CN118517602A - Automatic balance wheel system for self-service car washer and control method thereof - Google Patents
Automatic balance wheel system for self-service car washer and control method thereof Download PDFInfo
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- CN118517602A CN118517602A CN202410842447.7A CN202410842447A CN118517602A CN 118517602 A CN118517602 A CN 118517602A CN 202410842447 A CN202410842447 A CN 202410842447A CN 118517602 A CN118517602 A CN 118517602A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16M—FRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
- F16M3/00—Portable or wheeled frames or beds, e.g. for emergency power-supply aggregates, compressor sets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B33/00—Castors in general; Anti-clogging castors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60S—SERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
- B60S3/00—Vehicle cleaning apparatus not integral with vehicles
- B60S3/04—Vehicle cleaning apparatus not integral with vehicles for exteriors of land vehicles
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Abstract
Description
技术领域Technical Field
本申请涉及自助洗车机技术领域,尤其是涉及一种自助洗车机用自动平衡轮系统及其控制方法。The present application relates to the technical field of self-service car wash machines, and in particular to an automatic balancing wheel system for a self-service car wash machine and a control method thereof.
背景技术Background Art
随着科技的不断发展与进步,自助洗车机在汽车清洗行业中得到了广泛应用。传统的自助洗车机一般仅靠固定轮子放置在地面上,在倾斜地面上时,自助洗车机及其轮子处于倾斜状态中受力不平衡使其重心不平衡,在受力不平衡下自助洗车机的轮子不易进行支撑,使得轮子容易发生滑动,导致自助洗车机运行不稳,影响使用体验和安全性,故需要进行改进。With the continuous development and progress of science and technology, self-service car wash machines have been widely used in the car washing industry. Traditional self-service car wash machines are generally placed on the ground with fixed wheels. When on a tilted ground, the self-service car wash machine and its wheels are in a tilted state, and the force is unbalanced, making its center of gravity unbalanced. Under the unbalanced force, the wheels of the self-service car wash machine are not easy to support, making the wheels easy to slide, resulting in unstable operation of the self-service car wash machine, affecting the user experience and safety, so improvements are needed.
发明内容Summary of the invention
为了保持自助洗车机的重心以及受力平衡,使得自助洗车机运行稳定,提高洗车效率和用户体验,本申请提供了一种自助洗车机用自动平衡轮系统及其控制方法。In order to maintain the center of gravity and force balance of the self-service car washing machine, make the self-service car washing machine run stably, improve the car washing efficiency and user experience, the present application provides an automatic balancing wheel system for a self-service car washing machine and a control method thereof.
本申请的上述发明目的一是通过以下技术方案得以实现的:The above-mentioned invention objective of the present application is achieved through the following technical solutions:
一种自助洗车机用自动平衡轮系统,包括步骤:An automatic balancing wheel system for a self-service car washing machine comprises the following steps:
洗车机主体、脚轮臂、平衡轮、驱动机构、速度控制器、压力传感器以及致力机构;Car washing machine body, caster arm, balancing wheel, driving mechanism, speed controller, pressure sensor and striving mechanism;
所述脚轮臂固定安装于洗车机主体底部表面四角处,所述平衡轮安装于脚轮臂底部,所述洗车机主体通过脚轮臂与平衡轮相连接;所述驱动机构固定安装于脚轮臂的顶部;所述致力机构安装于所述驱动机构的底部,所述致力机构与驱动机构固定连接;若干所述压力传感器固定设于平衡轮内表面上,所述压力传感器与驱动电性连接;当若干压力传感器中,任一或以上压力传感器受力值信号低于预设受力阈值信号时,驱动机构对该压力传感器安装处的平衡轮施加压力。The caster arm is fixedly installed at the four corners of the bottom surface of the car washing machine body, the balancing wheel is installed at the bottom of the caster arm, and the car washing machine body is connected to the balancing wheel through the caster arm; the driving mechanism is fixedly installed at the top of the caster arm; the committing mechanism is installed at the bottom of the driving mechanism, and the committing mechanism is fixedly connected to the driving mechanism; a plurality of pressure sensors are fixedly installed on the inner surface of the balancing wheel, and the pressure sensors are electrically connected to the driving mechanism; when any one or more of the pressure sensors among the plurality of pressure sensors have a force value signal lower than a preset force threshold signal, the driving mechanism applies pressure to the balancing wheel at the installation location of the pressure sensor.
通过采用上述技术方案,脚轮臂固定安装于洗车机主体底部表面四角处,确保洗车机能够平稳的移动,平衡轮安装于脚轮臂底部,使得洗车机主体与平衡轮相连接;驱动机构固定安装于脚轮臂的顶部,致力机构安装于驱动机构的底部,致力机构与驱动机构固定连接,确保了驱动机构直接传递动力到致力机构,使得平衡轮内受力平衡;压力传感器设有若干,若干压力传感器固定设于平衡轮内表面上,便于检测平衡轮与地面的受力,压力传感器与驱动电性连接;当若干压力传感器中,任一或以上压力传感器受力值信号低于预设受力阈值信号时,驱动机构对该压力传感器安装处的平衡轮施加压力,从而调节洗车机平衡轮下表面施加到地面上的力,以维持洗车机的平衡,使得洗车机能够在不同负载条件下保持稳定,减少因倾斜地面上发生轮子滑动,使得洗车机运行稳定,提高洗车机在倾斜地面上的稳定性和可靠性,从而增强用户的安全感。By adopting the above technical solution, the caster arm is fixedly installed at the four corners of the bottom surface of the car washing machine body to ensure that the car washing machine can move smoothly, and the balancing wheel is installed at the bottom of the caster arm, so that the car washing machine body is connected to the balancing wheel; the driving mechanism is fixedly installed at the top of the caster arm, and the committing mechanism is installed at the bottom of the driving mechanism. The committing mechanism is fixedly connected to the driving mechanism, ensuring that the driving mechanism directly transmits power to the committing mechanism, so that the force in the balancing wheel is balanced; there are a plurality of pressure sensors, and the plurality of pressure sensors are fixedly installed on the inner surface of the balancing wheel to facilitate the detection of the force between the balancing wheel and the ground, and the pressure sensor is electrically connected to the driving mechanism; when the force value signal of any one or more pressure sensors among the plurality of pressure sensors is lower than the preset force threshold signal, the driving mechanism applies pressure to the balancing wheel at the installation position of the pressure sensor, thereby adjusting the force applied to the ground by the lower surface of the balancing wheel of the car washing machine to maintain the balance of the car washing machine, so that the car washing machine can remain stable under different load conditions, reduce wheel slippage on the inclined ground, make the car washing machine run stably, improve the stability and reliability of the car washing machine on the inclined ground, and enhance the user's sense of security.
本申请在一较佳示例中:所述脚轮臂顶部设置有速度控制器,所述速度控制器位于驱动机构侧边,所述速度控制器与驱动机构以及压力传感器电性连接,用于控制驱动机构的转速和输出力;In a preferred example of the present application: a speed controller is provided on the top of the caster arm, the speed controller is located on the side of the driving mechanism, the speed controller is electrically connected to the driving mechanism and the pressure sensor, and is used to control the rotation speed and output force of the driving mechanism;
当若干压力传感器中,任一或以上压力传感器受力值信号低于预设受力阈值信号时,所述压力传感器向速度控制器发送开启信号,以使速度控制器控制驱动机构的开启速度。When the force value signal of any one or more pressure sensors among the plurality of pressure sensors is lower than the preset force threshold signal, the pressure sensor sends an opening signal to the speed controller so that the speed controller controls the opening speed of the driving mechanism.
通过采用上述技术方案,脚轮臂顶部设置有速度控制器,速度控制器位于驱动机构侧边,速度控制器与驱动机构以及压力传感器电性连接,用于控制驱动机构的转速和输出力速度控制器与驱动机构电性连接,用于控制驱动机构的转速和输出力,确保平衡轮能够根据需要快速响应,当若干压力传感器中任一或以上压力传感器受力值信号低于预设受力阈值信号时,压力传感器向速度控制器发送开启信号,以使速度控制器控制驱动机构的开启速度,能够快速响应和调整平衡轮下表面施加到地面上的力,实现了自动调节维持洗车机的平衡和稳定。By adopting the above technical solution, a speed controller is provided on the top of the caster arm, and the speed controller is located on the side of the driving mechanism. The speed controller is electrically connected to the driving mechanism and the pressure sensor, and is used to control the rotational speed and output force of the driving mechanism. The speed controller is electrically connected to the driving mechanism, and is used to control the rotational speed and output force of the driving mechanism, ensuring that the balancing wheel can respond quickly as needed. When the force value signal of any one or more of the pressure sensors is lower than the preset force threshold signal, the pressure sensor sends an opening signal to the speed controller, so that the speed controller controls the opening speed of the driving mechanism, and can quickly respond and adjust the force applied to the ground by the lower surface of the balancing wheel, thereby realizing automatic adjustment to maintain the balance and stability of the car washing machine.
本申请在一较佳示例中:还包括控制系统:In a preferred example, the present application also includes a control system:
所述控制系统设于所述洗车机主体外侧表面,所述控制系统与驱动机构以及速度控制器电性连接。The control system is arranged on the outer surface of the car washing machine body, and the control system is electrically connected to the driving mechanism and the speed controller.
通过采用上述技术方案,控制系统设于所述洗车机主体外侧表面,控制系统与驱动机构以及速度控制器电性连接,当控制系统发送开启信号至压力传感器,当压力传感器检测到平衡轮与地面的受力值时低于预设受力阈值信号时,控制系统会发送控制信号到驱动机构和速度控制器,使得驱动机构根据信号调整其输出力,以改变平衡轮的位置,从而使得自助洗车机用自动平衡轮系统能够有效地适应不同的使用环境和负载条件,提供安全、稳定且便捷的洗车服务。By adopting the above technical solution, the control system is arranged on the outer surface of the car washing machine body, and the control system is electrically connected to the driving mechanism and the speed controller. When the control system sends a start signal to the pressure sensor, and when the pressure sensor detects that the force value between the balancing wheel and the ground is lower than the preset force threshold signal, the control system will send a control signal to the driving mechanism and the speed controller, so that the driving mechanism adjusts its output force according to the signal to change the position of the balancing wheel, thereby enabling the automatic balancing wheel system for self-service car washing machines to effectively adapt to different usage environments and load conditions, and provide safe, stable and convenient car washing services.
本申请在一较佳示例中:所述驱动机构包括电机与活塞;In a preferred example of the present application: the driving mechanism includes a motor and a piston;
所述电机固定安装于脚轮臂上,所述活塞安装于所述电机输出端,所述活塞与电机活动连接;所述活塞的输出端与致力机构固定连接,所述致力机构通过活塞与电机相连接,所述致力机构用于调节所述平衡轮与地面的受力值。The motor is fixedly mounted on the caster arm, the piston is mounted on the output end of the motor, and the piston is movably connected to the motor; the output end of the piston is fixedly connected to a driving mechanism, and the driving mechanism is connected to the motor through the piston, and the driving mechanism is used to adjust the force value between the balancing wheel and the ground.
通过采用上述技术方案,电机固定安装于脚轮臂上,活塞安装于电机输出端,活塞的输出端与致力机构固定连接,致力机构通过活塞与电机相连接,电机、活塞和致力机构的集成设计使得平衡系统更加紧凑且高效,当压力传感器检测到平衡轮与地面的受力值低于预设受力阈值信号时,控制系统开启电机,电机驱动活塞移动,从而改变致力机构的位置,使得致力机构抵向平衡轮增加受力值,以此来调节平衡轮与地面的受力值,能够快速响应负载变化,保持洗车机的平衡和各种负载条件下保持洗车机的稳定性。By adopting the above technical solution, the motor is fixedly installed on the caster arm, the piston is installed at the output end of the motor, the output end of the piston is fixedly connected to the driving mechanism, the driving mechanism is connected to the motor through the piston, and the integrated design of the motor, piston and driving mechanism makes the balancing system more compact and efficient. When the pressure sensor detects that the force value between the balancing wheel and the ground is lower than the preset force threshold signal, the control system turns on the motor, and the motor drives the piston to move, thereby changing the position of the driving mechanism, so that the driving mechanism increases the force value against the balancing wheel, thereby adjusting the force value between the balancing wheel and the ground, and can quickly respond to load changes, maintain the balance of the car washing machine and maintain the stability of the car washing machine under various load conditions.
本申请在一较佳示例中:所述致力机构与所述平衡轮外表面相适配。In a preferred example of the present application: the driving mechanism is adapted to the outer surface of the balance wheel.
通过采用上述技术方案,致力机构与平衡轮外表面相适配的设置,以便能够紧密地贴合和平衡轮,控制系统通过倾斜传感器和压力传感器监测平衡轮的状态,并根据需要调整致力机构的位置,确保了致力机构能够有效地传递力量,而不会在平衡轮表面产生不必要的摩擦或损坏。By adopting the above technical solution, the striving mechanism is adapted to the outer surface of the balance wheel so as to fit tightly against the balance wheel. The control system monitors the state of the balance wheel through the tilt sensor and the pressure sensor, and adjusts the position of the striving mechanism as needed, thereby ensuring that the striving mechanism can effectively transmit force without causing unnecessary friction or damage to the surface of the balance wheel.
本申请在一较佳示例中:所述脚轮臂远离电机的一端设置有轮轴和轴承,所述轴承套设于所述轮轴上,所述平衡轮安装于轴承上。In a preferred example of the present application: an end of the caster arm away from the motor is provided with a wheel axle and a bearing, the bearing is sleeved on the wheel axle, and the balancing wheel is mounted on the bearing.
通过采用上述技术方案,脚轮臂远离电机的一端设置有轮轴和轴承,轴承套设于轮轴上,平衡轮安装于轴承上,轮轴和轴承的设置可以减少摩擦,使得平衡轮能够顺畅地转动,轴承的使用使得平衡轮可以轻松地安装在轮轴上,使得设备可以适应不同的平衡轮。By adopting the above technical solution, a wheel axle and a bearing are provided at one end of the caster arm away from the motor, the bearing is sleeved on the wheel axle, and the balancing wheel is installed on the bearing. The arrangement of the wheel axle and the bearing can reduce friction, so that the balancing wheel can rotate smoothly. The use of the bearing makes it easy to install the balancing wheel on the wheel axle, so that the equipment can adapt to different balancing wheels.
本申请在一较佳示例中:所述洗车机主体底部的重心处设有倾斜传感器,所述倾斜传感器用于检测洗车机主体的倾斜角度,所述倾斜传感器上设置有故障检测系统,所述故障检测系统用于倾斜传感器的运行状态,所述倾斜传感器与所述控制系统电性连接;In a preferred example of the present application: a tilt sensor is provided at the center of gravity of the bottom of the car washing machine body, the tilt sensor is used to detect the tilt angle of the car washing machine body, a fault detection system is provided on the tilt sensor, the fault detection system is used to detect the operating state of the tilt sensor, and the tilt sensor is electrically connected to the control system;
所述倾斜传感器设置有角度阈值信号,当倾斜传感器检测到洗车机主体的倾斜角度信号大于角度阈值信号时,所述倾斜传感器将开启信号发送至控制系统。The tilt sensor is provided with an angle threshold signal. When the tilt sensor detects that the tilt angle signal of the car washing machine body is greater than the angle threshold signal, the tilt sensor sends a start signal to the control system.
通过采用上述技术方案,洗车机主体底部的重心处设有倾斜传感器,用于检测洗车机主体的倾斜角度,倾斜传感器上设置有故障检测系统,故障检测系统用于倾斜传感器的运行状态,倾斜传感器与控制系统电性连接,当倾斜传感器检测到洗车机主体的倾斜角度信号大于角度阈值信号时,倾斜传感器将开启信号发送至控制系统,从而开启控制系统的运作,使得从而洗车机主体开始调节重心不平衡的问题,以维持洗车机的平衡,使得洗车机能够在不同负载条件下保持稳定,减少因倾斜地面上运行不稳,提高洗车机在倾斜地面上的稳定性和可靠性,从而增强用户的安全感。By adopting the above technical scheme, a tilt sensor is provided at the center of gravity of the bottom of the car washing machine body, which is used to detect the tilt angle of the car washing machine body. A fault detection system is provided on the tilt sensor, and the fault detection system is used to detect the operating status of the tilt sensor. The tilt sensor is electrically connected to the control system. When the tilt sensor detects that the tilt angle signal of the car washing machine body is greater than the angle threshold signal, the tilt sensor sends a start signal to the control system, thereby starting the operation of the control system, so that the car washing machine body begins to adjust the imbalance of the center of gravity to maintain the balance of the car washing machine, so that the car washing machine can remain stable under different load conditions, reduce unstable operation on inclined ground, improve the stability and reliability of the car washing machine on inclined ground, thereby enhancing the user's sense of security.
本申请的上述发明目的二是通过以下技术方案得以实现的:The second object of the invention is achieved by the following technical solutions:
一种自助洗车机用自动平衡轮控制方法,包括:A method for controlling an automatic balancing wheel for a self-service car washing machine, comprising:
利用故障检测系统检测倾斜传感器的运行状态,若故障检测系统检测检测到倾斜传感器出现异常时,则获取当前的异常信息并发送至预先绑定的维修人员终端,同时触发报警指令以提示用户当前自助洗车机存在问题;The fault detection system is used to detect the operating status of the tilt sensor. If the fault detection system detects that the tilt sensor is abnormal, the current abnormal information is obtained and sent to the pre-bound maintenance personnel terminal, and an alarm command is triggered to prompt the user that there is a problem with the current self-service car washing machine;
故障检测系统检测正常时,则获取倾斜传感器所检测的倾斜角度信号,当倾斜传感器检测到洗车机主体的倾斜角度信号大于角度阈值信号时,倾斜传感器将开启信号发送至控制系统;When the fault detection system detects normally, the tilt angle signal detected by the tilt sensor is obtained. When the tilt sensor detects that the tilt angle signal of the car washing machine body is greater than the angle threshold signal, the tilt sensor sends a start signal to the control system;
控制系统向压力传感器发送开启信号,控制系统与压力传感器、驱动机构以及速度控制器电性连接,利用压力传感器检测当前平衡轮与地面的受力值,当若干压力传感器中,任一或以上压力传感器受力值信号低于预设受力阈值信号时,控制系统向速度控制器和驱动机构发送启动指令,速度控制器接收到启动指令时,向位于脚轮臂上的驱动机构接收到速度指令以控制驱动机构的运转速度,使得驱动机构驱动致力机构对该压力传感器安装处的平衡轮施加压力。The control system sends a start signal to the pressure sensor. The control system is electrically connected to the pressure sensor, the drive mechanism and the speed controller. The pressure sensor is used to detect the current force value between the balancing wheel and the ground. When the force value signal of any one or more pressure sensors among the multiple pressure sensors is lower than the preset force threshold signal, the control system sends a start instruction to the speed controller and the drive mechanism. When the speed controller receives the start instruction, it receives a speed instruction from the drive mechanism located on the caster arm to control the operating speed of the drive mechanism, so that the drive mechanism drives the force mechanism to apply pressure to the balancing wheel at the installation location of the pressure sensor.
通过采用上述技术方案,自助洗车机运行,利用倾斜传感器中的故障检测系统定期检测倾斜传感器的运行状态,如果检测到倾斜传感器出现异常,自助平衡轮系统会获取当前的异常信息,并发送至预先绑定的维修人员终端,同时,自助平衡轮系统会触发报警指令,以声音或视觉信号提示用户当前自助洗车机存在问题,当故障检测系统检测正常时,自助平衡轮系统会获取倾斜传感器所检测的倾斜角度信号,并将所获取的倾斜角度信号发送至控制系统,控制系统接收到倾斜角度信号后,利用压力传感器检测当前平衡轮与地面的受力值,当若干压力传感器中,任一或以上压力传感器受力值信号低于预设受力阈值信号时,控制系统向速度控制器和驱动机构发送启动指令,速度控制器接收到启动指令时,向位于脚轮臂上的驱动机构接收到速度指令以控制驱动机构的运转速度,使得驱动机构驱动致力机构对该压力传感器安装处的平衡轮施加压力,从而控制平衡轮的受力平衡,使得洗车机主体的重心平衡,提高洗车机在倾斜地面上的平稳性和安全性,提高了用户体验,增加了用户对自助洗车服务的满意度。By adopting the above technical solution, the self-service car wash machine is running, and the fault detection system in the tilt sensor is used to regularly detect the operating status of the tilt sensor. If an abnormality is detected in the tilt sensor, the self-service balancing wheel system will obtain the current abnormal information and send it to the pre-bound maintenance personnel terminal. At the same time, the self-service balancing wheel system will trigger an alarm command to prompt the user with a sound or visual signal that there is a problem with the current self-service car wash machine. When the fault detection system detects normally, the self-service balancing wheel system will obtain the tilt angle signal detected by the tilt sensor and send the obtained tilt angle signal to the control system. After receiving the tilt angle signal, the control system uses the pressure sensor The current force value between the balancing wheel and the ground is detected. When the force value signal of any or more of the pressure sensors is lower than the preset force threshold signal, the control system sends a start command to the speed controller and the driving mechanism. When the speed controller receives the start command, it sends a speed command to the driving mechanism located on the caster arm to control the operating speed of the driving mechanism, so that the driving mechanism drives the striving mechanism to apply pressure to the balancing wheel at the installation location of the pressure sensor, thereby controlling the force balance of the balancing wheel, balancing the center of gravity of the car washing machine body, improving the stability and safety of the car washing machine on inclined ground, improving user experience, and increasing user satisfaction with the self-service car washing service.
综上所述,本申请包括以下至少一种有益技术效果:In summary, the present application includes at least one of the following beneficial technical effects:
1.脚轮臂固定安装于洗车机主体底部表面四角处,确保洗车机能够平稳的移动,平衡轮安装于脚轮臂底部,使得洗车机主体与平衡轮相连接;驱动机构固定安装于脚轮臂的顶部,致力机构安装于驱动机构的底部,致力机构与驱动机构固定连接,确保了驱动机构直接传递动力到致力机构,使得平衡轮内受力平衡;压力传感器设有若干,若干压力传感器固定设于平衡轮内表面上,便于检测平衡轮与地面的受力,压力传感器与驱动电性连接;当若干压力传感器中,任一或以上压力传感器受力值信号低于预设受力阈值信号时,驱动机构对该压力传感器安装处的平衡轮施加压力,从而调节洗车机平衡轮下表面施加到地面上的力,以维持洗车机的平衡,使得洗车机能够在不同负载条件下保持稳定,减少因倾斜地面上发生轮子滑动,使得洗车机运行稳定,提高洗车机在倾斜地面上的稳定性和可靠性,从而增强用户的安全感;1. The caster arm is fixedly installed at the four corners of the bottom surface of the car washing machine body to ensure that the car washing machine can move smoothly. The balancing wheel is installed at the bottom of the caster arm so that the car washing machine body is connected to the balancing wheel; the driving mechanism is fixedly installed at the top of the caster arm, and the committing mechanism is installed at the bottom of the driving mechanism. The committing mechanism is fixedly connected to the driving mechanism, ensuring that the driving mechanism directly transmits power to the committing mechanism, so that the force in the balancing wheel is balanced; there are a number of pressure sensors, and the pressure sensors are fixedly installed on the inner surface of the balancing wheel to facilitate the detection of the force between the balancing wheel and the ground. The pressure sensor is electrically connected to the driving mechanism; when the force value signal of any one or more pressure sensors among the pressure sensors is lower than the preset force threshold signal, the driving mechanism applies pressure to the balancing wheel at the installation position of the pressure sensor, thereby adjusting the force applied to the ground by the lower surface of the balancing wheel of the car washing machine to maintain the balance of the car washing machine, so that the car washing machine can remain stable under different load conditions, reduce wheel slippage on the inclined ground, make the car washing machine run stably, improve the stability and reliability of the car washing machine on the inclined ground, and enhance the user's sense of security;
2.脚轮臂顶部设置有速度控制器,速度控制器位于驱动机构侧边,速度控制器与驱动机构以及压力传感器电性连接,用于控制驱动机构的转速和输出力速度控制器与驱动机构电性连接,用于控制驱动机构的转速和输出力,确保平衡轮能够根据需要快速响应,当若干压力传感器中任一或以上压力传感器受力值信号低于预设受力阈值信号时,压力传感器向速度控制器发送开启信号,以使速度控制器控制驱动机构的开启速度,能够快速响应和调整平衡轮下表面施加到地面上的力,实现了自动调节维持洗车机的平衡和稳定;2. A speed controller is provided on the top of the caster arm. The speed controller is located on the side of the driving mechanism. The speed controller is electrically connected to the driving mechanism and the pressure sensor, and is used to control the speed and output force of the driving mechanism. The speed controller is electrically connected to the driving mechanism, and is used to control the speed and output force of the driving mechanism, ensuring that the balancing wheel can respond quickly as needed. When the force value signal of any one or more of the pressure sensors is lower than the preset force threshold signal, the pressure sensor sends an opening signal to the speed controller, so that the speed controller controls the opening speed of the driving mechanism, which can quickly respond and adjust the force applied to the ground by the lower surface of the balancing wheel, and realize automatic adjustment to maintain the balance and stability of the car washing machine;
3.控制系统设于所述洗车机主体外侧表面,控制系统与驱动机构以及速度控制器电性连接,当控制系统发送开启信号至压力传感器,当压力传感器检测到平衡轮与地面的受力值时低于预设受力阈值信号时,控制系统会发送控制信号到驱动机构和速度控制器,使得驱动机构根据信号调整其输出力,以改变平衡轮的位置,从而使得自助洗车机用自动平衡轮系统能够有效地适应不同的使用环境和负载条件,提供安全、稳定且便捷的洗车服务。3. The control system is arranged on the outer surface of the car washing machine body, and the control system is electrically connected to the driving mechanism and the speed controller. When the control system sends a start signal to the pressure sensor, and when the pressure sensor detects that the force value between the balancing wheel and the ground is lower than the preset force threshold signal, the control system will send a control signal to the driving mechanism and the speed controller, so that the driving mechanism adjusts its output force according to the signal to change the position of the balancing wheel, thereby enabling the automatic balancing wheel system for self-service car washing machines to effectively adapt to different usage environments and load conditions, and provide safe, stable and convenient car washing services.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本申请实施例提供的一种自助洗车机用自动平衡轮系统的整体结构示意图;FIG1 is a schematic diagram of the overall structure of an automatic balancing wheel system for a self-service car washing machine provided in an embodiment of the present application;
图2为本申请实施例提供的一种自助洗车机用自动平衡轮系统的内部结构示意图;FIG2 is a schematic diagram of the internal structure of an automatic balancing wheel system for a self-service car washing machine provided in an embodiment of the present application;
图3为本申请实施例提供的一种自助洗车机用自动平衡轮系统的负载平衡机构的结构示意图;FIG3 is a schematic structural diagram of a load balancing mechanism of an automatic balancing wheel system for a self-service car washing machine provided in an embodiment of the present application;
图4为本申请实施例提供的一种自助洗车机用自适应水量调节方法的内部结构示意图。FIG4 is a schematic diagram of the internal structure of an adaptive water volume regulation method for a self-service car washing machine provided in an embodiment of the present application.
附图标记说明:Description of reference numerals:
100、洗车机主体;110、控制系统;200、脚轮臂;210、轮轴;220、轴承;300、平衡轮;400、驱动机构;411、电机;412、活塞;413、致力机构;420、压力传感器;430、速度控制器;500、倾斜传感器。100. Car washing machine body; 110. Control system; 200. Caster arm; 210. Wheel axle; 220. Bearing; 300. Balance wheel; 400. Driving mechanism; 411. Motor; 412. Piston; 413. Commitment mechanism; 420. Pressure sensor; 430. Speed controller; 500. Tilt sensor.
具体实施方式DETAILED DESCRIPTION
为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图1-4及实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本申请,并不用于限定本申请。In order to make the purpose, technical solution and advantages of the present application more clearly understood, the present application is further described in detail below in conjunction with Figures 1-4 and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
本申请实施例公开一种自助洗车机用自动平衡轮系统,参照图1和图2,一种自助洗车机用自动平衡轮300系统,包括:洗车机主体100、脚轮臂200、平衡轮300、驱动机构400、速度控制器430、压力传感器420以及致力机构413;洗车机主体100内腔中设置有储水箱、水量感应装置以及控制阀门;储水箱固定放置于洗车机主体100内腔最底层板上,储水箱的一端连接水源,储水箱中的水源通过水量感应装置后输送至喷头,用于控制水流量;储水箱与喷头通过进水管道相连接,水量感应装置设于进水管道内;水量感应装置包括设于进水管道进口端的水泵与设于进水管道上的流量计,控制阀门安装于进水管的出口端;水泵和流量计均与控制装置电性连接,控制装置控制水泵的进气量,脚轮臂200固定安装于洗车机主体100底部表面四角处,平衡轮300安装于脚轮臂200底部,洗车机主体100通过脚轮臂200与平衡轮300相连接;驱动机构400固定安装于脚轮臂200的顶部;致力机构413安装于驱动机构400的底部,致力机构413与驱动机构400固定连接;压力传感器420设有若干,若干压力传感器420固定设于平衡轮300内表面上,压力传感器420与驱动电性连接;当若干压力传感器420中任一或以上压力传感器420受力值信号低于预设受力阈值信号时,驱动机构400对该压力传感器420安装处的平衡轮300施加压力,以维持洗车机的平衡,使得洗车机能够在不同负载条件下保持稳定,减少因倾斜地面上运行不稳,提高洗车机在倾斜地面上的稳定性和可靠性,从而增强用户的安全感。The embodiment of the present application discloses an automatic balancing wheel system for a self-service car washing machine. Referring to FIG. 1 and FIG. 2, an automatic balancing wheel system 300 for a self-service car washing machine includes: a car washing machine body 100, a caster arm 200, a balancing wheel 300, a driving mechanism 400, a speed controller 430, a pressure sensor 420, and a driving mechanism 413; a water storage tank, a water volume sensing device, and a control valve are arranged in the inner cavity of the car washing machine body 100; the water storage tank is fixedly placed at the bottom of the inner cavity of the car washing machine body 100. On the shelf, one end of the water tank is connected to the water source, and the water in the water tank is transported to the nozzle through the water volume sensing device to control the water flow rate; the water tank and the nozzle are connected through the water inlet pipe, and the water volume sensing device is arranged in the water inlet pipe; the water volume sensing device includes a water pump arranged at the inlet end of the water inlet pipe and a flow meter arranged on the water inlet pipe, and the control valve is installed at the outlet end of the water inlet pipe; the water pump and the flow meter are both electrically connected to the control device, and the control device controls the air intake of the water pump, and the caster arm 200 is fixedly installed At the four corners of the bottom surface of the car washing machine body 100, the balancing wheel 300 is installed at the bottom of the caster arm 200, and the car washing machine body 100 is connected to the balancing wheel 300 through the caster arm 200; the driving mechanism 400 is fixedly installed on the top of the caster arm 200; the committing mechanism 413 is installed at the bottom of the driving mechanism 400, and the committing mechanism 413 is fixedly connected to the driving mechanism 400; a plurality of pressure sensors 420 are provided, and the plurality of pressure sensors 420 are fixedly installed on the inner surface of the balancing wheel 300, and the pressure sensors 420 are electrically connected to the driving mechanism 400; when the force value signal of any one or more of the plurality of pressure sensors 420 is lower than the preset force threshold signal, the driving mechanism 400 applies pressure to the balancing wheel 300 where the pressure sensor 420 is installed to maintain the balance of the car washing machine, so that the car washing machine can remain stable under different load conditions, reduce unstable operation due to inclined ground, improve the stability and reliability of the car washing machine on inclined ground, and thus enhance the user's sense of security.
脚轮臂200顶部设置有速度控制器430,速度控制器430位于驱动机构400侧边,速度控制器430与驱动机构400以及压力传感器420电性连接,用于控制驱动机构400的转速和输出力;当若干压力传感器420中,任一或以上压力传感器420受力值信号低于预设受力阈值信号时,压力传感器420向速度控制器430发送开启信号,以使速度控制器430控制驱动机构400的开启速度,能够快速响应负载变化和调整平衡轮300下表面施加到地面上的力,实现了自动调节维持洗车机的平衡和稳定。A speed controller 430 is provided on the top of the caster arm 200. The speed controller 430 is located on the side of the driving mechanism 400. The speed controller 430 is electrically connected to the driving mechanism 400 and the pressure sensor 420, and is used to control the rotation speed and output force of the driving mechanism 400. When the force value signal of any one or more of the pressure sensors 420 is lower than the preset force threshold signal, the pressure sensor 420 sends an opening signal to the speed controller 430, so that the speed controller 430 controls the opening speed of the driving mechanism 400, which can quickly respond to load changes and adjust the force applied to the ground by the lower surface of the balancing wheel 300, thereby realizing automatic adjustment to maintain the balance and stability of the car washing machine.
还包括控制系统110:控制系统110设于所述洗车机主体100外侧表面,控制系统110与驱动机构400以及速度控制器430电性连接,实现了自动调节维持洗车机的平衡和稳定。It also includes a control system 110: the control system 110 is arranged on the outer surface of the car washing machine body 100, and the control system 110 is electrically connected to the driving mechanism 400 and the speed controller 430, so as to realize automatic adjustment to maintain the balance and stability of the car washing machine.
参照图3,驱动机构400包括电机411与活塞412;电机411固定安装于脚轮臂200上,活塞412安装于电机411输出端,活塞412与电机411活动连接;活塞412的输出端与致力机构413固定连接,致力机构413通过活塞412与电机411相连接,致力机构413用于调节平衡轮300与地面的受力值,当电机411旋转时,带动活塞412进行直线运动,从而推动致力机构413向平衡轮300表面滑动,使得致力机构413调节平衡轮300与地面的受力值,致力机构413与平衡轮300外表面相适配,脚轮臂200远离电机411的一端设置有轮轴210和轴承220,轴承220套设于轮轴210上,平衡轮300安装于轴承220上,当平衡轮300放置于倾斜地面上时,压力传感器420实时监测现有四角处平衡轮300与地面的受力值,从而对平衡轮300进行调整,实现了实现平衡轮300的自适应负载平衡。3, the driving mechanism 400 includes a motor 411 and a piston 412; the motor 411 is fixedly mounted on the caster arm 200, the piston 412 is mounted on the output end of the motor 411, and the piston 412 is movably connected to the motor 411; the output end of the piston 412 is fixedly connected to the driving mechanism 413, and the driving mechanism 413 is connected to the motor 411 through the piston 412. The driving mechanism 413 is used to adjust the force value between the balancing wheel 300 and the ground. When the motor 411 rotates, it drives the piston 412 to move linearly, thereby pushing the driving mechanism 413 to the surface of the balancing wheel 300. Sliding causes the force mechanism 413 to adjust the force value between the balancing wheel 300 and the ground. The force mechanism 413 is matched with the outer surface of the balancing wheel 300. The end of the caster arm 200 away from the motor 411 is provided with a wheel axle 210 and a bearing 220. The bearing 220 is sleeved on the wheel axle 210, and the balancing wheel 300 is installed on the bearing 220. When the balancing wheel 300 is placed on an inclined ground, the pressure sensor 420 monitors the force value between the balancing wheel 300 and the ground at the existing four corners in real time, thereby adjusting the balancing wheel 300, thereby realizing adaptive load balancing of the balancing wheel 300.
本申请实施例一种自助洗车机用自动平衡轮系统的实施原理为:当自助洗车机位于倾斜地面时,倾斜传感器500检测洗车机的倾斜角度,当传感器检测到倾斜角度信号时,将倾斜角度信号发送至控制系统110,控制系统110接收到倾斜角度信号后,控制系统110向压力传感器420发送开启信号,压力传感器420开启并分别检测四角处平衡轮300施加于地面上的受力值,当若干压力传感器420中,任一或以上压力传感器420受力值信号低于预设受力阈值信号时,控制系统110向速度控制器430和驱动机构400发送开启指令,使得速度控制器430控制驱动机构400的速度向平衡轮300施加重力,当电机411旋转时,带动活塞412进行直线运动,从而推动致力机构413向平衡轮300表面滑动,调节平衡轮300与地面的受力值,以使的四个平衡轮300受力平衡,以实现自动调节维持洗车机的平衡和稳定,使得自动平衡轮300系统能够在不同负载条件下保持稳定,减少因倾斜地面上运行不稳的情况,提高洗车机在倾斜地面上的稳定性和可靠性,从而增强用户的安全感。The implementation principle of an automatic balancing wheel system for a self-service car washing machine in an embodiment of the present application is as follows: when the self-service car washing machine is located on an inclined ground, the tilt sensor 500 detects the tilt angle of the car washing machine. When the sensor detects a tilt angle signal, the tilt angle signal is sent to the control system 110. After the control system 110 receives the tilt angle signal, the control system 110 sends an opening signal to the pressure sensor 420. The pressure sensor 420 is turned on and respectively detects the force values applied to the ground by the balancing wheel 300 at the four corners. When the force value signals of any one or more of the pressure sensors 420 are lower than the preset force threshold signal, the control system 110 sends a signal to the speed control The device 430 and the driving mechanism 400 send an opening command, so that the speed controller 430 controls the speed of the driving mechanism 400 to apply gravity to the balancing wheel 300. When the motor 411 rotates, it drives the piston 412 to move linearly, thereby pushing the driving mechanism 413 to slide toward the surface of the balancing wheel 300, and adjusting the force value between the balancing wheel 300 and the ground to balance the forces of the four balancing wheels 300, so as to achieve automatic adjustment to maintain the balance and stability of the car washing machine, so that the automatic balancing wheel 300 system can remain stable under different load conditions, reduce the unstable operation on the inclined ground, improve the stability and reliability of the car washing machine on the inclined ground, and enhance the user's sense of security.
本申请实施例公开一种自助洗车机用自动平衡轮控制方法,参照图4,一种自助洗车机用自动平衡轮300控制方法,包括:利用故障检测系统检测倾斜传感器500的运行状态,若故障检测系统检测检测到倾斜传感器500出现异常时,则获取当前的异常信息并发送至预先绑定的维修人员终端,同时触发报警指令以提示用户当前自助洗车机存在问题;The embodiment of the present application discloses a method for controlling an automatic balancing wheel for a self-service car washing machine. Referring to FIG. 4 , a method for controlling an automatic balancing wheel 300 for a self-service car washing machine includes: using a fault detection system to detect the operating state of a tilt sensor 500. If the fault detection system detects that the tilt sensor 500 is abnormal, the current abnormal information is obtained and sent to a pre-bound maintenance personnel terminal, and an alarm instruction is triggered to prompt the user that there is a problem with the current self-service car washing machine;
故障检测系统检测正常时,则获取倾斜传感器500所检测的倾斜角度信号,当倾斜传感器500检测到洗车机主体100的倾斜角度信号大于角度阈值信号时,倾斜传感器500将开启信号发送至控制系统110;When the fault detection system detects normally, the tilt angle signal detected by the tilt sensor 500 is obtained. When the tilt sensor 500 detects that the tilt angle signal of the car washing machine body 100 is greater than the angle threshold signal, the tilt sensor 500 sends a start signal to the control system 110;
控制系统110向压力传感器420发送开启信号,控制系统110与压力传感器420、驱动机构400以及速度控制器430电性连接,利用压力传感器420检测当前平衡轮300与地面的受力值,当若干压力传感器420中,任一或以上压力传感器420受力值信号低于预设受力阈值信号时,控制系统110向速度控制器430和驱动机构400发送启动指令,速度控制器430接收到启动指令时,向位于脚轮臂200上的驱动机构400接收到速度指令以控制驱动机构400的运转速度,使得驱动机构400驱动致力机构413对该压力传感器420安装处的平衡轮300施加压力。The control system 110 sends a start signal to the pressure sensor 420. The control system 110 is electrically connected to the pressure sensor 420, the drive mechanism 400 and the speed controller 430. The pressure sensor 420 is used to detect the current force value between the balancing wheel 300 and the ground. When the force value signal of any one or more of the pressure sensors 420 is lower than the preset force threshold signal, the control system 110 sends a start instruction to the speed controller 430 and the drive mechanism 400. When the speed controller 430 receives the start instruction, it receives a speed instruction from the drive mechanism 400 located on the caster arm 200 to control the operating speed of the drive mechanism 400, so that the drive mechanism 400 drives the force mechanism 413 to apply pressure to the balancing wheel 300 where the pressure sensor 420 is installed.
提高洗车机的平稳性和安全性,提高了用户体验,增加了用户对自助洗车服务的满意度。Improving the stability and safety of car wash machines improves user experience and increases user satisfaction with self-service car wash services.
本申请实施例一种自助洗车机用自动平衡轮控制方法的实施原理为:通过故障检测系统定期检测倾斜传感器500的运行状态,如果检测到倾斜传感器500出现异常,故障检测系统会获取当前的异常信息,并发送至预先绑定的维修人员终端,同时,故障检测系统会触发报警指令,以声音或视觉信号提示用户当前自助洗车机存在问题,当故障检测系统检测正常时,倾斜传感器500获取所检测的倾斜角度信号,并将倾斜角度信号将被发送至控制系统110中,控制系统110发送重力检测指令到压力传感器420,利用压力传感器420检测当前倾斜的平衡轮300与地面的受力值,所承受的定量的力,当若干压力传感器420中,任一或以上压力传感器420受力值信号低于预设受力阈值信号时,控制系统110向速度控制器430和驱动机构400发送启动指令,速度控制器430接收到启动指令时,向位于脚轮臂200上的驱动机构400接收到速度指令以控制驱动机构400的运转速度,使得电机411驱动带动活塞412以及致力机构413活动,使得致力机构413抵向平衡轮300,增加定量的力以对平衡轮300进行自适应平衡控制,实现对系统的实时监控和自动调整,以保持洗车机的平衡和稳定性,从而提高了用户体验,增加了用户对自助洗车服务的满意度。The implementation principle of the automatic balancing wheel control method for a self-service car washing machine in the embodiment of the present application is as follows: the operating status of the tilt sensor 500 is regularly detected by a fault detection system. If an abnormality is detected in the tilt sensor 500, the fault detection system will obtain the current abnormality information and send it to a pre-bound maintenance personnel terminal. At the same time, the fault detection system will trigger an alarm command to remind the user with a sound or visual signal that there is a problem with the current self-service car washing machine. When the fault detection system detects normally, the tilt sensor 500 obtains the detected tilt angle signal, and the tilt angle signal will be sent to the control system 110. The control system 110 sends a gravity detection command to the pressure sensor 420, and uses the pressure sensor 420 to detect the force value between the currently tilted balancing wheel 300 and the ground. A quantitative force is applied. When the force value signal of any one or more of the pressure sensors 420 is lower than the preset force threshold signal, the control system 110 sends a start instruction to the speed controller 430 and the drive mechanism 400. When the speed controller 430 receives the start instruction, it receives a speed instruction from the drive mechanism 400 located on the caster arm 200 to control the operating speed of the drive mechanism 400, so that the motor 411 drives the piston 412 and the driving mechanism 413 to move, so that the driving mechanism 413 presses against the balance wheel 300, increases the quantitative force to perform adaptive balance control on the balance wheel 300, realizes real-time monitoring and automatic adjustment of the system, so as to maintain the balance and stability of the car washing machine, thereby improving the user experience and increasing the user satisfaction with the self-service car washing service.
所属领域的技术人员可以清楚地了解到,为了描述的方便和简洁,仅以上述各功能单元、装置的划分进行举例说明,实际应用中,可以根据需要而将上述功能分配由不同的功能单元、装置完成,即将所述装置的内部结构划分成不同的功能单元或装置,以完成以上描述的全部或者部分功能。Those skilled in the art can clearly understand that for the convenience and simplicity of description, only the division of the above-mentioned functional units and devices is used as an example. In actual applications, the above-mentioned functions can be distributed and completed by different functional units and devices as needed, that is, the internal structure of the device can be divided into different functional units or devices to complete all or part of the functions described above.
以上所述实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的精神和范围,均应包含在本申请的保护范围之内。The embodiments described above are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, a person skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application, and should all be included in the protection scope of the present application.
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