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CN118545649B - A portable power transmission line maintenance operation device and method - Google Patents

A portable power transmission line maintenance operation device and method Download PDF

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Publication number
CN118545649B
CN118545649B CN202411001665.4A CN202411001665A CN118545649B CN 118545649 B CN118545649 B CN 118545649B CN 202411001665 A CN202411001665 A CN 202411001665A CN 118545649 B CN118545649 B CN 118545649B
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China
Prior art keywords
fixing
opening
ring
pulley
lifting rope
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CN202411001665.4A
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Chinese (zh)
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CN118545649A (en
Inventor
刘亚荣
牛海涛
李晖
郭海龙
刘栋梁
孔晨华
王江宁
杜振军
王佩霞
刘海峰
王磊
刘振笃
韩飞
张家祥
马小龙
何雄飞
韩亮
李效博
张韶
易大鹏
王皓月
高峰峰
张敏
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Shaanxi Tongchuang Technology Co ltd
Tianshui Power Supply Co of State Grid Gansu Electric Power Co
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Shaanxi Tongchuang Technology Co ltd
Tianshui Power Supply Co of State Grid Gansu Electric Power Co
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Application filed by Shaanxi Tongchuang Technology Co ltd, Tianshui Power Supply Co of State Grid Gansu Electric Power Co filed Critical Shaanxi Tongchuang Technology Co ltd
Priority to CN202411001665.4A priority Critical patent/CN118545649B/en
Publication of CN118545649A publication Critical patent/CN118545649A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F11/00Lifting devices specially adapted for particular uses not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F17/00Safety devices, e.g. for limiting or indicating lifting force
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G1/00Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
    • H02G1/02Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for overhead lines or cables

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Geology (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Forklifts And Lifting Vehicles (AREA)
  • Suspension Of Electric Lines Or Cables (AREA)
  • Types And Forms Of Lifts (AREA)
  • Electric Cable Installation (AREA)

Abstract

本发明公开一种便捷式输电线路检修作业装置及方法,涉及输电线路检修技术领域,包括底座,底座上设置有绞盘机构;还包括固定机构,固定机构上设置有固定件一和固定件二,通过固定件一和固定件二固定在角钢上;在开口固定架下方设置有辅助制动机构;用于辅助制动;在底座上设置有检测机构一和检测机构二,检测机构一对吊绳表面缺陷进行检测,检测机构二对固定机构的稳定状态进行检测;本发明解决了检修作业中,滑轮与铁塔角钢的连接安装不便捷,安全性差的技术问题,即便于对滑轮进行转移安装,省去人工安装流程,提高安全性,功能丰富,便捷省力,具备辅助制动措施,预防安全隐患。

The invention discloses a convenient transmission line maintenance operation device and method, which relates to the technical field of transmission line maintenance, and comprises a base, on which a winch mechanism is arranged; further comprising a fixing mechanism, on which a fixing piece 1 and a fixing piece 2 are arranged, and the fixing piece 1 and the fixing piece 2 are fixed to an angle steel; an auxiliary braking mechanism is arranged below an open fixing frame, which is used for auxiliary braking; a detection mechanism 1 and a detection mechanism 2 are arranged on the base, and the detection mechanism 1 detects surface defects of a suspension rope, and the detection mechanism 2 detects the stable state of the fixing mechanism; the invention solves the technical problems of inconvenient connection and installation between a pulley and an iron tower angle steel and poor safety during maintenance operations, that is, it is convenient to transfer and install the pulley, eliminates the manual installation process, improves safety, has rich functions, is convenient and labor-saving, has auxiliary braking measures, and prevents safety hazards.

Description

一种便捷式输电线路检修作业装置及方法A portable power transmission line maintenance operation device and method

技术领域Technical Field

本发明涉及输电线路检修技术领域,特别涉及一种便捷式输电线路检修作业装置及方法。The present invention relates to the technical field of power transmission line maintenance, and in particular to a portable power transmission line maintenance operation device and method.

背景技术Background Art

输电线路的检修作业是确保电网安全运行和提高电网可靠性的重要活动,在传统的登塔方式中,当没有预装导轨式防坠保护器的铁塔,第一个登塔的作业人员是没有额外的安全保护的,需要将吊装设备先安装在铁塔角钢上,即在进行检修作业时,需要作业人员先爬上塔顶挂装滑轮,并且下端是靠单纯的人力拉紧放下调整高度,费时费力,安全无法保障;基于此,本发明提出一种便捷式检修作业装置,便于对滑轮进行转移安装,省去人工安装流程,提高安全性,功能丰富,便捷省力,具备辅助制动措施,预防安全隐患。The maintenance work of transmission lines is an important activity to ensure the safe operation of the power grid and improve the reliability of the power grid. In the traditional tower climbing method, when there is no iron tower with a pre-installed guide rail anti-fall protector, the first operator to climb the tower has no additional safety protection, and the lifting equipment needs to be installed on the iron tower angle steel first. That is, when performing maintenance work, the operator needs to climb to the top of the tower to hang the pulley, and the lower end is tightened and lowered by simple manpower to adjust the height, which is time-consuming and labor-intensive, and safety cannot be guaranteed. Based on this, the present invention proposes a convenient maintenance work device, which is convenient for transferring and installing the pulley, eliminating the manual installation process, improving safety, rich in functions, convenient and labor-saving, and equipped with auxiliary braking measures to prevent safety hazards.

发明内容Summary of the invention

针对上述技术问题,本发明解决了检修作业中,滑轮与铁塔角钢的连接安装不便捷,安全性差的技术问题,即便于对滑轮进行转移安装,省去人工安装流程,提高安全性,功能丰富,便捷省力,具备辅助制动措施,预防安全隐患。In response to the above technical problems, the present invention solves the technical problems of inconvenient connection and installation between the pulley and the tower angle steel and poor safety during maintenance operations. It is easy to transfer and install the pulley, eliminates the manual installation process, improves safety, is rich in functions, convenient and labor-saving, and has auxiliary braking measures to prevent safety hazards.

本发明所使用方案为:一种便捷式输电线路检修作业装置,包括底座,底座上设置有绞盘机构;还包括固定机构,固定机构包括开口固定架,开口固定架内侧固定连接有开口内环,开口内环的三个侧面分别布置有固定件一;在开口内环上旋转安装有开口限位环,开口限位环和开口内环均为开口结构,在开口限位环的内侧设置有固定件二,通过无人机将开口固定架置于输电线铁塔顶部角钢处,开口限位环转动,使开口限位环上开口朝向开口内环上非开口区域,固定件一和固定件二固定在角钢上;在开口固定架的下方连接有制动安装架,制动安装架的上方设置有滑轮,滑轮与制动安装架之间设置有用于检测滑轮转速的检测器;在制动安装架上设置有辅助制动机构;辅助制动机构包括旋转安装在制动安装架上的缠绕盘,缠绕盘上滑动安装有两个移动滑座,移动滑座上设置有穿孔,绞盘机构上的吊绳通过滑轮限位支撑,并穿过两个移动滑座上的穿孔;辅助制动时,缠绕盘转动,使吊绳在滑轮下方缠绕;在底座上设置有检测机构一和检测机构二,检测机构一对吊绳表面缺陷进行检测,检测机构二对固定机构的稳定状态进行检测。The scheme used in the present invention is: a convenient transmission line maintenance operation device, including a base, on which a winch mechanism is arranged; also including a fixing mechanism, the fixing mechanism including an open fixing frame, an open inner ring is fixedly connected to the inner side of the open fixing frame, and three side surfaces of the open inner ring are respectively arranged with fixing parts one; an open limiting ring is rotatably installed on the open inner ring, and both the open limiting ring and the open inner ring are open structures, and a fixing part two is arranged on the inner side of the open limiting ring, and the open fixing frame is placed on the angle steel at the top of the transmission line tower by a drone, and the open limiting ring is rotated so that the opening on the open limiting ring faces the non-opening area on the open inner ring, and the fixing part one and the fixing part two are fixed on the angle steel; at the bottom of the open fixing frame A brake mounting frame is connected to the side, a pulley is arranged above the brake mounting frame, and a detector for detecting the rotation speed of the pulley is arranged between the pulley and the brake mounting frame; an auxiliary braking mechanism is arranged on the brake mounting frame; the auxiliary braking mechanism includes a winding disk rotatably mounted on the brake mounting frame, two movable slides are slidably mounted on the winding disk, and the movable slides are provided with through holes, and the lifting rope on the winch mechanism is supported by the pulley limit and passes through the through holes on the two movable slides; during auxiliary braking, the winding disk rotates to make the lifting rope wind under the pulley; a detection mechanism one and a detection mechanism two are arranged on the base, the detection mechanism one detects surface defects of the lifting rope, and the detection mechanism two detects the stable state of the fixing mechanism.

作为优选方案,所述绞盘机构包括设置在底座上的绞盘和绞盘电机,绞盘电机用于驱动绞盘,吊绳缠绕设置在绞盘上。As a preferred solution, the winch mechanism includes a winch and a winch motor arranged on a base, the winch motor is used to drive the winch, and the lifting rope is wound around the winch.

作为优选方案,所述检测机构一包括设置在底座上的检测架,检测架的内侧设置有视觉检测器;检测机构一还包括设置在底座上的卷绕筒和卷绕电机,卷绕电机用于驱动卷绕筒,用于对吊绳进行缠绕。As a preferred embodiment, the detection mechanism 1 includes a detection frame arranged on the base, and a visual detector is arranged on the inner side of the detection frame; the detection mechanism 1 also includes a winding drum and a winding motor arranged on the base, and the winding motor is used to drive the winding drum to wind the suspension rope.

作为优选方案,所述检测机构二包括固定设置在底座上的电机一,以及旋转安装在底座上的丝杆一,电机一用于驱动丝杆一;底座上滑动安装有移动安装座,移动安装座与丝杆一构成螺旋副,移动安装座上设置有夹持油缸,夹持油缸用于夹持吊绳的一端,吊绳穿过固定机构上滑轮,通过移动安装座移动,以对固定机构进行拉伸检测。As a preferred embodiment, the detection mechanism 2 includes a motor 1 fixedly mounted on a base, and a screw 1 rotatably mounted on the base, wherein the motor 1 is used to drive the screw 1; a movable mounting seat is slidably mounted on the base, the movable mounting seat and the screw 1 form a spiral pair, and a clamping cylinder is provided on the movable mounting seat, wherein the clamping cylinder is used to clamp one end of a lifting rope, and the lifting rope passes through a pulley on the fixed mechanism and moves through the movable mounting seat to perform a tensile test on the fixed mechanism.

作为优选方案,所述固定机构包括设置在开口固定架顶部的吊环,吊环通过无人机吊装;开口内环的外侧设置有调节电机二,调节电机二输出轴上设置有调节齿轮二,在开口内环上旋转安装有调节齿圈,调节齿圈与调节齿轮二构成齿轮副,调节齿圈用于驱动固定件一。As a preferred solution, the fixing mechanism includes a lifting ring arranged on the top of the open fixing frame, and the lifting ring is lifted by a drone; an adjusting motor 2 is arranged on the outer side of the open inner ring, and an adjusting gear 2 is arranged on the output shaft of the adjusting motor 2, and an adjusting gear ring is rotatably installed on the open inner ring, and the adjusting gear ring and the adjusting gear 2 constitute a gear pair, and the adjusting gear ring is used to drive the fixing member 1.

作为优选方案,所述固定件一包括旋转安装在开口内环上的啮合齿轮,以及滑动配合在开口内环上的导杆和固定丝杆,导杆和固定丝杆的一端设置有固定部一,固定部一固定在角钢上,固定丝杆与啮合齿轮构成螺旋副,啮合齿轮与调节齿圈构成齿轮副。As a preferred solution, the fixing member 1 includes a meshing gear rotatably mounted on the open inner ring, and a guide rod and a fixed screw slidably fitted on the open inner ring, one end of the guide rod and the fixed screw is provided with a fixing part 1, the fixing part 1 is fixed on the angle steel, the fixed screw and the meshing gear form a spiral pair, and the meshing gear and the adjusting gear ring form a gear pair.

作为优选方案,所述开口内环上固定设置有调节电机一,调节电机一输出轴上设置有调节齿轮一,在开口限位环上设置有连接齿圈,连接齿圈与调节齿轮一构成齿轮副;固定件二包括设置在开口限位环上的固定控制油缸,固定控制油缸伸缩杆上设置有固定部二。As a preferred solution, an adjusting motor 1 is fixedly arranged on the open inner ring, an adjusting gear 1 is arranged on the output shaft of the adjusting motor 1, a connecting gear ring is arranged on the open limiting ring, and the connecting gear ring and the adjusting gear 1 constitute a gear pair; the fixing part 2 includes a fixed control cylinder arranged on the open limiting ring, and a fixing part 2 is arranged on the telescopic rod of the fixed control cylinder.

作为优选方案,所述辅助制动机构包括设置在制动安装架上的固定油缸,固定油缸位于滑轮的上方;在制动安装架上设置有缠绕电机,缠绕电机输出轴上设置有缠绕齿轮,缠绕齿轮与缠绕盘构成齿轮副。As a preferred embodiment, the auxiliary braking mechanism includes a fixed oil cylinder arranged on a brake mounting frame, the fixed oil cylinder is located above the pulley; a winding motor is arranged on the brake mounting frame, a winding gear is arranged on the output shaft of the winding motor, and the winding gear and the winding disk constitute a gear pair.

作为优选方案,所述缠绕盘上设置有推动油缸,推动油缸伸缩杆上设置有推轮,移动滑座上设置有推动部,推动部通过推轮推动,以使移动滑座移动,移动滑座与缠绕盘之间连接有用于提供弹力的弹簧。As a preferred solution, a pushing cylinder is provided on the winding disk, a pushing wheel is provided on the telescopic rod of the pushing cylinder, a pushing part is provided on the movable slide, the pushing part is pushed by the pushing wheel to move the movable slide, and a spring for providing elastic force is connected between the movable slide and the winding disk.

一种使用所述检修作业装置的方法,包括以下步骤:A method for using the maintenance operation device comprises the following steps:

N10:将吊绳一端穿过滑轮,且同时穿过两个移动滑座上的穿孔,即吊绳从下至上先穿过一侧的移动滑座的穿孔,然后从滑轮上方穿过,最后从上至下穿过另一侧移动滑座的穿孔,通过无人机将固定机构运输至输电线铁塔顶部角钢处,角钢位于开口限位环内侧;N10: Pass one end of the lifting rope through the pulley and the holes on the two movable slides at the same time, that is, the lifting rope passes through the hole of the movable slide on one side from bottom to top, then passes through the top of the pulley, and finally passes through the hole of the movable slide on the other side from top to bottom. The fixing mechanism is transported to the angle steel at the top of the transmission line tower by the drone. The angle steel is located on the inner side of the open limit ring;

N20:通过固定件一和固定件二对角钢进行固定,以使固定机构稳定位于角钢上,不发生晃动;N20: Fix the angle steel by fixing the first and second fixing parts so that the fixing mechanism is stably located on the angle steel without shaking;

N30:吊绳自由端置于检测机构二上,在不同方位对吊绳进行拉伸,使固定机构受力,检测固定机构是否稳固;N30: The free end of the lifting rope is placed on the second detection mechanism, and the lifting rope is stretched in different directions to make the fixing mechanism bear force to detect whether the fixing mechanism is stable;

N40:作业时,人员吊装在吊绳的自由端,通过绞盘机构进行升降传输,对滑轮的转速进行实时检测,转速异常,可进行紧急制动,通过辅助制动机构进行辅助制动,即使吊绳在滑轮下方进行相交缠绕。N40: During operation, personnel are hoisted at the free end of the lifting rope and lifted and lowered by the winch mechanism. The rotation speed of the pulley is detected in real time. If the rotation speed is abnormal, emergency braking can be performed and auxiliary braking can be performed through the auxiliary braking mechanism, even if the lifting ropes are intertwined under the pulley.

本发明与现有技术相比的有益效果是:(1)通过无人机对吊环进行吊装,以将开口固定架转移至角钢处,角钢位于开口限位环内侧,通过调节电机一工作,开口限位环转动,开口限位环的开口区域转移朝向开口内环上的非开口区域,使角钢位于封闭环形内侧,转移便捷高效;(2)通过固定件一和固定件二作用,使固定机构固定在角钢上,具体地,通过调节电机二工作,使调节齿圈转动,进而固定丝杆和导杆移动,固定部一移动并固定贴靠在角钢的侧面,即角钢三个侧面分别与固定件一接触,剩余的一个侧面,通过固定控制油缸控制固定部二进行固定接触,完成全部侧面的限位固定,即固定机构稳定的安装在角钢上,不会晃动;(3)通过绞盘对吊绳进行收放控制,即张紧吊绳,移动安装座移动时,对吊绳进行拉伸,使固定机构受力,进而检测其稳固程度;(4)缠绕电机工作,缠绕盘转动,进而吊绳在滑轮下方进行相交缠绕,以此可进行辅助制动,由于吊绳自由端与人员为单边移动,吊绳在滑轮下方相交缠绕后,可阻挡人员的单边下行,完成辅助制动,提高安全性。Compared with the prior art, the present invention has the following advantages: (1) the lifting ring is hoisted by an unmanned aerial vehicle to transfer the open fixing frame to the angle steel, and the angle steel is located on the inner side of the open limiting ring. By adjusting the operation of motor one, the open limiting ring rotates, and the open area of the open limiting ring is transferred toward the non-opening area on the open inner ring, so that the angle steel is located on the inner side of the closed ring, and the transfer is convenient and efficient; (2) the fixing mechanism is fixed on the angle steel by the action of fixing part one and fixing part two. Specifically, by adjusting the operation of motor two, the adjusting gear ring rotates, and then the fixing screw and guide rod move, and the fixing part one moves and is fixedly attached to the side of the angle steel, that is, the three sides of the angle steel are respectively in contact with the fixing part one. The remaining side is fixedly contacted by the fixed control cylinder to control the fixing part 2, completing the limit fixation of all sides, that is, the fixing mechanism is stably installed on the angle steel and will not shake; (3) The lifting rope is retracted and released by the winch, that is, the lifting rope is tensioned. When the movable mounting seat moves, the lifting rope is stretched to make the fixing mechanism subject to force, and then its stability is detected; (4) The winding motor works, the winding disk rotates, and then the lifting rope intersects and winds under the pulley, so as to perform auxiliary braking. Since the free end of the lifting rope and the person move unilaterally, after the lifting rope intersects and winds under the pulley, it can block the person from unilaterally descending, complete auxiliary braking, and improve safety.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明整体结构示意图。FIG1 is a schematic diagram of the overall structure of the present invention.

图2为本发明底座的安装结构示意图。FIG. 2 is a schematic diagram of the installation structure of the base of the present invention.

图3为本发明固定机构结构示意图。FIG. 3 is a schematic diagram of the fixing mechanism structure of the present invention.

图4为本发明辅助制动机构的安装结构示意图。FIG. 4 is a schematic diagram of the installation structure of the auxiliary braking mechanism of the present invention.

图5为本发明辅助制动机构的局部结构示意图。FIG. 5 is a schematic diagram of a partial structure of the auxiliary braking mechanism of the present invention.

图6为本发明固定机构的局部安装结构示意图。FIG. 6 is a schematic diagram of a partial installation structure of the fixing mechanism of the present invention.

图7为本发明开口限位环结构示意图。FIG. 7 is a schematic diagram of the structure of the opening limit ring of the present invention.

图8为本发明开口限位环另一角度结构示意图。FIG. 8 is a schematic diagram of the structure of the opening limit ring of the present invention at another angle.

图9为本发明固定件一的安装结构示意图。FIG. 9 is a schematic diagram of the installation structure of a fixing member 1 of the present invention.

附图标记:1-底座;2-绞盘;3-绞盘电机;4-控制系统;5-电机一;6-丝杆一;7-移动安装座;8-夹持油缸;9-检测架;10-卷绕筒;11-卷绕电机;12-开口固定架;13-吊环;14-开口内环;15-制动安装架;16-滑轮;17-固定油缸;18-缠绕盘;19-缠绕电机;20-缠绕齿轮;21-推动油缸;22-推轮;23-移动滑座;24-推动部;25-弹簧;26-开口限位环;27-调节电机一;28-调节齿轮一;29-连接齿圈;30-固定部二;31-固定控制油缸;32-调节电机二;33-调节齿轮二;34-调节齿圈;35-固定部一;36-导杆;37-固定丝杆;38-啮合齿轮。Figure numerals: 1-base; 2-winch; 3-winch motor; 4-control system; 5-motor 1; 6-screw rod 1; 7-movable mounting seat; 8-clamping cylinder; 9-detection frame; 10-winding drum; 11-winding motor; 12-open fixed frame; 13-lifting ring; 14-open inner ring; 15-brake mounting frame; 16-pulley; 17-fixed cylinder; 18-winding disk; 19-winding motor; 20-winding gear ; 21-pushing cylinder; 22-pushing wheel; 23-moving slide; 24-pushing part; 25-spring; 26-opening limit ring; 27-adjusting motor one; 28-adjusting gear one; 29-connecting gear ring; 30-fixing part two; 31-fixed control cylinder; 32-adjusting motor two; 33-adjusting gear two; 34-adjusting gear ring; 35-fixing part one; 36-guide rod; 37-fixing screw rod; 38-meshing gear.

具体实施方式DETAILED DESCRIPTION

实施例:如图1至图9所示,底座1上设置有绞盘机构,绞盘机构包括设置在底座1上的绞盘2和绞盘电机3,绞盘电机3用于驱动绞盘2,吊绳缠绕设置在绞盘2上,在底座1上设置有控制系统4,用于控制各项作业。Embodiment: As shown in Figures 1 to 9, a winch mechanism is provided on the base 1, and the winch mechanism includes a winch 2 and a winch motor 3 provided on the base 1. The winch motor 3 is used to drive the winch 2, and the lifting rope is wound around the winch 2. A control system 4 is provided on the base 1 for controlling various operations.

固定机构包括开口固定架12,开口固定架12内侧固定连接有开口内环14,开口内环14的三个侧面分别布置有固定件一;在开口内环14上旋转安装有开口限位环26,开口限位环26和开口内环14均为开口结构,在开口限位环26的内侧设置有固定件二,通过无人机将开口固定架12置于输电线铁塔顶部角钢处,开口限位环26转动,使开口限位环26上开口朝向开口内环14上非开口区域,固定件一和固定件二固定在角钢上;在开口固定架12的下方连接有制动安装架15,制动安装架15的上方设置有滑轮16,滑轮16与制动安装架15之间设置有用于检测滑轮16转速的检测器;在制动安装架15上设置有辅助制动机构;辅助制动机构包括旋转安装在制动安装架15上的缠绕盘18,缠绕盘18上滑动安装有两个移动滑座23,移动滑座23上设置有穿孔,绞盘机构上的吊绳通过滑轮16限位支撑,并穿过两个移动滑座23上的穿孔;辅助制动时,缠绕盘18转动,使吊绳在滑轮16下方缠绕;固定机构还包括设置在开口固定架12顶部的吊环13,吊环13通过无人机吊装;开口内环14的外侧设置有调节电机二32,调节电机二32输出轴上设置有调节齿轮二33,在开口内环14上旋转安装有调节齿圈34,调节齿圈34与调节齿轮二33构成齿轮副,调节齿圈34用于驱动固定件一。The fixing mechanism includes an open fixing frame 12, an open inner ring 14 is fixedly connected to the inner side of the open fixing frame 12, and fixing parts 1 are arranged on the three sides of the open inner ring 14 respectively; an open limiting ring 26 is rotatably installed on the open inner ring 14, and both the open limiting ring 26 and the open inner ring 14 are open structures, and a fixing part 2 is arranged on the inner side of the open limiting ring 26, and the open fixing frame 12 is placed on the angle steel at the top of the transmission line tower by a drone, and the open limiting ring 26 is rotated so that the opening on the open limiting ring 26 faces the non-opening area on the open inner ring 14, and the fixing part 1 and the fixing part 2 are fixed on the angle steel; a brake mounting frame 15 is connected to the lower side of the open fixing frame 12, a pulley 16 is arranged above the brake mounting frame 15, and a detector for detecting the rotation speed of the pulley 16 is arranged between the pulley 16 and the brake mounting frame 15; An auxiliary braking mechanism is arranged on the mounting frame 15; the auxiliary braking mechanism comprises a winding disk 18 rotatably mounted on the brake mounting frame 15, on which two movable slides 23 are slidably mounted, and on which perforations are arranged, and the lifting rope on the winch mechanism is limitedly supported by the pulley 16 and passes through the perforations on the two movable slides 23; during auxiliary braking, the winding disk 18 rotates to make the lifting rope wind under the pulley 16; the fixing mechanism also comprises a lifting ring 13 arranged on the top of the open fixing frame 12, and the lifting ring 13 is lifted by a drone; an adjusting motor 2 32 is arranged on the outer side of the open inner ring 14, and an adjusting gear 2 33 is arranged on the output shaft of the adjusting motor 2 32, and an adjusting gear ring 34 is rotatably mounted on the open inner ring 14, and the adjusting gear ring 34 and the adjusting gear 2 33 constitute a gear pair, and the adjusting gear ring 34 is used to drive the fixing part 1.

固定件一包括旋转安装在开口内环14上的啮合齿轮38,以及滑动配合在开口内环14上的导杆36和固定丝杆37,导杆36和固定丝杆37的一端设置有固定部一35,固定部一35固定在角钢上,固定丝杆37与啮合齿轮38构成螺旋副,啮合齿轮38与调节齿圈34构成齿轮副;开口内环14上固定设置有调节电机一27,调节电机一27输出轴上设置有调节齿轮一28,在开口限位环26上设置有连接齿圈29,连接齿圈29与调节齿轮一28构成齿轮副;固定件二包括设置在开口限位环26上的固定控制油缸31,固定控制油缸31伸缩杆上设置有固定部二30。The fixing part 1 includes a meshing gear 38 rotatably mounted on the open inner ring 14, and a guide rod 36 and a fixed screw rod 37 slidingly fitted on the open inner ring 14, one end of the guide rod 36 and the fixed screw rod 37 is provided with a fixing part 15, the fixing part 15 is fixed on the angle steel, the fixed screw rod 37 and the meshing gear 38 form a spiral pair, and the meshing gear 38 and the adjusting gear ring 34 form a gear pair; an adjusting motor 127 is fixedly arranged on the open inner ring 14, an adjusting gear 128 is arranged on the output shaft of the adjusting motor 127, a connecting gear ring 29 is arranged on the open limit ring 26, and the connecting gear ring 29 and the adjusting gear 128 form a gear pair; the fixing part 2 includes a fixed control cylinder 31 arranged on the open limit ring 26, and a fixing part 230 is arranged on the telescopic rod of the fixed control cylinder 31.

辅助制动机构包括设置在制动安装架15上的固定油缸17,固定油缸17位于滑轮16的上方;在制动安装架15上设置有缠绕电机19,缠绕电机19输出轴上设置有缠绕齿轮20,缠绕齿轮20与缠绕盘18构成齿轮副;缠绕盘18上设置有推动油缸21,推动油缸21伸缩杆上设置有推轮22,移动滑座23上设置有推动部24,推动部24通过推轮22推动,以使移动滑座23移动,移动滑座23与缠绕盘18之间连接有用于提供弹力的弹簧25。The auxiliary braking mechanism includes a fixed oil cylinder 17 arranged on the brake mounting frame 15, and the fixed oil cylinder 17 is located above the pulley 16; a winding motor 19 is arranged on the brake mounting frame 15, and a winding gear 20 is arranged on the output shaft of the winding motor 19, and the winding gear 20 and the winding disk 18 constitute a gear pair; a pushing oil cylinder 21 is arranged on the winding disk 18, and a pushing wheel 22 is arranged on the telescopic rod of the pushing oil cylinder 21, and a pushing part 24 is arranged on the movable slide 23, and the pushing part 24 is pushed by the pushing wheel 22 to move the movable slide 23, and a spring 25 for providing elastic force is connected between the movable slide 23 and the winding disk 18.

在底座1上设置有检测机构一和检测机构二,检测机构一对吊绳表面缺陷进行检测,检测机构二对固定机构的稳定状态进行检测;检测机构一包括设置在底座1上的检测架9,检测架9的内侧设置有视觉检测器;检测机构一还包括设置在底座1上的卷绕筒10和卷绕电机11,卷绕电机11用于驱动卷绕筒10,用于对吊绳进行缠绕;检测机构二包括固定设置在底座1上的电机一5,以及旋转安装在底座1上的丝杆一6,电机一5用于驱动丝杆一6;底座1上滑动安装有移动安装座7,移动安装座7与丝杆一6构成螺旋副,移动安装座7上设置有夹持油缸8,夹持油缸8用于夹持吊绳的一端,吊绳穿过固定机构上滑轮16,通过移动安装座7移动,以对固定机构进行拉伸检测。A detection mechanism 1 and a detection mechanism 2 are arranged on the base 1. The detection mechanism 1 detects surface defects of the lifting rope, and the detection mechanism 2 detects the stable state of the fixing mechanism; the detection mechanism 1 includes a detection frame 9 arranged on the base 1, and a visual detector is arranged on the inner side of the detection frame 9; the detection mechanism 1 also includes a winding drum 10 and a winding motor 11 arranged on the base 1, and the winding motor 11 is used to drive the winding drum 10 to wind the lifting rope; the detection mechanism 2 includes a motor 15 fixedly arranged on the base 1, and a screw rod 16 rotatably installed on the base 1, and the motor 15 is used to drive the screw rod 16; a movable mounting seat 7 is slidably installed on the base 1, and the movable mounting seat 7 and the screw rod 16 form a spiral pair, and a clamping cylinder 8 is arranged on the movable mounting seat 7, and the clamping cylinder 8 is used to clamp one end of the lifting rope. The lifting rope passes through the pulley 16 on the fixing mechanism and moves through the movable mounting seat 7 to perform a tensile test on the fixing mechanism.

执行本发明的原理如下:底座1位于输电线铁塔底部,并将其与铁塔底部固定,将吊绳的一端穿过滑轮16,然后通过无人机对吊环13进行吊装,以将开口固定架12转移至角钢处,角钢位于开口限位环26内侧,通过调节电机一27工作,在调节齿轮一28和连接齿圈29的传动下,开口限位环26转动,开口限位环26的开口区域转移朝向开口内环14上的非开口区域,使角钢位于封闭环形内侧;进一步地,通过固定件一和固定件二作用,使固定机构固定在角钢上,具体地,通过调节电机二32工作,使调节齿圈34转动,进而固定丝杆37和导杆36移动,固定部一35移动并固定贴靠在角钢的侧面,即角钢三个侧面分别与固定件一接触,剩余的一个侧面,通过固定控制油缸31控制固定部二30进行固定接触,完成全部侧面的限位固定,即固定机构稳定的安装在角钢上。The principle of implementing the present invention is as follows: the base 1 is located at the bottom of the transmission line tower and is fixed to the bottom of the tower. One end of the lifting rope is passed through the pulley 16, and then the lifting ring 13 is lifted by the drone to transfer the open fixing frame 12 to the angle steel. The angle steel is located on the inner side of the open limit ring 26. By adjusting the motor 1 27, the open limit ring 26 rotates under the transmission of the adjusting gear 1 28 and the connecting gear ring 29, and the open area of the open limit ring 26 is transferred to the non-open area on the open inner ring 14, so that the angle steel is located in the closed position. annular inner side; further, through the action of fixing part 1 and fixing part 2, the fixing mechanism is fixed on the angle steel, specifically, by adjusting the motor 2 32 to make the adjusting gear ring 34 rotate, and then the fixing screw 37 and the guide rod 36 move, the fixing part 1 35 moves and is fixedly attached to the side of the angle steel, that is, the three sides of the angle steel are respectively in contact with the fixing part 1, and the remaining side is fixedly contacted by the fixing part 2 30 controlled by the fixing control cylinder 31, thereby completing the limiting fixation of all the sides, that is, the fixing mechanism is stably installed on the angle steel.

将吊绳自由端置于移动安装座7上,通过夹持油缸8进行固定,通过电机一5工作,丝杆一6转动,移动安装座7移动,通过绞盘2对吊绳进行收放控制,即张紧吊绳,移动安装座7移动时,对吊绳进行拉伸,使固定机构受力,进而检测其稳固程度。The free end of the lifting rope is placed on the mobile mounting seat 7 and fixed by the clamping cylinder 8. When the motor 5 works, the screw rod 6 rotates, the mobile mounting seat 7 moves, and the lifting rope is retracted and released by the winch 2, that is, the lifting rope is tensioned. When the mobile mounting seat 7 moves, the lifting rope is stretched to make the fixing mechanism bear force, and then its stability is detected.

吊绳在固定机构上,穿过两个移动滑座23的穿孔,然后通过滑轮16进行限位支撑,即吊绳从下至上先穿过一侧的移动滑座23的穿孔,然后从滑轮16上方穿过,最后从上至下穿过另一侧移动滑座23的穿孔,工作人员吊装在吊绳的自由端,通过绞盘机构进行升降控制,在升降过程中,由于固定机构是固定在角钢上的,不会发生晃动;可通过检测滑轮16的转速,以检测升降速度是否异常;具体地,如果速度异常,通过绞盘机构可进行紧急制动,进一步地,固定油缸17工作,固定油缸17伸缩杆对吊绳进行压紧,且进一步通过推动油缸21控制推轮22移动,推轮22对推动部24进行推动,使两个移动滑座23相对滑动,即将吊绳朝内侧移动,然后缠绕电机19工作,在缠绕齿轮20和缠绕盘18的传动作用下,缠绕盘18转动,进而吊绳在滑轮16下方进行相交缠绕,以此可进行辅助制动,由于吊绳自由端与人员为单边移动,吊绳在滑轮16下方相交缠绕后,可阻挡人员的单边下行,完成辅助制动;进一步地,通过检测机构一对吊绳进行周期表面缺陷检测,即通过卷绕筒10对吊绳进行卷绕,吊绳穿过检测架9,通过视觉检测器对其表面进行缺陷检测,以进行及时维修更换。The lifting rope passes through the through holes of the two movable slides 23 on the fixing mechanism, and then is limitedly supported by the pulley 16, that is, the lifting rope first passes through the through holes of the movable slide 23 on one side from bottom to top, then passes through from above the pulley 16, and finally passes through the through holes of the movable slide 23 on the other side from top to bottom. The staff is hoisted on the free end of the lifting rope, and the lifting and lowering are controlled by the winch mechanism. During the lifting and lowering process, since the fixing mechanism is fixed on the angle steel, no shaking will occur; the rotation speed of the pulley 16 can be detected to detect whether the lifting speed is abnormal; specifically, if the speed is abnormal, emergency braking can be performed through the winch mechanism, and further, the fixed oil cylinder 17 works, the telescopic rod of the fixed oil cylinder 17 presses the lifting rope, and further by pushing the oil cylinder 21 The push wheel 22 is controlled to move, and the push wheel 22 pushes the pushing part 24 to make the two movable slides 23 slide relative to each other, that is, to move the suspension rope inward, and then the winding motor 19 works, and under the transmission action of the winding gear 20 and the winding disk 18, the winding disk 18 rotates, and then the suspension rope is intersected and wound under the pulley 16, so as to perform auxiliary braking. Since the free end of the suspension rope and the personnel move unilaterally, after the suspension rope intersects and winds under the pulley 16, it can block the unilateral downward movement of the personnel and complete the auxiliary braking; further, the detection mechanism is used to perform periodic surface defect detection on the suspension rope, that is, the suspension rope is wound by the winding drum 10, and the suspension rope passes through the detection frame 9, and its surface is inspected for defects by the visual detector for timely maintenance and replacement.

Claims (10)

1. The portable power transmission line overhauling operation device comprises a base (1), wherein a winch mechanism is arranged on the base (1); the method is characterized in that: the fixing mechanism comprises an opening fixing frame (12), an opening inner ring (14) is fixedly connected to the inner side of the opening fixing frame (12), and fixing pieces I are respectively arranged on three side faces of the opening inner ring (14); an opening limiting ring (26) is rotatably arranged on the opening inner ring (14), the opening limiting ring (26) and the opening inner ring (14) are of an opening structure, a fixing piece II is arranged on the inner side of the opening limiting ring (26), an opening fixing frame (12) is arranged at the angle steel at the top of a transmission line iron tower through an unmanned aerial vehicle, the opening limiting ring (26) rotates, the upper opening of the opening limiting ring (26) faces to a non-opening area on the opening inner ring (14), and the fixing piece I and the fixing piece II are fixed on the angle steel; a brake mounting frame (15) is connected below the opening fixing frame (12), a pulley (16) is arranged above the brake mounting frame (15), and a detector for detecting the rotating speed of the pulley (16) is arranged between the pulley (16) and the brake mounting frame (15); an auxiliary braking mechanism is arranged on the braking installation frame (15); the auxiliary braking mechanism comprises a winding disc (18) rotatably arranged on a braking installation frame (15), two movable sliding seats (23) are slidably arranged on the winding disc (18), perforations are formed in the movable sliding seats (23), and a lifting rope on the winch mechanism is supported in a limiting manner through a pulley (16) and penetrates through the perforations in the two movable sliding seats (23); during auxiliary braking, the winding disc (18) rotates to enable the lifting rope to wind below the pulley (16); the base (1) is provided with a first detection mechanism and a second detection mechanism, the first detection mechanism detects the surface defects of the lifting rope, and the second detection mechanism detects the stable state of the fixing mechanism.
2. The portable transmission line maintenance operation device according to claim 1, wherein: the winch mechanism comprises a winch (2) and a winch motor (3) which are arranged on the base (1), the winch motor (3) is used for driving the winch (2), and the lifting rope is wound on the winch (2).
3. The portable transmission line maintenance operation device according to claim 1, wherein: the first detection mechanism comprises a detection frame (9) arranged on the base (1), and a visual detector is arranged on the inner side of the detection frame (9); the first detection mechanism also comprises a winding drum (10) and a winding motor (11) which are arranged on the base (1), wherein the winding motor (11) is used for driving the winding drum (10) and winding the lifting rope.
4. The portable transmission line maintenance operation device according to claim 1, wherein: the second detection mechanism comprises a first motor (5) fixedly arranged on the base (1) and a first screw rod (6) rotatably arranged on the base (1), and the first motor (5) is used for driving the first screw rod (6); the base (1) is provided with a movable mounting seat (7) in a sliding manner, the movable mounting seat (7) and a screw rod I (6) form a screw pair, a clamping oil cylinder (8) is arranged on the movable mounting seat (7), the clamping oil cylinder (8) is used for clamping one end of a lifting rope, the lifting rope penetrates through a pulley (16) on a fixing mechanism, and the movable mounting seat (7) is used for stretching and detecting the fixing mechanism.
5. The portable transmission line maintenance operation device according to claim 4, wherein: the fixing mechanism comprises a hanging ring (13) arranged at the top of the opening fixing frame (12), and the hanging ring (13) is hung by an unmanned aerial vehicle; an adjusting motor II (32) is arranged on the outer side of the opening inner ring (14), an adjusting gear II (33) is arranged on an output shaft of the adjusting motor II (32), an adjusting gear ring (34) is rotatably arranged on the opening inner ring (14), the adjusting gear ring (34) and the adjusting gear II (33) form a gear pair, and the adjusting gear ring (34) is used for driving the fixing piece I.
6. The portable transmission line maintenance operation device according to claim 5, wherein: the first fixing piece comprises a meshing gear (38) rotatably arranged on the opening inner ring (14), and a guide rod (36) and a fixing screw rod (37) which are in sliding fit on the opening inner ring (14), one ends of the guide rod (36) and the fixing screw rod (37) are provided with a first fixing part (35), the first fixing part (35) is fixed on angle steel, the fixing screw rod (37) and the meshing gear (38) form a spiral pair, and the meshing gear (38) and the adjusting gear ring (34) form a gear pair.
7. The portable transmission line maintenance operation device according to claim 6, wherein: an adjusting motor I (27) is fixedly arranged on the opening inner ring (14), an adjusting gear I (28) is arranged on an output shaft of the adjusting motor I (27), a connecting gear ring (29) is arranged on the opening limiting ring (26), and the connecting gear ring (29) and the adjusting gear I (28) form a gear pair; the second fixing part comprises a fixed control oil cylinder (31) arranged on the opening limiting ring (26), and a second fixing part (30) is arranged on the telescopic rod of the fixed control oil cylinder (31).
8. The portable transmission line maintenance operation device according to claim 1, wherein: the auxiliary braking mechanism comprises a fixed oil cylinder (17) arranged on a braking installation frame (15), and the fixed oil cylinder (17) is positioned above the pulley (16); a winding motor (19) is arranged on the brake mounting frame (15), a winding gear (20) is arranged on an output shaft of the winding motor (19), and the winding gear (20) and the winding disc (18) form a gear pair.
9. The portable transmission line maintenance operation device according to claim 8, wherein: the winding disc (18) is provided with a pushing oil cylinder (21), a push wheel (22) is arranged on a telescopic rod of the pushing oil cylinder (21), a pushing part (24) is arranged on the moving sliding seat (23), the pushing part (24) is pushed by the push wheel (22) so as to enable the moving sliding seat (23) to move, and a spring (25) for providing elasticity is connected between the moving sliding seat (23) and the winding disc (18).
10. A method of using the service device of claim 1, comprising the steps of:
N10: one end of the lifting rope passes through the pulley (16) and simultaneously passes through the perforations on the two movable sliding seats (23), namely, the lifting rope passes through the perforation of the movable sliding seat (23) on one side from bottom to top, then passes through the pulley (16) and finally passes through the perforation of the movable sliding seat (23) on the other side from top to bottom, the fixing mechanism is transported to angle steel on the top of the power transmission line iron tower through the unmanned aerial vehicle, and the angle steel is positioned inside the opening limiting ring (26);
N20: the angle steel is fixed through the first fixing piece and the second fixing piece, so that the fixing mechanism is stably positioned on the angle steel and does not shake;
N30: the free end of the lifting rope is arranged on the second detection mechanism, the lifting rope is stretched in different directions, so that the fixing mechanism is stressed, and whether the fixing mechanism is stable or not is detected;
N40: during operation, personnel hoist and mount at the free end of lifting rope, carry out lift transmission through winch mechanism, carry out real-time detection to the rotational speed of pulley (16), and the rotational speed is unusual, can carry out emergency braking, carries out auxiliary braking through auxiliary braking mechanism, even the lifting rope carries out the intersection winding under pulley (16).
CN202411001665.4A 2024-07-25 2024-07-25 A portable power transmission line maintenance operation device and method Active CN118545649B (en)

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