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CN118578527B - Carbon rod processing equipment - Google Patents

Carbon rod processing equipment Download PDF

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Publication number
CN118578527B
CN118578527B CN202411068552.6A CN202411068552A CN118578527B CN 118578527 B CN118578527 B CN 118578527B CN 202411068552 A CN202411068552 A CN 202411068552A CN 118578527 B CN118578527 B CN 118578527B
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China
Prior art keywords
square
cutting
cutting knife
limit plate
rod
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CN202411068552.6A
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CN118578527A (en
Inventor
黄耀昕
邹顺
马艺林
许爱日
吴旭
黄富华
姜勇
孟辉
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HUNAN XINYUAN NEW MATERIAL CO Ltd
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HUNAN XINYUAN NEW MATERIAL CO Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/22Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups
    • B28D7/04Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Carbon And Carbon Compounds (AREA)

Abstract

The application belongs to the field of shaft machining equipment, and particularly relates to carbon rod machining equipment which performs circumferential limiting on square rods in square Kong Duiqie cutting machining on a circumferential limiting plate, and has a simple structure and does not influence feeding movement of the square rods. The cutting assembly comprises a plurality of cutting blades which are fixed at one end of the hollow main shaft and close to the circumferential limiting plate, the plurality of cutting blades are arranged at intervals in the axial direction of the hollow main shaft, and the distance between the tool tips of the cutting blades which are closer to the circumferential limiting plate and the center line of the blanking channel is further in the axial direction of the hollow main shaft, so that the cutting assembly is arranged, and can realize the step-by-step cutting processing of the square bar from thick to thin in the one-time feeding movement process of the square bar until the target diameter is reached. This carbon-point processing equipment simple structure, equipment cost is low, only need throw into the baffle box with the square rod one by one during the use can, easy operation, it is low to operating personnel's requirement, owing to need not anchor clamps clamping square rod, consequently, machining efficiency is higher.

Description

碳棒加工设备Carbon rod processing equipment

技术领域Technical Field

本申请涉及轴加工设备技术领域,尤其涉及一种碳棒加工设备。The present application relates to the technical field of shaft processing equipment, and in particular to a carbon rod processing equipment.

背景技术Background Art

随着“碳达峰、碳中和”的提出,光伏产业在快速发展与扩张,控制成本已经成为行业的趋势,作为相关企业,碳/碳产品在各个环节都要控制,在碳-碳螺杆的加工过程中,需要严格控制成本,减少人工与设备投入。With the proposal of "carbon peak and carbon neutrality", the photovoltaic industry is developing and expanding rapidly, and cost control has become an industry trend. As a related enterprise, carbon/carbon products must be controlled at every link. In the processing of carbon-carbon screws, it is necessary to strictly control costs and reduce labor and equipment investment.

目前在碳-碳螺杆的加工过程中,在将方形碳棒加工成圆形碳棒阶段,用普车加工时,装夹复杂,对人员技术要求高,学习时间周期长;使用数控设备加工时,设备成本高,且对加工长度有限制,需要定制工装。因此,亟需一种加工效率高、对人员要求低、设备成本低的碳棒加工设备。At present, in the process of processing carbon-carbon screws, when processing square carbon rods into round carbon rods, the clamping is complicated when using ordinary lathes, and the technical requirements for personnel are high, and the learning period is long; when using CNC equipment for processing, the equipment cost is high, and there are restrictions on the processing length, and customized tooling is required. Therefore, there is an urgent need for a carbon rod processing equipment with high processing efficiency, low personnel requirements, and low equipment cost.

发明内容Summary of the invention

本申请实施例提供了一种碳棒加工设备,旨在提高将方棒加工成圆棒的加工效率,降低对操作人员的要求,减少设备成本。The embodiment of the present application provides a carbon rod processing device, which aims to improve the processing efficiency of processing square rods into round rods, reduce the requirements for operators, and reduce equipment costs.

为实现上述目的,本申请提供一种碳棒加工设备,用于将方棒加工成圆棒,所述碳棒加工设备包括:To achieve the above-mentioned purpose, the present application provides a carbon rod processing device for processing a square rod into a round rod, the carbon rod processing device comprising:

切削装置,包括支架、空心主轴、驱动机构、切削组件和周向限位板,所述空心主轴转动设置于所述支架上,所述空心主轴的内部作为下料通道,所述驱动机构用于驱动所述空心主轴转动;所述周向限位板与所述空心主轴的一端相对设置并相对于所述支架静止,所述周向限位板上设置有位于所述下料通道的中心线上的方形孔,所述方形孔的尺寸与待加工的方棒的截面尺寸适配;所述切削组件包括固定于所述空心主轴靠近所述周向限位板一端的多个切削刀,多个所述切削刀在所述空心主轴的轴向上间隔设置,且各所述切削刀的刀尖均朝向所述下料通道的中心线,在所述空心主轴的轴向上,越靠近所述周向限位板的所述切削刀的刀尖与所述下料通道的中心线的距离越远;以及The cutting device comprises a bracket, a hollow spindle, a driving mechanism, a cutting assembly and a circumferential limit plate, wherein the hollow spindle is rotatably arranged on the bracket, the interior of the hollow spindle serves as a material discharge channel, and the driving mechanism is used to drive the hollow spindle to rotate; the circumferential limit plate is arranged opposite to one end of the hollow spindle and is stationary relative to the bracket, and the circumferential limit plate is provided with a square hole located on the center line of the material discharge channel, and the size of the square hole is adapted to the cross-sectional size of the square rod to be processed; the cutting assembly comprises a plurality of cutting knives fixed to one end of the hollow spindle close to the circumferential limit plate, the plurality of cutting knives are arranged at intervals in the axial direction of the hollow spindle, and the tip of each cutting knives faces the center line of the material discharge channel, and in the axial direction of the hollow spindle, the closer the tip of the cutting knives is to the circumferential limit plate, the farther the distance between the tip of the cutting knives and the center line of the material discharge channel is; and

送料装置,包括导料槽和推料机构,所述导料槽的一端对接于所述周向限位板上的所述方形孔,所述推料机构用于将位于所述导料槽的方棒推入所述方形孔。The feeding device comprises a material guide trough and a material pushing mechanism, one end of the material guide trough is connected to the square hole on the circumferential limit plate, and the material pushing mechanism is used to push the square rod located in the material guide trough into the square hole.

可选地,所述空心主轴内同轴设置有衬管,所述衬管的内壁靠近所述切削组件的一端呈大口朝外的锥形面。Optionally, a liner is coaxially arranged inside the hollow main shaft, and an inner wall of the liner is in a conical surface with a wide opening facing outward at one end close to the cutting assembly.

可选地,所述支架上设置有用于罩设所述切削组件的保护壳,所述保护壳上设置有位于所述空心主轴的轴向上的安装孔,所述周向限位板安装于所述安装孔上。Optionally, a protective shell for covering the cutting assembly is provided on the bracket, a mounting hole located in the axial direction of the hollow spindle is provided on the protective shell, and the circumferential limit plate is installed on the mounting hole.

可选地,所述空心主轴靠近所述周向限位板的一端固定有刀具安装盘,各所述切削刀分别通过一刀具固定座安装于所述刀具安装盘靠近所述周向限位板的一侧。Optionally, a tool mounting plate is fixed to one end of the hollow spindle close to the circumferential limit plate, and each cutting tool is mounted on one side of the tool mounting plate close to the circumferential limit plate through a tool fixing seat.

可选地,所述切削组件包括三个切削刀,分别为第一切削刀、第二切削刀和第三切削刀,所述刀具安装盘靠近所述周向限位板的一侧沿周向均布有三个所述刀具固定座,所述刀具固定座上沿所述空心主轴的轴向间隔设置有三个安装孔,所述第一切削刀、所述第二切削刀和所述第三切削刀分别安装在三个所述刀具固定座上的不同安装孔内,以使在所述空心主轴的轴向上,所述第一切削刀与所述周向限位板的距离、所述第二切削刀与所述周向限位板的距离和所述第三切削刀与所述周向限位板的距离逐渐减小;且所述第一切削刀、所述第二切削刀和所述第三切削刀在各自安装孔内的伸出长度不同,以使在所述刀具安装盘的径向上,所述第一切削刀的刀尖与所述下料通道的中心线的距离、所述第二切削刀的刀尖与所述下料通道的中心线的距离和所述第三切削刀的刀尖与所述下料通道的中心线的距离逐渐增大。Optionally, the cutting assembly includes three cutting knives, namely a first cutting knife, a second cutting knife and a third cutting knife, and the three cutting knife fixing seats are evenly distributed along the circumferential direction on one side of the cutting knife mounting disk close to the circumferential limit plate, and the cutting knife fixing seat is provided with three mounting holes at intervals along the axial direction of the hollow main shaft, and the first cutting knife, the second cutting knife and the third cutting knife are respectively installed in different mounting holes on the three cutting knife fixing seats, so that in the axial direction of the hollow main shaft, the distance between the first cutting knife and the circumferential limit plate, the distance between the second cutting knife and the circumferential limit plate, and the distance between the third cutting knife and the circumferential limit plate gradually decrease; and the protruding lengths of the first cutting knife, the second cutting knife and the third cutting knife in their respective mounting holes are different, so that in the radial direction of the cutting knife mounting disk, the distance between the tip of the first cutting knife and the center line of the feeding channel, the distance between the tip of the second cutting knife and the center line of the feeding channel, and the distance between the tip of the third cutting knife and the center line of the feeding channel gradually increase.

可选地,所述推料机构包括直线气缸,所述直线气缸的缸体设置于所述导料槽远离所述方形孔的一端,所述直线气缸的活塞杆在所述导料槽内做直线往复运动。Optionally, the pushing mechanism comprises a linear cylinder, a cylinder body of the linear cylinder is arranged at one end of the material guide groove away from the square hole, and a piston rod of the linear cylinder performs linear reciprocating motion in the material guide groove.

可选地,所述导料槽为V型槽。Optionally, the material guiding groove is a V-shaped groove.

可选地,所述碳棒加工设备还包括上料装置,所述上料装置包括设置于所述导料槽长度方向一侧的方棒存放架,所述方棒存放架倾斜设置,所述方棒存放架的低端抵接于所述导料槽的侧边,且所述方棒存放架与所述导料槽的侧边之间设有止挡部,所述方棒存放架的低端的下方设置有顶推件,所述顶推件用于将被所述止挡部止挡的方棒向上顶推并使其越过所述止挡部后滚落至所述导料槽。Optionally, the carbon rod processing equipment also includes a loading device, which includes a square rod storage rack arranged on one side of the length direction of the material guide trough, the square rod storage rack is inclined, the lower end of the square rod storage rack abuts against the side of the material guide trough, and a stopper is provided between the square rod storage rack and the side of the material guide trough, and a pushing piece is provided below the lower end of the square rod storage rack, and the pushing piece is used to push the square rod stopped by the stopper upward and make it pass the stopper and then roll into the material guide trough.

可选地,所述碳棒加工设备还包括控制器和电连接于所述控制器的物料传感器,所述物料传感器设置于所述导料槽靠近所述方形孔的一端,所述顶推件和所述推料机构均电连接于所述控制器,当所述物料传感器未检测到方棒时,所述控制器先控制所述顶推件将所述方棒存放架上的方棒推入所述导料槽,再控制所述推料机构将所述导料槽内的方棒推入所述方形孔。Optionally, the carbon rod processing equipment also includes a controller and a material sensor electrically connected to the controller, the material sensor is arranged at one end of the material guide trough close to the square hole, the pushing member and the pushing mechanism are both electrically connected to the controller, and when the material sensor does not detect the square rod, the controller first controls the pushing member to push the square rod on the square rod storage rack into the material guide trough, and then controls the pushing mechanism to push the square rod in the material guide trough into the square hole.

可选地,所述控制器还电连接有存料传感器和报警器,所述存料传感器设置于所述方棒存放架上并用于检测所述止挡部上是否存在方棒,所述报警器用于在所述存料传感器未检测到方棒时发出声和/或光报警。Optionally, the controller is also electrically connected to a material storage sensor and an alarm, wherein the material storage sensor is arranged on the square rod storage rack and is used to detect whether there are square rods on the stopper, and the alarm is used to emit sound and/or light alarm when the material storage sensor fails to detect the square rods.

本申请提供的碳棒加工设备的有益效果在于:与现有技术相比,本申请的碳棒加工设备使用时,驱动装置驱动空心主轴带动切削组件同步旋转,将方棒逐一放入送料装置的导料槽,推料机构将位于导料槽的方棒一根接一根地推入周向限位板上的方形孔,方形孔与方棒的截面尺寸适配,利用方形孔对方棒进行周向限位,避免方棒在切削过程中发生转动,伸出方形孔的方棒在切削组件中的多个切削刀的逐级切削加工下,由方棒逐渐加工至目标直径的圆棒,加工后的棒料在后续方棒的顶推下进入空心主轴内的下料通道进行下料。The beneficial effect of the carbon rod processing equipment provided by the present application is that compared with the prior art, when the carbon rod processing equipment of the present application is used, the driving device drives the hollow main shaft to drive the cutting assembly to rotate synchronously, and the square rods are placed one by one in the guide groove of the feeding device, and the pushing mechanism pushes the square rods located in the guide groove into the square holes on the circumferential limit plate one by one. The square holes are adapted to the cross-sectional size of the square rods, and the square holes are used to limit the square rods circumferentially to prevent the square rods from rotating during the cutting process. The square rods extending out of the square holes are gradually processed from square rods to round rods of the target diameter under the step-by-step cutting processing of multiple cutting knives in the cutting assembly. The processed rods enter the unloading channel in the hollow main shaft for unloading under the push of subsequent square rods.

该碳棒加工设备通过周向限位板上的方形孔对切削加工中的方棒进行周向限位,结构简单,又不影响方棒的进给运动。切削组件包括固定在空心主轴靠近周向限位板一端的多个切削刀,多个切削刀在空心主轴的轴向上间隔设置,且各切削刀的刀尖均朝向下料通道的中心线,在空心主轴的轴向上,越靠近周向限位板的切削刀的刀尖与下料通道的中心线的距离越远,由此设置,在方棒的一次进给运动过程中,即可实现对方棒由粗到细逐级切削加工,直至达到目标直径,加工完成的棒料直接由空心主轴内的下料通道进行下料。综上,该碳棒加工设备结构简单,设备成本低,使用时只需将方棒逐一投入导料槽即可,操作简单,对操作人员要求低,由于无需装夹固定方棒,因此,加工效率较高。The carbon rod processing equipment uses the square holes on the circumferential limit plate to circumferentially limit the square rod in the cutting process. It has a simple structure and does not affect the feeding movement of the square rod. The cutting assembly includes a plurality of cutting knives fixed to one end of the hollow main shaft near the circumferential limit plate. The plurality of cutting knives are arranged at intervals in the axial direction of the hollow main shaft, and the tip of each cutting knives faces the center line of the unloading channel. In the axial direction of the hollow main shaft, the closer the tip of the cutting knives is to the circumferential limit plate, the farther the distance between the tip of the cutting knives and the center line of the unloading channel is. According to this arrangement, during one feeding movement of the square rod, the square rod can be cut step by step from coarse to fine until the target diameter is reached. The processed rod material is directly unloaded from the unloading channel in the hollow main shaft. In summary, the carbon rod processing equipment has a simple structure and low equipment cost. When in use, it is only necessary to put the square rods into the guide trough one by one. It is simple to operate and has low requirements on the operator. Since there is no need to clamp and fix the square rods, the processing efficiency is relatively high.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

其中:in:

图1是本申请一实施例示出的碳棒加工设备的结构示意图;FIG1 is a schematic structural diagram of a carbon rod processing device according to an embodiment of the present application;

图2是本申请一实施例示出的碳棒加工设备中周向限位板的结构示意图;FIG2 is a schematic structural diagram of a circumferential limit plate in a carbon rod processing device according to an embodiment of the present application;

图3是本申请一实施例示出的碳棒加工设备中切削组件的结构示意图;FIG3 is a schematic structural diagram of a cutting assembly in a carbon rod processing device according to an embodiment of the present application;

图4是本申请一实施例示出的碳棒加工设备中切削组件的轴向示意图;FIG4 is an axial schematic diagram of a cutting assembly in a carbon rod processing device according to an embodiment of the present application;

图5是本申请一实施例示出的碳棒加工设备中上料装置的结构示意图。FIG. 5 is a schematic structural diagram of a feeding device in a carbon rod processing device according to an embodiment of the present application.

主要元件符号说明:Description of main component symbols:

100、切削装置;110、支架;120、空心主轴;130、切削组件;131、刀具安装盘;132、刀具固定座;133、切削刀;140、周向限位板;141、方形孔;150、从动带轮;160、衬管;170、保护壳;100, cutting device; 110, bracket; 120, hollow spindle; 130, cutting assembly; 131, tool mounting plate; 132, tool fixing seat; 133, cutting tool; 140, circumferential limit plate; 141, square hole; 150, driven pulley; 160, liner; 170, protective shell;

200、送料装置;210、导料槽;220、推料机构;200, feeding device; 210, material guide trough; 220, material pushing mechanism;

300、上料装置;310、方棒存放架;320、顶推件;330、止挡部;300, feeding device; 310, square rod storage rack; 320, pushing member; 330, stopper;

400、控制器;400, controller;

500、物料传感器。500. Material sensor.

具体实施方式DETAILED DESCRIPTION

为了便于理解本申请,下面将参照相关附图对本申请进行更全面的描述。附图中给出了本申请的较佳的实施例。但是,本申请可以通过许多其他不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本申请的公开内容的理解更加透彻全面。In order to facilitate the understanding of the present application, the present application will be described more comprehensively with reference to the relevant drawings below. The preferred embodiments of the present application are provided in the drawings. However, the present application can be implemented in many other different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present application more thorough and comprehensive.

需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者间接在该另一个元件上。当一个元件被称为是“连接于”另一个元件,它可以是直接连接到另一个元件或间接连接至该另一个元件上。It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。It should be understood that the orientation or position relationship indicated by terms such as "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”、“第三”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first", "second", and "third" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本文中在本申请的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which this application belongs. The terms used herein in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application.

正如背景技术中所记载的,相关技术中,在将方形碳棒加工成圆形碳棒阶段,用普车加工时,装夹复杂,对人员技术要求高,学习时间周期长;使用数控设备加工时,设备成本高,且对加工长度有限制,需要定制工装。As described in the background technology, in the related technology, when processing square carbon rods into round carbon rods, when using conventional lathes, the clamping is complicated, the technical requirements for personnel are high, and the learning period is long; when using CNC equipment for processing, the equipment cost is high, and there are restrictions on the processing length, and customized tooling is required.

为了解决上述问题,本申请的实施例提供了一种碳棒加工设备,用于将方棒加工成圆棒,如图1-图4所示,碳棒加工设备包括切削装置100以及送料装置200。切削装置100包括支架110、空心主轴120、驱动机构(图中未示出)、切削组件130和周向限位板140,空心主轴120转动设置于支架110上,空心主轴120的内部作为下料通道,驱动机构用于驱动空心主轴120转动;周向限位板140与空心主轴120的一端相对设置并相对于支架110静止,周向限位板140上设置有位于下料通道的中心线上的方形孔141,方形孔141的尺寸与待加工的方棒的截面尺寸适配;切削组件130包括固定于空心主轴120靠近周向限位板140一端的多个切削刀133,多个切削刀133在空心主轴120的轴向上间隔设置,且各切削刀133的刀尖均朝向下料通道的中心线,在空心主轴120的轴向上,越靠近周向限位板140的切削刀133的刀尖与下料通道的中心线的距离越远。送料装置200包括导料槽210和推料机构220,导料槽210的一端对接于周向限位板140上的方形孔141,推料机构220用于将位于导料槽210的方棒推入方形孔141。In order to solve the above-mentioned problems, an embodiment of the present application provides a carbon rod processing equipment for processing square rods into round rods. As shown in Figures 1 to 4, the carbon rod processing equipment includes a cutting device 100 and a feeding device 200. The cutting device 100 includes a bracket 110, a hollow spindle 120, a driving mechanism (not shown in the figure), a cutting assembly 130 and a circumferential limit plate 140. The hollow spindle 120 is rotatably arranged on the bracket 110. The interior of the hollow spindle 120 serves as a feeding channel. The driving mechanism is used to drive the hollow spindle 120 to rotate; the circumferential limit plate 140 is arranged opposite to one end of the hollow spindle 120 and is stationary relative to the bracket 110. The circumferential limit plate 140 is provided with a square shape located on the center line of the feeding channel. Hole 141, the size of the square hole 141 is adapted to the cross-sectional size of the square rod to be processed; the cutting assembly 130 includes a plurality of cutting knives 133 fixed to one end of the hollow main shaft 120 near the circumferential limit plate 140, the plurality of cutting knives 133 are arranged at intervals in the axial direction of the hollow main shaft 120, and the tip of each cutting knives 133 faces the center line of the material discharge channel, and in the axial direction of the hollow main shaft 120, the closer the tip of the cutting knives 133 is to the circumferential limit plate 140, the farther the distance between the tip of the cutting knives 133 and the center line of the material discharge channel is. The feeding device 200 includes a material guide trough 210 and a material pusher 220, one end of the material guide trough 210 is connected to the square hole 141 on the circumferential limit plate 140, and the material pusher 220 is used to push the square rod located in the material guide trough 210 into the square hole 141.

该碳棒加工设备的工作原理:驱动装置驱动空心主轴120带动切削组件130同步旋转,将方棒逐一放入送料装置200的导料槽210,推料机构220将位于导料槽210的方棒一根接一根地推入周向限位板140上的方形孔141,方形孔141与方棒的截面尺寸适配,利用方形孔141对方棒进行周向限位,避免方棒在切削过程中发生转动,伸出方形孔141的方棒在切削组件130中的多个切削刀133的逐级切削加工下,由方棒逐渐加工至目标直径的圆棒,加工后的棒料在后续方棒的顶推下进入空心主轴120内的下料通道进行下料。The working principle of the carbon rod processing equipment is as follows: the driving device drives the hollow main shaft 120 to drive the cutting assembly 130 to rotate synchronously, and the square rods are placed one by one in the guide groove 210 of the feeding device 200. The pushing mechanism 220 pushes the square rods located in the guide groove 210 into the square holes 141 on the circumferential limiting plate 140 one by one. The square holes 141 are adapted to the cross-sectional size of the square rods. The square holes 141 are used to limit the square rods circumferentially to prevent the square rods from rotating during the cutting process. The square rods extending out of the square holes 141 are gradually processed from square rods to round rods of the target diameter under the step-by-step cutting processing of the multiple cutting knives 133 in the cutting assembly 130. The processed rods enter the unloading channel in the hollow main shaft 120 for unloading under the push of subsequent square rods.

在本申请实施例中,该碳棒加工设备通过周向限位板140上的方形孔141对切削加工中的方棒进行周向限位,结构简单,又不影响方棒的进给运动。切削组件130包括固定在空心主轴120靠近周向限位板140一端的多个切削刀133,多个切削刀133在空心主轴120的轴向上间隔设置,且各切削刀133的刀尖均朝向下料通道的中心线,在空心主轴120的轴向上,越靠近周向限位板140的切削刀133的刀尖与下料通道的中心线的距离越远,由此设置,刀具分为多层,按加工尺寸从大到小分布,刀尖位置同圆度加工,在方棒的一次进给运动过程中,即可实现对方棒由粗到细逐级切削加工,直至达到目标直径,加工完成的棒料直接由空心主轴120内的下料通道进行下料。综上,该碳棒加工设备结构简单,设备成本低,使用时只需将方棒逐一投入导料槽210即可,操作简单,对操作人员要求低,由于无需装夹固定方棒,因此,加工效率较高。In the embodiment of the present application, the carbon rod processing equipment performs circumferential limit on the square rod in the cutting process through the square hole 141 on the circumferential limit plate 140, which has a simple structure and does not affect the feeding movement of the square rod. The cutting assembly 130 includes a plurality of cutting knives 133 fixed to one end of the hollow main shaft 120 near the circumferential limit plate 140, and the plurality of cutting knives 133 are arranged at intervals in the axial direction of the hollow main shaft 120, and the tip of each cutting knives 133 is facing the center line of the feeding channel. In the axial direction of the hollow main shaft 120, the closer the tip of the cutting knives 133 is to the circumferential limit plate 140, the farther the distance between the tip of the cutting knives 133 and the center line of the feeding channel is. Thus, the cutting tools are divided into multiple layers, which are distributed from large to small according to the processing size, and the tip positions are processed with the same roundness. In a feeding movement of the square rod, the square rod can be cut from coarse to fine step by step until the target diameter is reached, and the processed rod material is directly discharged from the feeding channel in the hollow main shaft 120. In summary, the carbon rod processing equipment has a simple structure and low equipment cost. When in use, it is only necessary to put the square rods into the guide trough 210 one by one. The operation is simple and the requirements for operators are low. Since there is no need to clamp and fix the square rods, the processing efficiency is high.

其中,空心主轴120可通过轴承和与之配合的轴承座实现与支架110的转动连接。切削刀133的刀刃与棒料轴向倾斜相交并与棒料表面夹角大于或等于45度,以使方棒的切削过程类似于卷笔刀切削铅笔。驱动机构可采用驱动电机与传动机构配合实现,在一种实现方式中,传动机构采用带传动,包括主动带轮、从动带轮150和连接主动带轮与从动带轮150的皮带,主动带轮固定在驱动电机的电机轴上,从动带轮150固定在空心主轴120上,可以想到的是,传动机构可以采用链传动或齿轮传动,在此不做限定。The hollow main shaft 120 can be rotatably connected to the bracket 110 through a bearing and a bearing seat matched therewith. The blade of the cutting knife 133 intersects the axial direction of the rod material at an angle greater than or equal to 45 degrees with the surface of the rod material, so that the cutting process of the square rod is similar to that of a pencil sharpener cutting a pencil. The driving mechanism can be realized by the cooperation of a driving motor and a transmission mechanism. In one implementation, the transmission mechanism adopts a belt drive, including a driving pulley, a driven pulley 150 and a belt connecting the driving pulley and the driven pulley 150. The driving pulley is fixed on the motor shaft of the driving motor, and the driven pulley 150 is fixed on the hollow main shaft 120. It can be imagined that the transmission mechanism can adopt a chain drive or a gear drive, which is not limited here.

需要说明的是,方棒在切削加工过程中,由于靠周向限位板140上的方形孔141实现周向限位,每根方棒在切削加工即将结束时,其末端会有部分无法被周向限位,因此存在可能无法完全被切削加工至目标直径的情况,该未被加工至目标直径的部分只需在后续将其切除即可。It should be noted that during the cutting process of the square bars, since the circumferential limitation is achieved by the square holes 141 on the circumferential limiting plate 140, a portion of the end of each square bar cannot be circumferentially limited when the cutting process is about to end. Therefore, there is a situation where the square bar may not be completely cut to the target diameter. The portion that has not been processed to the target diameter only needs to be cut off later.

在一种实施例中,如图1所示,空心主轴120内同轴设置有衬管160,衬管160的内壁靠近切削组件130的一端呈大口朝外的锥形面。In one embodiment, as shown in FIG. 1 , a liner 160 is coaxially disposed in the hollow main shaft 120 , and an inner wall of the liner 160 close to one end of the cutting assembly 130 is in a conical surface with a wide opening facing outward.

设置衬管160可对空心主轴120内壁起到保护作用,衬管160的内壁靠近切削组件130的一端呈喇叭形开口,方便切削加工后的棒料进入衬管160内部。The liner 160 can protect the inner wall of the hollow main shaft 120 . The inner wall of the liner 160 is provided with a trumpet-shaped opening at one end close to the cutting assembly 130 , so as to facilitate the entry of the bar material after cutting into the interior of the liner 160 .

具体来说,衬管160与空心主轴120的内壁之间通过紧固螺钉可拆卸地连接,以便于后期更换。Specifically, the liner 160 is detachably connected to the inner wall of the hollow main shaft 120 via a fastening screw to facilitate later replacement.

在一种实施例中,如图1所示,支架110上设置有用于罩设切削组件130的保护壳170,保护壳170上设置有位于空心主轴120的轴向上的安装孔,周向限位板140安装于安装孔上。In one embodiment, as shown in FIG. 1 , a protective shell 170 for covering the cutting assembly 130 is disposed on the bracket 110 , a mounting hole located in the axial direction of the hollow spindle 120 is disposed on the protective shell 170 , and a circumferential limit plate 140 is mounted on the mounting hole.

设置保护壳170不仅可以起到对切削组件130的保护作用,还可作为周向限位板140的安装载体。进一步地,周向限位板140可拆卸地安装于保护壳170上,以便于根据待加工的方棒的截面尺寸选择具有不同尺寸方形孔141的周向限位板140。The protective shell 170 can not only protect the cutting assembly 130, but also serve as a mounting carrier for the circumferential limit plate 140. Furthermore, the circumferential limit plate 140 can be detachably mounted on the protective shell 170, so that the circumferential limit plate 140 with square holes 141 of different sizes can be selected according to the cross-sectional size of the square bar to be processed.

在一种实施例中,如图1所示,空心主轴120靠近周向限位板140的一端固定有刀具安装盘131(可采用法兰盘),各切削刀133分别通过一刀具固定座132安装于刀具安装盘131靠近周向限位板140的一侧。In one embodiment, as shown in FIG. 1 , a tool mounting plate 131 (a flange plate may be used) is fixed to one end of the hollow spindle 120 close to the circumferential limit plate 140 , and each cutting tool 133 is respectively mounted on one side of the tool mounting plate 131 close to the circumferential limit plate 140 through a tool fixing seat 132 .

在一种具体的实施例中,结合图1和图3-图4所示,切削组件130包括三个切削刀133,分别为第一切削刀、第二切削刀和第三切削刀,刀具安装盘131靠近周向限位板140的一侧沿周向均布有三个刀具固定座132,刀具固定座132上沿空心主轴120的轴向间隔设置有三个安装孔,第一切削刀、第二切削刀和第三切削刀分别安装在三个刀具固定座132上的不同安装孔内,以使在空心主轴120的轴向上,第一切削刀与周向限位板140的距离、第二切削刀与周向限位板140的距离和第三切削刀与周向限位板140的距离逐渐减小;且第一切削刀、第二切削刀和第三切削刀在各自安装孔内的伸出长度不同,以使在刀具安装盘131的径向上,第一切削刀的刀尖与下料通道的中心线的距离、第二切削刀的刀尖与下料通道的中心线的距离和第三切削刀的刀尖与下料通道的中心线的距离逐渐增大。In a specific embodiment, as shown in combination with FIG. 1 and FIG. 3-4, the cutting assembly 130 includes three cutting knives 133, namely, a first cutting knives, a second cutting knives and a third cutting knives. The tool mounting plate 131 is close to the circumferential limit plate 140 on one side and three tool fixing seats 132 are evenly distributed along the circumferential direction. The tool fixing seat 132 is provided with three mounting holes at intervals along the axial direction of the hollow spindle 120. The first cutting knife, the second cutting knife and the third cutting knife are respectively installed in different mounting holes on the three tool fixing seats 132, so that the hollow spindle 120 is provided with a plurality of cutting knives. In the axial direction of 20, the distance between the first cutting knife and the circumferential limit plate 140, the distance between the second cutting knife and the circumferential limit plate 140, and the distance between the third cutting knife and the circumferential limit plate 140 gradually decrease; and the first cutting knife, the second cutting knife and the third cutting knife have different protruding lengths in their respective mounting holes, so that in the radial direction of the tool mounting plate 131, the distance between the tip of the first cutting knife and the center line of the feeding channel, the distance between the tip of the second cutting knife and the center line of the feeding channel, and the distance between the tip of the third cutting knife and the center line of the feeding channel gradually increase.

伸出方形孔141的方棒在进给过程中依次被第三切削刀、第二切削刀和第一切削刀切削加工,实现由粗到细逐级加工,直至达到目标直径。The square rod extending out of the square hole 141 is cut and processed by the third cutting tool, the second cutting tool and the first cutting tool in sequence during the feeding process, so as to realize step-by-step processing from coarse to fine until the target diameter is reached.

在一种实施例中,如图1和图5所示,推料机构220包括直线气缸,直线气缸的缸体设置于导料槽210远离方形孔141的一端,直线气缸的活塞杆在导料槽210内做直线往复运动。采用直线气缸作为推料机构220,结构简单,安装和控制方便。当然,在其他实施例中,推料机构220也可采用电缸或电动推杆等。In one embodiment, as shown in FIG. 1 and FIG. 5 , the material pushing mechanism 220 includes a linear cylinder, the cylinder body of which is disposed at one end of the material guide trough 210 away from the square hole 141, and the piston rod of the linear cylinder performs linear reciprocating motion in the material guide trough 210. The use of a linear cylinder as the material pushing mechanism 220 has a simple structure and is convenient for installation and control. Of course, in other embodiments, the material pushing mechanism 220 may also use an electric cylinder or an electric push rod.

优选地,导料槽210为V型槽。Preferably, the material guiding groove 210 is a V-shaped groove.

在一种实施例中,如图1和图5所示,碳棒加工设备还包括上料装置300,上料装置300包括设置于导料槽210长度方向一侧的方棒存放架310,方棒存放架310倾斜设置,方棒存放架310的低端抵接于导料槽210的侧边,且方棒存放架310与导料槽210的侧边之间设有止挡部330,方棒存放架310的低端的下方设置有顶推件320(气缸或电缸等),顶推件320用于将被止挡部330止挡的方棒向上顶推并使其越过止挡部330后滚落至导料槽210。In one embodiment, as shown in Figures 1 and 5, the carbon rod processing equipment also includes a loading device 300, which includes a square rod storage rack 310 arranged on one side of the length direction of the material guide trough 210, the square rod storage rack 310 is inclined, the lower end of the square rod storage rack 310 abuts against the side of the material guide trough 210, and a stopper 330 is provided between the square rod storage rack 310 and the side of the material guide trough 210, and a pushing member 320 (cylinder or electric cylinder, etc.) is provided below the lower end of the square rod storage rack 310, and the pushing member 320 is used to push the square rod stopped by the stopper 330 upward and make it pass the stopper 330 and then roll down to the material guide trough 210.

使用时,将待加工的方棒摆放在方棒存放架310上,通过止挡部330与顶推件320配合,实现方棒逐一下料,操作人员只需将待加工的方棒事先摆放在方棒存放架310上即可,无需人工每次向导料槽210上料,减轻工作负担。When in use, the square bars to be processed are placed on the square bar storage rack 310, and the stopper 330 cooperates with the push piece 320 to realize the square bars being unloaded one by one. The operator only needs to place the square bars to be processed on the square bar storage rack 310 in advance, and there is no need to manually load the square bars into the guide trough 210 each time, thereby reducing the workload.

在本申请实施例中,导料槽210的侧边略高于方棒存放架310的低端,通过导料槽210高于方棒存放架310的低端的部分形成止挡部330,防止摆放在方棒存放架310上的方棒滑落至导料槽210内。当然,在其他实施例中,也可在方棒存放架310的低端设置有凸起,通过凸起形成止挡部330,防止摆放在方棒存放架310上的方棒滑落至导料槽210内。In the embodiment of the present application, the side of the guide trough 210 is slightly higher than the lower end of the square bar storage rack 310, and the stopper 330 is formed by the portion of the guide trough 210 higher than the lower end of the square bar storage rack 310 to prevent the square bars placed on the square bar storage rack 310 from sliding into the guide trough 210. Of course, in other embodiments, a protrusion may also be provided at the lower end of the square bar storage rack 310, and the stopper 330 may be formed by the protrusion to prevent the square bars placed on the square bar storage rack 310 from sliding into the guide trough 210.

在一种具体实施例中,碳棒加工设备还包括控制器400和电连接于控制器400的物料传感器500,物料传感器500设置于导料槽210靠近方形孔141的一端,顶推件320和推料机构220均电连接于控制器400,当物料传感器500未检测到方棒时,控制器400先控制顶推件320将方棒存放架310上的方棒推入导料槽210,再控制推料机构220将导料槽210内的方棒推入方形孔141。In a specific embodiment, the carbon rod processing equipment also includes a controller 400 and a material sensor 500 electrically connected to the controller 400. The material sensor 500 is arranged at one end of the material guide trough 210 close to the square hole 141. The pushing member 320 and the pushing mechanism 220 are both electrically connected to the controller 400. When the material sensor 500 does not detect the square rod, the controller 400 first controls the pushing member 320 to push the square rod on the square rod storage rack 310 into the material guide trough 210, and then controls the pushing mechanism 220 to push the square rod in the material guide trough 210 into the square hole 141.

其中,物料传感器500可采用机械接触式或光电式传感器。The material sensor 500 may be a mechanical contact sensor or a photoelectric sensor.

通过控制器400与物料传感器500的配合,提高上料装置300和送料装置200的自动化程度。Through the cooperation of the controller 400 and the material sensor 500, the automation degree of the loading device 300 and the feeding device 200 is improved.

进一步地,控制器400还电连接有存料传感器(图中未示出)和报警器(图中未示出),存料传感器设置于方棒存放架310上并用于检测止挡部330上是否存在方棒,报警器用于在存料传感器未检测到方棒时发出声和/或光报警。Furthermore, the controller 400 is also electrically connected to a material storage sensor (not shown in the figure) and an alarm (not shown in the figure). The material storage sensor is arranged on the square rod storage rack 310 and is used to detect whether there are square rods on the stopper 330. The alarm is used to emit sound and/or light alarm when the material storage sensor fails to detect the square rods.

其中,存料传感器与物料传感器500类似,报警器可采用声光报警器,在方棒存放架310无料时提示操作人员,以便操作人员进行补料或停机等操作。Among them, the material storage sensor is similar to the material sensor 500, and the alarm can be an audible and visual alarm to remind the operator when there is no material in the square rod storage rack 310, so that the operator can perform operations such as replenishing materials or stopping the machine.

以上实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

以上实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对申请范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请的保护范围应以所附权利要求为准。The above embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the application. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the present application shall be subject to the attached claims.

Claims (10)

1.一种碳棒加工设备,用于将方棒加工成圆棒,其特征在于,所述碳棒加工设备包括:1. A carbon rod processing device for processing a square rod into a round rod, characterized in that the carbon rod processing device comprises: 切削装置,包括支架、空心主轴、驱动机构、切削组件和周向限位板,所述空心主轴转动设置于所述支架上,所述空心主轴的内部作为下料通道,所述驱动机构用于驱动所述空心主轴转动;所述周向限位板与所述空心主轴的一端相对设置并相对于所述支架静止,所述周向限位板上设置有位于所述下料通道的中心线上的方形孔,所述方形孔的尺寸与待加工的方棒的截面尺寸适配;所述切削组件包括固定于所述空心主轴靠近所述周向限位板一端的多个切削刀,多个所述切削刀在所述空心主轴的轴向上间隔设置,且各所述切削刀的刀尖均朝向所述下料通道的中心线,在所述空心主轴的轴向上,越靠近所述周向限位板的所述切削刀的刀尖与所述下料通道的中心线的距离越远;以及The cutting device comprises a bracket, a hollow spindle, a driving mechanism, a cutting assembly and a circumferential limit plate, wherein the hollow spindle is rotatably arranged on the bracket, the interior of the hollow spindle serves as a material discharge channel, and the driving mechanism is used to drive the hollow spindle to rotate; the circumferential limit plate is arranged opposite to one end of the hollow spindle and is stationary relative to the bracket, and the circumferential limit plate is provided with a square hole located on the center line of the material discharge channel, and the size of the square hole is adapted to the cross-sectional size of the square rod to be processed; the cutting assembly comprises a plurality of cutting knives fixed to one end of the hollow spindle close to the circumferential limit plate, the plurality of cutting knives are arranged at intervals in the axial direction of the hollow spindle, and the tip of each cutting knives faces the center line of the material discharge channel, and in the axial direction of the hollow spindle, the closer the tip of the cutting knives is to the circumferential limit plate, the farther the distance between the tip of the cutting knives and the center line of the material discharge channel is; and 送料装置,包括导料槽和推料机构,所述导料槽的一端对接于所述周向限位板上的所述方形孔,所述推料机构用于将位于所述导料槽的方棒推入所述方形孔。The feeding device comprises a material guide trough and a material pushing mechanism, one end of the material guide trough is connected to the square hole on the circumferential limit plate, and the material pushing mechanism is used to push the square rod located in the material guide trough into the square hole. 2.根据权利要求1所述的碳棒加工设备,其特征在于,所述空心主轴内同轴设置有衬管,所述衬管的内壁靠近所述切削组件的一端呈大口朝外的锥形面。2. The carbon rod processing equipment according to claim 1 is characterized in that a liner is coaxially arranged inside the hollow main shaft, and the inner wall of the liner is a conical surface with a large opening facing outward at one end close to the cutting assembly. 3.根据权利要求1所述的碳棒加工设备,其特征在于,所述支架上设置有用于罩设所述切削组件的保护壳,所述保护壳上设置有位于所述空心主轴的轴向上的安装孔,所述周向限位板安装于所述安装孔上。3. The carbon rod processing equipment according to claim 1 is characterized in that a protective shell for covering the cutting assembly is provided on the bracket, and a mounting hole located in the axial direction of the hollow main shaft is provided on the protective shell, and the circumferential limit plate is installed on the mounting hole. 4.根据权利要求1所述的碳棒加工设备,其特征在于,所述空心主轴靠近所述周向限位板的一端固定有刀具安装盘,各所述切削刀分别通过一刀具固定座安装于所述刀具安装盘靠近所述周向限位板的一侧。4. The carbon rod processing equipment according to claim 1 is characterized in that a tool mounting plate is fixed to one end of the hollow main shaft close to the circumferential limit plate, and each of the cutting tools is installed on one side of the tool mounting plate close to the circumferential limit plate through a tool fixing seat. 5.根据权利要求4所述的碳棒加工设备,其特征在于,所述切削组件包括三个切削刀,分别为第一切削刀、第二切削刀和第三切削刀,所述刀具安装盘靠近所述周向限位板的一侧沿周向均布有三个所述刀具固定座,所述刀具固定座上沿所述空心主轴的轴向间隔设置有三个安装孔,所述第一切削刀、所述第二切削刀和所述第三切削刀分别安装在三个所述刀具固定座上的不同安装孔内,以使在所述空心主轴的轴向上,所述第一切削刀与所述周向限位板的距离、所述第二切削刀与所述周向限位板的距离和所述第三切削刀与所述周向限位板的距离逐渐减小;且所述第一切削刀、所述第二切削刀和所述第三切削刀在各自安装孔内的伸出长度不同,以使在所述刀具安装盘的径向上,所述第一切削刀的刀尖与所述下料通道的中心线的距离、所述第二切削刀的刀尖与所述下料通道的中心线的距离和所述第三切削刀的刀尖与所述下料通道的中心线的距离逐渐增大。5. The carbon rod processing equipment according to claim 4 is characterized in that the cutting assembly includes three cutting knives, namely a first cutting knife, a second cutting knife and a third cutting knife, and the three cutting knife fixing seats are evenly distributed along the circumferential direction on one side of the cutting knife mounting plate close to the circumferential limit plate, and the three mounting holes are arranged on the cutting knife fixing seat at intervals along the axial direction of the hollow main shaft, and the first cutting knife, the second cutting knife and the third cutting knife are respectively installed in different mounting holes on the three cutting knife fixing seats, so that in the axial direction of the hollow main shaft, the distance between the first cutting knife and the circumferential limit plate, the distance between the second cutting knife and the circumferential limit plate, and the distance between the third cutting knife and the circumferential limit plate gradually decrease; and the first cutting knife, the second cutting knife and the third cutting knife have different protruding lengths in their respective mounting holes, so that in the radial direction of the cutting knife mounting plate, the distance between the tip of the first cutting knife and the center line of the feeding channel, the distance between the tip of the second cutting knife and the center line of the feeding channel, and the distance between the tip of the third cutting knife and the center line of the feeding channel gradually increase. 6.根据权利要求1所述的碳棒加工设备,其特征在于,所述推料机构包括直线气缸,所述直线气缸的缸体设置于所述导料槽远离所述方形孔的一端,所述直线气缸的活塞杆在所述导料槽内做直线往复运动。6. The carbon rod processing equipment according to claim 1 is characterized in that the pushing mechanism includes a linear cylinder, the cylinder body of the linear cylinder is arranged at one end of the material guide groove away from the square hole, and the piston rod of the linear cylinder performs linear reciprocating motion in the material guide groove. 7.根据权利要求1所述的碳棒加工设备,其特征在于,所述导料槽为V型槽。7. The carbon rod processing equipment according to claim 1 is characterized in that the material guide groove is a V-shaped groove. 8.根据权利要求1-7任一项所述的碳棒加工设备,其特征在于,所述碳棒加工设备还包括上料装置,所述上料装置包括设置于所述导料槽长度方向一侧的方棒存放架,所述方棒存放架倾斜设置,所述方棒存放架的低端抵接于所述导料槽的侧边,且所述方棒存放架与所述导料槽的侧边之间设有止挡部,所述方棒存放架的低端的下方设置有顶推件,所述顶推件用于将被所述止挡部止挡的方棒向上顶推并使其越过所述止挡部后滚落至所述导料槽。8. The carbon rod processing equipment according to any one of claims 1-7 is characterized in that the carbon rod processing equipment also includes a loading device, the loading device includes a square rod storage rack arranged on one side of the length direction of the material guide trough, the square rod storage rack is inclined, the lower end of the square rod storage rack abuts against the side of the material guide trough, and a stopper is provided between the square rod storage rack and the side of the material guide trough, and a pushing piece is provided below the lower end of the square rod storage rack, the pushing piece is used to push the square rod stopped by the stopper upward and make it pass the stopper and then roll into the material guide trough. 9.根据权利要求8所述的碳棒加工设备,其特征在于,所述碳棒加工设备还包括控制器和电连接于所述控制器的物料传感器,所述物料传感器设置于所述导料槽靠近所述方形孔的一端,所述顶推件和所述推料机构均电连接于所述控制器,当所述物料传感器未检测到方棒时,所述控制器先控制所述顶推件将所述方棒存放架上的方棒推入所述导料槽,再控制所述推料机构将所述导料槽内的方棒推入所述方形孔。9. The carbon rod processing equipment according to claim 8 is characterized in that the carbon rod processing equipment also includes a controller and a material sensor electrically connected to the controller, the material sensor is arranged at one end of the material guide trough close to the square hole, the pushing member and the pushing mechanism are both electrically connected to the controller, and when the material sensor does not detect the square rod, the controller first controls the pushing member to push the square rod on the square rod storage rack into the material guide trough, and then controls the pushing mechanism to push the square rod in the material guide trough into the square hole. 10.根据权利要求9所述的碳棒加工设备,其特征在于,所述控制器还电连接有存料传感器和报警器,所述存料传感器设置于所述方棒存放架上并用于检测所述止挡部上是否存在方棒,所述报警器用于在所述存料传感器未检测到方棒时发出声和/或光报警。10. The carbon rod processing equipment according to claim 9 is characterized in that the controller is also electrically connected to a material storage sensor and an alarm, the material storage sensor is arranged on the square rod storage rack and is used to detect whether there are square rods on the stopper, and the alarm is used to emit sound and/or light alarm when the material storage sensor fails to detect the square rods.
CN202411068552.6A 2024-08-06 2024-08-06 Carbon rod processing equipment Active CN118578527B (en)

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