CN118500667A - Method for rapidly positioning vibration fault of rotary machine - Google Patents
Method for rapidly positioning vibration fault of rotary machine Download PDFInfo
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- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M7/00—Vibration-testing of structures; Shock-testing of structures
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Abstract
本发明提出了快速定位旋转机械振动故障的方法,通过获取旋转机械监测节点的振动数据,所述振动数据包括所述监测节点的振幅,根据所述监测节点的振动数据判断所述监测节点是否发生振动异常,当所述监测节点发生振动异常时,使用第一振动异常诊断公式定位异常原因,所述第一振动异常诊断公式为,其中为所述监测节点处振动响应的振幅,为所述监测节点处的转子转动力,为所述监测节点处的流体力,为所述监测节点处的其它力,为旋转机械的总刚度,能够在旋转机械发生振动异常时快速定位故障方向。The present invention proposes a method for quickly locating a vibration fault of a rotating machinery, by obtaining vibration data of a monitoring node of the rotating machinery, wherein the vibration data includes the amplitude of the monitoring node, and judging whether the monitoring node has a vibration abnormality according to the vibration data of the monitoring node. When the monitoring node has a vibration abnormality, the cause of the abnormality is located using a first vibration abnormality diagnosis formula, wherein the first vibration abnormality diagnosis formula is: ,in is the amplitude of the vibration response at the monitoring node, is the rotor rotation force at the monitoring node, is the fluid force at the monitoring node, is the other force at the monitoring node, It is the total stiffness of the rotating machinery and can quickly locate the fault direction when abnormal vibration occurs in the rotating machinery.
Description
技术领域Technical Field
本发明涉及故障诊断技术领域,特别涉及快速定位旋转机械振动故障的方法。The invention relates to the technical field of fault diagnosis, and in particular to a method for quickly locating vibration faults of rotating machinery.
背景技术Background Art
旋转机械如离心式压缩机、轴流式压缩机、鼓风机或者汽轮机等在工作过程中,由于其转子带动旋转部件高速运动来驱动机械内部的介质运动,不可避免地会导致机械设备发生振动。旋转机械的振动数据通常可以反映旋转机械的健康状况,因此对旋转机械进行振动数据监测是旋转机械维护的必要措施。然而影响旋转机械振动情况的因素较多,当旋转机械的振动数据发生异常时,如何根据振动数据来快速定位故障原因一直是困扰人们的难题。During the operation of rotating machinery such as centrifugal compressors, axial compressors, blowers or steam turbines, the rotor drives the rotating parts to move at high speed to drive the medium inside the machinery, which inevitably causes the mechanical equipment to vibrate. The vibration data of rotating machinery can usually reflect the health of the rotating machinery, so monitoring the vibration data of rotating machinery is a necessary measure for the maintenance of rotating machinery. However, there are many factors that affect the vibration of rotating machinery. When the vibration data of rotating machinery is abnormal, how to quickly locate the cause of the fault based on the vibration data has always been a difficult problem that has troubled people.
发明内容Summary of the invention
本发明正是基于上述问题,提出了快速定位旋转机械振动故障的方法,能够在旋转机械发生振动异常时快速定位故障方向。The present invention is based on the above-mentioned problem and proposes a method for quickly locating vibration faults of rotating machinery, which can quickly locate the fault direction when abnormal vibration occurs in the rotating machinery.
有鉴于此,本发明提出了快速定位旋转机械振动故障的方法,包括:In view of this, the present invention proposes a method for quickly locating a vibration fault of a rotating machinery, comprising:
获取旋转机械监测节点的振动数据,所述振动数据包括所述监测节点的振幅;Acquiring vibration data of a monitoring node of a rotating machinery, wherein the vibration data includes an amplitude of the monitoring node;
根据所述监测节点的振动数据判断所述监测节点是否发生振动异常;Determining whether abnormal vibration occurs at the monitoring node according to the vibration data of the monitoring node;
当所述监测节点发生振动异常时,使用第一振动异常诊断公式定位异常原因,所述第一振动异常诊断公式为:When the monitoring node has abnormal vibration, the first vibration abnormality diagnosis formula is used to locate the abnormal cause, and the first vibration abnormality diagnosis formula is:
, ,
其中为所述监测节点处振动响应的振幅,为所述监测节点处的转子转动力,为所述监测节点处的流体力,为所述监测节点处的其它力,为旋转机械的总刚度。in is the amplitude of the vibration response at the monitoring node, is the rotor rotation force at the monitoring node, is the fluid force at the monitoring node, is the other force at the monitoring node, is the total stiffness of the rotating machinery.
进一步的,使用第一振动异常诊断公式定位异常原因的步骤具体包括:Further, the step of using the first vibration abnormality diagnosis formula to locate the abnormality cause specifically includes:
调节所述监测节点处的转子转动力;Adjust the rotor rotation force at the monitoring node ;
在调节所述监测节点处的转子转动力的同时监测所述监测节点的振幅;By adjusting the rotor rotation force at the monitoring node while monitoring the amplitude of the monitoring node;
识别所述监测节点处的转子转动力的变化与所述监测节点的振幅变化的关联性;Identify the rotor rotational force at the monitoring node The correlation between the change of and the amplitude change of the monitoring node;
当所述监测节点处的转子转动力变大的同时,所述监测节点的振幅也随之增大时,确定所述监测节点的振动异常由所述监测节点处的转子转动力引起。When the rotor rotation force at the monitoring node When the amplitude of the monitoring node increases, it is determined that the abnormal vibration of the monitoring node is caused by the rotor rotation force at the monitoring node. cause.
进一步的,调节所述监测节点处的转子转动力的步骤具体包括:Further, the rotor rotation force at the monitoring node is adjusted The steps specifically include:
确定所述转子的偏心质量和偏心距;Determine the eccentric mass of the rotor and eccentricity ;
调节所述转子的转动角速度或者转动线速度以调节所述转子转动力:Adjusting the angular velocity of the rotor Or the rotation speed To adjust the rotor rotation force:
。 .
进一步的,使用第一振动异常诊断公式定位异常原因的步骤还包括:Further, the step of using the first vibration abnormality diagnosis formula to locate the abnormality cause also includes:
控制所述转子的转动速度达到预设的工作转速;Controlling the rotation speed of the rotor to reach a preset working speed;
调节所述旋转机械中的负荷;Regulating the load in the rotating machine ;
在调节所述旋转机械中的负荷的同时监测所述监测节点的振幅;In regulating the load in the rotating machine while monitoring the amplitude of the monitoring node;
识别所述旋转机械中的负荷的大小变化与所述监测节点的振幅变化的关联性;Identify the loads in the rotating machinery The correlation between the size change of and the amplitude change of the monitoring node;
当所述旋转机械中的负荷变大的同时,所述监测节点的振幅也随之增大时,确定所述监测节点的振动异常由所述监测节点处的流体力引起。When the load in the rotating machinery When the amplitude of the monitoring node increases, it is determined that the abnormal vibration of the monitoring node is caused by the fluid force at the monitoring node. cause.
进一步的,调节所述旋转机械中的负荷的步骤具体包括:Further, adjusting the load in the rotating machine The steps specifically include:
获取物料进口的压力以及温度;Get the pressure of the material inlet and temperature ;
调节物料进口处的流体物料的流量的大小以调节所述旋转机械中的负荷:Adjust the flow rate of fluid materials at the material inlet The size of the rotating machine is to adjust the load:
, ,
其中为所述流体物料的压缩性系数。in is the compressibility coefficient of the fluid material.
进一步的,使用第一振动异常诊断公式定位异常原因的步骤还包括:Further, the step of using the first vibration abnormality diagnosis formula to locate the abnormality cause also includes:
在确定所述监测节点的振动异常与所述监测节点处的转子转动力无关,以及确定所述监测节点的振动异常与所述监测节点处的流体力无关后,对所述旋转机械的系统刚度进行分析以定位异常原因。In determining the vibration anomaly of the monitoring node and the rotor rotation force at the monitoring node and determining whether the vibration anomaly of the monitoring node is related to the fluid force at the monitoring node. After that, the system stiffness of the rotating machinery Perform analysis to locate the cause of the anomaly.
进一步的,对所述旋转机械的系统刚度进行分析的步骤具体包括:Furthermore, the system stiffness of the rotating machinery The steps for conducting the analysis include:
使用第二振动异常诊断公式定位异常原因,所述第二振动异常诊断公式为:The second vibration abnormality diagnosis formula is used to locate the abnormality cause. The second vibration abnormality diagnosis formula is:
, ,
其中为所述监测节点处的基础刚度,为所述监测节点处的轴承刚度,为所述监测节点处的油膜刚度。in is the foundation stiffness at the monitoring node, is the bearing stiffness at the monitoring node, is the oil film stiffness at the monitoring node.
进一步的,使用第二振动异常诊断公式定位异常原因的步骤具体包括:Further, the step of using the second vibration abnormality diagnosis formula to locate the abnormality cause specifically includes:
对所述旋转机械的基础稳固性进行检查;Checking the stability of the foundation of the rotating machinery;
根据所述旋转机械的基础稳固性判断所述旋转机械是否存在基础刚度故障,所述基础刚度故障包括螺栓松动、灌浆松动以及基础破损。Determine whether the rotating machine has foundation stiffness according to the foundation stability of the rotating machine Failure, the foundation stiffness Failures include loose bolts, loose grouting, and broken foundations.
进一步的,使用第二振动异常诊断公式定位异常原因的步骤具体包括:Further, the step of using the second vibration abnormality diagnosis formula to locate the abnormality cause specifically includes:
对所述旋转机械的轴承稳固性进行检查;Checking the stability of the bearings of the rotating machinery;
根据所述旋转机械的轴承稳固性判断所述旋转机械是否存在轴承刚度故障,所述轴承刚度故障包括轴承松动故障、轴承磨损故障、轴承变形故障、轴承间隙故障、瓦背紧力故障、轴承与转子的接触故障。Determining whether the rotating machine has bearing stiffness according to the bearing stability of the rotating machine fault, the bearing stiffness Faults include bearing looseness, bearing wear, bearing deformation, bearing clearance, bearing backing tightness, and bearing-rotor contact.
进一步的,使用第二振动异常诊断公式定位异常原因的步骤具体包括:Further, the step of using the second vibration abnormality diagnosis formula to locate the abnormality cause specifically includes:
对所述旋转机械的轴承润滑油参数进行分析;Analyzing the bearing lubricating oil parameters of the rotating machinery;
根据所述旋转机械的润滑油参数的分析结果判断所述旋转机械是否存在油膜刚度故障。Determine whether the rotating machine has oil film stiffness according to the analysis result of the lubricating oil parameter of the rotating machine Fault.
本发明提出了快速定位旋转机械振动故障的方法,通过获取旋转机械监测节点的振动数据,所述振动数据包括所述监测节点的振幅,根据所述监测节点的振动数据判断所述监测节点是否发生振动异常,当所述监测节点发生振动异常时,使用第一振动异常诊断公式定位异常原因,所述第一振动异常诊断公式为,其中为所述监测节点处振动响应的振幅,为所述监测节点处的转子转动力,为所述监测节点处的流体力,为所述监测节点处的其它力,为旋转机械的总刚度,能够在旋转机械发生振动异常时快速定位故障方向。The present invention proposes a method for quickly locating a vibration fault of a rotating machinery, by obtaining vibration data of a monitoring node of the rotating machinery, wherein the vibration data includes the amplitude of the monitoring node, and judging whether the monitoring node has a vibration abnormality according to the vibration data of the monitoring node. When the monitoring node has a vibration abnormality, the cause of the abnormality is located using a first vibration abnormality diagnosis formula, wherein the first vibration abnormality diagnosis formula is: ,in is the amplitude of the vibration response at the monitoring node, is the rotor rotation force at the monitoring node, is the fluid force at the monitoring node, is the other force at the monitoring node, It is the total stiffness of the rotating machinery and can quickly locate the fault direction when abnormal vibration occurs in the rotating machinery.
具体实施方式DETAILED DESCRIPTION
为了能够更清楚地理解本发明的上述目的、特征和优点,下面结合附图和具体实施方式对本发明进行进一步的详细描述。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是,本发明还可以采用其他不同于在此描述的方式来实施,因此,本发明的保护范围并不受下面公开的具体实施例的限制。In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed below.
在本发明的描述中,术语“多个”则指两个或两个以上,除非另有明确的限定,术语“上”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。术语“连接”、“安装”、“固定”等均应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, the term "multiple" refers to two or more. Unless otherwise clearly defined, the orientation or positional relationship indicated by the terms "upper", "lower", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation of the present invention. The terms "connection", "installation", "fixation", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second", etc. can explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, the meaning of "multiple" is two or more.
在本说明书的描述中,术语“一个实施例”、“一些实施方式”、“具体实施例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或实例。而且,描述的具体特征、结构、材料或特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, the description of the terms "one embodiment", "some implementations", "specific embodiments", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
具体的,本发明提出了快速定位旋转机械振动故障的方法,包括:Specifically, the present invention proposes a method for quickly locating a vibration fault of a rotating machinery, comprising:
获取旋转机械监测节点的振动数据,所述振动数据包括所述监测节点的振幅;Acquiring vibration data of a monitoring node of a rotating machinery, wherein the vibration data includes an amplitude of the monitoring node;
根据所述监测节点的振动数据判断所述监测节点是否发生振动异常;Determining whether abnormal vibration occurs at the monitoring node according to the vibration data of the monitoring node;
当所述监测节点发生振动异常时,使用第一振动异常诊断公式定位异常原因,所述第一振动异常诊断公式为:When the monitoring node has abnormal vibration, the first vibration abnormality diagnosis formula is used to locate the abnormal cause, and the first vibration abnormality diagnosis formula is:
, ,
其中为所述监测节点处振动响应的振幅,为所述监测节点处的转子转动力,为所述监测节点处的流体力,为所述监测节点处的其它力,为旋转机械的总刚度。in is the amplitude of the vibration response at the monitoring node, is the rotor rotation force at the monitoring node, is the fluid force at the monitoring node, is the other force at the monitoring node, is the total stiffness of the rotating machinery.
大型旋转机械可以根据需要在设备的一个或多个位置设置振动传感器来监测其振动情况,本发明所称的旋转机械监测节点指的是设置振动传感器的位置。所述旋转机械监测节点的振动数据包括其振动位移、振动速度、振动加速度数据,可以将每一个振动周期的单峰值、峰峰值、有效值中的一个或多个确定为该振动周期的振幅。所述旋转机械的监测节点发生振动异常是指所监测到的所述旋转机械监测节点的振动数据中,振动幅度超标的情况,即当旋转机械发生振动异常时,其通常会表现在振幅上,即可以将振幅明显大于阈值的情况视为振动异常。振动幅度超标有可能引发巨大的振动噪声、阀门松动、电机或管路损毁、旋转机械的轴承或机身连接件松动损坏等情况。Large rotating machinery can be equipped with vibration sensors at one or more locations of the equipment as needed to monitor its vibration conditions. The rotating machinery monitoring node referred to in the present invention refers to the location where the vibration sensor is set. The vibration data of the rotating machinery monitoring node includes its vibration displacement, vibration velocity, and vibration acceleration data. One or more of the single peak value, peak-to-peak value, and effective value of each vibration cycle can be determined as the amplitude of the vibration cycle. The vibration abnormality of the monitoring node of the rotating machinery refers to the situation where the vibration amplitude exceeds the standard in the vibration data of the monitoring node of the rotating machinery monitored, that is, when the rotating machinery has a vibration abnormality, it will usually be manifested in the amplitude, that is, the situation where the amplitude is significantly greater than the threshold can be regarded as a vibration abnormality. Exceeding the standard vibration amplitude may cause huge vibration noise, valve loosening, motor or pipeline damage, loosening and damage of the bearings or fuselage connectors of the rotating machinery, etc.
在本发明的技术方案中,通过所述第一振动异常诊断公式可以快速判定旋转机械的故障方向,据此对旋转机械进行快速检修和维护,不用耗费大量的人力物力以及耗费大量时间来对旋转机械进行盲目的全方位排查,极大地简化了旋转机械的故障诊断过程,为旋转机械的故障诊断提供了行之有效的诊断方向指引。In the technical solution of the present invention, the first vibration abnormality diagnosis formula The fault direction of the rotating machinery can be quickly determined, and the rotating machinery can be quickly inspected and maintained accordingly, without wasting a lot of manpower and material resources and a lot of time on blindly and comprehensively checking the rotating machinery. This greatly simplifies the fault diagnosis process of the rotating machinery and provides effective diagnostic direction guidance for the fault diagnosis of the rotating machinery.
进一步的,使用第一振动异常诊断公式定位异常原因的步骤具体包括:Further, the step of using the first vibration abnormality diagnosis formula to locate the abnormality cause specifically includes:
调节所述监测节点处的转子转动力;Adjust the rotor rotation force at the monitoring node ;
在调节所述监测节点处的转子转动力的同时监测所述监测节点的振幅;By adjusting the rotor rotation force at the monitoring node while monitoring the amplitude of the monitoring node;
识别所述监测节点处的转子转动力的变化与所述监测节点的振幅变化的关联性;Identify the rotor rotational force at the monitoring node The correlation between the change of and the amplitude change of the monitoring node;
当所述监测节点处的转子转动力变大的同时,所述监测节点的振幅也随之增大时,确定所述监测节点的振动异常由所述监测节点处的转子转动力引起。When the rotor rotation force at the monitoring node When the amplitude of the monitoring node increases, it is determined that the abnormal vibration of the monitoring node is caused by the rotor rotation force at the monitoring node. cause.
在无故障的情况下,旋转机械的振幅相对稳定,所述监测节点处的转子转动力的增加不会引起旋转机械的振幅的明显变化,如果所述监测节点处的转子转动力变大的同时,所述旋转机械的振幅也随之变大,则可以确定所述振动异常是由所述监测节点处的转子转动力引起的。In the absence of faults, the amplitude of the rotating machinery is relatively stable, and the rotor rotation force at the monitoring node The increase will not cause a significant change in the amplitude of the rotating machinery if the rotor rotation force at the monitoring node As the vibration amplitude of the rotating machine increases, it can be determined that the vibration anomaly is caused by the rotor rotation force at the monitoring node. caused by.
具体的,当振动异常是由所述监测节点处的转子转动力引起的,那么所述旋转机械有可能是发生了转子质量不平衡故障或者转子不对中故障。Specifically, when the vibration anomaly is caused by the rotor rotation force at the monitoring node If it is caused by, then the rotating machinery may have a rotor mass imbalance fault or a rotor misalignment fault.
转子质量不平衡故障是质量和几何中心线不重合所导致的一种故障状态,质量不平衡的转子旋转时其重心产生一个离心力作用在轴承上,转子转速越快,其对轴承产生的作用力越大,使得旋转机械的振动强度随转速升高而增大。当转子的质量不平衡为静不平衡时,其振动异常主要表现为径向振幅变大,而当转子的质量不平衡为动不平衡时,其振动异常主要表现为轴向振幅变大。The rotor mass imbalance fault is a fault state caused by the misalignment of the mass and the geometric center line. When the rotor with mass imbalance rotates, its center of gravity generates a centrifugal force acting on the bearing. The faster the rotor speed, the greater the force it exerts on the bearing, causing the vibration intensity of the rotating machinery to increase with the increase in speed. When the rotor mass imbalance is static imbalance, its vibration abnormality is mainly manifested as an increase in radial amplitude, and when the rotor mass imbalance is dynamic imbalance, its vibration abnormality is mainly manifested as an increase in axial amplitude.
转子不对中故障是相邻两转子的轴心线与轴承中心线之间的倾斜或偏移所导致的一种故障状态,不对中的转子旋转时会产生附加的弯矩和附加载荷,导致轴承负荷重新分配,形成附加激励引起机组强烈振动,同样的,转子转速越快,其所引起的振动强度越大。当转子的不对中为平行不对中时,其振动异常主要表现为径向振幅变大,而当转子的不对中为角度不对中时,其振动异常主要表现为轴向振幅变大。Rotor misalignment is a fault state caused by the inclination or offset between the axis line of two adjacent rotors and the center line of the bearing. When the misaligned rotor rotates, additional bending moment and additional load will be generated, resulting in the redistribution of the bearing load, forming additional excitation and causing strong vibration of the unit. Similarly, the faster the rotor speed, the greater the vibration intensity caused. When the rotor misalignment is parallel misalignment, the vibration abnormality is mainly manifested as an increase in radial amplitude, and when the rotor misalignment is angular misalignment, the vibration abnormality is mainly manifested as an increase in axial amplitude.
进一步的,在识别所述监测节点处的转子转动力的变化与所述监测节点的振幅变化的关联性的步骤之后,还包括:Further, the rotor rotation force at the monitoring node is identified After the step of correlating the change of the voltage at the monitoring node with the change of the amplitude of the monitoring node, the method further comprises:
当所述监测节点处的转子转动力变大的同时,所述监测节点的振幅没有明显增加的趋势时,确定所述监测节点的振动异常与所述监测节点处的转子转动力无关。When the rotor rotation force at the monitoring node When the amplitude of the monitoring node does not have a significant increasing trend, it is determined that the vibration anomaly of the monitoring node is related to the rotor rotation force at the monitoring node. Not relevant.
进一步的,调节所述监测节点处的转子转动力的步骤具体包括:Further, the rotor rotation force at the monitoring node is adjusted The steps specifically include:
确定所述转子的偏心质量和偏心距;Determine the eccentric mass of the rotor and eccentricity ;
调节所述转子的转动角速度或者转动线速度以调节所述转子转动力:Adjusting the angular velocity of the rotor Or the rotation speed To adjust the rotor rotation force:
。 .
进一步的,使用第一振动异常诊断公式定位异常原因的步骤还包括:Further, the step of using the first vibration abnormality diagnosis formula to locate the abnormality cause also includes:
控制所述转子的转动速度达到预设的工作转速;Controlling the rotation speed of the rotor to reach a preset working speed;
调节所述旋转机械中的负荷;Regulating the load in the rotating machine ;
在调节所述旋转机械中的负荷的同时监测所述监测节点的振幅;In regulating the load in the rotating machine while monitoring the amplitude of the monitoring node;
识别所述旋转机械中的负荷的大小变化与所述监测节点的振幅变化的关联性;Identify the loads in the rotating machinery The correlation between the size change of and the amplitude change of the monitoring node;
当所述旋转机械中的负荷变大的同时,所述监测节点的振幅也随之增大时,确定所述监测节点的振动异常由所述监测节点处的流体力引起。When the load in the rotating machinery When the amplitude of the monitoring node increases, it is determined that the abnormal vibration of the monitoring node is caused by the fluid force at the monitoring node. cause.
进一步的,调节所述旋转机械中的负荷的步骤具体包括:Further, adjusting the load in the rotating machine The steps specifically include:
获取物料进口的压力以及温度;Get the pressure of the material inlet and temperature ;
调节物料进口处的流体物料的流量的大小以调节所述旋转机械中的负荷:Adjust the flow rate of fluid materials at the material inlet The size of the rotating machine is to adjust the load:
, ,
其中为所述流体物料的压缩性系数。in is the compressibility coefficient of the fluid material.
具体的,预设的工作转速可以为所述转子的额定转速,或者是预先配置的其它转速。所述旋转机械中的负荷的大小与所述旋转机械中的水、气等流体物料供应数量即物料进口处的流体物料的流量的大小、压力以及温度相关,在物料进口的温度不变的情况下,通过调节流体物料的流量或者调节物料进口的压力来调节所述旋转机械中的负荷。同样的,在无故障的情况下,旋转机械的振幅相对稳定,所述旋转机械中的负荷的大小的变化不会引起旋转机械的振幅的明显变化。所述监测节点处的流体力与所述旋转机械中的负荷正相关,如果所述旋转机械中的负荷变大的同时,所述旋转机械的振幅也随之变大,则可以确定所述振动异常是由所述监测节点处的流体力引起的。Specifically, the preset operating speed may be the rated speed of the rotor, or another pre-configured speed. The size of the fluid material is related to the amount of water, gas and other fluid materials supplied in the rotating machinery, that is, the flow rate of the fluid material at the material inlet Size, pressure and temperature Related, the temperature at the material inlet Under the condition of no change, by adjusting the flow rate of fluid materials Or adjust the pressure of the material inlet To adjust the load in the rotating machinery Similarly, in the absence of faults, the amplitude of the rotating machinery is relatively stable, and the load in the rotating machinery The change in the magnitude of will not cause a significant change in the amplitude of the rotating machinery. The load in the rotating machinery positively correlated, if the load in the rotating machinery As the vibration amplitude of the rotating machine increases, it can be determined that the vibration anomaly is caused by the fluid force at the monitoring node. caused by.
由于流体物流的运动本身具有较强的复杂性,所述旋转机械中受所述流体物料的运动状况影响较大,因此流体力是影响所述旋转机械的动态性能稳定性的一个重要因素,当振动异常是由所述监测节点处的流体力引起的,那么所述旋转机械有可能是发生了流体物料进口流速和压力分布不均匀的故障,或者流体物料进出口的压力脉动、绕流、偏流或者脱流等故障。当然,所述旋转机械的转子的启动或者关停,阀门的打开或者关闭等动态过渡过程造成的物料管道内压力急剧变化、水锤效应等流体力的剧烈变化的情况,也会引起所述旋转机械的振动异常。Since the movement of fluid logistics itself is highly complex, the rotating machinery is greatly affected by the movement of the fluid materials, so the fluid force It is an important factor affecting the dynamic performance stability of the rotating machinery. When the vibration abnormality is caused by the fluid force at the monitoring node If it is caused by the uneven distribution of flow velocity and pressure at the inlet of the fluid material, or the pressure pulsation, bypass, deviation or separation of the fluid material inlet and outlet, the rotating machinery may have a fault. Of course, the dynamic transition process such as the start or stop of the rotor of the rotating machinery, the opening or closing of the valve, etc., which causes the rapid change of pressure in the material pipeline, the water hammer effect and other fluid forces. The drastic changes in the rotating machinery may also cause abnormal vibration of the rotating machinery.
进一步的,在识别所述旋转机械中的负荷的大小变化与所述监测节点的振幅变化的关联性的步骤之后,还包括:Furthermore, in identifying the load in the rotating machine After the step of correlating the size change of the monitoring node with the amplitude change of the monitoring node, the method further includes:
当所述旋转机械中的负荷变大的同时,所述监测节点的振幅没有明显增加的趋势时,确定所述监测节点的振动异常与所述监测节点处的流体力无关。When the load in the rotating machinery When the amplitude of the monitoring node does not have an obvious increasing trend, it is determined that the vibration abnormality of the monitoring node is related to the fluid force at the monitoring node. Not relevant.
进一步的,使用第一振动异常诊断公式定位异常原因的步骤还包括:Further, the step of using the first vibration abnormality diagnosis formula to locate the abnormality cause also includes:
在确定所述监测节点的振动异常与所述监测节点处的转子转动力无关,以及确定所述监测节点的振动异常与所述监测节点处的流体力无关后,对所述旋转机械的系统刚度进行分析以定位异常原因。In determining the vibration anomaly of the monitoring node and the rotor rotation force at the monitoring node and determining whether the vibration anomaly of the monitoring node is related to the fluid force at the monitoring node. After that, the system stiffness of the rotating machinery Perform analysis to locate the cause of the anomaly.
受旋转机械的实施环境影响,旋转机械在工作环境下除了转子转动力和流体物料的流体力外,很少受到其它力的影响,因此在确定所述监测节点的振动异常与所述监测节点处的转子转动力无关,以及确定所述监测节点的振动异常与所述监测节点处的流体力无关后,所述旋转机械的振动异常大概率是由于系统刚度发生故障导致的。Affected by the implementation environment of rotating machinery, rotating machinery has the following characteristics in addition to the rotor rotation force: and fluid forces of fluid materials In addition, it is rarely affected by other forces. Therefore, in determining the vibration anomaly of the monitoring node and the rotor rotation force at the monitoring node, and determining whether the vibration anomaly of the monitoring node is related to the fluid force at the monitoring node. After all, the abnormal vibration of the rotating machinery is most likely due to the system stiffness Caused by a malfunction.
进一步的,对所述旋转机械的系统刚度进行分析的步骤具体包括:Furthermore, the system stiffness of the rotating machinery The steps for conducting the analysis include:
使用第二振动异常诊断公式定位异常原因,所述第二振动异常诊断公式为:The second vibration abnormality diagnosis formula is used to locate the abnormality cause. The second vibration abnormality diagnosis formula is:
, ,
其中为所述监测节点处的基础刚度,为所述监测节点处的轴承刚度,为所述监测节点处的油膜刚度。in is the foundation stiffness at the monitoring node, is the bearing stiffness at the monitoring node, is the oil film stiffness at the monitoring node.
具体的,所述第二振动异常诊断公式是在所述第一振动异常诊断公式的基础上,对所述系统刚度进行展开得到。旋转机械的系统刚度包括基础刚度、轴承刚度以及油膜刚度,当旋转机械的系统刚度发生故障时,其可能是基础刚度、轴承刚度以及油膜刚度中的其中一项或多项发生故障。Specifically, the second vibration abnormality diagnosis formula is The first vibration abnormality diagnosis formula is Based on the system stiffness Expand it to get the system stiffness of rotating machinery Including foundation stiffness , bearing stiffness and oil film stiffness , when the system stiffness of the rotating machinery When a failure occurs, it may be the foundation stiffness , bearing stiffness and oil film stiffness One or more of the following has failed.
进一步的,使用第二振动异常诊断公式定位异常原因的步骤具体包括:Further, the step of using the second vibration abnormality diagnosis formula to locate the abnormality cause specifically includes:
对所述旋转机械的基础稳固性进行检查;Checking the stability of the foundation of the rotating machinery;
根据所述旋转机械的基础稳固性判断所述旋转机械是否存在基础刚度故障,所述基础刚度故障包括螺栓松动、灌浆松动以及基础破损。Determine whether the rotating machine has foundation stiffness according to the foundation stability of the rotating machine Failure, the foundation stiffness Failures include loose bolts, loose grouting, and broken foundations.
旋转机械的基础刚度表示的是旋转机械的基础的稳固程度。为了保障基础足够稳固,减少设备振动以及由于强烈振动引起的设备故障,通过大型旋转机械会通过地脚螺栓固定在底座上,并对底座进行灌浆,即使用钢筋混凝土浇筑形成大型旋转机械的基础。在上述实施方式的技术方案中,对所述旋转机械的基础稳固性的检查包括检查地脚螺栓是否松动、灌浆是否稳固,基础是否出现破损等,其中基础破损包括底座破损以及灌浆等。Foundation stiffness of rotating machinery It indicates the stability of the foundation of the rotating machinery. In order to ensure that the foundation is stable enough and reduce equipment vibration and equipment failure caused by strong vibration, large rotating machinery will be fixed to the base through anchor bolts, and the base will be grouted, that is, reinforced concrete will be used to cast the foundation of the large rotating machinery. In the technical scheme of the above-mentioned implementation, the inspection of the stability of the foundation of the rotating machinery includes checking whether the anchor bolts are loose, whether the grouting is stable, whether the foundation is damaged, etc., wherein foundation damage includes damage to the base and grouting, etc.
进一步的,使用第二振动异常诊断公式定位异常原因的步骤具体包括:Further, the step of using the second vibration abnormality diagnosis formula to locate the abnormality cause specifically includes:
对所述旋转机械的轴承稳固性进行检查;Checking the stability of the bearings of the rotating machinery;
根据所述旋转机械的轴承稳固性判断所述旋转机械是否存在轴承刚度故障,所述轴承刚度故障包括轴承松动故障、轴承磨损故障、轴承变形故障、轴承间隙故障、瓦背紧力故障、轴承与转子的接触故障。Determining whether the rotating machine has bearing stiffness according to the bearing stability of the rotating machine fault, the bearing stiffness Faults include bearing looseness, bearing wear, bearing deformation, bearing clearance, bearing backing tightness, and bearing-rotor contact.
旋转机械的轴承刚度表示的是旋转机械的轴承的稳固程度。轴承松动故障表现为轴承游隙大于轴承的标准游隙所引发的故障情况,轴承游隙具体为轴承与其内圈或外圈在径向或轴向方向上的移动量,根据移动量的方向的不同,轴承游隙分为径向游隙和轴向游隙。轴承松动可能是由于安装时内外圈部件与轴承的配合程度不高导致的,也有可能是轴承或其内外圈部件磨损导致的。旋转机械的轴承可以是滚动轴承或者滑动轴承。Bearing stiffness of rotating machinery It indicates the stability of the bearing of the rotating machinery. The loose bearing fault is manifested as a fault caused by the bearing clearance being greater than the standard bearing clearance. The bearing clearance is specifically the amount of movement between the bearing and its inner or outer ring in the radial or axial direction. According to the direction of the movement, the bearing clearance is divided into radial clearance and axial clearance. The loose bearing may be caused by the poor fit between the inner and outer ring components and the bearing during installation, or it may be caused by the wear of the bearing or its inner and outer ring components. The bearing of the rotating machinery can be a rolling bearing or a sliding bearing.
当所述旋转机械的轴承为滚动轴承时,其发生轴承松动故障可能是由于轴承的内外圈滚道发生疲劳剥落、轴承磨损、轴承滚道或滚动体塑性变形、轴承材料锈蚀、轴承胶合失效或者轴承保持架损坏等情况造成的。When the bearing of the rotating machinery is a rolling bearing, the loosening failure of the bearing may be caused by fatigue peeling of the inner and outer ring raceways of the bearing, bearing wear, plastic deformation of the bearing raceway or rolling element, rust of the bearing material, failure of the bearing bonding, or damage to the bearing retainer.
当所述旋转机械的轴承为滑动轴承时,其发生轴承松动故障可能是由于巴氏合金松脱、巴氏合金损坏、轴承壳体配合松动和轴承间隙过大等情况造成的。When the bearing of the rotating machine is a sliding bearing, the loosening failure of the bearing may be caused by the loosening of the Babbitt alloy, the damage of the Babbitt alloy, the loose fit of the bearing housing, and the excessive bearing clearance.
典型的,当轴承发生磨损时,其会导致轴承出现旋转松动,轴承的旋转松动故障在振动数据上会表现为比较明显的中低频振动分量,这里所称的中低频振动分量主要是频率在1000Hz以下的振动分量。Typically, when a bearing is worn, it will cause the bearing to become rotationally loose. The bearing's rotational looseness fault will manifest itself in the vibration data as relatively obvious medium and low frequency vibration components. The medium and low frequency vibration components referred to here are mainly vibration components with frequencies below 1000 Hz.
进一步的,使用第二振动异常诊断公式定位异常原因的步骤具体包括:Further, the step of using the second vibration abnormality diagnosis formula to locate the abnormality cause specifically includes:
对所述旋转机械的轴承润滑油参数进行分析;Analyzing the bearing lubricating oil parameters of the rotating machinery;
根据所述旋转机械的润滑油参数的分析结果判断所述旋转机械是否存在油膜刚度故障。Determine whether the rotating machine has oil film stiffness according to the analysis result of the lubricating oil parameter of the rotating machine Fault.
油膜刚度是指在外部载荷作用下,能保持给定的油膜厚度不变的能力,其反映的是油膜的承载能力。油膜刚度故障是指轴承的润滑油的油品变质,导致油膜刚度不足,即在外部载荷作用下,油膜厚度无法达到标准厚度要求所引发的故障。所述轴承润滑油参数包括但不限于润滑油的粘度、抗氧化性、抗磨损性、防腐性、清洁度等,通过对轴承中的润滑油进行油品分析可以确定是否由于轴承润滑油参数导致的油膜刚度故障。油膜刚度不足会导致承轴磨损、轴承胶合失效等故障。Oil film stiffness It refers to the ability to keep a given oil film thickness unchanged under external load, which reflects the load-bearing capacity of the oil film. The fault refers to the deterioration of the bearing lubricating oil, which leads to the oil film stiffness. Insufficient, that is, the failure caused by the oil film thickness failing to meet the standard thickness requirement under the action of external load. The bearing lubricating oil parameters include but are not limited to the viscosity, oxidation resistance, wear resistance, corrosion resistance, cleanliness, etc. of the lubricating oil. By analyzing the lubricating oil in the bearing, it can be determined whether the oil film stiffness is caused by the bearing lubricating oil parameters. Fault. Oil film stiffness Insufficient pressure will lead to bearing wear, bearing bonding failure and other faults.
应当说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
依照本发明的实施例如上文所述,这些实施例并没有详尽叙述所有的细节,也不限制该发明仅为所述的具体实施例。显然,根据以上描述,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地利用本发明以及在本发明基础上的修改使用。本发明仅受权利要求书及其全部范围和等效物的限制。According to the embodiments of the present invention as described above, these embodiments do not describe all the details in detail, nor do they limit the invention to the specific embodiments described. Obviously, many modifications and changes can be made based on the above description. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can make good use of the present invention and the modified use based on the present invention. The present invention is limited only by the claims and their full scope and equivalents.
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