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CN118565859A - A detection system for automobile wheel hub - Google Patents

A detection system for automobile wheel hub Download PDF

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Publication number
CN118565859A
CN118565859A CN202410658710.7A CN202410658710A CN118565859A CN 118565859 A CN118565859 A CN 118565859A CN 202410658710 A CN202410658710 A CN 202410658710A CN 118565859 A CN118565859 A CN 118565859A
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CN118565859B (en
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柴一兵
李通明
丁冰
赵嵘
洪灏
何欣宇
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Lianyungang Xingyao Material Technology Co ltd
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Lianyungang Xingyao Material Technology Co ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M17/00Testing of vehicles
    • G01M17/007Wheeled or endless-tracked vehicles
    • G01M17/013Wheels

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  • General Physics & Mathematics (AREA)
  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)

Abstract

本发明公开了一种汽车轮毂的检测系统,本发明涉及轮毂检测技术领域,解决了不能保障其检测速率同时检测精度也无法得到保障,无法达到更好的检测效率的问题,本发明通过针对于存在异常的汽车轮毂,对其汽车轮毂的边缘异常区域确定完毕后,再采用动态跟随以及曲线分析的方式,来确定其对应曲线的变化情况,从中锁定对应的规律段,因汽车轮毂可能因动平衡不均而发生了相关跳动,那么就会导致其曲线不标准,从而造成评定误差,那么按照本处理方式,便可避免此类误差,来确定最精准的比对结果,以此来达到更好的评定效率,达到更好的汽车轮毂的检测效果,保障检测相关效率。

The present invention discloses a detection system for an automobile wheel hub, which relates to the field of wheel hub detection technology and solves the problem that the detection rate cannot be guaranteed and the detection accuracy cannot be guaranteed, and a better detection efficiency cannot be achieved. The present invention determines the change of the corresponding curve of an abnormal automobile wheel hub after the abnormal edge area of the automobile wheel hub is determined, and locks the corresponding regular segment therefrom. Since the automobile wheel hub may have related jumps due to uneven dynamic balance, the curve will be non-standard, thereby causing an assessment error. According to the processing method, such errors can be avoided to determine the most accurate comparison result, thereby achieving a better assessment efficiency, achieving a better automobile wheel hub detection effect, and ensuring the detection-related efficiency.

Description

一种汽车轮毂的检测系统A detection system for automobile wheel hub

技术领域Technical Field

本发明涉及轮毂检测技术领域,具体为一种汽车轮毂的检测系统。The invention relates to the technical field of wheel hub detection, in particular to a detection system for an automobile wheel hub.

背景技术Background Art

轮毂是车轮中心安装车轴的部位,也就是人们常说的“轮圈”或“钢圈”;轮毂很容易沾上污物,如果长时间不清洁,有可能被腐蚀变形,以致产生安全隐患。The wheel hub is the part in the center of the wheel where the axle is installed, which is often called the "wheel rim" or "steel rim"; the wheel hub is easily stained with dirt. If it is not cleaned for a long time, it may be corroded and deformed, causing safety hazards.

公开号为CN113740084B的申请涉及汽车检测领域,尤其是涉及一种汽车轮毂检测方法。其配合使用了一种汽车轮毂检测设备,该一种汽车轮毂检测设备包括设立在地面上的第一支撑板,所述第一支撑板上设有支撑装置,所述第一支撑板上端圆心处设有固定旋转装置,所述第一支撑板上端沿径向设有检测装置。本发明具有在对汽车轮毂检测时标记出偏离正常值的位置,标记的颜色深度代表偏离的大小,方便后续的处理,将较小偏离的汽车轮毂送回重新加工,将较大偏离的汽车轮毂报废,提高产品的合格率,减小安全隐患。The application with publication number CN113740084B relates to the field of automobile inspection, and in particular to a method for inspecting automobile wheels. It is used in conjunction with an automobile wheel inspection device, which includes a first support plate set up on the ground, a support device is provided on the first support plate, a fixed rotating device is provided at the center of the upper end of the first support plate, and a detection device is provided radially on the upper end of the first support plate. The present invention has the function of marking the position that deviates from the normal value when inspecting the automobile wheel, and the color depth of the mark represents the size of the deviation, which is convenient for subsequent processing, and the automobile wheel with a smaller deviation is sent back for reprocessing, and the automobile wheel with a larger deviation is scrapped, thereby improving the product qualification rate and reducing safety hazards.

汽车轮毂在进行检测过程中,一般基于扫描结果,构建对应汽车轮毂的三维模型,再基于对应的轮毂所表现的相关参数,来识别其汽车轮毂是否存在相关异常,并进行异常判定,但此种检测方式,在进行检测处理过程中,其检测处理过程较为繁琐,并不能保障其检测速率同时检测精度也无法得到保障,无法达到更好的检测效率。During the inspection of automobile wheels, a three-dimensional model of the corresponding automobile wheel is generally constructed based on the scanning results, and then based on the relevant parameters of the corresponding wheel, it is identified whether the automobile wheel has relevant abnormalities and an abnormality judgment is performed. However, this detection method has a relatively cumbersome detection process during the detection process, and its detection rate and detection accuracy cannot be guaranteed, and better detection efficiency cannot be achieved.

发明内容Summary of the invention

针对现有技术的不足,本发明提供了一种汽车轮毂的检测系统,解决了不能保障其检测速率同时检测精度也无法得到保障,无法达到更好的检测效率的问题。In view of the deficiencies in the prior art, the present invention provides a detection system for an automobile wheel hub, which solves the problem that the detection rate cannot be guaranteed and the detection accuracy cannot be guaranteed, thereby failing to achieve better detection efficiency.

为实现以上目的,本发明通过以下技术方案予以实现:一种汽车轮毂的检测系统,包括:To achieve the above objectives, the present invention is implemented through the following technical solutions: A detection system for automobile wheel hubs, comprising:

扫描端,对汽车轮毂进行相关扫描,并基于实时扫描数据生成其汽车轮毂的相关模型;The scanning end performs relevant scanning on the automobile wheel hub and generates a relevant model of the automobile wheel hub based on the real-time scanning data;

初检测端,对所生成的相关模型进行初步检测,识别其相关模型外部边缘内圈是否存在异常边缘区域,并对所存在的异常边缘区域进行标记,具体方式为:At the initial detection end, the generated correlation model is initially detected to identify whether there is an abnormal edge area in the inner circle of the outer edge of the correlation model, and the abnormal edge area is marked. The specific method is as follows:

确定其相关模型的侧面展示图,并确定其相关模型的中心点,构建两组穿过本中心点的两组相关线,且两组相关线相互垂直;Determine the side display diagram of the relevant model, determine the center point of the relevant model, and construct two sets of relevant lines passing through the center point, and the two sets of relevant lines are perpendicular to each other;

从相关模型内确认与对应轮毂支撑件相切的两组圆,并锁定其外圈圆,再确定其相关线与外圈圆的交点,将相邻的交点进行连接,确定四组相关标定线;Identify two groups of circles tangent to the corresponding hub support from the relevant model, lock the outer circle, then determine the intersection of the relevant line and the outer circle, connect the adjacent intersections, and determine four groups of relevant calibration lines;

使两组相关线按照顺时针方向进行转动,其转动速率V为设定值,在进行转动过程中,实时记录对应相关标定线的长度,并将四组相关标定线进行长度比对,当某组相关标定线的长度与其他相关标定线的长度不一致时,将长度不一致的相关标定线标定为异常线,当异常线恢复正常长度时,则重新标定为相关标定线,记录其异常线端点的行走区域,将异常线前端端点的行走区域标定为异常边缘区域,所谓前端端点,便就是基于顺时针方向转动时,其转动在前的端点则属于前端端点;Make the two groups of related lines rotate in a clockwise direction, and the rotation rate V is a set value. During the rotation process, the length of the corresponding related calibration line is recorded in real time, and the length of the four groups of related calibration lines is compared. When the length of a group of related calibration lines is inconsistent with the length of other related calibration lines, the related calibration lines with inconsistent lengths are marked as abnormal lines. When the abnormal lines return to normal length, they are re-marked as related calibration lines, and the walking areas of the endpoints of the abnormal lines are recorded. The walking area of the front end endpoint of the abnormal line is marked as the abnormal edge area. The so-called front end endpoint is based on the fact that when rotating in the clockwise direction, the endpoint that rotates in front belongs to the front end endpoint;

占比分析端,基于其相关模型外部边缘内圈内所标定的异常边缘区域,基于异常边缘区域的涉及长度,确定其异常边缘区域的相关占比,并基于所确定的相关占比值,识别其相关模型是否异常,具体方式为:The proportion analysis end determines the relevant proportion of the abnormal edge area based on the abnormal edge area marked within the inner circle of the outer edge of the relevant model and the involved length of the abnormal edge area, and identifies whether the relevant model is abnormal based on the determined relevant proportion value. The specific method is as follows:

确定相关模型外部边缘内圈的相关周长,将所确定的相关周长标定为ZC;Determine the relevant perimeter of the inner circle of the outer edge of the relevant model, and mark the determined relevant perimeter as ZC;

再识别其异常边缘区域的辐射长度,其辐射长度可通过其旋转测试过程中的转速V以及相关标定线被标定为异常线的持续时长t1来确定,采用SC=V×t1来确定其异常边缘区域的辐射长度SC,若存在多个异常边缘区域,则一一确认其辐射长度SC并进行求和确认总辐射长度CC;Then identify the radiation length of the abnormal edge area, which can be determined by the rotation speed V during the rotation test and the duration t1 of the relevant calibration line being calibrated as the abnormal line. The radiation length SC of the abnormal edge area is determined by using SC=V×t1. If there are multiple abnormal edge areas, their radiation lengths SC are confirmed one by one and the total radiation length CC is confirmed by summing them up.

采用ZB=CC÷SC确认其异常边缘区域的相关占比ZB,并识别其相关占比ZB是否满足:ZB>Y1,其中Y1为预设值,若满足,代表本异常边缘区域占比过大,则直接通过信号端生成异常信号并展示,若不满足,也就是ZB≤Y1时,则执行转动测试分析中心进行后续的相关测试;Use ZB=CC÷SC to confirm the relevant proportion ZB of the abnormal edge area, and identify whether the relevant proportion ZB satisfies: ZB>Y1, where Y1 is a preset value. If it satisfies, it means that the proportion of the abnormal edge area is too large, and then an abnormal signal is directly generated and displayed through the signal end. If it does not satisfy, that is, when ZB≤Y1, the rotation test analysis center is executed to perform subsequent related tests;

转动测试分析中心,基于对应汽车轮毂的动态测试过程,优先通过动态跟随模块对汽车轮毂边缘点进行动态跟随,并记录其动态跟随曲线,再通过波段分析模块对动态跟随曲线进行波段分析,确定同频规律段,再基于同频规律段内最高点以及最低点的差值,识别本汽车轮毂的转动高低差,来最终评定本汽车轮毂是否影响正常使用;The rotation test analysis center, based on the dynamic test process of the corresponding automobile wheel hub, first uses the dynamic following module to dynamically follow the edge point of the automobile wheel hub and records its dynamic following curve, and then uses the band analysis module to perform band analysis on the dynamic following curve to determine the same frequency regular segment, and then based on the difference between the highest point and the lowest point in the same frequency regular segment, identifies the rotation height difference of the automobile wheel hub, and finally evaluates whether the automobile wheel hub affects normal use;

优选的,动态跟随模块的具体方式为:Preferably, the specific method of the dynamic following module is:

基于相关模型,在汽车轮毂的外部边缘内圈内锁定一组特征点位,其特征点位处于静止状态,其汽车轮毂在进行转动过程中,其特征点位对外圈圆的圆周进行动态跟随,并基于其圆周的相关变化,其特征点位进行上下跳动,构建一组虚拟基面,此虚拟基面按照速率Vs往后进行移动,其中Vs为预设值,将实时跟随的特征点位依据上下跳动的过程映射至虚拟基面上,因虚拟基面往后进行移动,便生成此特征点位的动态跟随曲线;Based on the relevant model, a set of characteristic points are locked in the inner circle of the outer edge of the automobile wheel hub, and the characteristic points are in a stationary state. When the automobile wheel hub is rotating, the characteristic points dynamically follow the circumference of the outer circle, and based on the relevant changes of the circumference, the characteristic points jump up and down to construct a set of virtual base surfaces. This virtual base surface moves backward at a rate Vs, where Vs is a preset value. The characteristic points followed in real time are mapped to the virtual base surface according to the up and down jumping process. As the virtual base surface moves backward, a dynamic following curve of this characteristic point is generated;

确定一组跟随周期T,其中T为预设值,将此跟随周期T内其特征点位的动态跟随曲线进行确认,并将所确认的动态跟随曲线传输至波段分析模块内。A set of following periods T is determined, wherein T is a preset value, a dynamic following curve of a characteristic point within the following period T is confirmed, and the confirmed dynamic following curve is transmitted to the band analysis module.

优选的,所述波段分析模块,基于其汽车轮毂在动态测试过程中的转动速率,来识别其汽车轮毂完成一周转动的相关时长,再基于其相关时长对动态跟随曲线进行相关分割,并确定一组调控段,通过进行相关比对过程,确定同频规律段;具体方式为:Preferably, the band analysis module identifies the relevant duration of the automobile wheel hub to complete one rotation based on the rotation rate of the automobile wheel hub during the dynamic test, and then performs relevant segmentation on the dynamic following curve based on the relevant duration, and determines a group of control segments, and determines the same frequency regular segment by performing a relevant comparison process; the specific method is:

将动态测试过程中的转动速率标定为V1,将其汽车轮毂外圈圆的周长标定为ZC,采用ZC÷V1=St确认相关时长St;The rotation rate during the dynamic test is calibrated as V1, the circumference of the outer ring of the automobile wheel hub is calibrated as ZC, and the relevant time St is determined using ZC÷V1=St;

再基于虚拟基面的移动速率V2,采用V2×St=SS确认其特征点位所移动的横向距离SS,再基于SS确定一组距离区间:[SS-X1,SS+X1],其中X1为预设值;Based on the moving speed V2 of the virtual base surface, V2×St=SS is used to determine the lateral distance SS moved by the feature point, and then a set of distance intervals is determined based on SS: [SS-X1, SS+X1], where X1 is a preset value;

将动态跟随曲线内横向距离位于(SS-X1)之前的部分曲线标定为相关曲线,使相关曲线在本距离区间内添加一个单位长度的曲线作为增加段,确定一组比对曲线,将比对曲线的起始点与增加段的末端点对齐来与后续曲线进行比对分析,确认重合度,第一组重合度确认后,再从本距离区间内添加两个单位长度的曲线作为增加段,确定一组比对曲线,将比对曲线的起始点与增加段的末端点对齐来与后续曲线进行比对分析,确认重合度,依此类推,直至增加段的端点为(SS+X1)时停止,从所确认的若干组重合度中,选取数值最大的一组重合度所对应的比对曲线作为同频规律段;The part of the curve whose lateral distance in the dynamic following curve is before (SS-X1) is calibrated as the related curve, so that the related curve adds a curve of unit length in the current distance interval as an additional segment, determines a set of comparison curves, aligns the starting point of the comparison curve with the end point of the additional segment to compare and analyze with the subsequent curves, and confirms the overlap. After the first set of overlap is confirmed, two curves of unit length are added from the current distance interval as additional segments, determines a set of comparison curves, aligns the starting point of the comparison curve with the end point of the additional segment to compare and analyze with the subsequent curves, and confirms the overlap, and so on, until the end point of the additional segment is (SS+X1), stops, and selects the comparison curve corresponding to the set of overlaps with the largest value from the confirmed several sets of overlaps as the same frequency regularity segment;

确定同频规律段内其特征点位所跳动的最高点与最低点之间的水平距离L,识别水平距离L是否满足:L>Y2,其中Y2为预设值,若满足,通过信号端生成异常信号并展示,若不满足,通过信号端生成正常使用信号并展示。Determine the horizontal distance L between the highest point and the lowest point of the characteristic point in the same frequency regular segment, and identify whether the horizontal distance L satisfies: L>Y2, where Y2 is a preset value. If so, an abnormal signal is generated and displayed through the signal end; if not, a normal use signal is generated and displayed through the signal end.

本发明提供了一种汽车轮毂的检测系统。与现有技术相比具备以下有益效果:The present invention provides a detection system for automobile wheel hubs. Compared with the prior art, the system has the following beneficial effects:

本发明通过设置垂直的相关线,使相关线进行转动,来确定其标定线的长度变化情况,相比于原始的进行数值确认的方式,其原始方式在确认时,过程较为复杂且进度较为缓慢,采用此种方式,便可基于一组转动过程,便可快速锁定对应边缘异常的区域,从而便可快速完成对应的初步检测过程,对检测识别效率进行相关保障;The present invention sets a vertical correlation line and rotates the correlation line to determine the length change of the calibration line. Compared with the original method of confirming the value, the original method is more complicated and the progress is slower. By adopting this method, the area corresponding to the edge abnormality can be quickly locked based on a set of rotation processes, so that the corresponding preliminary detection process can be quickly completed, and the detection and recognition efficiency is guaranteed.

针对于存在异常的汽车轮毂,对其汽车轮毂的边缘异常区域确定完毕后,再采用动态跟随以及曲线分析的方式,来确定其对应曲线的变化情况,从中锁定对应的规律段,因汽车轮毂可能因动平衡不均而发生了相关跳动,那么就会导致其曲线不标准,从而造成评定误差,那么按照本处理方式,便可避免此类误差,来确定最精准的比对结果,以此来达到更好的评定效率,达到更好的汽车轮毂的检测效果,保障检测相关效率。For abnormal automobile wheels, after the abnormal edge area of the automobile wheel is determined, dynamic following and curve analysis are used to determine the change of the corresponding curve, and the corresponding regular segment is locked therefrom. Since the automobile wheel may have related jumps due to uneven dynamic balance, the curve will be non-standard, resulting in evaluation errors. According to this processing method, such errors can be avoided to determine the most accurate comparison results, so as to achieve better evaluation efficiency, achieve better automobile wheel detection effect, and ensure related detection efficiency.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明原理框架示意图;Fig. 1 is a schematic diagram of the principle framework of the present invention;

图2为本发明汽车轮毂相关标定线的确定示意图;FIG2 is a schematic diagram of determining the relevant calibration line of the automobile wheel hub of the present invention;

图3为本发明动态跟随曲线的展示示意图。FIG. 3 is a schematic diagram showing a dynamic following curve of the present invention.

具体实施方式DETAILED DESCRIPTION

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

实施例一Embodiment 1

请参阅图1,本申请提供了一种汽车轮毂的检测系统,包括扫描端、初检测端、占比分析端、转动测试分析中心以及信号端,其中扫描端、初检测端以及占比分析端均从输出节点至输入节点电性连接,且占比分析端分别与转动测试分析中心或信号端输入节点电性连接,且转动测试分析中心包括动态跟随模块以及波段分析模块,其中动态跟随模块与波段分析模块输入节点电性连接;Please refer to FIG1 . The present application provides a detection system for a vehicle wheel hub, including a scanning end, an initial detection end, a ratio analysis end, a rotation test analysis center, and a signal end, wherein the scanning end, the initial detection end, and the ratio analysis end are all electrically connected from an output node to an input node, and the ratio analysis end is electrically connected to the rotation test analysis center or the signal end input node, respectively, and the rotation test analysis center includes a dynamic following module and a band analysis module, wherein the dynamic following module is electrically connected to the band analysis module input node;

其中,扫描端,对汽车轮毂进行相关扫描,并基于实时扫描数据生成其汽车轮毂的相关模型,其中进行扫描的设备为专用设备,为对应的三维光学扫描仪,其具体的扫描过程由操作人员自行执行,且对相关器件进行扫描并生成其立体模型在现有技术中较为常见,故此处不作过多赘述;Among them, the scanning end performs relevant scanning on the automobile wheel hub, and generates the relevant model of the automobile wheel hub based on the real-time scanning data, wherein the scanning device is a special device, which is a corresponding three-dimensional optical scanner, and the specific scanning process is performed by the operator. And scanning the relevant device and generating its three-dimensional model is relatively common in the prior art, so it will not be described in detail here;

其中,初检测端,对所生成的相关模型进行初步检测,识别其相关模型外部边缘内圈是否存在异常边缘区域,并对所存在的异常边缘区域进行标记,将标记处理后的相关模型传输至占比分析端内,具体的,此处对汽车轮毂进行检测,只要是识别其汽车轮毂是否形变,若本汽车轮廓存在相关形变,那么代表本汽车轮毂不适合再被使用,就需要作出相关的修整措施或相关的变形措施;Among them, the initial detection end performs preliminary detection on the generated related model, identifies whether there is an abnormal edge area in the inner circle of the outer edge of the related model, marks the existing abnormal edge area, and transmits the marked related model to the proportion analysis end. Specifically, the automobile wheel hub is detected here to identify whether the automobile wheel hub is deformed. If the automobile contour has relevant deformation, it means that the automobile wheel hub is not suitable for use, and relevant repair measures or relevant deformation measures need to be taken;

其中,识别其相关模型是否存在异常边缘区域的具体方式为:Among them, the specific method of identifying whether there is an abnormal edge area in its related model is:

结合图2,确定其相关模型的侧面展示图,并确定其相关模型的中心点(也就是内圈圆的圆心),构建两组穿过本中心点的两组相关线,且两组相关线相互垂直;Combined with Figure 2, determine the side display diagram of the relevant model, and determine the center point of the relevant model (that is, the center of the inner circle), and construct two sets of relevant lines passing through the center point, and the two sets of relevant lines are perpendicular to each other;

从相关模型内确认与对应轮毂支撑件相切的两组圆(其轮毂支撑件可从相关模型内直接确定,其所在位置如图2所标定的位置),并锁定其外圈圆,再确定其相关线与外圈圆的交点,将相邻的交点进行连接,确定四组相关标定线(因交点存在四组,且交点的分布形式为一个圆形,四组交点在依次连接后,便可确定四组相关标定线);Confirm two groups of circles tangent to the corresponding hub support members from the relevant model (the hub support members can be directly determined from the relevant model, and their positions are as marked in FIG. 2), and lock their outer circles, then determine the intersections of their relevant lines and the outer circles, connect the adjacent intersections, and determine four groups of relevant calibration lines (because there are four groups of intersections, and the distribution of the intersections is a circle, the four groups of intersections can be connected in sequence to determine the four groups of relevant calibration lines);

使两组相关线按照顺时针方向进行转动(相关线发生转动时,其轮毂相关模型不进行转动,其相关线是基于圆心进行顺时针转动的,在相关模型表面进行转动,与相关模型的内圈圆相交),其转动速率V为设定值,其具体取值由操作人员根据经验拟定,在进行转动过程中,实时记录对应相关标定线的长度,并将四组相关标定线进行长度比对,当某组相关标定线的长度与其他相关标定线的长度不一致时,将长度不一致的相关标定线标定为异常线,当异常线恢复正常长度时,则重新标定为相关标定线,记录其异常线端点的行走区域,将异常线前端端点的行走区域标定为异常边缘区域,所谓前端端点,便就是基于顺时针方向转动时,其转动在前的端点则属于前端端点;Make the two groups of related lines rotate in the clockwise direction (when the related lines rotate, the hub related model does not rotate, and the related lines rotate clockwise based on the center of the circle, rotate on the surface of the related model, and intersect with the inner circle of the related model), and the rotation rate V is the set value, and its specific value is determined by the operator based on experience. During the rotation process, the length of the corresponding related calibration line is recorded in real time, and the lengths of the four groups of related calibration lines are compared. When the length of a group of related calibration lines is inconsistent with the length of other related calibration lines, the related calibration lines with inconsistent lengths are marked as abnormal lines. When the abnormal lines return to normal length, they are re-marked as related calibration lines, and the walking areas of the endpoints of the abnormal lines are recorded. The walking area of the front end endpoint of the abnormal line is marked as the abnormal edge area. The so-called front end endpoint is based on the clockwise rotation, and the endpoint that rotates in front belongs to the front end endpoint;

具体的,其相关线为垂直状态,那么基于二者的垂直线,便可基于相关的交点确定其对应的相关标定线,再基于两组垂直线的具体转动过程,其相关标定线跟随者垂直线的转动也会进行移动,那么当轮毂相关模型的内圈边缘存在异常时(或者形变),那么其相关标定线的具体长度会发生改变,当发生改变时,那么肯定是边缘存在异常时或者不平整时,才会导致其相关标定线的长度发生变化,那么基于其变化的长度,便可确定对应的边缘异常区域;Specifically, if the relevant lines are in a vertical state, then based on the vertical lines of the two, the corresponding relevant calibration lines can be determined based on the relevant intersection points. Then, based on the specific rotation process of the two sets of vertical lines, the relevant calibration lines will also move following the rotation of the vertical lines. Then, when there is an abnormality (or deformation) on the inner ring edge of the hub-related model, the specific length of the relevant calibration lines will change. When the change occurs, it must be that the edge is abnormal or uneven, which will cause the length of the relevant calibration lines to change. Then, based on the changed length, the corresponding edge abnormal area can be determined.

采用此种确定边缘异常的方式,相比于原始的进行数值确认的方式,其原始方式在确认时,过程较为复杂且进度较为缓慢,采用此种方式,便可基于一组转动过程,便可快速锁定对应边缘异常的区域,从而便可快速完成对应的初步检测过程,对检测识别效率进行相关保障。Compared with the original method of numerical confirmation, this method of determining edge anomalies is more complicated and slow in confirmation. In this way, based on a set of rotation processes, the area corresponding to the edge anomaly can be quickly locked, thereby quickly completing the corresponding preliminary detection process and ensuring the detection and identification efficiency.

其中,占比分析端,基于其相关模型外部边缘内圈内所标定的异常边缘区域,基于异常边缘区域的涉及长度,确定其异常边缘区域的相关占比,并基于所确定的相关占比值,识别其相关模型是否异常,若存在相关异常,则通过信号端生成异常信号,若未存在相关异常,则执行转动测试分析中心,其中,进行识别的具体方式为:Among them, the proportion analysis end determines the relevant proportion of the abnormal edge area based on the abnormal edge area marked within the inner circle of the outer edge of the relevant model and the involved length of the abnormal edge area, and identifies whether the relevant model is abnormal based on the determined relevant proportion value. If there is a relevant abnormality, an abnormal signal is generated through the signal end. If there is no relevant abnormality, the rotation test analysis center is executed, wherein the specific method of identification is:

确定相关模型外部边缘内圈的相关周长(也就是对应外圈圆的周长),将所确定的相关周长标定为ZC;Determine the relevant circumference of the inner circle of the outer edge of the relevant model (that is, the circumference of the corresponding outer circle), and mark the determined relevant circumference as ZC;

再识别其异常边缘区域的辐射长度,其辐射长度可通过其旋转测试过程中的转速V以及相关标定线被标定为异常线的持续时长t1来确定,采用SC=V×t1来确定其异常边缘区域的辐射长度SC,若存在多个异常边缘区域,则一一确认其辐射长度SC并进行求和确认总辐射长度CC;Then identify the radiation length of the abnormal edge area, which can be determined by the rotation speed V during the rotation test and the duration t1 of the relevant calibration line being calibrated as the abnormal line. The radiation length SC of the abnormal edge area is determined by using SC=V×t1. If there are multiple abnormal edge areas, their radiation lengths SC are confirmed one by one and the total radiation length CC is confirmed by summing them up.

采用ZB=CC÷SC确认其异常边缘区域的相关占比ZB,并识别其相关占比ZB是否满足:ZB>Y1,其中Y1为预设值,其具体取值由操作人员根据经验拟定,若满足,代表本异常边缘区域占比过大,则直接通过信号端生成异常信号并展示,代表本汽车轮毂存在较大区域的异常,需人工介入判定是否存在变形,若不满足,也就是ZB≤Y1时,则执行转动测试分析中心进行后续的相关测试,来识别本汽车轮毂是否影响后续的相关使用;Adopt ZB=CC÷SC to confirm the relevant proportion ZB of the abnormal edge area, and identify whether the relevant proportion ZB satisfies: ZB>Y1, where Y1 is a preset value, and its specific value is formulated by the operator based on experience. If it satisfies, it means that the proportion of the abnormal edge area is too large, and then an abnormal signal is directly generated and displayed through the signal end, indicating that there is a large area of abnormality in the automobile wheel hub, and manual intervention is required to determine whether there is deformation. If it does not satisfy, that is, when ZB≤Y1, the rotation test analysis center is executed to perform subsequent related tests to identify whether the automobile wheel hub affects the subsequent related use;

具体的,其汽车边缘区域占比过大时,代表本汽车轮毂异常区域过大,此类情况需要引起重视,故生成异常信号来展示,供外部人员查看,及时判定本汽车轮毂是否过度异常存在相关形变问题,若汽车轮毂异常区域未过大,其对应的汽车轮毂不确定是否会影响后续的正常使用,需采用第二阶段的测试方式,对此汽车轮毂进行转动测试,并基于对应的转动测试分析中心进行相关的数值分析,来判定本汽车轮毂是否正常。Specifically, when the edge area of the car accounts for too large a proportion, it means that the abnormal area of the car wheel is too large. This situation needs to be taken seriously, so an abnormal signal is generated for display for external personnel to view and promptly determine whether the car wheel is excessively abnormal and has related deformation problems. If the abnormal area of the car wheel is not too large, it is uncertain whether the corresponding car wheel will affect subsequent normal use. The second stage of testing is required to perform a rotation test on the car wheel and perform relevant numerical analysis based on the corresponding rotation test analysis center to determine whether the car wheel is normal.

其中,转动测试分析中心,基于对应汽车轮毂的动态测试过程,优先通过动态跟随模块对汽车轮毂边缘点进行动态跟随,并记录其动态跟随曲线,再通过波段分析模块对动态跟随曲线进行波段分析,确定同频规律段,再基于同频规律段内最高点以及最低点的差值,识别本汽车轮毂的转动高低差,来最终评定本汽车轮毂是否影响正常使用,其中,所谓汽车轮毂的动态测试过程,就是将汽车轮毂置于一个转动机构内,其转动机构代表本汽车轮毂进行转动,并在转动过程中,采用对应的高清设备对汽车轮毂的边缘处进行特征跟随,来确定其相关的动态跟随曲线;Among them, the rotation test analysis center, based on the dynamic test process of the corresponding automobile wheel hub, preferentially dynamically follows the edge point of the automobile wheel hub through the dynamic following module, and records its dynamic following curve, and then performs band analysis on the dynamic following curve through the band analysis module to determine the same frequency regular segment, and then identifies the rotation height difference of the automobile wheel hub based on the difference between the highest point and the lowest point in the same frequency regular segment, so as to finally evaluate whether the automobile wheel hub affects normal use. Among them, the so-called dynamic test process of the automobile wheel hub is to place the automobile wheel hub in a rotating mechanism, and the rotating mechanism rotates on behalf of the automobile wheel hub, and during the rotation process, the corresponding high-definition equipment is used to perform feature following on the edge of the automobile wheel hub to determine its related dynamic following curve;

其中,动态跟随模块,对汽车轮毂边缘点进行动态跟随的具体方式为:Among them, the dynamic following module dynamically follows the edge point of the car wheel hub in the following specific ways:

基于相关模型,在汽车轮毂的外部边缘内圈(也就是对应的外圈圆)内锁定一组特征点位,其特征点位处于静止状态,其汽车轮毂在进行转动过程中,其特征点位对外圈圆的圆周进行动态跟随,并基于其圆周的相关变化,其特征点位进行上下跳动,构建一组虚拟基面,此虚拟基面按照速率Vs往后进行移动,其中Vs为预设值,其具体取值由操作人员根据经验拟定,将实时跟随的特征点位依据上下跳动的过程映射至虚拟基面上,因虚拟基面往后进行移动,便生成此特征点位的动态跟随曲线;Based on the relevant model, a group of characteristic points are locked in the inner circle of the outer edge of the automobile wheel hub (that is, the corresponding outer circle), and the characteristic points are in a stationary state. When the automobile wheel hub is rotating, the characteristic points dynamically follow the circumference of the outer circle, and based on the relevant changes of the circumference, the characteristic points jump up and down to construct a group of virtual base surfaces. This virtual base surface moves backward at a rate Vs, where Vs is a preset value, and its specific value is determined by the operator based on experience. The characteristic points that are followed in real time are mapped to the virtual base surface according to the process of jumping up and down. Because the virtual base surface moves backward, a dynamic following curve of this characteristic point is generated;

确定一组跟随周期T,其中T为预设值,其具体取值由操作人员根据经验拟定,将此跟随周期T内其特征点位的动态跟随曲线进行确认,并将所确认的动态跟随曲线传输至波段分析模块内,其中T在设定时,其汽车轮毂按照其转动速率可在本周期T内转动好几圈;Determine a set of following cycles T, where T is a preset value, and its specific value is determined by the operator based on experience, confirm the dynamic following curve of its characteristic point within this following cycle T, and transmit the confirmed dynamic following curve to the band analysis module, where when T is set, the wheel hub of the car can rotate several times within this cycle T according to its rotation rate;

所谓动态跟随过程,在外圈圆的圆周上确定一个点位,此点位位于此圆周上,但此点位处于静止状态,其汽车轮毂在转动时,其圆周也会发生相关转动,那么所确定的点位也会在圆周上进行移动,那么在移动时,其特征点位也会发生上下跳动,那么在本相关模型的背面确定一组虚拟基面,此虚拟基面往前移动,那么其特征点位在上下跳动时,映射在虚拟基面上,便可生成一组波动曲线,其波动的幅度有特征点的上下移动幅度进行确定。The so-called dynamic following process is to determine a point on the circumference of the outer circle. This point is located on this circumference, but this point is in a stationary state. When the car wheel hub rotates, its circumference will also rotate accordingly. Then the determined point will also move on the circumference. When moving, its feature point will also jump up and down. Then a set of virtual base surfaces are determined on the back of this related model. This virtual base surface moves forward. When its feature points jump up and down, they are mapped on the virtual base surface, which can generate a set of fluctuation curves. The amplitude of the fluctuation is determined by the up and down movement amplitude of the feature point.

所述波段分析模块,基于其汽车轮毂在动态测试过程中的转动速率,来识别其汽车轮毂完成一周转动的相关时长,再基于其相关时长对动态跟随曲线进行相关分割,并确定一组调控段,通过进行相关比对过程,确定同频规律段,其中,进行确定的具体方式为:The band analysis module identifies the relevant duration of the automobile wheel hub to complete one rotation based on the rotation rate of the automobile wheel hub during the dynamic test, and then performs relevant segmentation on the dynamic following curve based on the relevant duration, and determines a group of control segments, and determines the same frequency regular segment by performing a relevant comparison process, wherein the specific method of determining is:

将动态测试过程中的转动速率标定为V1,将其汽车轮毂外圈圆的周长标定为ZC,采用ZC÷V1=St确认相关时长St;The rotation rate during the dynamic test is calibrated as V1, the circumference of the outer ring of the automobile wheel hub is calibrated as ZC, and the relevant time St is determined using ZC÷V1=St;

再基于虚拟基面的移动速率V2,采用V2×St=SS确认其特征点位所移动的横向距离SS,再基于SS确定一组距离区间:[SS-X1,SS+X1],其中X1为预设值,其具体取值由操作人员根据经验拟定;Based on the moving speed V2 of the virtual base surface, V2×St=SS is used to determine the lateral distance SS moved by the feature point, and then a set of distance intervals is determined based on SS: [SS-X1, SS+X1], where X1 is a preset value, and its specific value is determined by the operator based on experience;

将动态跟随曲线内横向距离位于(SS-X1)之前的部分曲线标定为相关曲线,使相关曲线在本距离区间内添加一个单位长度的曲线作为增加段,确定一组比对曲线,将比对曲线的起始点与增加段的末端点对齐来与后续曲线进行比对分析,确认重合度,第一组重合度确认后,再从本距离区间内添加两个单位长度的曲线作为增加段,确定一组比对曲线,将比对曲线的起始点与增加段的末端点对齐来与后续曲线进行比对分析,确认重合度,依此类推,直至增加段的端点为(SS+X1)时停止,从所确认的若干组重合度中,选取数值最大的一组重合度所对应的比对曲线作为同频规律段,其中单位长度由操作人员提前根据经验拟定;The part of the curve whose lateral distance in the dynamic following curve is before (SS-X1) is marked as the related curve, so that the related curve adds a curve of unit length in the current distance interval as an additional segment, determines a set of comparison curves, aligns the starting point of the comparison curve with the end point of the additional segment to compare and analyze with the subsequent curves, and confirms the overlap. After the first set of overlap is confirmed, two curves of unit length are added from the current distance interval as additional segments to determine a set of comparison curves, aligns the starting point of the comparison curve with the end point of the additional segment to compare and analyze with the subsequent curves, and confirms the overlap, and so on, until the end point of the additional segment is (SS+X1), stops, and selects the comparison curve corresponding to the set of overlaps with the largest value from the confirmed several sets of overlaps as the same frequency regular segment, wherein the unit length is prepared in advance by the operator based on experience;

确定同频规律段内其特征点位所跳动的最高点与最低点之间的水平距离L(也就是二者之间的垂直距离,将最低点移动至最高点的正下方,便可确定水平距离),识别水平距离L是否满足:L>Y2,其中Y2为预设值,其具体取值由操作人员根据经验拟定,若满足,通过信号端生成异常信号并展示,若不满足,通过信号端生成正常使用信号并展示;Determine the horizontal distance L between the highest point and the lowest point of the characteristic point in the same frequency regular segment (that is, the vertical distance between the two, the horizontal distance can be determined by moving the lowest point to just below the highest point), and identify whether the horizontal distance L satisfies: L>Y2, where Y2 is a preset value, and its specific value is determined by the operator based on experience. If it satisfies, an abnormal signal is generated and displayed through the signal end; if it does not satisfy, a normal use signal is generated and displayed through the signal end;

具体的,结合图3理解,拟定SS为8,其中X1为0.5,那么图中对应距离范围为:7.5-8.5,也就是两个端点的横向水平长度为7.5到8.5,按照上述内容,优先确定第一组横向水平长度为7.5的线段作为比对曲线,将此比对曲线与后续横向水平长度位于7.5-15之间的曲线进行比对,确定比对重合度,其比对重合度就是两组曲线的重合值,就是重合部分位于比对曲线的占比值,也就是对应的重合值;Specifically, in conjunction with Figure 3, SS is proposed to be 8, where X1 is 0.5, then the corresponding distance range in the figure is: 7.5-8.5, that is, the horizontal length of the two endpoints is 7.5 to 8.5. According to the above content, the first group of line segments with a horizontal length of 7.5 is preferentially determined as the comparison curve, and this comparison curve is compared with the subsequent curves with a horizontal length between 7.5-15 to determine the comparison coincidence. The comparison coincidence is the coincidence value of the two groups of curves, that is, the proportion of the overlapping part in the comparison curve, that is, the corresponding coincidence value;

拟定单位长度为0.1,执行第二比对过程,将7.6长度的线段作为比对曲线,与后续长度位于7.6-15.2之间的曲线进行比对,再依次进行7.5、7.8、7.9、……、8.5的曲线作为比对曲线,依此类推,直至全部确定完毕后,来确定最终的同频规律段;The proposed unit length is 0.1, and the second comparison process is performed. The line segment with a length of 7.6 is used as the comparison curve, and is compared with the subsequent curves with a length between 7.6 and 15.2. Then, the curves with lengths of 7.5, 7.8, 7.9, ..., 8.5 are used as comparison curves in sequence, and so on, until all are determined, to determine the final same-frequency regular segment;

此处之所以要这么麻烦进行处理,因汽车轮毂涉及到了动平衡的问题,若按照原始的距离SS确定其规律段,仍会存在相关误差,因汽车轮毂可能因动平衡不均而发生了相关跳动,那么就会导致其曲线不标准,从而造成评定误差,那么按照本处理方式,便可避免此类误差,来确定最精准的比对结果,以此来达到更好的评定效率。The reason why it is so troublesome to deal with this is that the car wheel hub involves the problem of dynamic balance. If the regular segment is determined according to the original distance SS, there will still be relevant errors. The car wheel hub may have relevant jumps due to uneven dynamic balance, which will cause its curve to be non-standard, thereby causing evaluation errors. Then, according to this processing method, such errors can be avoided to determine the most accurate comparison results, thereby achieving better evaluation efficiency.

上述公式中的部分数据均是去其纲量进行数值计算,同时本说明书中未作详细描述的内容均属于本领域技术人员公知的现有技术。Some of the data in the above formulas are numerically calculated by removing their dimensions. Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

以上实施例仅用以说明本发明的技术方法而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方法进行修改或等同替换,而不脱离本发明技术方法的精神和范围。The above embodiments are only used to illustrate the technical method of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical method of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical method of the present invention.

Claims (6)

1. An automobile hub detection system, comprising:
the scanning end carries out relevant scanning on the automobile hub and generates a relevant model of the automobile hub based on real-time scanning data;
The initial detection end is used for carrying out initial detection on the generated related model, identifying whether an abnormal edge area exists in the inner ring of the outer edge of the related model, and marking the existing abnormal edge area;
The duty ratio analysis end is used for determining the relevant duty ratio of the abnormal edge area based on the marked abnormal edge area in the inner ring of the outer edge of the relevant model and the related length of the abnormal edge area, and identifying whether the relevant model is abnormal or not based on the determined relevant duty ratio;
The rotation test analysis center is used for carrying out dynamic following on the edge points of the automobile hub by the dynamic following module preferentially based on the dynamic test process of the corresponding automobile hub, recording the dynamic following curve of the dynamic following point, carrying out band analysis on the dynamic following curve by the band analysis module, determining the same-frequency regular section, and identifying the rotation height difference of the automobile hub based on the difference value between the highest point and the lowest point in the same-frequency regular section so as to finally evaluate whether the automobile hub affects normal use.
2. The automobile hub detection system according to claim 1, wherein the specific way for the primary detection end to identify whether the related model has an abnormal edge area is as follows:
determining a side display diagram of a related model, determining a central point of the related model, and constructing two groups of related lines passing through the central point, wherein the two groups of related lines are mutually perpendicular;
Confirming two groups of circles tangent to the corresponding hub support piece from the related model, locking the outer circle of the two groups of circles, determining the intersection point of the related line and the outer circle of the circles, connecting the adjacent intersection points, and determining four groups of related calibration lines;
The two groups of related lines rotate clockwise, the rotation speed V of the two groups of related lines is set as a set value, the lengths of the corresponding related calibration lines are recorded in real time in the rotation process, the lengths of the four groups of related calibration lines are compared, when the lengths of one group of related calibration lines are inconsistent with the lengths of other related calibration lines, the related calibration lines with inconsistent lengths are calibrated to be abnormal lines, when the abnormal lines return to the normal lengths, the abnormal lines are re-calibrated to be related calibration lines, the walking areas of the endpoints of the abnormal lines are recorded, the walking areas of the endpoints of the front ends of the abnormal lines are calibrated to be abnormal edge areas, and the endpoints of the front ends of the abnormal lines, which rotate when the front ends are based on clockwise rotation, belong to the front end endpoints.
3. The automobile hub detection system according to claim 2, wherein the specific way for identifying whether the related model is abnormal at the duty ratio analysis end is as follows:
determining the relevant perimeter of the inner ring of the outer edge of the relevant model, and calibrating the determined relevant perimeter as ZC;
identifying the radiation length of the abnormal edge region, wherein the radiation length can be determined by the rotating speed V in the rotating test process and the duration t1 of the marked abnormal line of the related marked line, determining the radiation length SC of the abnormal edge region by adopting SC=V×t1, and if a plurality of abnormal edge regions exist, determining the radiation length SC one by one and summing to determine the total radiation length CC;
confirm the relevant duty cycle ZB of its abnormal edge region with zb=cc/SC and identify whether its relevant duty cycle ZB satisfies: ZB is larger than Y1, wherein Y1 is a preset value, if yes, the abnormal edge area is represented to be excessively large, abnormal signals are directly generated through the signal end and displayed, and if not, namely ZB is smaller than or equal to Y1, a rotation test analysis center is executed to perform subsequent related tests.
4. The automobile hub detection system according to claim 3, wherein the dynamic following module dynamically follows the edge point of the automobile hub in the following specific manner:
Based on a correlation model, locking a group of characteristic points in an inner ring of the outer edge of an automobile hub, wherein the characteristic points are in a static state, the characteristic points dynamically follow the circumference of an outer ring circle in the rotating process of the automobile hub, and based on the correlation change of the circumference, the characteristic points jump up and down to construct a group of virtual base surfaces, the virtual base surfaces move backwards according to a velocity Vs, wherein Vs is a preset value, the characteristic points which follow in real time are mapped onto the virtual base surfaces according to the up and down jumping process, and a dynamic following curve of the characteristic points is generated due to the backward movement of the virtual base surfaces;
and determining a group of following periods T, wherein T is a preset value, confirming the dynamic following curve of the characteristic point position in the following period T, and transmitting the confirmed dynamic following curve into the band analysis module.
5. The system for detecting a vehicle hub according to claim 4, wherein the band analysis module identifies a relevant duration of a rotation of the vehicle hub based on a rotation rate of the vehicle hub in a dynamic test process, performs relevant segmentation on a dynamic follow-up curve based on the relevant duration, determines a set of regulation segments, and determines a common-frequency regular segment by performing a relevant comparison process.
6. The automobile hub detection system according to claim 5, wherein the band analysis module determines the same-frequency regular band in the following specific manner:
calibrating the rotation rate in the dynamic test process as V1, calibrating the circumference of an outer circle of an automobile hub as ZC, and adopting ZC/V1=St to confirm the related duration St;
And then based on the moving speed V2 of the virtual base surface, adopting V2 XST=SS to confirm the transverse distance SS moved by the characteristic point, and then based on SS, determining a group of distance intervals: [ SS-X1, SS+X1], wherein X1 is a preset value;
Calibrating a part of curves with transverse distances in the dynamic follow-up curves positioned in front of (SS-X1) as related curves, enabling the related curves to add a curve with unit length in the distance interval as an increasing section, determining a group of comparison curves, aligning the starting point of the comparison curves with the tail end point of the increasing section to perform comparison analysis with the subsequent curves, confirming the coincidence degree, adding two curves with unit length in the distance interval as increasing sections after confirming the first group of coincidence degrees, determining a group of comparison curves, aligning the starting point of the comparison curves with the tail end point of the increasing section to perform comparison analysis with the subsequent curves, confirming the coincidence degree, and so on until the tail end point of the increasing section is (SS+X1), and selecting a group of comparison curves corresponding to the coincidence degree with the largest numerical value from the confirmed groups of coincidence degrees as equal-frequency regular sections;
Determining a horizontal distance L between the highest point and the lowest point of the beat of the characteristic points in the same-frequency regular section, and identifying whether the horizontal distance L meets the following conditions: l is more than Y2, wherein Y2 is a preset value, if yes, an abnormal signal is generated and displayed through the signal terminal, and if not, a normal use signal is generated and displayed through the signal terminal.
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