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CN118588366A - A PVC cable and preparation method thereof - Google Patents

A PVC cable and preparation method thereof Download PDF

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CN118588366A
CN118588366A CN202410639618.6A CN202410639618A CN118588366A CN 118588366 A CN118588366 A CN 118588366A CN 202410639618 A CN202410639618 A CN 202410639618A CN 118588366 A CN118588366 A CN 118588366A
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polyvinyl chloride
flame retardant
pvc cable
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CN118588366B (en
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杨选玄
郭淑曼
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Guangdong Bo Thunder Wire And Cable Co ltd
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Guangdong Baiguan Technology Development Co ltd
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/04Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08L27/06Homopolymers or copolymers of vinyl chloride
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    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/06Polyethene
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22Sheathing; Armouring; Screening; Applying other protective layers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/28Protection against damage caused by moisture, corrosion, chemical attack or weather
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/29Protection against damage caused by extremes of temperature or by flame
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/29Protection against damage caused by extremes of temperature or by flame
    • H01B7/295Protection against damage caused by extremes of temperature or by flame using material resistant to flame
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2217Oxides; Hydroxides of metals of magnesium
    • C08K2003/2224Magnesium hydroxide
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    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/202Applications use in electrical or conductive gadgets use in electrical wires or wirecoating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/06Properties of polyethylene
    • C08L2207/066LDPE (radical process)

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Abstract

The invention relates to the technical field of cables and discloses a PVC cable and a preparation method thereof, wherein the PVC cable sequentially comprises a cable core, an insulating layer and a sheath layer from inside to outside, wherein the sheath layer is formed by extruding a polyvinyl chloride sheath material formed by blending and granulating polyvinyl chloride serving as a main raw material and other auxiliary agents such as a flame-retardant additive and a functional filler on the outer side of the insulating layer, and the prepared polyvinyl chloride has good flame-retardant effect, ultraviolet ageing resistance and heat resistance and higher safety and longer service life by utilizing the synergistic effect of the flame-retardant additive and the functional filler.

Description

一种PVC线缆及其制备方法A PVC cable and preparation method thereof

技术领域Technical Field

本发明涉及线缆技术领域,具体涉及一种PVC线缆及其制备方法。The present invention relates to the technical field of cables, and in particular to a PVC cable and a preparation method thereof.

背景技术Background Art

近年来,能源输送、交通等领域发展迅速,使得线缆的需求量逐年增高,线缆已经与日常生活密不可分。一般来说,线缆的外侧需要包覆以高分子材料为主要原料形成的护套层,对线缆进行保护,防止线缆的缆芯受到干扰。由于聚氯乙烯(PVC)价格低廉,柔软度较高,易于加工成各种形状,因此常作为线缆的护套层材料,但是聚氯乙烯加工过程中往往需要使用大量增塑剂、热稳定剂等添加剂进行辅助,这就导致聚氯乙烯的耐燃性起到了负面作用,不利于聚氯乙烯在线缆领域的进一步发展。此外,部分线缆需要长期在室外工作,而聚氯乙烯的抗紫外老化性能较差,在太阳光的长期照射后,会发生明显的老化现象,进而会影响线缆的正常运行,因此,对聚氯乙烯进行改进尤为必要。In recent years, the rapid development of energy transmission, transportation and other fields has led to an increasing demand for cables year by year, and cables have become inseparable from daily life. Generally speaking, the outside of the cable needs to be covered with a sheath layer formed by polymer materials as the main raw material to protect the cable and prevent the cable core from being disturbed. Since polyvinyl chloride (PVC) is cheap, soft, and easy to process into various shapes, it is often used as a sheath material for cables. However, a large amount of plasticizers, heat stabilizers and other additives are often used in the processing of polyvinyl chloride, which leads to a negative effect on the flame retardancy of polyvinyl chloride, which is not conducive to the further development of polyvinyl chloride in the field of cables. In addition, some cables need to work outdoors for a long time, and polyvinyl chloride has poor anti-ultraviolet aging performance. After long-term exposure to sunlight, obvious aging will occur, which will affect the normal operation of the cable. Therefore, it is particularly necessary to improve polyvinyl chloride.

公开号为CN110760139B的发明专利公开了一种高电阻率阻燃聚氯乙烯电缆料组合物,采用含溴的酯类液体作为阻燃增塑剂,与氯化橡胶配合,实现聚氯乙烯电缆料的阻燃改性,但是卤素类阻燃改性剂在燃烧过程中产生大量烟雾和有毒、腐蚀性气体,危害很大,已逐渐被淘汰。另外,通过添加无机阻燃剂的方式也能有效改善聚氯乙烯的阻燃性能,但是单独的无机阻燃剂阻燃效果不佳,需要大量添加才能起到明显效果,这就会导致聚氯乙烯的机械性能受到影响。The invention patent with the publication number CN110760139B discloses a high resistivity flame retardant polyvinyl chloride cable material composition, which uses bromine-containing ester liquid as a flame retardant plasticizer and is combined with chlorinated rubber to achieve flame retardant modification of polyvinyl chloride cable materials. However, halogen flame retardant modifiers produce a large amount of smoke and toxic and corrosive gases during combustion, which is very harmful and has been gradually eliminated. In addition, the flame retardant properties of polyvinyl chloride can also be effectively improved by adding inorganic flame retardants, but the flame retardant effect of inorganic flame retardants alone is not good, and a large amount of addition is required to achieve a significant effect, which will affect the mechanical properties of polyvinyl chloride.

基于此,本发明提供了一种聚氯乙烯护套料,具有良好的抗老化和阻燃等综合性能。可直接用于制作聚氯乙烯线缆。Based on this, the present invention provides a polyvinyl chloride sheath material, which has good comprehensive properties such as anti-aging and flame retardancy, and can be directly used to make polyvinyl chloride cables.

发明内容Summary of the invention

本发明的目的在于提供一种PVC线缆及其制备方法,解决了聚氯乙烯作为线缆护套料时易燃烧,且耐紫外光老化性能较差的问题。The object of the present invention is to provide a PVC cable and a preparation method thereof, which solves the problem that polyvinyl chloride is easy to burn and has poor ultraviolet light aging resistance when used as a cable sheath material.

本发明的目的可以通过以下技术方案实现:The purpose of the present invention can be achieved through the following technical solutions:

一种PVC线缆,由内到外依次包括缆芯、绝缘层和护套层;所述绝缘层是通过将绝缘材料在缆芯外侧挤出形成;所述护套层是通过将聚氯乙烯护套料在绝缘层外侧挤出形成;所述绝缘材料包括以下重量份的组分:低密度聚乙烯20-35份、乙烯-醋酸乙烯酯共聚物15-25份、SBS弹性体5-15份、润滑剂1-3份、抗氧剂0.5-1份、增塑剂10-15份、填料10-20份;所述聚氯乙烯护套料包括以下重量份的组分:聚氯乙烯45-65份、粉末氯丁橡胶5-10份、阻燃添加料3-6份、功能化填充剂2-5份、稳定剂6-8份、增塑剂20-30份、抗氧剂0.5-2份、润滑剂1-3份;A PVC cable comprises, from inside to outside, a cable core, an insulating layer and a sheath layer; the insulating layer is formed by extruding an insulating material on the outside of the cable core; the sheath layer is formed by extruding a polyvinyl chloride sheath material on the outside of the insulating layer; the insulating material comprises the following components in parts by weight: 20-35 parts of low-density polyethylene, 15-25 parts of ethylene-vinyl acetate copolymer, 5-15 parts of SBS elastomer, 1-3 parts of lubricant, 0.5-1 parts of antioxidant, 10-15 parts of plasticizer, and 10-20 parts of filler; the polyvinyl chloride sheath material comprises the following components in parts by weight: 45-65 parts of polyvinyl chloride, 5-10 parts of powdered chloroprene rubber, 3-6 parts of flame retardant additive, 2-5 parts of functional filler, 6-8 parts of stabilizer, 20-30 parts of plasticizer, 0.5-2 parts of antioxidant, and 1-3 parts of lubricant;

所述阻燃添加料为表面修饰有有机单分子包覆层的氢氧化镁;所述单分子层结构中含有氮、磷、硅三元阻燃元素;The flame retardant additive is magnesium hydroxide with an organic monomolecular coating layer on the surface; the monomolecular layer structure contains nitrogen, phosphorus and silicon ternary flame retardant elements;

所述功能化填充料为二苯甲酮类大分子紫外吸收剂。The functional filler is a benzophenone macromolecular ultraviolet absorber.

进一步优选地,所述润滑剂为硬脂酸钙、硬脂酸镁或者硬脂酸锌中的任意一种;所述抗氧剂为抗氧剂168、抗氧剂RD或者抗氧剂1010中的任一种;所述增塑剂为邻苯二甲酸二辛脂、葵二酸二辛脂或者环氧大豆油中的任意一种;所述填料为碳酸钙、滑石粉或者白炭黑中的任意一种;所述稳定剂为钙锌稳定剂或者钡锌稳定剂。Further preferably, the lubricant is any one of calcium stearate, magnesium stearate or zinc stearate; the antioxidant is any one of antioxidant 168, antioxidant RD or antioxidant 1010; the plasticizer is any one of dioctyl phthalate, dioctyl sebacate or epoxy soybean oil; the filler is any one of calcium carbonate, talc or white carbon black; the stabilizer is calcium zinc stabilizer or barium zinc stabilizer.

一种PVC线缆的制备方法,包括以下步骤:A method for preparing a PVC cable comprises the following steps:

第一步、制备绝缘材料Step 1: Prepare insulating materials

将低密度聚乙烯、乙烯-醋酸乙烯酯共聚物、SBS弹性体、润滑剂、抗氧剂、增塑剂和填料依次倒入高速搅拌机中,将搅拌机中的温度升高至160-170℃,搅拌混合30-60min,混合后将物料移入挤出机中挤出造粒,将母粒切碎,制得绝缘材料;Pour low-density polyethylene, ethylene-vinyl acetate copolymer, SBS elastomer, lubricant, antioxidant, plasticizer and filler into a high-speed mixer in sequence, raise the temperature in the mixer to 160-170°C, stir and mix for 30-60 minutes, transfer the materials into an extruder for extrusion granulation after mixing, chop the masterbatch to obtain an insulating material;

第二步、制备聚氯乙烯护套料Step 2: Preparation of polyvinyl chloride sheath material

将聚氯乙烯、粉末氯丁橡胶、阻燃添加料、功能化填充剂、稳定剂、增塑剂、抗氧剂和润滑剂依次倒入高速搅拌机中,将搅拌机中的温度升高至160-170℃,搅拌混合30-60min,混合后将物料移入挤出机中挤出造粒,将母粒切碎,制得聚氯乙烯护套料;Pour polyvinyl chloride, powdered chloroprene rubber, flame retardant additives, functional fillers, stabilizers, plasticizers, antioxidants and lubricants into a high-speed mixer in sequence, raise the temperature in the mixer to 160-170°C, stir and mix for 30-60 minutes, transfer the materials into an extruder for extrusion granulation after mixing, chop the masterbatch to obtain a polyvinyl chloride sheath material;

第三步、制备线缆Step 3: Prepare cables

使用双层共挤挤出机,将绝缘材料在导体表面挤出,成型后,即可形成绝缘层,再将聚氯乙烯护套料在绝缘层外侧挤出,成型后,经风冷、收卷操作,即可制得线缆。Use a double-layer co-extrusion extruder to extrude the insulating material on the surface of the conductor. After molding, an insulating layer can be formed. Then, the polyvinyl chloride sheath material is extruded on the outside of the insulating layer. After molding, it is air-cooled and rolled up to obtain the cable.

进一步优选地,所述阻燃添加料由以下方法制备:Further preferably, the flame retardant additive is prepared by the following method:

向充满氮气的反应器中依次加入氢氧化镁和N,N-二甲基甲酰胺,开启搅拌,分散均匀后,将阻燃剂DDP和催化剂加入至反应器中,搅拌溶解,开启加热,至温度达100-120℃,保温8-12h,继续向体系中加入杂氮硅三环乙二醇,持续搅拌6-9h后,停止加热,待物料自然冷却,分离出产物,洗涤除杂,于50-60℃的真空干燥箱中真空干燥完全,即可制得阻燃添加料。Add magnesium hydroxide and N,N-dimethylformamide to a reactor filled with nitrogen in sequence, start stirring, and after uniform dispersion, add flame retardant DDP and catalyst to the reactor, stir to dissolve, start heating until the temperature reaches 100-120°C, keep warm for 8-12h, continue to add silazolyl tricyclic glycol to the system, continue stirring for 6-9h, stop heating, wait for the material to cool naturally, separate the product, wash and remove impurities, and completely vacuum dry in a vacuum drying oven at 50-60°C to obtain a flame retardant additive.

进一步优选地,所述氢氧化镁的平均粒径为50nm。More preferably, the average particle size of the magnesium hydroxide is 50 nm.

进一步优选地,所述催化剂为对甲苯磺酸。More preferably, the catalyst is p-toluenesulfonic acid.

在上述技术方案中,可能的机理是:氢氧化镁含有羟基,可配合催化剂和高温条件,与阻燃剂DDP结构中的羧基发生缩合,将含磷阻燃剂DDP接枝在氢氧化镁表面,由于阻燃剂DDP结构中含有两当量活性羧基,以阻燃剂DDP为桥梁,利用其架桥作用,进一步与杂氮硅三环乙二醇结构中的羟基产生缩合,将含氮和硅两种阻燃元素的杂氮硅三环修饰在氢氧化镁表面,使其表面形成含有氮、磷、硅三元阻燃元素的有机单分子包覆层,制得阻燃添加料。In the above technical scheme, the possible mechanism is: magnesium hydroxide contains hydroxyl groups, which can be combined with catalysts and high temperature conditions to condense with the carboxyl groups in the structure of the flame retardant DDP, so that the phosphorus-containing flame retardant DDP is grafted on the surface of the magnesium hydroxide. Since the flame retardant DDP structure contains two equivalents of active carboxyl groups, the flame retardant DDP is used as a bridge, and its bridging effect is utilized to further condense with the hydroxyl groups in the structure of the silatricyclic glycol, and the silatricyclic containing two flame retardant elements of nitrogen and silicon is modified on the surface of the magnesium hydroxide, so that an organic monomolecular coating layer containing the ternary flame retardant elements of nitrogen, phosphorus and silicon is formed on the surface of the magnesium hydroxide, and a flame retardant additive is prepared.

进一步优选地,所述功能化填充剂由以下方法制备:Further preferably, the functionalized filler is prepared by the following method:

将2,2’,4,4’-四羟基二苯甲酮和甲苯依次加入至充满氮气的反应器中,开启搅拌,待形成均匀溶液后,将1,2-双(氯二甲基硅基)乙烷与甲苯混匀,形成反应液,控制滴加速率,将反应液滴加至均匀溶液中,加毕,开启加热,将温度升高至60-70℃,保温2-4h后,再向反应器中加入缚酸剂,继续搅拌6-8h,减压蒸发溶剂,降温出料,即可获得功能化添加剂。2,2',4,4'-Tetrahydroxybenzophenone and toluene are sequentially added to a reactor filled with nitrogen, and stirring is started. After a uniform solution is formed, 1,2-bis(chlorodimethylsilyl)ethane and toluene are mixed to form a reaction solution. The reaction solution is added dropwise to the uniform solution at a controlled dropping rate. After the addition is completed, heating is started to increase the temperature to 60-70°C. After keeping the temperature for 2-4 hours, an acid binding agent is added to the reactor, stirring is continued for 6-8 hours, the solvent is evaporated under reduced pressure, and the material is discharged at a reduced temperature to obtain a functional additive.

进一步优选地,所述2,2’,4,4’-四羟基二苯甲酮和1,2-双(氯二甲基硅基)乙烷的摩尔比为1:1。Further preferably, the molar ratio of the 2,2',4,4'-tetrahydroxybenzophenone to 1,2-bis(chlorodimethylsilyl)ethane is 1:1.

进一步优选地,所述滴加速率为1-2ml/min。Further preferably, the dripping rate is 1-2 ml/min.

进一步优选地,所述缚酸剂为三乙胺或者吡啶。More preferably, the acid binding agent is triethylamine or pyridine.

在上述技术方案中,可能的机理是:2,2’,4,4’-四羟基二苯甲酮结构中的对位羟基活性较高,可以与1,2-双(氯二甲基硅基)乙烷结构中的Si-Cl发生取代,在缚酸剂的作用下,彼此之间可发生连续的取代反应,形成交替相接,具有嵌段结构的长链聚合物分子,即功能化添加剂。In the above technical scheme, the possible mechanism is: the para-hydroxyl group in the structure of 2,2',4,4'-tetrahydroxybenzophenone is highly active and can be substituted with Si-Cl in the structure of 1,2-bis(chlorodimethylsilyl)ethane. Under the action of the acid-binding agent, continuous substitution reactions can occur between them to form alternating long-chain polymer molecules with a block structure, i.e., functional additives.

本发明的有益效果:Beneficial effects of the present invention:

1)本发明采用化学接枝的方式,在氢氧化镁表面修饰含有含有氮、磷、硅三元阻燃元素的有机单分子包覆层,经单分子层包覆后,氢氧化镁与聚氯乙烯之间的相容性可得到改善,促使氢氧化镁能够均匀稳定的分散在聚氯乙烯护套料中,通过利用氢氧化镁无机阻燃剂,以及其表面接枝的氮、磷、硅三元阻燃元素,可形成协同阻燃效果,达到添加少量阻燃添加料,即可大幅提高聚氯乙烯护套料的耐燃性,经测试,该聚氯乙烯护套料的极限氧指数最高可达34.2%,具有优异的阻燃性能。1) The present invention adopts a chemical grafting method to modify the surface of magnesium hydroxide with an organic monomolecular coating layer containing nitrogen, phosphorus and silicon ternary flame retardant elements. After the monomolecular layer coating, the compatibility between magnesium hydroxide and polyvinyl chloride can be improved, so that magnesium hydroxide can be evenly and stably dispersed in the polyvinyl chloride sheath material. By utilizing the magnesium hydroxide inorganic flame retardant and the nitrogen, phosphorus and silicon ternary flame retardant elements grafted on its surface, a synergistic flame retardant effect can be formed, so that the flame retardancy of the polyvinyl chloride sheath material can be greatly improved by adding a small amount of flame retardant additives. According to the test, the limiting oxygen index of the polyvinyl chloride sheath material can reach up to 34.2%, and it has excellent flame retardant properties.

2)本发明通过制备嵌段结构的长链聚合物分子作为功能化添加剂,由于其结构中含有二苯甲酮结构,可有效改善聚氯乙烯护套料的抗紫外老化性能,而且相较于常规小分子紫外吸收剂,该长链聚合物分子难以析出,挥发性较小,能够长期存在于聚氯乙烯护套料中,实现长久抗紫外老化效果。此外,取代反应过程中会产生大量高键能的Si-O键,可有效提高聚氯乙烯护套料的耐热性能,因此,使用本发明制备的聚氯乙烯护套料制作线缆的护套层,可有效提高线缆的安全性和使用寿命。2) The present invention prepares long-chain polymer molecules with block structures as functional additives. Since the structure contains benzophenone structure, the anti-ultraviolet aging performance of polyvinyl chloride sheathing materials can be effectively improved. Moreover, compared with conventional small molecule ultraviolet absorbers, the long-chain polymer molecules are difficult to precipitate, have low volatility, and can exist in polyvinyl chloride sheathing materials for a long time, achieving a long-term anti-ultraviolet aging effect. In addition, a large number of high-energy Si-O bonds will be generated during the substitution reaction, which can effectively improve the heat resistance of polyvinyl chloride sheathing materials. Therefore, the use of the polyvinyl chloride sheathing material prepared by the present invention to make the sheath layer of the cable can effectively improve the safety and service life of the cable.

当然,实施本发明的任一产品并不一定需要同时达到以上所述的所有优点。Of course, any product implementing the present invention does not necessarily need to achieve all of the above-mentioned advantages at the same time.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

图1为本发明实施例1制备的功能化填充剂的红外吸收光谱图。FIG. 1 is an infrared absorption spectrum of the functionalized filler prepared in Example 1 of the present invention.

图2为PVC线缆的结构示意图;FIG2 is a schematic diagram of the structure of a PVC cable;

附图标记:1、缆芯;2、绝缘层;3、护套层。Reference numerals: 1, cable core; 2, insulation layer; 3, sheath layer.

具体实施方式DETAILED DESCRIPTION

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

实施例1Example 1

聚氯乙烯护套料的制备Preparation of polyvinyl chloride sheath material

将45份聚氯乙烯、5-份粉末氯丁橡胶、3份阻燃添加料、2份功能化填充剂、6份钙锌稳定剂、20份增塑剂邻苯二甲酸二辛脂、0.5份抗氧剂168和1份润滑剂硬脂酸钙依次倒入高速搅拌机中,将搅拌机中的温度升高至160℃,搅拌混合30min,混合后将物料移入挤出机中挤出造粒,将母粒切碎,制得聚氯乙烯护套料。45 parts of polyvinyl chloride, 5 parts of powdered chloroprene rubber, 3 parts of flame retardant additives, 2 parts of functional fillers, 6 parts of calcium zinc stabilizer, 20 parts of plasticizer dioctyl phthalate, 0.5 parts of antioxidant 168 and 1 part of lubricant calcium stearate are poured into a high-speed mixer in sequence, the temperature in the mixer is increased to 160°C, and the mixture is stirred and mixed for 30 minutes. After mixing, the materials are transferred to an extruder for extrusion and granulation, and the masterbatch is chopped to obtain a polyvinyl chloride sheath material.

所述阻燃添加料由以下方法制备:The flame retardant additive is prepared by the following method:

向充满氮气的反应器中依次加入2.5g平均粒径为50nm的氢氧化镁和240mL的N,N-二甲基甲酰胺,开启搅拌,分散均匀后,将3.8g阻燃剂DDP和1.4g对甲苯磺酸加入至反应器中,搅拌溶解,开启加热,至温度达110℃,保温9h,继续向体系中加入2.6g杂氮硅三环乙二醇,持续搅拌8h后,停止加热,待物料自然冷却,分离出产物,洗涤除杂,于50℃的真空干燥箱中真空干燥完全,即可制得阻燃添加料。To a reactor filled with nitrogen, add 2.5 g of magnesium hydroxide with an average particle size of 50 nm and 240 mL of N,N-dimethylformamide in sequence, start stirring, and after uniform dispersion, add 3.8 g of flame retardant DDP and 1.4 g of p-toluenesulfonic acid to the reactor, stir to dissolve, turn on heating to a temperature of 110°C, and keep warm for 9 hours. Continue to add 2.6 g of tricyclic silazolyl glycol to the system, continue stirring for 8 hours, stop heating, wait for the material to cool naturally, separate the product, wash and remove impurities, and completely dry it in a vacuum drying oven at 50°C to obtain a flame retardant additive.

称取0.5g阻燃添加料样品,利用皂返滴定法对阻燃添加料中的酯基含量进行测试,测试结果显示,样品的酯基含量为12.87mmol/g,分析可知,以上反应过程是以阻燃剂DDP为桥梁,以酯化缩合的形式,将氢氧化镁与杂氮硅三醇进行桥接,因此会形成大量酯基。0.5g of flame retardant additive sample was weighed, and the ester content in the flame retardant additive was tested by soap back titration. The test results showed that the ester content of the sample was 12.87mmol/g. Analysis showed that the above reaction process used the flame retardant DDP as a bridge to bridge magnesium hydroxide and azosilanetriol in the form of esterification condensation, thus forming a large number of ester groups.

所述功能化填充剂由以下方法制备:The functionalized filler is prepared by the following method:

将1.5g的2,2’,4,4’-四羟基二苯甲酮和80mL甲苯依次加入至充满氮气的反应器中,开启搅拌,待形成均匀溶液后,将1.31g的1,2-双(氯二甲基硅基)乙烷与50mL甲苯混匀,形成反应液,控制滴加速率为1ml/min,将反应液滴加至均匀溶液中,加毕,开启加热,将温度升高至65℃,保温3h后,再向反应器中加入三乙胺,继续搅拌8h,减压蒸发溶剂,降温出料,即可获得功能化添加剂。1.5 g of 2,2',4,4'-tetrahydroxybenzophenone and 80 mL of toluene were added to a reactor filled with nitrogen in sequence, and stirring was started. After a uniform solution was formed, 1.31 g of 1,2-bis(chlorodimethylsilyl)ethane was mixed with 50 mL of toluene to form a reaction solution. The dropping rate was controlled to 1 ml/min, and the reaction solution was added dropwise to the uniform solution. After the addition was completed, heating was started to increase the temperature to 65°C. After keeping warm for 3 hours, triethylamine was added to the reactor, and stirring was continued for 8 hours. The solvent was evaporated under reduced pressure, and the temperature was lowered to discharge the material to obtain a functional additive.

采用KBr压片法,在500-4000cm-1测得功能化添加剂的红外吸收光谱图,结果如图1所示,经分析,其中3442cm-1处为羟基的特征伸缩振动峰,3000-3100cm-1处为苯环上的碳氢特征伸缩振动峰,1694cm-1处为碳氧双键的特征伸缩振动峰,1058cm-1处为硅氧特征伸缩振动峰。The infrared absorption spectrum of the functionalized additive was measured at 500-4000 cm -1 by the KBr tablet method. The result is shown in Figure 1. After analysis, 3442 cm -1 is the characteristic stretching vibration peak of the hydroxyl group, 3000-3100 cm -1 is the characteristic stretching vibration peak of the carbon-hydrogen on the benzene ring, 1694 cm -1 is the characteristic stretching vibration peak of the carbon-oxygen double bond, and 1058 cm -1 is the characteristic stretching vibration peak of silicon-oxygen.

实施例2Example 2

聚氯乙烯护套料的制备Preparation of polyvinyl chloride sheath material

将60份聚氯乙烯、8份粉末氯丁橡胶、5份阻燃添加料、4份功能化填充剂、6份钡锌稳定剂、25份增塑剂葵二酸二辛脂、1份抗氧剂1010和1.5份润滑剂硬脂酸锌依次倒入高速搅拌机中,将搅拌机中的温度升高至165℃,搅拌混合40min,混合后将物料移入挤出机中挤出造粒,将母粒切碎,制得聚氯乙烯护套料。60 parts of polyvinyl chloride, 8 parts of powdered chloroprene rubber, 5 parts of flame retardant additives, 4 parts of functional fillers, 6 parts of barium zinc stabilizer, 25 parts of plasticizer dioctyl sebacic acid, 1 part of antioxidant 1010 and 1.5 parts of lubricant zinc stearate are poured into a high-speed mixer in sequence, the temperature in the mixer is increased to 165°C, and the mixture is stirred and mixed for 40 minutes. After mixing, the materials are transferred to an extruder for extrusion and granulation, and the masterbatch is chopped to obtain a polyvinyl chloride sheath material.

所述阻燃添加料和功能化填充剂采用实施例1中的制备方法制得。The flame retardant additive and the functional filler are prepared by the preparation method in Example 1.

实施例3Example 3

聚氯乙烯护套料的制备Preparation of polyvinyl chloride sheath material

将65份聚氯乙烯、10份粉末氯丁橡胶、6份阻燃添加料、5份功能化填充剂、8份钙锌稳定剂、30份增塑剂环氧大豆油、2份抗氧剂RD和3份润滑剂硬脂酸钙依次倒入高速搅拌机中,将搅拌机中的温度升高至170℃,搅拌混合60min,混合后将物料移入挤出机中挤出造粒,将母粒切碎,制得聚氯乙烯护套料。65 parts of polyvinyl chloride, 10 parts of powdered chloroprene rubber, 6 parts of flame retardant additives, 5 parts of functional fillers, 8 parts of calcium zinc stabilizer, 30 parts of plasticizer epoxy soybean oil, 2 parts of antioxidant RD and 3 parts of lubricant calcium stearate are poured into a high-speed mixer in sequence, the temperature in the mixer is increased to 170°C, and the mixture is stirred and mixed for 60 minutes. After mixing, the materials are transferred to an extruder for extrusion and granulation, and the masterbatch is chopped to obtain a polyvinyl chloride sheath material.

所述阻燃添加料和功能化填充剂采用实施例1中的制备方法制得。The flame retardant additive and the functional filler are prepared by the preparation method in Example 1.

对比例1Comparative Example 1

聚氯乙烯护套料的制备Preparation of polyvinyl chloride sheath material

将60份聚氯乙烯、8份粉末氯丁橡胶、5份氢氧化镁、4份功能化填充剂、6份钡锌稳定剂、25份增塑剂葵二酸二辛脂、1份抗氧剂1010和1.5份润滑剂硬脂酸锌依次倒入高速搅拌机中,将搅拌机中的温度升高至165℃,搅拌混合40min,混合后将物料移入挤出机中挤出造粒,将母粒切碎,制得聚氯乙烯护套料。60 parts of polyvinyl chloride, 8 parts of powdered chloroprene rubber, 5 parts of magnesium hydroxide, 4 parts of functional filler, 6 parts of barium zinc stabilizer, 25 parts of plasticizer dioctyl sebum, 1 part of antioxidant 1010 and 1.5 parts of lubricant zinc stearate are poured into a high-speed mixer in sequence, the temperature in the mixer is increased to 165°C, and the mixture is stirred and mixed for 40 minutes. After mixing, the materials are transferred to an extruder for extrusion and granulation, and the masterbatch is chopped to obtain a polyvinyl chloride sheath material.

所述功能化填充剂采用实施例1中的制备方法制得。The functionalized filler is prepared by the preparation method in Example 1.

对比例2Comparative Example 2

聚氯乙烯护套料的制备Preparation of polyvinyl chloride sheath material

将60份聚氯乙烯、8份粉末氯丁橡胶、4份功能化填充剂、6份钡锌稳定剂、25份增塑剂葵二酸二辛脂、1份抗氧剂1010和1.5份润滑剂硬脂酸锌依次倒入高速搅拌机中,将搅拌机中的温度升高至165℃,搅拌混合40min,混合后将物料移入挤出机中挤出造粒,将母粒切碎,制得聚氯乙烯护套料。60 parts of polyvinyl chloride, 8 parts of powdered chloroprene rubber, 4 parts of functional filler, 6 parts of barium zinc stabilizer, 25 parts of plasticizer dioctyl sebacate, 1 part of antioxidant 1010 and 1.5 parts of lubricant zinc stearate were poured into a high-speed mixer in sequence, the temperature in the mixer was increased to 165°C, and the mixture was stirred and mixed for 40 minutes. After mixing, the materials were transferred to an extruder for extrusion and granulation, and the masterbatch was chopped to obtain a polyvinyl chloride sheath material.

所述功能化填充剂采用实施例1中的制备方法制得。The functionalized filler is prepared by the preparation method in Example 1.

对比例3Comparative Example 3

聚氯乙烯护套料的制备Preparation of polyvinyl chloride sheath material

将60份聚氯乙烯、8份粉末氯丁橡胶、5份阻燃添加料、6份钡锌稳定剂、25份增塑剂葵二酸二辛脂、1份抗氧剂1010和1.5份润滑剂硬脂酸锌依次倒入高速搅拌机中,将搅拌机中的温度升高至165℃,搅拌混合40min,混合后将物料移入挤出机中挤出造粒,将母粒切碎,制得聚氯乙烯护套料。Pour 60 parts of polyvinyl chloride, 8 parts of powdered chloroprene rubber, 5 parts of flame retardant additives, 6 parts of barium zinc stabilizer, 25 parts of plasticizer dioctyl sebum, 1 part of antioxidant 1010 and 1.5 parts of lubricant zinc stearate into a high-speed mixer in sequence, raise the temperature in the mixer to 165°C, stir and mix for 40 minutes, move the materials into an extruder for extrusion and granulation after mixing, chop the masterbatch to obtain a polyvinyl chloride sheath material.

所述阻燃添加料采用实施例1中的制备方法制得。The flame retardant additive is prepared by the preparation method in Example 1.

将本发明实施例1-实施例3以及对比例1-对比例3制备的聚氯乙烯护套料制作成复合规格的待测样条,分别进行以下测试:The polyvinyl chloride sheath materials prepared in Examples 1 to 3 of the present invention and Comparative Examples 1 to 3 were made into composite test specimens, and the following tests were performed respectively:

A、参考国标GB/T 2406.2-2009,极限氧指数,评价聚氯乙烯护套料的耐燃阻燃效果;A. Refer to the national standard GB/T 2406.2-2009, limiting oxygen index, to evaluate the flame retardant effect of polyvinyl chloride sheath materials;

B、各取10份样条,参考国标GB/T 1040.2-2022,随机选取其中5份,进行拉伸强度测试,另外5份置于紫外加速老化箱中,设置紫外灯的功率为40W,进行加速老化168h后,测试拉伸强度,计算拉伸强度保留率,评价聚氯乙烯护套料的抗紫外老化性能;B. Take 10 specimens each, refer to the national standard GB/T 1040.2-2022, randomly select 5 of them for tensile strength test, and place the other 5 in a UV accelerated aging box, set the power of the UV lamp to 40W, and after accelerated aging for 168h, test the tensile strength, calculate the tensile strength retention rate, and evaluate the anti-ultraviolet aging performance of the polyvinyl chloride sheath material;

C、将样条放置于烘箱中,设置烘箱温度为150℃,进行热处理120h后取出,通过计算样条前后质量损失率,评价聚氯乙烯护套料的耐热性能,测试结果记录在下表中:C. Place the specimen in an oven and set the oven temperature to 150°C. Take it out after heat treatment for 120 hours. Evaluate the heat resistance of the polyvinyl chloride sheath material by calculating the mass loss rate before and after the specimen. The test results are recorded in the following table:

极限氧指数/%Limiting oxygen index/% 拉伸强度保留率/%Tensile strength retention rate/% 质量损失率/%Mass loss rate/% 实施例1Example 1 33.933.9 93.393.3 2.92.9 实施例2Example 2 34.234.2 94.194.1 2.32.3 实施例3Example 3 34.034.0 93.893.8 2.42.4 对比例1Comparative Example 1 26.826.8 92.592.5 3.63.6 对比例2Comparative Example 2 24.624.6 92.092.0 3.33.3 对比例3Comparative Example 3 32.832.8 66.766.7 7.97.9

对表格中的数据进行分析,可以明显观察出,同时添加了阻燃添加料和功能化填充剂制得的聚氯乙烯护套料氧指数高、拉伸强度保留率较高、质量损失率较低,因此表现出了良好的阻燃性能、抗紫外老化性能和耐热性能。By analyzing the data in the table, it can be clearly observed that the polyvinyl chloride sheath material prepared by adding flame retardant additives and functional fillers has a high oxygen index, a high tensile strength retention rate, and a low mass loss rate, and therefore exhibits good flame retardancy, anti-ultraviolet aging performance, and heat resistance.

反观对比例2仅添加功能化填充剂制备得到的聚氯乙烯护套料阻燃性能明显下降,且耐热性能也发生小幅度下降,推测是因为氢氧化镁的存在对聚氯乙烯护套料的耐热性具有正面影响。对比例3仅添加阻燃添加料制备得到的聚氯乙烯护套料耐老化性能和耐热性能均发生明显下降,是由于不含功能填充剂,无法利用二苯甲酮对紫外线进行吸收,也无法利用高键能的硅氧键提高耐热性能。In contrast, the flame retardant properties of the polyvinyl chloride sheath material prepared by adding only functional fillers in Comparative Example 2 were significantly reduced, and the heat resistance also decreased slightly. It is speculated that the presence of magnesium hydroxide has a positive effect on the heat resistance of the polyvinyl chloride sheath material. The aging resistance and heat resistance of the polyvinyl chloride sheath material prepared by adding only flame retardant additives in Comparative Example 3 were significantly reduced. This is because there is no functional filler, benzophenone cannot be used to absorb ultraviolet rays, and high bond energy silicon oxygen bonds cannot be used to improve heat resistance.

对比例1中添加未经改性的氢氧化镁进行填充,阻燃性能发生明显降低,但抗紫外老化性能和耐热性能表现尚可。In Comparative Example 1, unmodified magnesium hydroxide was added for filling, and the flame retardancy was significantly reduced, but the anti-ultraviolet aging performance and heat resistance were acceptable.

采用本发明实施例2制备的聚氯乙烯护套料制备PVC线缆,方法如下:The polyvinyl chloride sheath material prepared in Example 2 of the present invention is used to prepare a PVC cable, and the method is as follows:

第一步、制备绝缘材料Step 1: Prepare insulating materials

将30份低密度聚乙烯、20份乙烯-醋酸乙烯酯共聚物、12份SBS弹性体、1.5份润滑剂硬脂酸锌、0.5份抗氧剂1010、12份增塑剂葵二酸二辛脂和15份填料碳酸钙依次倒入高速搅拌机中,将搅拌机中的温度升高至170℃,搅拌混合60min,混合后将物料移入挤出机中挤出造粒,将母粒切碎,制得绝缘材料;30 parts of low-density polyethylene, 20 parts of ethylene-vinyl acetate copolymer, 12 parts of SBS elastomer, 1.5 parts of lubricant zinc stearate, 0.5 parts of antioxidant 1010, 12 parts of plasticizer dioctyl sebacic acid and 15 parts of filler calcium carbonate are sequentially poured into a high-speed mixer, the temperature in the mixer is increased to 170° C., and the mixture is stirred and mixed for 60 minutes. After mixing, the materials are transferred into an extruder for extrusion granulation, and the masterbatch is chopped to obtain an insulating material;

第二步、制备线缆Step 2: Prepare cables

使用双层共挤挤出机,将绝缘材料在铜导体表面挤出,成型后,即可形成绝缘层,再将聚氯乙烯护套料在绝缘层外侧挤出,成型后,经风冷、收卷操作,即可制得线缆。Use a double-layer co-extrusion extruder to extrude the insulating material on the surface of the copper conductor. After molding, an insulating layer can be formed. Then, the polyvinyl chloride sheath material is extruded on the outside of the insulating layer. After molding, it is air-cooled and rolled up to obtain the cable.

图2为该线缆的结构示意图,该线缆从内到外依次包括1、缆芯;2、绝缘层;3、护套层。Fig. 2 is a schematic diagram of the structure of the cable, which includes, from inside to outside, 1. a cable core; 2. an insulating layer; and 3. a sheath layer.

在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

以上内容仅仅是对本发明的构思所作的举例和说明,所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离发明的构思或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。The above contents are merely examples and explanations of the concept of the present invention. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the concept of the invention or exceed the scope defined by the claims, they should all fall within the protection scope of the present invention.

Claims (10)

1.一种PVC线缆,其特征在于,由内到外依次包括缆芯、绝缘层和护套层;所述绝缘层是通过将绝缘材料在缆芯外侧挤出形成;所述护套层是通过将聚氯乙烯护套料在绝缘层外侧挤出形成;所述绝缘材料包括以下重量份的组分:低密度聚乙烯20-35份、乙烯-醋酸乙烯酯共聚物15-25份、SBS弹性体5-15份、润滑剂1-3份、抗氧剂0.5-1份、增塑剂10-15份、填料10-20份;所述聚氯乙烯护套料包括以下重量份的组分:聚氯乙烯45-65份、粉末氯丁橡胶5-10份、阻燃添加料3-6份、功能化填充剂2-5份、稳定剂6-8份、增塑剂20-30份、抗氧剂0.5-2份、润滑剂1-3份;1. A PVC cable, characterized in that it comprises a cable core, an insulating layer and a sheath layer in order from the inside to the outside; the insulating layer is formed by extruding an insulating material on the outside of the cable core; the sheath layer is formed by extruding a polyvinyl chloride sheath material on the outside of the insulating layer; the insulating material comprises the following components in parts by weight: 20-35 parts of low-density polyethylene, 15-25 parts of ethylene-vinyl acetate copolymer, 5-15 parts of SBS elastomer, 1-3 parts of lubricant, 0.5-1 parts of antioxidant, 10-15 parts of plasticizer, and 10-20 parts of filler; the polyvinyl chloride sheath material comprises the following components in parts by weight: 45-65 parts of polyvinyl chloride, 5-10 parts of powdered chloroprene rubber, 3-6 parts of flame retardant additives, 2-5 parts of functional fillers, 6-8 parts of stabilizers, 20-30 parts of plasticizers, 0.5-2 parts of antioxidants, and 1-3 parts of lubricants; 所述阻燃添加料为表面修饰有有机单分子包覆层的氢氧化镁;所述单分子层结构中含有氮、磷、硅三元阻燃元素;The flame retardant additive is magnesium hydroxide with an organic monomolecular coating layer on the surface; the monomolecular layer structure contains nitrogen, phosphorus and silicon ternary flame retardant elements; 所述功能化填充料为二苯甲酮类大分子紫外吸收剂。The functional filler is a benzophenone macromolecular ultraviolet absorber. 2.根据权利要求1所述的一种PVC线缆,其特征在于,所述润滑剂为硬脂酸钙、硬脂酸镁或者硬脂酸锌中的任意一种;所述抗氧剂为抗氧剂168、抗氧剂RD或者抗氧剂1010中的任一种;所述增塑剂为邻苯二甲酸二辛脂、葵二酸二辛脂或者环氧大豆油中的任意一种;所述填料为碳酸钙、滑石粉或者白炭黑中的任意一种;所述稳定剂为钙锌稳定剂或者钡锌稳定剂。2. A PVC cable according to claim 1, characterized in that the lubricant is any one of calcium stearate, magnesium stearate or zinc stearate; the antioxidant is any one of antioxidant 168, antioxidant RD or antioxidant 1010; the plasticizer is any one of dioctyl phthalate, dioctyl sebacate or epoxy soybean oil; the filler is any one of calcium carbonate, talc or white carbon black; the stabilizer is a calcium zinc stabilizer or a barium zinc stabilizer. 3.如权利要求1所述的一种PVC线缆的制备方法,其特征在于,包括以下步骤:3. The method for preparing a PVC cable according to claim 1, characterized in that it comprises the following steps: 第一步、制备绝缘材料Step 1: Prepare insulating materials 将低密度聚乙烯、乙烯-醋酸乙烯酯共聚物、SBS弹性体、润滑剂、抗氧剂、增塑剂和填料依次倒入高速搅拌机中,将搅拌机中的温度升高至160-170℃,搅拌混合30-60min,混合后将物料移入挤出机中挤出造粒,将母粒切碎,制得绝缘材料;Pour low-density polyethylene, ethylene-vinyl acetate copolymer, SBS elastomer, lubricant, antioxidant, plasticizer and filler into a high-speed mixer in sequence, raise the temperature in the mixer to 160-170°C, stir and mix for 30-60 minutes, transfer the materials into an extruder for extrusion granulation after mixing, chop the masterbatch to obtain an insulating material; 第二步、制备聚氯乙烯护套料Step 2: Preparation of polyvinyl chloride sheath material 将聚氯乙烯、粉末氯丁橡胶、阻燃添加料、功能化填充剂、稳定剂、增塑剂、抗氧剂和润滑剂依次倒入高速搅拌机中,将搅拌机中的温度升高至160-170℃,搅拌混合30-60min,混合后将物料移入挤出机中挤出造粒,将母粒切碎,制得聚氯乙烯护套料;Pour polyvinyl chloride, powdered chloroprene rubber, flame retardant additives, functional fillers, stabilizers, plasticizers, antioxidants and lubricants into a high-speed mixer in sequence, raise the temperature in the mixer to 160-170°C, stir and mix for 30-60 minutes, transfer the materials into an extruder for extrusion granulation after mixing, chop the masterbatch to obtain a polyvinyl chloride sheath material; 第三步、制备线缆Step 3: Prepare cables 使用双层共挤挤出机,将绝缘材料在导体表面挤出,成型后,即可形成绝缘层,再将聚氯乙烯护套料在绝缘层外侧挤出,成型后,经风冷、收卷操作,即可制得线缆。Use a double-layer co-extrusion extruder to extrude the insulating material on the surface of the conductor. After molding, an insulating layer can be formed. Then, the polyvinyl chloride sheath material is extruded on the outside of the insulating layer. After molding, it is air-cooled and rolled up to obtain the cable. 4.根据权利要求1所述的一种PVC线缆,其特征在于,所述阻燃添加料由以下方法制备:4. A PVC cable according to claim 1, characterized in that the flame retardant additive is prepared by the following method: 向充满氮气的反应器中依次加入氢氧化镁和N,N-二甲基甲酰胺,开启搅拌,分散均匀后,将阻燃剂DDP和催化剂加入至反应器中,搅拌溶解,开启加热,至温度达100-120℃,保温8-12h,继续向体系中加入杂氮硅三环乙二醇,持续搅拌6-9h后,停止加热,待物料自然冷却,分离出产物,洗涤除杂,于50-60℃的真空干燥箱中真空干燥完全,即可制得阻燃添加料。Add magnesium hydroxide and N,N-dimethylformamide to a reactor filled with nitrogen in sequence, start stirring, and after uniform dispersion, add flame retardant DDP and catalyst to the reactor, stir to dissolve, start heating to a temperature of 100-120°C, keep warm for 8-12h, continue to add silazolyl tricyclic glycol to the system, continue stirring for 6-9h, stop heating, wait for the material to cool naturally, separate the product, wash and remove impurities, and completely vacuum dry in a vacuum drying oven at 50-60°C to obtain a flame retardant additive. 5.根据权利要求4所述的一种PVC线缆,其特征在于,所述氢氧化镁的平均粒径为50nm。5 . The PVC cable according to claim 4 , wherein the average particle size of the magnesium hydroxide is 50 nm. 6.根据权利要求4所述的一种PVC线缆,其特征在于,步骤S1中,步骤S2中,所述催化剂为对甲苯磺酸。6 . The PVC cable according to claim 4 , characterized in that in step S1 and step S2 , the catalyst is p-toluenesulfonic acid. 7.根据权利要求1所述的一种PVC线缆,其特征在于,所述功能化填充剂由以下方法制备:7. A PVC cable according to claim 1, characterized in that the functionalized filler is prepared by the following method: 将2,2’,4,4’-四羟基二苯甲酮和甲苯依次加入至充满氮气的反应器中,开启搅拌,待形成均匀溶液后,将1,2-双(氯二甲基硅基)乙烷与甲苯混匀,形成反应液,控制滴加速率,将反应液滴加至均匀溶液中,加毕,开启加热,将温度升高至60-70℃,保温2-4h后,再向反应器中加入缚酸剂,继续搅拌6-8h,减压蒸发溶剂,降温出料,即可获得功能化添加剂。2,2',4,4'-Tetrahydroxybenzophenone and toluene are sequentially added to a reactor filled with nitrogen, and stirring is started. After a uniform solution is formed, 1,2-bis(chlorodimethylsilyl)ethane and toluene are mixed to form a reaction solution. The reaction solution is added dropwise to the uniform solution at a controlled dropping rate. After the addition is completed, heating is started to increase the temperature to 60-70°C. After keeping the temperature for 2-4 hours, an acid binding agent is added to the reactor, stirring is continued for 6-8 hours, the solvent is evaporated under reduced pressure, and the material is discharged at a reduced temperature to obtain a functional additive. 8.根据权利要求7所述的一种PVC线缆,其特征在于,所述2,2’,4,4’-四羟基二苯甲酮和1,2-双(氯二甲基硅基)乙烷的摩尔比为1:1。8. A PVC cable according to claim 7, characterized in that the molar ratio of 2,2',4,4'-tetrahydroxybenzophenone to 1,2-bis(chlorodimethylsilyl)ethane is 1:1. 9.根据权利要求7所述的一种PVC线缆,其特征在于,所述滴加速率为1-2ml/min。9. A PVC cable according to claim 7, characterized in that the dripping rate is 1-2 ml/min. 10.根据权利要求7所述的一种PVC线缆,其特征在于,所述缚酸剂为三乙胺或者吡啶。10. A PVC cable according to claim 7, characterized in that the acid binding agent is triethylamine or pyridine.
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