CN118582971B - Oxygen-enriched side-blown converter - Google Patents
Oxygen-enriched side-blown converter Download PDFInfo
- Publication number
- CN118582971B CN118582971B CN202410924287.0A CN202410924287A CN118582971B CN 118582971 B CN118582971 B CN 118582971B CN 202410924287 A CN202410924287 A CN 202410924287A CN 118582971 B CN118582971 B CN 118582971B
- Authority
- CN
- China
- Prior art keywords
- heat exchange
- exchange tube
- heat
- oxygen
- cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 229910052760 oxygen Inorganic materials 0.000 title claims abstract description 34
- 239000001301 oxygen Substances 0.000 title claims abstract description 34
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 title claims abstract description 33
- 239000002918 waste heat Substances 0.000 claims abstract description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 18
- 238000011084 recovery Methods 0.000 claims abstract description 16
- 238000007664 blowing Methods 0.000 claims abstract description 11
- 238000007789 sealing Methods 0.000 claims abstract description 11
- 239000007789 gas Substances 0.000 claims description 13
- 238000003860 storage Methods 0.000 claims description 11
- 238000007790 scraping Methods 0.000 claims description 7
- 239000004020 conductor Substances 0.000 claims description 5
- 239000004745 nonwoven fabric Substances 0.000 claims description 3
- 235000014676 Phragmites communis Nutrition 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 12
- 239000003546 flue gas Substances 0.000 description 11
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 10
- 239000000779 smoke Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 210000000078 claw Anatomy 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 2
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 150000002926 oxygen Chemical class 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
- F28D21/0001—Recuperative heat exchangers
- F28D21/0003—Recuperative heat exchangers the heat being recuperated from exhaust gases
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G1/00—Non-rotary, e.g. reciprocated, appliances
- F28G1/08—Non-rotary, e.g. reciprocated, appliances having scrapers, hammers, or cutters, e.g. rigidly mounted
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
本发明涉及侧吹炉技术领域,尤其是一种富氧侧吹炉,包括炉体、换热器、余热回收器;余热回收器包括箱体,箱体内设置有若干个相互平行的换热管,换热管顶端均连接在同一个上连通器上,换热管底端均连接在同一个下连通器上,下连通器用于连通供水装置,上连通器与换热器之间通过蒸汽输出管连通;每根换热管上均同轴套设有一个换热筒,换热筒与换热管可转动连接,换热筒两端分别固定有一个密封环,每根换热筒一侧均设置有一个与之接触的刮除器。本发明通过在换热管上同轴可转动安装有换热筒,旋转的换热筒与对应的刮除器发生刮擦,使得换热筒表面的附着物可以自动被清除掉,让换热管表面可以始终保持较高的换热效率。
The present invention relates to the technical field of side-blowing furnaces, and in particular to an oxygen-enriched side-blowing furnace, comprising a furnace body, a heat exchanger, and a waste heat recovery device; the waste heat recovery device comprises a box body, in which a plurality of mutually parallel heat exchange tubes are arranged, the top ends of the heat exchange tubes are connected to the same upper communicating vessel, and the bottom ends of the heat exchange tubes are connected to the same lower communicating vessel, the lower communicating vessel is used to connect a water supply device, and the upper communicating vessel and the heat exchanger are connected through a steam output pipe; a heat exchange cylinder is coaxially sleeved on each heat exchange tube, the heat exchange cylinder is rotatably connected to the heat exchange tube, a sealing ring is fixed at each end of the heat exchange cylinder, and a scraper in contact with the heat exchange cylinder is arranged on one side of each heat exchange cylinder. The present invention coaxially and rotatably mounts a heat exchange cylinder on the heat exchange tube, and the rotating heat exchange cylinder scrapes against the corresponding scraper, so that the attachments on the surface of the heat exchange cylinder can be automatically removed, so that the surface of the heat exchange tube can always maintain a high heat exchange efficiency.
Description
技术领域Technical Field
本发明涉及侧吹炉技术领域,尤其涉及一种富氧侧吹炉。The invention relates to the technical field of side-blown furnaces, and in particular to an oxygen-enriched side-blown furnace.
背景技术Background Art
富氧侧吹炉是以约99%的氧气,混合压缩空气,最终混合成含氧81%左右的压缩气体,通过风眼水套,把富氧送进炉缸内部,与炉内熔体里的硫、煤等物体产生化学反应,所得到反应热。在生产过程中,炉体中物料反应会产生大量的高温烟气,为了对这些高温烟气中的热量进行回收利用,现有技术中会在炉体上增加一个对烟气余热回收的余热回收器,余热回收器中设置有若干换热管,换热管内存储有水,利用输入的烟气的热量来对换热管内的水进行加热,产生的蒸汽输入至换热器,而换热器则与富氧气体输入管路连接,使得富氧气体在进入炉体前,可以在经过换热器后,温度升高,从而大为降低侧吹炉的能耗。这样的技术在实际使用时,由于炉体内的高温烟气在与换热管长时间的接触后,烟气会在换热管表面沉积,使得换热管表面形成一层附着物,这些附着物会大为降低换热管的导热效率,使得烟气的余热不能够被充分吸收。The oxygen-enriched side-blowing furnace is a mixture of about 99% oxygen and compressed air, which is finally mixed into a compressed gas containing about 81% oxygen. The oxygen-enriched gas is sent into the furnace through the tuyere water jacket to produce a chemical reaction with sulfur, coal and other objects in the melt in the furnace to obtain reaction heat. During the production process, the reaction of materials in the furnace body will produce a large amount of high-temperature flue gas. In order to recycle the heat in these high-temperature flue gases, a waste heat recovery device for recovering the waste heat of the flue gas is added to the furnace body in the prior art. The waste heat recovery device is provided with a number of heat exchange tubes, and water is stored in the heat exchange tubes. The heat of the input flue gas is used to heat the water in the heat exchange tubes, and the generated steam is input to the heat exchanger, which is connected to the oxygen-enriched gas input pipeline, so that the temperature of the oxygen-enriched gas can be increased after passing through the heat exchanger before entering the furnace body, thereby greatly reducing the energy consumption of the side-blowing furnace. When such technology is actually used, the high-temperature flue gas in the furnace body will be deposited on the surface of the heat exchange tube after a long period of contact with the heat exchange tube, forming a layer of attachment on the surface of the heat exchange tube. These attachments will greatly reduce the thermal conductivity of the heat exchange tube, making it impossible to fully absorb the waste heat of the flue gas.
发明内容Summary of the invention
本发明的目的是为了解决现有技术中存在换热管表面形成一层附着物,这些附着物会大为降低换热管的导热效率,使得烟气的余热不能够被充分吸收的缺点,而提出的一种富氧侧吹炉。The purpose of the present invention is to solve the problem in the prior art that a layer of attachments is formed on the surface of the heat exchange tube, which greatly reduces the thermal conductivity of the heat exchange tube and makes it impossible to fully absorb the waste heat of the flue gas, and to propose an oxygen-enriched side-blowing furnace.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
设计一种富氧侧吹炉,包括炉体,所述炉体的富氧气体输入管路上串联有换热器,所述炉体的烟道出口处连接有余热回收器,所述余热回收器与换热器进行连接;An oxygen-enriched side-blowing furnace is designed, comprising a furnace body, an oxygen-enriched gas input pipeline of the furnace body is connected in series with a heat exchanger, a flue outlet of the furnace body is connected with a waste heat recovery device, and the waste heat recovery device is connected to the heat exchanger;
所述余热回收器包括箱体,所述箱体内设置有若干个相互平行的换热管,所述换热管顶端均连接在同一个上连通器上,所述换热管底端均连接在同一个下连通器上,所述下连通器用于连通供水装置,所述上连通器与换热器之间通过蒸汽输出管连通;每根所述换热管上均同轴套设有一个换热筒,所述换热筒与换热管可转动连接,所述换热筒两端分别固定有一个密封环,两个所述密封环用于在换热筒与换热管之间形成一个密封腔,所述密封腔内存储有导热物质,每根所述换热筒一侧均设置有一个与之接触的刮除器,所述换热筒均与驱动模组传动连接。The waste heat recovery device includes a box body, in which a plurality of mutually parallel heat exchange tubes are arranged, the top ends of the heat exchange tubes are connected to the same upper communicating vessel, and the bottom ends of the heat exchange tubes are connected to the same lower communicating vessel, the lower communicating vessel is used to connect to a water supply device, and the upper communicating vessel is connected to the heat exchanger through a steam output pipe; a heat exchange cylinder is coaxially sleeved on each of the heat exchange tubes, the heat exchange cylinder is rotatably connected to the heat exchange tube, a sealing ring is fixed at each end of the heat exchange cylinder, the two sealing rings are used to form a sealed cavity between the heat exchange cylinder and the heat exchange tube, and a heat-conducting material is stored in the sealed cavity, a scraper in contact with the heat exchange cylinder is arranged on one side of each of the heat exchange cylinders, and the heat exchange cylinders are all drivingly connected to the drive module.
优选的,所述驱动模组包括储气球,所述储气球串联在蒸汽输出管上,所述储气球包括球体,所述球体内部中空,所述球体外表面设置有进气管、出气管,所述出气管内同轴可伸缩安装有活塞,所述出气管侧面贯穿开设有排气孔,所述排气孔用于与蒸汽输出管连通;所述活塞与换热筒传动连接,以使得所述活塞运动时,可同步驱动所述换热筒旋转。Preferably, the driving module includes a ball storage ball, which is connected in series to the steam output pipe. The ball storage ball includes a sphere, which is hollow inside. An air inlet pipe and an air outlet pipe are arranged on the outer surface of the sphere. A piston is coaxially and telescopically installed in the air outlet pipe. An exhaust hole is opened through the side of the air outlet pipe, and the exhaust hole is used to communicate with the steam output pipe. The piston is transmission-connected to the heat exchange cylinder so that when the piston moves, the heat exchange cylinder can be synchronously driven to rotate.
优选的,每根所述换热筒上方的换热管上均同轴套设有一个旋转环,所述旋转环与换热管同轴可伸缩连接,所述旋转环换热筒之间环绕换热管设置有若干根斜拉条,所述斜拉条均向着同一侧倾斜设置,所述斜拉条的顶端均与旋转环连接,所述斜拉条的底端均与换热筒顶端的密封环连接,每个所述旋转环均连接在同一个支架上,所述支架与活塞连接。Preferably, a rotating ring is coaxially sleeved on the heat exchange tube above each of the heat exchange tubes, and the rotating ring is coaxially and telescopically connected to the heat exchange tube. A plurality of inclined bars are arranged around the heat exchange tube between the rotating ring heat exchange tubes, and the inclined bars are inclined to the same side, the top ends of the inclined bars are connected to the rotating rings, and the bottom ends of the inclined bars are connected to the sealing ring at the top end of the heat exchange tube, and each of the rotating rings is connected to the same bracket, and the bracket is connected to the piston.
优选的,所述刮除器包括背板,所述背板与换热筒对应设置,所述背板上沿其宽度方向贯穿开设有一条导向槽,所述导向槽内可滑动安装有导向块,所述导向块通过弹簧连接在导向槽内,所述背板朝向换热筒一面两侧分别可转动安装有一根导辊,所述导辊均平行于换热筒设置,两根所述导辊之间的背板上还可转动一根导辊,三根所述导辊呈三角形分布,三根所述导辊之间套设有柔性套筒;所述柔性套筒外表面沿周向固定有若干刮条,所述刮条平行于换热筒设置,所述背板上可沿其宽度方向伸缩安装有磁块,所述换热筒外表面沿周向开设有若干安装槽,每个所述安装槽内均固定安装有磁条,所述磁条与磁块相互吸引,每根所述磁块上朝向柔性套筒一侧均固定有棘爪组件,所述棘爪组件用于与刮条相配合,以使得当所述磁块做伸缩运动时,可同步通过所述棘爪组件驱动柔性套筒在三个导辊之间做回转运动。Preferably, the scraper includes a back plate, the back plate is arranged corresponding to the heat exchange tube, a guide groove is opened on the back plate along its width direction, a guide block is slidably installed in the guide groove, the guide block is connected to the guide groove through a spring, a guide roller is rotatably installed on both sides of the back plate facing the heat exchange tube, the guide rollers are arranged parallel to the heat exchange tube, a guide roller can also be rotatable on the back plate between the two guide rollers, the three guide rollers are distributed in a triangle, and a flexible sleeve is sleeved between the three guide rollers; the outer surface of the flexible sleeve A plurality of scraping strips are fixed on the surface along the circumferential direction, and the scraping strips are arranged parallel to the heat exchange tube. A magnetic block is installed on the back plate in a telescopic manner along its width direction. A plurality of mounting grooves are opened on the outer surface of the heat exchange tube along the circumferential direction, and a magnetic strip is fixedly installed in each mounting groove. The magnetic strip and the magnetic block attract each other, and a pawl assembly is fixed on each magnetic block on the side facing the flexible sleeve. The pawl assembly is used to cooperate with the scraping strip, so that when the magnetic block makes a telescopic movement, the flexible sleeve can be synchronously driven by the pawl assembly to make a rotational movement between the three guide rollers.
优选的,所述背板上靠近柔性套筒一侧表面还固定有若干毛刷,所述毛刷与柔性套筒表面接触。Preferably, a plurality of brushes are fixed on the surface of the back plate on one side close to the flexible sleeve, and the brushes are in contact with the surface of the flexible sleeve.
优选的,所述棘爪组件包括爪杆,所述爪杆一端可转动连接在磁块上,所述爪杆一侧的磁块上固定有挡板,所述爪杆另一侧的磁块上固定有簧片。Preferably, the pawl assembly comprises a pawl rod, one end of which is rotatably connected to a magnetic block, a baffle is fixed to the magnetic block on one side of the pawl rod, and a spring is fixed to the magnetic block on the other side of the pawl rod.
优选的,所述柔性套筒为耐高温无纺布制成。Preferably, the flexible sleeve is made of high temperature resistant non-woven fabric.
本发明提出的一种富氧侧吹炉,有益效果在于:通过在换热管上同轴可转动安装有换热筒,使得烟气首先与换热筒接触后,再通过换热筒内的导热物质传导给换热管,这样附着物会在换热筒表面形成,而换热筒可由驱动模组进行驱动发生旋转,旋转的换热筒与对应的刮除器发生刮擦,使得换热筒表面的附着物可以自动被清除掉,让换热管表面可以始终保持较高的换热效率;The oxygen-enriched side-blowing furnace proposed by the present invention has the beneficial effects of: a heat exchange cylinder is coaxially rotatably installed on the heat exchange tube, so that the flue gas first contacts the heat exchange cylinder, and then is transferred to the heat exchange tube through the heat-conducting material in the heat exchange cylinder, so that attachments are formed on the surface of the heat exchange cylinder, and the heat exchange cylinder can be driven by the driving module to rotate, and the rotating heat exchange cylinder scrapes with the corresponding scraper, so that the attachments on the surface of the heat exchange cylinder can be automatically removed, so that the surface of the heat exchange tube can always maintain a high heat exchange efficiency;
该驱动模组利用换热管内水产生的蒸汽作为动力,来驱动换热筒自转,简化了驱动结构;The driving module uses the steam generated by the water in the heat exchange tube as power to drive the heat exchange tube to rotate, thus simplifying the driving structure;
该刮除器中利用一个做回转运动的柔性套筒,与换热筒之间不断地发生刮擦,使得柔性套筒中的不同部位都可以参与到换热筒表面的附着物清除中,附着物清除效果更好。The scraper utilizes a flexible sleeve that performs a rotating motion, which continuously scrapes against the heat exchange tube, so that different parts of the flexible sleeve can participate in the removal of attachments on the surface of the heat exchange tube, and the attachment removal effect is better.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明提出的一种富氧侧吹炉的结构示意图;FIG1 is a schematic structural diagram of an oxygen-enriched side-blowing furnace proposed by the present invention;
图2为本发明提出的一种富氧侧吹炉的烟气回收模组主体结构示意图一;FIG2 is a schematic diagram of the main structure of a flue gas recovery module of an oxygen-enriched side-blown furnace proposed by the present invention;
图3为本发明提出的一种富氧侧吹炉的烟气回收模组主体结构示意图二;FIG3 is a second schematic diagram of the main structure of a flue gas recovery module of an oxygen-enriched side-blown furnace proposed by the present invention;
图4为本发明提出的一种富氧侧吹炉的换热管与换热筒结构示意图;FIG4 is a schematic diagram of the heat exchange tube and heat exchange cylinder structure of an oxygen-enriched side-blowing furnace proposed by the present invention;
图5为图4的A处局部结构示意图;FIG5 is a schematic diagram of the local structure of point A in FIG4 ;
图6为本发明提出的一种富氧侧吹炉的储气球剖视示意图;FIG6 is a cross-sectional schematic diagram of a spherical storage ball of an oxygen-enriched side-blown furnace proposed by the present invention;
图7为本发明提出的一种富氧侧吹炉的刮除器结构示意图;FIG7 is a schematic diagram of the structure of a scraper for an oxygen-enriched side-blown furnace proposed by the present invention;
图8为本发明提出的一种富氧侧吹炉的刮除器剖视示意图;FIG8 is a cross-sectional schematic diagram of a scraper of an oxygen-enriched side-blown furnace proposed by the present invention;
图9为图8的B处局部结构示意图;FIG9 is a schematic diagram of the local structure of point B in FIG8 ;
图10为本发明提出的一种富氧侧吹炉的棘爪组件工作状态示意图一;FIG10 is a schematic diagram of a working state of a ratchet assembly of an oxygen-enriched side-blown furnace proposed by the present invention;
图11为本发明提出的一种富氧侧吹炉的棘爪组件工作状态示意图二;FIG11 is a second schematic diagram of the working state of a ratchet assembly of an oxygen-enriched side-blown furnace proposed by the present invention;
图12为本发明提出的一种富氧侧吹炉的棘爪组件工作状态示意图三。FIG. 12 is a third schematic diagram of the working state of the pawl assembly of the oxygen-enriched side-blown furnace proposed by the present invention.
图中:1、换热管;2、上连通器;3、下连通器;4、换热筒;5、密封环;6、刮除器;61、导辊;62、柔性套筒;63、背板;64、导向槽;65、导向块;66、弹簧;67、磁块;68、爪杆;69、挡板;610、簧片;611、刮条;612、磁条;613、毛刷;7、旋转环;8、斜拉条;9、支架;10、蒸汽输出管;11、球体;12、出气管;13、活塞;14、排气孔;15、箱体;16、炉体;17、换热器。In the figure: 1. heat exchange tube; 2. upper communicating vessel; 3. lower communicating vessel; 4. heat exchange cylinder; 5. sealing ring; 6. scraper; 61. guide roller; 62. flexible sleeve; 63. back plate; 64. guide groove; 65. guide block; 66. spring; 67. magnetic block; 68. claw rod; 69. baffle; 610. reed; 611. scraper strip; 612. magnetic strip; 613. brush; 7. rotating ring; 8. inclined brace; 9. bracket; 10. steam output pipe; 11. sphere; 12. exhaust pipe; 13. piston; 14. exhaust hole; 15. box; 16. furnace body; 17. heat exchanger.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
实施例1:参照图1-6,一种富氧侧吹炉,包括炉体16,炉体16的富氧气体输入管路上串联有换热器17,炉体16的烟道出口处连接有余热回收器,余热回收器与换热器17进行连接,余热回收器用于回收烟气余热,并将吸收的热量传导至换热器17,以使得换热器17可以利用热量对富氧气体进行预热;Embodiment 1: Referring to Figures 1-6, an oxygen-enriched side-blowing furnace includes a furnace body 16, an oxygen-enriched gas input pipeline of the furnace body 16 is connected in series with a heat exchanger 17, a flue outlet of the furnace body 16 is connected with a waste heat recovery device, the waste heat recovery device is connected to the heat exchanger 17, the waste heat recovery device is used to recover waste heat of flue gas, and conduct the absorbed heat to the heat exchanger 17, so that the heat exchanger 17 can use the heat to preheat the oxygen-enriched gas;
余热回收器包括箱体15,箱体15上设置有进烟口、出烟口,进烟口用于与炉体16的烟道连通,出烟口用于与烟气排放设备连通,箱体15内设置有若干个相互平行的换热管1,换热管1顶端均连接在同一个上连通器2上,换热管1底端均连接在同一个下连通器3上,下连通器3用于连通供水装置,上连通器2与换热器17之间通过蒸汽输出管10连通;每根换热管1上均同轴套设有一个换热筒4,换热筒4与换热管1可转动连接,换热筒4两端分别固定有一个密封环5,两个密封环5用于在换热筒4与换热管1之间形成一个密封腔,密封腔内存储有导热物质,导热物质用于填充换热筒4与换热管1之间的空隙,以提高两者之间的热传导效率,避免由于两者之间存在空气,导致导热效率下降的问题发生。每根换热筒4一侧均设置有一个与之接触的刮除器6,刮除器6固定在箱体15上换热筒4均与驱动模组传动连接,驱动模组用于驱动换热筒4自转,以使得刮除器6可以将换热筒4表面的附着物刮除。蒸汽输出管10上还可设置有汽水分离器,以将蒸汽中管的水汽分离。The waste heat recovery device includes a box body 15, on which a smoke inlet and a smoke outlet are provided. The smoke inlet is used to communicate with the flue of the furnace body 16, and the smoke outlet is used to communicate with the smoke exhaust device. A plurality of mutually parallel heat exchange tubes 1 are provided in the box body 15. The top ends of the heat exchange tubes 1 are connected to the same upper communicating vessel 2, and the bottom ends of the heat exchange tubes 1 are connected to the same lower communicating vessel 3. The lower communicating vessel 3 is used to communicate with a water supply device, and the upper communicating vessel 2 is connected to the heat exchanger 17 through a steam output pipe 10; a heat exchange tube 4 is coaxially sleeved on each heat exchange tube 1, and the heat exchange tube 4 is rotatably connected to the heat exchange tube 1. A sealing ring 5 is fixed at each end of the heat exchange tube 4, and the two sealing rings 5 are used to form a sealed cavity between the heat exchange tube 4 and the heat exchange tube 1. A heat conductive material is stored in the sealed cavity. The heat conductive material is used to fill the gap between the heat exchange tube 4 and the heat exchange tube 1 to improve the heat conduction efficiency between the two and avoid the problem of reduced heat conduction efficiency due to the presence of air between the two. Each heat exchange tube 4 is provided with a scraper 6 in contact therewith on one side, and the scraper 6 is fixed on the box 15. The heat exchange tubes 4 are all connected to the driving module, and the driving module is used to drive the heat exchange tube 4 to rotate, so that the scraper 6 can scrape off the attachments on the surface of the heat exchange tube 4. A steam-water separator can also be provided on the steam output pipe 10 to separate the water vapor in the steam tube.
驱动模组包括储气球,储气球串联在蒸汽输出管10上,储气球包括球体11,球体11内部中空,球体11外表面设置有进气管、出气管12,出气管12内同轴可伸缩安装有活塞13,出气管12侧面贯穿开设有排气孔14,排气孔14用于与蒸汽输出管10连通,活塞13具有两种工作状态,第一种工作状态为:当球体11内进入蒸汽压力较小时,活塞13处于排气孔14前侧,此时出气管12与蒸汽输出管10之间被活塞13堵塞;当球体11内进入蒸汽压力较大时,活塞13被蒸汽向外顶开至排气孔14外侧,此时出气管12与蒸汽输出管10之间连通;活塞13与换热筒4传动连接,以使得活塞13运动时,可同步驱动换热筒4旋转。The driving module includes a gas storage ball, which is connected in series on the steam output pipe 10. The gas storage ball includes a sphere 11. The sphere 11 is hollow inside. An air inlet pipe and an air outlet pipe 12 are arranged on the outer surface of the sphere 11. A piston 13 is coaxially and telescopically installed in the air outlet pipe 12. An exhaust hole 14 is opened through the side of the air outlet pipe 12. The exhaust hole 14 is used to communicate with the steam output pipe 10. The piston 13 has two working states. The first working state is: when the pressure of steam entering the sphere 11 is relatively low, the piston 13 is in front of the exhaust hole 14. At this time, the air outlet pipe 12 and the steam output pipe 10 are blocked by the piston 13; when the pressure of steam entering the sphere 11 is relatively high, the piston 13 is pushed outward by the steam to the outside of the exhaust hole 14. At this time, the air outlet pipe 12 and the steam output pipe 10 are connected; the piston 13 is transmission-connected to the heat exchange cylinder 4, so that when the piston 13 moves, the heat exchange cylinder 4 can be synchronously driven to rotate.
由于设置有活塞13,使得水在输入换热管1时,可能会由于换热管1内空气无法排出,导致水无法进入换热管1,相应的上连通器2中还设置有与之内部连通的排气管,排气管用于在将水输入换热管1的过程中,排出换热管1内的空气,排气管上安装有电磁阀,电磁阀在水输入完成后,处于关闭状态。Due to the provision of the piston 13, when water is input into the heat exchange tube 1, the air in the heat exchange tube 1 may not be discharged, resulting in water being unable to enter the heat exchange tube 1. Correspondingly, the upper communicating vessel 2 is also provided with an exhaust pipe connected to the interior thereof. The exhaust pipe is used to discharge the air in the heat exchange tube 1 during the process of inputting water into the heat exchange tube 1. A solenoid valve is installed on the exhaust pipe, and the solenoid valve is in a closed state after the water input is completed.
每根换热筒4上方的换热管1上均同轴套设有一个旋转环7,旋转环7与换热管1同轴可伸缩连接,旋转环7换热筒4之间环绕换热管1设置有若干根斜拉条8,斜拉条8均向着同一侧倾斜设置,斜拉条8的顶端均与旋转环7连接,斜拉条8的底端均与换热筒4顶端的密封环5连接,每个旋转环7均连接在同一个支架9上,支架9与活塞13连接。在活塞13运动时,活塞13通过支架9带动旋转环7在换热管1上进行伸缩,当旋转环7上下移动时,旋转环7通过多根斜拉条8会对换热筒4施加斜向作用力,使得换热筒4可以自转,这样换热筒4就可以发生自转。A rotating ring 7 is coaxially sleeved on the heat exchange tube 1 above each heat exchange tube 4. The rotating ring 7 is coaxially and telescopically connected to the heat exchange tube 1. A plurality of inclined braces 8 are arranged around the heat exchange tube 1 between the rotating ring 7 and the heat exchange tube 4. The inclined braces 8 are inclined to the same side. The top ends of the inclined braces 8 are connected to the rotating ring 7. The bottom ends of the inclined braces 8 are connected to the sealing ring 5 at the top of the heat exchange tube 4. Each rotating ring 7 is connected to the same bracket 9, and the bracket 9 is connected to the piston 13. When the piston 13 moves, the piston 13 drives the rotating ring 7 to extend and retract on the heat exchange tube 1 through the bracket 9. When the rotating ring 7 moves up and down, the rotating ring 7 exerts an oblique force on the heat exchange tube 4 through the plurality of inclined braces 8, so that the heat exchange tube 4 can rotate. In this way, the heat exchange tube 4 can rotate.
实施例2:参照图7-12,在实施例1中,现有的大多数刮除器6大多为单独一根刮刀,这样的刮刀在实际使用时,随着刮刀刃口处积累的附着物越来越多,难以将换热筒4表面刮干净;刮除器6包括背板63,背板63与换热筒4对应设置,背板63朝向换热筒4一面两侧分别可转动安装有一根导辊61,导辊61均平行于换热筒4设置,两根导辊61之间的背板63上还可转动一根导辊61,三根导辊61呈三角形分布,三根导辊61之间套设有柔性套筒62;柔性套筒62为耐高温无纺布制成。柔性套筒62外表面沿周向固定有若干刮条611,刮条611平行于换热筒4设置,背板63上可沿其宽度方向伸缩安装有磁块67,背板63上沿其宽度方向贯穿开设有一条导向槽64,导向槽64内可滑动安装有导向块65,导向块65通过弹簧66连接在导向槽64内。换热筒4外表面沿周向开设有若干安装槽,每个安装槽内均固定安装有磁条612,磁条612与磁块67相互吸引,以使得旋转的换热筒4可通过磁条612驱动磁块67做伸缩运动;每根磁块67上朝向柔性套筒62一侧均固定有棘爪组件,棘爪组件用于与刮条611相配合,以使得当磁块67做伸缩运动时,可同步通过棘爪组件驱动柔性套筒62在三个导辊61之间做回转运动。做回转运的柔性套筒62与换热筒4之间发生刮擦,从而利用柔性套筒62将换热筒4表面积累的附着物刮除,由于柔性套筒62回转,使得其上不同部位表面都可以与换热筒4表面发生刮擦,从而避免一个部位积累过多附着物导致清除效果下降的情况发生。Embodiment 2: Referring to Figures 7-12, in Embodiment 1, most of the existing scrapers 6 are mostly single scrapers. When such scrapers are actually used, as more and more attachments accumulate on the scraper edge, it is difficult to scrape the surface of the heat exchange tube 4 clean; the scraper 6 includes a back plate 63, and the back plate 63 is arranged corresponding to the heat exchange tube 4. A guide roller 61 is rotatably installed on both sides of the back plate 63 facing the heat exchange tube 4. The guide rollers 61 are arranged parallel to the heat exchange tube 4. A guide roller 61 can also be rotatably mounted on the back plate 63 between the two guide rollers 61. The three guide rollers 61 are distributed in a triangle, and a flexible sleeve 62 is sleeved between the three guide rollers 61; the flexible sleeve 62 is made of high-temperature resistant non-woven fabric. Several scrapers 611 are fixed on the outer surface of the flexible sleeve 62 along the circumferential direction. The scrapers 611 are arranged parallel to the heat exchange tube 4. A magnetic block 67 can be installed on the back plate 63 in a telescopic manner along the width direction. A guide groove 64 is provided on the back plate 63 along the width direction. A guide block 65 can be slidably installed in the guide groove 64. The guide block 65 is connected to the guide groove 64 through a spring 66. Several mounting grooves are provided on the outer surface of the heat exchange tube 4 along the circumferential direction. A magnetic strip 612 is fixedly installed in each mounting groove. The magnetic strip 612 and the magnetic block 67 attract each other, so that the rotating heat exchange tube 4 can drive the magnetic block 67 to perform telescopic movement through the magnetic strip 612; a ratchet assembly is fixed on the side of each magnetic block 67 facing the flexible sleeve 62. The ratchet assembly is used to cooperate with the scraper 611, so that when the magnetic block 67 performs telescopic movement, the flexible sleeve 62 can be synchronously driven by the ratchet assembly to perform rotary movement between the three guide rollers 61. The flexible sleeve 62 that is being transported back and forth scrapes against the heat exchange tube 4, so that the flexible sleeve 62 is used to scrape off the deposits accumulated on the surface of the heat exchange tube 4. As the flexible sleeve 62 rotates, the surfaces of different parts thereof can scrape against the surface of the heat exchange tube 4, thereby avoiding the situation where too much deposits accumulate in one part, resulting in a decrease in the cleaning effect.
如附图9所示,背板63上靠近柔性套筒62一侧表面还固定有若干毛刷613,毛刷613与柔性套筒62表面接触。毛刷613可以为钢丝毛刷613,该毛刷613的作用在于当柔性套筒62回转时,其将刮条611上刮起的附着物扫掉,从而保证刮除器6的干净。As shown in FIG9 , a plurality of brushes 613 are fixed on the surface of the back plate 63 near the flexible sleeve 62, and the brushes 613 are in contact with the surface of the flexible sleeve 62. The brushes 613 may be steel wire brushes 613, and the function of the brushes 613 is to sweep away the attachments scraped from the scraper strip 611 when the flexible sleeve 62 rotates, thereby ensuring that the scraper 6 is clean.
棘爪组件包括爪杆68,爪杆68一端可转动连接在磁块67上,爪杆68一侧的磁块67上固定有挡板69,爪杆68另一侧的磁块67上固定有簧片610。如附图9-12所示,当磁块67带动爪杆68向着簧片610一侧移动时,此时爪杆68在挡板69的阻碍下,会保持立起状态,此时爪杆68会抵住柔性套筒62上的刮条611,从而推动柔性套筒62回转;当磁块67带动爪杆68向着挡板69一侧移动时,此时爪杆68由于受到柔性套筒62上的刮条611的作用时,会向着簧片610侧摆动,从而与刮条611错开,此时爪杆68就不能带动柔性套筒62运动。The pawl assembly includes a pawl rod 68, one end of which is rotatably connected to a magnetic block 67, a baffle 69 is fixed to the magnetic block 67 on one side of the pawl rod 68, and a spring 610 is fixed to the magnetic block 67 on the other side of the pawl rod 68. As shown in Figures 9-12, when the magnetic block 67 drives the pawl rod 68 to move toward the spring 610, the pawl rod 68 will remain in an upright state under the obstruction of the baffle 69, and the pawl rod 68 will resist the scraper 611 on the flexible sleeve 62, thereby pushing the flexible sleeve 62 to rotate; when the magnetic block 67 drives the pawl rod 68 to move toward the baffle 69, the pawl rod 68 will swing toward the spring 610 due to the action of the scraper 611 on the flexible sleeve 62, thereby staggering with the scraper 611, and the pawl rod 68 cannot drive the flexible sleeve 62 to move.
本发明的总体工作流程如下:The overall workflow of the present invention is as follows:
当供水装置将水输入下连通器3内后,会分别输入多根换热管1内,当炉体16内产生烟气时,烟气通过炉体16上的烟道进入至箱体15内,在箱体15内沿其与换热管1内的水产生热交换,换热管1内的水受热产生蒸汽,产生的蒸汽进入至上连通器2内,最后通过蒸汽输出管10输入至换热器17内,在换热器17内与进入炉体16内的富氧气体进行换热,从而对富氧气体进行预热;When the water supply device inputs water into the lower communicating vessel 3, it will be respectively input into the multiple heat exchange tubes 1. When smoke is generated in the furnace body 16, the smoke enters the box body 15 through the flue on the furnace body 16, and heat exchanges with the water in the heat exchange tube 1 along the flue in the box body 15. The water in the heat exchange tube 1 is heated to generate steam, and the generated steam enters the upper communicating vessel 2. Finally, it is input into the heat exchanger 17 through the steam output pipe 10, and heat exchanges with the oxygen-enriched gas entering the furnace body 16 in the heat exchanger 17, thereby preheating the oxygen-enriched gas.
在上述过程中,当蒸汽输出管10上的储气球内蒸汽聚集的越来越多时,储气球内的气体压力增大,从而向上顶起储气球内的活塞13,以使得储气球内的蒸汽可以通过排气孔14排入蒸汽输出管中,压力降低后,活塞13又会复位,在活塞13上下移动的过程中,活塞13会通过支架9带动多个旋转环7上下移动, 旋转环7上下移动的过程中,会通过多根斜拉条8带动与之连接的换热筒4往复旋转,在换热筒4旋转的过程中,换热筒4会与对应刮除器6上的柔性套筒62发生刮擦,从而将换热筒4外表面附着物清除掉,从而使得换热筒4表面可以保持清洁,以保持较高的换热效率。In the above process, when more and more steam accumulates in the storage ball on the steam output pipe 10, the gas pressure in the storage ball increases, thereby pushing up the piston 13 in the storage ball, so that the steam in the storage ball can be discharged into the steam output pipe through the exhaust hole 14. After the pressure is reduced, the piston 13 will reset. In the process of the piston 13 moving up and down, the piston 13 will drive the multiple rotating rings 7 to move up and down through the bracket 9. In the process of the rotating ring 7 moving up and down, the heat exchange tube 4 connected thereto will be driven to reciprocate through the multiple inclined bars 8. In the process of the rotation of the heat exchange tube 4, the heat exchange tube 4 will scrape with the flexible sleeve 62 on the corresponding scraper 6, so as to remove the attachments on the outer surface of the heat exchange tube 4, so that the surface of the heat exchange tube 4 can be kept clean to maintain a high heat exchange efficiency.
此外,当换热筒4旋转时,如附图11所示,每当换热筒4的磁条612靠近对应刮除器6时,会对刮除器6内的磁块67产生磁力,并对磁块67施加横向移动力,使得磁块67做横向移动,磁块67进而带动其上的爪杆68移动,爪杆68会推动对应的刮条611带动柔性套筒62进行移动,使得柔性套筒62可以在三个导辊61之间做回转运动,从而使得柔性套筒62可以让不同部位与换热筒4进行接触,以获得更好的附着物刮除效果;如附图12所示,当磁条612与磁块67错开时,磁块67会自动复位,在复位的过程中,爪杆68会向一侧摆动,不会带动柔性套筒62进行移动。In addition, when the heat exchange tube 4 rotates, as shown in FIG11, whenever the magnetic strip 612 of the heat exchange tube 4 approaches the corresponding scraper 6, a magnetic force will be generated on the magnetic block 67 in the scraper 6, and a lateral movement force will be applied to the magnetic block 67, so that the magnetic block 67 moves laterally, and the magnetic block 67 then drives the claw rod 68 thereon to move, and the claw rod 68 will push the corresponding scraper strip 611 to drive the flexible sleeve 62 to move, so that the flexible sleeve 62 can make a rotational motion between the three guide rollers 61, so that the flexible sleeve 62 can allow different parts to contact the heat exchange tube 4 to obtain a better scraping effect of the attached objects; as shown in FIG12, when the magnetic strip 612 is staggered with the magnetic block 67, the magnetic block 67 will automatically reset, and during the resetting process, the claw rod 68 will swing to one side and will not drive the flexible sleeve 62 to move.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims (5)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202410924287.0A CN118582971B (en) | 2024-07-11 | 2024-07-11 | Oxygen-enriched side-blown converter |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202410924287.0A CN118582971B (en) | 2024-07-11 | 2024-07-11 | Oxygen-enriched side-blown converter |
Publications (2)
Publication Number | Publication Date |
---|---|
CN118582971A CN118582971A (en) | 2024-09-03 |
CN118582971B true CN118582971B (en) | 2024-10-29 |
Family
ID=92524617
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202410924287.0A Active CN118582971B (en) | 2024-07-11 | 2024-07-11 | Oxygen-enriched side-blown converter |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN118582971B (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN119860675B (en) * | 2025-03-24 | 2025-05-16 | 湖南骏阳环保科技有限公司 | An energy-saving oxygen-enriched side-blowing furnace utilizing waste heat |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114413652A (en) * | 2022-01-21 | 2022-04-29 | 杭州奥兴筑友科技有限公司 | Steam recycling system and method for autoclaved aerated concrete product production line |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5385645A (en) * | 1991-06-17 | 1995-01-31 | Y. T. Li Engineering, Inc. | Heat transfer apparatus with positive drive orbital whip rod |
US7980078B2 (en) * | 2008-03-31 | 2011-07-19 | Mccutchen Co. | Vapor vortex heat sink |
-
2024
- 2024-07-11 CN CN202410924287.0A patent/CN118582971B/en active Active
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114413652A (en) * | 2022-01-21 | 2022-04-29 | 杭州奥兴筑友科技有限公司 | Steam recycling system and method for autoclaved aerated concrete product production line |
Also Published As
Publication number | Publication date |
---|---|
CN118582971A (en) | 2024-09-03 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN118582971B (en) | Oxygen-enriched side-blown converter | |
CN216668413U (en) | A dust cleaning device for a rotary air preheater | |
CN103104926A (en) | Compound soot blower system for low-temperature flue gas waste heat recovery system | |
CN218915959U (en) | Energy-saving nonferrous metal waste smelting furnace | |
CN116538815A (en) | Flue gas waste heat recovery equipment of energy-saving heating furnace | |
CN212841520U (en) | Corrosion-resistant low-temperature economizer | |
CN118729784A (en) | Waste heat recovery device for sintering flue gas | |
CN217082599U (en) | Power plant flue gas waste heat recovery device | |
CN103939925B (en) | In The Sub-mergedfurnace of The Ferroalloys ash cleaner for exhaust-heating boiler | |
CN211921289U (en) | Municipal administration sludge treatment device | |
CN222231392U (en) | Heat medium water pipe type fume heat exchanger | |
CN111795582A (en) | Multistage waste heat recovery device for high temperature flue gas of industrial furnace | |
CN218721564U (en) | Boiler steam soot blower | |
CN221744321U (en) | Heat exchanger of condensing boiler | |
CN113566512A (en) | Viscous material drying device | |
CN223020340U (en) | Enamel tube boiler air filter | |
CN216845672U (en) | Automatic temperature control energy-saving curing barn capable of recycling kiln waste heat | |
CN213901966U (en) | Be applied to high-efficient waste heat recovery device of preheater | |
CN219341996U (en) | Wet dust collector silt stoving collection device | |
CN118500139B (en) | A device for recycling gas from a heating furnace | |
CN119826185A (en) | Waste heat recovery equipment for treating combustion flue gas generated by natural gas | |
CN220939722U (en) | A heat recovery mechanism for a thermal power plant | |
CN222527681U (en) | A boiler heat exchanger | |
CN219482591U (en) | Waste salt internal circulation pyrolysis device | |
CN216814199U (en) | Ash removal device for cement kiln waste heat boiler |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |