are all located at the first layer along the slot bottom direction of the slot in the core slot, as the winding start; the single coil a31, the single coil b31 and the single coil c31 are all located at the first layer along the slot bottom direction of the slot in the core slot, as the neutral point lead wire;
a1-A2、a17-A18的跨距均为y,其上层边位于铁芯槽的第2层,下层边位于铁芯槽的第1层;The spans of a1-A2 and a17-A18 are both y, and their upper edges are located at the second layer of the core slot, and their lower edges are located at the first layer of the core slot;
a3-A4、a19-A20的跨距均为y,其上层边位于铁芯槽的第2层,下层边位于铁芯槽的第3层;The spans of a3-A4 and a19-A20 are both y, and their upper edges are located at the second layer of the core slot, and their lower edges are located at the third layer of the core slot;
a5-A6、a21-A22的跨距均为y,其上层边位于铁芯槽的第4层,下层边位于铁芯槽的第5层;The spans of a5-A6 and a21-A22 are both y, and their upper edges are located at the 4th layer of the core slot, and their lower edges are located at the 5th layer of the core slot;
a7-A8、a23-A24的跨距均为y,其上层边和下层边均位于铁芯槽的第6层;The spans of a7-A8 and a23-A24 are both y, and their upper and lower edges are both located at the 6th layer of the core slot;
a9-A10、a25-A26的跨距均为y,其上层边位于铁芯槽的第5层,下层边位于铁芯槽的第4层;The spans of a9-A10 and a25-A26 are both y, and their upper edges are located at the 5th layer of the core slot, and their lower edges are located at the 4th layer of the core slot;
a11-A12、a27-A28的跨距均为y,其上层边位于铁芯槽的第3层,下层边位于铁芯槽的第2层;The spans of a11-A12 and a27-A28 are both y, and their upper edges are located at the third layer of the core slots, and their lower edges are located at the second layer of the core slots;
a13-A14、a29-A30的跨距均为y,其上层边位于铁芯槽的第1层,下层边位于铁芯槽的第2层;The spans of a13-A14 and a29-A30 are both y, and their upper edges are located at the first layer of the core slot, and their lower edges are located at the second layer of the core slot;
a15-A16的跨距为y-1,其上层边和下层边均位于铁芯槽的第1层;The span of a15-A16 is y-1, and its upper and lower edges are both located in the first layer of the core slot;
b1-B2、b17-B18的跨距均为y,其上层边位于铁芯槽的第2层,下层边位于铁芯槽的第3层;The spans of b1-B2 and b17-B18 are both y, and their upper edges are located at the second layer of the core slot, and their lower edges are located at the third layer of the core slot;
b3-B4、b19-B20的跨距均为y,其上层边位于铁芯槽的第4层,下层边位于铁芯槽的第3层;The spans of b3-B4 and b19-B20 are both y, and their upper edges are located at the 4th layer of the core slot, and their lower edges are located at the 3rd layer of the core slot;
b5-B6、b21-B22的跨距均为y,其上层边位于铁芯槽的第4层,下层边位于铁芯槽的第5层;The spans of b5-B6 and b21-B22 are both y, and their upper edges are located at the 4th layer of the core slot, and their lower edges are located at the 5th layer of the core slot;
b7-B8、b23-B24的跨距均为y,其上层边和下层边均位于铁芯槽的第6层;The spans of b7-B8 and b23-B24 are both y, and their upper and lower edges are both located at the 6th layer of the core slot;
b9-B10、b25-B26的跨距均为y,其上层边位于铁芯槽的第5层,下层边位于铁芯槽的第4层;The spans of b9-B10 and b25-B26 are both y, and their upper edges are located at the 5th layer of the core slot, and their lower edges are located at the 4th layer of the core slot;
b11-B12、b27-B28的跨距均为y,其上层边位于铁芯槽的第3层,下层边位于铁芯槽的第4层;The spans of b11-B12 and b27-B28 are both y, and their upper edges are located at the third layer of the core slot, and their lower edges are located at the fourth layer of the core slot;
b13-B14、b29-B30的跨距均为y,其上层边位于铁芯槽的第3层,下层边位于铁芯槽的第2层;The spans of b13-B14 and b29-B30 are both y, and their upper edges are located at the third layer of the core slots, and their lower edges are located at the second layer of the core slots;
b15-B16的跨距为y-1,其上层边和下层边均位于铁芯槽的第1层;The span of b15-B16 is y-1, and its upper and lower edges are both located in the first layer of the core slot;
c1-C2、c17-C18的跨距均为y,其上层边位于铁芯槽的第2层,下层边位于铁芯槽的第3层;The spans of c1-C2 and c17-C18 are both y, and their upper edges are located at the second layer of the core slot, and their lower edges are located at the third layer of the core slot;
c3-C4、c19-C20的跨距均为y,其上层边位于铁芯槽的第4层,下层边位于铁芯槽的第5层;The spans of c3-C4 and c19-C20 are both y, and their upper edges are located at the 4th layer of the core slot, and their lower edges are located at the 5th layer of the core slot;
c5-C6、c21-C22的跨距均为y,其上层边位于铁芯槽的第6层,下层边位于铁芯槽的第5层;The spans of c5-C6 and c21-C22 are both y, and their upper edges are located at the 6th layer of the core slot, and their lower edges are located at the 5th layer of the core slot;
c7-C8、c23-C24的跨距均为y,其上层边和下层边均位于铁芯槽的第6层;The spans of c7-C8 and c23-C24 are both y, and their upper and lower edges are both located at the 6th layer of the core slot;
c9-C10、c25-C26的跨距均为y,其上层边位于铁芯槽的第5层,下层边位于铁芯槽的第6层;The spans of c9-C10 and c25-C26 are both y, and their upper edges are located at the 5th layer of the core slot, and their lower edges are located at the 6th layer of the core slot;
c11-C12、c27-C28的跨距均为y,其上层边位于铁芯槽的第5层,下层边位于铁芯槽的第4层;The spans of c11-C12 and c27-C28 are both y, and their upper edges are located at the 5th layer of the core slot, and their lower edges are located at the 4th layer of the core slot;
c13-C14、c29-C30的跨距均为y,其上层边位于铁芯槽的第3层,下层边位于铁芯槽的第2层;The spans of c13-C14 and c29-C30 are both y, and their upper edges are located at the third layer of the core slots, and their lower edges are located at the second layer of the core slots;
c15-C16的跨距为y-1,其上层边和下层边均位于铁芯槽的第1层The span of c15-C16 is y-1, and its upper and lower edges are both located on the first layer of the core slot.
在绕组的第一个支路中,线圈A0与线圈a1-A2通过扭头焊接相连,线圈a1-A2与线圈a3-A4通过扭头焊接相连,线圈a3-A4与线圈a5-A6通过扭头焊接相连,a5-A6线圈与a7-A8线圈通过扭头焊接相连,以此类推;线圈顺序从第1层到第2层、第2层到第3层、第3层到第4层,第4层到第5层,在第6层走完同层再返回第5层,4层再到第3层再到第2层、第1层,如此循环往复,以完成绕组支路的绕制;第二个支路和第三个支路与第一个支路类似,通过槽底最外层及槽口最内层同层线圈对绕组进行换位,以实现三相绕组对称。In the first branch of the winding, coil A0 is connected to coil a1-A2 by twist welding, coil a1-A2 is connected to coil a3-A4 by twist welding, coil a3-A4 is connected to coil a5-A6 by twist welding, coil a5-A6 is connected to coil a7-A8 by twist welding, and so on; the coil sequence is from the 1st layer to the 2nd layer, the 2nd layer to the 3rd layer, the 3rd layer to the 4th layer, the 4th layer to the 5th layer, and then returns to the 5th layer after completing the same layer on the 6th layer, the 4th layer to the 3rd layer, and then to the 2nd layer and the 1st layer, and so on and so forth to complete the winding of the winding branch; the second branch and the third branch are similar to the first branch, and the winding is transposed by the coils of the same layer on the outermost layer of the slot bottom and the innermost layer of the slot mouth to achieve symmetry of the three-phase winding.
作为本发明的进一步改进,所述相绕组包括一组绕组支路,绕组支路中的一个支路包括单根线圈A0、线圈a1-A2、a3-A4、a5-A6、a7-A8、a9-A10、a11-A12、a13-A14、a15-A16、a17-A18、a19-A20、a21-A22、a23-A24、a25-A26、a27-A28、a29-A30、a31-A32、a33-A34、a35-A36、a37-A38、a39-A40、a41-A42、a43-A44、a45-A46、a47;另一个支路包括单根线圈B0、线圈b1-B2、b3-B4、b5-B6、b7-B8、b9-B10、b11-B12、b13-B14、b15-B16、b17-B18、b19-B20、b21-B22、b23-B24、b25-B26、b27-B28、b29-B30、b31-B32、b33-B34、b35-B36、b37-B38、b39-B40、b41-B42、b43-B44、b45-B46、b47;As a further improvement of the present invention, the phase winding includes a group of winding branches, and one of the winding branches includes a single coil A0, coils a1-A2, a3-A4, a5-A6, a7-A8, a9-A10, a11-A12, a13-A14, a15-A16, a17-A18, a19-A20, a21-A22, a23-A24, a25-A26, a27-A28, a29-A30, a31-A32, a33-A34, a35-A36, a37-A38, a39-A40, a41-A42, a43-A44, a45-A46, a47-A48, a49-A50, a51-A52, a53-A54 A44, a45-A46, a47; the other branch includes a single coil B0, coils b1-B2, b3-B4, b5-B6, b7-B8, b9-B10, b11-B12, b13-B14, b15-B16, b17-B18, b19-B20, b21-B22, b23-B24, b25-B26, b27-B28, b29-B30, b31-B32, b33-B34, b35-B36, b37-B38, b39-B40, b41-B42, b43-B44, b45-B46, b47;
两个支路具有相同的绕制方式,单根线圈A0和单根线圈B0均位于铁芯槽内槽口沿槽底方向上的第1层,作为绕制起始;单根线圈a47和单根线圈b47均位于铁芯槽内槽口沿槽底方向上的第1层,作为中性点引出线;The two branches have the same winding method. The single coil A0 and the single coil B0 are both located at the first layer along the slot bottom direction of the slot in the core slot, as the winding start; the single coil a47 and the single coil b47 are both located at the first layer along the slot bottom direction of the slot in the core slot, as the neutral point lead wire;
a1-A2、a3-A4、a5-A6、a40-A41、b1-B2、b3-B4、b5-B6和b40-B41的跨距均为y,其上层边位于铁芯槽的第2层,下层边位于铁芯槽的第1层;The spans of a1-A2, a3-A4, a5-A6, a40-A41, b1-B2, b3-B4, b5-B6 and b40-B41 are all y, and their upper edges are located at the second layer of the core slots, and their lower edges are located at the first layer of the core slots;
a7-A8、b7-B8的跨距均为y,其上层边位于铁芯槽的第2层,下层边位于铁芯槽的第3层;The spans of a7-A8 and b7-B8 are both y, and their upper edges are located at the second layer of the core slots, and their lower edges are located at the third layer of the core slots;
a9-A10、a11-A12、a13-A14、b9-B10、b11-B12和b13-B14的跨距均为y,其上层边位于铁芯槽的第4层,下层边位于铁芯槽的第3层;The spans of a9-A10, a11-A12, a13-A14, b9-B10, b11-B12 and b13-B14 are all y, and their upper edges are located at the 4th layer of the core slots, and their lower edges are located at the 3rd layer of the core slots;
a15-A16、b15-B16的跨距均为y,其上层边位于铁芯槽的第4层,下层边位于铁芯槽的第5层;The spans of a15-A16 and b15-B16 are both y, and their upper edges are located at the 4th layer of the core slot, and their lower edges are located at the 5th layer of the core slot;
a17-A18、a19-A20、a21-A22、b17-B18、b19-B20和b21-B22的跨距均为y,其上层边位于铁芯槽的第6层,下层边位于铁芯槽的第5层;The spans of a17-A18, a19-A20, a21-A22, b17-B18, b19-B20 and b21-B22 are all y, and their upper edges are located at the 6th layer of the core slots, and their lower edges are located at the 5th layer of the core slots;
a23-A24、b23-B24的跨距均为y,其上层边和下层边均位于铁芯槽的第6层;The spans of a23-A24 and b23-B24 are both y, and their upper and lower edges are both located at the 6th layer of the core slot;
a25-A26、a27-A28、a29-A30、b25-B26、b27-B28和b29-B30的跨距均为y,其上层边位于铁芯槽的第5层,下层边位于铁芯槽的第6层;The spans of a25-A26, a27-A28, a29-A30, b25-B26, b27-B28 and b29-B30 are all y, and their upper edges are located at the 5th layer of the core slots, and their lower edges are located at the 6th layer of the core slots;
a31-A32、b31-B32的跨距均为y,其上层边位于铁芯槽的第5层,下层边位于铁芯槽的第4层;The spans of a31-A32 and b31-B32 are both y, and their upper edges are located at the 5th layer of the core slot, and their lower edges are located at the 4th layer of the core slot;
a33-A34、a35-A36、a37-A38、b33-B34、b35-B36和b37-B38的跨距均为y,其上层边位于铁芯槽的第3层,下层边位于铁芯槽的第4层;The spans of a33-A34, a35-A36, a37-A38, b33-B34, b35-B36 and b37-B38 are all y, and their upper edges are located at the third layer of the core slots, and their lower edges are located at the fourth layer of the core slots;
a39-A40、b39-B40的跨距均为y,其上层边位于铁芯槽的第3层,下层边位于铁芯槽的第2层;The spans of a39-A40 and b39-B40 are both y, and their upper edges are located at the third layer of the core slots, and their lower edges are located at the second layer of the core slots;
a41-A42、a43-A44、a45-A46、b41-B42、b43-B44和b45-B46的跨距均为y,其上层边位于铁芯槽的第1层,下层边位于铁芯槽的第2层;The spans of a41-A42, a43-A44, a45-A46, b41-B42, b43-B44 and b45-B46 are all y, and their upper edges are located at the first layer of the core slots, and their lower edges are located at the second layer of the core slots;
在第一支路中,线圈A0与线圈a1-A2通过扭头焊接相连,线圈a1-A2与线圈a3-A4通过扭头焊接相连,线圈a3-A4与线圈a5-A6通过扭头焊接相连,a5-A6线圈与a7-A8线圈通过扭头焊接相连,以此类推;线圈连接顺序从第1层和第2层,过渡到第3层和第4层、进而过渡到第5层和第6层、最后在第6层通过同心线圈实现同层跨接,再依次顺序连接至第1层,如此循环往复,以完成第一支路的绕制,第二支路的绕制依次类推;通过槽底最外层对绕组进行换位,以实现三相绕组对称。In the first branch, coil A0 is connected to coil a1-A2 by twist welding, coil a1-A2 is connected to coil a3-A4 by twist welding, coil a3-A4 is connected to coil a5-A6 by twist welding, coil a5-A6 is connected to coil a7-A8 by twist welding, and so on; the coil connection sequence is from the 1st and 2nd layers, to the 3rd and 4th layers, and then to the 5th and 6th layers, and finally in the 6th layer, the same layer is bridged by concentric coils, and then connected to the 1st layer in sequence, and so on, to complete the winding of the first branch, and the winding of the second branch is similar; the winding is transposed through the outermost layer of the slot bottom to achieve symmetry of the three-phase winding.
作为一个总的技术构思,本发明还提供了一种扁线电机,包括上述的48槽8极扁线绕组定子。As a general technical concept, the present invention also provides a flat wire motor, including the above-mentioned 48-slot 8-pole flat wire winding stator.
与现有技术相比,本发明的优点在于:Compared with the prior art, the advantages of the present invention are:
1、本发明的48槽8极扁线绕组定子,在每组绕组支路中采用不同跨距、不同种类的线圈相结合的绕组排布方式,用一种线型替代相绕组的其中某一层的几根线圈,其他线型不变,焊接端保持一致,实现不同支路的联线方案,可根据需要实现不同并联支路数的灵活转换,通过连线方案及Busbar连接可实现48槽定子1、2、3、6等不同支路方案,用较小的改动实现了不同支路方案的最大程度兼容。同时减少线型、降低制作工艺复杂程度,便于生产,且消除各支路不对称引起的一系列问题,保证了每条支路在槽上以及层上均能对称,即各个并联支路在铁芯槽内呈环形对称结构分布,进而实现了各相绕组均匀对称分布,使得各支路电势平衡、无环流、抵消谐波,大大提高了电机的性能。本发明既解决了由于各支路不对称引起的一系列问题,又有效降低了电机由于相数增加所导致的扁线绕线工艺难度大、制造成本高的问题,有效降低了车辆的制作成本。1. The 48-slot 8-pole flat wire winding stator of the present invention adopts a winding arrangement method combining coils of different spans and different types in each winding branch. One line type is used to replace several coils in one layer of the phase winding, and other line types remain unchanged. The welding ends remain consistent to realize the connection scheme of different branches. The flexible conversion of different numbers of parallel branches can be realized as needed. Through the connection scheme and Busbar connection, different branch schemes such as 1, 2, 3, and 6 of the 48-slot stator can be realized, and the maximum compatibility of different branch schemes is achieved with minor changes. At the same time, the line type is reduced, the complexity of the manufacturing process is reduced, and production is facilitated. A series of problems caused by the asymmetry of each branch are eliminated, ensuring that each branch can be symmetrical in the slot and layer, that is, each parallel branch is distributed in a ring-shaped symmetrical structure in the core slot, thereby realizing the uniform and symmetrical distribution of each phase winding, so that the potential of each branch is balanced, there is no circulating current, and harmonics are offset, which greatly improves the performance of the motor. The present invention not only solves a series of problems caused by asymmetry of each branch, but also effectively reduces the difficulty of flat wire winding process and high manufacturing cost caused by the increase of phase number of the motor, thereby effectively reducing the production cost of the vehicle.
2、本发明的绕组定子及扁线电机,在焊接端不变情况下,实现了不同支路方案兼容的绕组,可根据需要实现不同并联支路数的灵活转换,同时降低了制造难度;采用不同跨距的线圈组成换序绕组,进行换位,使得各支路完全对称,避免了产生环流,降低了电机温升;绕组定子中的同一铁芯槽内的扁线导体为同一相,槽内导体之间不需要相间绝缘,降低了制造难度和电机绝缘成本。2. The winding stator and flat wire motor of the present invention realize windings compatible with different branch schemes without changing the welding end, and can realize flexible conversion of different numbers of parallel branches as needed, while reducing the manufacturing difficulty; coils with different spans are used to form a sequence-changing winding, and the positions are transposed so that each branch is completely symmetrical, avoiding the generation of circulating current and reducing the temperature rise of the motor; the flat wire conductors in the same core slot in the winding stator are of the same phase, and no phase-to-phase insulation is required between the conductors in the slot, reducing the manufacturing difficulty and the insulation cost of the motor.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明具体实施例中第一线圈的结构原理示意图。FIG. 1 is a schematic diagram of the structural principle of a first coil in a specific embodiment of the present invention.
图2为本发明具体实施例中第二线圈的结构原理示意图。FIG. 2 is a schematic diagram of the structural principle of the second coil in a specific embodiment of the present invention.
图3为本发明具体实施例中第三线圈的结构原理示意图。FIG. 3 is a schematic diagram of the structural principle of the third coil in a specific embodiment of the present invention.
图4为本发明具体实施例中第四线圈的结构原理示意图。FIG. 4 is a schematic diagram of the structural principle of the fourth coil in a specific embodiment of the present invention.
图5为本发明具体实施例1中定子门型端的结构原理示意图。FIG. 5 is a schematic diagram of the structural principle of the stator gate-type end in specific embodiment 1 of the present invention.
图6为本发明具体实施例1中定子焊接端的结构原理示意图。FIG. 6 is a schematic diagram of the structural principle of the stator welding end in the specific embodiment 1 of the present invention.
图7为本发明具体实施例1中任意一相绕组的相排布示意图。FIG. 7 is a schematic diagram of the phase arrangement of any phase winding in the specific embodiment 1 of the present invention.
图8为本发明具体实施例1中三相绕组的星形连接示意图。FIG8 is a schematic diagram of a star connection of three-phase windings in specific embodiment 1 of the present invention.
图9为本发明具体实施例1中三相绕组的三角形连接示意图。FIG. 9 is a schematic diagram of a triangle connection of three-phase windings in specific embodiment 1 of the present invention.
图10为本发明具体实施例2中定子门型端的结构原理示意图。FIG. 10 is a schematic diagram of the structural principle of the stator gate-type end in specific embodiment 2 of the present invention.
图11为本发明具体实施例2中定子焊接端的结构原理示意图。FIG. 11 is a schematic diagram of the structural principle of the stator welding end in specific embodiment 2 of the present invention.
图12为本发明具体实施例2中任意一相绕组的相排布示意图。FIG. 12 is a schematic diagram of the phase arrangement of any phase winding in the specific embodiment 2 of the present invention.
图13为本发明具体实施例2中三相绕组的星形连接示意图。FIG. 13 is a schematic diagram of a star connection of three-phase windings in specific embodiment 2 of the present invention.
图14为本发明具体实施例2中三相绕组的三角形连接示意图。FIG. 14 is a schematic diagram of a triangle connection of three-phase windings in specific embodiment 2 of the present invention.
图例说明:1、第一线圈;11、第一线圈主体;111、第一支杆;112、第一头部;12、第一弯折部;2、第二线圈;21、第二线圈主体;211、第二支杆;212、第二头部;22、第二弯折部;3、第三线圈;31、第三线圈主体;311、第三支杆;312、第三头部;32、第三弯折部;4、第四线圈;41、第四线圈主体;411、第四支杆;412、第四头部;42、第四弯折部;5、定子铁芯;51、铁芯槽。Legend: 1. First coil; 11. First coil body; 111. First support rod; 112. First head; 12. First bending portion; 2. Second coil; 21. Second coil body; 211. Second support rod; 212. Second head; 22. Second bending portion; 3. Third coil; 31. Third coil body; 311. Third support rod; 312. Third head; 32. Third bending portion; 4. Fourth coil; 41. Fourth coil body; 411. Fourth support rod; 412. Fourth head; 42. Fourth bending portion; 5. Stator core; 51. Core slot.
具体实施方式DETAILED DESCRIPTION
以下结合说明书附图和具体优选的实施例对本发明作进一步描述,但并不因此而限制本发明的保护范围。The present invention is further described below in conjunction with the accompanying drawings and specific preferred embodiments, but the protection scope of the present invention is not limited thereby.
实施例1Example 1
如图1至图3、图5至图9所示,本实施例的绕组定子,包括三相相绕组,各所述相绕组包括多组并联的绕组支路,每组绕组支路包括三个支路,支路包括多个在定子铁芯5的周向铁芯槽51上依次布置且相互串联的线圈,支路中包括单根线圈和跨距为y的线圈,支路以位于所述铁芯槽51的槽口最内层的单根线圈作为绕制起始,在槽口最内层(从槽口至槽底方向的第一层)利用单根线圈作为中性点引出线,以跨距为y的叠绕线圈由铁芯槽51的槽口次内层向槽底最外层(从槽口至槽底方向的最后一层)进行绕制,并以跨距为y的叠绕线圈在槽底最外层进行同层换向,再以跨距为y的叠绕线圈由槽底次外层向槽口最内层进行绕制,并以跨距为y-1的叠绕线圈在槽口最内层进行同层换向,如此循环,以实现支路对称。As shown in FIGS. 1 to 3 and 5 to 9, the winding stator of this embodiment includes a three-phase phase winding, each of which includes a plurality of groups of parallel winding branches, each group of winding branches includes three branches, and the branch includes a plurality of coils arranged in sequence on the circumferential core slots 51 of the stator core 5 and connected in series with each other. The branch includes a single coil and a coil with a span of y. The branch starts with a single coil located at the innermost layer of the slot opening of the core slot 51 as the winding start, and in the innermost layer of the slot opening (from the slot opening to the slot bottom), the winding ends at the innermost layer of the slot opening (from the slot opening to the slot bottom). In the embodiment of the present invention, a single coil is used as a neutral point lead-out line, and a stacked coil with a span of y is wound from the second inner layer of the slot opening of the core slot 51 to the outermost layer of the slot bottom (the last layer from the slot opening to the slot bottom), and a stacked coil with a span of y is used for same-layer commutation at the outermost layer of the slot bottom, and then a stacked coil with a span of y is wound from the second outer layer of the slot bottom to the innermost layer of the slot, and a stacked coil with a span of y-1 is used for same-layer commutation at the innermost layer of the slot, and this cycle is repeated to achieve branch symmetry.
进一步地,在每组绕组支路的三个支路中,位于同一层铁芯槽51内,同一支路的线圈布置在相邻的铁芯槽51中,相邻两个线圈的差值为铁芯槽51总槽数与支路总数的比值。例如铁芯槽51总槽数为48,每组绕组的支路总数为3,在第一层铁芯槽51中,第一个铁芯槽51中的线圈标记为1,则第二个铁芯槽51中的线圈标记为17。通过将各个支路进行等间距布置,实现各支路对称。Furthermore, in the three branches of each winding branch, the coils of the same branch are arranged in adjacent core slots 51 in the same layer, and the difference between two adjacent coils is the ratio of the total number of core slots 51 to the total number of branches. For example, the total number of core slots 51 is 48, and the total number of branches of each winding is 3. In the first layer of core slots 51, the coil in the first core slot 51 is marked as 1, and the coil in the second core slot 51 is marked as 17. By arranging each branch at equal intervals, the symmetry of each branch is achieved.
如图1所示,本实施例中,跨距为y的线圈包括第一线圈1,第一线圈1由槽口次内层向槽底次外层进行绕制,第一线圈1包括第一线圈主体11和第一弯折部12,第一线圈主体11包括两根相互平行布置的第一支杆111和连接两根第一支杆111一端的第一头部112,两根第一支杆111的另一端设有第一弯折部12以形成焊接端,第一弯折部12沿第一线圈主体11的宽度方向,且远离第一线圈主体11的方向弯折。As shown in Figure 1, in this embodiment, the coil with a span of y includes a first coil 1, which is wound from the second inner layer of the slot to the second outer layer of the slot bottom, and includes a first coil body 11 and a first bending portion 12. The first coil body 11 includes two first support rods 111 arranged parallel to each other and a first head 112 connecting one end of the two first support rods 111. The other ends of the two first support rods 111 are provided with a first bending portion 12 to form a welding end, and the first bending portion 12 is bent along the width direction of the first coil body 11 and away from the first coil body 11.
如图2所示,本实施例中,跨距为y的线圈还包括第二线圈2,第二线圈2在槽底最外层进行同层换向,第二线圈2包括第二线圈主体21和第二弯折部22,第二线圈主体21包括两根相互平行布置的第二支杆211和连接两根第二支杆211一端的第二头部212,两根第二支杆211的另一端设有第二弯折部22以形成焊接端,第二弯折部22沿第二线圈主体21的宽度方向的一侧弯折。As shown in Figure 2, in this embodiment, the coil with a span of y also includes a second coil 2, and the second coil 2 performs same-layer commutation at the outermost layer of the slot bottom. The second coil 2 includes a second coil body 21 and a second bending portion 22. The second coil body 21 includes two second support rods 211 arranged parallel to each other and a second head 212 connecting one end of the two second support rods 211. The other ends of the two second support rods 211 are provided with a second bending portion 22 to form a welding end, and the second bending portion 22 is bent along one side of the width direction of the second coil body 21.
如图3所示,本实施例中,单根线圈包括第三线圈3,第三线圈3设置在槽口最内层作为中性点引出线,第三线圈3包括第三线圈主体31和第三弯折部32,第三线圈主体31包括第三支杆311,第三支杆311两端分别设有第三头部312和第三弯折部32,第三弯折部32形成焊接端;第三头部312的弯折方向与第三弯折部32的弯折方向相反。As shown in Figure 3, in this embodiment, the single coil includes a third coil 3, which is arranged in the innermost layer of the slot as a neutral point lead-out line. The third coil 3 includes a third coil body 31 and a third bending portion 32. The third coil body 31 includes a third support rod 311. The third support rod 311 has a third head 312 and a third bending portion 32 at both ends, and the third bending portion 32 forms a welding end; the bending direction of the third head 312 is opposite to the bending direction of the third bending portion 32.
本实施例中,每组绕组支路中的线圈通过采用沿着由内至外的方向进行绕制,各个线圈具有相同的跨距,并且线圈的上层边与下层边分别位于相邻层的铁芯槽51内,再通过槽底最外层及槽口最内层对线圈进行同层换位,以消除不同支路之间相位差,保证了每条支路在槽上以及层上均能对称,即各个并联支路在铁芯槽内呈环形对称结构分布,进而实现了各相绕组均匀对称分布,使得各支路电势平衡、无环流、抵消谐波,大大提高了电机的性能。而且绕组定子中的同一铁芯槽的扁线导体为同一相,槽内导体之间不需要相间绝缘,降低了制造难度和电机绝缘成本。In this embodiment, the coils in each group of winding branches are wound from the inside to the outside, each coil has the same span, and the upper and lower edges of the coils are respectively located in the core slots 51 of the adjacent layers, and then the coils are transposed in the same layer through the outermost layer of the slot bottom and the innermost layer of the slot opening to eliminate the phase difference between different branches, ensuring that each branch is symmetrical in the slot and layer, that is, each parallel branch is distributed in a ring-shaped symmetrical structure in the core slot, thereby achieving uniform and symmetrical distribution of each phase winding, so that the potential of each branch is balanced, there is no circulating current, and harmonics are offset, greatly improving the performance of the motor. In addition, the flat wire conductors of the same core slot in the winding stator are of the same phase, and interphase insulation is not required between the conductors in the slot, reducing the manufacturing difficulty and the insulation cost of the motor.
本实施例中,第一线圈1和第二线圈2的头部均呈V形或者圆弧状。其中头部为V型的线圈称为V型线圈,头部为圆弧状的线圈称为U型线圈。在本实施例中,各线圈可以采用U型线圈或者V型线圈,由于各线圈均采用同一形状,取消异型线圈和跨接线圈,从而便于装配以及批量生产。当然,在其它实施例中,也可以采用U型线圈与V型线圈相结合的方式。In this embodiment, the heads of the first coil 1 and the second coil 2 are both V-shaped or arc-shaped. The coil with a V-shaped head is called a V-shaped coil, and the coil with an arc-shaped head is called a U-shaped coil. In this embodiment, each coil can be a U-shaped coil or a V-shaped coil. Since each coil adopts the same shape, the special-shaped coil and the cross-connected coil are eliminated, which is convenient for assembly and mass production. Of course, in other embodiments, a combination of a U-shaped coil and a V-shaped coil can also be used.
如图8和图9所示,本实施例中,每组绕组支路中的各个支路之间的并联形式为星形连接或三角形连接。具体地,可通过Busbar或引出线将三相绕组进行星型、三角形连接。As shown in Figures 8 and 9, in this embodiment, the parallel connection between the branches in each group of winding branches is a star connection or a triangle connection. Specifically, the three-phase winding can be connected in star or triangle through a busbar or lead wire.
本实施例中,线圈的中性点(如图7中的a31、b31和c31)通过Busbar进行连接,结构简单且高度与焊接端高度相当,减少了绕组端部高度,从而减少了电机体积。In this embodiment, the neutral points of the coils (such as a31, b31 and c31 in FIG. 7) are connected through Busbars, which have a simple structure and a height comparable to that of the welding ends, thereby reducing the height of the winding ends and thus reducing the size of the motor.
具体地,以48槽8极6层,支路数为3的扁线绕组为例,电机定子门型端和焊接端分别如图5和图6所示,电机中性点通过Busbar进行连接,结构简单。从槽口到槽底线圈层数依次增加。U相支路1:A-a,支路2:B-b,支路3:C-c;由于每极每相槽数为2,支路数为3,为实现支路对称,所以第一层为I型出线线圈,第一、二层,第二、三层,第三、四层,第四、五层为跨距相同的U型线圈,第六层为跨距相同的U型线圈。其中U相绕组的三个支路分别用A、B、C表示,a1-A2,a3-A4,a5-A6构成U型线圈,其它支路以此类推。Specifically, taking a flat wire winding with 48 slots, 8 poles, 6 layers and 3 branches as an example, the gate end and welding end of the motor stator are shown in Figures 5 and 6 respectively. The neutral point of the motor is connected through a Busbar, and the structure is simple. The number of coil layers increases from the slot to the bottom of the slot. U-phase branch 1: A-a, branch 2: B-b, branch 3: C-c; since the number of slots per pole and per phase is 2 and the number of branches is 3, in order to achieve branch symmetry, the first layer is an I-type outlet coil, the first and second layers, the second and third layers, the third and fourth layers, the fourth and fifth layers are U-shaped coils with the same span, and the sixth layer is a U-shaped coil with the same span. The three branches of the U-phase winding are represented by A, B, and C respectively, a1-A2, a3-A4, and a5-A6 constitute a U-shaped coil, and the other branches are similar.
具体地,第1层采用单根引出线圈,第1-2层、第2-3层、第3-4层、第4-5层、第5-6层均采用跨距为6的U型线圈,第6层采用跨距为6的同层的U型线圈组合。Specifically, the first layer uses a single lead-out coil, the 1st-2nd layer, the 2nd-3rd layer, the 3rd-4th layer, the 4th-5th layer, and the 5th-6th layer all use U-shaped coils with a span of 6, and the 6th layer uses a combination of U-shaped coils of the same layer with a span of 6.
相绕组包括一组绕组支路,绕组支路中的第一个支路包括单根线圈A0、线圈a1-A2、a3-A4、a5-A6、a7-A8、a9-A10、a11-A12、a13-A14、a15-A16、a17-A18、a19-A20、a21-A22、a23-A24、a25-A26、a27-A28、a29-A30、单根线圈a31;绕组支路中的第二个支路包括单根线圈B0、线圈b1-B2、b3-B4、b5-B6、b7-B8、b9-B10、b11-B12、b13-B14、b15-B16、b17-B18、b19-B20、b21-B22、b23-B24、b25-B26、b27-B28、b29-B30、单根线圈b31;绕组支路中的第三个支路包括单根线圈C0、线圈c1-C2、c3-C4、c5-C6、c7-C8、c9-C10、c11-C12、c13-C14、c15-C16、c17-C18、c19-C20、c21-C22、c23-C24、c25-C26、c27-C28、c29-C30、单根线圈c31;相绕组排布如图12所示。The phase winding includes a group of winding branches, the first branch in the winding branches includes a single coil A0, coils a1-A2, a3-A4, a5-A6, a7-A8, a9-A10, a11-A12, a13-A14, a15-A16, a17-A18, a19-A20, a21-A22, a23-A24, a25-A26, a27-A28, a29-A30, and a single coil a31; the second branch in the winding branches includes a single coil B0, coils b1-B2, b3-B4, b5-B6, b7-B8, b9-B10, b11-B12, b13-B14, b 15-B16, b17-B18, b19-B20, b21-B22, b23-B24, b25-B26, b27-B28, b29-B30, a single coil b31; the third branch in the winding branch includes a single coil C0, coils c1-C2, c3-C4, c5-C6, c7-C8, c9-C10, c11-C12, c13-C14, c15-C16, c17-C18, c19-C20, c21-C22, c23-C24, c25-C26, c27-C28, c29-C30, a single coil c31; the phase winding arrangement is shown in Figure 12.
单根线圈A0、单根线圈B0和单根线圈C0均位于铁芯槽51内槽口沿槽底方向上的第1层,作为绕制起始,形状如图3所示的单根线圈。单根线圈a31、单根线圈b31和单根线圈c31均位于铁芯槽51内槽口沿槽底方向上的第1层,作为中性点引出线,形状如图3所示的单根线圈。引出线从门型端出线,焊接端切平、焊接、涂覆工艺简单,无需额外处理。The single coil A0, the single coil B0 and the single coil C0 are all located at the first layer of the slot opening along the slot bottom direction in the core slot 51, as the winding start, and the single coil is shaped as shown in Figure 3. The single coil a31, the single coil b31 and the single coil c31 are all located at the first layer of the slot opening along the slot bottom direction in the core slot 51, as the neutral point lead wire, and the single coil is shaped as shown in Figure 3. The lead wire is led out from the gate-shaped end, and the welding end is cut flat, welded, and coated in a simple process without additional processing.
a1-A2、a17-A18的跨距均为6,其上层边位于铁芯槽51的第2层,下层边位于铁芯槽51的第1层;形状如图1所示的叠绕U型线圈。The spans of a1-A2 and a17-A18 are both 6, and their upper edges are located at the second layer of the core slot 51, and their lower edges are located at the first layer of the core slot 51; the shape is a stacked U-shaped coil as shown in FIG. 1 .
a3-A4、a19-A20的跨距均为6,其上层边位于铁芯槽51的第2层,下层边位于铁芯槽51的第3层;形状如图1所示的叠绕U型线圈。The spans of a3-A4 and a19-A20 are both 6, and their upper edges are located at the second layer of the core slot 51, and their lower edges are located at the third layer of the core slot 51; the shape is a stacked U-shaped coil as shown in FIG. 1 .
a5-A6、a21-A22的跨距均为6,其上层边位于铁芯槽51的第4层,下层边位于铁芯槽51的第5层;形状如图1所示的叠绕U型线圈。The spans of a5-A6 and a21-A22 are both 6, and their upper edges are located at the 4th layer of the core slot 51, and their lower edges are located at the 5th layer of the core slot 51; the shape is a stacked U-shaped coil as shown in FIG. 1 .
a7-A8、a23-A24的跨距均为6,其上层边和下层边均位于铁芯槽51的第6层;形状如图2所示的叠绕U型线圈。The spans of a7-A8 and a23-A24 are both 6, and their upper and lower edges are both located at the 6th layer of the core slot 51; the shape is a stacked U-shaped coil as shown in FIG. 2 .
a9-A10、a25-A26的跨距均为6,其上层边位于铁芯槽51的第5层,下层边位于铁芯槽51的第4层;形状如图1所示的叠绕U型线圈。The spans of a9-A10 and a25-A26 are both 6, and their upper edges are located at the 5th layer of the core slot 51, and their lower edges are located at the 4th layer of the core slot 51; the shape is a stacked U-shaped coil as shown in FIG1.
a11-A12、a27-A28的跨距均为6,其上层边位于铁芯槽51的第3层,下层边位于铁芯槽51的第2层;形状如图1所示的叠绕U型线圈。The spans of a11-A12 and a27-A28 are both 6, and their upper edges are located at the third layer of the core slot 51, and their lower edges are located at the second layer of the core slot 51; the shape is a stacked U-shaped coil as shown in FIG. 1 .
a13-A14、a29-A30的跨距均为6,其上层边位于铁芯槽51的第1层,下层边位于铁芯槽51的第2层;形状如图1所示的叠绕U型线圈。The spans of a13-A14 and a29-A30 are both 6, and their upper edges are located at the first layer of the core slot 51, and their lower edges are located at the second layer of the core slot 51; the shape is a stacked U-shaped coil as shown in FIG. 1 .
a15-A16的跨距为5,其上层边和下层边均位于铁芯槽51的第1层;通过铜排或线圈连接。The span of a15-A16 is 5, and the upper and lower edges thereof are both located at the first layer of the core slot 51; they are connected by copper bars or coils.
b1-B2、b17-B18的跨距均为6,其上层边位于铁芯槽51的第2层,下层边位于铁芯槽51的第3层;形状如图1所示的叠绕U型线圈。The spans of b1-B2 and b17-B18 are both 6, and their upper edges are located at the second layer of the core slot 51, and their lower edges are located at the third layer of the core slot 51; the shape is a stacked U-shaped coil as shown in FIG. 1 .
b3-B4、b19-B20的跨距均为6,其上层边位于铁芯槽51的第4层,下层边位于铁芯槽51的第3层;形状如图1所示的叠绕U型线圈。The spans of b3-B4 and b19-B20 are both 6, and their upper edges are located at the 4th layer of the core slot 51, and their lower edges are located at the 3rd layer of the core slot 51; the shape is a stacked U-shaped coil as shown in FIG. 1 .
b5-B6、b21-B22的跨距均为6,其上层边位于铁芯槽51的第4层,下层边位于铁芯槽51的第5层;形状如图1所示的叠绕U型线圈。The spans of b5-B6 and b21-B22 are both 6, and their upper edges are located at the 4th layer of the core slot 51, and their lower edges are located at the 5th layer of the core slot 51; the shape is a stacked U-shaped coil as shown in FIG. 1 .
b7-B8、b23-B24的跨距均为6,其上层边和下层边均位于铁芯槽51的第6层;形状如图2所示的叠绕U型线圈。The spans of b7-B8 and b23-B24 are both 6, and their upper and lower edges are both located at the 6th layer of the core slot 51; the shape is a stacked U-shaped coil as shown in FIG. 2 .
b9-B10、b25-B26的跨距均为6,其上层边位于铁芯槽51的第5层,下层边位于铁芯槽51的第4层;形状如图1所示的叠绕U型线圈。The spans of b9-B10 and b25-B26 are both 6, and their upper edges are located at the 5th layer of the core slot 51, and their lower edges are located at the 4th layer of the core slot 51; the shape is a stacked U-shaped coil as shown in FIG1.
b11-B12、b27-B28的跨距均为6,其上层边位于铁芯槽51的第3层,下层边位于铁芯槽51的第4层;形状如图1所示的叠绕U型线圈。The spans of b11-B12 and b27-B28 are both 6, and their upper edges are located at the 3rd layer of the core slot 51, and their lower edges are located at the 4th layer of the core slot 51; the shape is a stacked U-shaped coil as shown in FIG. 1 .
b13-B14、b29-B30的跨距均为6,其上层边位于铁芯槽51的第3层,下层边位于铁芯槽51的第2层;形状如图1所示的叠绕U型线圈。The spans of b13-B14 and b29-B30 are both 6, and their upper edges are located at the third layer of the core slot 51, and their lower edges are located at the second layer of the core slot 51; the shape is a stacked U-shaped coil as shown in FIG. 1 .
b15-B16的跨距为5,其上层边和下层边均位于铁芯槽51的第1层;通过铜排或线圈连接。The span of b15-B16 is 5, and its upper and lower edges are both located at the first layer of the core slot 51; they are connected by copper bars or coils.
c1-C2、c17-C18的跨距均为6,其上层边位于铁芯槽51的第2层,下层边位于铁芯槽51的第3层;形状如图1所示的叠绕U型线圈。The spans of c1-C2 and c17-C18 are both 6, and their upper edges are located at the second layer of the core slot 51, and their lower edges are located at the third layer of the core slot 51; the shape is a stacked U-shaped coil as shown in FIG. 1 .
c3-C4、c19-C20的跨距均为6,其上层边位于铁芯槽51的第4层,下层边位于铁芯槽51的第5层;形状如图1所示的叠绕U型线圈。The spans of c3-C4 and c19-C20 are both 6, and their upper edges are located at the 4th layer of the core slot 51, and their lower edges are located at the 5th layer of the core slot 51; the shape is a stacked U-shaped coil as shown in FIG1.
c5-C6、c21-C22的跨距均为6,其上层边位于铁芯槽51的第6层,下层边位于铁芯槽51的第5层;形状如图1所示的叠绕U型线圈。The spans of c5-C6 and c21-C22 are both 6, and their upper edges are located at the 6th layer of the core slot 51, and their lower edges are located at the 5th layer of the core slot 51; the shape is a stacked U-shaped coil as shown in FIG1.
c7-C8、c23-C24的跨距均为6,其上层边和下层边均位于铁芯槽51的第6层;形状如图2所示的叠绕U型线圈。The spans of c7-C8 and c23-C24 are both 6, and their upper and lower edges are both located at the 6th layer of the core slot 51; the shape is a stacked U-shaped coil as shown in FIG. 2 .
c9-C10、c25-C26的跨距均为6,其上层边位于铁芯槽51的第5层,下层边位于铁芯槽51的第6层;形状如图1所示的叠绕U型线圈。The spans of c9-C10 and c25-C26 are both 6, and their upper edges are located at the 5th layer of the core slot 51, and their lower edges are located at the 6th layer of the core slot 51; the shape is a stacked U-shaped coil as shown in FIG1.
c11-C12、c27-C28的跨距均为6,其上层边位于铁芯槽51的第5层,下层边位于铁芯槽51的第4层;形状如图1所示的叠绕U型线圈。The spans of c11-C12 and c27-C28 are both 6, and their upper edges are located at the 5th layer of the core slot 51, and their lower edges are located at the 4th layer of the core slot 51; the shape is a stacked U-shaped coil as shown in FIG1.
c13-C14、c29-C30的跨距均为6,其上层边位于铁芯槽51的第3层,下层边位于铁芯槽51的第2层;形状如图1所示的叠绕U型线圈。The spans of c13-C14 and c29-C30 are both 6, and their upper edges are located at the third layer of the core slot 51, and their lower edges are located at the second layer of the core slot 51; the shape is a stacked U-shaped coil as shown in FIG. 1 .
c15-C16的跨距为5,其上层边和下层边均位于铁芯槽51的第1层,通过铜排或线圈连接。The span of c15-C16 is 5, and its upper and lower edges are both located at the first layer of the core slot 51 and are connected by copper bars or coils.
在绕组的第一个支路中,线圈A0与线圈a1-A2通过扭头焊接相连,线圈a1-A2与线圈a3-A4通过扭头焊接相连,线圈a3-A4与线圈a5-A6通过扭头焊接相连,a5-A6线圈与a7-A8线圈通过扭头焊接相连,以此类推;线圈顺序从第1层到第2层、第2层到第3层、第3层到第4层,第4层到第5层,在第6层走完同层再返回第5层,4层再到第3层再到第2层、第1层,如此循环往复,以完成绕组支路的绕制;第二个支路和第三个支路与第一个支路类似,通过槽底最外层及槽口最内层同层线圈对绕组进行换位,以实现三相绕组对称。In the first branch of the winding, coil A0 is connected to coil a1-A2 by twist welding, coil a1-A2 is connected to coil a3-A4 by twist welding, coil a3-A4 is connected to coil a5-A6 by twist welding, coil a5-A6 is connected to coil a7-A8 by twist welding, and so on; the coil sequence is from the 1st layer to the 2nd layer, the 2nd layer to the 3rd layer, the 3rd layer to the 4th layer, the 4th layer to the 5th layer, and then returns to the 5th layer after completing the same layer on the 6th layer, the 4th layer to the 3rd layer, and then to the 2nd layer and the 1st layer, and so on and so forth to complete the winding of the winding branch; the second branch and the third branch are similar to the first branch, and the winding is transposed by the coils of the same layer on the outermost layer of the slot bottom and the innermost layer of the slot mouth to achieve symmetry of the three-phase winding.
本实施例中,通过同层线圈对线圈进行换位,以消除不同支路之间相位差,保证每条支路完全对称。本实施例中充分考虑可制造性,线圈由U型线圈和单根线组成,减少了U型线圈种类,大部分部采用跨层线,降低了制造难度,便于批量生产制造。在其他实施例中,也可以采用Bus-bar换线。In this embodiment, the coils are transposed by coils on the same layer to eliminate the phase difference between different branches and ensure that each branch is completely symmetrical. In this embodiment, manufacturability is fully considered. The coils are composed of U-shaped coils and single wires, which reduces the types of U-shaped coils. Most of them use cross-layer wires, which reduces the manufacturing difficulty and facilitates mass production. In other embodiments, bus-bar wire replacement can also be used.
本实施例中,绕组定子共由3种线圈组成,如图1~图3所示。扁线定子及电机充分考虑可制造性,线圈由U型线圈和一种单根线组成,减少U型线圈种类,降低了制造难度,便于批量生产制造;通过最内层及最外层同层线圈对绕组进行换位,保证了三相绕组完全对称,减少线型、无异形线,大大降低了制作绕组成型复杂程度,仅通过绕组焊接端扭头连接处理,便于生产,并且可消除各支路不对称引起的一系列问题,可通过Busbar或引出线将三相绕组星型、三角形连接方式,结构紧凑。In this embodiment, the winding stator is composed of three types of coils, as shown in Figures 1 to 3. The flat wire stator and the motor fully consider the manufacturability, and the coil is composed of a U-shaped coil and a single wire, which reduces the types of U-shaped coils, reduces the difficulty of manufacturing, and is convenient for mass production; the winding is transposed by the innermost and outermost same-layer coils, ensuring that the three-phase winding is completely symmetrical, reducing the line type and no special-shaped wire, greatly reducing the complexity of the winding molding, and only through the winding welding end twist connection processing, it is convenient for production, and can eliminate a series of problems caused by the asymmetry of each branch, and the three-phase winding can be connected in star and triangle through Busbar or lead wire, and the structure is compact.
如图5和图6所示,本实施例还提供了一种定子,该定子包括定子铁芯5和上述的绕组定子,定子铁芯5的内壁周向上设置有48个铁芯槽51,绕组定子中的相绕组的部分绕设在铁芯槽51内,相绕组的部分位于铁芯槽51外。每个铁芯槽51内具有6层且同相的相绕组,且各个铁芯槽51内的相绕组的层数相同。可以理解,在实际应用中,每个定子槽的绕制层数包括但不限于为6层,还可以为2层或4层或8层等,其绕制方式可以参考上述6层的绕制方式。As shown in FIG. 5 and FIG. 6 , this embodiment further provides a stator, which includes a stator core 5 and the above-mentioned winding stator. The inner wall of the stator core 5 is provided with 48 core slots 51 in the circumferential direction. Part of the phase winding in the winding stator is wound in the core slots 51, and part of the phase winding is located outside the core slots 51. Each core slot 51 has 6 layers of phase windings of the same phase, and the number of layers of the phase windings in each core slot 51 is the same. It can be understood that in practical applications, the number of winding layers of each stator slot includes but is not limited to 6 layers, and can also be 2 layers, 4 layers, 8 layers, etc., and its winding method can refer to the above-mentioned 6-layer winding method.
本实施例还提供了一种包括上述绕组定子的扁线电机,该电机可以应用到电动车/电动汽车(EV)、纯电动汽车(PEV/BEV)、混合动力汽车(HEV)、增程式电动汽车(REEV)、插电式混合动力汽车(PHEV)、新能源汽车(New Energy Vehic l e)等车辆中。本实施例的扁线波绕电机中,波绕扁线不需要焊接,没有焊点,同时设计灵活性高,减少了扁线波绕电机的处理工序,工艺简单,成本降低。This embodiment also provides a flat wire motor including the above winding stator, which can be applied to electric vehicles/electric vehicles (EV), pure electric vehicles (PEV/BEV), hybrid electric vehicles (HEV), extended range electric vehicles (REEV), plug-in hybrid electric vehicles (PHEV), new energy vehicles (New Energy Vehicle), etc. In the flat wire wave-wound motor of this embodiment, the wave-wound flat wire does not need to be welded, has no welding points, and has high design flexibility, reduces the processing steps of the flat wire wave-wound motor, simplifies the process, and reduces the cost.
本实施例还提供了一种包括上述电机的车辆,该车辆可以为电动车/电动汽车(EV)、纯电动汽车(PEV/BEV)、混合动力汽车(HEV)、增程式电动汽车(REEV)、插电式混合动力汽车(PHEV)、新能源汽车(New Energy Vehic l e)等。This embodiment also provides a vehicle including the above-mentioned motor, which may be an electric vehicle/electric vehicle (EV), a pure electric vehicle (PEV/BEV), a hybrid electric vehicle (HEV), an extended-range electric vehicle (REEV), a plug-in hybrid electric vehicle (PHEV), a new energy vehicle (New Energy Vehicle), etc.
本实施例中,电机共由3种线圈组成,通过最内层及最外层同层线圈对绕组进行换位,以消除不同支路之间相位差,保证每条支路完全对称。In this embodiment, the motor is composed of three types of coils. The windings are transposed by the innermost and outermost coils of the same layer to eliminate the phase difference between different branches and ensure that each branch is completely symmetrical.
实施例2Example 2
如图1和图3、图4、图10至图14所示,本实施例的绕组定子与实施例1中的绕组定子具有相似的结构设置和工作原理,将实施例1中第6层的两个相同的跨距为6的同层线圈替换为同层跨的同心线圈,其他线型不变,焊接端保持不变,重新排布线圈及改变各线型数量,即可变为48槽6层8极支路数为2的扁线绕组。As shown in Figures 1 and 3, 4, 10 to 14, the winding stator of this embodiment has a similar structural arrangement and working principle to the winding stator in Example 1. The two identical coils of the 6th layer with a span of 6 in Example 1 are replaced by concentric coils of the same layer with a span, and other line types and welding ends remain unchanged. By rearranging the coils and changing the number of each line type, it can be transformed into a flat wire winding with 48 slots, 6 layers, 8 poles and 2 branches.
具体地,绕组定子包括三相相绕组,各相绕组包括多组并联的绕组支路,每组绕组支路包括两个支路,支路包括多个在定子铁芯5的周向铁芯槽51上依次布置且相互串联的线圈,支路中包括单根线圈和跨距为y的线圈,支路以位于铁芯槽51的槽口最内层的单根线圈作为绕制起始,在槽口最内层(从槽口至槽底方向的第一层)利用单根线圈作为中性点引出线,以跨距为y的叠绕线圈由铁芯槽51的槽口次内层向槽底最外层(从槽口至槽底方向的最后一层)进行绕制,并以跨距为y的同心线圈在槽底最外层进行同层换向,再以跨距为y的叠绕线圈由槽底次外层向槽口最内层进行绕制,如此循环,以实现支路对称。Specifically, the winding stator includes a three-phase phase winding, each phase winding includes a plurality of groups of parallel winding branches, each group of winding branches includes two branches, the branch includes a plurality of coils arranged in sequence and connected in series on the circumferential core slots 51 of the stator core 5, the branch includes a single coil and a coil with a span of y, the branch starts with a single coil located at the innermost layer of the slot of the core slot 51 as the winding start, and a single coil is used as a neutral point lead-out line in the innermost layer of the slot (the first layer from the slot to the slot bottom), and a stacked coil with a span of y is wound from the second innermost layer of the slot of the core slot 51 to the outermost layer of the slot bottom (the last layer from the slot to the slot bottom), and a concentric coil with a span of y is used to perform same-layer commutation at the outermost layer of the slot bottom, and then a stacked coil with a span of y is wound from the second outermost layer of the slot bottom to the innermost layer of the slot, and this cycle is repeated to achieve branch symmetry.
进一步地,两个支路具有相同的绕制方式,两个支路交替布置在相邻的铁芯槽51中。Furthermore, the two branches have the same winding method, and the two branches are alternately arranged in adjacent core slots 51 .
如图4所示,本实施例中,跨距为y的同心线圈包括第四线圈4,第四线圈4在槽底最外层进行同层换向,第四线圈4包括第四线圈主体41和第四弯折部42,第四线圈主体41包括两根相互平行布置的第四支杆411和连接两根第四支杆411一端的第四头部412,两根第四支杆411的另一端设有第四弯折部42以形成焊接端,第四弯折部42沿第四线圈主体41的宽度方向的一侧弯折。As shown in Figure 4, in this embodiment, the concentric coil with a span of y includes a fourth coil 4, and the fourth coil 4 performs same-layer commutation at the outermost layer of the slot bottom. The fourth coil 4 includes a fourth coil body 41 and a fourth bending portion 42. The fourth coil body 41 includes two fourth support rods 411 arranged parallel to each other and a fourth head 412 connecting one end of the two fourth support rods 411. The other ends of the two fourth support rods 411 are provided with a fourth bending portion 42 to form a welding end, and the fourth bending portion 42 is bent along one side of the width direction of the fourth coil body 41.
如图13和图14所示,本实施例中,每组绕组支路中的各个支路之间的并联形式为星形连接或三角形连接。具体地,可通过Busbar或引出线将三相绕组进行星型、三角形连接。As shown in Figures 13 and 14, in this embodiment, the parallel connection between the branches in each group of winding branches is a star connection or a triangle connection. Specifically, the three-phase winding can be connected in star or triangle through a busbar or lead wire.
具体地,以48槽8极6层,支路数为2的扁线绕组为例,电机定子门型端和焊接端分别如图10和图11所示,电机中性点通过Busbar进行连接,结构简单。从槽口到槽底线圈层数依次增加。U相支路:A-a,B-b,由于每极每相槽数为2,支路数为2,为实现支路对称,第1层采用单根引出线圈,第1-2层,第2-3层,第3-4层,第4-5层,第5-6层均采用跨距为6的U型线圈,第6层采用跨距为6的同层同心U型线圈。其中U相绕组支路用A表示,a1-A2,a3-A4,a5-A6构成U型线圈,用B表示,b1-B2,b3-B4,b5-B6构成U型线圈,以此类推。Specifically, taking a flat wire winding with 48 slots, 8 poles, 6 layers and 2 branches as an example, the gate end and welding end of the motor stator are shown in Figures 10 and 11 respectively. The neutral point of the motor is connected through a Busbar, and the structure is simple. The number of coil layers increases from the slot to the bottom of the slot. U-phase branch: A-a, B-b, since the number of slots per pole and per phase is 2, the number of branches is 2. In order to achieve branch symmetry, the first layer uses a single lead-out coil, the 1st-2nd layer, the 2nd-3rd layer, the 3rd-4th layer, the 4th-5th layer, and the 5th-6th layer all use U-shaped coils with a span of 6, and the 6th layer uses concentric U-shaped coils with the same layer and a span of 6. The U-phase winding branch is represented by A, a1-A2, a3-A4, a5-A6 constitute a U-shaped coil, represented by B, b1-B2, b3-B4, b5-B6 constitute a U-shaped coil, and so on.
相绕组包括一组绕组支路,绕组支路中的一个支路包括单根线圈A0、线圈a1-A2、a3-A4、a5-A6、a7-A8、a9-A10、a11-A12、a13-A14、a15-A16、a17-A18、a19-A20、a21-A22、a23-A24、a25-A26、a27-A28、a29-A30、a31-A32、a33-A34、a35-A36、a37-A38、a39-A40、a41-A42、a43-A44、a45-A46、a47;另一个支路包括单根线圈B0、线圈b1-B2、b3-B4、b5-B6、b7-B8、b9-B10、b11-B12、b13-B14、b15-B16、b17-B18、b19-B20、b21-B22、b23-B24、b25-B26、b27-B28、b29-B30、b31-B32、b33-B34、b35-B36、b37-B38、b39-B40、b41-B42、b43-B44、b45-B46、b47;相绕组排布如图12所示。The phase winding includes a group of winding branches, and one of the winding branches includes a single coil A0, coils a1-A2, a3-A4, a5-A6, a7-A8, a9-A10, a11-A12, a13-A14, a15-A16, a17-A18, a19-A20, a21-A22, a23-A24, a25-A26, a27-A28, a29-A30, a31-A32, a33-A34, a35-A36, a37-A38, a39-A40, a41-A42, a43-A44, a45-A46, a47-A48 47; the other branch includes a single coil B0, coils b1-B2, b3-B4, b5-B6, b7-B8, b9-B10, b11-B12, b13-B14, b15-B16, b17-B18, b19-B20, b21-B22, b23-B24, b25-B26, b27-B28, b29-B30, b31-B32, b33-B34, b35-B36, b37-B38, b39-B40, b41-B42, b43-B44, b45-B46, b47; the phase winding arrangement is shown in Figure 12.
两个支路具有相同的绕制方式,单根线圈A0和单根线圈B0均位于铁芯槽51内槽口沿槽底方向上的第1层,作为绕制起始,形状如图3所示的单根线圈。单根线圈a47和单根线圈b47均位于铁芯槽51内槽口沿槽底方向上的第1层,作为中性点引出线;引出线从门型端出线,焊接端切平、焊接、涂覆工艺简单,无需额外处理。The two branches have the same winding method, and the single coil A0 and the single coil B0 are both located in the first layer of the slot opening along the slot bottom direction of the core slot 51, as the winding start, and the shape is a single coil as shown in Figure 3. The single coil a47 and the single coil b47 are both located in the first layer of the slot opening along the slot bottom direction of the core slot 51, as the neutral point lead wire; the lead wire is led out from the gate-shaped end, and the welding end is cut flat, welded, and coated in a simple process without additional processing.
a1-A2、a3-A4、a5-A6、a40-A41、b1-B2、b3-B4、b5-B6和b40-B41的跨距均为6,其上层边位于铁芯槽51的第2层,下层边位于铁芯槽51的第1层;形状如图1所示的叠绕U型线圈。The spans of a1-A2, a3-A4, a5-A6, a40-A41, b1-B2, b3-B4, b5-B6 and b40-B41 are all 6, and their upper edges are located at the second layer of the core slot 51, and their lower edges are located at the first layer of the core slot 51; the shape is a stacked U-shaped coil as shown in Figure 1.
a7-A8、b7-B8的跨距均为6,其上层边位于铁芯槽51的第2层,下层边位于铁芯槽51的第3层;形状如图1所示的叠绕U型线圈。The spans of a7-A8 and b7-B8 are both 6, and their upper edges are located at the second layer of the core slot 51, and their lower edges are located at the third layer of the core slot 51; the shape is a stacked U-shaped coil as shown in FIG. 1 .
a9-A10、a11-A12、a13-A14、b9-B10、b11-B12和b13-B14的跨距均为6,其上层边位于铁芯槽51的第4层,下层边位于铁芯槽51的第3层;形状如图1所示的叠绕U型线圈。The spans of a9-A10, a11-A12, a13-A14, b9-B10, b11-B12 and b13-B14 are all 6, and their upper edges are located at the 4th layer of the core slot 51, and their lower edges are located at the 3rd layer of the core slot 51; the shape is a stacked U-shaped coil as shown in Figure 1.
a15-A16、b15-B16的跨距均为6,其上层边位于铁芯槽51的第4层,下层边位于铁芯槽51的第5层;形状如图1所示的叠绕U型线圈。The spans of a15-A16 and b15-B16 are both 6, and their upper edges are located at the 4th layer of the core slot 51, and their lower edges are located at the 5th layer of the core slot 51; the shape is a stacked U-shaped coil as shown in FIG. 1 .
a17-A18、a19-A20、a21-A22、b17-B18、b19-B20和b21-B22的跨距均为6,其上层边位于铁芯槽51的第6层,下层边位于铁芯槽51的第5层;形状如图1所示的叠绕U型线圈。The spans of a17-A18, a19-A20, a21-A22, b17-B18, b19-B20 and b21-B22 are all 6, their upper edges are located at the 6th layer of the core slot 51, and their lower edges are located at the 5th layer of the core slot 51; the shape is a stacked U-shaped coil as shown in Figure 1.
a23-A24、b23-B24的跨距均为6,其上层边和下层边均位于铁芯槽51的第6层;形状如图4所示的叠绕U型线圈。The spans of a23-A24 and b23-B24 are both 6, and their upper and lower edges are both located at the 6th layer of the core slot 51; the shape is a stacked U-shaped coil as shown in FIG. 4 .
a25-A26、a27-A28、a29-A30、b25-B26、b27-B28和b29-B30的跨距均为6,其上层边位于铁芯槽51的第5层,下层边位于铁芯槽51的第6层;形状如图1所示的叠绕U型线圈。The spans of a25-A26, a27-A28, a29-A30, b25-B26, b27-B28 and b29-B30 are all 6, and their upper edges are located at the 5th layer of the core slot 51, and their lower edges are located at the 6th layer of the core slot 51; the shape is a stacked U-shaped coil as shown in Figure 1.
a31-A32、b31-B32的跨距均为6,其上层边位于铁芯槽51的第5层,下层边位于铁芯槽51的第4层;形状如图1所示的叠绕U型线圈。The spans of a31-A32 and b31-B32 are both 6, and their upper edges are located at the 5th layer of the core slot 51, and their lower edges are located at the 4th layer of the core slot 51; the shape is a stacked U-shaped coil as shown in FIG. 1 .
a33-A34、a35-A36、a37-A38、b33-B34、b35-B36和b37-B38的跨距均为6,其上层边位于铁芯槽51的第3层,下层边位于铁芯槽51的第4层;形状如图1所示的叠绕U型线圈。The spans of a33-A34, a35-A36, a37-A38, b33-B34, b35-B36 and b37-B38 are all 6, and their upper edges are located at the 3rd layer of the core slot 51, and their lower edges are located at the 4th layer of the core slot 51; the shape is a stacked U-shaped coil as shown in Figure 1.
a39-A40、b39-B40的跨距均为6,其上层边位于铁芯槽51的第3层,下层边位于铁芯槽51的第2层;形状如图1所示的叠绕U型线圈。The spans of a39-A40 and b39-B40 are both 6, and their upper edges are located at the third layer of the core slot 51, and their lower edges are located at the second layer of the core slot 51; the shape is a stacked U-shaped coil as shown in FIG. 1 .
a41-A42、a43-A44、a45-A46、b41-B42、b43-B44和b45-B46的跨距均为6,其上层边位于铁芯槽51的第1层,下层边位于铁芯槽51的第2层;形状如图1所示的叠绕U型线圈。The spans of a41-A42, a43-A44, a45-A46, b41-B42, b43-B44 and b45-B46 are all 6, and their upper edges are located at the first layer of the core slot 51, and their lower edges are located at the second layer of the core slot 51; the shape is a stacked U-shaped coil as shown in Figure 1.
在第一支路中,线圈A0与线圈a1-A2通过扭头焊接相连,线圈a1-A2与线圈a3-A4通过扭头焊接相连,线圈a3-A4与线圈a5-A6通过扭头焊接相连,a5-A6线圈与a7-A8线圈通过扭头焊接相连,以此类推;线圈连接顺序从第1层和第2层,过渡到第3层和第4层、进而过渡到第5层和第6层、最后在第6层通过同心线圈实现同层跨接,再依次顺序连接至第1层,如此循环往复,以完成第一支路的绕制,第二支路的绕制依次类推;通过槽底最外层对绕组进行换位,以实现三相绕组对称。本实施例中,在焊接端不变情况下,实现了不同支路方案兼容的绕组,可根据需要实现不同并联支路数的灵活转换,同时降低了制造难度。In the first branch, coil A0 is connected to coil a1-A2 by twist welding, coil a1-A2 is connected to coil a3-A4 by twist welding, coil a3-A4 is connected to coil a5-A6 by twist welding, coil a5-A6 is connected to coil a7-A8 by twist welding, and so on; the coil connection sequence is from the 1st and 2nd layers, to the 3rd and 4th layers, and then to the 5th and 6th layers, and finally in the 6th layer, the same layer is bridged by concentric coils, and then connected to the 1st layer in sequence, and so on, to complete the winding of the first branch, and the winding of the second branch is similar; the winding is transposed through the outermost layer of the slot bottom to achieve symmetry of the three-phase winding. In this embodiment, under the condition that the welding end remains unchanged, a winding compatible with different branch schemes is realized, and the number of parallel branches can be flexibly converted as needed, while reducing the manufacturing difficulty.
虽然本发明已以较佳实施例揭示如上,然而并非用以限定本发明。任何熟悉本领域的技术人员,在不脱离本发明的精神实质和技术方案的情况下,都可通过上述揭示的方法和技术内容对本发明技术方案做出许多可能的变动和修饰,或修改为等同变化的等效实施例。因此,凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所做的任何简单修改、等同替换、等效变化及修饰,均仍属于本发明技术方案保护的范围内。Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Any technician familiar with the art can make many possible changes and modifications to the technical solution of the present invention through the methods and technical contents disclosed above without departing from the spirit and technical solution of the present invention, or modify it into an equivalent embodiment of equivalent changes. Therefore, any simple modification, equivalent replacement, equivalent change and modification made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the scope of protection of the technical solution of the present invention.
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