[go: up one dir, main page]

CN118577637A - Drawing device and drawing process for carbon steel production - Google Patents

Drawing device and drawing process for carbon steel production Download PDF

Info

Publication number
CN118577637A
CN118577637A CN202411060168.1A CN202411060168A CN118577637A CN 118577637 A CN118577637 A CN 118577637A CN 202411060168 A CN202411060168 A CN 202411060168A CN 118577637 A CN118577637 A CN 118577637A
Authority
CN
China
Prior art keywords
box
steel wire
carbon steel
rod
ring
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202411060168.1A
Other languages
Chinese (zh)
Other versions
CN118577637B (en
Inventor
张红雷
赵品
刘学雷
全宇
万克一
王喜泽
李岩
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nanyang Haofan Auto Part Co ltd
Luoyang Meihang Automobile Parts Co ltd
Original Assignee
Nanyang Haofan Auto Part Co ltd
Luoyang Meihang Automobile Parts Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nanyang Haofan Auto Part Co ltd, Luoyang Meihang Automobile Parts Co ltd filed Critical Nanyang Haofan Auto Part Co ltd
Priority to CN202411060168.1A priority Critical patent/CN118577637B/en
Publication of CN118577637A publication Critical patent/CN118577637A/en
Application granted granted Critical
Publication of CN118577637B publication Critical patent/CN118577637B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C1/00Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
    • B21C1/02Drawing metal wire or like flexible metallic material by drawing machines or apparatus in which the drawing action is effected by drums
    • B21C1/04Drawing metal wire or like flexible metallic material by drawing machines or apparatus in which the drawing action is effected by drums with two or more dies operating in series
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C3/00Profiling tools for metal drawing; Combinations of dies and mandrels
    • B21C3/02Dies; Selection of material therefor; Cleaning thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C3/00Profiling tools for metal drawing; Combinations of dies and mandrels
    • B21C3/02Dies; Selection of material therefor; Cleaning thereof
    • B21C3/12Die holders; Rotating dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C3/00Profiling tools for metal drawing; Combinations of dies and mandrels
    • B21C3/02Dies; Selection of material therefor; Cleaning thereof
    • B21C3/12Die holders; Rotating dies
    • B21C3/14Die holders combined with devices for guiding the drawing material or combined with devices for cooling heating, or lubricating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C43/00Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass
    • B21C43/02Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass combined with or specially adapted for use in connection with drawing or winding machines or apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/02Winding-up or coiling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C9/00Cooling, heating or lubricating drawing material

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Metal Extraction Processes (AREA)

Abstract

本发明公开了用于碳钢生产的拉拔装置及其拉拔工艺,属于金属加工技术领域,包括拉拔箱,所述拉拔箱内填充有拉拔液,所述拉拔箱内腔沿轴线环绕连接有多个拔模机构,且多个拔模机构之间穿设有钢线。本发明中,通过多个拉拔模环绕置于拉拔箱内,将多个拉拔模分置于拉拔箱内不同位置,能够对拉拔模内径的依次调整,实现对碳钢线的线性拉拔加工,通过在拉拔箱内冲注拉拔液对多个拉拔模进行冷却润滑,分离设置的拉拔模能够减少热量的集中,延长拉拔模的耐用寿命,通过同步调节的多组拉拔模调节拉拔应力,能够调节与内侧张力控制机构的相对位置,使张力调节后的张力辊充分贴合钢线,减少绕接曲度,提高加工精度。

The present invention discloses a drawing device and a drawing process for carbon steel production, which belongs to the field of metal processing technology, and includes a drawing box, wherein the drawing box is filled with a drawing liquid, wherein the inner cavity of the drawing box is connected with a plurality of drafting mechanisms along the axis, and a steel wire is passed through the plurality of drafting mechanisms. In the present invention, by surrounding a plurality of drawing dies in the drawing box, and placing the plurality of drawing dies at different positions in the drawing box, the inner diameter of the drawing dies can be adjusted in sequence to realize the linear drawing processing of the carbon steel wire, and the plurality of drawing dies are cooled and lubricated by flushing the drawing liquid in the drawing box, and the separately arranged drawing dies can reduce the concentration of heat and extend the service life of the drawing dies, and the drawing stress can be adjusted by adjusting the plurality of groups of drawing dies that are adjusted synchronously, and the relative position with the inner tension control mechanism can be adjusted, so that the tension roller after the tension adjustment fully fits the steel wire, the winding curvature is reduced, and the processing accuracy is improved.

Description

用于碳钢生产的拉拔装置及其拉拔工艺Drawing device and drawing process for carbon steel production

技术领域Technical Field

本发明属于金属加工技术领域,尤其涉及用于碳钢生产的拉拔装置及其拉拔工艺。The invention belongs to the technical field of metal processing, and in particular relates to a drawing device and a drawing process for carbon steel production.

背景技术Background Art

碳钢生产中的拉拔工艺是一种重要的加工工艺,它主要通过金属材料的冷变形或热变形来实现管线材、棒材等形状和尺寸的改变。拉拔工艺根据加工温度的不同,主要分为冷拉拔和热拉拔两种,在对碳钢钢线拉拔时,主要通过使碳钢钢线强行通过模具,使其横截面被压缩成所需的形状和尺寸的过程。这一工艺能够显著提高钢线的强度和硬度,同时改善其物理和化学性能。The drawing process in carbon steel production is an important processing technology. It mainly changes the shape and size of pipes, wires, bars, etc. through cold deformation or hot deformation of metal materials. The drawing process is mainly divided into cold drawing and hot drawing according to the processing temperature. When drawing carbon steel wire, the cross section is compressed into the required shape and size by forcing the carbon steel wire through the die. This process can significantly improve the strength and hardness of the steel wire, while improving its physical and chemical properties.

授权公告号为CN106269936B的中国发明专利公开了一种单向拉拔水箱拉丝机的拉拔塔轮组,包括:主动塔轮、被动塔轮和拉丝模架,主动塔轮包括主动塔轮轴及设置于主动塔轮轴上的一体式多级台阶形塔轮,每级塔轮对应一个拉拔道次;拉丝模架上设相应的拉丝模;被动塔轮包括被动塔轮轴及活动套设于被动塔轮轴上的若干片塔轮片;在同一个拉拔道次上,被动塔轮的一片塔轮片与主动塔轮上的一级塔轮对应。本发明使所有拉拔道次中超过70%的拉拔道次对应的机器延伸率随着金属丝强度的逐步上升而依次降低,与锥形拉拔延伸率分配曲线相匹配;上述方案的拉拔塔轮组的单向拉拔水箱拉丝机能够通过多组塔轮盘配额和拉丝模实现对拉拔道次的线性拓展,但在实际使用时,钢线在两侧拉丝模外的绕接曲度过大,且塔轮在拉拔水箱内受热范围集中,拉丝热量不能很快散发使塔轮以及拉丝模寿命缩短,同时拉拔应力无法主动调节,易发生线材质量下降的问题,存在改进的空间。The Chinese invention patent with authorization announcement number CN106269936B discloses a drawing tower pulley group of a one-way drawing water tank wire drawing machine, including: an active tower pulley, a passive tower pulley and a drawing die frame, the active tower pulley includes an active tower pulley shaft and an integrated multi-stage stepped tower pulley arranged on the active tower pulley shaft, each stage of the tower pulley corresponds to a drawing pass; a corresponding drawing die is arranged on the drawing die frame; the passive tower pulley includes a passive tower pulley shaft and a plurality of tower pulley pieces movably sleeved on the passive tower pulley shaft; in the same drawing pass, a tower pulley piece of the passive tower pulley corresponds to a first-stage tower pulley on the active tower pulley. The present invention makes the machine elongation corresponding to more than 70% of all drawing passes decrease successively with the gradual increase of metal wire strength, which matches the tapered drawing elongation distribution curve; the one-way drawing water tank wire drawing machine of the drawing tower wheel group of the above scheme can achieve linear expansion of drawing passes through multiple sets of tower wheel disk quotas and drawing dies, but in actual use, the winding curvature of the steel wire outside the drawing dies on both sides is too large, and the tower wheel is concentrated in the heating range of the drawing water tank, the drawing heat cannot be dissipated quickly, shortening the life of the tower wheel and the drawing die, and the drawing stress cannot be actively adjusted, which is prone to the problem of wire quality degradation, and there is room for improvement.

发明内容Summary of the invention

本发明的目的在于:为了解决钢线在两侧拉丝模外的绕接曲度过大,且塔轮在拉拔水箱内受热范围集中,同时拉拔应力无法主动调节的问题,而提出的一种用于碳钢生产的拉拔装置及其拉拔工艺。The purpose of the present invention is to propose a drawing device and a drawing process for carbon steel production in order to solve the problems that the winding curvature of the steel wire outside the drawing dies on both sides is too large, the heating range of the tower wheel in the drawing water tank is concentrated, and the drawing stress cannot be actively adjusted.

为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:

一种用于碳钢生产的拉拔装置,包括拉拔箱,所述拉拔箱内填充有拉拔液,所述拉拔箱内腔沿轴线环绕连接有多个拔模机构,且多个拔模机构之间穿设有钢线,通过多个拔模机构拔丝内径变化进行线性拔丝,拉拔箱内腔设有内撑环,所述内撑环外沿轴心等距环绕连接有多个张力控制机构,且张力控制机构与对应侧钢线抵接,通过多个张力控制机构调整相邻拉拔模之间钢线的支撑应力;A drawing device for carbon steel production, comprising a drawing box, the drawing box is filled with drawing liquid, the inner cavity of the drawing box is connected with a plurality of drafting mechanisms around the axis, and steel wires are passed through the plurality of drafting mechanisms, and linear wire drawing is performed by changing the inner diameter of the wire drawing by the plurality of drafting mechanisms, the inner cavity of the drawing box is provided with an inner support ring, the outer side of the inner support ring is connected with a plurality of tension control mechanisms around the axis at equal intervals, and the tension control mechanisms are in contact with the corresponding side steel wires, and the support stress of the steel wires between adjacent drawing dies is adjusted by the plurality of tension control mechanisms;

所述拉拔箱一侧设有卷绕机构,且拉拔箱外周侧等距连接有进线管,钢线通过进线管延伸至对应侧卷绕机构,所述卷绕机构包括卷绕驱动部,且卷绕驱动部输出轴端连接有齿轮箱,所述齿轮箱输出轴端安装有卷筒,卷筒外钢线依次穿过进线管延伸至内部至少一个拔模机构内。A winding mechanism is provided on one side of the drawing box, and wire inlet pipes are equidistantly connected to the outer peripheral side of the drawing box. The steel wire extends to the winding mechanism on the corresponding side through the wire inlet pipe. The winding mechanism includes a winding drive unit, and the output shaft end of the winding drive unit is connected to a gear box. A reel is installed on the output shaft end of the gear box. The steel wire outside the reel passes through the wire inlet pipe in turn and extends to at least one draft mechanism inside.

通过多个拉拔模环绕置于拉拔箱内,能够将多个拉拔模分置于拉拔箱内不同位置,通过对拉拔模内径的依次调整,实现对碳钢线的线性拉拔加工,通过在拉拔箱内冲注拉拔液对多个拉拔模进行冷却润滑,分离设置的拉拔模能够减少热量的集中,卷筒旋转能够卷绕末端钢线使钢线在多个拉拔机构内依次拉拔改变直径,同时,卷绕机构能够根据卷绕需要绕拉拔箱外环绕布置以适应拉拔卷绕需要,有利于通过集成的多组拉拔模减少占用空间,有利于生产车间的生产布置。By surrounding and placing multiple drawing dies in the drawing box, the multiple drawing dies can be placed in different positions in the drawing box, and the linear drawing processing of the carbon steel wire can be realized by adjusting the inner diameters of the drawing dies in sequence. The multiple drawing dies are cooled and lubricated by injecting drawing liquid in the drawing box. The separately arranged drawing dies can reduce heat concentration. The rotating reel can wind the end steel wire so that the steel wire is drawn in sequence in multiple drawing mechanisms to change its diameter. At the same time, the winding mechanism can be arranged around the outside of the drawing box according to the winding needs to meet the drawing and winding needs, which is beneficial to reducing the occupied space through the integrated multiple groups of drawing dies and is beneficial to the production layout of the production workshop.

作为上述技术方案的进一步描述:As a further description of the above technical solution:

所述拔模机构包括移动座,所述移动座可径向移动的设于拉拔箱内,且移动座内腔安装有拉拔模,通过移动座在拉拔箱内的径向移动调整拉拔应力。The die-pulling mechanism comprises a movable seat, which is radially movable in a drawing box, and a drawing die is installed in the inner cavity of the movable seat. The drawing stress is adjusted by radial movement of the movable seat in the drawing box.

作为上述技术方案的进一步描述:As a further description of the above technical solution:

所述移动座外部两侧均转动连接有连接杆,且两侧连接杆之间连接有引导环,所述引导环对应连接杆的垂直侧两侧均连接有滑杆,所述滑杆外滑动连接有固定杆,滑杆外套设有第一弹簧,所述第一弹簧两端分别与固定杆和滑杆末端一侧相连接,且固定杆末端连接有刮扫辊,通过钢线穿过两侧刮扫辊表面擦去表面杂质进入拉拔模内拔丝;The two sides of the movable seat are rotatably connected to connecting rods, and a guide ring is connected between the connecting rods on both sides, and the two sides of the guide ring corresponding to the vertical sides of the connecting rod are connected to sliding rods, and the sliding rod is slidably connected to the fixed rod outside, and the outer sleeve of the sliding rod is provided with a first spring, and the two ends of the first spring are respectively connected to the fixed rod and one side of the end of the sliding rod, and the end of the fixed rod is connected to a scraping roller, and the steel wire passes through the surfaces of the scraping rollers on both sides to wipe off the surface impurities and enter the drawing die to draw the wire;

当钢线穿设于拉拔模之间时,引导环通过两端连接杆调节朝向角度后套设在钢线外,通过引导环的设置能够引导钢线进入拉拔模的角度,避免处于钢线与拉拔模边侧摩擦发生损坏,方便在环状设置的拉拔箱内使钢线环绕穿入多个拉拔内,提高拉拔稳定性。When the steel wire is passed through the drawing dies, the guide ring is adjusted in direction through the connecting rods at both ends and then sleeved on the outside of the steel wire. The setting of the guide ring can guide the steel wire to enter the angle of the drawing die to avoid damage caused by friction between the steel wire and the side of the drawing die. It is convenient to make the steel wire go around and pass through multiple drawing boxes in the ring-shaped drawing box, thereby improving the drawing stability.

作为上述技术方案的进一步描述:As a further description of the above technical solution:

所述移动座远离拉拔模的一侧顶部连接有调位杆,所述调位杆一端连接有受力块,且多个受力块之间传动连接有调整机构,通过调整机构与受力块斜面配合驱动移动座径向移动。A positioning rod is connected to the top of the side of the movable seat away from the drawing die, one end of the positioning rod is connected to a force block, and an adjustment mechanism is transmission-connected between the multiple force blocks, and the movable seat is driven to move radially through the cooperation between the adjustment mechanism and the inclined surface of the force block.

作为上述技术方案的进一步描述:As a further description of the above technical solution:

所述调整机构包括转动连接在内撑环外的旋转环,所述旋转环外侧环绕连接有多个固定块,且固定块一侧连接有挤压轮,且挤压轮一侧与受力块一侧斜面相贴合,通过旋转环旋转驱动挤压轮使受力块沿调位杆轴线方向移动,所述调位杆外套设有第二弹簧,所述第二弹簧两端分别与移动座和内撑环内腔一侧对应位置相连接;The adjustment mechanism includes a rotating ring rotatably connected to the outside of the inner support ring, a plurality of fixed blocks are connected around the outside of the rotating ring, and a squeeze wheel is connected to one side of the fixed block, and one side of the squeeze wheel is in contact with the inclined surface of one side of the force-bearing block, and the squeeze wheel is driven by the rotating ring to rotate so that the force-bearing block moves along the axis direction of the adjustment rod, and a second spring is provided on the outer sleeve of the adjustment rod, and the two ends of the second spring are respectively connected to the corresponding positions of the moving seat and one side of the inner cavity of the inner support ring;

通过调整气缸工作伸长带动转动块推动移动块,移动块能够受力带动旋转环转动,旋转环转动能够带动外侧挤压轮挤压一侧对应位置的受力块,受力块的倾斜面在被挤压轮的挤压下能够受力将侧向挤压力转换为向外径向的位移力,受力块在向外位移的情况下能够通过调位杆带动内侧移动座移动,移动座移动能够调节拉拔模的径向位置,并且通过旋转环周向设置的挤压轮,能够同步调节的多组拉拔模调节拉拔应力,避免单独移动拉拔摸影响到钢线牵引稳定性。By adjusting the working extension of the cylinder, the rotating block is driven to push the moving block. The moving block can be subjected to force to drive the rotating ring to rotate. The rotation of the rotating ring can drive the force-bearing block at the corresponding position on the side of the outer extrusion wheel. The inclined surface of the force-bearing block can be subjected to force under the extrusion of the extrusion wheel to convert the lateral extrusion force into an outward radial displacement force. When the force-bearing block is displaced outward, it can drive the inner moving seat to move through the adjusting rod. The movement of the moving seat can adjust the radial position of the drawing die. Through the extrusion wheel arranged circumferentially on the rotating ring, the multiple groups of drawing dies that can be adjusted synchronously can adjust the drawing stress to avoid the influence of the pulling stability of the steel wire by moving the drawing die alone.

作为上述技术方案的进一步描述:As a further description of the above technical solution:

所述调整机构还包括调整气缸,所述调整气缸通过安装块连接于内撑环外侧,且调整气缸的活塞杆一端连接有转动块,且转动块外转动连接有移动块,且移动块一侧连接于其中一个固定块一侧,通过调整气缸工作伸长推动旋转环旋转。The adjustment mechanism also includes an adjustment cylinder, which is connected to the outer side of the inner support ring through a mounting block, and one end of the piston rod of the adjustment cylinder is connected to a rotating block, and a moving block is rotatably connected to the outer side of the rotating block, and one side of the moving block is connected to one side of one of the fixed blocks, and the rotating ring is driven to rotate by the working extension of the adjustment cylinder.

作为上述技术方案的进一步描述:As a further description of the above technical solution:

所述张力控制机构包括内固定环,且内固定环外周侧沿轴线环绕设有多个轮架,所述轮架内设有张力辊,且轮架底部连接有电动推杆,且电动推杆穿过内固定环外侧开口延伸至内固定环内,且电动推杆末端连接有固定架,所述固定架连接于内固定环内腔一侧,通过电动推杆伸长控制张力辊与钢线的抵接距离。The tension control mechanism includes an inner fixed ring, and a plurality of wheel frames are arranged around the outer peripheral side of the inner fixed ring along the axis, a tension roller is arranged in the wheel frame, and an electric push rod is connected to the bottom of the wheel frame, and the electric push rod extends through the outer opening of the inner fixed ring into the inner fixed ring, and a fixing frame is connected to the end of the electric push rod, and the fixing frame is connected to one side of the inner cavity of the inner fixed ring, and the contact distance between the tension roller and the steel wire is controlled by extending the electric push rod.

作为上述技术方案的进一步描述:As a further description of the above technical solution:

所述轮架内腔两侧均开设有滑槽,且滑槽内滑动连接有轴套,且张力辊转动连接于两侧轴套内,且轴套一侧连接有导向杆,且导向杆穿过滑槽内腔一侧开口延伸至轮架外,所述导向杆外套有第三弹簧,且第三弹簧两端分别与导向杆末端和轮架一侧对应位置相连接,通过张力辊在滑槽内的滑动吸收抵接钢线的弹跳,所述轮架内设有张力辊,且轮架底部连接有电动推杆,且电动推杆穿过内固定环外侧开口延伸至内固定环内,且电动推杆末端连接有固定架,所述固定架连接于内固定环内腔一侧,通过电动推杆伸长控制张力辊与钢线的抵接距离;The wheel frame has a plurality of sliding grooves on both sides of the inner cavity, and shaft sleeves are slidably connected in the sliding grooves, and the tension rollers are rotatably connected to the shaft sleeves on both sides, and a guide rod is connected to one side of the shaft sleeve, and the guide rod passes through an opening on one side of the inner cavity of the sliding groove and extends to the outside of the wheel frame, and a third spring is arranged on the outer sleeve of the guide rod, and the two ends of the third spring are respectively connected to the end of the guide rod and the corresponding positions on one side of the wheel frame, and the bouncing of the abutting steel wire is absorbed by the sliding of the tension roller in the sliding groove, and a tension roller is arranged in the wheel frame, and an electric push rod is connected to the bottom of the wheel frame, and the electric push rod passes through the outer opening of the inner fixed ring and extends into the inner fixed ring, and the end of the electric push rod is connected to a fixed frame, and the fixed frame is connected to one side of the inner cavity of the inner fixed ring, and the abutting distance between the tension roller and the steel wire is controlled by the extension of the electric push rod;

张力辊能够通过两侧轴套在轮架内滑动,并且导向杆能够避免轴套发生晃动偏移,有利于提高张力辊移动稳定性,方便对钢线进行充分抵接支撑,提高拉拔效果,并且能够独立调节某一电动推杆伸长实现对不同直径钢线的应力调节,满足不同拉拔阶段对钢线支撑应力的调整。The tension roller can slide in the wheel frame through the shaft sleeves on both sides, and the guide rod can prevent the shaft sleeves from shaking and deviating, which is beneficial to improving the movement stability of the tension roller, facilitating full abutment support for the steel wire, improving the drawing effect, and being able to independently adjust the extension of a certain electric push rod to achieve stress adjustment for steel wires of different diameters, meeting the adjustment of steel wire support stress in different drawing stages.

作为上述技术方案的进一步描述:As a further description of the above technical solution:

所述拉拔箱内腔连接有滤液箱,所述滤液箱顶部联通有抽液管,所述抽液管与外部循环泵相连通,且循环泵出液口连通至拉拔箱内,且滤液箱内放置有滤芯,且滤液箱底部开设有供拉拔箱内拉拔液浸入的开口;The inner cavity of the drawing box is connected to a filtrate box, the top of the filtrate box is connected to a liquid extraction pipe, the liquid extraction pipe is connected to an external circulation pump, and the liquid outlet of the circulation pump is connected to the drawing box, and a filter element is placed in the filtrate box, and an opening is opened at the bottom of the filtrate box for the drawing liquid in the drawing box to immerse;

通过设计的滤液箱,在拉拔箱内填充拉拔液后,对钢线以及拉拔模的浸润提高拉拔稳定性,并且滤液箱内填充的拉拔液能够在各拉拔阶段充分浸润钢线,适应多段加工需要,并且在外部循环泵的循环作用下,能够将拉拔液内杂质滤过截留在滤芯内。Through the designed filtrate box, after the drawing liquid is filled in the drawing box, the infiltration of the steel wire and the drawing die improves the drawing stability, and the drawing liquid filled in the filtrate box can fully infiltrate the steel wire in each drawing stage to meet the needs of multi-stage processing, and under the circulation action of the external circulation pump, the impurities in the drawing liquid can be filtered and retained in the filter element.

一种用于碳钢生产的拉拔工艺,具体包括以下步骤:A drawing process for carbon steel production, comprising the following steps:

将待拉拔钢线通过预处理步骤牵引至拉拔箱内,将钢线依次穿设于拔模机构内,在钢线穿过相应的拔模机构后自拉拔箱内引出装置于卷绕机构内;The steel wire to be drawn is pulled into the drawing box through the pretreatment step, and the steel wire is sequentially inserted into the drafting mechanism. After the steel wire passes through the corresponding drafting mechanism, it is led out of the drawing box and installed in the winding mechanism;

通过卷绕机构卷绕钢线依次通过拔模机构进行拉拔处理,通过拉拔箱内拉拔液对钢线进行冷却润滑处理,逐步牵引完成钢线拉拔后,对卷绕机构进行卸料处理,完成碳钢钢线的拉拔处理;The steel wire is wound by the winding mechanism and then passed through the drafting mechanism for drawing. The steel wire is cooled and lubricated by the drawing liquid in the drawing box. After the steel wire drawing is completed step by step, the winding mechanism is unloaded to complete the drawing of the carbon steel wire.

将待拉拔钢线依次穿过多个拔模机构后,环绕设置的拔模机构能够充分对钢线进行牵引,有利于在卷绕拉拔时通过多组设置的拔模机构进行线性拉拔,并且能够在拉拔时通过浸润的拉拔液提高对各阶段拉拔钢线的充分浸润,提高拉拔稳定性效果。After the steel wire to be drawn passes through multiple drafting mechanisms in sequence, the surrounding drafting mechanisms can fully pull the steel wire, which is conducive to linear drawing through multiple groups of drafting mechanisms during winding and drawing, and can improve the full infiltration of the drawn steel wire at each stage through the infiltrating drawing liquid during drawing, thereby improving the drawing stability effect.

综上所述,由于采用了上述技术方案,本发明的有益效果是:In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

本发明中,通过多个拉拔模环绕置于拉拔箱内,将多个拉拔模分置于拉拔箱内不同位置,对拉拔模内径的依次调整,实现对碳钢线的线性拉拔加工,通过在拉拔箱内冲注拉拔液对多个拉拔模进行冷却润滑,分离设置的拉拔模能够减少热量的集中,延长拉拔模的耐用寿命,通过引导环的设置引导钢线进入拉拔模的角度,刮扫辊能够通过表面摩擦对钢线表面杂质进行刮扫,以延长拉拔模的耐用寿命,移动座移动能够调节拉拔模的径向位置,有利于通过同步调节的多组拉拔模调节拉拔应力,通过调节与内侧张力控制机构的相对位置,能够使张力调节后的张力辊充分贴合钢线,减少绕接曲度,提高加工精度。In the present invention, a plurality of drawing dies are placed in a drawing box in a circle, and the plurality of drawing dies are placed in different positions in the drawing box. The inner diameters of the drawing dies are adjusted in sequence to realize linear drawing processing of the carbon steel wire. Drawing liquid is injected into the drawing box to cool and lubricate the plurality of drawing dies. The separately arranged drawing dies can reduce heat concentration and extend the service life of the drawing dies. The guide ring is set to guide the angle of the steel wire entering the drawing die. The scraping roller can scrape impurities on the surface of the steel wire through surface friction to extend the service life of the drawing die. The movement of the movable seat can adjust the radial position of the drawing die, which is beneficial to adjust the drawing stress through multiple groups of drawing dies that are adjusted synchronously. By adjusting the relative position with the inner tension control mechanism, the tension roller after tension adjustment can fully fit the steel wire, reduce the winding curvature, and improve the processing accuracy.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明提出的一种用于碳钢生产的拉拔装置的整体结构示意图;FIG1 is a schematic diagram of the overall structure of a drawing device for carbon steel production proposed by the present invention;

图2为本发明提出的一种用于碳钢生产的拉拔装置的另一角度结构示意图;FIG2 is a schematic structural diagram of a drawing device for carbon steel production proposed by the present invention from another angle;

图3为本发明提出的一种用于碳钢生产的拉拔装置的拆分结构示意图;FIG3 is a schematic diagram of the disassembled structure of a drawing device for carbon steel production proposed by the present invention;

图4为本发明提出的一种用于碳钢生产的拉拔装置的内撑环侧向装配结构示意图;FIG4 is a schematic diagram of a lateral assembly structure of an inner support ring of a drawing device for carbon steel production proposed by the present invention;

图5为本发明提出的一种用于碳钢生产的拉拔装置的调整机构装配结构示意图;FIG5 is a schematic diagram of an assembly structure of an adjustment mechanism of a drawing device for carbon steel production proposed by the present invention;

图6为本发明提出的图5中A部分放大的结构示意图;FIG6 is a schematic diagram of the structure of the enlarged portion A in FIG5 proposed by the present invention;

图7为本发明提出的图5中B部分放大的结构示意图;FIG7 is a schematic diagram of the structure of the enlarged portion B in FIG5 proposed by the present invention;

图8为本发明提出的一种用于碳钢生产的拉拔装置的张力控制机构结构示意图;FIG8 is a schematic diagram of the structure of a tension control mechanism of a drawing device for carbon steel production proposed by the present invention;

图9为本发明提出的图8中C部分放大的结构示意图;FIG9 is a schematic diagram of the structure of the enlarged portion C in FIG8 proposed by the present invention;

图10为本发明提出的一种用于碳钢生产的拉拔装置的张力控制机构侧向结构示意图。FIG. 10 is a schematic diagram of the lateral structure of a tension control mechanism of a drawing device for carbon steel production proposed by the present invention.

图例说明:Legend:

1、拉拔箱;2、卷绕机构;201、卷绕驱动部;202、齿轮箱;203、卷筒;3、内撑环;4、拔模机构;401、移动座;402、拉拔模;403、连接杆;404、引导环;405、刮扫辊;406、固定杆;407、滑杆;408、第一弹簧;409、调位杆;410、第二弹簧;5、调整机构;501、调整气缸;502、转动块;503、移动块;504、旋转环;505、挤压轮;506、固定块;6、张力控制机构;601、内固定环;602、轮架;603、张力辊;604、轴套;605、导向杆;606、第三弹簧;607、固定架;608、电动推杆;7、滤液箱;8、进线管;9、受力块;10、抽液管。1. Drawing box; 2. Winding mechanism; 201. Winding drive unit; 202. Gear box; 203. Reel; 3. Inner support ring; 4. Die removal mechanism; 401. Moving seat; 402. Drawing die; 403. Connecting rod; 404. Guide ring; 405. Sweeping roller; 406. Fixed rod; 407. Sliding rod; 408. First spring; 409. Adjusting rod; 410. Second spring; 5. Adjusting mechanism; 501. Adjusting cylinder; 502, rotating block; 503, moving block; 504, rotating ring; 505, extrusion wheel; 506, fixed block; 6, tension control mechanism; 601, inner fixed ring; 602, wheel frame; 603, tension roller; 604, bushing; 605, guide rod; 606, third spring; 607, fixed frame; 608, electric push rod; 7, filtrate box; 8, inlet pipe; 9, force block; 10, liquid extraction pipe.

具体实施方式DETAILED DESCRIPTION

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

请参阅图1-图10,本发明提供一种技术方案:一种用于碳钢生产的拉拔装置,包括拉拔箱1,拉拔箱1内填充有拉拔液,拉拔箱1内腔沿轴线环绕连接有多个拔模机构4,且多个拔模机构4之间穿设有钢线,通过多个拔模机构4拔丝内径变化进行线性拔丝,拉拔箱1内腔设有内撑环3,内撑环3外沿轴心等距环绕连接有多个张力控制机构6,且张力控制机构6与对应侧钢线抵接,通过多个张力控制机构6调整相邻拉拔模402之间钢线的支撑应力。Please refer to Figures 1 to 10. The present invention provides a technical solution: a drawing device for carbon steel production, comprising a drawing box 1, the drawing box 1 is filled with a drawing liquid, the inner cavity of the drawing box 1 is connected with a plurality of drafting mechanisms 4 around the axis, and steel wires are passed through the plurality of drafting mechanisms 4, and linear wire drawing is performed by changing the inner diameter of the wire drawn by the plurality of drafting mechanisms 4, the inner cavity of the drawing box 1 is provided with an inner support ring 3, and the outer side of the inner support ring 3 is equidistantly connected with a plurality of tension control mechanisms 6 around the axis, and the tension control mechanism 6 is in contact with the corresponding side steel wire, and the support stress of the steel wire between adjacent drawing dies 402 is adjusted by the plurality of tension control mechanisms 6.

具体的:通过多个拉拔模402环绕置于拉拔箱1内,从而能够将多个拉拔模402分置于拉拔箱1内不同位置,同时能够通过对拉拔模402内径的依次调整,实现对碳钢线的线性拉拔加工,并且能够在通过在拉拔箱1内冲注拉拔液对多个拉拔模402进行冷却润滑,分离设置的拉拔模402能够减少热量的集中,在保证对碳钢线线性拔丝的过程中的稳定散热处理,提高处理相适性,并且能够通过张力控制机构6与钢线侧的抵接,调节不同拉拔模402之间钢线的支撑应力,满足碳钢线拔丝直径变化后的传输支撑需要。Specifically: multiple drawing dies 402 are surrounded and placed in the drawing box 1, so that the multiple drawing dies 402 can be placed in different positions in the drawing box 1, and the linear drawing processing of the carbon steel wire can be realized by adjusting the inner diameters of the drawing dies 402 in sequence, and the multiple drawing dies 402 can be cooled and lubricated by injecting drawing liquid in the drawing box 1. The separately arranged drawing dies 402 can reduce heat concentration, ensure stable heat dissipation treatment during the linear drawing of the carbon steel wire, improve the processing adaptability, and can adjust the support stress of the steel wire between different drawing dies 402 through the abutment between the tension control mechanism 6 and the steel wire side to meet the transmission support needs of the carbon steel wire after the drawing diameter changes.

请参阅图1和图2,拉拔箱1一侧设有卷绕机构2,且拉拔箱1外周侧等距连接有进线管8,钢线通过进线管8延伸至对应侧卷绕机构2,卷绕机构2包括卷绕驱动部201,且卷绕驱动部201输出轴端连接有齿轮箱202,齿轮箱202输出轴端安装有卷筒203,卷筒203外钢线依次穿过进线管8延伸至内部至少一个拔模机构4内;Please refer to Figures 1 and 2. A winding mechanism 2 is provided on one side of the drawing box 1, and a wire inlet tube 8 is equidistantly connected to the outer peripheral side of the drawing box 1. The steel wire extends to the corresponding side winding mechanism 2 through the wire inlet tube 8. The winding mechanism 2 includes a winding drive unit 201, and the output shaft end of the winding drive unit 201 is connected to a gear box 202. A reel 203 is installed at the output shaft end of the gear box 202. The steel wire outside the reel 203 passes through the wire inlet tube 8 in sequence and extends to at least one internal drafting mechanism 4;

其中,本实施例中卷绕驱动部201为电机。In this embodiment, the winding driving unit 201 is a motor.

具体为:通过设计的卷绕机构2,卷筒203旋转能够卷绕末端钢线使钢线在多个拉拔机构内依次拉拔改变直径,且拉拔箱1外部的多个进线管8能够方便在不同直径的拔模机构4之间进行钢线的引入,方便适应加工需要,并且卷绕机构2能够根据卷绕需要绕拉拔箱1外环绕布置以适应拉拔卷绕需要。Specifically: through the designed winding mechanism 2, the reel 203 can rotate to wind the end steel wire so that the steel wire is drawn in turn in multiple drawing mechanisms to change its diameter, and the multiple wire inlet pipes 8 outside the drawing box 1 can facilitate the introduction of steel wire between the drafting mechanisms 4 of different diameters, which is convenient for adapting to processing needs, and the winding mechanism 2 can be arranged around the outside of the drawing box 1 according to the winding needs to adapt to the drawing and winding needs.

请参阅图3-图6,拔模机构4包括移动座401,移动座401可径向移动的设于拉拔箱1内,且移动座401内腔安装有拉拔模402,通过移动座401在拉拔箱1内的径向移动调整拉拔应力;Please refer to FIG. 3 to FIG. 6 , the drafting mechanism 4 includes a moving seat 401, which is radially movable in the drawing box 1, and a drawing die 402 is installed in the inner cavity of the moving seat 401, and the drawing stress is adjusted by the radial movement of the moving seat 401 in the drawing box 1;

移动座401外部两侧均转动连接有连接杆403,且两侧连接杆403之间连接有引导环404,引导环404对应连接杆403的垂直侧两侧均连接有滑杆407,滑杆407外滑动连接有固定杆406,滑杆407外套设有第一弹簧408,第一弹簧408两端分别与固定杆406和滑杆407末端一侧相连接,且固定杆406末端连接有刮扫辊405,通过钢线穿过两侧刮扫辊405表面擦去表面杂质进入拉拔模402内拔丝;Both sides of the movable seat 401 are rotatably connected with connecting rods 403, and a guide ring 404 is connected between the connecting rods 403 on both sides, and sliding rods 407 are connected to both sides of the vertical sides of the guide ring 404 corresponding to the connecting rods 403, and the sliding rod 407 is slidably connected to the fixed rod 406 outside, and the outer sleeve of the sliding rod 407 is provided with a first spring 408, and the two ends of the first spring 408 are respectively connected to the fixed rod 406 and one side of the end of the sliding rod 407, and the end of the fixed rod 406 is connected to a scraping roller 405, and a steel wire passes through the surfaces of the scraping rollers 405 on both sides to wipe off the surface impurities and enter the drawing die 402 for wire drawing;

具体的:当钢线自进线管8延伸至多个拉拔模402之间后并在拉拔末端通过另一侧进线管8向外延展,依次穿过多个拉拔模402之间的钢线能够在卷绕机构2卷绕的情况下拉拔调整直径,并且当钢线穿设于拉拔模402之间时,引导环404能够通过两端连接杆403调节朝向角度后套设在钢线外,通过引导环404的设置能够引导钢线进入拉拔模402的角度,避免处于钢线与拉拔模402边侧摩擦发生损坏,并且钢线在与引导环404周侧的刮扫辊405接触时,刮扫辊405能够受力通过固定杆406在滑杆407外滑动,刮扫辊405移动时能够通过固定杆406挤压第一弹簧408,第一弹簧408能够利用自身弹力吸收钢线移动的弹跳,有利于提高拉拔稳定性,并且刮扫辊405能够通过表面摩擦对钢线表面杂质如废屑油污进行刮扫,以延长拉拔模402的耐用寿命。Specifically: after the steel wire extends from the wire inlet tube 8 to between the multiple drawing dies 402 and extends outward through the wire inlet tube 8 on the other side at the end of the drawing, the steel wire that passes through the multiple drawing dies 402 in sequence can be drawn and adjusted in diameter when wound by the winding mechanism 2, and when the steel wire is passed between the drawing dies 402, the guide ring 404 can be set outside the steel wire after adjusting the direction angle through the connecting rods 403 at both ends. The setting of the guide ring 404 can guide the steel wire to enter the drawing die 402 to avoid being at an angle between the steel wire and the drawing die 402, 2. The side friction causes damage, and when the steel wire contacts the scraping roller 405 on the side of the guide ring 404, the scraping roller 405 can be forced to slide outside the sliding rod 407 through the fixed rod 406, and the scraping roller 405 can squeeze the first spring 408 through the fixed rod 406 when moving. The first spring 408 can use its own elastic force to absorb the bounce of the moving steel wire, which is beneficial to improving the drawing stability, and the scraping roller 405 can scrape impurities such as waste chips and oil stains on the surface of the steel wire through surface friction, so as to extend the durability of the drawing die 402.

请参阅图3-图7,移动座401远离拉拔模402的一侧顶部连接有调位杆409,调位杆409一端连接有受力块9,且多个受力块9之间传动连接有调整机构5,通过调整机构5与受力块9斜面配合驱动移动座401径向移动;Please refer to FIG. 3 to FIG. 7 , a positioning rod 409 is connected to the top of the side of the moving seat 401 away from the drawing die 402, one end of the positioning rod 409 is connected to a force block 9, and an adjustment mechanism 5 is transmission-connected between the multiple force blocks 9, and the moving seat 401 is driven to move radially by the adjustment mechanism 5 and the inclined surface of the force block 9;

调整机构5包括转动连接在内撑环3外的旋转环504,旋转环504外侧环绕连接有多个固定块506,且固定块506一侧连接有挤压轮505,且挤压轮505一侧与受力块9一侧斜面相贴合,通过旋转环504旋转驱动挤压轮505使受力块9沿调位杆409轴线方向移动,调位杆409外套设有第二弹簧410,第二弹簧410两端分别与移动座401和内撑环3内腔一侧对应位置相连接;The adjustment mechanism 5 includes a rotating ring 504 rotatably connected to the outside of the inner support ring 3, a plurality of fixed blocks 506 are connected around the outside of the rotating ring 504, and a squeeze wheel 505 is connected to one side of the fixed block 506, and one side of the squeeze wheel 505 is in contact with the inclined surface of one side of the force block 9, and the squeeze wheel 505 is driven by the rotating ring 504 to rotate so that the force block 9 moves along the axis direction of the adjustment rod 409, and the adjustment rod 409 is provided with a second spring 410 on its outer sleeve, and the two ends of the second spring 410 are respectively connected to the corresponding positions of the moving seat 401 and one side of the inner cavity of the inner support ring 3;

调整机构5还包括调整气缸501,调整气缸501通过安装块连接于内撑环3外侧,且调整气缸501的活塞杆一端连接有转动块502,且转动块502外转动连接有移动块503,且移动块503一侧连接于其中一个固定块506一侧,通过调整气缸501工作伸长推动旋转环504旋转。The adjustment mechanism 5 also includes an adjustment cylinder 501, which is connected to the outer side of the inner support ring 3 through a mounting block, and one end of the piston rod of the adjustment cylinder 501 is connected to a rotating block 502, and the rotating block 502 is rotatably connected to a moving block 503, and one side of the moving block 503 is connected to one side of one of the fixed blocks 506, so that the rotating ring 504 is driven to rotate by the working extension of the adjustment cylinder 501.

具体的:通过设计的调整机构5,能够通过调整气缸501工作伸长带动转动块502推动移动块503,移动块503能够受力带动旋转环504转动,旋转环504转动能够带动外侧挤压轮505挤压一侧对应位置的受力块9,受力块9的倾斜面在被挤压轮505的挤压下能够受力将侧向挤压力转换为向外径向的位移力,受力块9在向外位移的情况下能够通过调位杆409带动内侧移动座401移动,移动座401移动能够调节拉拔模402的径向位置,有利于通过同步调节的多组拉拔模402调节拉拔应力,通过调节与内侧张力控制机构6的相对位置,能够使张力调节后的张力辊603充分贴合钢线,提高拉拔稳定性;Specifically: through the designed adjustment mechanism 5, the working extension of the cylinder 501 can be adjusted to drive the rotating block 502 to push the moving block 503, and the moving block 503 can be driven by force to drive the rotating ring 504 to rotate, and the rotation of the rotating ring 504 can drive the outer extrusion wheel 505 to squeeze the force-bearing block 9 at the corresponding position on one side, and the inclined surface of the force-bearing block 9 can be forced to convert the lateral extrusion force into an outward radial displacement force under the extrusion of the extrusion wheel 505. When the force-bearing block 9 is displaced outward, it can drive the inner moving seat 401 to move through the adjusting rod 409, and the movement of the moving seat 401 can adjust the radial position of the drawing die 402, which is conducive to adjusting the drawing stress through multiple sets of drawing dies 402 adjusted synchronously, and by adjusting the relative position with the inner tension control mechanism 6, the tension roller 603 after tension adjustment can be fully fitted to the steel wire, thereby improving the drawing stability;

请参阅图8-图10,张力控制机构6包括内固定环601,且内固定环601外周侧沿轴线环绕设有多个轮架602,轮架602内设有张力辊603,且轮架602底部连接有电动推杆608,且电动推杆608穿过内固定环601外侧开口延伸至内固定环601内,且电动推杆608末端连接有固定架607,固定架607连接于内固定环601内腔一侧,通过电动推杆608伸长控制张力辊603与钢线的抵接距离;Please refer to Figures 8 to 10. The tension control mechanism 6 includes an inner fixed ring 601, and a plurality of wheel frames 602 are arranged around the outer peripheral side of the inner fixed ring 601 along the axis, and a tension roller 603 is arranged inside the wheel frame 602. An electric push rod 608 is connected to the bottom of the wheel frame 602, and the electric push rod 608 passes through the outer opening of the inner fixed ring 601 and extends into the inner fixed ring 601. A fixing frame 607 is connected to the end of the electric push rod 608, and the fixing frame 607 is connected to one side of the inner cavity of the inner fixed ring 601. The contact distance between the tension roller 603 and the steel wire is controlled by extending the electric push rod 608.

轮架602内腔两侧均开设有滑槽,且滑槽内滑动连接有轴套604,且张力辊603转动连接于两侧轴套604内,且轴套604一侧连接有导向杆605,且导向杆605穿过滑槽内腔一侧开口延伸至轮架602外,导向杆605外套有第三弹簧606,且第三弹簧606两端分别与导向杆605末端和轮架602一侧对应位置相连接,通过张力辊603在滑槽内的滑动吸收抵接钢线的弹跳;Slide grooves are provided on both sides of the inner cavity of the wheel frame 602, and shaft sleeves 604 are slidably connected in the slide grooves, and the tension roller 603 is rotatably connected to the shaft sleeves 604 on both sides, and a guide rod 605 is connected to one side of the shaft sleeve 604, and the guide rod 605 passes through an opening on one side of the inner cavity of the slide groove and extends to the outside of the wheel frame 602. A third spring 606 is provided on the outer sleeve of the guide rod 605, and the two ends of the third spring 606 are respectively connected to the end of the guide rod 605 and the corresponding position on one side of the wheel frame 602, and the bounce of the abutting steel wire is absorbed by the sliding of the tension roller 603 in the slide groove;

其中,为避免张力辊603的滑动影响到对钢线的张力控制,张力辊603应在电动推杆608调整后充分贴合钢线以保证张力施加效果,提高两侧拉拔模402之间的传输稳定性;In order to prevent the sliding of the tension roller 603 from affecting the tension control of the steel wire, the tension roller 603 should be fully fitted to the steel wire after the electric push rod 608 is adjusted to ensure the tension application effect and improve the transmission stability between the drawing dies 402 on both sides;

具体的:当内固定环601位于轮架602内时,张力辊603能够与外部钢线进行抵接支撑,并且能够通过电动推杆608工作伸长带动轮架602和张力辊603移动,张力辊603移动能够充分抵接钢线,使钢线稳定的自两侧拉拔模402内穿过,并且张力辊603能够通过轴套604和导向杆605在轮架602内滑动,张力辊603移动能够拉动第三弹簧606,第三弹簧606能够利用自身弹力吸收张力辊603的振动,提高贴合的钢线的稳定性。Specifically: when the inner fixed ring 601 is located in the wheel frame 602, the tension roller 603 can be abutted and supported against the external steel wire, and the wheel frame 602 and the tension roller 603 can be driven to move by the working extension of the electric push rod 608. The movement of the tension roller 603 can fully abut the steel wire, so that the steel wire can stably pass through the drawing dies 402 on both sides, and the tension roller 603 can slide in the wheel frame 602 through the shaft sleeve 604 and the guide rod 605. The movement of the tension roller 603 can pull the third spring 606, and the third spring 606 can use its own elastic force to absorb the vibration of the tension roller 603, thereby improving the stability of the fitted steel wire.

请参阅图1-图2,拉拔箱1内腔连接有滤液箱7,滤液箱7顶部联通有抽液管10,抽液管10与外部循环泵相连通,且循环泵出液口连通至拉拔箱1内,且滤液箱7内放置有滤芯,且滤液箱7底部开设有供拉拔箱1内拉拔液浸入的开口;Please refer to Figures 1-2. The inner cavity of the drawing box 1 is connected to a filtrate box 7. The top of the filtrate box 7 is connected to a liquid extraction pipe 10. The liquid extraction pipe 10 is connected to an external circulation pump, and the liquid outlet of the circulation pump is connected to the drawing box 1. A filter element is placed in the filtrate box 7, and an opening is provided at the bottom of the filtrate box 7 for the drawing liquid in the drawing box 1 to be immersed.

通过设计的滤液箱7,能够在拉拔箱1内填充拉拔液如润滑液冷却液等,能够通过对钢线以及拉拔模402的浸润提高拉拔稳定性,并且在外部循环泵的循环作用下,能够将拉拔液内杂质滤过截留在滤芯内,提高内部环境的稳定性,其中,进线管8可设置相应的隔液垫圈,以减少拉拔液的外渗。Through the designed filtrate box 7, the drawing box 1 can be filled with drawing liquid such as lubricating liquid and coolant, etc., and the drawing stability can be improved by infiltrating the steel wire and the drawing die 402. Under the circulation action of the external circulation pump, impurities in the drawing liquid can be filtered and retained in the filter element, thereby improving the stability of the internal environment. The inlet pipe 8 can be provided with a corresponding liquid isolation gasket to reduce the infiltration of the drawing liquid.

一种用于碳钢生产的拉拔工艺,具体包括:A drawing process for carbon steel production, comprising:

将待拉拔钢线通过预处理步骤牵引至拉拔箱1内,将钢线依次穿设于拔模机构4内,在钢线穿过相应的拔模机构4后自拉拔箱1内引出装置于卷绕机构2内;The steel wire to be drawn is pulled into the drawing box 1 through the pretreatment step, and the steel wire is sequentially inserted into the drafting mechanism 4. After the steel wire passes through the corresponding drafting mechanism 4, it is led out of the drawing box 1 and installed in the winding mechanism 2;

通过卷绕机构2卷绕钢线依次通过拔模机构4进行拉拔处理,通过拉拔箱1内拉拔液对钢线进行冷却润滑处理,逐步牵引完成钢线拉拔后,对卷绕机构2进行卸料处理,完成碳钢钢线的拉拔处理。The steel wire is wound by the winding mechanism 2 and sequentially drawn through the ejection mechanism 4. The steel wire is cooled and lubricated by the drawing liquid in the drawing box 1. After the steel wire drawing is completed step by step, the winding mechanism 2 is unloaded to complete the drawing of the carbon steel wire.

在本发明中,术语“第一”、“第二”仅用于描述的目的,而不能理解为指示或暗示相对重要性;术语“多个”则指两个或两个以上,除非另有明确的限定。术语“安装”、“相连”、“连接”、“固定”等术语均应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接;“相连”可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance; the term "plurality" refers to two or more, unless otherwise clearly defined. The terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; "connected" can be a direct connection or an indirect connection through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims (10)

1. The drawing device for carbon steel production comprises a drawing box (1), wherein drawing liquid is filled in the drawing box (1), the drawing box is characterized in that a plurality of drawing die mechanisms (4) are connected in a surrounding mode along an axis of an inner cavity of the drawing box (1), steel wires are arranged among the drawing die mechanisms (4) in a penetrating mode, linear drawing is performed through the change of the drawing wire inner diameter of the drawing die mechanisms (4), an inner supporting ring (3) is arranged in the inner cavity of the drawing box (1), a plurality of tension control mechanisms (6) are connected outside the inner supporting ring (3) in an equidistant surrounding mode along the axis, the tension control mechanisms (6) are in butt joint with steel wires at corresponding sides, and supporting stress of the steel wires among the adjacent drawing die mechanisms (4) is adjusted through the tension control mechanisms (6);
Draw case (1) one side and be equipped with winding mechanism (2), and draw case (1) periphery side equidistance and be connected with inlet wire pipe (8), the copper wire extends to corresponding side winding mechanism (2) through inlet wire pipe (8), winding mechanism (2) are including coiling drive portion (201), and coiling drive portion (201) output shaft end is connected with gear box (202), reel (203) are installed at gear box (202) output shaft end, and the outer copper wire of reel (203) passes inlet wire pipe (8) in proper order and extends to inside at least one draft mechanism (4).
2. Drawing device for carbon steel production according to claim 1, characterized in that the drawing mechanism (4) comprises a moving seat (401), the moving seat (401) is radially movably arranged in the drawing box (1), and the drawing die (402) is installed in the inner cavity of the moving seat (401), and the drawing stress is adjusted by the radial movement of the moving seat (401) in the drawing box (1).
3. The drawing device for carbon steel production according to claim 2, wherein the two sides of the outer part of the movable seat (401) are respectively connected with a connecting rod (403) in a rotating way, guide rings (404) are connected between the connecting rods (403) on the two sides, sliding rods (407) are respectively connected with two sides of the vertical sides of the connecting rods (403) corresponding to the guide rings (404), fixing rods (406) are connected with the sliding rods (407) in a sliding way, first springs (408) are sleeved outside the sliding rods (407), two ends of each first spring (408) are respectively connected with the fixing rods (406) and one side of the tail end of each sliding rod (407), and the tail ends of each fixing rod (406) are connected with scraping rollers (405) which penetrate through the surfaces of the scraping rollers (405) on the two sides through steel wires to scrape surface impurities into a drawing die (402).
4. The drawing device for carbon steel production according to claim 2, wherein a position adjusting rod (409) is connected to the top of one side of the movable seat (401) far away from the drawing die (402), one end of the position adjusting rod (409) is connected with a stress block (9), an adjusting mechanism (5) is connected between the stress blocks (9) in a transmission manner, and the movable seat (401) is driven to move radially through the inclined plane matching of the adjusting mechanism (5) and the stress block (9).
5. The drawing device for carbon steel production according to claim 4, wherein the adjusting mechanism (5) comprises a rotating ring (504) rotatably connected to the outside of the inner supporting ring (3), a plurality of fixed blocks (506) are circumferentially connected to the outside of the rotating ring (504), a pressing wheel (505) is connected to one side of the fixed blocks (506), one side of the pressing wheel (505) is attached to an inclined surface on one side of the stress block (9), the pressing wheel (505) is driven to move the stress block (9) along the axis direction of the positioning rod (409) by rotating the rotating ring (504), a second spring (410) is sleeved outside the positioning rod (409), and two ends of the second spring (410) are respectively connected to corresponding positions on one side of the inner cavity of the moving seat (401) and the inner supporting ring (3).
6. The drawing device for carbon steel production according to claim 5, wherein the adjusting mechanism (5) further comprises an adjusting cylinder (501), the adjusting cylinder (501) is connected to the outer side of the inner supporting ring (3) through a mounting block, one end of a piston rod of the adjusting cylinder (501) is connected with a rotating block (502), the rotating block (502) is externally connected with a moving block (503) in a rotating mode, one side of the moving block (503) is connected to one side of one of the fixed blocks (506), and the rotating ring (504) is pushed to rotate through the working extension of the adjusting cylinder (501).
7. The drawing device for carbon steel production according to claim 1, wherein the tension control mechanism (6) comprises an inner fixing ring (601), a plurality of wheel frames (602) are circumferentially arranged on the outer periphery side of the inner fixing ring (601) along an axis, tension rollers (603) are arranged in the wheel frames (602), electric push rods (608) are connected to the bottoms of the wheel frames (602), the electric push rods (608) penetrate through the outer side openings of the inner fixing ring (601) to extend into the inner fixing ring (601), the tail ends of the electric push rods (608) are connected with fixing frames (607), and the fixing frames (607) are connected to one side of an inner cavity of the inner fixing ring (601) to control the abutting distance between the tension rollers (603) and steel wires through extension of the electric push rods (608).
8. The drawing device for carbon steel production according to claim 7, wherein the two sides of the inner cavity of the wheel frame (602) are provided with sliding grooves, the sliding grooves are internally and slidably connected with shaft sleeves (604), the tension roller (603) is rotatably connected in the shaft sleeves (604) at the two sides, one side of the shaft sleeve (604) is connected with a guide rod (605), the guide rod (605) penetrates through the opening at one side of the inner cavity of the sliding grooves to the outside of the wheel frame (602), the guide rod (605) is sleeved with a third spring (606), two ends of the third spring (606) are respectively connected with the tail end of the guide rod (605) and the corresponding position at one side of the wheel frame (602), the bouncing of the abutting steel wire is absorbed through the sliding of the tension roller (603) in the sliding grooves, the tension roller (603) is arranged in the wheel frame (602), the bottom of the wheel frame (602) is connected with an electric push rod (608), the electric push rod (608) penetrates through the opening at the outer side of the inner fixing ring (601), the electric push rod (608) is connected with a fixing frame (607), the tail end of the electric push rod (608) is connected with a fixing frame (607), the fixing frame (607) is connected to the inner fixing ring (601), and the inner fixing ring is connected with the inner fixing ring, and the inner fixing ring and the end of the inner ring.
9. The drawing device for carbon steel production according to claim 1, wherein the inner cavity of the drawing box (1) is connected with a filtrate box (7), the top of the filtrate box (7) is communicated with a liquid suction pipe (10), the liquid suction pipe (10) is communicated with an external circulating pump, a liquid outlet of the circulating pump is communicated into the drawing box (1), a filter element is placed in the filtrate box (7), and an opening for immersing drawing liquid in the drawing box (1) is formed in the bottom of the filtrate box (7).
10. Drawing process for carbon steel production, applied to a drawing device for carbon steel production according to any one of claims 1 to 9, characterized in that it comprises in particular the following steps:
The steel wire to be drawn is led into a drawing box (1) through a pretreatment step, the steel wire is sequentially penetrated into a drawing mechanism (4), and a device is led out of the drawing box (1) and is arranged in a winding mechanism (2) after the steel wire passes through the corresponding drawing mechanism (4);
The steel wire is coiled through the coiling mechanism (2) and sequentially subjected to drawing treatment through the drawing mechanism (4), the steel wire is subjected to cooling and lubricating treatment through drawing liquid in the drawing box (1), and after the steel wire is gradually pulled and drawn, the coiling mechanism (2) is subjected to unloading treatment, so that the drawing treatment of the carbon steel wire is completed.
CN202411060168.1A 2024-08-05 2024-08-05 Drawing device and drawing process for carbon steel production Active CN118577637B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202411060168.1A CN118577637B (en) 2024-08-05 2024-08-05 Drawing device and drawing process for carbon steel production

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202411060168.1A CN118577637B (en) 2024-08-05 2024-08-05 Drawing device and drawing process for carbon steel production

Publications (2)

Publication Number Publication Date
CN118577637A true CN118577637A (en) 2024-09-03
CN118577637B CN118577637B (en) 2024-10-18

Family

ID=92528642

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202411060168.1A Active CN118577637B (en) 2024-08-05 2024-08-05 Drawing device and drawing process for carbon steel production

Country Status (1)

Country Link
CN (1) CN118577637B (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118904953A (en) * 2024-09-13 2024-11-08 青岛金鑫泉塑料制品有限公司 Wire drawing machine capable of rapidly cooling silk thread
CN119681040A (en) * 2025-02-26 2025-03-25 龙口市龙蓬精密铜管有限公司 A drawing device for processing seamless internal thread copper tube

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203209447U (en) * 2013-04-10 2013-09-25 江苏华鑫合金有限公司 Water tank wire-drawing machine
US20150158066A1 (en) * 2012-03-23 2015-06-11 Steinklauber Industriebeteiligung & Vermögensverwaltung GmbH Wire drawing device
CN106807786A (en) * 2016-12-30 2017-06-09 安徽海天电器有限公司 A kind of high efficiency B alloy wire wire-drawing frame
CN107214203A (en) * 2017-06-30 2017-09-29 张家港市龙晟机械制造有限公司 A kind of multi-pass is without the wet drawing drawing process that skids
CN112605139A (en) * 2020-11-17 2021-04-06 万安协讯电子有限公司 Hard disk data line preparation heart yearn draw-off gear
CN220239645U (en) * 2023-07-13 2023-12-26 无锡顺俊昌新材料科技有限公司 Copper wire drawing mechanism for electric spark

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20150158066A1 (en) * 2012-03-23 2015-06-11 Steinklauber Industriebeteiligung & Vermögensverwaltung GmbH Wire drawing device
CN203209447U (en) * 2013-04-10 2013-09-25 江苏华鑫合金有限公司 Water tank wire-drawing machine
CN106807786A (en) * 2016-12-30 2017-06-09 安徽海天电器有限公司 A kind of high efficiency B alloy wire wire-drawing frame
CN107214203A (en) * 2017-06-30 2017-09-29 张家港市龙晟机械制造有限公司 A kind of multi-pass is without the wet drawing drawing process that skids
CN112605139A (en) * 2020-11-17 2021-04-06 万安协讯电子有限公司 Hard disk data line preparation heart yearn draw-off gear
CN220239645U (en) * 2023-07-13 2023-12-26 无锡顺俊昌新材料科技有限公司 Copper wire drawing mechanism for electric spark

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118904953A (en) * 2024-09-13 2024-11-08 青岛金鑫泉塑料制品有限公司 Wire drawing machine capable of rapidly cooling silk thread
CN119681040A (en) * 2025-02-26 2025-03-25 龙口市龙蓬精密铜管有限公司 A drawing device for processing seamless internal thread copper tube
CN119681040B (en) * 2025-02-26 2025-06-24 龙口市龙蓬精密铜管有限公司 Drawing device for processing seamless internal thread copper pipe

Also Published As

Publication number Publication date
CN118577637B (en) 2024-10-18

Similar Documents

Publication Publication Date Title
CN118577637B (en) Drawing device and drawing process for carbon steel production
CN101406904B (en) Method for producing aluminum wire and aluminum alloy wire using wire-drawing machine
CN211726963U (en) A wire drawing machine for copper wire processing
CN113894284B (en) Water-cooled powder metallurgy forming die
CN211613847U (en) A high-quality copper rod drawing and setting device
CN118904953B (en) A wire drawing machine capable of rapidly cooling wire
CN115537518A (en) Electric motor car gear shaft guenching unit
CN119114665A (en) A high-efficiency cold drawing machine for seamless steel pipe production
CN210676387U (en) Drawing device for producing prestressed spiral rib steel wire
CN1833813A (en) Method for manufacturing copper wire rod and winding device
CN221018023U (en) Annealing wire drawing machine for steel strand production
CN219200062U (en) Inner wall cleaning device of sintering furnace
CN217809555U (en) Anti-oxidation device for wire drawing and annealing of copper wire
CN214078507U (en) Wire drawing production line
ITTO20020927A1 (en) COLD COMPOSITION METHOD OF A SEMI-FINISHED PRODUCT FOR THE OBTAINING OF HIGH PERFORMANCE SUPERCONDUCTOR CABLES, IN PARTICULAR IN NIOBIO-TITANIUM.
CN212329272U (en) Wire drawing device is used in high-efficient cable manufacture of environmental protection
CN118808353B (en) Double-end wire stretching machine
CN118920803B (en) A new energy flat wire motor automatic plug-in claw
CN118616803B (en) A broach-forming type shaft production device
CN223145601U (en) A non-destructive drawing die assembly for stainless steel composite pipe
CN223085475U (en) Fiber hydraulic cake making equipment
CN120369449A (en) A tensile device for 20MnTiB steel thermal deformation experiment
CN210778043U (en) An inner mold base of a stranding machine
CN216686907U (en) Winding machine for production based on flat cable
CN213421547U (en) Cooling treatment device for processing liquid wiping rod

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant