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CN118495018A - Movable laminate vertical warehouse and material storage method formed by same - Google Patents

Movable laminate vertical warehouse and material storage method formed by same Download PDF

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Publication number
CN118495018A
CN118495018A CN202410513564.9A CN202410513564A CN118495018A CN 118495018 A CN118495018 A CN 118495018A CN 202410513564 A CN202410513564 A CN 202410513564A CN 118495018 A CN118495018 A CN 118495018A
Authority
CN
China
Prior art keywords
materials
movable
height
movable laminate
stacker
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202410513564.9A
Other languages
Chinese (zh)
Inventor
程文君
彭佳
易子豐
米黎明
程嵩岐
程涌
贺波
贺梓修
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Xizhen Circuit Technology Co ltd
Original Assignee
Guangdong Xizhen Circuit Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangdong Xizhen Circuit Technology Co ltd filed Critical Guangdong Xizhen Circuit Technology Co ltd
Priority to CN202410513564.9A priority Critical patent/CN118495018A/en
Publication of CN118495018A publication Critical patent/CN118495018A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/14Stack holders or separators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/0407Storage devices mechanical using stacker cranes
    • B65G1/0421Storage devices mechanical using stacker cranes with control for stacker crane operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/137Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
    • B65G1/1371Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed with data records
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/137Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
    • B65G1/1373Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
    • B65G1/1376Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses the orders being assembled on a commissioning conveyor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/02Control or detection
    • B65G2203/0208Control or detection relating to the transported articles

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Warehouses Or Storage Devices (AREA)

Abstract

The application discloses a movable laminate vertical warehouse and a material storage method formed by the same, wherein the movable laminate vertical warehouse comprises two support columns which are oppositely arranged, upright posts are symmetrically arranged in the support columns, and the upright posts positioned on the same horizontal plane are used for bearing two sides of a movable laminate; the movable laminate is stacked with materials; the control center updates the positions and the heights of the movable laminates and corresponding materials on the upright posts in real time, and controls the next movable laminate and the materials above to be placed on the spare upright posts. According to the application, the movable laminate can move in and out of the vertical warehouse along with the materials, the control center can match the placement position at any free position in the vertical warehouse, the space at the position is required to meet the height of the materials to be placed and the movable laminate, meanwhile, the movable laminate is used as a base plate below the materials, so that the prolapse of the materials can be avoided, and the stability of the material handling process and performance is ensured.

Description

Movable laminate vertical warehouse and material storage method formed by same
Technical Field
The invention relates to the technical field of material storage, in particular to a movable laminate vertical warehouse and a material storage method formed by the movable laminate vertical warehouse.
Background
When sheet materials are stored in traditional storage, the materials are generally manually forked, the PDA is used for binding the goods codes, the storage positions are set by the goods shelves, and the trays are used for carrying the goods. As the quantity of the supplied materials cannot be unified and the heights are inconsistent, the height capacity of the warehouse position cannot be effectively utilized. Therefore, in the general practice, a plurality of trays are stacked in a warehouse to store a plurality of cargos, in this case, if the cargos stacked in the middle are taken, the cargos on the upper layer need to be forked out of the temporary floor, then the required trays are taken out to pick up the cargos, and then the original cargos are sequentially put back; the operation is complex, and the requirements on the forklift work industry are high; and redundant actions are generated, so that the cooperation cannot be realized.
When materials are put in storage, the control center cannot know the capacity height of the storage position, whether the materials can be put in the storage can be determined manually through visual observation or by virtue of the residual height of experience, classification, similar specification and date matching cannot be achieved in the process, and goods are naturally selected across multiple places when the materials are put out of the storage, so that the shipment efficiency is low. The existing vertical warehouse is of a fixed structure, the vertical warehouse is divided into a plurality of specified storage spaces in vertical height, and vacancy matching and placement are needed for each storage space, so that the workload of vacancy matching is increased.
In the sheet material handling process, if the hardness of sheet material is less, will lead to the sheet material prolapse in yoke outside, to materials such as copper, if prolapse time overlength, can lead to material structure and performance to receive the influence, is unfavorable for maintaining the stability of material performance. Simultaneously, the material both ends sag or crooked can produce the relative slip, and the material can rock from top to bottom in the handling, leads to manual operation fork truck to be difficult to control, and the portion of drooping is easy to collide with the goods shelves plywood down in the overhead, has the security risk.
Disclosure of Invention
The present invention is directed to solving, at least to some extent, one of the problems in the related art. Therefore, one of the purposes of the invention is to provide a movable laminate vertical warehouse, wherein a movable laminate can move in and out of the vertical warehouse along with materials, a control center can match a placement position at any free position in the vertical warehouse, the space at the position needs to meet the height of the materials to be placed and the movable laminate, and meanwhile, the movable laminate is used as a backing plate below the materials, so that the sagging of the materials can be avoided, and the stability of the material handling process and performance is ensured.
The movable laminate vertical warehouse comprises two support columns which are oppositely arranged, wherein upright posts are symmetrically arranged in the support columns, and the upright posts positioned on the same horizontal plane are used for bearing two sides of a movable laminate; the movable laminate is stacked with materials;
the control center updates the positions and the heights of the movable laminates and corresponding materials on the upright posts in real time, and controls the next movable laminate and the materials above to be placed on the spare upright posts.
Further, the stacker comprises a portal frame and a lifting container positioned in the portal frame, wherein a bearing plate is arranged in the lifting container, and the lifting container can lift along the portal frame; the bearing plate is used for placing the movable laminate and the materials above.
Further, a sliding rail in the bearing plate is provided with a sliding block, and a first fixed point is arranged in the sliding block; the movable laminate is provided with a second fixed point corresponding to the first fixed point; after the second fixed point in the movable laminate is fixed with the first fixed point in the sliding block, the sliding block can drive the movable laminate to move along the sliding rail, so that the movable laminate moves in and out of the upright post.
Further, the portal comprises a vertically arranged supporting rod and a cross rod positioned at the top end of the supporting rod, and the sliding rail is perpendicular to the cross rod and the supporting rod at the same time.
Further, still include the frame of keeping in, transfer car (buggy) and activity plywood repository, the transfer car (buggy) can keep in and remove between frame, the activity plywood repository and the stacker for in will keeping in the frame material transfer to the activity plywood repository in, and will add the material transfer of activity plywood to the loading board of stacker.
The second object of the present application is to provide a material storage method, comprising:
placing the materials in a temporary storage frame, and transferring the materials from the temporary storage frame to a movable laminate by a transfer trolley;
the transfer trolley moves the movable laminate and the materials into the stacker;
The control center searches for a vacant position capable of accommodating the height of the material and the movable laminate in the vertical warehouse; the control center updates the storage information of the vertical library in real time;
the stacker drives the material and the movable laminate to move to the position of the vertical warehouse to be placed, the bearing plate is lifted to the height to be placed, and the movable laminate and the material in the bearing plate are transferred to the position corresponding to the vertical warehouse.
Further, a first height detector is arranged in the temporary storage frame and is connected with a control center; the first height detector is used for detecting the height of materials in the temporary storage rack, and the height of the movable laminate is a fixed value.
Further, a second height detector is arranged in the stacker, when the stacker receives an instruction of the control center to transfer materials, the second height detector detects the residual storage capacity height of a space to be placed in the vertical warehouse, the stacker judges whether the difference value between the residual storage capacity height and the redundant height is greater than or equal to the height of the materials to be placed and the movable laminate, and if the difference value is greater than the height of the materials to be placed and the movable laminate, the instruction is continuously executed; if the height of the material to be placed is smaller than the height of the material to be placed, feeding back the material to the control center, and waiting for the control center to be matched with the spare position again; the redundancy height is a fixed value corresponding to the stacker.
Further, the materials are stacked and placed in a tray, and an identification code is arranged in the tray and used for storing material code information of the materials; when materials are placed in a tray, the material code information corresponding to the identification code in the tray is updated according to the materials; the transfer trolley places the materials and the tray above the movable laminate together, and the transfer trolley places the movable laminate, the tray and the materials in the bearing plate of the stacker together.
Further, a code scanner is arranged in the temporary storage frame and connected with the control center, and the code scanner is used for scanning identification codes in the tray; the control center judges the material code information of the material according to the code scanning result;
The material code information comprises manufacturer, specification and production date of the material; the control center places materials with the same manufacturer or the same specification in the same temporary storage frame or the same temporary storage frame in the same area; when the materials in the storage rack need to be delivered out of the warehouse, the control center controls the materials with old production dates to be delivered out first.
Compared with the prior art, the technical scheme provided by the embodiment of the application has the following advantages: the movable laminate vertical warehouse provided by the application comprises two support columns which are oppositely arranged, wherein the support columns are symmetrically provided with upright posts which are positioned on the same horizontal plane and are used for bearing two sides of a movable laminate; the movable laminate is stacked with materials; the control center updates the positions and the heights of the movable laminates and corresponding materials on the upright posts in real time, and controls the next movable laminate and the materials above to be placed on the spare upright posts. The movable laminate can move in and out of the vertical warehouse along with the materials, the control center can match the placement position at any free position in the vertical warehouse, the space required to meet the placement position meets the height of the materials to be placed and the movable laminate, meanwhile, the movable laminate is used as a base plate below the materials, material prolapse can be avoided, and the material handling process and the stability of performance are ensured.
The material storage method comprises the following steps: placing the materials in a temporary storage frame, and transferring the materials from the temporary storage frame to a movable laminate by a transfer trolley; the transfer trolley moves the movable laminate and the materials into the stacker; the control center searches for a vacant position capable of accommodating the height of the material and the movable laminate in the vertical warehouse; the control center updates the storage information of the vertical library in real time; the stacker drives the material and the movable laminate to move to the position of the vertical warehouse to be placed, the bearing plate is lifted to the height to be placed, and the movable laminate and the material in the bearing plate are transferred to the position corresponding to the vertical warehouse. According to the application, the control center can update the placement condition and the vacant height of the materials in the vertical warehouse in real time, the materials are transported to the movable laminate through the transport vehicle, then the movable laminate and the materials are placed in the stacker together, the lifting range of the bearing plate in the stacker is matched with the vertical warehouse, and the movable laminate and the materials can be moved into and out of any position of the vertical warehouse. Meanwhile, the movable laminate can be used as a backing plate of materials, so that the materials are prevented from sagging in the process of carrying.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the invention and together with the description, serve to explain the principles of the invention.
In order to more clearly illustrate the embodiments of the invention or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, and it will be obvious to a person skilled in the art that other drawings can be obtained from these drawings without inventive effort.
In the accompanying drawings:
FIG. 1 is a schematic view of a stacker of the present application;
FIG. 2 is a schematic view of the structure of the vertical warehouse of the present application;
fig. 3 is a schematic structural view of a temporary storage rack according to the present application.
Reference numerals: 11. a first height detector; 12. packaging paper; 13. a material; 14. an identification code; 15. a tray; 21. a support column; 22. a column; 23. a movable laminate; 31. a door frame; 32. lifting a container; 33. a carrying plate; 34. a slide rail; 35. a slide block; 36. a first fixed point; 37. a second fixed point; 38. a ground rail; 39. and (5) an overhaul ladder.
Detailed Description
For a clearer understanding of technical features, objects and effects of the present invention, a detailed description of embodiments of the present invention will be made with reference to the accompanying drawings. In the following description, it should be understood that the directions or positional relationships indicated by "front", "rear", "upper", "lower", "left", "right", "longitudinal", "transverse", "vertical", "horizontal", "top", "bottom", "inner", "outer", "head", "tail", etc. are configured and operated in specific directions based on the directions or positional relationships shown in the drawings, and are merely for convenience of describing the present invention, not to indicate that the mechanism or element referred to must have specific directions, and thus should not be construed as limiting the present invention.
It should also be noted that unless explicitly stated or limited otherwise, terms such as "mounted," "connected," "secured," "disposed," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. When an element is referred to as being "on" or "under" another element, it can be "directly" or "indirectly" on the other element or one or more intervening elements may also be present. The terms "first," "second," "third," and the like are used merely for convenience in describing the present invention and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated, whereby features defining "first," "second," "third," etc. may explicitly or implicitly include one or more such features. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In the following description, for purposes of explanation and not limitation, specific details are set forth such as the particular system architecture, techniques, etc., in order to provide a thorough understanding of the embodiments of the present invention. It will be apparent, however, to one skilled in the art that the present invention may be practiced in other embodiments that depart from these specific details. In other instances, detailed descriptions of well-known systems, mechanisms, circuits, and methods are omitted so as not to obscure the description of the present invention with unnecessary detail.
Example 1
As shown in fig. 1-3, the movable laminate vertical warehouse provided by the application comprises two support columns 21 which are oppositely arranged, wherein upright posts 22 are symmetrically arranged in the support columns 21, and the upright posts 22 positioned on the same horizontal plane are used for bearing two sides of a movable laminate 23; the movable laminate 23 is stacked with the material 13; the control center updates the positions and heights of the movable layer plates 23 and corresponding materials on the upright posts 22 in real time, and controls the next movable layer plate 23 and the materials above to be placed on the spare upright posts 22.
As shown in fig. 1, a plurality of upright posts 22 are arranged in the upright warehouse, and the movable laminate 23 can be placed on the upright posts 22 at any free position, so that the free position between the upper upright post 22 and the lower upright post 22 is only required to be matched with the height of a material to be placed.
The side edges of the vertical libraries are provided with a stacker capable of moving among the vertical libraries, the stacker comprises a portal 31 and a lifting container 32 positioned in the portal 31, a bearing plate 33 is arranged in the lifting container 32, and the lifting container 32 can lift along the portal 31; the carrying plate 33 is used for placing the movable laminate 23 and the upper material. The lifting container 32 is connected with a lifting driving member for driving the lifting container 32 to lift along the portal frame 31.
Further, a sliding rail 34 is arranged in the bearing plate 33, a sliding block 35 is arranged in the sliding rail 34, and a first fixing point 36 is arranged in the sliding block 35; the movable laminate 23 is provided with a second fixing point 37 corresponding to the first fixing point 36; after the second fixing point 37 of the movable laminate 23 and the first fixing point 36 of the slider 35 are fixed, the slider can drive the movable laminate 23 to move along the slide rail 34, so that the movable laminate 23 moves in and out of the upright 22. The portal 31 comprises a vertically arranged support rod and a cross rod positioned at the top end of the support rod, and the sliding rail 34 is perpendicular to the cross rod and the support rod at the same time.
The sliding rail 34 and the sliding block 35 are matched with each other, so that the movable layer plate 23 and the materials above the movable layer plate can be driven to move in and out in the upright post 22 of the vertical warehouse. When the stacker is moved to the side of the vertical warehouse, the slide block 35 can drive the movable laminate 23 to move in a direction approaching or separating from the vertical warehouse.
The height of the door frame 31 in the stacker is higher, and an overhaul ladder 39 can be arranged on the side edge of the door frame 31, so that a worker can overhaul the door frame 31 and the lifting container 32 conveniently. To ensure smooth movement of the stacker, a ground rail 38 may be provided between adjacent vertical banks, and the stacker need only move along the ground rail 38.
In addition to the stacker, the application also comprises a temporary storage rack, a transfer vehicle and a movable layer plate 23 storage warehouse, wherein the transfer vehicle can move among the temporary storage rack, the movable layer plate 23 storage warehouse and the stacker and is used for transferring materials in the temporary storage rack into the movable layer plate 23 storage warehouse and transferring the materials added with the movable layer plate 23 into a bearing plate 33 of the stacker.
Because the height of the vertical warehouse is higher, the stacker and the vertical warehouse are required to be used for carrying in an adapting way. The stacker has a large structure, is not suitable for small-range accurate transportation, realizes material transfer between the stacker and the temporary storage rack by means of the transfer trolley, and then realizes warehouse entry and warehouse exit of materials in the vertical warehouse by means of the stacker.
Example 2
The application provides a material storage method, which comprises the following steps:
S1: the material 13 is placed in the temporary storage rack and the transfer trolley transfers the material 13 from the temporary storage rack to the movable laminate 23.
The temporary storage rack is internally provided with a first height detector 11, and the first height detector 11 is connected with a control center; the first height detector 11 is used for detecting the height of the material in the temporary storage rack, and the height of the movable laminate 23 is a fixed value.
As shown in fig. 3, the materials are stacked and placed in a tray 15, an identification code 14 is arranged in the tray 15, and the identification code 14 is used for storing material code information of the materials; when the material 13 is placed in the tray 15, the material code information corresponding to the identification code 14 in the tray 15 is updated according to the material 13; the transfer trolley places the material 13 together with the pallet 15 above the movable floor 23, which in turn places the movable floor 23, the pallet 15 and the material 13 together in the carrier plate 33 of the stacker. The material may be sheet material, which is wrapped with wrapper 12 after stacking.
The thickness of the tray 15 is smaller, when the material 13 is heavier, the tray 15 and the side edges of the material can prolapse, and the movable laminate 23 can be used as a base plate below the tray 15, so that the tray 15 and the material 13 can be prevented from sagging in the transferring process.
After the first height detector 11 detects the heights of the material 13 and the tray 15, the control center increases the thickness of the movable laminate 23 based on the received heights, so that the total height of the movable laminate 23, the tray 15 and the material can be obtained. Subsequently, at the time of vacancy matching, matching is performed with data in which the thickness of the movable ply 23 is increased as the material height.
S2: the transfer trolley then moves the movable floor 23 and the material into the stacker.
The lifting container 32 in the stacker can be lifted, the height of the transfer trolley is lower, and the lifting container 32 can be positioned at the lower height so as to realize the butt joint with the transfer trolley.
Since the stacker moves in the ground rail 38, that is, the moving route is a fixed route, the transfer of the material 13 between the temporary storage rack and the stacker, and the process setting and the transfer of the material 13 of the temporary storage rack support are realized by means of the transfer trolley.
S3: the control center searches a free position in the vertical warehouse, which can accommodate the height of the material 13 and the movable layer plate 23; and the control center updates the storage information of the vertical library in real time.
The second height detector is arranged in the stacker, and is used for detecting the residual storage capacity height of the space to be placed in the vertical warehouse when the stacker receives the instruction of the control center to transfer the material 13, judging whether the difference value between the residual storage capacity height and the redundant height is greater than or equal to the height of the material to be placed and the movable layer plate 23 or not, and continuously executing the instruction if the difference value is greater than the height of the material to be placed and the movable layer plate 23; if the height of the material to be placed is smaller than the height of the material to be placed, feeding back the material to the control center, and waiting for the control center to be matched with the spare position again; the redundancy height is a fixed value corresponding to the stacker.
The step is to realize foolproof and prevent collision caused by loading materials which are not recorded by the system when the materials are manually placed in the vertical warehouse. That is, before the stacker actually places the materials, the height of the remaining storage capacity in the vertical storage is measured and calculated, if the height is satisfied, the stacking operation is executed according to the instruction of the control center, if the height is not satisfied, the height of the remaining storage capacity is fed back to the control center, and the control center updates the height of the remaining storage capacity and searches the spare position in the vertical storage again.
As shown in fig. 1, the stacker of the present application drives the material 13, the tray 15 and the movable laminate 23 to move in and out on the upright 22 through the slide block 35 and the slide rail 34, and the movement in and out is horizontal movement, so that the required redundant space is very small and can be almost ignored. In order to ensure that the interactive laminate moves smoothly, the application can be provided with a smaller redundant height or no redundant height.
The temporary storage rack is internally provided with a code scanner which is connected with the control center and is used for scanning the identification codes 14 in the tray 15; and the control center judges the material code information of the material according to the code scanning result. The material code information comprises manufacturer and specification of materials; and the control center places materials with the same manufacturer or the same specification in the same vertical warehouse or the vertical warehouse in the same area. The application has the advantages that when the control center matches the to-be-placed vertical libraries, the control center preferably places the materials with the same manufacturer or the same specification in the same vertical library or the vertical libraries in the same area, and on the basis, the control center matches the matched vacant sites in the same vertical library and the vertical libraries in the same area.
It should be noted that, the number of empty spaces in the vertical warehouse may be multiple, because the materials in the vertical warehouse will change during warehouse entry and warehouse exit at any time, when the control center matches the empty spaces, the control center preferably matches the empty space with the height of the materials to be placed (including the total height of the materials 13, the tray 15 and the movable laminate 23 and the sum of the redundant heights). Thus, the space of the vertical warehouse can be fully utilized.
It should be noted that, the position of the movable layer plate 23 in the vertical warehouse can be moved in the vertical post 22, when the distance between the adjacent movable layer plates 23 cannot be matched with the height of the material to be placed all the time, the position of the movable layer plate 23 in the vertical warehouse can be moved through the stacker, and the control center can update the storage information and the height of the material in each position in the vertical warehouse in real time in the moving process.
When the material 13 is placed before or after the temporary storage rack, the identification code 14 of the tray 15 in the temporary storage rack can be bound with the information of the material 13, then after the code scanner on the temporary storage rack scans the identification code 14, the information of the material 13 is fed back to the control center, after the control center acquires the information of the material 13, the spare position in the vertical warehouse can be determined according to the storage position before the material with the same manufacturer or the same specification, and the distribution principle is that the material with the same manufacturer or the same specification is located in the same storage rack or the storage rack in the same area, so that the material 13 management and the subsequent shipment management are facilitated. The free position in the vertical warehouse can be the free position at the top end of the vertical warehouse, or the free position in the middle of the vertical warehouse.
The material code information also comprises the production date of the materials, the control center can record the position of the materials corresponding to the production date stored in the vertical warehouse, and when the materials 13 are delivered, the old materials with the production date are delivered out of the warehouse, and the materials with the new production date are delivered out of the warehouse.
S4: the stacker drives the material 13 and the movable layer plate 23 to move to the position of the vertical warehouse to be placed, the bearing plate 33 is lifted to the height to be placed, and the movable layer plate 23 and the material 13 in the bearing plate 33 are transferred to the corresponding position of the vertical warehouse.
When the materials in the transfer trolley, the tray 15 and the movable laminate 23 move to the side of the stacker, the lifting container 32 in the stacker descends to enable the bearing plate 33 to be leveled with the fork arms in the transfer trolley, meanwhile, the second fixed point 37 in the movable laminate 23 and the first fixed point 36 in the sliding block 35 are fixed, and the sliding block 35 drives the movable laminate 23 to slide along the sliding rail 34, so that the movable laminate 23, the upper tray 15 and the materials 13 are transferred into the bearing plate 33.
The stacker moves to the side of the vertical warehouse, the lifting container 32 rises to the position where the bearing plate 33 is leveled with the vertical post 22 to be placed, the sliding block 35 drives the movable laminate 23, the upper tray 15 and the materials 13 to slide out of the bearing plate 33 along the sliding rail 34 and move to the vertical post 22, and at the moment, the movable laminate 23 is transferred to the vertical post 22; and then the first fixed point 36 in the movable layer plate 23 is separated from the second fixed point 37 in the sliding block 35, and the stacker is reset. When the materials in the vertical warehouse enter and leave the warehouse, the control center can update the storage information of the vertical warehouse in real time.
The side of the vertical warehouse is provided with a warehouse position code, the warehouse position code is in communication connection with a control center, and the control center updates the material placement information in the vertical warehouse in real time and synchronizes the updated information into the corresponding warehouse position code. The library position codes are identified through the peripheral code scanning device, and material information, storage capacity and the like stored in the upright library can also be obtained.
Example 3
The material storage method provided by the embodiment comprises the following steps:
and (3) constructing an AGV operation platform and a system, and planning an AGV operation route.
When the material preparation is finished and output from the equipment, the forklift is used for taking out the material, counting the quantity information, and the PAD is used for scanning codes to input the material information into the to-be-detected state.
Before the materials are put in storage, manual sampling inspection is needed, the sampling inspection materials are divided into qualified products and unqualified products, the unqualified products enter a goods returning and changing process, and the qualified materials continue to wait for storage.
Qualified materials are placed in a temporary storage rack, a tray 15 is placed in the temporary storage rack, and an identification code 14 is arranged at the lower right corner of the tray 15. The corresponding material information is bound in the identification code 14 of the corresponding tray 15.
The temporary storage rack reads the material code information of the right lower corner of the tray 15 through the CCD, and comprises information of manufacturers, specifications, dates and the like, and reads the height information of the tray 15 and materials through the first height detector 11; the first height detector 11 may be a height light curtain.
The WMS system receives material information to be put on the shelf, and firstly, the material positions of similar manufacturers and specifications are compared to obtain a vertical warehouse where the materials of the similar manufacturers and the specifications are located on the latest date; the WMS system is the control center.
The transfer trolley places the materials and the trays 15 in the temporary storage rack above the movable layer plate 23, then transfers the movable layer plate 23 and the trays 15 above the movable layer plate 23 and the materials into the bearing plate 33 of the stacker, in the transfer process, the lifting container 32 is lifted to ensure that the bearing plate 33 is leveled with the fork arms in the transfer trolley, the second fixed point 37 in the movable layer plate 23 and the first fixed point 36 in the sliding block 35 are fixed, and the sliding block 35 drives the movable layer plate 23 to move in the sliding rail 34, so that the movable layer plate 23 and the materials above the movable layer plate are transferred. The control center updates the material height to the total height of the material, tray 15 and movable floor 23.
Whether the height of the reservoir is sufficient to accommodate the material, the tray 15 and the movable floor 23. After the control center determines the placement position, the stacker moves the materials to the side of the vertical warehouse.
The stacker is moved to the corresponding vertical warehouse position, the free height of the position to be placed is grasped through image recognition, the height of goods to be placed is required to be larger than that of goods to be placed on the shelf, and the stacker continues to execute the placement instruction. If not, the second spare bank bit needs to be matched. The step is foolproof, and the collision during loading caused by the fact that materials which are not recorded by the system are manually placed is prevented.
The sliding block 35 drives the movable layer plate 23 to move out of the bearing plate 33 along the sliding rail 34 and move onto the upright post 22, so that the movable layer plate 23 and materials above the movable layer plate 23 are transferred.
After the operation is completed, the WMS system updates the goods loading information binding library position to form a closed loop.
When the goods are delivered, the delivery information is sent by the upper layer system to the WMS, the WMS matches the oldest future goods in the same material, and the materials are delivered according to the first-in first-out principle.
The order of picking up goods is completed according to the flow, and the quantity information and the height information of the materials in the vertical warehouse are updated; the height information of the vertical warehouse is total height of the material- (single thickness×number of collar×packing factor 1.02) =updated height, and if the number information of the storage rack is 0, the height is zero, that is, the tray 15 is also completely taken out.
The movable layer plate 23 and the materials are synchronously transferred, so that the free height of each position in the vertical warehouse can be effectively utilized, and meanwhile, the movable layer plate 23 can also be used as a backing plate in the material transferring process, and the phenomenon of prolapse during material transferring and carrying is avoided.
The transfer trolley and the stacker are matched with each other, so that low-altitude material transfer and high-altitude material transfer can be realized, and omnibearing material transfer and transportation can be realized. According to the application, the lifting container 32, the bearing plate 33, the sliding blocks 35 and the sliding rails 34 are mutually matched, so that the redundant height of the stacker can be reduced, the vertical warehouse space is fully utilized, and the stability of material transfer is improved.
It is to be understood that the above examples only represent preferred embodiments of the present invention, which are described in more detail and are not to be construed as limiting the scope of the invention; it should be noted that, for a person skilled in the art, the above technical features can be freely combined, and several variations and modifications can be made without departing from the scope of the invention; therefore, all changes and modifications that come within the meaning and range of equivalency of the claims are to be embraced within their scope.

Claims (10)

1. The movable laminate vertical warehouse is characterized by comprising two support columns which are oppositely arranged, wherein upright posts are symmetrically arranged in the support columns, and the upright posts positioned on the same horizontal plane are used for bearing two sides of a movable laminate; the movable laminate is stacked with materials;
the control center updates the positions and the heights of the movable laminates and corresponding materials on the upright posts in real time, and controls the next movable laminate and the materials above to be placed on the spare upright posts.
2. The movable floor stand of claim 1, further comprising a stacker movable between the stands, the stacker comprising a mast and a lifting container in the mast, the lifting container having a carrier plate disposed therein, the lifting container being liftable along the mast; the bearing plate is used for placing the movable laminate and the materials above.
3. The movable floor standing warehouse according to claim 2, wherein a sliding rail in the bearing plate is provided with a sliding block, and a first fixing point is arranged in the sliding block; the movable laminate is provided with a second fixed point corresponding to the first fixed point; after the second fixed point in the movable laminate is fixed with the first fixed point in the sliding block, the sliding block can drive the movable laminate to move along the sliding rail, so that the movable laminate moves in and out of the upright post.
4. A movable floor standing warehouse as claimed in claim 3, wherein the portal includes a vertically disposed support bar and a cross bar at the top of the support bar, and the slide rail is perpendicular to both the cross bar and the support bar.
5. The movable ply vertical warehouse of claim 2, further comprising a temporary storage rack, a transfer vehicle and a movable ply storage warehouse, wherein the transfer vehicle can move among the temporary storage rack, the movable ply storage warehouse and the stacker for transferring materials in the temporary storage rack into the movable ply storage warehouse and transferring materials added with the movable ply into a bearing plate of the stacker.
6. A method of storing materials, comprising:
placing the materials in a temporary storage frame, and transferring the materials from the temporary storage frame to a movable laminate by a transfer trolley;
the transfer trolley moves the movable laminate and the materials into the stacker;
The control center searches for a vacant position capable of accommodating the height of the material and the movable laminate in the vertical warehouse; the control center updates the storage information of the vertical library in real time;
the stacker drives the material and the movable laminate to move to the position of the vertical warehouse to be placed, the bearing plate is lifted to the height to be placed, and the movable laminate and the material in the bearing plate are transferred to the position corresponding to the vertical warehouse.
7. The material storage method according to claim 6, wherein a first height detector is arranged in the temporary storage frame, and the first height detector is connected with a control center; the first height detector is used for detecting the height of materials in the temporary storage rack, and the height of the movable laminate is a fixed value.
8. The material storage method according to claim 7, wherein a second height detector is arranged in the stacker, and when the stacker receives an instruction of the control center to transfer the material, the second height detector detects the remaining storage capacity height of the space to be placed in the vertical storage, the stacker judges whether the difference between the remaining storage capacity height and the redundant height is greater than or equal to the heights of the material to be placed and the movable laminate, and if the difference is greater than the heights of the material to be placed and the movable laminate, the instruction is continuously executed; if the height of the material to be placed is smaller than the height of the material to be placed, feeding back the material to the control center, and waiting for the control center to be matched with the spare position again; the redundancy height is a fixed value corresponding to the stacker.
9. The material storage method according to claim 6, wherein the material stack is placed in a tray, and an identification code is arranged in the tray, and the identification code is used for storing material code information of the material; when materials are placed in a tray, the material code information corresponding to the identification code in the tray is updated according to the materials; the transfer trolley places the materials and the tray above the movable laminate together, and the transfer trolley places the movable laminate, the tray and the materials in the bearing plate of the stacker together.
10. The material storage method according to claim 9, wherein a code scanner is arranged in the temporary storage frame and connected with the control center, and the code scanner is used for scanning identification codes in a tray; the control center judges the material code information of the material according to the code scanning result;
The material code information comprises manufacturer, specification and production date of the material; the control center places materials with the same manufacturer or the same specification in the same temporary storage frame or the same temporary storage frame in the same area; when the materials in the storage rack need to be delivered out of the warehouse, the control center controls the materials with old production dates to be delivered out first.
CN202410513564.9A 2024-04-26 2024-04-26 Movable laminate vertical warehouse and material storage method formed by same Pending CN118495018A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410513564.9A CN118495018A (en) 2024-04-26 2024-04-26 Movable laminate vertical warehouse and material storage method formed by same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410513564.9A CN118495018A (en) 2024-04-26 2024-04-26 Movable laminate vertical warehouse and material storage method formed by same

Publications (1)

Publication Number Publication Date
CN118495018A true CN118495018A (en) 2024-08-16

Family

ID=92245858

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202410513564.9A Pending CN118495018A (en) 2024-04-26 2024-04-26 Movable laminate vertical warehouse and material storage method formed by same

Country Status (1)

Country Link
CN (1) CN118495018A (en)

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