CN118498356B - Wall protection hole digging and pouring integrated machine - Google Patents
Wall protection hole digging and pouring integrated machine Download PDFInfo
- Publication number
- CN118498356B CN118498356B CN202410963334.2A CN202410963334A CN118498356B CN 118498356 B CN118498356 B CN 118498356B CN 202410963334 A CN202410963334 A CN 202410963334A CN 118498356 B CN118498356 B CN 118498356B
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- China
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- fixedly connected
- platform
- motor
- hopper
- stirring
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- 238000003756 stirring Methods 0.000 claims abstract description 59
- 239000002689 soil Substances 0.000 claims abstract description 27
- 230000005540 biological transmission Effects 0.000 claims abstract description 12
- 238000005520 cutting process Methods 0.000 claims description 25
- 230000001681 protective effect Effects 0.000 claims description 22
- 239000000428 dust Substances 0.000 claims description 16
- 238000005303 weighing Methods 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 13
- 239000003638 chemical reducing agent Substances 0.000 claims description 12
- 238000003860 storage Methods 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims description 3
- 230000000712 assembly Effects 0.000 claims 1
- 238000000429 assembly Methods 0.000 claims 1
- 238000005553 drilling Methods 0.000 description 28
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 12
- 238000000034 method Methods 0.000 description 7
- 238000005266 casting Methods 0.000 description 6
- 229910052742 iron Inorganic materials 0.000 description 6
- 239000004575 stone Substances 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 238000010276 construction Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/02—Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
- B28C5/0831—Drives or drive systems, e.g. toothed racks, winches
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
- B28C5/0856—Supporting frames or structures, e.g. supporting wheels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/14—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a horizontal or substantially horizontal axis
- B28C5/148—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a horizontal or substantially horizontal axis the stirrer shaft carrying a plurality of radially extending mixing bars
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D15/00—Handling building or like materials for hydraulic engineering or foundations
- E02D15/02—Handling of bulk concrete specially for foundation or hydraulic engineering purposes
- E02D15/04—Placing concrete in mould-pipes, pile tubes, bore-holes or narrow shafts
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D5/00—Bulkheads, piles, or other structural elements specially adapted to foundation engineering
- E02D5/22—Piles
- E02D5/34—Concrete or concrete-like piles cast in position ; Apparatus for making same
- E02D5/38—Concrete or concrete-like piles cast in position ; Apparatus for making same making by use of mould-pipes or other moulds
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B10/00—Drill bits
- E21B10/42—Rotary drag type drill bits with teeth, blades or like cutting elements, e.g. fork-type bits, fish tail bits
- E21B10/43—Rotary drag type drill bits with teeth, blades or like cutting elements, e.g. fork-type bits, fish tail bits characterised by the arrangement of teeth or other cutting elements
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B3/00—Rotary drilling
- E21B3/02—Surface drives for rotary drilling
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mining & Mineral Resources (AREA)
- Structural Engineering (AREA)
- Geology (AREA)
- Mechanical Engineering (AREA)
- General Life Sciences & Earth Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- Geochemistry & Mineralogy (AREA)
- Civil Engineering (AREA)
- Paleontology (AREA)
- Earth Drilling (AREA)
Abstract
The invention provides a wall protection hole digging and pouring integrated machine which comprises a frame and a protection barrel, wherein a stirring device, a soil sucking device and a lifting platform device are fixedly connected to the frame respectively; the lifting platform device comprises at least three supporting rods; the utility model discloses a drill bit motor, including the bracing piece, the bracing piece is fixed connection, fixedly connected with elevator motor on the bracing piece, bracing piece fixed connection is on the frame, rotate on the bracing piece and be connected with the lead screw, lead screw and elevator motor transmission connection, threaded connection has the platform on the lead screw, fixedly connected with drill bit motor on the platform, and fixed mounting has gear one after the drill bit motor output shaft runs through the platform, the hole has been seted up on the platform, still fixedly connected with fastener and auxiliary assembly respectively on the platform. The invention realizes the complete work of piling in one time, has convenient operation, saves time and labor, and avoids unnecessary reworking caused by the phenomenon of 'discontinuity'.
Description
Technical Field
The invention belongs to the technical field of pouring piling, and particularly relates to a retaining wall hole digging and pouring integrated machine.
Background
In the piling process of a building foundation, the performance requirement of a piling tool can be inconsistent and lagged with the condition in a pile well due to the complexity and unpredictability of a geological structure in a desert area, so that the drilling and pouring efficiency is low. The performance of the pile driving tool cannot meet the high-efficiency pile driving requirement, and geological factors such as even sand, cohesive soil and the like cannot be comprehensively considered due to the structural design of the drill bit of the pile driver in the drilling process; the pouring process needs to lift piling equipment after piling is completed, and other special pouring tools are replaced, so that continuous concrete pouring can be realized. Causing "discontinuity" in the drilling and casting operations in the soft layer. After "intermittent" drilling, more time, financial, material and manpower is spent.
Therefore, the wall protection hole digging and pouring integrated machine is provided to solve the problems.
Disclosure of Invention
The invention aims to provide a wall protection hole digging and pouring integrated machine, which realizes the complete work of piling in a foundation construction at one time, is convenient to operate, saves time and labor, and avoids unnecessary reworking caused by the phenomenon of 'discontinuity'.
The invention realizes the above purpose through the following technical scheme:
The invention provides a wall protection hole digging and pouring integrated machine which comprises a frame and a protection barrel, wherein a stirring device, a soil sucking device and a lifting platform device are fixedly connected to the frame respectively;
The lifting platform device comprises at least three supporting rods; the lifting motor is fixedly connected to the supporting rod, the supporting rod is fixedly connected to the frame, the supporting rod is rotationally connected with a screw rod, the screw rod is in transmission connection with the lifting motor, a platform is in threaded connection with the screw rod, a drill motor is fixedly connected to the platform, a gear I is fixedly installed after an output shaft of the drill motor penetrates through the platform, a hole is formed in the platform, and a clamping piece and an auxiliary assembly are respectively fixedly connected to the platform;
the drill bit comprises a drill cylinder, the drill cylinder is rotationally connected with the platform, the upper end of the outer wall of the drill cylinder is fixedly connected with a gear II, and the gear II is meshed with the gear I; the bottom of the drill cylinder is provided with a drilling head, the inner wall of the drill cylinder is provided with a groove, one end of a cutting piece is rotationally connected in the groove, and the other end of the cutting piece can be unfolded towards the center of the drill cylinder or retracted into the groove of the drill cylinder;
The auxiliary assembly comprises at least three fixing sleeves, a power assembly and a protective shell, wherein the upper ends of the fixing sleeves are fixedly connected to the lower bottom surface of the platform, the lower ends of the fixing sleeves are fixedly connected with fixing rings, rotating rods are sleeved in the fixing sleeves, the lower ends of the rotating rods are fixedly connected with one ends of arc-shaped supporting plates, and the upper ends of the rotating rods penetrate through the platform and are fixedly connected with rotating plates; the arc-shaped supporting plate can be unfolded or retracted towards the center of the drill cylinder; the power assembly comprises a baffle ring and an auxiliary motor, the baffle ring and the auxiliary motor are fixedly connected to the platform, a gear III is rotationally connected to the outer wall of the baffle ring, a gear IV is fixedly arranged on an output shaft of the auxiliary motor, and the gear IV is meshed with the gear III; at least three hauling bars are fixedly connected to the gear III respectively, a pulling plate is rotationally connected to the hauling bars, and the other end of the pulling plate is rotationally connected with a rotating plate; the protective shell is fixedly arranged on the platform and covers the power component;
The upper surface of the frame is provided with a control room, and the lower side of the frame is provided with a steering wheel and a driving wheel;
The control room is also provided with a remote controller and a signal receiver, the signal receiver is used for receiving signals sent by the remote controller, and the control room is used for controlling the operation or closing of the stirring device, the soil sucking device and the lifting platform device; through remote controller operating personnel can carry out closely control operation to agitating unit, soil sucking device and lift platform device.
Moreover, agitating unit includes agitator tank, hopper, speed reducer, agitator motor, a rest stand, plunger pump motor, conveyer pipe and weighing sensor, the agitator tank internal rotation is connected with the (mixing) shaft the last fixedly connected with two sets of stirring leaves in opposite directions of (mixing) shaft, (mixing) shaft one end is connected with the output shaft transmission of speed reducer, the other end of (mixing) shaft with the agitator tank rotates to be connected, the input shaft of speed reducer passes through belt and belt pulley transmission with the output shaft of agitator motor to be connected, rest stand fixed mounting is in on the frame, speed reducer and agitator motor fixed mounting are on the rest stand, the agitator tank lower extreme is equipped with the discharge gate, and installs the agitator tank electronic valve on the discharge gate, the discharge gate is connected with the feed inlet of plunger pump, the input shaft of plunger pump is connected with the output shaft of plunger pump motor through belt and belt pulley transmission, plunger pump and plunger pump motor are located rest stand downside fixed connection on the frame, the discharge gate and the conveyer pipe connection of plunger pump, the other end of conveyer pipe passes through conveyer pipe fixed connection on the frame.
The hopper comprises a water storage hopper, a pebble hopper, a concrete hopper and an auxiliary material hopper, and corresponding hopper electronic valves are arranged on discharge ports of the water storage hopper, the pebble hopper, the concrete hopper and the auxiliary material hopper; the water storage bucket, the pebble bucket, the concrete bucket and the auxiliary material bucket are connected to the weighing sensor through at least three supporting legs, and the other ends of the weighing sensors are fixedly connected to the frame.
The soil sucking device comprises dust sucking equipment, a suction head pipe and a soft suction pipe, wherein the two groups of dust sucking equipment are respectively and fixedly arranged on two sides of the stirring tank, the suction end of the dust sucking equipment is connected with the suction head pipe through the soft suction pipe, and the dust sucking equipment is provided with a dust discharging component; the upper part of the suction head pipe is sleeved in the clamping piece.
The protective barrel is a disposable plastic barrel with an opening at the upper end and the lower end, and the opening at the lower end is smaller than the opening at the upper end; the bottom of the suction head pipe penetrates through the bottom of the protection barrel and is positioned above the cutting piece, and the lower end opening of the protection barrel is in sliding connection with the outer wall of the suction head pipe.
And the two groups of guardrails are fixedly arranged on the frame and positioned on two sides of the support table.
And the lifting motor is a servo motor.
And moreover, the stirring tank electronic valve, the hopper electronic valve, the lifting motor, the drill motor, the auxiliary motor, the stirring motor and the plunger pump motor are electrically connected with the control room.
The beneficial effects of the invention are as follows:
1. The invention realizes that the protection barrel and the woven iron cage can be sleeved in the drilling barrel simultaneously when the drilling machine drills so as to finish drilling and pouring simultaneously and rapidly finish piling operation, thus the design can avoid low drilling and pouring efficiency, and avoid the problem of extrusion and mixing caused by hole wall collapse to the uncured casting, thereby causing the casting to be doped with more foreign matters (the foreign matters refer to soil or sediment with collapsed hole walls) so as to influence piling quality of the casting.
2. According to the invention, simultaneous drilling and pouring operations can be realized through the auxiliary assembly and the additional disposable protective barrel, the woven iron cage is placed into the protective barrel, the protective barrel is supported by the operation of the auxiliary assembly to prevent falling on the cutting blade, the cutting blade can be reset by reversing the drilling barrel when the drilling is completed, the poured and fully loaded protective barrel can fall into the drilled hole by resetting the arc-shaped supporting plate through the operation of the auxiliary motor, the drill bit ascends to complete piling once, and the piling operation can be completed without any interruption in the process, so that convenience and rapidness are realized, and the construction efficiency is greatly improved.
3. According to the invention, soft soil cut by the cutting blade in the drilling barrel can be sucked away through the soil sucking device, so that redundant soil is cleaned out while drilling is ensured, the situation that pouring operation is intermittent due to continuous pouring of concrete by lifting piling equipment and replacing other special pouring tools after piling is required to be completed in the pouring process is avoided; the drilling and pouring are mainly facilitated, quick piling is realized at the same time, and the situation that repeated punching is needed due to hole wall collapse is avoided.
4. According to the invention, the braided iron cage is placed into the protective barrel for casting, so that the effects of drilling and casting are not affected and can be simultaneously carried out, the whole piling operation can be completed at one time, and the occurrence rate of various errors is reduced.
5. According to the invention, the total weight and the data of the actual material weight of each hopper are transmitted to the control room through the weighing sensor, and the electronic valve of each hopper is controlled to open and close to discharge for mixing and stirring after the mixture ratio is set through calculation of the control room, so that the raw material proportion of cement paste is ensured to meet the technological requirement.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic view of a partial perspective structure of the present invention;
FIG. 3 is a schematic view of a partial perspective structure of the present invention;
FIG. 4 is a schematic view of a partial perspective structure of the present invention;
FIG. 5 is a schematic view of a lifting platform device according to the present invention;
FIG. 6 is a schematic top view of the drill bit and platform of the present invention;
FIG. 7 is a schematic view of the bottom view of the drill bit and platform of the present invention;
FIG. 8 is an enlarged schematic view of portion A of FIG. 7;
FIG. 9 is an enlarged schematic view of portion B of FIG. 8;
FIG. 10 is a schematic view of an auxiliary assembly according to the present invention;
FIG. 11 is a schematic side cross-sectional view of a drill bit portion of the present invention;
fig. 12 is a schematic view showing a bottom cross-sectional structure of a drill barrel in an unfolded state of a cutting blade according to the present invention.
In the figure: 1. a frame; 11. a control room; 12. a steering wheel; 13. a driving wheel; 2. a stirring device; 21. a stirring tank; 211. a stirring shaft; 212. stirring the leaves; 22. a hopper; 221. a water storage bucket; 222. a stone bucket; 223. a concrete bucket; 224. an auxiliary hopper; 225. a support leg; 23. a speed reducer; 24. a stirring motor; 25. a support stand; 26. a plunger pump; 27. a plunger pump motor; 28. a delivery tube; 281. a conveying pipe supporting rod; 29. a weighing sensor; 3. a soil sucking device; 31. a dust collection device; 32. a suction head tube; 4. a lifting platform device; 41. a support rod; 42. a screw rod; 43. a platform; 431. a hole; 44. a drill motor; 441. a first gear; 45. a clamping member; 46. a lifting motor; 5. guard bars; 6. a drill bit; 61. drilling a cylinder; 611. a second gear; 62. a drilling head; 63. cutting the sheet; 64. a groove; 65. a longitudinal rotation shaft; 7. an auxiliary component; 71. a fixed sleeve; 72. a power assembly; 721. a baffle ring; 722. a third gear; 723. an auxiliary motor; 724. a fourth gear; 725. a towing bar; 726. pulling a plate; 73. a protective shell; 74. a fixing ring; 75. a rotating rod; 751. a rotating plate; 76. an arc-shaped supporting plate; 9. and protecting the barrel.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples
As shown in fig. 1 and fig. 5 to fig. 7, a wall protection hole digging and pouring integrated machine comprises a frame 1 and a protection barrel 9, wherein a stirring device 2, a soil sucking device 3, a lifting platform device 4 and a guardrail 5 are fixedly connected to the frame 1 respectively, and a drill bit 6 is arranged on the lifting platform device 4;
the lifting platform device 4 comprises at least three support bars 41; the lifting motor 46 is fixedly connected to the supporting rod 41, the supporting rod 41 is fixedly connected to the frame 1, the lower portion of the supporting rod 41 is rotationally connected with the lead screw 42, the lead screw 42 is in transmission connection with the lifting motor 46, the lead screw 42 is in threaded connection with the platform 43, the lead screw 42 rotates to drive the platform 43 to move up and down, the drill motor 44 is fixedly connected to the platform 43, a gear 441 is fixedly installed after an output shaft of the drill motor 44 penetrates through the platform 43, a hole 431 and a hole 431 are formed in the platform 43, the placement of the iron cage and the protection barrel 9 is facilitated, the clamping pieces 45 and the auxiliary assembly 7 are fixedly connected to the platform 43 respectively, and the clamping pieces 45 are used for clamping the conveying pipe 28;
the drill bit 6 comprises a drill barrel 61, the drill barrel 61 is rotationally connected with the platform 43, the upper end of the outer wall of the drill barrel 61 is fixedly connected with a gear II 611, the gear II 611 is meshed with a gear I441, and the drill motor 44 drives the gear I441 to rotate so as to drive the gear II 611 and the drill barrel 61 to rotate;
As shown in fig. 8 to 12, a drilling head 62 is arranged at the bottom of a drilling barrel 61, a groove 64 is arranged on the inner wall of the drilling barrel 61, a longitudinal rotating shaft 65 is fixedly arranged at one end in the groove 64, the longitudinal rotating shaft 65 is connected with a cutting blade 63, the cutting blade 63 transversely ejects or withdraws by taking the longitudinal rotating shaft 65 as the center, the cutting blade 63 is in a spring blade shape, a tool bit is arranged at one end for cutting soil, and the other end is rotationally connected in the groove 64 of the drilling barrel 61 through the longitudinal rotating shaft 65; when the drill bit 6 starts to drill, the bit ends of the cutting blades 63 are unfolded towards the center of the drill barrel 61 under the action of centrifugal force and friction force of soil on the bit, and at the moment, the bit of the cutting blades 63 loosens the soil and breaks stones; when the drilling is completed, the drill bit 6 rotates reversely, the cutting plate 63 rotates by taking the longitudinal rotating shaft 65 as the center under the action of centrifugal force and the friction force of soil on the back of the cutter, and the cutter head part of the cutting plate 63 retracts into the groove 64 so as to reduce the resistance and the friction force;
The auxiliary assembly 7 comprises at least three fixing sleeves 71, a power assembly 72 and a protective shell 73, wherein the fixing sleeves 71 are fixedly connected to the lower bottom surface of the platform 43 at the upper ends, and fixing rings 74 and 74 are fixedly connected to the lower ends, so that the deformation of the fixing sleeves 71 is avoided, and the inner wall of the drill barrel 61 is further abraded; a rotating rod 75 is sleeved in the fixed sleeve 71, the lower end of the rotating rod 75 is fixedly connected with one end of an arc-shaped supporting plate 76, and the upper end of the rotating rod 75 penetrates through the platform 43 and is fixedly connected with a rotating plate 751; when the arc-shaped supporting plate 76 is unfolded towards the center of the drill barrel 61, the protection barrel 9 is supported and prevented from falling down, and when the arc-shaped supporting plate 76 is retracted and attached to the inner wall of the drill barrel 61, the protection barrel 9 falls down and falls into the lower part of the drill barrel 61; the power assembly 72 comprises a baffle ring 721 and an auxiliary motor 723, the baffle ring 721 and the auxiliary motor 723 are fixedly connected to the platform 43, a third gear 722 is rotatably connected to the outer wall of the baffle ring 721, a fourth gear 724 is fixedly arranged on the output shaft of the auxiliary motor 723, and the fourth gear 724 is meshed with the third gear 722; at least three drag bars 725 are fixedly connected to the third gear 722 respectively, a pull plate 726 is rotatably connected to the drag bars 725, and the other end of the pull plate 726 is rotatably connected with a rotating plate 751; the rotation of the power assembly 72 drives the rotating rod 75 to rotate, so that the arc-shaped supporting plate 76 is driven to rotate, the protective shell 73 is arranged on the platform 43 and covers the power assembly 72, and the protective shell is mainly used for preventing the power assembly 72 from being spilled outside on the auxiliary assembly 7 during pouring;
As shown in fig. 1, a control room 11 is provided on the upper surface of the frame 1, and the operation of the vehicle body traveling and stirring device 2 is controlled by the control room 11; the control room 11 is provided with a remote controller and a signal receiver, the signal receiver is used for receiving signals sent by the remote controller, and the operation or the closing of the stirring device 2, the soil sucking device 3 and the lifting platform device 4 are controlled by the remote controller; the stirring device 2, the soil sucking device 3 and the lifting platform device 4 can be controlled to run in a short distance by a remote controller operator, and the lower side of the frame 1 is provided with a steering wheel 12 and a driving wheel 13.
As shown in fig. 1 to 4, the stirring device 2 comprises a stirring tank 21, a hopper 22, a speed reducer 23, a stirring motor 24, a support table 25, a plunger pump 26, a plunger pump motor 27, a conveying pipe 28 and a weighing sensor 29, wherein the weighing sensor 29 is optionally a marine spoke type weighing sensor, a stirring shaft 211 is connected in rotation with the stirring tank 21, at least two groups of stirring blades 212 in opposite directions are fixedly connected to the stirring shaft 211, the stirring of materials in the stirring tank 21 can be more uniform due to the two groups of opposite designs, one end of the stirring shaft 211 is in transmission connection with an output shaft of the speed reducer 23, the other end of the stirring shaft 211 is in rotary connection with the stirring tank 21, the support table 25 is fixedly connected to the frame 1, an input shaft of the speed reducer 23 is in transmission connection with an output shaft of the stirring motor 24 through a belt and a belt pulley, the speed reducer 23 and the stirring motor 24 are fixedly arranged on the support table 25, a material conveying hole is formed in the lower end of the stirring tank 21, a stirring tank electronic valve is arranged on the stirring tank electronic valve and used for controlling the material conveying in the stirring tank, one end of the stirring shaft is in transmission connection with the conveying pipe 281 of the conveying motor 26 through the conveying pipe and the other end of the conveying motor 27, and the other end of the conveying pipe is fixedly connected to the plunger pump 26 on the conveying pipe 27 through the conveying pipe 1, and the support table 27, and the other end of the conveying pipe is fixedly connected to the conveying pipe 27.
Preferably, the hopper 22 comprises a water storage hopper 221, a stone hopper 222, a concrete hopper 223 and an auxiliary material hopper 224, and corresponding hopper electronic valves are arranged on discharge ports of the water storage hopper 221, the stone hopper 222, the concrete hopper 223 and the auxiliary material hopper 224; the water storage hopper 221, the stone hopper 222, the concrete hopper 223 and the auxiliary hopper 224 are connected to the weighing sensors 29 through at least three supporting legs 225, and the other ends of the at least three weighing sensors 29 are fixedly connected to the frame 1; the hopper electronic valve and the weighing sensor 29 can be applied to enable the raw material proportioning to be more accurate.
As shown in fig. 1, 3 and 11, the soil sucking device 3 comprises a dust sucking device 31, a suction head pipe 32 and a soft suction pipe, wherein two groups of dust sucking devices 31 are respectively and fixedly arranged at two sides of the stirring tank 21, the suction end of the dust sucking device 31 is connected with the suction head pipe 32 through the soft suction pipe, and the dust sucking device 31 is provided with a dust discharging component; the upper part of the suction head pipe 32 is sleeved in the clamping piece 45, so that the suction head pipe 32 and the platform 43 can be lifted synchronously, and the bottom of the suction head pipe 32 passes through the bottom of the protection barrel 9 and is positioned above the cutting piece 63.
Preferably, the protective barrel 9 is a disposable plastic barrel with an opening at the upper end and the lower end, and the opening at the lower end is smaller than the opening at the upper end; the opening at the lower end of the protection barrel 9 is consistent with the caliber of the outer wall of the suction head pipe 32, and the opening at the lower end of the protection barrel 9 is in sliding connection with the outer wall of the suction head pipe 32; the application of the protective barrel 9 realizes the function of separate or simultaneous pouring and drilling operations, and the whole piling operation becomes rapid and reduces the occurrence rate of various errors when the drilling and pouring operations are not mutually affected and are simultaneously performed.
As shown in fig. 1 to 6, the two sets of guardrails 5 are fixedly mounted on the frame 1 and positioned at two sides of the support stand 25; the standby iron cage and the protective barrel 9 can be placed in the protective range of the guardrail 5, and the safety of operators on the frame is also ensured.
Preferably, the lifting motor 46 is a servo motor, and the synchronous performance of the servo motor provides synchronous and stable guarantee for lifting the platform 43.
Preferably, the agitator tank electronic valve, hopper electronic valve, lift motor 46, drill motor 44, auxiliary motor 723, agitator motor 24 and plunger pump motor 27 are electrically connected to control room 11.
The application method of the invention comprises the following steps: after driving a retaining wall hole digging and pouring integrated machine to an operation site, stirring poured concrete by a stirring device 2, putting an iron cage into a protective barrel 9 on a frame 1 by a worker, putting the protective barrel 9 into a drill barrel 61, controlling an auxiliary motor 723 to rotate and spread an arc-shaped supporting plate 76 to lift the protective barrel 9 by a remote controller, then enabling a suction head pipe 32 to penetrate through the bottom of the protective barrel 9 and the bottom of the suction head pipe 32 to be positioned above a cutting blade 63, then enabling a lifting motor 46 to run by the remote controller to slowly descend a platform 43, enabling a drill motor 44 to drive the drill barrel 61 to rotate by the remote controller to start drilling operation, starting drilling by a drill head 62, spreading the tool bit end of the cutting blade 63 towards the center of the drill barrel 61 under the action of centrifugal force and friction force of soil on the tool bit, and cutting the tool bit of the cutting blade 63 at the moment cuts the soil to become soft and breaks stones; simultaneously, the soil in the barrel is cleaned out through the suction head pipe 32; simultaneously, the operation of the plunger pump motor 27 is controlled by the remote controller, so that the plunger pump 26 sends the concrete in the stirring tank 21 into the protection barrel 9 through the conveying pipe 28; after the drilling depth reaches the requirement, the drill motor 44 is reversed through the remote controller, the cutting plate 63 rotates by taking the longitudinal rotating shaft 65 as the center under the action of centrifugal force and the friction force of soil on the back of the cutter, and the cutter head part of the cutting plate 63 retracts into the groove 64 to reduce the resistance and the friction force; then the auxiliary motor 723 is controlled to rotate reversely, the arc-shaped supporting plate 76 is retracted and attached to the inner wall of the drill cylinder 61, and the poured protection barrel 9 falls into the bottom of the drill hole; then the platform 43 is lifted up, the suction head pipe 32 is clamped in the clamping piece 45 and ascends synchronously with the platform 43, and the suction head pipe 32 and the drill bit 6 are completely pulled out to finish one-time piling; with this step the next pile driving is continued.
The working principles and wiring methods of the stirring device 2, the soil sucking device 3, the control room 11 and the remote controller are conventional means or common general knowledge, and are not described herein, so that any choice can be made by those skilled in the art according to the needs or convenience.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides a dado digs hole and pours all-in-one, includes frame (1) and protection bucket (9), its characterized in that: the frame (1) is fixedly connected with a stirring device (2), a soil sucking device (3) and a lifting platform device (4) respectively, and a drill bit (6) is arranged on the lifting platform device (4);
the lifting platform device (4) comprises at least three supporting rods (41), the supporting rods (41) are fixedly connected to the frame (1), lifting motors (46) are fixedly connected to the supporting rods (41), the supporting rods (41) are rotationally connected with lead screws (42), the lead screws (42) are in transmission connection with the lifting motors (46), the lead screws (42) are in threaded connection with a platform (43), a drill motor (44) is fixedly connected to the platform (43), a gear I (441) is fixedly installed after an output shaft of the drill motor (44) penetrates through the platform (43), holes (431) are formed in the platform (43), and clamping pieces (45) and auxiliary components (7) are fixedly connected to the platform (43) respectively;
the drill bit (6) comprises a drill cylinder (61), the drill cylinder (61) is rotationally connected with the platform (43), a gear II (611) is fixedly connected to the upper end of the outer wall of the drill cylinder (61), a drill head (62) is arranged at the bottom of the drill cylinder (61), a cutting blade (63) is rotationally connected to the bottom end of the inner wall of the drill cylinder (61), and the gear II (611) is meshed with the gear I (441);
the auxiliary assembly (7) comprises fixing sleeves (71), power assemblies (72) and protective shells (73), wherein the fixing sleeves (71) are at least three, the upper ends of the fixing sleeves (71) are fixedly connected to the lower bottom surface of the platform (43), the lower ends of the fixing sleeves are fixedly connected with fixing rings (74), rotating rods (75) are sleeved in the fixing sleeves (71), the lower ends of the rotating rods (75) are fixedly connected with arc-shaped supporting plates (76), and the upper ends of the rotating rods (75) penetrate through the platform (43) and are fixedly connected with rotating plates (751); the power assembly (72) comprises a baffle ring (721) and an auxiliary motor (723), the baffle ring (721) and the auxiliary motor (723) are fixedly connected to the platform (43), a gear III (722) is rotationally connected to the outer wall of the baffle ring (721), a gear IV (724) is fixedly arranged on an output shaft of the auxiliary motor (723), and the gear IV (724) is meshed with the gear III (722); at least three hauling bars (725) are fixedly connected to the gear III (722) respectively, a pulling plate (726) is rotatably connected to the hauling bars (725), and the other end of the pulling plate (726) is rotatably connected with a rotating plate (751); the protective shell (73) is fixedly arranged on the platform (43) and covers the power assembly (72);
The frame (1) is provided with a control room (11), the control room (11) is provided with a remote controller and a signal receiver, the signal receiver is used for receiving signals sent by the remote controller, and the control room (11) is used for controlling the stirring device (2), the soil sucking device (3) and the lifting platform device (4) to operate or be closed.
2. The retaining wall hole digging and pouring integrated machine according to claim 1, wherein:
The stirring device (2) comprises a stirring tank (21), a hopper (22), a speed reducer (23), a stirring motor (24), a support table (25), a plunger pump (26), a plunger pump motor (27), a conveying pipe (28) and a weighing sensor (29), wherein a stirring shaft (211) is connected in a rotating manner in the stirring tank (21), two groups of stirring blades (212) which are opposite are fixedly connected to the stirring shaft (211), one end of the stirring shaft (211) is in transmission connection with an output shaft of the speed reducer (23), the other end of the stirring shaft (211) is in rotary connection with the stirring tank (21), the support table (25) is fixedly arranged on a frame (1), an input shaft of the speed reducer (23) is in transmission connection with an output shaft of the stirring motor (24) through a belt and a belt pulley, the lower end of the stirring tank (21) is fixedly provided with a discharge port, the discharge port is provided with an electronic stirring tank valve, the discharge port is connected with the output shaft of the plunger motor (26) through the belt pulley (25) and is connected with the output shaft of the plunger pump (27) on the frame (27) through the belt pulley (27), the discharge port of the plunger pump (26) is connected with a conveying pipe (28), and the other end of the conveying pipe (28) is fixedly connected to the frame (1) through a conveying pipe supporting rod (281).
3. The retaining wall hole digging and pouring integrated machine according to claim 2, wherein: the hopper (22) comprises a water storage hopper (221), a pebble hopper (222), a concrete hopper (223) and an auxiliary material hopper (224), wherein corresponding hopper electronic valves are arranged on discharge ports of the water storage hopper (221), the pebble hopper (222), the concrete hopper (223) and the auxiliary material hopper (224); the water storage hopper (221), the pebble hopper (222), the concrete hopper (223) and the auxiliary material hopper (224) are connected to the weighing sensor (29) through at least three supporting legs (225), and at least three other ends of the weighing sensor (29) are fixedly connected to the frame (1).
4. The retaining wall hole digging and pouring integrated machine according to claim 1, wherein: the soil sucking device (3) comprises dust sucking equipment (31), a suction head pipe (32) and a soft suction pipe, wherein the dust sucking equipment (31) is positioned at one side of the stirring tank (21) and is fixedly connected to the frame (1), the suction end of the dust sucking equipment (31) is connected with the suction head pipe (32) through the soft suction pipe, and the dust sucking equipment (31) is provided with a dust discharging component; the upper part of the suction head pipe (32) is sleeved in the clamping piece (45).
5. The retaining wall hole digging and pouring integrated machine according to claim 4, wherein: the protection barrel (9) is a plastic barrel with an upper end and a lower end being in an opening shape, the opening at the lower end is smaller than the opening at the upper end, the bottom of the suction head pipe (32) penetrates through the bottom of the protection barrel (9) and is positioned above the cutting piece (63), and the opening at the lower end of the protection barrel (9) is in sliding connection with the outer wall of the suction head pipe (32).
6. The retaining wall hole digging and pouring integrated machine according to claim 2, wherein: two groups of guardrails (5) are fixedly connected to the frame (1), and the guardrails (5) are located on two sides of a support table (25).
7. The retaining wall hole digging and pouring integrated machine according to claim 1, wherein: the lifting motor (46) is a servo motor.
8. A dado hole digging and pouring all-in-one machine according to claim 3 wherein: the stirring tank electronic valve, the hopper electronic valve, the lifting motor (46), the drill motor (44), the auxiliary motor (723), the stirring motor (24) and the plunger pump motor (27) are electrically connected with the control room (11).
9. The retaining wall hole digging and pouring integrated machine according to claim 1, wherein a steering wheel (12) and a driving wheel (13) are arranged on the lower side of the frame (1).
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CN202410963334.2A CN118498356B (en) | 2024-07-18 | 2024-07-18 | Wall protection hole digging and pouring integrated machine |
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CN202410963334.2A CN118498356B (en) | 2024-07-18 | 2024-07-18 | Wall protection hole digging and pouring integrated machine |
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CN118498356B true CN118498356B (en) | 2024-09-24 |
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Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111395330A (en) * | 2020-03-07 | 2020-07-10 | 长江三峡通航管理局 | Construction method for concrete cast-in-situ bored pile complete steel casing penetrating through underground gallery |
CN112267822A (en) * | 2020-11-26 | 2021-01-26 | 西南石油大学 | Integrated piling tool for continuous drilling, chip removal and pouring for anti-collapse holes |
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FR3018834B1 (en) * | 2014-03-21 | 2018-11-23 | Soletanche Freyssinet | TOOLING FOR DRILLING AND CONCRETE WORKING FOR THE PRODUCTION OF A CONCRETE PIEU IN SOIL, AND CORRESPONDING METHOD |
CN112282658B (en) * | 2020-11-26 | 2022-02-18 | 西南石油大学 | Continuous drilling and circulating pouring integrated piling tool |
CN112956308B (en) * | 2021-04-19 | 2023-08-25 | 中国林业科学研究院木材工业研究所 | Difficult site forestation pit digging working head and working method thereof |
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Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111395330A (en) * | 2020-03-07 | 2020-07-10 | 长江三峡通航管理局 | Construction method for concrete cast-in-situ bored pile complete steel casing penetrating through underground gallery |
CN112267822A (en) * | 2020-11-26 | 2021-01-26 | 西南石油大学 | Integrated piling tool for continuous drilling, chip removal and pouring for anti-collapse holes |
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