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CN118559460A - Gear machining equipment - Google Patents

Gear machining equipment Download PDF

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Publication number
CN118559460A
CN118559460A CN202411034507.9A CN202411034507A CN118559460A CN 118559460 A CN118559460 A CN 118559460A CN 202411034507 A CN202411034507 A CN 202411034507A CN 118559460 A CN118559460 A CN 118559460A
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China
Prior art keywords
fixedly connected
gear
workbench
motor
rack
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Granted
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CN202411034507.9A
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Chinese (zh)
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CN118559460B (en
Inventor
翟国亮
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Xinghua Jinmulu Electromechanical Technology Co ltd
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Xinghua Jinmulu Electromechanical Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06Work-clamping means
    • B23Q3/062Work-clamping means adapted for holding workpieces having a special form or being made from a special material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042Devices for removing chips
    • B23Q11/0067Devices for removing chips chip containers located under a machine or under a chip conveyor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/10Arrangements for cooling or lubricating tools or work
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Transmission Devices (AREA)

Abstract

The invention belongs to the technical field of gear machining, in particular to gear machining equipment, which comprises: a work table; the annular baffle plate is fixedly connected to the top of the workbench; a cutting device body disposed above the annular baffle; a groove arranged at the top of the workbench; through the cooperation of rack, tooth post and ring gear, at first place the gear blank on the supporting seat, the cover is in the outside of spacing post, then start actuating mechanism, when actuating mechanism drove the rack and move to the outside, because rack and tooth post meshing, so the rack drives the tooth post and rotates, because tooth post and ring gear meshing, the tooth post drives the ring gear and rotates, the ring gear drives several other tooth posts in the rotation in-process and rotates, the tooth post drives the rack motion, the rack synchronous moves to the outside, the rack drives spacing post and moves to the outside, stop the motion when spacing post motion and gear blank in close contact, realize fixing spacing effect to the hole of equidimension, improve the cutting accuracy of gear blank.

Description

一种齿轮加工设备Gear processing equipment

技术领域Technical Field

本发明属于齿轮加工技术领域,具体的说是一种齿轮加工设备。The invention belongs to the technical field of gear processing, in particular to a gear processing device.

背景技术Background Art

随着社会的不断发展,带动了工业领域的发展,各种机械设备不断出现,在机械设备的运动或工作中,常常需要使用到齿轮,齿轮是传递运动和动力的部件,其是依靠齿的啮合传递扭矩的轮状机械零件,在齿轮的加工成型过程中,常常需要使用磨削装置对齿轮的侧面进行磨削加工。With the continuous development of society, the development of the industrial field has been driven, and various mechanical equipment have continued to appear. Gears are often needed in the movement or work of mechanical equipment. Gears are components that transmit motion and power. They are wheel-shaped mechanical parts that rely on the meshing of teeth to transmit torque. In the process of gear processing and forming, it is often necessary to use a grinding device to grind the side of the gear.

公开号为CN117620319A的一项中国专利公开了一种齿轮加工成型设备,包括工作台,所述工作台上设置有支座,所述支座内设置有吸尘机构,通过吸尘机构进行吸尘作业,所述支座一侧设置有第一电动缸,所述第一电动缸推出端设置有传动盒,所述传动盒底部装配有定位轴,所述定位轴内可装配不同尺寸的齿轮件,所述定位轴底部通过三爪卡盘固定连接,所述三爪卡盘底部连接旋转座,所述旋转座两侧设置有对称的第二电动伸缩杆,所述第二电动伸缩杆顶部连接有成型机构;工作时,将齿轮件装配在定位轴上,根据实际加工的齿轮进行吸尘器的高度调节,保证吸尘器可完整吸收灰尘,同时利用第一电动缸带动定位块下降压紧定位轴,底部通过三爪卡盘进行固定定位,然后可以进行双向的切削作业成型,保证多个齿轮的同时定位,同时还可以实时进行吸尘处理,避免后期清理麻烦,同时对齿轮进行全方位的加工切削,大大提高了加工效率。A Chinese patent with publication number CN117620319A discloses a gear processing and forming device, including a workbench, a support is arranged on the workbench, a dust suction mechanism is arranged in the support, and dust suction operation is performed by the dust suction mechanism. A first electric cylinder is arranged on one side of the support, a transmission box is arranged at the push-out end of the first electric cylinder, a positioning shaft is assembled at the bottom of the transmission box, and gears of different sizes can be assembled in the positioning shaft. The bottom of the positioning shaft is fixedly connected by a three-jaw chuck, and the bottom of the three-jaw chuck is connected to a rotating seat. Symmetrical second electric telescopic rods are arranged on both sides of the rotating seat, and the top of the second electric telescopic rod is connected with a forming mechanism; when working, the gear part is assembled on the positioning shaft, and the height of the dust collector is adjusted according to the actual processed gear to ensure that the dust collector can completely absorb dust. At the same time, the first electric cylinder is used to drive the positioning block to descend and press the positioning shaft, and the bottom is fixed and positioned by the three-jaw chuck, and then bidirectional cutting operation can be performed to ensure the simultaneous positioning of multiple gears. At the same time, dust suction can be performed in real time to avoid the trouble of cleaning later. At the same time, the gear is processed and cut in all directions, which greatly improves the processing efficiency.

上述技术中,通过定位轴与三爪卡盘的配合,将齿轮件装配在定位轴上用于固定,但是不同的齿轮件,齿轮件内孔的尺寸不同,不同大小的内孔可能无法与定位轴稳定的装配在一起,切削中出现偏移则导致齿轮件加工精度降低。In the above technology, the gear part is assembled on the positioning shaft for fixation through the cooperation of the positioning shaft and the three-jaw chuck. However, different gear parts have different sizes of inner holes. Inner holes of different sizes may not be stably assembled with the positioning shaft. The offset during cutting will lead to reduced machining accuracy of the gear part.

为此,本发明提供一种齿轮加工设备。To this end, the present invention provides a gear processing device.

发明内容Summary of the invention

为了弥补现有技术的不足,解决背景技术中所提出的至少一个技术问题。In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.

本发明解决其技术问题所采用的技术方案是:本发明所述的一种齿轮加工设备,包括:The technical solution adopted by the present invention to solve the technical problem is: a gear processing device described in the present invention comprises:

工作台;Workbench;

固接在工作台顶部的环形挡板;An annular baffle fixedly connected to the top of the workbench;

设在环形挡板上方的切削设备主体;A cutting device body disposed above the annular baffle;

开设在工作台顶部的凹槽;A groove cut into the top of the workbench;

设在凹槽内部的限位机构;A limiting mechanism arranged inside the groove;

所述限位机构包括通过轴承转动连接在凹槽内壁上的内齿环;所述凹槽的底部内壁通过转轴转动连接有四个齿柱;四个所述齿柱圆周排列在凹槽内部;四个所述齿柱均与内齿环啮合;四个所述齿柱的一侧均设有齿条;所述齿条分别与相邻的齿柱啮合;其中两个相对的所述齿条底部设有驱动机构;另外两个相对的所述齿条上均开设有限位口;所述限位口内均滑动连接有两个限位块;所述齿条顶部靠近凹槽中心的一端均固接有限位柱;四个所述限位柱的外侧套设有齿轮坯体;所述切削设备主体用于加工齿轮坯体。The limiting mechanism includes an inner gear ring rotatably connected to the inner wall of the groove through a bearing; the bottom inner wall of the groove is rotatably connected to four gear columns through a rotating shaft; the four gear columns are circumferentially arranged inside the groove; the four gear columns are all meshed with the inner gear ring; a rack is provided on one side of the four gear columns; the racks are respectively meshed with adjacent gear columns; two opposite racks are provided with a driving mechanism at the bottom; the other two opposite racks are provided with limiting openings; two limiting blocks are slidably connected in the limiting openings; the end of the top of the rack close to the center of the groove is fixedly connected to the limiting column; the outer sides of the four limiting columns are provided with a gear blank; the cutting equipment body is used to process the gear blank.

优选的,所述工作台的顶部通过轴承转动连接有支撑座;所述齿条的一端滑动贯穿支撑座;所述支撑座上圆周排列开设有四个滑动口;所述限位柱分别在对应的滑动口内滑动;所述齿轮坯体放置在支撑座上;所述支撑座的一侧设有转动机构。Preferably, the top of the workbench is rotatably connected to a support seat via a bearing; one end of the rack slides through the support seat; four sliding openings are circumferentially arranged on the support seat; the limit columns slide in the corresponding sliding openings respectively; the gear blank is placed on the support seat; and a rotating mechanism is provided on one side of the support seat.

优选的,所述转动机构包括固接在支撑座顶端的外齿环;所述环形挡板的内壁上固接有连接板;所述连接板的顶部固接有第一电机;所述第一电机的输出轴通过轴承转动连接在连接板上,并延伸固接有圆齿轮;所述圆齿轮与外齿环啮合。Preferably, the rotating mechanism includes an outer gear ring fixedly connected to the top of the support seat; a connecting plate is fixedly connected to the inner wall of the annular baffle; a first motor is fixedly connected to the top of the connecting plate; the output shaft of the first motor is rotatably connected to the connecting plate through a bearing, and is extended and fixedly connected to a circular gear; the circular gear is meshed with the outer gear ring.

优选的,所述驱动机构包括固接在凹槽底部内壁上的两个固定板;两个所述固定板对称设置;两个所述固定板之间通过轴承转动连接有双向滚珠丝杆;所述双向滚珠丝杆上螺纹连接有两个移动板;所述移动板的顶部分别固接在两个齿条的底部;所述固定板之间固接有两个滑杆;所述移动板均在滑杆上滑动连接。Preferably, the driving mechanism includes two fixed plates fixedly connected to the inner wall of the bottom of the groove; the two fixed plates are symmetrically arranged; a bidirectional ball screw is rotatably connected between the two fixed plates through a bearing; two movable plates are threadedly connected to the bidirectional ball screw; the top of the movable plate is respectively fixedly connected to the bottom of two racks; two sliding rods are fixedly connected between the fixed plates; and the movable plates are all slidably connected on the sliding rods.

优选的,所述凹槽的中心顶部固接有防护盒;所述防护盒内设有第一转轮;所述第一转轮固接在双向滚珠丝杆的中部;所述工作台的顶部固接有支座;所述支座的侧壁上固接有第二电机;所述第二电机的输出轴通过轴承转动连接在支座上;所述第二电机的输出轴上固接有第二转轮;所述第二转轮与第一转轮之间套设有皮带;所述皮带贯穿工作台。Preferably, a protective box is fixedly connected to the center top of the groove; a first rotating wheel is arranged in the protective box; the first rotating wheel is fixedly connected to the middle part of the bidirectional ball screw; a support is fixedly connected to the top of the workbench; a second motor is fixedly connected to the side wall of the support; the output shaft of the second motor is rotatably connected to the support through a bearing; a second rotating wheel is fixedly connected to the output shaft of the second motor; a belt is provided between the second rotating wheel and the first rotating wheel; and the belt passes through the workbench.

优选的,所述工作台的顶部靠近连接板的一端固接有电动导轨;所述电动导轨上滑动连接有活动架;所述活动架的侧壁上固接有驱动电机;所述驱动电机的输出轴固接有正反牙丝杆;所述正反牙丝杆的两端均通过轴承转动连接在活动架上;所述正反牙丝杆上螺纹连接有移动块;所述移动块的顶部转动连接有L形板;所述L形板的顶部固接有电动推杆;所述电动推杆的输出端贯穿L形板固接在切削设备主体的顶部;所述移动块上滑动连接有两个导向杆;所述导向杆的两端固接在活动架上。Preferably, an electric guide rail is fixedly connected to one end of the top of the workbench close to the connecting plate; a movable frame is slidably connected to the electric guide rail; a driving motor is fixedly connected to the side wall of the movable frame; the output shaft of the driving motor is fixedly connected to the positive and negative screw rods; both ends of the positive and negative screw rods are rotatably connected to the movable frame through bearings; a moving block is threadedly connected to the positive and negative screw rods; the top of the moving block is rotatably connected to an L-shaped plate; an electric push rod is fixedly connected to the top of the L-shaped plate; the output end of the electric push rod passes through the L-shaped plate and is fixedly connected to the top of the cutting equipment body; two guide rods are slidably connected to the moving block; both ends of the guide rods are fixedly connected to the movable frame.

优选的,所述工作台的底部固接有水箱;所述水箱的一端连通固接有输水管;所述输水管的一端安装有水泵;所述输水管的另一端贯穿活动架通过安装套连通固接在L形板上;所述输水管靠近切削设备主体的一端固接有喷头;所述喷头与切削设备主体中线对齐。Preferably, a water tank is fixedly connected to the bottom of the workbench; one end of the water tank is connected and fixedly connected to a water pipe; a water pump is installed at one end of the water pipe; the other end of the water pipe passes through the movable frame and is connected and fixedly connected to the L-shaped plate through a mounting sleeve; a nozzle is fixedly connected to one end of the water pipe close to the cutting equipment body; the nozzle is aligned with the center line of the cutting equipment body.

优选的,所述水箱内固接有过滤板;所述过滤板的一端固接有收集槽;所述水箱内壁之间通过轴承转动连接有往复丝杆;所述往复丝杆的外侧螺纹连接有刮板;所述刮板与过滤板表面接触;所述水箱远离收集槽一端的外侧壁固接有第三电机;所述第三电机的输出轴通过水箱固接在往复丝杆的一端;所述水箱靠近收集槽的侧壁上安装有活动门。Preferably, a filter plate is fixedly connected in the water tank; one end of the filter plate is fixedly connected to a collecting trough; a reciprocating screw is rotatably connected between the inner walls of the water tank via a bearing; a scraper is threadedly connected to the outer side of the reciprocating screw; the scraper is in contact with the surface of the filter plate; a third motor is fixedly connected to the outer side wall of the water tank away from the collecting trough; the output shaft of the third motor is fixedly connected to one end of the reciprocating screw through the water tank; and a movable door is installed on the side wall of the water tank close to the collecting trough.

优选的,所述工作台上开设有第一滤孔;所述第一滤孔设在环形挡板和支撑座之间;所述凹槽底部开设有第二滤孔;所述第一滤孔大于第二滤孔;所述第二滤孔大于过滤板上的滤孔。Preferably, a first filter hole is provided on the workbench; the first filter hole is provided between the annular baffle and the support seat; a second filter hole is provided at the bottom of the groove; the first filter hole is larger than the second filter hole; the second filter hole is larger than the filter hole on the filter plate.

优选的,所述刮板上滑动连接有两个横杆;所述横杆的两端分别固接在水箱的内壁上。Preferably, the scraper is slidably connected to two cross bars; both ends of the cross bars are respectively fixed to the inner wall of the water tank.

本发明的有益效果如下:The beneficial effects of the present invention are as follows:

1.本发明所述的一种齿轮加工设备,通过齿条、齿柱和内齿环的配合,首先将齿轮坯体放置在支撑座上,套在限位柱的外侧,然后开启第二电机,第二电机通过输出轴带动第二转轮转动,第二转轮带动皮带转动,皮带带动第一皮带转动,第一皮带带动双向滚珠丝杆转动,双向滚珠丝杆转动,由于双向滚珠丝杆与移动板的连接处设有滚珠螺母座,经滚珠螺母座保证移动板向相反的方向运动,移动板在运动过程中,移动板在滑杆上滑动,滑杆将移动板限位在水平方向,移动板带动齿条向相反的方向运动,其中带动齿条向外侧运动时,由于齿条与齿柱啮合,所以齿条带动齿柱转动,由于齿柱与内齿环啮合,齿柱带动内齿环转动,内齿环在转动过程中带动另外几个齿柱转动,齿柱带动齿条运动,齿条同步向外侧运动,齿条带动限位柱向外侧运动,限位柱运动与齿轮坯体紧密接触时停止运动,实现对不同尺寸的内孔进行固定限位的效果,提高齿轮坯体的切削精度。1. A gear processing device described in the present invention, through the cooperation of a rack, a gear column and an inner gear ring, firstly places the gear blank on a support seat, sleeves it on the outer side of a limit column, then turns on the second motor, the second motor drives the second rotating wheel to rotate through the output shaft, the second rotating wheel drives the belt to rotate, the belt drives the first belt to rotate, the first belt drives the bidirectional ball screw to rotate, the bidirectional ball screw rotates, because a ball nut seat is provided at the connection between the bidirectional ball screw and the moving plate, the ball nut seat ensures that the moving plate moves in opposite directions, and the moving plate slides on the slide rod during the movement of the moving plate The sliding bar limits the moving plate in the horizontal direction, and the moving plate drives the rack to move in the opposite direction. When driving the rack to move outward, since the rack is meshed with the tooth column, the rack drives the tooth column to rotate. Since the tooth column is meshed with the inner gear ring, the tooth column drives the inner gear ring to rotate. The inner gear ring drives other tooth columns to rotate during the rotation. The tooth column drives the rack to move, and the rack moves outward synchronously. The rack drives the limiting column to move outward, and the limiting column stops moving when it is in close contact with the gear blank, thereby achieving the effect of fixing and limiting inner holes of different sizes and improving the cutting accuracy of the gear blank.

2.本发明所述的一种齿轮加工设备,通过圆齿轮与外齿环的配合,切削过程中,为了便于对齿轮坯体不同位置的切削加工,首先开启第一电机,利用第一电机带动圆齿轮转动,再通过圆齿轮带动外齿环转动,由于外齿环与支撑座固接,因此支撑座将带动已固定的齿轮坯体转动,从而实现对齿轮坯体不同位置的切削加工。2. The gear processing equipment described in the present invention cooperates with the circular gear and the outer gear ring. During the cutting process, in order to facilitate the cutting processing of different positions of the gear blank, the first motor is first turned on, and the circular gear is driven to rotate by the first motor, and then the outer gear ring is driven to rotate by the circular gear. Since the outer gear ring is fixed to the support seat, the support seat will drive the fixed gear blank to rotate, thereby realizing the cutting processing of different positions of the gear blank.

3.本发明所述的一种齿轮加工设备,通过设置刮板,切削完成多个齿轮坯体后,碎屑、余料流至过滤板上,过滤板上的碎屑余料不及时清理,容易堵塞过滤板或者从过滤板上掉落在水箱内,使得过滤板效果不好;需要开启第三电机,第三电机通过输出轴带动往复丝杆转动,往复丝杆与刮板的连接处设有滚珠螺母座,经滚珠螺母座保证刮板径向运动,往复丝杆带动刮板运动往复运动,刮板将碎屑、余料刮至收集槽内,一段时间后,开启活动门,清理收集槽;刮板不使用时,移动至第三电机的一侧。3. The gear processing equipment described in the present invention has a scraper set up. After cutting multiple gear blanks, debris and residual materials flow to the filter plate. If the debris and residual materials on the filter plate are not cleaned in time, they are easy to clog the filter plate or fall from the filter plate into the water tank, making the filter plate effect poor; it is necessary to turn on the third motor, and the third motor drives the reciprocating screw to rotate through the output shaft. A ball nut seat is provided at the connection between the reciprocating screw and the scraper, and the radial movement of the scraper is guaranteed by the ball nut seat. The reciprocating screw drives the scraper to move back and forth, and the scraper scrapes the debris and residual materials into the collection tank. After a period of time, the movable door is opened to clean the collection tank; when the scraper is not in use, it moves to one side of the third motor.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.

图1是本发明的第一立体图;FIG1 is a first perspective view of the present invention;

图2是本发明的第二立体图;Fig. 2 is a second perspective view of the present invention;

图3是本发明中的剖视图;Fig. 3 is a cross-sectional view of the present invention;

图4是本发明中支撑座的结构示意图;FIG4 is a schematic diagram of the structure of the support base in the present invention;

图5是本发明中支撑座剖面的结构示意图;FIG5 is a schematic structural diagram of a cross section of a support base in the present invention;

图6是本发明中内齿环和齿柱的结构示意图;FIG6 is a schematic diagram of the structure of the inner gear ring and the gear column in the present invention;

图7是本发明中双向滚珠丝杆的结构示意图;7 is a schematic structural diagram of a bidirectional ball screw in the present invention;

图8是本发明中第一转轮和第二转轮的结构示意图;FIG8 is a schematic diagram of the structure of the first rotating wheel and the second rotating wheel in the present invention;

图9是本发明中水箱的结构示意图;FIG9 is a schematic structural diagram of a water tank in the present invention;

图10是本发明中切削设备主体的结构示意图;FIG10 is a schematic structural diagram of a cutting device body in the present invention;

图中:1、工作台;2、环形挡板;21、连接板;22、圆齿轮;23、第一电机;24、第一滤孔;3、活动架;31、电动导轨;32、驱动电机;33、移动块;34、L形板;35、电动推杆;36、切削设备主体;37、导向杆;38、正反牙丝杆;4、支撑座;41、外齿环;42、滑动口;43、齿轮坯体;5、内齿环;51、凹槽;52、齿条;53、齿柱;54、限位柱;55、限位口;56、第二滤孔;6、固定板;61、双向滚珠丝杆;62、滑杆;63、移动板;64、防护盒;65、第一转轮;66、皮带;67、支座;68、第二电机;69、第二转轮;7、水箱;71、喷头;72、过滤板;73、收集槽;74、刮板;75、往复丝杆;76、横杆;77、第三电机;78、水泵;79、输水管。In the figure: 1, workbench; 2, annular baffle; 21, connecting plate; 22, circular gear; 23, first motor; 24, first filter hole; 3, movable frame; 31, electric guide rail; 32, driving motor; 33, moving block; 34, L-shaped plate; 35, electric push rod; 36, cutting equipment body; 37, guide rod; 38, positive and negative thread rod; 4, support seat; 41, outer gear ring; 42, sliding port; 43, gear blank; 5, inner gear ring; 51, groove; 52, rack; 53 , tooth column; 54, limit column; 55, limit port; 56, second filter hole; 6, fixed plate; 61, bidirectional ball screw; 62, slide bar; 63, movable plate; 64, protective box; 65, first rotating wheel; 66, belt; 67, support; 68, second motor; 69, second rotating wheel; 7, water tank; 71, nozzle; 72, filter plate; 73, collecting tank; 74, scraper; 75, reciprocating screw; 76, cross bar; 77, third motor; 78, water pump; 79, water pipe.

具体实施方式DETAILED DESCRIPTION

为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

如图1至图10所示,本发明实施例所述的一种齿轮加工设备,包括:As shown in FIGS. 1 to 10 , a gear processing device according to an embodiment of the present invention includes:

工作台1;Workbench 1;

固接在工作台1顶部的环形挡板2;An annular baffle 2 fixedly connected to the top of the workbench 1;

设在环形挡板2上方的切削设备主体36;A cutting device body 36 disposed above the annular baffle 2;

开设在工作台1顶部的凹槽51;A groove 51 is provided on the top of the workbench 1;

设在凹槽51内部的限位机构;A limiting mechanism disposed inside the groove 51;

所述限位机构包括通过轴承转动连接在凹槽51内壁上的内齿环5;所述凹槽51的底部内壁通过转轴转动连接有四个齿柱53;四个所述齿柱53圆周排列在凹槽51内部;四个所述齿柱53均与内齿环5啮合;四个所述齿柱53的一侧均设有齿条52;所述齿条52分别与相邻的齿柱53啮合;其中两个相对的所述齿条52底部设有驱动机构;另外两个相对的所述齿条52上均开设有限位口55;所述限位口55内均滑动连接有两个限位块;所述齿条52顶部靠近凹槽51中心的一端均固接有限位柱54;四个所述限位柱54的外侧套设有齿轮坯体43;所述切削设备主体36用于加工齿轮坯体43。The limiting mechanism includes an inner gear ring 5 rotatably connected to the inner wall of the groove 51 through a bearing; the bottom inner wall of the groove 51 is rotatably connected with four tooth columns 53 through a rotating shaft; the four tooth columns 53 are circumferentially arranged inside the groove 51; the four tooth columns 53 are all meshed with the inner gear ring 5; a rack 52 is provided on one side of the four tooth columns 53; the racks 52 are respectively meshed with adjacent tooth columns 53; a driving mechanism is provided at the bottom of two opposite racks 52; a limiting opening 55 is provided on the other two opposite racks 52; two limiting blocks are slidably connected in the limiting opening 55; the top end of the rack 52 close to the center of the groove 51 is fixedly connected to the limiting column 54; the outer side of the four limiting columns 54 is sleeved with a gear blank 43; the cutting equipment body 36 is used to process the gear blank 43.

不同的齿轮坯体43在加工时,内孔的孔径不同,同一齿轮坯体43应用在不同的配件上,内孔的孔径也可能不同,不同大小的内孔可能无法直接与定位轴装配在一起,本发明提供的限位机构在使用时,首先将齿轮坯体43放置在支撑座4上,套在限位柱54的外侧,然后开启驱动机构,驱动机构带动对应的两个齿条52向外侧运动,由于齿条52与齿柱53啮合,所以齿条52带动相邻的两个齿柱53转动,由于齿柱53与内齿环5啮合,齿柱53带动内齿环5转动,内齿环5在转动过程中带动另外两个齿柱53转动,齿柱53带动另外两个齿条52运动,实现四个齿条52同步向外侧运动,齿条52带动限位柱54向外侧运动,限位柱54运动与齿轮坯体43紧密接触时停止运动,实现对不同尺寸的内孔进行固定限位的效果,提高齿轮坯体43的切削精度。When different gear blanks 43 are processed, the apertures of the inner holes are different. The same gear blank 43 is used in different accessories, and the apertures of the inner holes may also be different. Inner holes of different sizes may not be directly assembled with the positioning shaft. When the limiting mechanism provided by the present invention is used, the gear blank 43 is first placed on the support seat 4 and sleeved on the outer side of the limiting column 54. Then the driving mechanism is turned on. The driving mechanism drives the corresponding two racks 52 to move outward. Since the racks 52 are meshed with the gear columns 53, the racks 52 drive the two adjacent gear columns 53 to rotate. Since the gear columns 53 are meshed with the inner gear ring 5, the gear columns 53 drive the inner gear ring 5 to rotate. During the rotation, the inner gear ring 5 drives the other two gear columns 53 to rotate. The gear columns 53 drive the other two racks 52 to move, so that the four racks 52 move outward synchronously. The rack 52 drives the limiting column 54 to move outward. The limiting column 54 stops moving when it is in close contact with the gear blank 43, thereby achieving the effect of fixing and limiting inner holes of different sizes and improving the cutting accuracy of the gear blank 43.

如图1至图5所示,所述工作台1的顶部通过轴承转动连接有支撑座4;所述齿条52的一端滑动贯穿支撑座4;所述支撑座4上圆周排列开设有四个滑动口42;所述限位柱54分别在对应的滑动口42内滑动;所述齿轮坯体43放置在支撑座4上;所述支撑座4的一侧设有转动机构。As shown in Figures 1 to 5, the top of the workbench 1 is rotatably connected to the support seat 4 through a bearing; one end of the rack 52 slides through the support seat 4; four sliding openings 42 are arranged circumferentially on the support seat 4; the limiting columns 54 slide in the corresponding sliding openings 42 respectively; the gear blank 43 is placed on the support seat 4; and a rotating mechanism is provided on one side of the support seat 4.

本发明提供的滑动口42在使用时便于限位柱54的滑动,四个限位柱54向内收缩或向外扩散时,均在滑动口42内滑动;支撑座4的一侧设有转动机构,便于驱动支撑座4的转动。The sliding opening 42 provided by the present invention facilitates the sliding of the limiting pillars 54 when in use. When the four limiting pillars 54 shrink inwardly or spread outwardly, they all slide in the sliding opening 42; a rotating mechanism is provided on one side of the support seat 4 to facilitate driving the rotation of the support seat 4.

如图4和图5所示,所述转动机构包括固接在支撑座4顶端的外齿环41;所述环形挡板2的内壁上固接有连接板21;所述连接板21的顶部固接有第一电机23;所述第一电机23的输出轴通过轴承转动连接在连接板21上,并延伸固接有圆齿轮22;所述圆齿轮22与外齿环41啮合。As shown in Figures 4 and 5, the rotating mechanism includes an outer gear ring 41 fixedly connected to the top of the support seat 4; a connecting plate 21 is fixedly connected to the inner wall of the annular baffle 2; a first motor 23 is fixedly connected to the top of the connecting plate 21; the output shaft of the first motor 23 is rotatably connected to the connecting plate 21 through a bearing, and is extended and fixedly connected to a circular gear 22; the circular gear 22 is meshed with the outer gear ring 41.

本发明提供的圆齿轮22与外齿环41在使用时用于驱动支撑座4的转动,切削过程中,为了便于对齿轮坯体43不同位置的切削加工,首先开启第一电机23,利用第一电机23带动圆齿轮22转动,再通过圆齿轮22带动外齿环41转动,由于外齿环41与支撑座4固接,因此支撑座4将带动已固定的齿轮坯体43转动,从而实现对齿轮坯体43不同位置的切削加工。The circular gear 22 and the outer gear ring 41 provided by the present invention are used to drive the rotation of the support seat 4 when in use. During the cutting process, in order to facilitate the cutting of different positions of the gear blank 43, the first motor 23 is first turned on, and the circular gear 22 is driven to rotate by the first motor 23, and then the outer gear ring 41 is driven to rotate by the circular gear 22. Since the outer gear ring 41 is fixedly connected to the support seat 4, the support seat 4 will drive the fixed gear blank 43 to rotate, thereby realizing the cutting of different positions of the gear blank 43.

如图5、图7和图8所示,所述驱动机构包括固接在凹槽51底部内壁上的两个固定板6;两个所述固定板6对称设置;两个所述固定板6之间通过轴承转动连接有双向滚珠丝杆61;所述双向滚珠丝杆61上螺纹连接有两个移动板63;所述移动板63的顶部分别固接在两个齿条52的底部;所述固定板6之间固接有两个滑杆62;所述移动板63均在滑杆62上滑动连接。As shown in Figures 5, 7 and 8, the driving mechanism includes two fixed plates 6 fixedly connected to the inner wall of the bottom of the groove 51; the two fixed plates 6 are symmetrically arranged; a bidirectional ball screw 61 is rotatably connected between the two fixed plates 6 through a bearing; two movable plates 63 are threadedly connected to the bidirectional ball screw 61; the tops of the movable plates 63 are respectively fixedly connected to the bottoms of the two racks 52; two sliding rods 62 are fixedly connected between the fixed plates 6; and the movable plates 63 are all slidably connected on the sliding rods 62.

本发明提供的驱动机构在使用时为了驱动齿条52运动,通过驱动双向滚珠丝杆61转动,由于双向滚珠丝杆61与移动板63的连接处设有滚珠螺母座,经滚珠螺母座保证移动板63向相反的方向运动,移动板63在运动过程中,移动板63在滑杆62上滑动,滑杆62将移动板63限位在水平方向,移动板63带动齿条52向相反的方向运动,则两个齿条52所啮合连接的齿柱53关于圆心中心对称,那么两个齿条52在向相反方向运动时,带动齿柱53向相同的方向转动,从而实现同步运动和转动。When in use, the driving mechanism provided by the present invention drives the rack 52 to move by driving the bidirectional ball screw 61 to rotate. Since a ball nut seat is provided at the connection between the bidirectional ball screw 61 and the movable plate 63, the ball nut seat ensures that the movable plate 63 moves in opposite directions. During the movement of the movable plate 63, the movable plate 63 slides on the slide bar 62, and the slide bar 62 limits the movable plate 63 in the horizontal direction. The movable plate 63 drives the rack 52 to move in opposite directions. The tooth columns 53 meshed with the two racks 52 are symmetrical about the center of the circle. When the two racks 52 move in opposite directions, they drive the tooth columns 53 to rotate in the same direction, thereby realizing synchronous movement and rotation.

如图7和图8所示,所述凹槽51的中心顶部固接有防护盒64;所述防护盒64内设有第一转轮65;所述第一转轮65固接在双向滚珠丝杆61的中部;所述工作台1的顶部固接有支座67;所述支座67的侧壁上固接有第二电机68;所述第二电机68的输出轴通过轴承转动连接在支座67上;所述第二电机68的输出轴上固接有第二转轮69;所述第二转轮69与第一转轮65之间套设有皮带66;所述皮带66贯穿工作台1。As shown in Figures 7 and 8, a protective box 64 is fixedly connected to the center top of the groove 51; a first rotating wheel 65 is provided in the protective box 64; the first rotating wheel 65 is fixedly connected to the middle part of the bidirectional ball screw 61; a support 67 is fixedly connected to the top of the workbench 1; a second motor 68 is fixedly connected to the side wall of the support 67; the output shaft of the second motor 68 is rotatably connected to the support 67 through a bearing; a second rotating wheel 69 is fixedly connected to the output shaft of the second motor 68; a belt 66 is sleeved between the second rotating wheel 69 and the first rotating wheel 65; the belt 66 runs through the workbench 1.

本发明提供的第一转轮65、第二转轮69在使用时为了驱动双向滚珠丝杆61转动,开启第二电机68,第二电机68通过输出轴带动第二转轮69转动,第二转轮69带动皮带66转动,皮带66带动第一皮带66转动,第一皮带66带动双向滚珠丝杆61转动。When in use, the first rotating wheel 65 and the second rotating wheel 69 provided by the present invention are used to drive the bidirectional ball screw 61 to rotate. The second motor 68 is turned on, and the second motor 68 drives the second rotating wheel 69 to rotate through the output shaft. The second rotating wheel 69 drives the belt 66 to rotate, and the belt 66 drives the first belt 66 to rotate. The first belt 66 drives the bidirectional ball screw 61 to rotate.

如图1、图2和图10所示,所述工作台1的顶部靠近连接板21的一端固接有电动导轨31;所述电动导轨31上滑动连接有活动架3;所述活动架3的侧壁上固接有驱动电机32;所述驱动电机32的输出轴固接有正反牙丝杆38;所述正反牙丝杆38的两端均通过轴承转动连接在活动架3上;所述正反牙丝杆38上螺纹连接有移动块33;所述移动块33的顶部转动连接有L形板34;所述L形板34的顶部固接有电动推杆35;所述电动推杆35的输出端贯穿L形板34固接在切削设备主体36的顶部;所述移动块33上滑动连接有两个导向杆37;所述导向杆37的两端固接在活动架3上。As shown in Figures 1, 2 and 10, an electric guide rail 31 is fixedly connected to one end of the top of the workbench 1 close to the connecting plate 21; a movable frame 3 is slidably connected to the electric guide rail 31; a driving motor 32 is fixedly connected to the side wall of the movable frame 3; the output shaft of the driving motor 32 is fixedly connected to the positive and negative screw rods 38; both ends of the positive and negative screw rods 38 are rotatably connected to the movable frame 3 through bearings; a moving block 33 is threadedly connected to the positive and negative screw rods 38; the top of the moving block 33 is rotatably connected to an L-shaped plate 34; an electric push rod 35 is fixedly connected to the top of the L-shaped plate 34; the output end of the electric push rod 35 passes through the L-shaped plate 34 and is fixedly connected to the top of the cutting equipment body 36; two guide rods 37 are slidably connected to the moving block 33; both ends of the guide rods 37 are fixedly connected to the movable frame 3.

本发明提供的切削设备主体36在使用时用于对齿轮坯体43的切削加工作业,在电脑程序中设定齿轮坯体43的加工尺寸,然后通过驱动电动导轨31和驱动电机32,驱动电动导轨31和驱动电机32,根据切削尺寸以及齿轮坯体43的尺寸将切削设备主体36移动至加工位置,然后启动电动推杆35确定切削设备主体36的竖直高度,开启切削设备主体36,对齿轮坯体43进行切削加工。The cutting device body 36 provided by the present invention is used for cutting processing of the gear blank 43 when in use. The processing size of the gear blank 43 is set in the computer program, and then the electric guide rail 31 and the drive motor 32 are driven to move the cutting device body 36 to the processing position according to the cutting size and the size of the gear blank 43. Then, the electric push rod 35 is started to determine the vertical height of the cutting device body 36, and the cutting device body 36 is opened to cut the gear blank 43.

如图1和图9所示,所述工作台1的底部固接有水箱7;所述水箱7的一端连通固接有输水管79;所述输水管79的一端安装有水泵78;所述输水管79的另一端贯穿活动架3通过安装套连通固接在L形板34上;所述输水管79靠近切削设备主体36的一端固接有喷头71;所述喷头71与切削设备主体36中线对齐。As shown in Figures 1 and 9, a water tank 7 is fixedly connected to the bottom of the workbench 1; one end of the water tank 7 is connected and fixedly connected to a water pipe 79; one end of the water pipe 79 is installed with a water pump 78; the other end of the water pipe 79 passes through the movable frame 3 and is connected and fixedly connected to the L-shaped plate 34 through a mounting sleeve; one end of the water pipe 79 close to the cutting equipment body 36 is fixedly connected to a nozzle 71; the nozzle 71 is aligned with the center line of the cutting equipment body 36.

本发明提供的喷头71在使用时,切削过程中,开启水泵78,水泵78将水箱7内的水通过输水管79输送至喷头71,喷头71内的水喷洒在切削设备主体36上,一方面对切削设备主体36进行降温,防止温度太高对切削设备主体36的损坏;另一方面喷洒在切削碎屑上,防止切削碎屑飞溅,渗入传动结构和加工结构上,从而引起齿轮坯体43产生偏移,降低加工精度,通过对碎屑的清理,经水流将切削碎屑和切削余料冲至环形挡板2内,进行回收处理。When the nozzle 71 provided by the present invention is in use, during the cutting process, the water pump 78 is turned on, and the water pump 78 transports the water in the water tank 7 to the nozzle 71 through the water pipe 79. The water in the nozzle 71 is sprayed on the cutting equipment body 36. On the one hand, the cutting equipment body 36 is cooled to prevent the cutting equipment body 36 from being damaged by too high temperature; on the other hand, it is sprayed on the cutting debris to prevent the cutting debris from splashing and penetrating into the transmission structure and the processing structure, thereby causing the gear blank 43 to deviate and reduce the processing accuracy. By cleaning the debris, the cutting debris and cutting residue are flushed into the annular baffle 2 by the water flow for recycling.

如图3和图9所示,所述水箱7内固接有过滤板72;所述过滤板72的一端固接有收集槽73;所述水箱7内壁之间通过轴承转动连接有往复丝杆75;所述往复丝杆75的外侧螺纹连接有刮板74;所述刮板74与过滤板72表面接触;所述水箱7远离收集槽73一端的外侧壁固接有第三电机77;所述第三电机77的输出轴通过水箱7固接在往复丝杆75的一端;所述水箱7靠近收集槽73的侧壁上安装有活动门。As shown in Figures 3 and 9, a filter plate 72 is fixedly connected to the water tank 7; one end of the filter plate 72 is fixedly connected to a collecting tank 73; a reciprocating screw 75 is rotatably connected between the inner walls of the water tank 7 through a bearing; a scraper 74 is threadedly connected to the outer side of the reciprocating screw 75; the scraper 74 is in contact with the surface of the filter plate 72; a third motor 77 is fixedly connected to the outer side wall of the water tank 7 away from the collecting tank 73; the output shaft of the third motor 77 is fixedly connected to one end of the reciprocating screw 75 through the water tank 7; a movable door is installed on the side wall of the water tank 7 close to the collecting tank 73.

本发明提供的刮板74在使用时,切削完成多个齿轮坯体43后,碎屑、余料流至过滤板72上,过滤板72上的碎屑余料不及时清理,容易堵塞过滤板72或者从过滤板72上掉落在水箱7内,使得过滤板72效果不好;需要开启第三电机77,第三电机77通过输出轴带动往复丝杆75转动,往复丝杆75与刮板74的连接处设有滚珠螺母座,经滚珠螺母座保证刮板74径向运动,往复丝杆75带动刮板74运动往复运动,刮板74将碎屑、余料刮至收集槽73内,一段时间后,开启活动门,清理收集槽73;刮板74不使用时,移动至第三电机77的一侧。When the scraper 74 provided by the present invention is in use, after cutting a plurality of gear blanks 43, debris and residual materials flow onto the filter plate 72. If the debris and residual materials on the filter plate 72 are not cleaned in time, the filter plate 72 is easily blocked or falls from the filter plate 72 into the water tank 7, making the filter plate 72 ineffective. It is necessary to turn on the third motor 77, and the third motor 77 drives the reciprocating screw 75 to rotate through the output shaft. A ball nut seat is provided at the connection between the reciprocating screw 75 and the scraper 74, and the radial movement of the scraper 74 is ensured by the ball nut seat. The reciprocating screw 75 drives the scraper 74 to move back and forth, and the scraper 74 scrapes the debris and residual materials into the collection tank 73. After a period of time, the movable door is opened to clean the collection tank 73. When the scraper 74 is not in use, it moves to one side of the third motor 77.

如图1、图3、图6和图9所示,所述工作台1上开设有第一滤孔24;所述第一滤孔24设在环形挡板2和支撑座4之间;所述凹槽51底部开设有第二滤孔56;所述第一滤孔24大于第二滤孔56;所述第二滤孔56大于过滤板72上的滤孔。As shown in Figures 1, 3, 6 and 9, a first filter hole 24 is opened on the workbench 1; the first filter hole 24 is arranged between the annular baffle 2 and the support seat 4; a second filter hole 56 is opened at the bottom of the groove 51; the first filter hole 24 is larger than the second filter hole 56; the second filter hole 56 is larger than the filter hole on the filter plate 72.

本发明提供的第一滤孔24、第二滤孔56在使用时为了便于碎屑余料随水流流动至水箱7内,较大余料一般都会随水流流动在环形挡板2内,随后通过第一滤孔24流至水箱7内;部分碎屑会通过滑动口42落在第二滤孔56,一段时间后也会随水流流至水箱7内,其中过滤板72上的滤孔较小,便于过滤,过滤后的水再循环利用。The first filter hole 24 and the second filter hole 56 provided by the present invention are provided to facilitate debris and residual materials to flow into the water tank 7 with the water flow when in use. Generally, larger residual materials will flow with the water flow in the annular baffle 2, and then flow into the water tank 7 through the first filter hole 24; some debris will fall into the second filter hole 56 through the sliding port 42, and will also flow into the water tank 7 with the water flow after a period of time. The filter holes on the filter plate 72 are relatively small, which is convenient for filtering, and the filtered water is recycled.

如图9所示,所述刮板74上滑动连接有两个横杆76;所述横杆76的两端分别固接在水箱7的内壁上。As shown in FIG. 9 , two cross bars 76 are slidably connected to the scraper 74 ; two ends of the cross bars 76 are respectively fixed to the inner wall of the water tank 7 .

本发明提供的横杆76在使用时,刮板74在运动过程中,刮板74在横杆76上滑动,横杆76将刮板74限位在水平方向。When the cross bar 76 provided by the present invention is in use, the scraper 74 slides on the cross bar 76 during the movement, and the cross bar 76 limits the scraper 74 in the horizontal direction.

工作原理:不同的齿轮坯体43在加工时,内孔的孔径不同,同一齿轮坯体43应用在不同的配件上,内孔的孔径也可能不同,不同大小的内孔可能无法直接与定位轴装配在一起,首先将齿轮坯体43放置在支撑座4上,套在限位柱54的外侧,然后开启第二电机68,第二电机68通过输出轴带动第二转轮69转动,第二转轮69带动皮带66转动,皮带66带动第一皮带66转动,第一皮带66带动双向滚珠丝杆61转动,双向滚珠丝杆61转动,由于双向滚珠丝杆61与移动板63的连接处设有滚珠螺母座,经滚珠螺母座保证移动板63向相反的方向运动,移动板63在运动过程中,移动板63在滑杆62上滑动,滑杆62将移动板63限位在水平方向,移动板63带动齿条52向相反的方向运动,其中带动齿条52向外侧运动时,由于齿条52与齿柱53啮合,所以齿条52带动齿柱53转动,由于齿柱53与内齿环5啮合,齿柱53带动内齿环5转动,内齿环5在转动过程中带动另外几个齿柱53转动,齿柱53带动齿条52运动,齿条52同步向外侧运动,齿条52带动限位柱54向外侧运动,限位柱54运动与齿轮坯体43紧密接触时停止运动,实现对不同尺寸的内孔进行固定限位的效果,提高齿轮坯体43的切削精度;切削过程中,为了便于对齿轮坯体43不同位置的切削加工,首先开启第一电机23,利用第一电机23带动圆齿轮22转动,再通过圆齿轮22带动外齿环41转动,由于外齿环41与支撑座4固接,因此支撑座4将带动已固定的齿轮坯体43转动,从而实现对齿轮坯体43不同位置的切削加工;切削完成多个齿轮坯体43后,碎屑、余料流至过滤板72上,过滤板72上的碎屑余料不及时清理,容易堵塞过滤板72或者从过滤板72上掉落在水箱7内,使得过滤板72效果不好;需要开启第三电机77,第三电机77通过输出轴带动往复丝杆75转动,往复丝杆75与刮板74的连接处设有滚珠螺母座,经滚珠螺母座保证刮板74径向运动,往复丝杆75带动刮板74运动往复运动,刮板74将碎屑、余料刮至收集槽73内,一段时间后,开启活动门,清理收集槽73;刮板74不使用时,移动至第三电机77的一侧。Working principle: Different gear blanks 43 have different inner hole diameters during processing. The same gear blank 43 is used in different accessories, and the inner hole diameters may also be different. Inner holes of different sizes may not be directly assembled with the positioning shaft. First, the gear blank 43 is placed on the support seat 4 and sleeved on the outer side of the limit column 54. Then the second motor 68 is turned on. The second motor 68 drives the second rotating wheel 69 to rotate through the output shaft. The second rotating wheel 69 drives the belt 66 to rotate. The belt 66 drives the first belt 66 to rotate. The first belt 66 drives the bidirectional ball screw 61 to rotate. The bidirectional ball screw 61 rotates. Due to the connection between the bidirectional ball screw 61 and the movable plate 63, the A ball nut seat is provided at the joint, and the ball nut seat ensures that the movable plate 63 moves in the opposite direction. During the movement of the movable plate 63, the movable plate 63 slides on the slide bar 62, and the slide bar 62 limits the movable plate 63 in the horizontal direction. The movable plate 63 drives the rack 52 to move in the opposite direction. When the rack 52 is driven to move outward, since the rack 52 is meshed with the tooth column 53, the rack 52 drives the tooth column 53 to rotate. Since the tooth column 53 is meshed with the inner gear ring 5, the tooth column 53 drives the inner gear ring 5 to rotate. During the rotation process of the inner gear ring 5, the other tooth columns 53 are rotated. The tooth column 53 drives the rack 52 to move, and the rack 52 moves outward synchronously. The rack 52 The limiting column 54 is driven to move outward, and the limiting column 54 stops moving when it is in close contact with the gear blank 43, thereby achieving the effect of fixing and limiting the inner holes of different sizes, and improving the cutting accuracy of the gear blank 43; during the cutting process, in order to facilitate the cutting of different positions of the gear blank 43, the first motor 23 is first turned on, and the circular gear 22 is driven to rotate by the first motor 23, and then the outer gear ring 41 is driven to rotate by the circular gear 22. Since the outer gear ring 41 is fixedly connected to the support seat 4, the support seat 4 will drive the fixed gear blank 43 to rotate, thereby achieving the cutting of different positions of the gear blank 43; after cutting a plurality of gear blanks 43, the debris , the residual material flows to the filter plate 72. If the debris and residual material on the filter plate 72 are not cleaned in time, it is easy to clog the filter plate 72 or fall from the filter plate 72 into the water tank 7, making the filter plate 72 ineffective; it is necessary to turn on the third motor 77, and the third motor 77 drives the reciprocating screw 75 to rotate through the output shaft. A ball nut seat is provided at the connection between the reciprocating screw 75 and the scraper 74, and the ball nut seat ensures the radial movement of the scraper 74. The reciprocating screw 75 drives the scraper 74 to move back and forth, and the scraper 74 scrapes the debris and residual material into the collection tank 73. After a period of time, the movable door is opened to clean the collection tank 73; when the scraper 74 is not in use, it is moved to one side of the third motor 77.

以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention are shown and described above. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims (10)

1.一种齿轮加工设备,1. A gear processing equipment, 包括:include: 工作台(1);Workbench (1); 固接在工作台(1)顶部的环形挡板(2);An annular baffle (2) fixedly connected to the top of the workbench (1); 设在环形挡板(2)上方的切削设备主体(36);A cutting device body (36) disposed above the annular baffle (2); 开设在工作台(1)顶部的凹槽(51);A groove (51) formed on the top of the workbench (1); 设在凹槽(51)内部的限位机构;A limiting mechanism disposed inside the groove (51); 其特征在于:所述限位机构包括通过轴承转动连接在凹槽(51)内壁上的内齿环(5);所述凹槽(51)的底部内壁通过转轴转动连接有四个齿柱(53);四个所述齿柱(53)圆周排列在凹槽(51)内部;四个所述齿柱(53)均与内齿环(5)啮合;四个所述齿柱(53)的一侧均设有齿条(52);所述齿条(52)分别与相邻的齿柱(53)啮合;其中两个相对的所述齿条(52)底部设有驱动机构;另外两个相对的所述齿条(52)上均开设有限位口(55);所述限位口(55)内均滑动连接有两个限位块;所述齿条(52)顶部靠近凹槽(51)中心的一端均固接有限位柱(54);四个所述限位柱(54)的外侧套设有齿轮坯体(43);所述切削设备主体(36)用于加工齿轮坯体(43)。The invention is characterized in that: the limiting mechanism comprises an inner gear ring (5) rotatably connected to the inner wall of the groove (51) through a bearing; the inner wall of the bottom of the groove (51) is rotatably connected to four tooth columns (53) through a rotating shaft; the four tooth columns (53) are circumferentially arranged inside the groove (51); the four tooth columns (53) are all meshed with the inner gear ring (5); a rack (52) is provided on one side of the four tooth columns (53); the racks (52) are respectively meshed with adjacent tooth columns (53); a driving mechanism is provided at the bottom of two opposite racks (52); a limiting opening (55) is provided on the other two opposite racks (52); two limiting blocks are slidably connected in the limiting openings (55); one end of the top of the rack (52) close to the center of the groove (51) is fixedly connected to the limiting column (54); the outer sides of the four limiting columns (54) are sleeved with a gear blank (43); the cutting equipment body (36) is used to process the gear blank (43). 2.根据权利要求1所述的一种齿轮加工设备,其特征在于:所述工作台(1)的顶部通过轴承转动连接有支撑座(4);所述齿条(52)的一端滑动贯穿支撑座(4);所述支撑座(4)上圆周排列开设有四个滑动口(42);所述限位柱(54)分别在对应的滑动口(42)内滑动;所述齿轮坯体(43)放置在支撑座(4)上;所述支撑座(4)的一侧设有转动机构。2. A gear processing equipment according to claim 1, characterized in that: the top of the workbench (1) is rotatably connected to a support seat (4) through a bearing; one end of the rack (52) slides through the support seat (4); four sliding openings (42) are arranged circumferentially on the support seat (4); the limit columns (54) slide in the corresponding sliding openings (42) respectively; the gear blank (43) is placed on the support seat (4); and a rotating mechanism is provided on one side of the support seat (4). 3.根据权利要求2所述的一种齿轮加工设备,其特征在于:所述转动机构包括固接在支撑座(4)顶端的外齿环(41);所述环形挡板(2)的内壁上固接有连接板(21);所述连接板(21)的顶部固接有第一电机(23);所述第一电机(23)的输出轴通过轴承转动连接在连接板(21)上,并延伸固接有圆齿轮(22);所述圆齿轮(22)与外齿环(41)啮合。3. A gear processing device according to claim 2, characterized in that: the rotating mechanism comprises an outer gear ring (41) fixedly connected to the top of the support seat (4); a connecting plate (21) is fixedly connected to the inner wall of the annular baffle (2); a first motor (23) is fixedly connected to the top of the connecting plate (21); an output shaft of the first motor (23) is rotatably connected to the connecting plate (21) through a bearing, and is extended and fixedly connected to a circular gear (22); the circular gear (22) is meshed with the outer gear ring (41). 4.根据权利要求3所述的一种齿轮加工设备,其特征在于:所述驱动机构包括固接在凹槽(51)底部内壁上的两个固定板(6);两个所述固定板(6)对称设置;两个所述固定板(6)之间通过轴承转动连接有双向滚珠丝杆(61);所述双向滚珠丝杆(61)上螺纹连接有两个移动板(63);所述移动板(63)的顶部分别固接在两个齿条(52)的底部;所述固定板(6)之间固接有两个滑杆(62);所述移动板(63)均在滑杆(62)上滑动连接。4. A gear processing device according to claim 3, characterized in that: the driving mechanism comprises two fixed plates (6) fixedly connected to the inner wall of the bottom of the groove (51); the two fixed plates (6) are symmetrically arranged; a bidirectional ball screw (61) is rotatably connected between the two fixed plates (6) through a bearing; two movable plates (63) are threadedly connected to the bidirectional ball screw (61); the top of the movable plate (63) is respectively fixedly connected to the bottom of the two racks (52); two sliding rods (62) are fixedly connected between the fixed plates (6); and the movable plates (63) are all slidably connected on the sliding rods (62). 5.根据权利要求4所述的一种齿轮加工设备,其特征在于:所述凹槽(51)的中心顶部固接有防护盒(64);所述防护盒(64)内设有第一转轮(65);所述第一转轮(65)固接在双向滚珠丝杆(61)的中部;所述工作台(1)的顶部固接有支座(67);所述支座(67)的侧壁上固接有第二电机(68);所述第二电机(68)的输出轴通过轴承转动连接在支座(67)上;所述第二电机(68)的输出轴上固接有第二转轮(69);所述第二转轮(69)与第一转轮(65)之间套设有皮带(66);所述皮带(66)贯穿工作台(1)。5. A gear processing equipment according to claim 4, characterized in that: a protective box (64) is fixedly connected to the center top of the groove (51); a first rotating wheel (65) is arranged in the protective box (64); the first rotating wheel (65) is fixedly connected to the middle part of the bidirectional ball screw (61); a support (67) is fixedly connected to the top of the workbench (1); a second motor (68) is fixedly connected to the side wall of the support (67); the output shaft of the second motor (68) is rotatably connected to the support (67) through a bearing; a second rotating wheel (69) is fixedly connected to the output shaft of the second motor (68); a belt (66) is sleeved between the second rotating wheel (69) and the first rotating wheel (65); the belt (66) passes through the workbench (1). 6.根据权利要求5所述的一种齿轮加工设备,其特征在于:所述工作台(1)的顶部靠近连接板(21)的一端固接有电动导轨(31);所述电动导轨(31)上滑动连接有活动架(3);所述活动架(3)的侧壁上固接有驱动电机(32);所述驱动电机(32)的输出轴固接有正反牙丝杆(38);所述正反牙丝杆(38)的两端均通过轴承转动连接在活动架(3)上;所述正反牙丝杆(38)上螺纹连接有移动块(33);所述移动块(33)的顶部转动连接有L形板(34);所述L形板(34)的顶部固接有电动推杆(35);所述电动推杆(35)的输出端贯穿L形板(34)固接在切削设备主体(36)的顶部;所述移动块(33)上滑动连接有两个导向杆(37);所述导向杆(37)的两端固接在活动架(3)上。6. A gear processing device according to claim 5, characterized in that: an electric guide rail (31) is fixedly connected to one end of the top of the workbench (1) close to the connecting plate (21); a movable frame (3) is slidably connected to the electric guide rail (31); a driving motor (32) is fixedly connected to the side wall of the movable frame (3); a positive and negative threaded rod (38) is fixedly connected to the output shaft of the driving motor (32); both ends of the positive and negative threaded rod (38) are rotatably connected to the movable frame (3) through bearings ) on the cutting device body (36); the forward and reverse threaded rods (38) are threadedly connected to a moving block (33); the top of the moving block (33) is rotatably connected to an L-shaped plate (34); the top of the L-shaped plate (34) is fixedly connected to an electric push rod (35); the output end of the electric push rod (35) passes through the L-shaped plate (34) and is fixedly connected to the top of the cutting device body (36); two guide rods (37) are slidably connected to the moving block (33); both ends of the guide rods (37) are fixedly connected to the movable frame (3). 7.根据权利要求6所述的一种齿轮加工设备,其特征在于:所述工作台(1)的底部固接有水箱(7);所述水箱(7)的一端连通固接有输水管(79);所述输水管(79)的一端安装有水泵(78);所述输水管(79)的另一端贯穿活动架(3)通过安装套连通固接在L形板(34)上;所述输水管(79)靠近切削设备主体(36)的一端固接有喷头(71);所述喷头(71)与切削设备主体(36)中线对齐。7. A gear processing equipment according to claim 6, characterized in that: a water tank (7) is fixedly connected to the bottom of the workbench (1); one end of the water tank (7) is connected and fixedly connected to a water pipe (79); one end of the water pipe (79) is installed with a water pump (78); the other end of the water pipe (79) passes through the movable frame (3) and is connected and fixedly connected to the L-shaped plate (34) through a mounting sleeve; one end of the water pipe (79) close to the cutting equipment body (36) is fixedly connected to a nozzle (71); the nozzle (71) is aligned with the center line of the cutting equipment body (36). 8.根据权利要求7所述的一种齿轮加工设备,其特征在于:所述水箱(7)内固接有过滤板(72);所述过滤板(72)的一端固接有收集槽(73);所述水箱(7)内壁之间通过轴承转动连接有往复丝杆(75);所述往复丝杆(75)的外侧螺纹连接有刮板(74);所述刮板(74)与过滤板(72)表面接触;所述水箱(7)远离收集槽(73)一端的外侧壁固接有第三电机(77);所述第三电机(77)的输出轴通过水箱(7)固接在往复丝杆(75)的一端;所述水箱(7)靠近收集槽(73)的侧壁上安装有活动门。8. A gear processing device according to claim 7, characterized in that: a filter plate (72) is fixedly connected inside the water tank (7); one end of the filter plate (72) is fixedly connected to a collecting trough (73); a reciprocating screw (75) is rotatably connected between the inner walls of the water tank (7) through a bearing; a scraper (74) is threadedly connected to the outer side of the reciprocating screw (75); the scraper (74) is in contact with the surface of the filter plate (72); a third motor (77) is fixedly connected to the outer side wall of the water tank (7) away from the collecting trough (73); the output shaft of the third motor (77) is fixedly connected to one end of the reciprocating screw (75) through the water tank (7); and a movable door is installed on the side wall of the water tank (7) close to the collecting trough (73). 9.根据权利要求8所述的一种齿轮加工设备,其特征在于:所述工作台(1)上开设有第一滤孔(24);所述第一滤孔(24)设在环形挡板(2)和支撑座(4)之间;所述凹槽(51)底部开设有第二滤孔(56);所述第一滤孔(24)大于第二滤孔(56);所述第二滤孔(56)大于过滤板(72)上的滤孔。9. A gear processing device according to claim 8, characterized in that: a first filter hole (24) is opened on the workbench (1); the first filter hole (24) is arranged between the annular baffle (2) and the support seat (4); a second filter hole (56) is opened at the bottom of the groove (51); the first filter hole (24) is larger than the second filter hole (56); the second filter hole (56) is larger than the filter hole on the filter plate (72). 10.根据权利要求9所述的一种齿轮加工设备,其特征在于:所述刮板(74)上滑动连接有两个横杆(76);所述横杆(76)的两端分别固接在水箱(7)的内壁上。10. The gear processing equipment according to claim 9, characterized in that: two cross bars (76) are slidably connected to the scraper (74); and the two ends of the cross bars (76) are respectively fixed to the inner wall of the water tank (7).
CN202411034507.9A 2024-07-31 2024-07-31 Gear processing equipment Active CN118559460B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118913108A (en) * 2024-10-12 2024-11-08 江苏亿鑫齿轮制造有限公司 Gear detection device

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CN212095322U (en) * 2020-01-21 2020-12-08 赵华龙 Gear machining equipment convenient to adjust
CN220028958U (en) * 2023-06-21 2023-11-17 宁夏万泰照明科技股份有限公司 A kind of LED light panel production and welding device
CN117620319A (en) * 2023-11-13 2024-03-01 无锡银联齿轮传动机械有限公司 Gear machining and forming equipment
CN221088371U (en) * 2023-11-10 2024-06-07 黄石市盈宝鑫金属制品有限公司 Gear burr brushing device
CN118162695A (en) * 2024-04-26 2024-06-11 上齿集团有限公司 Full-automatic spiral bevel gear hobbing production equipment

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Publication number Priority date Publication date Assignee Title
KR101236615B1 (en) * 2011-11-09 2013-02-22 정승호 Gear alignment jig device in the gear processing automation line
CN212095322U (en) * 2020-01-21 2020-12-08 赵华龙 Gear machining equipment convenient to adjust
CN220028958U (en) * 2023-06-21 2023-11-17 宁夏万泰照明科技股份有限公司 A kind of LED light panel production and welding device
CN221088371U (en) * 2023-11-10 2024-06-07 黄石市盈宝鑫金属制品有限公司 Gear burr brushing device
CN117620319A (en) * 2023-11-13 2024-03-01 无锡银联齿轮传动机械有限公司 Gear machining and forming equipment
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Publication number Priority date Publication date Assignee Title
CN118913108A (en) * 2024-10-12 2024-11-08 江苏亿鑫齿轮制造有限公司 Gear detection device

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