CN118549035A - Pressure sensor fault testing system and method based on data fusion analysis - Google Patents
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Abstract
Description
技术领域Technical Field
本发明涉及压力传感器故障测试技术领域,具体为基于数据融合分析的压力传感器故障测试系统及方法。The present invention relates to the technical field of pressure sensor fault testing, and in particular to a pressure sensor fault testing system and method based on data fusion analysis.
背景技术Background Art
压力传感器故障测试是一项重要的工作,旨在检测和诊断压力传感器是否正常运行,以确保其能够准确地测量压力并提供可靠的数据;常见的压力传感器故障测试方法包括:外观检查:首先检查传感器的外观是否有损坏、腐蚀、接线松动等明显的物理问题;电气性能测试:使用专业的测试设备测量传感器的电阻、电容、电感等电气参数,以判断其内部电路是否正常。Pressure sensor fault testing is an important task, which aims to detect and diagnose whether the pressure sensor is operating normally to ensure that it can accurately measure pressure and provide reliable data; common pressure sensor fault testing methods include: Appearance inspection: First check whether the appearance of the sensor has obvious physical problems such as damage, corrosion, loose wiring, etc.; Electrical performance test: Use professional testing equipment to measure the sensor's resistance, capacitance, inductance and other electrical parameters to determine whether its internal circuit is normal.
但是在现有技术中,压力传感器无法通过内在和外在两个方面进行故障测试,具体为无法对压力传感器本身进行适应性分析和可靠性分析,造成压力传感器的故障检测效率低,同时不能够对压力传感器进行运行检测,且无法结合维持性评估,造成压力传感器故障测试不准确。However, in the prior art, the pressure sensor cannot be tested for faults both internally and externally. Specifically, it is impossible to perform adaptability analysis and reliability analysis on the pressure sensor itself, resulting in low fault detection efficiency of the pressure sensor. At the same time, it is impossible to perform operation detection on the pressure sensor and it is impossible to combine it with maintenance evaluation, resulting in inaccurate fault testing of the pressure sensor.
针对上述的技术缺陷,现提出一种解决方案。In view of the above technical defects, a solution is now proposed.
发明内容Summary of the invention
本发明的目的就在于为了解决上述提出的问题,而提出基于数据融合分析的压力传感器故障测试系统及方法。The purpose of the present invention is to solve the above-mentioned problems and to propose a pressure sensor fault testing system and method based on data fusion analysis.
本发明的目的可以通过以下技术方案实现:The purpose of the present invention can be achieved through the following technical solutions:
基于数据融合分析的压力传感器故障测试系统,包括故障测试平台,故障测试平台通讯连接有内在分析单元和外在分析单元:The pressure sensor fault test system based on data fusion analysis includes a fault test platform, and the fault test platform is communicatively connected with an internal analysis unit and an external analysis unit:
内在分析单元连接有:运行检测单元,用于将压力传感器设定为测试对象,采集到运行缓冲数据和运行延迟数据,根据数据比对判定测试对象的运行检测分析是否异常;The internal analysis unit is connected with: an operation detection unit, which is used to set the pressure sensor as a test object, collect the operation buffer data and the operation delay data, and determine whether the operation detection analysis of the test object is abnormal according to the data comparison;
维持能力评估单元,用于对测试对象无故障数据监测的维持能力进行评估,获取到偏差浮动信息和偏差影响信息,根据信息分析推断维持能力评估是否正常;The maintenance capability evaluation unit is used to evaluate the maintenance capability of the test object's fault-free data monitoring, obtain the deviation floating information and deviation impact information, and infer whether the maintenance capability evaluation is normal based on the information analysis;
外在分析单元通讯连接有:适应性分析单元,用于对测试对象的监测过程进行适应性分析,采集到适应性参数,代入公式得到测试对象不同运行场景的适应性分析系数,根据系数比对推断适应性是否正常;The external analysis unit is connected to: an adaptability analysis unit, which is used to perform adaptability analysis on the monitoring process of the test object, collect adaptability parameters, substitute them into the formula to obtain the adaptability analysis coefficients of different operating scenarios of the test object, and infer whether the adaptability is normal based on the coefficient comparison;
可靠性分析单元,用于对测试对象在适应性分析合格时段内进行可靠性分析,构建压力浮动曲线,根据曲线分析推断可靠性是否合格。The reliability analysis unit is used to perform reliability analysis on the test object within the adaptability analysis qualified period, construct a pressure floating curve, and infer whether the reliability is qualified based on the curve analysis.
作为本发明的一种优选实施方式,运行缓冲数据和运行延迟数据分别为测试对象数据监测过程中压力感受时刻与压力数据采集时刻的缓冲时长浮动跨度值、测试对象数据监测过程中压力数据采集执行时刻处于上一时刻压力数据感受采集后数值指针归位时段临界值的累计重叠时长。As a preferred embodiment of the present invention, the operation buffer data and the operation delay data are respectively the floating span value of the buffer time between the pressure perception moment and the pressure data collection moment during the test object data monitoring process, and the cumulative overlapping time of the critical value of the numerical pointer returning period after the pressure data perception collection at the previous moment during the test object data monitoring process.
作为本发明的一种优选实施方式,若运行缓冲数据超过缓冲时长浮动跨度阈值,或者运行延迟数据超过累计重叠时长阈值,则判定测试对象的运行检测分析异常;As a preferred embodiment of the present invention, if the running buffer data exceeds the buffer duration floating span threshold, or the running delay data exceeds the cumulative overlap duration threshold, it is determined that the running detection analysis of the test object is abnormal;
若运行缓冲数据未超过缓冲时长浮动跨度阈值,且运行延迟数据未超过累计重叠时长阈值,则判定测试对象的运行检测分析正常。If the running buffer data does not exceed the buffer duration floating span threshold, and the running delay data does not exceed the cumulative overlap duration threshold, then it is determined that the running detection and analysis of the test object is normal.
作为本发明的一种优选实施方式,偏差浮动信息和偏差影响信息分别为测试对象压力数据采集耗时处于设定耗时范围时测试对象压力数据数值采集偏差处于合格偏差范围内的峰值增长速度、测试对象压力数据采集过程中压力数据数值采集偏差峰值增长时测试对象数据偏差均值的上升跨度。As a preferred embodiment of the present invention, the deviation floating information and the deviation impact information are respectively the peak growth rate of the test object pressure data numerical acquisition deviation within the qualified deviation range when the test object pressure data acquisition time is within the set time range, and the rising span of the test object data deviation mean when the pressure data numerical acquisition deviation peak increases during the test object pressure data acquisition process.
作为本发明的一种优选实施方式,若偏差浮动信息超过峰值增长速度阈值,或者偏差影响信息超过均值上升跨度阈值,则判定测试对象的维持能力评估异常;As a preferred embodiment of the present invention, if the deviation floating information exceeds the peak growth rate threshold, or the deviation impact information exceeds the mean rising span threshold, it is determined that the maintenance ability assessment of the test subject is abnormal;
若偏差浮动信息未超过峰值增长速度阈值,且偏差影响信息未超过均值上升跨度阈值,则判定测试对象的维持能力评估正常。If the deviation floating information does not exceed the peak growth rate threshold, and the deviation impact information does not exceed the mean rising span threshold, then the test subject's maintenance ability assessment is determined to be normal.
作为本发明的一种优选实施方式,适应性参数包括测试对象与采压主体配合采集时测试对象所在测量位置不同对应同时刻压力数据的数值偏差跨度、测试对象所在测量位置不同则压力数据不同时测试对象所在位置压力数据数值与设定合格数值阈值的偏差量以及任一非所在位置压力数据数值与设定合格数值阈值的偏差量的偏差量多出值、测试对象与采压主体配合采集时采压主体本体温度受环境温度浮动影响时压力数据数值采集误差频率以及采压主体本体温度不受环境温度浮动影响时压力数据数值采集误差频率的误差频率数值比、同一采压主体不同环境温度下测试对象压力数据数值采集偏差任意两时刻的最大差值。As a preferred embodiment of the present invention, the adaptability parameters include the numerical deviation span of the pressure data at the same time when the test object and the pressure collection body cooperate to collect data, the deviation of the pressure data value at the test object's location and the set qualified numerical threshold when the pressure data are different at different measurement positions of the test object, and the deviation excess value of the deviation of the pressure data value at any non-location and the set qualified numerical threshold, the error frequency of the pressure data value collection error frequency when the temperature of the pressure collection body is affected by the fluctuation of ambient temperature when the test object and the pressure collection body cooperate to collect data, and the error frequency ratio of the pressure data value collection error frequency when the temperature of the pressure collection body is not affected by the fluctuation of ambient temperature, and the maximum difference between any two moments of the pressure data value collection deviation of the test object under different ambient temperatures of the same pressure collection body.
作为本发明的一种优选实施方式,若测试对象不同运行场景的适应性分析系数超过适应性分析系数阈值,则判定测试对象的适应性分析异常;若测试对象不同运行场景的适应性分析系数未超过适应性分析系数阈值,则判定测试对象的适应性分析正常。As a preferred embodiment of the present invention, if the adaptability analysis coefficient of the test object in different operating scenarios exceeds the adaptability analysis coefficient threshold, the adaptability analysis of the test object is judged to be abnormal; if the adaptability analysis coefficient of the test object in different operating scenarios does not exceed the adaptability analysis coefficient threshold, the adaptability analysis of the test object is judged to be normal.
作为本发明的一种优选实施方式,设定测试对象的压力采集时段并标记为压采时段,根据测试对象的数据采集时间间隔阈值将压采时段划分为若干个采集时刻点,完成压采时段设定后将压采时段内各个采集时刻点的压力值进行采集并构建压采时段集合,随着压采时段集合内子集数量的增加,以采集时刻点为横坐标,以压力数值为纵坐标构建压力浮动曲线;完成曲线构建后对压力浮动曲线进行分析,将压采时段内压力浮动曲线中压力值从零增长到降至零标定为单个采集周期,并将采集周期的压力曲线标记为周期曲线。As a preferred embodiment of the present invention, a pressure collection period of the test object is set and marked as a pressure collection period, and the pressure collection period is divided into a number of collection time points according to the data collection time interval threshold of the test object. After the pressure collection period is set, the pressure values at each collection time point in the pressure collection period are collected and a pressure collection period set is constructed. As the number of subsets in the pressure collection period set increases, a pressure floating curve is constructed with the collection time point as the horizontal coordinate and the pressure value as the vertical coordinate. After the curve is constructed, the pressure floating curve is analyzed, and the pressure value in the pressure floating curve in the pressure collection period is calibrated from zero increase to zero decrease as a single collection cycle, and the pressure curve of the collection cycle is marked as a periodic curve.
作为本发明的一种优选实施方式,获取到压采时段内压力浮动曲线中任一周期曲线峰值与对应单个周期曲线的构建区域面积,若压力浮动曲线中任一周期曲线峰值超过峰值阈值,且对应单个周期曲线的构建区域面积超过区域面积阈值,则将当前采集周期标记为高浮跨低速度压力采集周期;若压力浮动曲线中任一周期曲线峰值超过峰值阈值,且对应单个周期曲线的构建区域面积未超过区域面积阈值,则将当前采集周期标记为高浮跨高速度压力采集周期;若压力浮动曲线中任一周期曲线峰值未超过峰值阈值,且对应单个周期曲线的构建区域面积超过区域面积阈值,则将当前采集周期标记为低浮跨低速度压力采集周期;若压力浮动曲线中任一周期曲线峰值未超过峰值阈值,且对应单个周期曲线的构建区域面积未超过区域面积阈值,则将当前采集周期标记为低浮跨高速度压力采集周期;As a preferred embodiment of the present invention, the peak value of any period curve in the pressure floating curve within the pressure collection period and the construction area area of the corresponding single period curve are obtained. If the peak value of any period curve in the pressure floating curve exceeds the peak value threshold, and the construction area area of the corresponding single period curve exceeds the regional area threshold, the current collection period is marked as a high floating span and low speed pressure collection period; if the peak value of any period curve in the pressure floating curve exceeds the peak value threshold, and the construction area area of the corresponding single period curve does not exceed the regional area threshold, the current collection period is marked as a high floating span and high speed pressure collection period; if the peak value of any period curve in the pressure floating curve does not exceed the peak value threshold, and the construction area area of the corresponding single period curve exceeds the regional area threshold, the current collection period is marked as a low floating span and low speed pressure collection period; if the peak value of any period curve in the pressure floating curve does not exceed the peak value threshold, and the construction area area of the corresponding single period curve does not exceed the regional area threshold, the current collection period is marked as a low floating span and high speed pressure collection period;
将各个采集周期对应采压主体的压力浮动实际趋势与采集周期类型比对,若比对不一致则生成可靠性异常信号;若比对一致则生成可靠性正常信号。The actual pressure fluctuation trend of the pressure sampling subject corresponding to each sampling period is compared with the sampling period type. If the comparison is inconsistent, a reliability abnormal signal is generated; if the comparison is consistent, a reliability normal signal is generated.
作为本发明的一种优选实施方式,基于数据融合分析的压力传感器故障测试方法,具体测试方法步骤如下:As a preferred embodiment of the present invention, a pressure sensor fault testing method based on data fusion analysis, the specific testing method steps are as follows:
步骤一、运行检测,用于将压力传感器设定为测试对象,采集到运行缓冲数据和运行延迟数据,根据数据比对判定测试对象的运行检测分析是否异常;Step 1: Operation detection, which is used to set the pressure sensor as the test object, collect the operation buffer data and the operation delay data, and determine whether the operation detection analysis of the test object is abnormal based on data comparison;
步骤二、维持能力评估,用于对测试对象无故障数据监测的维持能力进行评估,获取到偏差浮动信息和偏差影响信息,根据信息分析推断维持能力评估是否正常;Step 2: Maintenance capability assessment is used to assess the maintenance capability of the test object for fault-free data monitoring, obtain the deviation floating information and deviation impact information, and infer whether the maintenance capability assessment is normal based on information analysis;
步骤三、适应性分析,用于对测试对象的监测过程进行适应性分析,采集到适应性参数,代入公式得到测试对象不同运行场景的适应性分析系数,根据系数比对推断适应性是否正常。Step 3: Adaptability analysis is used to conduct adaptability analysis on the monitoring process of the test object. The adaptability parameters are collected and substituted into the formula to obtain the adaptability analysis coefficients of different operating scenarios of the test object. Whether the adaptability is normal is inferred based on the coefficient comparison.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明中,对压力传感器进行运行检测,根据压力传感器内部运行进行检测,推断当前压力传感器的运行效率是否满足实际需求,避免运行存在偏差造成数据监测存在异常风险,造成了压力传感器的故障测试效率低,无法及时进行故障预测;对压力传感器无故障数据监测的维持能力进行评估,以保证压力传感器在无故障时段内能够对以高效运转状态进行压力参数采集,提高了压力传感器的运行效率,同时对压力传感器的运行能力进行准确评估,达到了及时监测运行效率并调整,确保压力数据采集的稳定性。1. In the present invention, an operation detection is performed on the pressure sensor, and the detection is performed based on the internal operation of the pressure sensor to infer whether the current operation efficiency of the pressure sensor meets the actual demand, so as to avoid the risk of abnormal data monitoring caused by operation deviation, resulting in low efficiency of fault testing of the pressure sensor and inability to predict faults in a timely manner; the maintenance capability of the pressure sensor for fault-free data monitoring is evaluated to ensure that the pressure sensor can collect pressure parameters in an efficient operating state during a fault-free period, thereby improving the operation efficiency of the pressure sensor; at the same time, the operation capability of the pressure sensor is accurately evaluated, so as to achieve timely monitoring of the operation efficiency and adjustment, and ensure the stability of pressure data collection.
2、本发明中,对测试对象的监测过程进行适应性分析,通过适应性分析推断当前测试对象运行效率的同时对测试对象进行运行性能检测,若当前适应性分析异常且环境为非适应性环境则及时进行故障预测,提高了故障测试的准确性和及时性;对测试对象在适应性分析合格时段内进行可靠性分析,推断压力传感器的压力数据采集准确性是否合格,提高了压力传感器的故障测试效率,保证压力传感器的采集效率以及采集数据的精准性。2. In the present invention, an adaptability analysis is performed on the monitoring process of the test object, and the operating efficiency of the current test object is inferred through the adaptability analysis while the operating performance of the test object is tested. If the current adaptability analysis is abnormal and the environment is a non-adaptive environment, fault prediction is performed in a timely manner, thereby improving the accuracy and timeliness of fault testing; a reliability analysis is performed on the test object within the period of qualified adaptability analysis to infer whether the pressure data collection accuracy of the pressure sensor is qualified, thereby improving the fault testing efficiency of the pressure sensor and ensuring the collection efficiency of the pressure sensor and the accuracy of the collected data.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了便于本领域技术人员理解,下面结合附图对本发明作进一步的说明。In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.
图1为本发明的整体原理框图;FIG1 is an overall principle block diagram of the present invention;
图2为本发明实施例一的原理框图;FIG2 is a functional block diagram of a first embodiment of the present invention;
图3为本发明实施例二的原理框图。FIG3 is a principle block diagram of the second embodiment of the present invention.
具体实施方式DETAILED DESCRIPTION
为了使本技术领域的人员更好地理解本发明方案,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to enable those skilled in the art to better understand the scheme of the present invention, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本发明的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present invention. The appearance of the phrase in various places in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive of other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
请参阅图1所示,基于数据融合分析的压力传感器故障测试系统,包括故障测试平台,故障测试平台通讯连接有内在分析单元和外在分析单元;Please refer to FIG. 1 , a pressure sensor fault test system based on data fusion analysis includes a fault test platform, wherein the fault test platform is communicatively connected to an internal analysis unit and an external analysis unit;
实施例一Embodiment 1
故障测试平台生成内在分析指令至内在分析单元进行分析,其中,内在分析单元适用于对压力传感器进行本身内部运行进行检测,以推断压力传感器当前运行阶段所存在的故障,并及时进行预警;请参阅图2所示,故障测试平台与内在分析单元之间还通讯连接有运行检测单元和维持能力评估单元;The fault test platform generates an internal analysis instruction to the internal analysis unit for analysis, wherein the internal analysis unit is suitable for detecting the internal operation of the pressure sensor itself to infer the faults existing in the current operation stage of the pressure sensor and to give a timely warning; please refer to FIG2 , the fault test platform and the internal analysis unit are also communicatively connected with an operation detection unit and a maintenance capability evaluation unit;
内在分析单元生成运行检测信号并将运行检测信号发送至运行检测单元,运行检测单元接收到运行检测信号后,对压力传感器进行运行检测,根据压力传感器内部运行进行检测,推断当前压力传感器的运行效率是否满足实际需求,避免运行存在偏差造成数据监测存在异常风险,造成了压力传感器的故障测试效率低,无法及时进行故障预测;The internal analysis unit generates an operation detection signal and sends the operation detection signal to the operation detection unit. After receiving the operation detection signal, the operation detection unit performs an operation detection on the pressure sensor. According to the internal operation of the pressure sensor, it is detected to infer whether the current operation efficiency of the pressure sensor meets the actual demand, so as to avoid the risk of abnormal data monitoring caused by operation deviation, resulting in low fault test efficiency of the pressure sensor and failure to predict faults in time.
将压力传感器设定为测试对象,采集到测试对象数据监测过程中压力感受时刻与压力数据采集时刻的缓冲时长浮动跨度值,同时获取到测试对象数据监测过程中压力数据采集执行时刻处于上一时刻压力数据感受采集后数值指针归位时段临界值的累计重叠时长,并将测试对象数据监测过程中压力感受时刻与压力数据采集时刻的缓冲时长浮动跨度值、测试对象数据监测过程中压力数据采集执行时刻处于上一时刻压力数据感受采集后数值指针归位时段临界值的累计重叠时长分别标记为运行缓冲数据和运行延迟数据,且分别与缓冲时长浮动跨度阈值和累计重叠时长阈值进行比较:The pressure sensor is set as the test object, and the buffer time floating span value between the pressure feeling moment and the pressure data collection moment in the test object data monitoring process is collected. At the same time, the cumulative overlapping time of the pressure data collection execution moment in the test object data monitoring process at the critical value of the numerical pointer returning to the position after the pressure data feeling collection at the previous moment is obtained, and the buffer time floating span value between the pressure feeling moment and the pressure data collection moment in the test object data monitoring process and the cumulative overlapping time of the pressure data collection execution moment in the test object data monitoring process at the critical value of the numerical pointer returning to the position after the pressure data feeling collection at the previous moment are marked as running buffer data and running delay data, respectively, and compared with the buffer time floating span threshold and the cumulative overlapping time threshold, respectively:
若测试对象数据监测过程中压力感受时刻与压力数据采集时刻的缓冲时长浮动跨度值超过缓冲时长浮动跨度阈值,或者测试对象数据监测过程中压力数据采集执行时刻处于上一时刻压力数据感受采集后数值指针归位时段临界值的累计重叠时长超过累计重叠时长阈值,则判定测试对象的运行检测分析异常,生成运行检测异常信号并将运行检测异常信号发送至故障测试平台,故障测试平台接收到运行检测异常信号后,对测试对象进行调试并对实时数据采集速度进行提高,降低数据采集的延迟误差;If the buffer time floating span value between the pressure feeling moment and the pressure data collection moment during the test object data monitoring process exceeds the buffer time floating span threshold, or the cumulative overlapping time of the pressure data collection execution moment at the critical value of the numerical pointer returning period after the pressure data feeling collection at the previous moment during the test object data monitoring process exceeds the cumulative overlapping time threshold, then the operation detection analysis of the test object is determined to be abnormal, an operation detection abnormality signal is generated and the operation detection abnormality signal is sent to the fault test platform. After receiving the operation detection abnormality signal, the fault test platform debugs the test object and increases the real-time data collection speed to reduce the delay error of data collection;
若测试对象数据监测过程中压力感受时刻与压力数据采集时刻的缓冲时长浮动跨度值未超过缓冲时长浮动跨度阈值,且测试对象数据监测过程中压力数据采集执行时刻处于上一时刻压力数据感受采集后数值指针归位时段临界值的累计重叠时长未超过累计重叠时长阈值,则判定测试对象的运行检测分析正常,生成运行检测正常信号并将运行检测正常信号发送至故障测试平台;If the buffer time floating span value between the pressure feeling moment and the pressure data collection moment during the test object data monitoring process does not exceed the buffer time floating span threshold, and the cumulative overlap time of the critical value of the numerical pointer returning period after the pressure data feeling collection at the previous moment during the test object data monitoring process does not exceed the cumulative overlap time threshold, then it is determined that the operation detection analysis of the test object is normal, and a normal operation detection signal is generated and sent to the fault test platform;
同时生成维持能力评估信号并将维持能力评估信号发送至维持能力评估单元,维持能力评估单元接收到维持能力评估信号后,对压力传感器无故障数据监测的维持能力进行评估,以保证压力传感器在无故障时段内能够对以高效运转状态进行压力参数采集,提高了压力传感器的运行效率,同时对压力传感器的运行能力进行准确评估,达到了及时监测运行效率并调整,确保压力数据采集的稳定性;At the same time, a maintenance capability evaluation signal is generated and sent to the maintenance capability evaluation unit. After receiving the maintenance capability evaluation signal, the maintenance capability evaluation unit evaluates the maintenance capability of the pressure sensor for fault-free data monitoring, so as to ensure that the pressure sensor can collect pressure parameters in a highly efficient operating state during the fault-free period, thereby improving the operating efficiency of the pressure sensor. At the same time, the operating capability of the pressure sensor is accurately evaluated, so as to achieve timely monitoring of the operating efficiency and adjustment, thereby ensuring the stability of pressure data collection;
获取到测试对象压力数据采集耗时处于设定耗时范围时测试对象压力数据数值采集偏差处于合格偏差范围内的峰值增长速度,同时获取到测试对象压力数据采集过程中压力数据数值采集偏差峰值增长时测试对象数据偏差均值的上升跨度,并将测试对象压力数据采集耗时处于设定耗时范围时测试对象压力数据数值采集偏差处于合格偏差范围内的峰值增长速度、测试对象压力数据采集过程中压力数据数值采集偏差峰值增长时测试对象数据偏差均值的上升跨度分别标记为偏差浮动信息和偏差影响信息,且分别与峰值增长速度阈值和均值上升跨度阈值进行比较:The peak growth rate of the pressure data value collection deviation of the test object is within the qualified deviation range when the pressure data collection time of the test object is within the set time range, and the rising span of the mean value of the data deviation of the test object is obtained when the peak value of the pressure data value collection deviation increases during the pressure data collection process of the test object. The peak growth rate of the pressure data value collection deviation of the test object is within the qualified deviation range when the pressure data collection time of the test object is within the set time range, and the rising span of the mean value of the data deviation of the test object when the peak value of the pressure data value collection deviation increases during the pressure data collection process of the test object are marked as deviation floating information and deviation impact information, respectively, and compared with the peak growth rate threshold and the mean rising span threshold, respectively:
若测试对象压力数据采集耗时处于设定耗时范围时测试对象压力数据数值采集偏差处于合格偏差范围内的峰值增长速度超过峰值增长速度阈值,或者测试对象压力数据采集过程中压力数据数值采集偏差峰值增长时测试对象数据偏差均值的上升跨度超过均值上升跨度阈值,则判定测试对象的维持能力评估异常,生成运行风险信号并将运行风险信号发送至故障测试平台,故障测试平台接收到运行风险信号后,对当前测试对象的压力数据浮动进行持续监测,并在浮动异常时进行数据采集管控,且对测试对象进行性能检测;If the peak growth rate of the pressure data value collection deviation of the test object within the qualified deviation range exceeds the peak growth rate threshold when the pressure data collection time of the test object is within the set time range, or the rising span of the mean value of the test object data deviation exceeds the mean rising span threshold when the peak value of the pressure data value collection deviation increases during the pressure data collection process of the test object, then it is determined that the maintenance capability assessment of the test object is abnormal, and an operation risk signal is generated and sent to the fault test platform. After receiving the operation risk signal, the fault test platform continuously monitors the pressure data fluctuation of the current test object, performs data collection control when the fluctuation is abnormal, and performs performance testing on the test object;
若测试对象压力数据采集耗时处于设定耗时范围时测试对象压力数据数值采集偏差处于合格偏差范围内的峰值增长速度未超过峰值增长速度阈值,且测试对象压力数据采集过程中压力数据数值采集偏差峰值增长时测试对象数据偏差均值的上升跨度未超过均值上升跨度阈值,则判定测试对象的维持能力评估正常,生成运行安全信号并将运行安全信号发送至故障测试平台;If the peak growth rate of the pressure data value collection deviation of the test object within the qualified deviation range does not exceed the peak growth rate threshold when the pressure data collection time of the test object is within the set time range, and the rising span of the mean value of the data deviation of the test object during the pressure data collection process of the test object when the peak value of the pressure data value collection deviation increases does not exceed the mean rising span threshold, then it is determined that the maintenance capability assessment of the test object is normal, and an operation safety signal is generated and sent to the fault test platform;
实施例二Embodiment 2
故障测试平台生成外在分析指令至外在分析单元,外在分析单元对压力传感器进行外界影响分析,以推断压力传感器的适应性和可靠性在环境影响下是否合格,请参阅图3所示,故障测试平台与外在分析单元通讯连接有适应性分析单元和可靠性分析单元;The fault test platform generates an external analysis instruction to the external analysis unit, and the external analysis unit performs an external influence analysis on the pressure sensor to infer whether the adaptability and reliability of the pressure sensor are qualified under the influence of the environment. Please refer to FIG3 , the fault test platform is connected to the external analysis unit in communication with the adaptability analysis unit and the reliability analysis unit;
外在分析单元接收外在分析指令后,生成适应性分析信号并将适应性分析信号发送至适应性分析单元,适应性分析单元接收到适应性分析信号后,对测试对象的监测过程进行适应性分析,通过适应性分析推断当前测试对象运行效率的同时对测试对象进行运行性能检测,若当前适应性分析异常且环境为非适应性环境则及时进行故障预测,提高了故障测试的准确性和及时性;After receiving the external analysis instruction, the external analysis unit generates an adaptability analysis signal and sends the adaptability analysis signal to the adaptability analysis unit. After receiving the adaptability analysis signal, the adaptability analysis unit performs adaptability analysis on the monitoring process of the test object, infers the current operating efficiency of the test object through the adaptability analysis, and performs operating performance detection on the test object. If the current adaptability analysis is abnormal and the environment is a non-adaptive environment, fault prediction is performed in time, thereby improving the accuracy and timeliness of fault testing;
将测试对象实时压力采集对象标记为采压主体,其中采压主体可以为液体也可以为气体等;获取到测试对象与采压主体配合采集时测试对象所在测量位置不同对应同时刻压力数据的数值偏差跨度,同时获取到测试对象所在测量位置不同则压力数据不同时测试对象所在位置压力数据数值与设定合格数值阈值的偏差量、任一非所在位置压力数据数值与设定合格数值阈值的偏差量,并通过差值计算得偏差量多出值,且设置标号PDC;并将测试对象与采压主体配合采集时测试对象所在测量位置不同对应同时刻压力数据的数值偏差跨度标记为PCK;The real-time pressure collection object of the test object is marked as a pressure collection subject, where the pressure collection subject can be liquid or gas, etc.; the numerical deviation span of the pressure data at the same time when the test object and the pressure collection subject cooperate in the collection is obtained, and at the same time, the deviation of the pressure data value at the test object's location and the set qualified value threshold value, and the deviation of the pressure data value at any non-location and the set qualified value threshold value are obtained, and the deviation value is calculated by difference, and the label PDC is set; and the numerical deviation span of the pressure data at the same time when the test object and the pressure collection subject cooperate in the collection is marked as PCK;
获取到测试对象与采压主体配合采集时采压主体本体温度受环境温度浮动影响时压力数据数值采集误差频率以及采压主体本体温度不受环境温度浮动影响时压力数据数值采集误差频率的误差频率数值比,并将测试对象与采压主体配合采集时采压主体本体温度受环境温度浮动影响时压力数据数值采集误差频率以及采压主体本体温度不受环境温度浮动影响时压力数据数值采集误差频率的误差频率数值比标记为SVZ;同时获取到同一采压主体不同环境温度下测试对象压力数据数值采集偏差任意两时刻的最大差值,并将同一采压主体不同环境温度下测试对象压力数据数值采集偏差任意两时刻的最大差值标记为ZDC;Obtain the error frequency numerical ratio of the pressure data value acquisition error frequency when the temperature of the pressure collection body is affected by the ambient temperature fluctuation when the test object cooperates with the pressure collection body for acquisition, and the error frequency numerical ratio of the pressure data value acquisition error frequency when the temperature of the pressure collection body is affected by the ambient temperature fluctuation when the test object cooperates with the pressure collection body for acquisition, and the error frequency numerical ratio of the pressure data value acquisition error frequency when the temperature of the pressure collection body is affected by the ambient temperature fluctuation when the test object cooperates with the pressure collection body for acquisition, and the error frequency numerical ratio of the pressure data value acquisition error frequency when the temperature of the pressure collection body is affected by the ambient temperature fluctuation when the temperature of the pressure collection body is not affected by the ambient temperature fluctuation is marked as SVZ; at the same time, obtain the maximum difference between any two moments of the pressure data value acquisition deviation of the test object at different ambient temperatures of the same pressure collection body, and mark the maximum difference between any two moments of the pressure data value acquisition deviation of the test object at different ambient temperatures of the same pressure collection body as ZDC;
将上述采集数据统一标记为适应性参数,代入公式得到测试对象不同运行场景的适应性分析系数SY,公式为:The above collected data are uniformly marked as adaptability parameters and substituted into the formula to obtain the adaptability analysis coefficient SY of different operating scenarios of the test object. The formula is:
,其中,gh1、gh2、gh3、gh4分别为同时刻压力数据的数值偏差跨度、对应同时刻压力数据的数值偏差跨度、误差频率数值比、任意两时刻的最大差值的预设比例系数,且β作为误差修正因子,取值为0.98; , where gh1, gh2, gh3, and gh4 are respectively the numerical deviation span of the pressure data at the same moment, the numerical deviation span of the corresponding pressure data at the same moment, the numerical ratio of the error frequency, and the preset proportional coefficient of the maximum difference between any two moments, and β is used as the error correction factor, and its value is 0.98;
将测试对象不同运行场景的适应性分析系数SY与适应性分析系数阈值进行比较:Compare the adaptability analysis coefficient SY of the test object in different operating scenarios with the adaptability analysis coefficient threshold:
若测试对象不同运行场景的适应性分析系数SY超过适应性分析系数阈值,则判定测试对象的适应性分析异常,生成适应性预警信号并将适应性预警信号发送至故障测试平台,故障测试平台接收到适应性预警信号后,对测试对象进行运行环境管控并在测试对象运行时进行环境监测异常及时进行运行调整;If the adaptability analysis coefficient SY of different operating scenarios of the test object exceeds the adaptability analysis coefficient threshold, the adaptability analysis of the test object is determined to be abnormal, and an adaptability warning signal is generated and sent to the fault test platform. After receiving the adaptability warning signal, the fault test platform controls the operating environment of the test object and performs environmental monitoring when the test object is running. If abnormalities occur, timely operation adjustments are made;
若测试对象不同运行场景的适应性分析系数SY未超过适应性分析系数阈值,则判定测试对象的适应性分析正常,生成适应性合格信号并将适应性合格信号发送至故障测试平台;If the adaptability analysis coefficient SY of different operation scenarios of the test object does not exceed the adaptability analysis coefficient threshold, the adaptability analysis of the test object is determined to be normal, and an adaptability qualified signal is generated and sent to the fault test platform;
同时生成可靠性分析信号并将可靠性分析信号发送至可靠性分析单元,可靠性分析单元接收到可靠性分析信号后,对测试对象在适应性分析合格时段内进行可靠性分析,推断压力传感器的压力数据采集准确性是否合格,提高了压力传感器的故障测试效率,保证压力传感器的采集效率以及采集数据的精准性;At the same time, a reliability analysis signal is generated and sent to the reliability analysis unit. After receiving the reliability analysis signal, the reliability analysis unit performs reliability analysis on the test object within the qualified period of adaptability analysis to infer whether the pressure data acquisition accuracy of the pressure sensor is qualified, thereby improving the fault test efficiency of the pressure sensor and ensuring the acquisition efficiency of the pressure sensor and the accuracy of the acquired data;
设定测试对象的压力采集时段并标记为压采时段,根据测试对象的数据采集时间间隔阈值将压采时段划分为若干个采集时刻点,完成压采时段设定后将压采时段内各个采集时刻点的压力值进行采集并构建压采时段集合,随着压采时段集合内子集数量的增加,以采集时刻点为横坐标,以压力数值为纵坐标构建压力浮动曲线;The pressure collection period of the test object is set and marked as the pressure collection period. The pressure collection period is divided into several collection time points according to the data collection time interval threshold of the test object. After the pressure collection period is set, the pressure values of each collection time point in the pressure collection period are collected and a pressure collection period set is constructed. As the number of subsets in the pressure collection period set increases, a pressure floating curve is constructed with the collection time point as the horizontal coordinate and the pressure value as the vertical coordinate;
完成曲线构建后对压力浮动曲线进行分析,将压采时段内压力浮动曲线中压力值从零增长到降至零标定为单个采集周期,并将采集周期的压力曲线标记为周期曲线,获取到压采时段内压力浮动曲线中任一周期曲线峰值与对应单个周期曲线的构建区域面积,若压力浮动曲线中任一周期曲线峰值超过峰值阈值,且对应单个周期曲线的构建区域面积超过区域面积阈值,则将当前采集周期标记为高浮跨低速度压力采集周期;若压力浮动曲线中任一周期曲线峰值超过峰值阈值,且对应单个周期曲线的构建区域面积未超过区域面积阈值,则将当前采集周期标记为高浮跨高速度压力采集周期;若压力浮动曲线中任一周期曲线峰值未超过峰值阈值,且对应单个周期曲线的构建区域面积超过区域面积阈值,则将当前采集周期标记为低浮跨低速度压力采集周期;若压力浮动曲线中任一周期曲线峰值未超过峰值阈值,且对应单个周期曲线的构建区域面积未超过区域面积阈值,则将当前采集周期标记为低浮跨高速度压力采集周期;After completing the curve construction, the pressure floating curve is analyzed, and the pressure value in the pressure floating curve during the pressure collection period from zero increase to zero decrease is calibrated as a single acquisition cycle, and the pressure curve of the acquisition period is marked as a periodic curve, and the peak value of any periodic curve in the pressure floating curve during the pressure collection period and the construction area area of the corresponding single periodic curve are obtained. If the peak value of any periodic curve in the pressure floating curve exceeds the peak threshold, and the construction area area of the corresponding single periodic curve exceeds the regional area threshold, the current acquisition cycle is marked as a high floating span and low speed pressure acquisition cycle; if the peak value of any periodic curve in the pressure floating curve exceeds the peak threshold, and the construction area area of the corresponding single periodic curve does not exceed the regional area threshold, the current acquisition cycle is marked as a high floating span and high speed pressure acquisition cycle; if the peak value of any periodic curve in the pressure floating curve does not exceed the peak threshold, and the construction area area of the corresponding single periodic curve exceeds the regional area threshold, the current acquisition cycle is marked as a low floating span and low speed pressure acquisition cycle; if the peak value of any periodic curve in the pressure floating curve does not exceed the peak threshold, and the construction area area of the corresponding single periodic curve does not exceed the regional area threshold, the current acquisition cycle is marked as a low floating span and high speed pressure acquisition cycle;
将各个采集周期对应采压主体的压力浮动实际趋势与采集周期类型比对,若比对不一致则生成可靠性异常信号并将可靠性异常信号发送至故障测试平台,故障测试平台对测试对象进行设备检修;其中比对不一致的现象具体为:采集周期高浮跨时实际压力浮动趋势的峰值未超过设定阈值、实际压力浮动趋势的速度高时采集周期为低速度类型等;The actual pressure fluctuation trend of the pressure collection subject corresponding to each collection cycle is compared with the collection cycle type. If the comparison is inconsistent, a reliability abnormality signal is generated and sent to the fault test platform, and the fault test platform performs equipment maintenance on the test object; the specific phenomenon of inconsistent comparison is: when the collection cycle has a high floating span, the peak value of the actual pressure floating trend does not exceed the set threshold, and when the speed of the actual pressure floating trend is high, the collection cycle is a low speed type, etc.;
若比对一致则生成可靠性正常信号并将可靠性正常信号发送至故障测试平台;If the comparison is consistent, a normal reliability signal is generated and sent to the fault test platform;
基于数据融合分析的压力传感器故障测试方法,具体测试方法步骤如下:The pressure sensor fault testing method based on data fusion analysis, the specific testing method steps are as follows:
步骤一、运行检测,用于将压力传感器设定为测试对象,采集到运行缓冲数据和运行延迟数据,根据数据比对判定测试对象的运行检测分析是否异常;Step 1: Operation detection, which is used to set the pressure sensor as the test object, collect the operation buffer data and the operation delay data, and determine whether the operation detection analysis of the test object is abnormal based on data comparison;
步骤二、维持能力评估,用于对测试对象无故障数据监测的维持能力进行评估,获取到偏差浮动信息和偏差影响信息,根据信息分析推断维持能力评估是否正常;Step 2: Maintenance capability assessment is used to assess the maintenance capability of the test object for fault-free data monitoring, obtain the deviation floating information and deviation impact information, and infer whether the maintenance capability assessment is normal based on information analysis;
步骤三、适应性分析,用于对测试对象的监测过程进行适应性分析,采集到适应性参数,代入公式得到测试对象不同运行场景的适应性分析系数,根据系数比对推断适应性是否正常;Step 3: Adaptability analysis is used to conduct adaptability analysis on the monitoring process of the test object, collect adaptability parameters, substitute them into the formula to obtain the adaptability analysis coefficients of different operating scenarios of the test object, and infer whether the adaptability is normal based on the coefficient comparison;
步骤四、可靠性分析,用于对测试对象在适应性分析合格时段内进行可靠性分析,构建压力浮动曲线,根据曲线分析推断可靠性是否合格;Step 4: Reliability analysis is used to conduct reliability analysis on the test object within the qualified period of adaptability analysis, construct a pressure floating curve, and infer whether the reliability is qualified based on the curve analysis;
上述公式均是采集大量数据进行软件模拟得出且选取与真实值接近的一个公式,公式中的系数是由本领域技术人员根据实际情况进行设置;The above formulas are obtained by collecting a large amount of data and performing software simulation, and a formula close to the actual value is selected. The coefficients in the formula are set by technicians in this field according to actual conditions;
本发明在使用时,运行检测单元,用于将压力传感器设定为测试对象,采集到运行缓冲数据和运行延迟数据,根据数据比对判定测试对象的运行检测分析是否异常;维持能力评估单元,用于对测试对象无故障数据监测的维持能力进行评估,获取到偏差浮动信息和偏差影响信息,根据信息分析推断维持能力评估是否正常;适应性分析单元,用于对测试对象的监测过程进行适应性分析,采集到适应性参数,代入公式得到测试对象不同运行场景的适应性分析系数,根据系数比对推断适应性是否正常;可靠性分析单元,用于对测试对象在适应性分析合格时段内进行可靠性分析,构建压力浮动曲线,根据曲线分析推断可靠性是否合格。When the present invention is in use, the operation detection unit is used to set the pressure sensor as the test object, collect the operation buffer data and the operation delay data, and determine whether the operation detection analysis of the test object is abnormal based on the data comparison; the maintenance capability evaluation unit is used to evaluate the maintenance capability of the fault-free data monitoring of the test object, obtain the deviation floating information and the deviation impact information, and infer whether the maintenance capability evaluation is normal based on the information analysis; the adaptability analysis unit is used to perform adaptability analysis on the monitoring process of the test object, collect the adaptability parameters, substitute them into the formula to obtain the adaptability analysis coefficients of different operation scenarios of the test object, and infer whether the adaptability is normal based on the coefficient comparison; the reliability analysis unit is used to perform reliability analysis on the test object within the adaptability analysis qualified period, construct a pressure floating curve, and infer whether the reliability is qualified based on the curve analysis.
以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
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CN119124456A (en) * | 2024-11-14 | 2024-12-13 | 红旗仪表(长兴)有限公司 | A reliability evaluation method and system for pressure gauge calibration station based on quantitative analysis |
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