CN118523147B

CN118523147B - Docking station circuit board plug wire assembly production line

Info

Publication number: CN118523147B
Application number: CN202410992877.7A
Authority: CN
Inventors: 何世东; 彭承龙; 阚洪亮
Original assignee: Kunshan Keteng Electronic Co ltd
Current assignee: Kunshan Keteng Electronic Co ltd
Priority date: 2024-07-24
Filing date: 2024-07-24
Publication date: 2024-11-19
Anticipated expiration: 2044-07-24
Also published as: CN118523147A

Abstract

The present invention provides an expansion dock circuit board plug-in line assembly production line, which relates to an assembly production line, comprising a tray upper module and a tray lower module, an assembly module and a direct vibration feeder, a blanking module and a flexible vibration plate, which are sequentially arranged side by side on a mounting table; a belt line is set above the tray lower module, and cooperates with the direct vibration feeder, the flexible vibration plate, and a wire-taking mechanical arm to load wires; a card-taking mechanical arm grabs the expansion dock circuit board plug-in line, and is placed on the assembly module for plug-in assembly with the wires; the blanking module is used to grab the assembled expansion dock circuit board plug-in line under the guidance of a blanking CCD camera, and feed it to a finished product conveyor belt under the transition of the finished product mechanical arm; the present invention can meet the demand for automated assembly line assembly of flexible cables and expansion dock circuit board plug-ins, and the assembly line operation of the assembly can also further improve the production efficiency, and the arrangement and distribution between the various structural components is also more reasonable, so that the components are more compact, thereby further reducing the overall device footprint.

Description

Docking station circuit board plug wire assembly production line

Technical Field

The invention relates to an assembly production line, in particular to a plugging wire assembly production line for a docking station circuit board.

Background

The production line for inserting and assembling the inserting slots of the docking station circuit board (Docking cards) and the wires is the production line for inserting and assembling the inserting slots of the docking station circuit board (Docking cards) and the wires, at present, because the wires for inserting and assembling the docking station circuit board are flexible cable structures, a group of pipelining production lines with higher automation degree are difficult to form, so that automatic continuous assembling of the docking station circuit board and the wires is realized, the manual inserting process is time-consuming and labor-consuming, the production efficiency is low, the current production needs are very unfavorable, in the prior art, although some equipment related to inserting and assembling is also available, such as a lamp panel inserting component inserting machine (bulletin number is CN 220235337U), the automatic inserting and assembling of the docking station circuit board and the wires cannot be applied to the wires, because the wires are of flexible structures, accurate positioning of the wires is difficult to achieve automatic butt joint of the docking station circuit board, and the continuous pipelining production unreasonable equipment arrangement mode also causes equipment to occupy larger factory space, so that the production cost is unfavorable.

Disclosure of Invention

In order to solve the technical problems, the invention aims to provide a plugging wire assembly production line for a docking station circuit board, which can meet the automatic assembly requirement of a flexible cable and the docking station circuit board in a pipelining manner, and can further improve the production efficiency by pipelining operation of assembly, and the arrangement distribution among all structural components is more reasonable, so that the compactness of the components is better, and the occupied area of the whole device is further reduced.

The invention provides the following technical scheme:

the utility model provides a docking station circuit board plug wire assembly production line, includes that the charging tray upper die set and charging tray lower die set, equipment die set and the direct vibration feeder, unloading die set and the flexible vibration dish of distributing side by side in proper order on the mount table, and the belt line erects in charging tray lower die set top, and its tail end holds the direct vibration feeder input through the angle adjustment board of slope, and the output of direct vibration feeder holds the flexible vibration dish for carry the wire rod of carrying on the belt line to the flexible vibration dish;

The upper part of the mounting table is also provided with a laminate frame for mounting a wire taking mechanical arm, a card taking mechanical arm and a finished product mechanical arm, the wire taking mechanical arm grabs wires on the flexible vibration disc under the guidance of the wire taking CCD camera, the card taking mechanical arm grabs a docking station circuit board in a material disc on a module on the material disc under the guidance of the card taking CCD camera, the wire feeding module is arranged on the assembling module to be spliced and assembled with the wire which is grabbed and fed by the wire taking mechanical arm, and the blanking module is used for grabbing the assembled docking station circuit board under the guidance of the blanking CCD camera and feeding the docking station circuit board to the finished product conveying belt under the transition of the finished product mechanical arm;

One end of the upper tray module and one end of the lower tray module are also provided with a carrying module, and when the trays on the upper tray module are empty, the carrying module is used for carrying the trays on the upper tray module to the lower tray module for empty tray output;

So far, each component of the production line for realizing the assembly of the patch cords of the docking station circuit board is distributed, and the line taking mechanical arm, the card taking mechanical arm and the finished mechanical arm which only occupy the upper space of the mounting table are assisted due to the layered conveying arrangement mode of the docking station circuit board and the wires, so that the arrangement of the structure is more compact and reasonable, and the occupied area of the whole device is further reduced;

The wire rod is carried to flexible vibration dish by the belt line through direct feeder that shakes, then flexible feeder can remove the wire rod at the charging tray surface along arbitrary direction, and the charging tray relies on vibration/upset wire rod then can realize the autosegregation and the orientation of wire rod, reach the gesture that the wire rod needs to reach, and then shoot the charging tray under getting the guide of line CCD camera and pick up the wire rod that has suitable shape positional information in it, guarantee in proper order to get the line arm and can accurately get the line, thereby disordered, the problem of material loading such as fish tail, differentiation positive and negative when solving the wire rod material loading.

Preferably, the tray upper module and the tray lower module comprise the same conveyor, a lifting screw module and a lifting plate frame, the conveyor is positioned and installed on the lower layer of the installation table, the conveyor of the tray upper module is used for receiving a tray full of materials, the conveyor of the tray lower module is used for outputting a tray full of materials, the lifting screw module is vertically positioned on the installation table, the lifting screw module of the tray upper module is used for driving the lifting plate frame to convey the tray full of materials to ascend, the lifting screw module of the tray lower module is used for driving the lifting plate frame to convey the tray full of materials to descend, two rows of positioning cylinders are further installed on the installation table, and the positioning cylinders are used for driving the supporting blocks to horizontally extend when the lifting plate frame of the tray upper module lifts the tray full of materials to the top end so as to support the tray.

So far, when assembly line gets material equipment operation, then the setting of supporting shoe then need not to make the lead screw of lift lead screw module atress all the time to improve the life of lift lead screw module, also make things convenient for the transport module to remove the charging tray of empty material simultaneously, can realize quick material loading of full charging tray, in order to improve production efficiency here.

Preferably, the assembly module comprises a rotary disc and an inserting group, wherein an upper clamping position, an inserting position, a lower clamping position and an empty position are sequentially distributed around the rotary disc at intervals of 90 degrees, four groups of clamping seats are positioned at the horizontal edge of the disc surface of the rotary disc along the circumferential direction, and the four groups of clamping seats respectively correspond to the upper clamping position, the inserting position, the lower clamping position and the empty position along with the rotation of the rotary disc;

The clamping mechanical arm is used for feeding the docking station circuit board onto the clamping seats, the rotating disc is used for driving the four groups of clamping seats to rotate at intervals of 90 degrees for transposition, in the inserting position, the wire taking mechanical arm positions the grabbed wires to the inserting group, the inserting group is used for carrying out inserting operation on the wires and the docking station circuit board rotating in place, in the lower clamping position, the blanking module is used for clamping the docking station circuit board subjected to inserting completion to be separated from the clamping seats, and when the clamping seats rotate to the empty position from the lower clamping position, the clamping seats are left for standing;

through setting up screens, grafting position, lower screens and empty position, the rotary disk is rotatory through driving four sets of cassettes to this realizes the pipelining of a set of docking station circuit board from the material loading to cartridge to unloading, and then improves production efficiency, but the holistic occupation of land space of further greatly reduced equipment of setting of rotary disk.

Preferably, a group of bearing plates are arranged between the inserting position and the lower clamping position through the frame body, and the bearing plates are used for bearing suspended wires when the rotating disc drives the docking station circuit board to rotate downwards;

The support plate is arranged between the plugging position and the lower clamping position, and can be used for bearing wires suspended outside the rotating disc when the rotating disc drives the docking station circuit board to rotate after plugging is completed, and horizontally supporting the wires rotating in place until the wires rotate to the lower clamping position, so that the plugging effect is prevented from being influenced when the wires are bent, the plugging stability is improved, the arrangement distribution among all structural components is more reasonable, the compactness of the components is better, and the occupied area of the whole device is further reduced.

Preferably, the grafting group includes slip table module, grafting actuating cylinder and pneumatic finger, the drive end of slip table module is pegged graft the actuating cylinder through first flat board installation, and is used for driving the drive cylinder of pegging graft is towards pegging graft position syntropy continuation motion, pneumatic finger is installed through the second flat board to the drive end of grafting actuating cylinder, pneumatic finger is used for pressing from both sides the tip plug of getting the location wire rod and carries out grafting operation with docking station circuit board under the drive of grafting actuating cylinder, and realizes the dual drive of same direction through slip table module, grafting actuating cylinder, then can ensure the precision that advances, improves the success rate of grafting finished product.

Preferably, a pushing cylinder is further mounted on the first flat plate, a positioning carrier block is mounted at the driving end of the pushing cylinder, and a positioning groove matched with the end plug of the wire is formed in the positioning carrier block, so that the wire is positioned through the positioning groove, and then clamped and positioned through a pneumatic finger.

Preferably, the pneumatic finger is arranged on the second flat plate through the vertical plate, the top end of the vertical plate is also fixed with a group of supporting tables, and the supporting tables are used for supporting wires when the carrier blocks are positioned at the ends of the wires, so that the positioning accuracy and stability of the wires are improved.

Preferably, the unloading module includes two sets of unloading sharp modules that set up side by side and are used for carrying docking station circuit board in turn, the clamping jaw of a set of 180 rotatory by revolving cylinder drive is installed to the drive end of unloading sharp module, and the transfer module is used for adsorbing the clamping jaw of sending into two sets of unloading sharp modules in turn of docking station circuit board of snatching down screens to improve unloading speed, the transfer module includes X to the slip table, installs Y to the slip table at X to the slip table drive end and installs the Z to the drive cylinder at Y to the slip table drive end through the support frame, suction nozzle one is installed to the drive end of drive cylinder, and sends into clamping jaw in turn through suction nozzle one absorption docking station circuit board of snatching down screens under the guide of unloading CCD camera, a set of backup pad is still installed to the drive end of unloading sharp module, carry out 180 rotations again after the top snatching docking station circuit board and make docking station circuit board be located the backup pad top, reduces the phenomenon that hangs down because of the spin-out and hangs when guaranteeing that docking station circuit board removes and lead to the phenomenon of hanging.

Preferably, the card taking mechanical arm, the finished mechanical arm and the wire taking mechanical arm all comprise a mechanical arm body and a suction nozzle II which is positioned at the driving end of the mechanical arm body and used for absorbing and grabbing.

Preferably, the carrying module comprises a carrying linear module arranged across the upper module of the tray and the lower module of the tray and a sucker arranged at the driving end of the carrying linear module and used for adsorbing and positioning the tray.

The beneficial effects of the invention are as follows:

According to the invention, each component of the production line for assembling the docking station circuit board is distributed, and the wire taking mechanical arm, the card taking mechanical arm and the finished mechanical arm which only occupy the upper space of the mounting table are assisted due to the layered conveying arrangement mode of the docking station circuit board and wires, so that the arrangement of the structure is more compact and reasonable, and the occupied area of the whole device is further reduced;

Drawings

The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a schematic view of the structure of the positional relationship of the respective components on the mounting table;

FIG. 3 is a schematic view of the position of the belt line, direct vibration feeder and flexible vibration tray;

FIG. 4 is a schematic structural view of a wire takeout robot;

FIG. 5 is a schematic diagram of a handling module;

FIG. 6 is a schematic diagram of the structure of the upper tray module and the lower tray module;

FIG. 7 is a schematic diagram of an assembly module;

FIG. 8 is a schematic view of the assembled docking station circuit board and wires;

FIG. 9 is a schematic view of the structure of the plug-in unit;

FIG. 10 is a schematic diagram of the structure of the blanking module;

FIG. 11 is a schematic illustration of the position of the final robot and final conveyor;

The labels in the figure:

1. A mounting table; 2. a material tray upper module; 3. a tray lower module; 4. assembling a module; 5. a direct vibration feeder; 6. a blanking module; 7. a flexible vibration plate; 8. a belt line; 9. an angle adjusting plate; 10. a wire taking mechanical arm; 11. a card taking mechanical arm; 12. a finished mechanical arm; 13. a carrying module; 14. a finished product conveying belt; 15. a docking station circuit board; 16. a wire rod; 21. a conveyor; 22. a lifting screw rod module; 23. lifting grillage; 24. a positioning cylinder; 41. a rotating disc; 42. upper clamping position; 43. a plug-in position; 44. a lower clamping position; 45. setting the blank; 46. a clamping seat; 47. a carrier plate; 48. a slipway module; 49. inserting a driving cylinder; 410. pneumatic fingers; 411. a pushing cylinder; 412. positioning a carrier block; 413. a positioning groove; 414. a support; 61. a blanking linear module; 62. clamping jaws; 63. a transfer module; 631. an X-direction sliding table; 632. a Y-direction sliding table; 633. a Z-direction driving cylinder; 634. and a suction nozzle I.

Detailed Description

Example 1

As shown in fig. 1-2, in this embodiment, the assembly line for plugging wires of a docking station circuit board comprises a tray upper module 2, a tray lower module 3, an assembly module 4, a direct vibration feeder 5, a blanking module 6 and a flexible vibration tray 7 which are sequentially distributed on a mounting table 1 side by side, wherein a belt line 8 is arranged above the tray lower module 3, the tail end of the belt line 8 is connected with the input end of the direct vibration feeder 5 through an inclined angle adjusting plate 9, and the output end of the direct vibration feeder 5 is connected with the flexible vibration tray 7 for conveying wires 16 conveyed on the belt line 8 to the flexible vibration tray 7;

the upper part of the mounting table 1 is also provided with a laminate frame for mounting a wire taking mechanical arm 10, a wire taking mechanical arm 11 and a finished product mechanical arm 12, the wire taking mechanical arm 10 grabs wires 16 on the flexible vibration disc 7 under the guidance of a wire taking CCD camera, the wire taking mechanical arm 11 grabs a docking station circuit board 15 in a material disc on the upper module 2 of the material disc under the guidance of the wire taking CCD camera, the docking station circuit board is placed on the assembly module 4 to be assembled in an inserting way with the wires 16 grabbed and fed by the wire taking mechanical arm 10, and the blanking module 6 is used for grabbing the assembled docking station circuit board under the guidance of the blanking CCD camera and feeding the docking station circuit board to the finished product conveyor 14 under the transition of the finished product mechanical arm 12;

One end of the upper tray module 2 and one end of the lower tray module 3 are also provided with a carrying module 13, and after the trays on the upper tray module 2 are empty, the carrying module 13 is used for carrying the trays on the upper tray module 2 to the lower tray module 3 for empty tray output;

The card taking mechanical arm 11, the finished mechanical arm 12 and the wire taking mechanical arm 10 comprise a mechanical arm body and a suction nozzle II which is positioned at the driving end of the mechanical arm body and used for absorbing and grabbing;

the carrying module 13 comprises a carrying linear module which spans the upper tray module 2 and the lower tray module 3 and a sucker which is arranged at the driving end of the carrying linear module and used for adsorbing and positioning the tray;

So far, the distribution of all parts of the production line for realizing the assembly of the docking station circuit board 15 is realized, and the wire taking mechanical arm 10, the card taking mechanical arm 11 and the finished mechanical arm 12 which only occupy the upper space of the mounting table 1 are assisted due to the layered conveying arrangement mode of the docking station circuit board 15 and the wires 16, so that the arrangement of the structure is ensured to be more compact and reasonable, and the occupied area of the whole device is further reduced;

The wire 16 is conveyed onto the flexible vibration disc 7 through the direct vibration feeder 5 by the belt wire 8, then the flexible feeder can move the wire 16 on the surface of the material disc in any direction, the material disc can realize automatic separation and orientation of the wire 16 by vibrating/overturning the wire 16 so as to achieve the gesture required to be achieved by the wire 16, then the wire 16 with proper shape and position information in the wire 16 is picked up by the shooting disc under the guidance of the wire picking CCD camera, and the wire picking mechanical arm 10 can pick up wires accurately in sequence, so that the problem that feeding is difficult, such as disorder, scattering, scratch, front and back surface distinguishing and the like, during feeding of the wire 16 is solved.

Example 2

As shown in fig. 3-11, in this embodiment, the tray upper module 2 and the tray lower module 3 include the same conveyor 21, a lifting screw module 22 and a lifting plate frame 23, the conveyor 21 is positioned and installed at the lower layer of the mounting table 1, the conveyor 21 of the tray upper module 2 is used for receiving a tray full of material, the conveyor 21 of the tray lower module 3 is used for outputting a tray empty of material, the lifting screw module 22 is vertically positioned on the mounting table 1, the lifting screw module 22 of the tray upper module 2 is used for driving the lifting plate frame 23 to lift the tray full of material, the lifting screw module 22 of the tray lower module 3 is used for driving the lifting plate frame 23 to lift the tray full of material, and two rows of positioning cylinders 24 are also installed on the mounting table 1, and the positioning cylinders 24 are used for driving the support blocks to horizontally extend when the lifting plate 23 of the tray upper module 2 is lifted to the top end so as to support the tray;

So far, when assembly line gets material equipment operation, then the setting of supporting shoe then need not to make the lead screw of lift lead screw module 22 atress all the time to improve lift lead screw module 22's life, also make things convenient for the transport module 13 to remove the charging tray of empty material simultaneously, can realize quick material loading of full charging tray, in order to improve production efficiency with this.

The assembly module 4 comprises a rotary disc 41 and an inserting group, wherein an upper clamping position 42, an inserting position 43, a lower clamping position 44 and an empty position 45 are sequentially distributed around the rotary disc 41 at intervals of 90 degrees, four groups of clamping seats 46 are circumferentially positioned at the horizontal edge of the disc surface of the rotary disc 41, and the four groups of clamping seats 46 rotate along with the rotary disc 41 and correspond to the upper clamping position 42, the inserting position 43, the lower clamping position 44 and the empty position 45 respectively;

The clamping mechanical arm 11 is used for feeding the docking station circuit board 15 onto the clamping seat 46 at the upper clamping position 42, the rotating disc 41 is used for driving the four groups of clamping seats 46 to rotate at 90 degrees for transposition, the wire 16 which is grabbed by the wire taking mechanical arm 10 is positioned to the plugging group at the plugging position 43, the plugging group is used for plugging the wire 16 with the docking station circuit board 15 which rotates in place, the blanking module 6 is used for clamping the docking station circuit board which is plugged to be separated from the clamping seat 46 at the lower clamping position 44, and when the clamping seat 46 rotates to the empty position 45 from the lower clamping position 44, the clamping seat is left for standing;

Through setting up screens 42, grafting position 43, lower screens 44 and vacant position 45, rotary disk 41 is rotatory through driving four sets of cassettes 46 to this realizes the assembly line operation of a set of docking station circuit board 15 from the material loading to cartridge to unloading, and then improves production efficiency, and the holistic occupation of land space of equipment of then can further greatly reduced of setting up of rotary disk 41.

A group of bearing plates 47 are arranged between the inserting position 43 and the lower clamping position 44 through the frame body, and the bearing plates 47 are used for bearing the suspended wires 16 when the rotating disc 41 drives the docking station circuit board 15 to rotate towards the lower clamping position 44;

The carrier plate 47 between the plugging position 43 and the lower clamping position 44 can be used for bearing the wire 16 suspended outside the rotary disc 41 when the rotary disc 41 drives the docking station circuit board 15 to rotate after the plugging is completed and can horizontally support the wire 16 rotating in place until the wire 16 rotates to the lower clamping position 44, the plugging effect is prevented from being influenced when the wire 16 is bent, the plugging stability is improved, the arrangement distribution among all structural components is more reasonable, the compactness of the components is better, and the occupied area of the whole device is further reduced.

The grafting group includes slip table module 48, grafting actuating cylinder 49 and pneumatic finger 410, the drive end of slip table module 48 is through first dull and stereotyped installation grafting actuating cylinder 49, and be used for driving grafting actuating cylinder 49 and go on moving towards grafting position 43 syntropy, pneumatic finger 410 is installed through the second flat board to the drive end of grafting actuating cylinder 49, pneumatic finger 410 is used for pressing from both sides the tip plug of getting location wire 16 and carries out the grafting operation with docking station circuit board 15 under the drive of grafting actuating cylinder 49, and realize the dual drive of same direction through slip table module 48, grafting actuating cylinder 49, then can ensure the precision of advancing, improve the success rate of grafting finished product.

The first flat plate is also provided with a pushing cylinder 411, the driving end of the pushing cylinder 411 is provided with a positioning carrier block 412, the positioning carrier block 412 is provided with a positioning groove 413 matched with an end plug of the wire 16, so that the wire 16 can be positioned through the positioning groove 413, then the pneumatic finger 410 is used for clamping and positioning, and when the wire 16 is inserted, the pushing cylinder 411 drives the positioning carrier block 412 to descend, so that the end of the wire 16 is separated from the positioning carrier block 412, the insertion driving cylinder 49 pushes the wire 16 towards the direction of the clamping seat 46 until the end plug of the wire 16 is inserted with the docking station circuit board 15 in the clamping seat 46, and the positioning carrier block 412 can improve the positioning effect of the wire 16.

The pneumatic finger 410 is mounted on the second flat plate through a vertical plate, and a group of supporting stand 414 is also fixed at the top end of the vertical plate, and the supporting stand 414 is used for supporting the wire 16 when the positioning carrier block 412 positions the end of the wire 16, so as to improve the positioning accuracy and stability of the wire 16.

The blanking module 6 comprises two groups of blanking linear modules 61 which are arranged side by side and used for alternately carrying the docking station circuit boards 15, a group of clamping claws 62 which are driven by a rotary cylinder to rotate by 180 degrees are arranged at the driving end of each blanking linear module 61, the transfer module 63 is used for absorbing the docking station circuit boards 15 which grab the lower clamping positions 44 and alternately sending the clamping claws 62 of the two groups of blanking linear modules 61 to improve the blanking speed, the transfer module 63 comprises an X-direction sliding table 631, a Y-direction sliding table 632 which is arranged at the driving end of the X-direction sliding table 631 through a supporting frame, a Z-direction driving cylinder 633 which is arranged at the driving end of the Y-direction sliding table 632, a suction nozzle 634 is arranged at the driving end of the Z-direction driving cylinder 633, the docking station circuit boards 15 which grab the lower clamping positions 44 through suction nozzle 634 are absorbed under the guidance of the blanking CCD camera, a group of supporting plates are further arranged at the driving end of each blanking linear module 61, and the clamping claws 62 rotate to the top end of each docking station circuit board 15 to grab the docking station circuit boards 15 and then rotate by 180 degrees so that the docking station circuit boards 15 are located above the supporting plates, and the phenomenon of plug-in the docking caused by hanging and hanging is reduced when the docking circuit boards 15 move is ensured.

The working principle of the invention is as follows:

According to the invention, assembly line operation of the docking station circuit board 15 and the wire 16 can be realized, the wire 16 is conveyed onto the flexible vibration disc 7 by the belt line 8 through the direct vibration feeder 5, then the flexible feeder can move the wire 16 on the surface of the disc in any direction, the disc can realize automatic separation and orientation of the wire 16 by vibrating/overturning the wire 16, so that the gesture required to be reached by the wire 16 is reached, and then the disc picks up the wire 16 with proper shape position information under the guidance of the wire taking CCD camera;

The docking station circuit board 15 is arranged on a material tray in a stacking manner, the card taking mechanical arm 11 is guided by the card taking CCD camera to grasp the docking station circuit board 15 from the material tray on the material tray upper module 2, the docking station circuit board is placed on the assembly module 4 and is assembled in a plugging manner with the wire 16 which is grasped and fed by the wire taking mechanical arm 10, the blanking module 6 is further guided by the blanking CCD camera to grasp the assembled docking station circuit board, and the docking station circuit board is fed into the finished product conveying belt 14 under the transition of the finished product mechanical arm 12, so that the automatic assembly line operation is completed.

The foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a docking station circuit board plug wire equipment production line, its characterized in that, including last module (2) of charging tray and charging tray lower module (3) on mount table (1) in proper order side by side, equipment module (4) and direct vibration feeder (5), unloading module (6) and flexible vibration dish (7), belt line (8) erect in charging tray lower module (3) top, and its tail end accept direct vibration feeder (5) input through inclined angle adjustment board (9), the output of direct vibration feeder (5) accept flexible vibration dish (7) for carry wire rod (16) of carrying on belt line (8) to flexible vibration dish (7);

The device is characterized in that a laminate frame for installing a wire taking mechanical arm (10), a card taking mechanical arm (11) and a finished product mechanical arm (12) is further arranged above the installation table (1), the wire taking mechanical arm (10) grabs wires (16) on a flexible vibration disc (7) under the guidance of a wire taking CCD camera, the card taking mechanical arm (11) grabs a docking station circuit board (15) in a material disc on a material disc upper module (2) under the guidance of the card taking CCD camera, and is arranged on the assembly module (4) to be assembled in a plugging manner with the wires (16) grabbed by the wire taking mechanical arm (10), and the blanking module (6) is used for grabbing the docking station circuit board after being assembled under the guidance of the blanking CCD camera and sending the docking station circuit board to a finished product conveying belt (14) under the transition of the finished product mechanical arm (12);

One end of the upper tray module (2) and one end of the lower tray module (3) are also provided with a carrying module (13), and after the empty tray on the upper tray module (2) is used for carrying the tray on the upper tray module (2) to the lower tray module (3) for empty tray output;

The assembly module (4) comprises a rotary disc (41) and an inserting group, wherein an upper clamping position (42), an inserting position (43), a lower clamping position (44) and an empty position (45) are sequentially distributed around the rotary disc (41) at intervals of 90 degrees, four groups of clamping seats (46) are circumferentially positioned at the horizontal edge of the disc surface of the rotary disc (41), and the four groups of clamping seats (46) respectively correspond to the upper clamping position (42), the inserting position (43), the lower clamping position (44) and the empty position (45) along with the rotation of the rotary disc (41);

At last screens (42), get card arm (11) and be used for feeding docking station circuit board (15) to cassette (46), rotary disk (41) are used for driving four group's cassettes (46) interval 90 rotatory transposition, at grafting position (43), get line arm (10) and will snatch wire rod (16) and fix a position grafting group, grafting group then is used for carrying out grafting operation with docking station circuit board (15) that rotate in place wire rod (16), at lower screens (44), unloading module (6) then are used for pressing from both sides the docking station circuit board that gets the grafting completion and break away from cassette (46), and when cassette (46) are rotated to empty position (45) by lower screens (44) then for standing and leaving.

2. The assembly line of docking station circuit board plug wires according to claim 1, characterized in that the upper tray module (2) and the lower tray module (3) comprise the same conveyor (21), a lifting screw module (22) and a lifting plate frame (23), the conveyor (21) is positioned and installed at the lower layer of the installation table (1), the conveyor (21) of the upper tray module (2) is used for receiving trays filled with materials, the conveyor (21) of the lower tray module (3) is used for outputting empty trays, the lifting screw module (22) is vertically positioned on the installation table (1), the lifting screw module (22) of the upper tray module (2) is used for driving the lifting plate frame (23) to convey the empty trays to ascend, the lifting screw module (22) of the lower tray module (3) is used for driving the lifting plate frame (23) to convey the empty trays to descend, two rows of positioning cylinders (24) are also installed on the installation table (1), and the positioning cylinders (24) are used for driving the upper tray module (2) to stretch out of the lifting plate frame to the top of the full tray when the upper tray module (23) is used for driving the lifting the tray frame (23) to extend to the top of the full tray.

3. The assembly line of plugging wires of a docking station circuit board according to claim 1, wherein a set of carrier plates (47) are further installed between the plugging position (43) and the lower clamping position (44) through a frame body, and the carrier plates (47) are used for supporting suspended wires (16) when the rotating disc (41) drives the docking station circuit board (15) to rotate towards the lower clamping position (44).

4. A docking station circuit board plug wire assembly production line according to claim 3, characterized in that the plug-in group comprises a sliding table module (48), a plug-in driving cylinder (49) and a pneumatic finger (410), the plug-in driving cylinder (49) is installed on the driving end of the sliding table module (48) through a first flat plate and used for driving the plug-in driving cylinder (49) to move towards the plug-in position (43) in the same direction, the pneumatic finger (410) is installed on the driving end of the plug-in driving cylinder (49) through a second flat plate, and the pneumatic finger (410) is used for clamping an end plug of a positioning wire (16) and is used for conducting plug-in operation with the docking station circuit board (15) under the driving of the plug-in driving cylinder (49).

5. The assembly line of plugging wires of the docking station circuit board according to claim 4, wherein the first flat plate is further provided with a pushing cylinder (411), a positioning carrier block (412) is arranged at the driving end of the pushing cylinder (411), and a positioning groove (413) matched with an end plug of the wire (16) is formed in the positioning carrier block (412).

6. The assembly line of plugging wires for a docking station circuit board according to claim 5, wherein the pneumatic finger (410) is mounted on the second flat plate through a vertical plate, a set of support stand (414) is further fixed on the top end of the vertical plate, and the support stand (414) is used for supporting the wires (16) when the carrier block (412) positions the ends of the wires (16).

7. The assembly line for inserting wires of the docking station circuit board according to claim 1, wherein the blanking module (6) comprises two groups of blanking linear modules (61) which are arranged side by side and used for alternately carrying the docking station circuit board (15), a group of clamping jaws (62) which are driven by a rotary cylinder to rotate by 180 degrees are arranged at the driving end of the blanking linear modules (61), the docking station circuit board (15) for absorbing and grabbing the lower clamping position (44) is alternately sent into the clamping jaws (62) of the two groups of blanking linear modules (61) by the transferring module (63), the transferring module (63) comprises an X-direction sliding table (631), a Y-direction sliding table (632) which is arranged at the driving end of the X-direction sliding table (631) through a supporting frame and a Z-direction suction nozzle driving cylinder (633) which is arranged at the driving end of the Y-direction sliding table (632), the expansion circuit board (15) which absorbs and grabs the lower clamping position (44) under the guidance of the blanking CCD camera is alternately sent into the clamping jaws (62), and the docking station module (61) is further arranged at the top end of the docking station circuit board (15) which is clamped by the rotating direction of the clamping jaws (15) by the supporting plate (180 degrees.

8. The assembly line for plugging wires of the docking station circuit board according to claim 1, wherein the card taking mechanical arm (11), the finished mechanical arm (12) and the wire taking mechanical arm (10) comprise a mechanical arm body and a suction nozzle II which is positioned at the driving end of the mechanical arm body and used for sucking and grabbing.

9. The assembly line for plugging wires of the docking station circuit board according to claim 1, wherein the carrying module (13) comprises a carrying linear module arranged across the upper tray module (2) and the lower tray module (3) and a sucker arranged at the driving end of the carrying linear module and used for adsorbing and positioning the tray.