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CN118545559A - Special processing production equipment for nonwoven cloth and production method thereof - Google Patents

Special processing production equipment for nonwoven cloth and production method thereof Download PDF

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Publication number
CN118545559A
CN118545559A CN202411026017.4A CN202411026017A CN118545559A CN 118545559 A CN118545559 A CN 118545559A CN 202411026017 A CN202411026017 A CN 202411026017A CN 118545559 A CN118545559 A CN 118545559A
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China
Prior art keywords
slitting
seat
bolts
rotating
woven fabric
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CN202411026017.4A
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Chinese (zh)
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CN118545559B (en
Inventor
於维军
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Nantong God Textile Co ltd
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Nantong God Textile Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H35/00Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
    • B65H35/02Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with longitudinal slitters or perforators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00Winding webs
    • B65H18/02Supporting web roll
    • B65H18/028Both ends type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00Winding webs
    • B65H18/08Web-winding mechanisms
    • B65H18/10Mechanisms in which power is applied to web-roll spindle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H35/00Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
    • B65H35/0006Article or web delivery apparatus incorporating cutting or line-perforating devices
    • B65H35/0073Details
    • B65H35/008Arrangements or adaptations of cutting devices

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  • Treatment Of Fiber Materials (AREA)

Abstract

本发明涉及无纺织布加工技术领域,特别是涉及一种无纺织布专用加工生产设备及其生产方法,包括有加工台、安装在加工台顶部一端对无纺织布进行分切的分切架和安装在分切架一侧的收卷架,加工台的顶部一端两侧通过螺栓固定安装有分切架,分切架的顶部通过螺栓固定安装有若干个旋转辊,分切架上在旋转辊的一侧通过螺栓固定安装有分切板,加工台上在分切架的一侧通过螺栓固定安装有收卷架。本发明通过固定箱中的双向电机驱动螺杆上的活动块在支撑块上稳定的对称运动,通过固定箱和活动块下的固定分切座的分切轮盘配合旋转辊实现对半分切效果,第一旋转板和第二旋转板顶端连接的活动分切座配合固定分切座达到无纺织布的四等分切,结构简单稳定。

The present invention relates to the technical field of non-woven fabric processing, and in particular to a special processing and production equipment for non-woven fabric and a production method thereof, comprising a processing table, a slitting frame installed at one end of the top of the processing table to slitting the non-woven fabric, and a winding frame installed at one side of the slitting frame, the slitting frames are fixedly installed on both sides of the top end of the processing table by bolts, a plurality of rotating rollers are fixedly installed on the top of the slitting frame by bolts, a slitting plate is fixedly installed on one side of the rotating roller on the slitting frame by bolts, and a winding frame is fixedly installed on one side of the slitting frame on the processing table by bolts. The present invention drives the movable block on the screw rod to move stably and symmetrically on the support block through a bidirectional motor in a fixed box, and realizes the half-slitting effect through the slitting wheel of the fixed slitting seat under the fixed box and the movable block in cooperation with the rotating roller, and the movable slitting seat connected to the top of the first rotating plate and the second rotating plate cooperates with the fixed slitting seat to achieve the four-equal slitting of the non-woven fabric, and the structure is simple and stable.

Description

一种无纺织布专用加工生产设备及其生产方法A kind of non-woven fabric special processing and production equipment and production method thereof

技术领域Technical Field

本发明涉及无纺织布加工技术领域,特别是涉及一种无纺织布专用加工生产设备及其生产方法。The invention relates to the technical field of non-woven fabric processing, and in particular to a special processing and production equipment for non-woven fabric and a production method thereof.

背景技术Background Art

无纺织布具有防潮、透气、柔韧、质轻、不助燃、容易分解、无毒无刺激性、色彩丰富、价格低廉、可循环再用等特点;多采用聚丙烯粒料为原料,经高温熔融、喷丝、铺纲、热压卷取等工艺生产而成,由定向或随机纤维构成被广泛的应用在各个领域中,其中在利用无纺织布进行生产制作过程中需要对其分切后成卷。Non-woven fabrics are moisture-proof, breathable, flexible, lightweight, non-combustible, easy to decompose, non-toxic and non-irritating, colorful, low-priced, and recyclable. They are mostly made of polypropylene pellets as raw materials and are produced through high-temperature melting, spinning, laying, hot pressing and winding processes. They are composed of oriented or random fibers and are widely used in various fields. In the production process of non-woven fabrics, they need to be slit into rolls.

目前,无纺织布在验针结束后需要进行分切,由于其车床宽度比较宽,而无纺织布加工的物料需要的宽度比较窄,而且无纺织布的两端不平整也是需要进行切割掉的,现有的分切结构是在无纺织布的车床传输顶部上安装一个分切架,在分切架中安装有若干个分切刀,然后需要不同宽度无纺织布的时候对不同位置的分切刀进行调整到合适为止,而现有车床生产后的无纺织布一般都是等分切割,这样导致在对分切刀调整的过程中及其的费时费力,增加操作者的劳动强度,另外人工等分调整位置无法精确具体,导致后续分切成卷的无纺织布宽度偏差较大。At present, non-woven fabrics need to be cut after needle inspection. Since the lathe width is relatively wide, and the width of the material processed by the non-woven fabrics is relatively narrow, and the uneven ends of the non-woven fabrics also need to be cut off, the existing slitting structure is to install a slitting frame on the top of the lathe transmission of the non-woven fabric, and several slitting knives are installed in the slitting frame. Then, when non-woven fabrics of different widths are needed, the slitting knives at different positions are adjusted to the appropriate position. The non-woven fabrics produced by the existing lathes are generally cut in equal parts, which makes the adjustment process of the slitting knives extremely time-consuming and labor-intensive, increases the labor intensity of the operator, and the manual equal-division adjustment position cannot be accurate and specific, resulting in a large deviation in the width of the non-woven fabrics subsequently slit into rolls.

发明内容Summary of the invention

为了克服现有技术的不足,本发明提供一种无纺织布专用加工生产设备及其生产方法。In order to overcome the deficiencies of the prior art, the present invention provides a special processing and production equipment for non-woven fabrics and a production method thereof.

为解决上述技术问题,本发明提供如下技术方案:包括有加工台、安装在所述加工台顶部一端对无纺织布进行分切的分切架和安装在所述分切架一侧的收卷架,所述加工台的顶部一端两侧通过螺栓固定安装有所述分切架,所述分切架的顶部通过螺栓固定安装有若干个旋转辊,所述分切架上在所述旋转辊的一侧通过螺栓固定安装有分切板,所述加工台上在所述分切架的一侧通过螺栓固定安装有所述收卷架,所述分切架上在所述分切板的顶部一侧设置有分切组件,分切组件包括有:In order to solve the above technical problems, the present invention provides the following technical solutions: comprising a processing table, a slitting frame installed at one end of the top of the processing table for slitting non-woven fabrics, and a winding frame installed at one side of the slitting frame, the slitting frame is fixedly installed on both sides of one end of the top of the processing table by bolts, a plurality of rotating rollers are fixedly installed on the top of the slitting frame by bolts, a slitting plate is fixedly installed on one side of the rotating roller on the slitting frame by bolts, the winding frame is fixedly installed on one side of the slitting frame on the processing table by bolts, a slitting assembly is arranged on the slitting frame on one side of the top of the slitting plate, and the slitting assembly comprises:

对无纺织布进行分切的固定箱,所述固定箱的两侧两端处均通过螺栓固定安装有支撑块,相邻所述支撑块之间活动贯穿连接有活动块,所述活动块的顶部中心处均通过螺栓固定安装有T型旋转环,所述T型旋转环上活动连接有第一旋转板,所述第一旋转板的顶部均通过螺栓固定安装有旋转座;A fixed box for cutting non-woven fabrics, support blocks are fixedly installed at both ends of both sides of the fixed box by bolts, movable blocks are movably connected between adjacent support blocks, a T-shaped rotating ring is fixedly installed at the top center of the movable block by bolts, a first rotating plate is movably connected to the T-shaped rotating ring, and a rotating seat is fixedly installed on the top of the first rotating plate by bolts;

对无纺织布进行分切的固定分切座,所述固定箱的底部中心处和所述活动块的底部中心处均通过螺栓固定安装有第一电动伸缩杆,所述第一电动伸缩杆的底端通过螺栓固定安装有所述固定分切座;A fixed slitting seat for slitting non-woven fabrics, wherein a first electric telescopic rod is fixedly installed at the bottom center of the fixed box and the bottom center of the movable block by bolts, and the fixed slitting seat is fixedly installed at the bottom end of the first electric telescopic rod by bolts;

对无纺织布进行分切的活动分切座,所述旋转座的一端顶部中心处均开设有旋转槽,所述旋转座上在所述旋转槽中均通过转轴连接有第二旋转板,其中一个所述第二旋转板的顶端通过螺栓固定安装有U型旋转架,另一个所述第二旋转板的顶部通过转轴活动在所述U型旋转架的内部中心处,所述U型旋转架的中心处活动在所述固定箱的顶部中心处,所述旋转座的底部中心处通过第二电动伸缩杆连接有所述活动分切座;A movable slitting seat for slitting non-woven fabrics, a rotating groove is provided at the top center of one end of the rotating seat, a second rotating plate is connected to the rotating seat in the rotating groove through a rotating shaft, a U-shaped rotating frame is fixedly installed on the top of one of the second rotating plates through bolts, the top of the other second rotating plate moves at the inner center of the U-shaped rotating frame through a rotating shaft, the center of the U-shaped rotating frame moves at the top center of the fixed box, and the bottom center of the rotating seat is connected to the movable slitting seat through a second electric telescopic rod;

所述支撑块的顶部一端之间通过螺栓固定安装有固定板,所述固定箱内部中心处通过螺栓固定安装有双向电机,所述双向电机的输出端均通过螺栓固定安装有螺杆,所述活动块的中心处活动贯穿连接有所述螺杆,所述活动分切座和所述固定分切座的两侧底部处设置有压轮座。A fixing plate is fixedly installed between the top ends of the support block by bolts, a bidirectional motor is fixedly installed at the center of the fixed box by bolts, screws are fixedly installed at the output ends of the bidirectional motor by bolts, the screw is movably connected through the center of the movable block, and pressure wheel seats are provided at the bottoms of both sides of the movable cutting seat and the fixed cutting seat.

作为本发明的一种优选技术方案,所述分切架上在所述分切板的一侧底部处通过螺栓固定安装有压辊座,所述压辊座上活动连接有压辊杆,所述加工台上在所述分切架的另一侧通过螺栓固定安装有轴承座,所述轴承座上活动设置有无纺织布输送辊,且所述无纺织布输送辊位于所述压辊杆的底部一侧。As a preferred technical solution of the present invention, a pressure roller seat is fixedly installed on the slitting frame at the bottom of one side of the slitting plate by bolts, and a pressure roller rod is movably connected to the pressure roller seat. A bearing seat is fixedly installed on the processing table on the other side of the slitting frame by bolts, and a non-woven fabric conveying roller is movably arranged on the bearing seat, and the non-woven fabric conveying roller is located on the bottom side of the pressure roller rod.

作为本发明的一种优选技术方案,所述收卷架的顶部为U型结构,所述收卷架的顶部中心处均活动卡接有收卷转轴座,所述收卷转轴座的中心处活动处之间连接有收卷辊,所述收卷辊的一端贯穿所述收卷架安装有第一齿轮,所述收卷架的顶部上位于所述收卷转轴座的顶部外侧通过螺栓固定安装有限位安装块。As a preferred technical solution of the present invention, the top of the winding frame is a U-shaped structure, and a winding shaft seat is movably connected at the center of the top of the winding frame. A winding roller is connected between the movable parts in the center of the winding shaft seat, and one end of the winding roller passes through the winding frame and is equipped with a first gear. A limited mounting block is fixed on the top of the winding frame and located on the outer side of the top of the winding shaft seat by bolts.

所述加工台的底部支撑处通过螺栓固定安装有电机架,所述电机架的顶部中心处通过螺栓固定安装有旋转电机,所述旋转电机的输出端固定安装有位于所述加工台外部一侧的第二齿轮,且所述第二齿轮和所述第一齿轮之间啮合连接有传动链条,所述第一齿轮、所述第二齿轮和所述传动链条的外侧设置有与所述加工台固定安装的防护盖。A motor frame is fixedly installed at the bottom support of the processing table by bolts, and a rotating motor is fixedly installed at the top center of the motor frame by bolts. A second gear located on the outer side of the processing table is fixedly installed at the output end of the rotating motor, and a transmission chain is meshed and connected between the second gear and the first gear, and a protective cover fixedly installed on the processing table is arranged on the outer sides of the first gear, the second gear and the transmission chain.

作为本发明的一种优选技术方案,所述固定板的一侧均通过螺栓固定安装在所述分切架的一侧顶部处,所述支撑块的顶部中心处均开设有T型滑槽,所述支撑块上在所述T型滑槽中滑动连接有T型滑块,所述T型滑块的顶端通过螺栓固定安装在所述活动块上。As a preferred technical solution of the present invention, one side of the fixed plate is fixedly installed on the top of one side of the cutting frame by bolts, a T-shaped slide groove is opened at the top center of the support block, and a T-shaped slider is slidably connected to the support block in the T-shaped slide groove, and the top of the T-shaped slider is fixedly installed on the movable block by bolts.

所述活动分切座和所述固定分切座均为圆柱状结构,所述活动分切座和所述固定分切座的底部中心处均开设有弧形分切槽,所述活动分切座和所述固定分切座上在所述弧形分切槽中通过转轴连接有分切轮盘,所述固定分切座活动在所述旋转辊的顶部一侧中心处,而所述活动分切座活动在所述分切板的顶部处。The movable slitting seat and the fixed slitting seat are both cylindrical structures, and arc-shaped slitting grooves are opened at the bottom centers of the movable slitting seat and the fixed slitting seat. The movable slitting seat and the fixed slitting seat are connected with slitting wheel discs in the arc-shaped slitting grooves through rotating shafts. The fixed slitting seat moves at the center of one side of the top of the rotating roller, and the movable slitting seat moves at the top of the slitting plate.

作为本发明的一种优选技术方案,所述活动分切座和所述固定分切座的两侧底部处均通过螺栓固定安装有连接板,所述连接板的底部中心处通过螺栓固定安装有缓冲座,所述缓冲座的底部连接有柱状结构的所述压轮座,所述压轮座的底部均开设有压轮槽,所述压轮座上在所述压轮槽中通过转轴活动连接有滚动压轮。As a preferred technical solution of the present invention, connecting plates are fixedly installed at the bottom of both sides of the movable cutting seat and the fixed cutting seat by bolts, a buffer seat is fixedly installed at the bottom center of the connecting plate by bolts, the bottom of the buffer seat is connected to the pressure wheel seat with a columnar structure, the bottom of the pressure wheel seat is provided with a pressure wheel groove, and a rolling pressure wheel is movably connected to the pressure wheel seat in the pressure wheel groove through a rotating shaft.

所述缓冲座的内部顶端中心处通过螺栓固定安装有若干个缓冲弹簧,所述缓冲弹簧的底端通过螺栓固定安装有活动在所述缓冲座中的缓冲板,所述压轮座的顶端贯穿固定在所述缓冲板的底部上。A plurality of buffer springs are fixedly installed at the center of the inner top of the buffer seat by bolts, and a buffer plate movable in the buffer seat is fixedly installed at the bottom end of the buffer spring by bolts, and the top end of the pressure wheel seat is penetrated and fixed on the bottom of the buffer plate.

作为本发明的一种优选技术方案,一种无纺织布专用加工生产方法,主要包括有以下步骤:As a preferred technical solution of the present invention, a special processing and production method for non-woven fabrics mainly includes the following steps:

S1、进料混棉,按比例配置原料纤维涤纶和水溶性纤维短纤,原料纤维经与油剂混合开松、混棉、梳理、铺网得纤网;S1, feeding and mixing cotton, mixing raw material fiber polyester and water-soluble fiber staple fiber in proportion, mixing the raw material fiber with oil agent, opening, mixing, combing, and laying a web to obtain a fiber web;

S2、针刺烫面,预刺纤网,经由纤网的正反面交替主刺加固纤网,得无纺织布坯,无纺织布坯通过在经过高温烫面让针刺棉表面的细纤维相互之间粘贴;S2, needle punching, pre-puncturing the fiber web, and alternately puncturing the front and back sides of the fiber web to reinforce the fiber web to obtain a non-woven fabric blank. The non-woven fabric blank is made by high-temperature puncturing to allow the fine fibers on the surface of the needle-punched cotton to adhere to each other;

S3、验针分切,经过自动金属检测对针检测;检测无纺织布是否含有金属或针断,然后进入分切中,具体的,无纺织布经由无纺织布输送辊进入到压辊杆的下侧,在进入到旋转辊中,无纺织布在经由旋转辊中,利用固定箱和活动块下的第一电动伸缩杆带动固定分切座下的分切轮盘对无纺织布的两侧和居中分切,剔除边料同时居中对半分切,当需要对无纺织布进行四等分时候通过双向电机带动螺杆上的活动块在支撑块中运动,使得无纺织布在固定分切座和活动分切座实现四等分,侧边的压轮座对分切的两侧进行活动压动;S3, needle inspection and slitting, after automatic metal detection and needle inspection; detect whether the non-woven fabric contains metal or broken needles, and then enter the slitting process. Specifically, the non-woven fabric enters the lower side of the pressure roller rod via the non-woven fabric conveying roller, and then enters the rotating roller. The non-woven fabric passes through the rotating roller, and the first electric telescopic rod under the fixed box and the movable block drives the slitting wheel under the fixed slitting seat to slit the non-woven fabric on both sides and in the center, removes the edge material and cuts it in half in the center. When the non-woven fabric needs to be divided into four equal parts, the bidirectional motor drives the movable block on the screw to move in the support block, so that the non-woven fabric is divided into four equal parts on the fixed slitting seat and the movable slitting seat, and the side pressure wheel seat performs active pressing on both sides of the slitting;

S4、成卷,分切后的无纺织布最后通过收卷架上的收卷辊进行收卷。S4, rolling, the slit non-woven fabric is finally rolled up by the winding roller on the winding frame.

与现有技术相比,本发明能达到的有益效果是:Compared with the prior art, the present invention can achieve the following beneficial effects:

1、通过固定箱中的双向电机驱动螺杆上的活动块在支撑块上稳定的对称运动,通过固定箱和活动块下的固定分切座的分切轮盘配合旋转辊对无纺织布达到等分分切的效果。1. The bidirectional motor in the fixed box drives the movable block on the screw to move stably and symmetrically on the support block, and the slitting wheel of the fixed slitting seat under the fixed box and the movable block cooperates with the rotating roller to achieve the effect of equally slitting the non-woven fabric.

2、通过支撑块上对称运动的活动块,带动两端活动块底部的固定分切座始终与固定箱之间保持相同距离,达到固定箱下的固定分切座能够对无纺织布进行居中分切,调整简单方便。2. Through the symmetrically moving movable blocks on the support blocks, the fixed slitting seats at the bottom of the movable blocks at both ends are always kept at the same distance from the fixed box, so that the fixed slitting seats under the fixed box can perform center slitting on the non-woven fabric, and the adjustment is simple and convenient.

3、通过活动块运动带动固定箱上的第一旋转板和第二旋转板进行运动,第一旋转板和第二旋转板与支撑块形成的三角形始终为等腰结构,第一旋转板和第二旋转板顶端连接的活动分切座配合固定分切座达到无纺织布的四等分切,结构简单稳定。3. The first rotating plate and the second rotating plate on the fixed box are driven to move by the movement of the movable block. The triangle formed by the first rotating plate, the second rotating plate and the supporting block is always an isosceles structure. The movable slitting seat connected to the top of the first rotating plate and the second rotating plate cooperates with the fixed slitting seat to achieve the four-equal cutting of the non-woven fabric. The structure is simple and stable.

4、通过对称活动的活动块进而带动居中的活动分切座对无纺织布进行分切,整个均分的分切均是在活动块的调整下完成,操作便捷,调整稳定,分切精确。4. The symmetrically movable blocks drive the central movable slitting seat to slit the non-woven fabric. The entire even slitting is completed under the adjustment of the movable blocks. The operation is convenient, the adjustment is stable, and the slitting is accurate.

5、通过第一伸缩杆和第二伸缩杆调整分切的高度,满足不同厚度分切,通过连接板下的压轮座下的滚动压轮对分切轮盘的两侧进行活动相抵,使得分切轮盘在无纺织布输送分切中稳定顺畅,提高分切的品质。5. The slitting height is adjusted by the first telescopic rod and the second telescopic rod to meet the slitting of different thicknesses. The rolling pressure wheel under the pressure wheel seat under the connecting plate is used to flexibly offset the two sides of the slitting wheel disc, so that the slitting wheel disc is stable and smooth during the conveying and slitting of non-woven fabrics, thereby improving the slitting quality.

6、通过活动块在支撑块的外周贯穿运动,同时支撑块上的T型滑槽和T型滑块对活动块进行活动限定,避免多组分切轮盘在分切时候与无纺织布之间的摩擦造成偏移影响,提高结构的稳定性能。6. The movable block moves through the periphery of the supporting block, and the T-shaped groove and T-shaped slider on the supporting block limit the movable block to avoid the friction between the multi-component cutting wheel and the non-woven fabric during slitting, thereby improving the stability of the structure.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明的整体结构示意图一;FIG1 is a schematic diagram of the overall structure of the present invention;

图2为本发明的分切架内部结构示意图;FIG2 is a schematic diagram of the internal structure of a slitting frame according to the present invention;

图3为本发明的整体结构示意图二;FIG3 is a second schematic diagram of the overall structure of the present invention;

图4为本发明的整体底部结构示意图;FIG4 is a schematic diagram of the overall bottom structure of the present invention;

图5为本发明图3中固定箱连接结构示意图;FIG5 is a schematic diagram of the connection structure of the fixed box in FIG3 of the present invention;

图6为本发明图1中支撑块连接结构示意图FIG. 6 is a schematic diagram of the support block connection structure in FIG. 1 of the present invention.

图7为本发明图3中固定箱内部结构示意图;FIG7 is a schematic diagram of the internal structure of the fixed box in FIG3 of the present invention;

图8为本发明图7中支撑块和活动块连接结构示意图;FIG8 is a schematic diagram of the connection structure of the support block and the movable block in FIG7 of the present invention;

图9为本发明图5中第一电动伸缩杆连接结构示意图;FIG9 is a schematic diagram of the connection structure of the first electric telescopic rod in FIG5 of the present invention;

图10为本发明图9中压轮座结构示意图;FIG10 is a schematic diagram of the structure of the pressure roller seat in FIG9 of the present invention;

图11为本发明图10中压轮座内部结构示意图。FIG. 11 is a schematic diagram of the internal structure of the pressure roller seat in FIG. 10 of the present invention.

其中:10、加工台;11、电机架;12、旋转电机;13、第二齿轮;14、传动链条;15、防护盖;20、分切架;21、旋转辊;22、分切板;23、固定板;24、螺杆;25、压辊座;26、压辊杆;27、轴承座;28、无纺织布输送辊;30、收卷架;31、收卷转轴座;32、收卷辊;33、第一齿轮;34、限位安装块;40、固定箱;41、支撑块;42、活动块;43、T型旋转环;44、第一旋转板;45、旋转座;46、旋转槽;47、第二旋转板;48、U型旋转架;49、双向电机;401、T型滑槽;402、T型滑块;50、固定分切座;51、第一电动伸缩杆;52、活动分切座;53、第二电动伸缩杆;54、弧形分切槽;55、分切轮盘;60、压轮座;61、连接板;62、缓冲座;63、压轮槽;64、滚动压轮;65、缓冲弹簧;66、缓冲板。Among them: 10, processing table; 11, motor frame; 12, rotating motor; 13, second gear; 14, transmission chain; 15, protective cover; 20, slitting frame; 21, rotating roller; 22, slitting plate; 23, fixed plate; 24, screw; 25, pressure roller seat; 26, pressure roller rod; 27, bearing seat; 28, non-woven fabric conveying roller; 30, winding frame; 31, winding shaft seat; 32, winding roller; 33, first gear; 34, limit mounting block; 40, fixed box; 41, support block; 42, movable block; 43, T shaped rotating ring; 44, the first rotating plate; 45, the rotating seat; 46, the rotating groove; 47, the second rotating plate; 48, the U-shaped rotating frame; 49, the bidirectional motor; 401, the T-shaped slide groove; 402, the T-shaped slider; 50, the fixed slitting seat; 51, the first electric telescopic rod; 52, the movable slitting seat; 53, the second electric telescopic rod; 54, the arc-shaped slitting groove; 55, the slitting wheel; 60, the pressure wheel seat; 61, the connecting plate; 62, the buffer seat; 63, the pressure wheel groove; 64, the rolling pressure wheel; 65, the buffer spring; 66, the buffer plate.

具体实施方式DETAILED DESCRIPTION

为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施例,进一步阐述本发明,但下述实施例仅仅为本发明的优选实施例,并非全部。基于实施方式中的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得其它实施例,都属于本发明的保护范围。下述实施例中的实验方法,如无特殊说明,均为常规方法,下述实施例中所用的材料、试剂等,如无特殊说明,均可从商业途径得到。In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific embodiments, but the following embodiments are only preferred embodiments of the present invention, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work all belong to the protection scope of the present invention. The experimental methods in the following embodiments, unless otherwise specified, are conventional methods, and the materials, reagents, etc. used in the following embodiments, unless otherwise specified, can all be obtained from commercial channels.

实施例:如图1、图3、图5、图7、图8和图9所示,包括有加工台10、安装在加工台10顶部一端对无纺织布进行分切的分切架20和安装在分切架20一侧的收卷架30,加工台10的顶部一端两侧通过螺栓固定安装有分切架20,分切架20的顶部通过螺栓固定安装有若干个旋转辊21,分切架20上在旋转辊21的一侧通过螺栓固定安装有分切板22,加工台10上在分切架20的一侧通过螺栓固定安装有收卷架30,分切架20上在分切板22的顶部一侧设置有分切组件,分切组件包括有:Embodiment: As shown in Figures 1, 3, 5, 7, 8 and 9, it includes a processing table 10, a slitting frame 20 installed at one end of the top of the processing table 10 for slitting non-woven fabrics, and a winding frame 30 installed on one side of the slitting frame 20. The slitting frame 20 is fixedly installed on both sides of the top end of the processing table 10 by bolts, and a plurality of rotating rollers 21 are fixedly installed on the top of the slitting frame 20 by bolts. A slitting plate 22 is fixedly installed on one side of the rotating roller 21 on the slitting frame 20 by bolts, and a winding frame 30 is fixedly installed on one side of the slitting frame 20 on the processing table 10 by bolts. A slitting assembly is provided on the slitting frame 20 on one side of the top of the slitting plate 22, and the slitting assembly includes:

对无纺织布进行分切的固定箱40,固定箱40的两侧两端处均通过螺栓固定安装有支撑块41,相邻支撑块41之间活动贯穿连接有活动块42,活动块42的顶部中心处均通过螺栓固定安装有T型旋转环43,T型旋转环43上活动连接有第一旋转板44,实现旋转活动,第一旋转板44的顶部均通过螺栓固定安装有旋转座45;A fixed box 40 for cutting nonwoven fabrics, support blocks 41 are fixedly installed at both ends of both sides of the fixed box 40 by bolts, and movable blocks 42 are movably connected between adjacent support blocks 41, and a T-shaped rotating ring 43 is fixedly installed at the top center of the movable block 42 by bolts, and a first rotating plate 44 is movably connected to the T-shaped rotating ring 43 to realize rotating movement, and a rotating seat 45 is fixedly installed on the top of the first rotating plate 44 by bolts;

对无纺织布进行分切的固定分切座50,固定箱40的底部中心处和活动块42的底部中心处均通过螺栓固定安装有第一电动伸缩杆51,第一电动伸缩杆51的底端通过螺栓固定安装有固定分切座50,利用伸缩杆控制固定分切座50是否分切;A fixed slitting seat 50 for slitting nonwoven fabrics, a first electric telescopic rod 51 is fixedly installed at the bottom center of the fixed box 40 and the bottom center of the movable block 42 by bolts, and the fixed slitting seat 50 is fixedly installed at the bottom end of the first electric telescopic rod 51 by bolts, and the telescopic rod is used to control whether the fixed slitting seat 50 is slid;

对无纺织布进行分切的活动分切座52,旋转座45的一端顶部中心处均开设有旋转槽46,旋转座45上在旋转槽46中均通过转轴连接有第二旋转板47,其中一个第二旋转板47的顶端通过螺栓固定安装有U型旋转架48,另一个第二旋转板47的顶部通过转轴活动在U型旋转架48的内部中心处,第一旋转板44和第二旋转板47与固定箱40和活动块42形成等腰三角结构,U型旋转架48的中心处活动在固定箱40的顶部中心处,旋转座45的底部中心处通过第二电动伸缩杆53连接有活动分切座52,控制分切;The movable slitting seat 52 for slitting the non-woven fabric has a rotating groove 46 at the top center of one end of the rotating seat 45, and a second rotating plate 47 is connected to the rotating groove 46 on the rotating seat 45 through a rotating shaft, wherein a U-shaped rotating frame 48 is fixedly installed on the top of one of the second rotating plates 47 by bolts, and the top of the other second rotating plate 47 moves at the inner center of the U-shaped rotating frame 48 through a rotating shaft, and the first rotating plate 44 and the second rotating plate 47 form an isosceles triangle structure with the fixed box 40 and the movable block 42, and the center of the U-shaped rotating frame 48 moves at the top center of the fixed box 40, and the bottom center of the rotating seat 45 is connected to the movable slitting seat 52 through a second electric telescopic rod 53 to control slitting;

支撑块41的顶部一端之间通过螺栓固定安装有固定板23,固定箱40内部中心处通过螺栓固定安装有双向电机49,双向电机49的输出端均通过螺栓固定安装有螺杆24,活动块42的中心处活动贯穿连接有螺杆24,活动分切座52和固定分切座50的两侧底部处设置有压轮座60,提高分切的品质和流畅度。A fixed plate 23 is fixedly installed between the top ends of the support block 41 by bolts, a bidirectional motor 49 is fixedly installed by bolts at the center of the fixed box 40, screw rods 24 are fixedly installed at the output ends of the bidirectional motor 49 by bolts, a screw rod 24 is movably connected through the center of the movable block 42, and pressure wheel seats 60 are provided at the bottom of both sides of the movable slitting seat 52 and the fixed slitting seat 50 to improve the quality and smoothness of slitting.

参阅图1和图2,分切架20上在分切板22的一侧底部处通过螺栓固定安装有压辊座25,压辊座25上活动连接有压辊杆26,使得无纺织布处于绷紧状态下进入分切,加工台10上在分切架20的另一侧通过螺栓固定安装有轴承座27,轴承座27上活动设置有无纺织布输送辊28,且无纺织布输送辊28位于压辊杆26的底部一侧,输送结构稳定简单。Referring to Figures 1 and 2, a pressure roller seat 25 is fixedly installed on the slitting frame 20 at the bottom of one side of the slitting plate 22 by bolts, and a pressure roller rod 26 is movably connected to the pressure roller seat 25, so that the non-woven fabric enters the slitting state in a taut state, and a bearing seat 27 is fixedly installed on the processing table 10 at the other side of the slitting frame 20 by bolts, and a non-woven fabric conveying roller 28 is movably arranged on the bearing seat 27, and the non-woven fabric conveying roller 28 is located on the bottom side of the pressure roller rod 26, and the conveying structure is stable and simple.

参阅图2、图3和图4,收卷架30的顶部为U型结构,收卷架30的顶部中心处均活动卡接有收卷转轴座31,收卷转轴座31的中心处活动处之间连接有收卷辊32,收卷辊32的一端贯穿收卷架30安装有第一齿轮33,收卷架30的顶部上位于收卷转轴座31的顶部外侧通过螺栓固定安装有限位安装块34,达到对成卷无纺织布的便捷拆卸,同时便于收卷辊32的安装。Referring to Figures 2, 3 and 4, the top of the winding frame 30 is a U-shaped structure, and a winding shaft seat 31 is movably connected to the center of the top of the winding frame 30, and a winding roller 32 is connected between the movable parts of the center of the winding shaft seat 31. One end of the winding roller 32 passes through the winding frame 30 and is installed with a first gear 33. A limited mounting block 34 is fixedly installed on the top outer side of the winding shaft seat 31 on the top of the winding frame 30 by bolts, so as to achieve convenient disassembly of the rolled non-woven fabric and facilitate the installation of the winding roller 32.

加工台10的底部支撑处通过螺栓固定安装有电机架11,电机架11的顶部中心处通过螺栓固定安装有旋转电机12,旋转电机12的输出端固定安装有位于加工台10外部一侧的第二齿轮13,且第二齿轮13和第一齿轮33之间啮合连接有传动链条14,实现收卷转动,第一齿轮33、第二齿轮13和传动链条14的外侧设置有与加工台10固定安装的防护盖15,提高防护性能。A motor frame 11 is fixedly installed at the bottom support of the processing table 10 by bolts, and a rotating motor 12 is fixedly installed at the top center of the motor frame 11 by bolts. A second gear 13 located on the outer side of the processing table 10 is fixedly installed at the output end of the rotating motor 12, and a transmission chain 14 is meshed and connected between the second gear 13 and the first gear 33 to realize winding rotation. A protective cover 15 fixedly installed with the processing table 10 is provided on the outer side of the first gear 33, the second gear 13 and the transmission chain 14 to improve the protection performance.

参阅图6、图8和图9,固定板23的一侧均通过螺栓固定安装在分切架20的一侧顶部处,支撑块41的顶部中心处均开设有T型滑槽401,支撑块41上在T型滑槽401中滑动连接有T型滑块402,T型滑块402的顶端通过螺栓固定安装在活动块42上,保障活动块42在运动和固定状态下的顺畅和稳定,提高分切的准确度。Referring to Figures 6, 8 and 9, one side of the fixed plate 23 is fixedly installed on the top of one side of the slitting frame 20 by bolts, a T-shaped groove 401 is opened at the top center of the support block 41, and a T-shaped slider 402 is slidably connected in the T-shaped groove 401 on the support block 41. The top of the T-shaped slider 402 is fixedly installed on the movable block 42 by bolts, ensuring the smoothness and stability of the movable block 42 in the moving and fixed states, thereby improving the accuracy of slitting.

活动分切座52和固定分切座50均为圆柱状结构,活动分切座52和固定分切座50的底部中心处均开设有弧形分切槽54,活动分切座52和固定分切座50上在弧形分切槽54中通过转轴连接有分切轮盘55,用于无纺织布的分切,固定分切座50活动在旋转辊21的顶部一侧中心处,而活动分切座52活动在分切板22的顶部处,分切稳定。The movable slitting seat 52 and the fixed slitting seat 50 are both cylindrical structures, and an arc-shaped slitting groove 54 is opened at the bottom center of the movable slitting seat 52 and the fixed slitting seat 50. The movable slitting seat 52 and the fixed slitting seat 50 are connected with a slitting wheel 55 in the arc-shaped slitting groove 54 through a rotating shaft, which is used for slitting non-woven fabrics. The fixed slitting seat 50 moves at the center of one side of the top of the rotating roller 21, and the movable slitting seat 52 moves at the top of the slitting plate 22, so that the slitting is stable.

参阅图9、图10和图11,活动分切座52和固定分切座50的两侧底部处均通过螺栓固定安装有连接板61,连接板61的底部中心处通过螺栓固定安装有缓冲座62,缓冲座62的底部连接有柱状结构的压轮座60,压轮座60的底部均开设有压轮槽63,压轮座60上在压轮槽63中通过转轴活动连接有滚动压轮64,实现两侧的压紧分切效果。Referring to Figures 9, 10 and 11, connecting plates 61 are fixedly installed at the bottom of both sides of the movable slitting seat 52 and the fixed slitting seat 50 by bolts, a buffer seat 62 is fixedly installed at the bottom center of the connecting plate 61 by bolts, and a columnar pressure wheel seat 60 is connected to the bottom of the buffer seat 62. A pressure wheel groove 63 is opened at the bottom of the pressure wheel seat 60, and a rolling pressure wheel 64 is movably connected to the pressure wheel groove 63 on the pressure wheel seat 60 through a rotating shaft to achieve a pressing and slitting effect on both sides.

缓冲座62的内部顶端中心处通过螺栓固定安装有若干个缓冲弹簧65,缓冲弹簧65的底端通过螺栓固定安装有活动在缓冲座62中的缓冲板66,压轮座60的顶端贯穿固定在缓冲板66的底部上,使得滚动压轮64与无纺织布之间的压紧滚动,提高分切效果。A plurality of buffer springs 65 are fixedly installed at the inner top center of the buffer seat 62 by bolts, and a buffer plate 66 movable in the buffer seat 62 is fixedly installed at the bottom end of the buffer spring 65 by bolts. The top end of the pressure wheel seat 60 is passed through and fixed on the bottom of the buffer plate 66, so that the rolling pressure wheel 64 and the non-woven fabric are pressed and rolled to improve the slitting effect.

其中,一种无纺织布专用加工生产方法,主要包括有以下步骤:Among them, a special processing and production method for non-woven fabrics mainly includes the following steps:

S1、进料混棉,按比例配置原料纤维涤纶和水溶性纤维短纤,原料纤维经与油剂混合开松、混棉、梳理、铺网得纤网;S1, feeding and mixing cotton, mixing raw material fiber polyester and water-soluble fiber staple fiber in proportion, mixing the raw material fiber with oil agent, opening, mixing, combing, and laying a web to obtain a fiber web;

S2、针刺烫面,预刺纤网,经由纤网的正反面交替主刺加固纤网,得无纺织布坯,无纺织布坯通过在经过高温烫面让针刺棉表面的细纤维相互之间粘贴;S2, needle punching, pre-puncturing the fiber web, and alternately puncturing the front and back sides of the fiber web to reinforce the fiber web to obtain a non-woven fabric blank. The non-woven fabric blank is made by high-temperature puncturing to allow the fine fibers on the surface of the needle-punched cotton to adhere to each other;

S3、验针分切,经过自动金属检测对针检测;检测无纺织布是否含有金属或针断,然后进入分切中,具体的,无纺织布经由无纺织布输送辊28进入到压辊杆26的下侧,在进入到旋转辊21中,无纺织布在经由旋转辊21中,利用固定箱40和活动块42下的第一电动伸缩杆51带动固定分切座50下的分切轮盘55对无纺织布的两侧和居中分切,剔除边料同时居中对半分切,当需要对无纺织布进行四等分时候通过双向电机49带动螺杆24上的活动块42在支撑块41中运动,使得无纺织布在固定分切座50和活动分切座52实现四等分,侧边的压轮座60对分切的两侧进行活动压动;S3, needle inspection and slitting, after automatic metal detection and needle inspection; detect whether the non-woven fabric contains metal or needle breakage, and then enter the slitting process. Specifically, the non-woven fabric enters the lower side of the pressure roller rod 26 via the non-woven fabric conveying roller 28, and then enters the rotating roller 21. The non-woven fabric passes through the rotating roller 21, and the first electric telescopic rod 51 under the fixed box 40 and the movable block 42 drives the slitting wheel 55 under the fixed slitting seat 50 to slit the non-woven fabric on both sides and in the center, removes the edge material and cuts it in half in the center. When the non-woven fabric needs to be divided into four equal parts, the movable block 42 on the screw 24 is driven by the bidirectional motor 49 to move in the support block 41, so that the non-woven fabric is divided into four equal parts in the fixed slitting seat 50 and the movable slitting seat 52, and the side pressure wheel seat 60 performs active pressing on both sides of the slitting;

S4、成卷,分切后的无纺织布最后通过收卷架30上的收卷辊32进行收卷。S4, rolling, the slit nonwoven fabric is finally rolled up by the winding roller 32 on the winding frame 30.

工作原理:验针后的无纺织布经由无纺织布输送辊28进入到压辊杆26下侧在进入到旋转辊21中进行输送,当需要对半分切无纺织布的时候,通过固定箱40中的双向电机49驱动螺杆24上的活动块42在支撑块41的限定下实现间距调整,使得活动块42和固定箱40下的固定分切座50中的分切轮盘55对无纺织布进行居中分切,同时活动块42下的分切轮盘55对无纺织布侧边的边料进行剔除,操作简单,当需要对于无纺织布进行四等分切割的时候,在通过固定箱40中的双向电机49和螺杆24对活动块42的位置进行调整,使得活动块42位于无纺织布的顶部两端处,由于活动箱的两侧由第一旋转板44和第二旋转板47形成两个对称的等腰三角形,使得第一旋转板44和第二旋转板47连接的底部中心处安装的活动分切座52始终保持在固定箱40和活动块42的中心轴线处,进而实现对无纺织布的四等分切,而分切轮盘55对无纺布分切时候,两侧的滚动压轮64通过缓冲弹簧65的作用下对两侧进行压紧滚动,提高分切的整齐性能;Working principle: After the needle inspection, the non-woven fabric enters the lower side of the pressure roller rod 26 through the non-woven fabric conveying roller 28 and then enters the rotating roller 21 for conveying. When the non-woven fabric needs to be cut in half, the movable block 42 on the screw rod 24 is driven by the bidirectional motor 49 in the fixed box 40 to adjust the spacing under the limitation of the support block 41, so that the movable block 42 and the slitting wheel 55 in the fixed slitting seat 50 under the fixed box 40 slit the non-woven fabric in the center, and at the same time, the slitting wheel 55 under the movable block 42 removes the side material of the non-woven fabric. The operation is simple. When the non-woven fabric needs to be cut into four equal parts, the fixed box 40 is used to cut the non-woven fabric into four equal parts. The bidirectional motor 49 and the screw 24 in the movable block 42 are used to adjust the position of the movable block 42, so that the movable block 42 is located at the two ends of the top of the non-woven fabric. Since the two sides of the movable box are formed by the first rotating plate 44 and the second rotating plate 47 to form two symmetrical isosceles triangles, the movable slitting seat 52 installed at the bottom center where the first rotating plate 44 and the second rotating plate 47 are connected is always kept at the central axis of the fixed box 40 and the movable block 42, thereby realizing the slitting of the non-woven fabric into four equal parts. When the slitting wheel 55 slits the non-woven fabric, the rolling pressure wheels 64 on both sides press and roll the two sides under the action of the buffer spring 65, thereby improving the neatness of the slitting.

分切后的无纺纸布进入到收卷架30上的收卷辊32中,通过旋转电机12、第一齿轮33、传动链条14和第二齿轮13带动收卷转轴座31上的收卷辊32进行稳定的旋转,旋转成卷后的收卷辊32在收卷架30上的限位安装块34进行便捷拆卸取下,进入最后的包装环节。The slit nonwoven paper fabric enters the winding roller 32 on the winding frame 30, and the winding roller 32 on the winding shaft seat 31 is driven to rotate stably by the rotating motor 12, the first gear 33, the transmission chain 14 and the second gear 13. The winding roller 32 after rotating into a roll is conveniently disassembled and removed by the limit mounting block 34 on the winding frame 30, and enters the final packaging link.

上面结合附图对本发明的实施方式作了详细说明,但是本发明并不限于此,在所属技术领域的技术人员所具备的知识范围内,在不脱离本发明宗旨的前提下还可以做出各种变化。The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.

Claims (9)

1.一种无纺织布专用加工生产设备,包括有加工台(10)、安装在所述加工台(10)顶部一端对无纺织布进行分切的分切架(20)和安装在所述分切架(20)一侧的收卷架(30),其特征在于,所述加工台(10)的顶部一端两侧通过螺栓固定安装有所述分切架(20),所述分切架(20)的顶部通过螺栓固定安装有若干个旋转辊(21),所述分切架(20)上在所述旋转辊(21)的一侧通过螺栓固定安装有分切板(22),所述加工台(10)上在所述分切架(20)的一侧通过螺栓固定安装有所述收卷架(30),所述分切架(20)上在所述分切板(22)的顶部一侧设置有分切组件,分切组件包括有:1. A non-woven fabric processing and production equipment, comprising a processing table (10), a slitting frame (20) installed at one end of the top of the processing table (10) for slitting non-woven fabric, and a winding frame (30) installed on one side of the slitting frame (20), characterized in that the slitting frame (20) is fixedly installed on both sides of one end of the top of the processing table (10) by bolts, a plurality of rotating rollers (21) are fixedly installed on the top of the slitting frame (20) by bolts, a slitting plate (22) is fixedly installed on one side of the rotating roller (21) on the slitting frame (20) by bolts, the winding frame (30) is fixedly installed on one side of the slitting frame (20) on the processing table (10) by bolts, and a slitting assembly is arranged on the slitting frame (20) on one side of the top of the slitting plate (22), and the slitting assembly comprises: 对无纺织布进行分切的固定箱(40),所述固定箱(40)的两侧两端处均通过螺栓固定安装有支撑块(41),相邻所述支撑块(41)之间活动贯穿连接有活动块(42),所述活动块(42)的顶部中心处均通过螺栓固定安装有T型旋转环(43),所述T型旋转环(43)上活动连接有第一旋转板(44),所述第一旋转板(44)的顶部均通过螺栓固定安装有旋转座(45);A fixed box (40) for cutting non-woven fabrics, wherein support blocks (41) are fixedly mounted at both ends of both sides of the fixed box (40) by means of bolts, movable blocks (42) are movably connected between adjacent support blocks (41), a T-shaped rotating ring (43) is fixedly mounted at the top center of each movable block (42) by means of bolts, a first rotating plate (44) is movably connected to the T-shaped rotating ring (43), and a rotating seat (45) is fixedly mounted at the top of each first rotating plate (44) by means of bolts; 对无纺织布进行分切的固定分切座(50),所述固定箱(40)的底部中心处和所述活动块(42)的底部中心处均通过螺栓固定安装有第一电动伸缩杆(51),所述第一电动伸缩杆(51)的底端通过螺栓固定安装有所述固定分切座(50);A fixed slitting seat (50) for slitting non-woven fabrics, wherein a first electric telescopic rod (51) is fixedly mounted via bolts at the bottom center of the fixed box (40) and the bottom center of the movable block (42), and the fixed slitting seat (50) is fixedly mounted at the bottom end of the first electric telescopic rod (51) via bolts; 对无纺织布进行分切的活动分切座(52),所述旋转座(45)的一端顶部中心处均开设有旋转槽(46),所述旋转座(45)上在所述旋转槽(46)中均通过转轴连接有第二旋转板(47),其中一个所述第二旋转板(47)的顶端通过螺栓固定安装有U型旋转架(48),另一个所述第二旋转板(47)的顶部通过转轴活动在所述U型旋转架(48)的内部中心处,所述U型旋转架(48)的中心处活动在所述固定箱(40)的顶部中心处,所述旋转座(45)的底部中心处通过第二电动伸缩杆(53)连接有所述活动分切座(52);A movable slitting seat (52) for slitting non-woven fabrics, wherein a rotating groove (46) is provided at the top center of one end of the rotating seat (45), and a second rotating plate (47) is connected to the rotating groove (46) on the rotating seat (45) via a rotating shaft, wherein a U-shaped rotating frame (48) is fixedly mounted on the top of one of the second rotating plates (47) via bolts, and the top of the other second rotating plate (47) is movable at the inner center of the U-shaped rotating frame (48) via a rotating shaft, and the center of the U-shaped rotating frame (48) is movable at the top center of the fixed box (40), and the bottom center of the rotating seat (45) is connected to the movable slitting seat (52) via a second electric telescopic rod (53); 所述支撑块(41)的顶部一端之间通过螺栓固定安装有固定板(23),所述固定箱(40)内部中心处通过螺栓固定安装有双向电机(49),所述双向电机(49)的输出端均通过螺栓固定安装有螺杆(24),所述活动块(42)的中心处活动贯穿连接有所述螺杆(24),所述活动分切座(52)和所述固定分切座(50)的两侧底部处设置有压轮座(60)。A fixing plate (23) is fixedly installed between the top ends of the support block (41) by bolts, a bidirectional motor (49) is fixedly installed at the center of the fixed box (40) by bolts, and a screw rod (24) is fixedly installed at the output end of the bidirectional motor (49) by bolts, and the screw rod (24) is movably connected through the center of the movable block (42), and pressure wheel seats (60) are provided at the bottom of both sides of the movable cutting seat (52) and the fixed cutting seat (50). 2.根据权利要求1所述的一种无纺织布专用加工生产设备,其特征在于,所述分切架(20)上在所述分切板(22)的一侧底部处通过螺栓固定安装有压辊座(25),所述压辊座(25)上活动连接有压辊杆(26),所述加工台(10)上在所述分切架(20)的另一侧通过螺栓固定安装有轴承座(27),所述轴承座(27)上活动设置有无纺织布输送辊(28),且所述无纺织布输送辊(28)位于所述压辊杆(26)的底部一侧。2. A non-woven fabric processing and production equipment according to claim 1, characterized in that a pressure roller seat (25) is fixedly installed on the slitting frame (20) at the bottom of one side of the slitting plate (22) by bolts, and a pressure roller rod (26) is movably connected to the pressure roller seat (25), and a bearing seat (27) is fixedly installed on the processing table (10) at the other side of the slitting frame (20) by bolts, and a non-woven fabric conveying roller (28) is movably arranged on the bearing seat (27), and the non-woven fabric conveying roller (28) is located on the bottom side of the pressure roller rod (26). 3.根据权利要求2所述的一种无纺织布专用加工生产设备,其特征在于,所述收卷架(30)的顶部为U型结构,所述收卷架(30)的顶部中心处均活动卡接有收卷转轴座(31),所述收卷转轴座(31)的中心处活动处之间连接有收卷辊(32),所述收卷辊(32)的一端贯穿所述收卷架(30)安装有第一齿轮(33),所述收卷架(30)的顶部上位于所述收卷转轴座(31)的顶部外侧通过螺栓固定安装有限位安装块(34)。3. A non-woven fabric processing and production equipment according to claim 2, characterized in that the top of the winding frame (30) is a U-shaped structure, and a winding shaft seat (31) is movably connected at the center of the top of the winding frame (30), and a winding roller (32) is connected between the movable parts at the center of the winding shaft seat (31), one end of the winding roller (32) passes through the winding frame (30) and is installed with a first gear (33), and a limiting mounting block (34) is fixedly installed on the top outer side of the winding shaft seat (31) on the top of the winding frame (30) by bolts. 4.根据权利要求3述的一种无纺织布专用加工生产设备,其特征在于,所述加工台(10)的底部支撑处通过螺栓固定安装有电机架(11),所述电机架(11)的顶部中心处通过螺栓固定安装有旋转电机(12),所述旋转电机(12)的输出端固定安装有位于所述加工台(10)外部一侧的第二齿轮(13),且所述第二齿轮(13)和所述第一齿轮(33)之间啮合连接有传动链条(14),所述第一齿轮(33)、所述第二齿轮(13)和所述传动链条(14)的外侧设置有与所述加工台(10)固定安装的防护盖(15)。4. A non-woven fabric processing and production equipment according to claim 3, characterized in that a motor frame (11) is fixedly installed at the bottom support of the processing table (10) by bolts, and a rotating motor (12) is fixedly installed at the top center of the motor frame (11) by bolts, and a second gear (13) located on the outer side of the processing table (10) is fixedly installed at the output end of the rotating motor (12), and a transmission chain (14) is meshed and connected between the second gear (13) and the first gear (33), and a protective cover (15) fixedly installed with the processing table (10) is arranged on the outer side of the first gear (33), the second gear (13) and the transmission chain (14). 5.根据权利要求1所述的一种无纺织布专用加工生产设备,其特征在于,所述固定板(23)的一侧均通过螺栓固定安装在所述分切架(20)的一侧顶部处,所述支撑块(41)的顶部中心处均开设有T型滑槽(401),所述支撑块(41)上在所述T型滑槽(401)中滑动连接有T型滑块(402),所述T型滑块(402)的顶端通过螺栓固定安装在所述活动块(42)上。5. A non-woven fabric processing and production equipment according to claim 1, characterized in that one side of the fixed plate (23) is fixedly mounted on the top of one side of the slitting frame (20) by bolts, a T-shaped slide groove (401) is opened at the top center of the support block (41), a T-shaped slider (402) is slidably connected to the support block (41) in the T-shaped slide groove (401), and the top end of the T-shaped slider (402) is fixedly mounted on the movable block (42) by bolts. 6.根据权利要求4所述的一种无纺织布专用加工生产设备,其特征在于,所述活动分切座(52)和所述固定分切座(50)均为圆柱状结构,所述活动分切座(52)和所述固定分切座(50)的底部中心处均开设有弧形分切槽(54),所述活动分切座(52)和所述固定分切座(50)上在所述弧形分切槽(54)中通过转轴连接有分切轮盘(55),所述固定分切座(50)活动在所述旋转辊(21)的顶部一侧中心处,而所述活动分切座(52)活动在所述分切板(22)的顶部处。6. A non-woven fabric processing and production equipment according to claim 4, characterized in that the movable slitting seat (52) and the fixed slitting seat (50) are both cylindrical structures, and the movable slitting seat (52) and the fixed slitting seat (50) are both provided with an arc slitting groove (54) at the bottom center, and the movable slitting seat (52) and the fixed slitting seat (50) are connected with a slitting wheel (55) in the arc slitting groove (54) through a rotating shaft, and the fixed slitting seat (50) moves at the center of one side of the top of the rotating roller (21), and the movable slitting seat (52) moves at the top of the slitting plate (22). 7.根据权利要求1所述的一种无纺织布专用加工生产设备,其特征在于,所述活动分切座(52)和所述固定分切座(50)的两侧底部处均通过螺栓固定安装有连接板(61),所述连接板(61)的底部中心处通过螺栓固定安装有缓冲座(62),所述缓冲座(62)的底部连接有柱状结构的所述压轮座(60),所述压轮座(60)的底部均开设有压轮槽(63),所述压轮座(60)上在所述压轮槽(63)中通过转轴活动连接有滚动压轮(64)。7. A special processing and production equipment for non-woven fabrics according to claim 1, characterized in that connecting plates (61) are fixedly installed at the bottom of both sides of the movable slitting seat (52) and the fixed slitting seat (50) by bolts, and a buffer seat (62) is fixedly installed at the bottom center of the connecting plate (61) by bolts, and the bottom of the buffer seat (62) is connected to the columnar pressure wheel seat (60), and the bottom of the pressure wheel seat (60) is provided with a pressure wheel groove (63), and a rolling pressure wheel (64) is movably connected to the pressure wheel seat (60) in the pressure wheel groove (63) through a rotating shaft. 8.根据权利要求7所述的一种无纺织布专用加工生产设备,其特征在于,所述缓冲座(62)的内部顶端中心处通过螺栓固定安装有若干个缓冲弹簧(65),所述缓冲弹簧(65)的底端通过螺栓固定安装有活动在所述缓冲座(62)中的缓冲板(66),所述压轮座(60)的顶端贯穿固定在所述缓冲板(66)的底部上。8. A non-woven fabric processing and production equipment according to claim 7, characterized in that a plurality of buffer springs (65) are fixedly installed at the center of the inner top of the buffer seat (62) by bolts, and a buffer plate (66) movable in the buffer seat (62) is fixedly installed at the bottom end of the buffer spring (65) by bolts, and the top end of the pressure wheel seat (60) is fixed to the bottom of the buffer plate (66). 9.根据权利要求6所述的一种无纺织布专用加工生产方法,其特征在于,主要包括有以下步骤:9. The method for producing nonwoven fabrics according to claim 6, characterized in that it mainly comprises the following steps: S1、进料混棉,按比例配置原料纤维涤纶和水溶性纤维短纤,原料纤维经与油剂混合开松、混棉、梳理、铺网得纤网;S1, feeding and mixing cotton, mixing raw material fiber polyester and water-soluble fiber staple fiber in proportion, mixing the raw material fiber with oil agent, opening, mixing, combing, and laying a web to obtain a fiber web; S2、针刺烫面,预刺纤网,经由纤网的正反面交替主刺加固纤网,得无纺织布坯,无纺织布坯通过在经过高温烫面让针刺棉表面的细纤维相互之间粘贴;S2, needle punching, pre-puncturing the fiber web, and alternately puncturing the front and back sides of the fiber web to reinforce the fiber web to obtain a non-woven fabric blank. The non-woven fabric blank is made by high-temperature puncturing to allow fine fibers on the surface of the needle-punched cotton to adhere to each other; S3、验针分切,经过自动金属检测对针检测;检测无纺织布是否含有金属或针断,然后进入分切中,具体的,无纺织布经由无纺织布输送辊(28)进入到压辊杆(26)的下侧,在进入到旋转辊(21)中,无纺织布在经由旋转辊(21)中,利用固定箱(40)和活动块(42)下的第一电动伸缩杆(51)带动固定分切座(50)下的分切轮盘(55)对无纺织布的两侧和居中分切,剔除边料同时居中对半分切,当需要对无纺织布进行四等分时候通过双向电机(49)带动螺杆(24)上的活动块(42)在支撑块(41)中运动,使得无纺织布在固定分切座(50)和活动分切座(52)实现四等分,侧边的压轮座(60)对分切的两侧进行活动压动;S3, needle inspection and slitting, after automatic metal detection and needle inspection; detect whether the non-woven fabric contains metal or the needle is broken, and then enter the slitting process. Specifically, the non-woven fabric enters the lower side of the pressure roller rod (26) via the non-woven fabric conveying roller (28), and then enters the rotating roller (21). The non-woven fabric passes through the rotating roller (21), and the first electric telescopic rod (51) under the fixed box (40) and the movable block (42) drives the slitting wheel (55) under the fixed slitting seat (50) to slit the non-woven fabric on both sides and in the middle, removes the edge material and slits it in half in the middle. When the non-woven fabric needs to be divided into four equal parts, the movable block (42) on the screw rod (24) is driven by the bidirectional motor (49) to move in the support block (41), so that the non-woven fabric is divided into four equal parts on the fixed slitting seat (50) and the movable slitting seat (52), and the side pressure wheel seat (60) performs active pressure on both sides of the slitting. S4、成卷,分切后的无纺织布最后通过收卷架(30)上的收卷辊(32)进行收卷。S4, rolling up, the slit non-woven fabric is finally rolled up by a winding roller (32) on a winding frame (30).
CN202411026017.4A 2024-07-30 2024-07-30 A kind of special processing and production equipment for non-woven fabrics and its production method Active CN118545559B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103009768A (en) * 2012-12-04 2013-04-03 江苏六鑫洁净新材料有限公司 Hot rolling and cutting integrated machine
CN207608107U (en) * 2017-10-22 2018-07-13 张威威 A kind of non-woven fabrics cutting machine of chemical textile chemical fibre
CN113106732A (en) * 2021-04-13 2021-07-13 江苏金美达新材料有限公司 A kind of non-woven fabric slitting equipment
CN114164639A (en) * 2021-10-19 2022-03-11 江西威骏科技股份有限公司 Cutting device with cutting and deviation rectifying mechanism
CN219885275U (en) * 2023-07-11 2023-10-24 东莞市帕克氏汽车纤维材料有限公司 Non-woven fabric slitting equipment

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103009768A (en) * 2012-12-04 2013-04-03 江苏六鑫洁净新材料有限公司 Hot rolling and cutting integrated machine
CN207608107U (en) * 2017-10-22 2018-07-13 张威威 A kind of non-woven fabrics cutting machine of chemical textile chemical fibre
CN113106732A (en) * 2021-04-13 2021-07-13 江苏金美达新材料有限公司 A kind of non-woven fabric slitting equipment
CN114164639A (en) * 2021-10-19 2022-03-11 江西威骏科技股份有限公司 Cutting device with cutting and deviation rectifying mechanism
CN219885275U (en) * 2023-07-11 2023-10-24 东莞市帕克氏汽车纤维材料有限公司 Non-woven fabric slitting equipment

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Denomination of invention: A special processing production equipment for non-woven fabric and its production method

Granted publication date: 20241022

Pledgee: Jiangsu Rudong Rural Commercial Bank Co.,Ltd. Matang sub branch

Pledgor: Nantong God Textile Co.,Ltd.

Registration number: Y2025980028280