CN118559386B - Photovoltaic board installs supporting device suitable for flexible photovoltaic support - Google Patents
Photovoltaic board installs supporting device suitable for flexible photovoltaic support Download PDFInfo
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- CN118559386B CN118559386B CN202411017547.2A CN202411017547A CN118559386B CN 118559386 B CN118559386 B CN 118559386B CN 202411017547 A CN202411017547 A CN 202411017547A CN 118559386 B CN118559386 B CN 118559386B
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- 238000009434 installation Methods 0.000 claims abstract description 54
- 230000007246 mechanism Effects 0.000 claims description 42
- 230000000149 penetrating effect Effects 0.000 claims description 18
- 238000005192 partition Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 3
- 239000000969 carrier Substances 0.000 claims description 2
- 241000252254 Catostomidae Species 0.000 claims 1
- 230000003028 elevating effect Effects 0.000 description 9
- 241001589086 Bellapiscis medius Species 0.000 description 2
- 210000001503 joint Anatomy 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910000600 Ba alloy Inorganic materials 0.000 description 1
- 206010016173 Fall Diseases 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000006052 feed supplement Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S20/00—Supporting structures for PV modules
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- Mechanical Engineering (AREA)
- Photovoltaic Devices (AREA)
Abstract
The invention belongs to the technical field of photovoltaic panel installation, in particular to a photovoltaic panel installation matching device suitable for a flexible photovoltaic bracket, which designs a flexible cable in the flexible photovoltaic bracket into a circular structure capable of circularly moving, install the locker in the below on the photovoltaic board, the locker can lock the upper cable body of flexible cable, and the lower floor's cable body of support flexible cable passes simultaneously, and the support reliability to the photovoltaic board can be ensured to the cooperation of the double-deck cable body of flexible cable and locker. On the basis, the photovoltaic panel feeding assembly and the photovoltaic panel mounting assembly are arranged in a matched mode, the photovoltaic panel feeding assembly can lift the photovoltaic panel to the suction station, the photovoltaic panel mounting assembly can transfer the photovoltaic panel to the upper portion of the flexible cable, then the locker at the lower side of the photovoltaic panel is driven to be sleeved on the outer side of the flexible cable, then the state of the locker is switched to be in a locking state, and the photovoltaic panel is rapidly and automatically mounted on the flexible photovoltaic support in the mode.
Description
Technical Field
The invention belongs to the technical field of photovoltaic panel installation, and particularly relates to a photovoltaic panel installation matching device suitable for a flexible photovoltaic bracket.
Background
The application of the photovoltaic panel installation matching device in the photovoltaic industry is mainly embodied in improving the installation efficiency, is used for paving the photovoltaic panel, and can greatly improve the installation efficiency. The supporting device of traditional photovoltaic board installation uses steel section bar and aluminium alloy as the skeleton basically, utilizes each connecting piece and screw etc. to make the supporting structure who is used for installing solar energy photovoltaic module, most all needs the workman to climb to the photovoltaic support when installing photovoltaic module, and it installs to go on by another workman again, needs to take a long time to install, and installation effectiveness is low, wastes time and energy, and the workman easily falls down with the risk of falling down moreover, and the security is low.
The chinese patent literature with publication number CN113844833B discloses an automatic photovoltaic panel installation robot, this automatic photovoltaic panel installation robot includes the base, two electric lift plates of base up end symmetry fixedly connected with, upper portion is provided with conveying mechanism between two electric lift plates, conveying mechanism upper portion is provided with storage mechanism, electric telescopic handle fixed connection is at U-shaped frame up end, the one end that electric telescopic handle kept away from U-shaped frame passes through fixed block fixed connection at direction box side terminal surface, one side terminal surface fixed connection riser that two U-shaped frames are close to each other, axis of rotation right part fixedly connected with gear, the right part fixedly connected with of direction box inner chamber front chamber wall and back chamber wall and gear engaged with rack, this automatic photovoltaic panel installation robot can carry out the lifting to the eminence to the photovoltaic panel automatically, improve the security, and can remove the photovoltaic panel to the photovoltaic frame on, the installation of being convenient for, labour saving and time saving improves installation effectiveness.
However, the photovoltaic panel installation matching device has the defect that the photovoltaic panel cannot be rapidly installed on the flexible cable, and the automatic photovoltaic panel installation requirement of the flexible bracket cannot be met. Therefore, there is a need for an optimization improvement.
Disclosure of Invention
The present invention aims to overcome at least one of the above problems in the prior art and to provide a photovoltaic panel mounting kit suitable for a flexible photovoltaic rack.
In order to achieve the technical purpose and the technical effect, the invention is realized by the following technical scheme:
The invention provides a photovoltaic panel installation matching device suitable for a flexible photovoltaic bracket, which comprises the flexible photovoltaic bracket, a photovoltaic panel feeding assembly and a photovoltaic panel installation assembly;
The flexible photovoltaic bracket comprises two bracket bases, wherein each bracket base comprises a stand column, a main shaft overturning driving assembly, a cable sleeve connecting piece, a cable sleeve and a flexible cable, the top end of each stand column is movably supported with the main shaft, the main shaft overturning driving assembly is arranged at the side end of each stand column, and the two cable sleeves are fixedly connected to the inner side of each stand column through the cable sleeve connecting piece; a flexible cable capable of circularly displacing along a vertical plane is arranged between the cable sleeves of the two bracket foundations; the two flexible cables are used as mounting carriers of the photovoltaic panel together, and two groups of locking devices which are convenient for locking the photovoltaic panel with the flexible cables are symmetrically arranged on the lower side of the photovoltaic panel;
The photovoltaic panel feeding assembly can sequentially lift the photovoltaic panel provided with the locking device from a low-level end to a high-level end serving as a suction station; the photovoltaic panel installation assembly can transfer the photovoltaic panel positioned at the suction station to the upper part of the flexible cable, then drive the photovoltaic panel to move downwards to the outer side of the flexible cable, and then switch the state of the locker to the locking state.
Further, in the photovoltaic panel installation matching device, the cable sleeve comprises an annular sleeve body, a steering channel which is convenient for a flexible cable to pass through is arranged in the annular sleeve body, two parallel cable guide pipes are arranged on the outer side of the annular sleeve body, and the two cable guide pipes are respectively communicated with two ends of the steering channel; the inside of the annular sleeve body is provided with a driver for driving the flexible cable to circularly displace.
Further, in the above-mentioned photovoltaic panel installation supporting device, the driver comprises a plurality of groups of centre gripping pair rollers, every group centre gripping pair roller comprises outer centre gripping roller and interior centre gripping roller, outer centre gripping roller and interior centre gripping roller respectively with the both sides butt of flexible rope, the rotation direction of outer centre gripping roller and interior centre gripping roller is opposite.
Further, in the above-mentioned photovoltaic board installation supporting device, photovoltaic board material loading subassembly includes loading bottom plate, first elevating system, elevation support and second elevating system, first elevating system is installed perpendicularly to upper end position in left and right sides and trailing edge department of loading bottom plate, the upper end position in leading edge department of loading bottom plate has second elevating system through elevation support installation, and is three first elevating system and a second elevating system enclose jointly and are used for storing and promoting the storage lift zone of photovoltaic board, leave the feed inlet of being convenient for to the storage lift zone bottom feed supplement between second elevating system's lower extreme and the loading bottom plate.
Further, in the above-mentioned photovoltaic board installation supporting device, first elevating system and second elevating system all include perpendicular box, the inboard of perpendicular box is the opening, the internally mounted who erects the box has vertical circulation elevator belt, the outside equidistance of the area of vertical circulation elevator belt is installed and is promoted the baffle, and interval value between two adjacent promotion baffles is greater than the sum of photovoltaic board and the thickness of locker.
Further, in the photovoltaic panel installation matching device, a self-walking mechanism which is convenient for adjusting the position of the feeding bottom plate is arranged on the lower side of the feeding bottom plate.
Further, in the photovoltaic panel installation matching device, the locking device consists of a fixed clamping block, a movable clamping block and an adjusting screw;
the adjusting screw is formed by sequentially connecting a driving end, a screw and a positioning end, and an inner hexagonal groove is formed in the outer end of the driving end;
The fixed clamping block comprises a fixed clamping plate part, a connecting plate part and a positioning plate part which are sequentially connected, a first end rotating groove matched with a driving end is formed in the fixed clamping plate part, a second end rotating groove matched with a positioning end is formed in the positioning plate part, and a T-shaped sliding groove is formed in the connecting plate part; the inner side of the fixed clamping plate part is provided with a first semicircular rope clamping groove and a first semicircular rope penetrating groove positioned below the first semicircular rope clamping groove, the inner wall of the first semicircular rope clamping groove is fixed with a first anti-slip pad, and the inner side of the fixed clamping plate part is provided with a plurality of positioning edge grooves;
The movable clamping block comprises a movable clamping plate part and a T-shaped sliding block arranged at the top end of the movable clamping plate part, the T-shaped sliding block is limited in a T-shaped sliding groove in a sliding manner, a screw groove matched with the screw is formed in the position, close to the top end, of the movable clamping plate part, a second semicircular rope clamping groove with the same height as the first semicircular rope clamping groove and a second semicircular rope penetrating groove with the same height as the first semicircular rope penetrating groove are formed in the inner side of the movable clamping plate part, a second anti-slip pad is fixed on the inner wall of the second semicircular rope clamping groove, and a plurality of positioning ribs matched with the positioning rib grooves are formed in the inner side of the movable clamping plate part.
Further, in the photovoltaic panel installation matching device, the first semicircular rope clamping groove and the second semicircular rope clamping groove are in butt joint to form rope clamping grooves for clamping the upper layer rope body in the flexible rope, the first semicircular rope penetrating groove and the second semicircular rope penetrating groove are in butt joint to form rope penetrating grooves which are sleeved outside the lower layer rope body in the flexible rope, and the diameter of the rope penetrating grooves is larger than the outer diameter of the rope body.
Further, in the above-mentioned photovoltaic board installation supporting device, photovoltaic board installation component includes base plate, horizontal upset motor, horizontal swivel plate, lift push rod, sucking disc carrier frame, vacuum chuck, direction montant and locking adjustment mechanism, the lower extreme of base plate is fixed with horizontal upset motor, horizontal swivel plate is installed to the output of horizontal upset motor, the both ends department symmetry installation lift push rod of horizontal swivel plate, the sucking disc carrier frame is installed to the expansion end of lift push rod, a plurality of vacuum chuck that are used for adsorbing the photovoltaic board are installed to the downside of sucking disc carrier frame, the direction montant that runs through horizontal swivel plate is installed to the upside of sucking disc carrier frame, the locking adjustment mechanism that is used for adjusting its state of lock is installed near four corners department to the sucking disc carrier frame.
Further, in the above-mentioned photovoltaic board installation supporting device, locking adjustment mechanism includes push rod support, longitudinal rail, vertical push rod, transverse rail pair, twister support and interior hexagonal twister, push rod support, longitudinal rail are fixed in the upper end of sucking disc carrying frame, install longitudinal push rod on the push rod support, the expansion end of longitudinal push rod is connected with the transverse rail of transverse rail pair, the lower part slip restriction of transverse rail is on longitudinal rail, the slider of transverse rail pair is twisted the ware through twisting the installation of ware support and is twisted the ware in the hexagonal, when the adjusting screw of ware and locker is twisted to interior hexagonal and can be driven it and carry out rotary motion.
The beneficial effects of the invention are as follows:
According to the invention, the flexible photovoltaic support and the photovoltaic panel are improved, and particularly, the flexible cable in the flexible photovoltaic support is designed into an annular structure capable of circularly moving, and the locker is arranged below the photovoltaic panel, so that the locker can lock the upper cable body of the flexible cable on one hand, and can support the lower cable body of the flexible cable to pass through on the other hand, and the supporting reliability of the photovoltaic panel can be ensured by the cooperation of the double cable bodies of the flexible cable and the locker. On the basis, the invention is provided with the photovoltaic panel feeding component and the photovoltaic panel mounting component with the locking and adjusting mechanism in a matching way, and the photovoltaic panel feeding component can sequentially lift the photovoltaic panel provided with the locking device from the low-level end to the high-level end serving as the suction station; the photovoltaic panel installation component can transfer the photovoltaic panel positioned at the suction station to the upper part of the flexible cable, then the locker at the lower side of the photovoltaic panel is driven to be sleeved outside the flexible cable, and the state of the locker is switched to be a locking state by the locking adjusting mechanism, so that the rapid automatic installation of the photovoltaic panel on the flexible photovoltaic bracket is completed.
Of course, it is not necessary for any one product to practice the invention to achieve all of the advantages set forth above at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the overall front view structure of the present invention;
FIG. 2 is a schematic perspective view of a portion of a flexible photovoltaic support of the present invention;
FIG. 3 is a schematic perspective view of another portion of the flexible photovoltaic support of the present invention;
FIG. 4 is a schematic view of the cable jacket of the present invention;
FIG. 5 is a schematic perspective view of the invention with a portion of the flexible photovoltaic support omitted;
FIG. 6 is a schematic top view of the invention with a portion of the flexible photovoltaic support omitted;
FIG. 7 is a schematic view of a photovoltaic panel feeding assembly according to the present invention;
FIG. 8 is a schematic perspective view of a photovoltaic panel feeding assembly according to the present invention;
FIG. 9 is a schematic view of a first lifting mechanism according to the present invention;
FIG. 10 is a schematic view of the structure of the photovoltaic panel and the latch of the present invention;
FIG. 11 is a schematic perspective view of a lock according to the present invention;
FIG. 12 is an exploded view of the lock of the present invention;
FIG. 13 is a schematic perspective view of a photovoltaic panel mounting assembly according to the present invention;
FIG. 14 is a schematic view of a lock adjustment mechanism according to the present invention;
in the drawings, the components represented by the respective reference numerals are as follows:
The photovoltaic cable comprises a 1-flexible photovoltaic bracket, 11-upright posts, 12-main shafts, 13-main shaft overturning driving components, 14-cable sleeve connectors, 15-cable sleeves, 151-annular sleeve bodies, 152-steering channels, 153-cable guiding pipes, 154-outer clamping rollers, 155-inner clamping rollers and 16-flexible cables;
The device comprises a 2-photovoltaic panel feeding assembly, a 21-feeding bottom plate, a 22-first lifting mechanism, a 221-vertical box, a 222-vertical circulating lifting belt, a 223-lifting baffle plate, a 23-lifting bracket, a 24-second lifting mechanism and a 25-feeding port;
The photovoltaic panel mounting assembly comprises a 3-photovoltaic panel mounting assembly, a 31-substrate, a 32-horizontal overturning motor, a 33-horizontal rotating plate, a 34-lifting push rod, a 35-sucker carrying frame, a 36-vacuum sucker, a 37-guiding vertical rod, a 38-locking adjusting mechanism, a 381-push rod bracket, 382-longitudinal guide rails, 383-longitudinal push rods, 384-transverse guide rail pairs, 385-tightening device brackets and 386-inner hexagonal tightening devices;
4-photovoltaic panel;
5-locker, 51-fixed clamping block, 511-fixed clamping plate part, 512-connecting plate part, 513-locating plate part, 514-first end rotating groove, 515-first semicircular clamping rope groove, 516-first anti-slip pad, 517-first semicircular rope penetrating groove, 518-locating rib groove, 52-movable clamping block, 521-movable clamping plate part, 522-T-shaped sliding block, 523-screw groove, 524-second semicircular clamping rope groove, 525-second anti-slip pad, 526-second semicircular rope penetrating groove, 527-locating rib, 53-adjusting screw, 531-driving end, 532-screw, 533-locating end.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1, this embodiment provides a photovoltaic panel installation kit suitable for a flexible photovoltaic support, including a flexible photovoltaic support 1, a photovoltaic panel feeding assembly 2 and a photovoltaic panel installation assembly 3.
As shown in fig. 2 and 3, the flexible photovoltaic bracket 1 comprises two bracket bases, wherein each bracket base comprises a stand column 11, a main shaft 12, a main shaft overturning driving assembly 13, a cable sleeve connecting piece 14, a cable sleeve 15 and a flexible cable 16, the top end of the stand column 11 is movably supported with the main shaft 12, the main shaft overturning driving assembly 13 is installed at the side end of the stand column 11, and the inner side of the stand column 11 is fixedly connected with two cable sleeves 15 through the cable sleeve connecting piece 14. A flexible cable 16 capable of circularly displacing along a vertical plane is arranged between the cable sleeves 15 of the two bracket bases. The two flexible cords 16 together serve as a mounting carrier for the photovoltaic panel 4, and the underside of the photovoltaic panel 4 is symmetrically provided with two sets of locks 5 facilitating locking thereof with the flexible cords 16.
As shown in fig. 5 and 6, the photovoltaic panel feeding assembly 2 is capable of sequentially lifting the photovoltaic panel 4 equipped with the lock 5 from a low-level end to a high-level end serving as a suction station; the photovoltaic panel installation component 3 can be used for transferring the photovoltaic panel 4 positioned at the suction station to the upper side of the flexible cable 16, then driving the photovoltaic panel 4 to move downwards until the locker 5 in the unlocked state is sleeved on the outer side of the flexible cable 16, and then switching the state of the locker 5 into the locking state.
As shown in fig. 4, the cable sleeve 15 includes an annular sleeve body 151, a steering channel 152 for allowing the flexible cable 16 to pass through is arranged inside the annular sleeve body 151, two parallel cable guide tubes 153 are mounted on the outer side of the annular sleeve body 151, and the two cable guide tubes 153 are respectively communicated with two ends of the steering channel 152; the inside of the annular sleeve 151 is provided with a driver for driving the flexible cable 16 to circularly displace. The driver is composed of a plurality of groups of clamping paired rollers, each group of clamping paired rollers is composed of an outer clamping roller 154 and an inner clamping roller 155, the outer clamping roller 154 and the inner clamping roller 155 are respectively abutted with two sides of the flexible cable 16, and the rotation directions of the outer clamping roller 154 and the inner clamping roller 155 are opposite.
As shown in fig. 7 and 8, the photovoltaic panel feeding assembly 2 comprises a feeding bottom plate 21, first lifting mechanisms 22, lifting brackets 23 and second lifting mechanisms 24, wherein the first lifting mechanisms 22 are vertically installed at the positions of the left side, the right side and the rear side of the upper end of the feeding bottom plate 21, the second lifting mechanisms 24 are installed at the positions of the front side of the upper end of the feeding bottom plate 21 through the lifting brackets 23, the three first lifting mechanisms 22 and one second lifting mechanism 24 jointly enclose a storage lifting area for storing and lifting the photovoltaic panel 4, and a feeding opening 25 which is convenient for feeding materials to the bottom of the storage lifting area is reserved between the lower end of the second lifting mechanism 24 and the feeding bottom plate 21.
As shown in fig. 9, the first lifting mechanism 22 and the second lifting mechanism 24 each include a vertical box 221, the inner side of the vertical box 221 is an opening, vertical circulating lifting belts 222 are installed in the vertical box 221, lifting partition plates 223 are installed at equal intervals on the outer sides of the belts of the vertical circulating lifting belts 222, and the distance value between two adjacent lifting partition plates 223 is larger than the sum of thicknesses of the photovoltaic panels 4 and the lockers 5.
In this embodiment, a self-walking mechanism for facilitating the adjustment of the position of the feeding bottom plate 21 is mounted on the lower side of the feeding bottom plate.
As shown in fig. 10 to 12, the lock 5 is composed of a fixed clamp block 51, a movable clamp block 52, and an adjusting screw 53.
The adjusting screw 53 is formed by sequentially connecting a driving end 531, a screw 532 and a positioning end 533, and an inner hexagonal groove is formed at the outer end of the driving end 531.
The fixed clamping block 51 includes a fixed clamping plate portion 511, a connecting plate portion 512 and a positioning plate portion 513 which are sequentially connected, and the fixed clamping plate portion 511, the connecting plate portion 512 and the positioning plate portion 513 are integrally structured and fixed on the lower side of the photovoltaic panel 4 by welding or the like. A first end rotating groove 514 matched with the driving end 531 is formed in the fixed clamping plate portion 511, a second end rotating groove matched with the positioning end 533 is formed in the positioning plate portion 513, and a T-shaped sliding groove is formed in the connecting plate portion 512. The inner side of the fixed clamping plate 511 is provided with a first semicircular rope clamping groove 515 and a first semicircular rope penetrating groove 517 positioned below the first semicircular rope clamping groove 515, the inner wall of the first semicircular rope clamping groove 515 is fixedly provided with a first anti-slip pad 516, and the inner side of the fixed clamping plate 511 is provided with a plurality of positioning edge grooves 518.
The movable clamp block 52 comprises a movable clamp plate 521 and a T-shaped slide block 522 arranged at the top end of the movable clamp plate 521, the T-shaped slide block 522 is limited in a T-shaped slide groove of the connecting plate 512 in a sliding manner, and a screw groove 523 matched with the screw 532 is formed in the position, close to the top end, of the movable clamp plate 521. A second semicircular rope clamping groove 524 with the same height as the first semicircular rope clamping groove 515 and a second semicircular rope threading groove 526 with the same height as the first semicircular rope threading groove 517 are formed on the inner side of the movable clamping plate 521, and a second anti-slip pad 525 is fixed on the inner wall of the second semicircular rope clamping groove 524. The inner side of the movable clamping plate 521 is provided with a plurality of positioning ribs 527 which are matched with the positioning rib grooves 518.
The first semicircular rope clamping groove 515 and the second semicircular rope clamping groove 524 are butted to form rope clamping grooves for clamping an upper rope body in the flexible rope 16, and the first semicircular rope penetrating groove 517 and the second semicircular rope penetrating groove 526 are butted to form rope penetrating grooves sleeved outside a lower rope body in the flexible rope 16, and the diameters of the rope penetrating grooves are larger than the outer diameters of the rope bodies.
As shown in fig. 13, the photovoltaic panel mounting assembly 3 includes a base plate 31, a horizontal turning motor 32, a horizontal turning plate 33, a lifting push rod 34, a suction cup carrier 35, a vacuum suction cup 36, a guide vertical rod 37, and a lock adjustment mechanism 38. The substrate 31 is mounted on a mobile carrier, which may be a vehicle-mounted multi-axis robot. The lower extreme of base plate 31 is fixed with horizontal upset motor 32, and horizontal rotating plate 33 is installed to the output of horizontal upset motor 32, and lifting push rod 34 is installed to the both ends department symmetry of horizontal rotating plate 33, and sucking disc carrying frame 35 is installed to lifting push rod 34's movable end, and a plurality of vacuum chucks 36 that are used for adsorbing photovoltaic board 4 are installed to sucking disc carrying frame 35's downside, and the guide montant 37 that runs through horizontal rotating plate 33 is installed to sucking disc carrying frame 35's upside, and sucking disc carrying frame 35 is close to four corners department and installs locking adjustment mechanism 38 that is used for adjusting its state of locker 5.
As shown in fig. 14, the lock adjustment mechanism 38 includes a push rod bracket 381, a longitudinal rail 382, a longitudinal push rod 383, a transverse rail pair 384, a fastener bracket 385 and a hexagon socket screw 386. The push rod bracket 381 and the longitudinal guide 382 are fixed at the upper end of the sucker carrying frame 35, the push rod bracket 381 is provided with a longitudinal push rod 383, and the advancing direction of the longitudinal push rod 383 and the length direction of the longitudinal guide 382 are perpendicular to the length direction of the flexible cable 16. The movable end of the vertical push rod 383 is connected with a transverse guide rail of a transverse guide rail pair 384, the lower part of the transverse guide rail is limited on the longitudinal guide rail 382 in a sliding way, a sliding block of the transverse guide rail pair 384 is provided with an inner hexagonal tightening device 386 through a tightening device bracket 385, and when the inner hexagonal tightening device 386 is contacted with the adjusting screw 53 of the locking device 5, the inner hexagonal tightening device 386 can drive the adjusting screw to rotate, so that the position of the movable clamping block 52 is adjusted.
The specific application of this embodiment is: when the photovoltaic panel 4 is required to be installed, the photovoltaic panel feeding assembly 2 and the photovoltaic panel installation assembly 3 are firstly moved to a position close to a base position of one side support of the flexible photovoltaic support 1, a horizontal overturning motor 32 in the photovoltaic panel installation assembly 3 drives a horizontal rotating plate 33 to rotate, so that a sucker carrying frame 35 on one side is positioned above a suction station, and then a lifting push rod 34 drives the sucker carrying frame 35 and a vacuum sucker 36 on the lower side of the sucker carrying frame to move downwards; the photovoltaic panel 4 positioned at the suction station is sucked and locked by utilizing the vacuum chuck 36, then the lifting push rod 34 is reset, the horizontal overturning motor 32 drives the horizontal overturning plate 33 to rotate 180 degrees, so that the sucked photovoltaic panel 4 is displaced to the position above the two annular flexible cables 16 in the flexible photovoltaic bracket 1; then the lifting push rod 34 acts to drive the photovoltaic panel 4 and the locker 5 at the lower side to move downwards; the locker 5 is in an unlocked state, namely, the fixed clamping block 51 and the movable clamping block 52 are provided with openings which are convenient for the flexible cable 16 to enter; as the locker 5 moves down, the upper layer cable body and the lower layer cable body of the flexible cable 16 respectively reach the set positions, and then the locking adjusting mechanism 38 in the photovoltaic panel installation assembly 3 acts, so that when the inner hexagonal tightening device 386 is in contact with the adjusting screw 53 of the locker 5 through transverse and longitudinal adjustment, the inner hexagonal tightening device can be driven to rotate, and then the movable clamping block 52 and the fixed clamping block 51 are closed, the upper layer cable body of the flexible cable 16 is locked and fixed by using the cable clamping grooves, and the lower layer cable body displacement of the flexible cable 16 is guided by using the cable threading grooves. At this time, the installation operation of the photovoltaic panel 4 is completed, and then the cable sleeve 15 in the flexible photovoltaic support 1 drives the flexible cable 16 to circularly displace, so that the installed photovoltaic panel moves a distance from the lower side of the photovoltaic panel installation assembly 3, and each lifting mechanism in the photovoltaic panel feeding assembly 2 synchronously acts, so that the photovoltaic panel 4 at the lower layer is lifted to the suction station. The steps are repeated, and the installation operation of the next photovoltaic panel 4 can be realized. In this way, automatic installation of all photovoltaic panels 4 is finally achieved.
When the required number of the photovoltaic panels 4 is large, a plurality of photovoltaic panel feeding assemblies 2 can be used for feeding, and each time the photovoltaic panel 4 in one photovoltaic panel feeding assembly 2 is taken out, the photovoltaic panel is removed and replaced by a new one.
The preferred embodiments of the invention disclosed above are merely helpful in explaining the invention. The preferred embodiments are not exhaustive or to limit the invention to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention. The invention is limited only by the claims and the full scope and equivalents thereof.
Claims (7)
1. The photovoltaic panel installation matching device suitable for the flexible photovoltaic bracket is characterized by comprising the flexible photovoltaic bracket, a photovoltaic panel feeding assembly and a photovoltaic panel installation assembly;
The flexible photovoltaic bracket comprises two bracket bases, wherein each bracket base comprises a stand column, a main shaft overturning driving assembly, a cable sleeve connecting piece, a cable sleeve and a flexible cable, the top end of each stand column is movably supported with the main shaft, the main shaft overturning driving assembly is arranged at the side end of each stand column, and the two cable sleeves are fixedly connected to the inner side of each stand column through the cable sleeve connecting piece; a flexible cable capable of circularly displacing along a vertical plane is arranged between the cable sleeves of the two bracket foundations; the two flexible cables are used as mounting carriers of the photovoltaic panel together, and two groups of locking devices which are convenient for locking the photovoltaic panel with the flexible cables are symmetrically arranged on the lower side of the photovoltaic panel;
the photovoltaic panel feeding assembly can sequentially lift the photovoltaic panel provided with the locking device from a low-level end to a high-level end serving as a suction station; the photovoltaic panel installation assembly can transfer the photovoltaic panel positioned at the suction station to the upper part of the flexible cable, then drive the photovoltaic panel to move downwards until the locker in the unlocked state is sleeved on the outer side of the flexible cable, and then switch the state of the locker into the locked state;
The cable sleeve comprises an annular sleeve body, a steering channel which is convenient for a flexible cable to pass through is arranged in the annular sleeve body, two parallel cable guiding pipes are arranged on the outer side of the annular sleeve body, and the two cable guiding pipes are respectively communicated with two ends of the steering channel; a driver for driving the flexible cable to circularly displace is arranged in the annular sleeve body; the driver is composed of a plurality of groups of clamping pair rollers, each group of clamping pair rollers consists of an outer clamping roller and an inner clamping roller, the outer clamping roller and the inner clamping roller are respectively abutted with two sides of the flexible cable, and the rotation directions of the outer clamping roller and the inner clamping roller are opposite;
The locking device consists of a fixed clamping block, a movable clamping block and an adjusting screw; the adjusting screw is formed by sequentially connecting a driving end, a screw and a positioning end, and an inner hexagonal groove is formed in the outer end of the driving end; the fixed clamping block comprises a fixed clamping plate part, a connecting plate part and a positioning plate part which are sequentially connected, a first end rotating groove matched with a driving end is formed in the fixed clamping plate part, a second end rotating groove matched with a positioning end is formed in the positioning plate part, and a T-shaped sliding groove is formed in the connecting plate part; the inner side of the fixed clamping plate part is provided with a first semicircular rope clamping groove and a first semicircular rope penetrating groove positioned below the first semicircular rope clamping groove, the inner wall of the first semicircular rope clamping groove is fixed with a first anti-slip pad, and the inner side of the fixed clamping plate part is provided with a plurality of positioning edge grooves; the movable clamping block comprises a movable clamping plate part and a T-shaped sliding block arranged at the top end of the movable clamping plate part, the T-shaped sliding block is limited in a T-shaped sliding groove in a sliding manner, a screw groove matched with the screw is formed in the position, close to the top end, of the movable clamping plate part, a second semicircular rope clamping groove with the same height as the first semicircular rope clamping groove and a second semicircular rope penetrating groove with the same height as the first semicircular rope penetrating groove are formed in the inner side of the movable clamping plate part, a second anti-slip pad is fixed on the inner wall of the second semicircular rope clamping groove, and a plurality of positioning ribs matched with the positioning rib grooves are formed in the inner side of the movable clamping plate part.
2. The photovoltaic panel installation kit according to claim 1, wherein the photovoltaic panel feeding assembly comprises a feeding bottom plate, first lifting mechanisms, lifting brackets and second lifting mechanisms, the first lifting mechanisms are vertically installed at the positions of the left side, the right side and the rear side of the upper end of the feeding bottom plate, the second lifting mechanisms are installed at the positions of the front side of the upper end of the feeding bottom plate through the lifting brackets, three first lifting mechanisms and one second lifting mechanism jointly enclose a storage lifting area for storing and lifting the photovoltaic panel, and a feeding port convenient for feeding materials to the bottom of the storage lifting area is reserved between the lower end of the second lifting mechanism and the feeding bottom plate.
3. The photovoltaic panel installation kit according to claim 2, wherein the first lifting mechanism and the second lifting mechanism each comprise a vertical box, the inner side of the vertical box is an opening, vertical circulating lifting belts are installed in the vertical boxes, lifting partition plates are installed on the outer sides of the vertical circulating lifting belts at equal intervals, and the distance value between two adjacent lifting partition plates is larger than the sum of thicknesses of the photovoltaic panel and the locking device.
4. A photovoltaic panel installation kit according to claim 3, wherein a self-walking mechanism is mounted on the underside of the loading base plate to facilitate adjustment of its position.
5. The photovoltaic panel installation kit of claim 4, wherein the first and second semi-circular lashing grooves are butted to form lashing grooves for gripping an upper layer of the flexible lashing body, wherein the first and second semi-circular lashing grooves are butted to form lashing grooves sleeved outside a lower layer of the flexible lashing body, and wherein the lashing grooves have a diameter greater than an outer diameter of the lashing body.
6. The photovoltaic panel installation kit according to claim 5, wherein the photovoltaic panel installation assembly comprises a base plate, a horizontal overturning motor, a horizontal rotating plate, a lifting push rod, a sucker carrying frame, a vacuum sucker, a guide vertical rod and a locking adjusting mechanism, wherein the horizontal overturning motor is fixed at the lower end of the base plate, the horizontal rotating plate is installed at the output end of the horizontal overturning motor, the lifting push rods are symmetrically installed at the two ends of the horizontal rotating plate, the sucker carrying frame is installed at the movable end of the lifting push rod, a plurality of vacuum suckers for adsorbing the photovoltaic panel are installed at the lower side of the sucker carrying frame, the guide vertical rod penetrating through the horizontal rotating plate is installed at the upper side of the sucker carrying frame, and the locking adjusting mechanism for adjusting the state of the locking device is installed at the position, close to four corners, of the sucker carrying frame.
7. The photovoltaic panel installation kit according to claim 6, wherein the locking adjustment mechanism comprises a push rod support, a longitudinal guide rail, a longitudinal push rod, a transverse guide rail pair, a tightening device support and an inner hexagon tightening device, the push rod support and the longitudinal guide rail are fixed at the upper end of the sucker carrying frame, the longitudinal push rod is installed on the push rod support, the movable end of the longitudinal push rod is connected with the transverse guide rail of the transverse guide rail pair, the lower sliding of the transverse guide rail is limited on the longitudinal guide rail, the sliding block of the transverse guide rail pair is provided with the inner hexagon tightening device through the tightening device support, and the inner hexagon tightening device can be driven to rotate when being contacted with the adjusting screw rod of the locking device.
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