CN118493984A - Super Bai Juzhi base film for high-reflection black backboard, preparation method and application thereof - Google Patents
Super Bai Juzhi base film for high-reflection black backboard, preparation method and application thereof Download PDFInfo
- Publication number
- CN118493984A CN118493984A CN202410510619.0A CN202410510619A CN118493984A CN 118493984 A CN118493984 A CN 118493984A CN 202410510619 A CN202410510619 A CN 202410510619A CN 118493984 A CN118493984 A CN 118493984A
- Authority
- CN
- China
- Prior art keywords
- ultra
- reflective
- metal particles
- base film
- surface layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 238000002360 preparation method Methods 0.000 title claims description 16
- 239000000945 filler Substances 0.000 claims abstract description 69
- 239000002923 metal particle Substances 0.000 claims abstract description 60
- 239000002344 surface layer Substances 0.000 claims abstract description 51
- MFLKDEMTKSVIBK-UHFFFAOYSA-N zinc;2-methylimidazol-3-ide Chemical group [Zn+2].CC1=NC=C[N-]1.CC1=NC=C[N-]1 MFLKDEMTKSVIBK-UHFFFAOYSA-N 0.000 claims abstract description 47
- 239000013154 zeolitic imidazolate framework-8 Substances 0.000 claims abstract description 46
- 229920000728 polyester Polymers 0.000 claims abstract description 45
- 239000010410 layer Substances 0.000 claims abstract description 21
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 15
- 239000005543 nano-size silicon particle Substances 0.000 claims abstract description 9
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 28
- 229910052709 silver Inorganic materials 0.000 claims description 24
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 23
- 239000004332 silver Substances 0.000 claims description 19
- 239000004594 Masterbatch (MB) Substances 0.000 claims description 16
- -1 silver ions Chemical class 0.000 claims description 16
- 229910052697 platinum Inorganic materials 0.000 claims description 15
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims description 13
- 239000000203 mixture Substances 0.000 claims description 13
- 239000012266 salt solution Substances 0.000 claims description 13
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- 238000001746 injection moulding Methods 0.000 claims description 8
- 229910052763 palladium Inorganic materials 0.000 claims description 8
- 150000003057 platinum Chemical class 0.000 claims description 8
- LXBGSDVWAMZHDD-UHFFFAOYSA-N 2-methyl-1h-imidazole Chemical compound CC1=NC=CN1 LXBGSDVWAMZHDD-UHFFFAOYSA-N 0.000 claims description 7
- 238000002347 injection Methods 0.000 claims description 7
- 239000007924 injection Substances 0.000 claims description 7
- 229910021645 metal ion Inorganic materials 0.000 claims description 7
- 239000011259 mixed solution Substances 0.000 claims description 6
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- ONDPHDOFVYQSGI-UHFFFAOYSA-N zinc nitrate Chemical compound [Zn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ONDPHDOFVYQSGI-UHFFFAOYSA-N 0.000 claims description 6
- VEQPNABPJHWNSG-UHFFFAOYSA-N Nickel(2+) Chemical compound [Ni+2] VEQPNABPJHWNSG-UHFFFAOYSA-N 0.000 claims description 5
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- 150000002940 palladium Chemical class 0.000 claims description 4
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- 241000269913 Pseudopleuronectes americanus Species 0.000 claims 2
- 238000004383 yellowing Methods 0.000 abstract description 9
- 239000000463 material Substances 0.000 description 13
- 239000012621 metal-organic framework Substances 0.000 description 11
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 9
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- XIOUDVJTOYVRTB-UHFFFAOYSA-N 1-(1-adamantyl)-3-aminothiourea Chemical compound C1C(C2)CC3CC2CC1(NC(=S)NN)C3 XIOUDVJTOYVRTB-UHFFFAOYSA-N 0.000 description 1
- 238000010146 3D printing Methods 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 229910021536 Zeolite Inorganic materials 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
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- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 229910021393 carbon nanotube Inorganic materials 0.000 description 1
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- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
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- 238000001917 fluorescence detection Methods 0.000 description 1
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- 239000005457 ice water Substances 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
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- 238000004519 manufacturing process Methods 0.000 description 1
- 238000004377 microelectronic Methods 0.000 description 1
- 238000007144 microwave assisted synthesis reaction Methods 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
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- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
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- 230000009467 reduction Effects 0.000 description 1
- 238000001338 self-assembly Methods 0.000 description 1
- 150000003378 silver Chemical class 0.000 description 1
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- 238000002198 surface plasmon resonance spectroscopy Methods 0.000 description 1
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- 229910001428 transition metal ion Inorganic materials 0.000 description 1
- 239000003403 water pollutant Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Classifications
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
- H10F19/80—Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
- H10F19/804—Materials of encapsulations
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
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- H10F19/85—Protective back sheets
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F77/00—Constructional details of devices covered by this subclass
- H10F77/40—Optical elements or arrangements
- H10F77/42—Optical elements or arrangements directly associated or integrated with photovoltaic cells, e.g. light-reflecting means or light-concentrating means
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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Landscapes
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- Chemical & Material Sciences (AREA)
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- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Laminated Bodies (AREA)
Abstract
本申请公开了一种高反黑背板用超白聚酯基膜,包括第一表层、超白支撑层和第二表层,超白支撑层由PET和PP制得,第二表层内分散有第二反射填料,第二反射填料为纳米二氧化硅,第一表层内分散有第一反射填料,第一反射填料为ZIF‑8限域金属颗粒。本申请的高反黑背板用超白聚酯基膜能够提升聚酯基膜的红外光反射性能,和抗黄变性能,使用于光伏背板中。The present application discloses an ultra-white polyester base film for a high-reflective black backplane, comprising a first surface layer, an ultra-white support layer, and a second surface layer, wherein the ultra-white support layer is made of PET and PP, a second reflective filler is dispersed in the second surface layer, and the second reflective filler is nano-silicon dioxide, and a first reflective filler is dispersed in the first surface layer, and the first reflective filler is ZIF-8 confined metal particles. The ultra-white polyester base film for a high-reflective black backplane of the present application can improve the infrared light reflection performance and anti-yellowing performance of the polyester base film, and is used in a photovoltaic backplane.
Description
技术领域Technical Field
本申请涉及新材料技术领域,具体地涉及一种高反黑背板用超白聚酯基膜、制备方法及其应用。The present application relates to the field of new material technology, and specifically to an ultra-white polyester base film for a high-reflective black backplane, a preparation method and an application thereof.
背景技术Background Art
光伏电池组件主要包括层叠设置的EVA、胶层、电池片、胶层和背板,其四周通过边框进行封装,而光伏背板主要用于对电池片进行支撑固定,同时隔绝环境侵蚀。黑色太阳能电池背板是一类特殊化的光伏组件,主要优点在于黑色的外观更适应屋顶和建筑等对美观有要求的场合。Photovoltaic cell modules mainly include stacked EVA, adhesive layer, cell, adhesive layer and back sheet, which are encapsulated by frames on all sides, and the photovoltaic back sheet is mainly used to support and fix the cell and isolate it from environmental erosion. Black solar cell back sheet is a special type of photovoltaic module. Its main advantage is that the black appearance is more suitable for occasions such as roofs and buildings that require aesthetics.
黑色的光伏背板表层黑色容易吸收太阳光线,转化为热能,第一方面使得光伏背板发热严重,将降低光伏背板的使用寿命;第二方面,黑色的光伏背板将太阳光线吸收,该部分光线无法被有效利用,从而大大降低了组件的光电转换效率。The black surface of the black photovoltaic backplane easily absorbs sunlight and converts it into heat energy. On the one hand, it causes the photovoltaic backplane to heat up seriously, which will reduce the service life of the photovoltaic backplane. On the other hand, the black photovoltaic backplane absorbs sunlight, and this part of the light cannot be effectively used, thereby greatly reducing the photoelectric conversion efficiency of the component.
发明内容Summary of the invention
本申请的目的在于提升光伏背板用超白聚酯基膜的红外光反射性能。The purpose of this application is to improve the infrared light reflection performance of the ultra-white polyester base film for photovoltaic backplanes.
为达到以上目的,本申请采用的技术方案为:提供一种高反黑背板用超白聚酯基膜,包括第一表层、超白支撑层和第二表层,所述超白支撑层由PET和PP制得,所述第二表层内分散有第二反射填料,所述第二反射填料为纳米二氧化硅,所述第一表层内分散有第一反射填料,所述第一反射填料为ZIF-8限域金属颗粒。In order to achieve the above objectives, the technical solution adopted in the present application is: to provide an ultra-white polyester base film for a high-reflective black backplane, comprising a first surface layer, an ultra-white support layer and a second surface layer, the ultra-white support layer is made of PET and PP, a second reflective filler is dispersed in the second surface layer, and the second reflective filler is nano-silicon dioxide, and a first reflective filler is dispersed in the first surface layer, and the first reflective filler is ZIF-8 confined metal particles.
作为一种优选,所述第一反射填料的含量为1%~3%。As a preference, the content of the first reflective filler is 1% to 3%.
作为另一种优选,所述第一反射填料的含量为1%。As another preference, the content of the first reflective filler is 1%.
作为另一种优选,所述第一反射填料为ZIF-8内部限域金属颗粒,所述金属颗粒为铂、镍、钯、银中的任意一种或多种的组合。As another preference, the first reflective filler is metal particles confined inside ZIF-8, and the metal particles are any one or more combinations of platinum, nickel, palladium and silver.
作为另一种优选,所述第一反射填料为ZIF-8内部限域金属颗粒,所述金属颗粒为镍和银;或,所述第一反射填料为ZIF-8内部限域金属颗粒,所述金属颗粒为铂和银;或,所述第一反射填料为ZIF-8内部限域金属颗粒,所述金属颗粒为铂和镍;或,所述第一反射填料为ZIF-8内部限域金属颗粒,所述金属颗粒为钯和银。As another preferred embodiment, the first reflective filler is metal particles confined inside ZIF-8, and the metal particles are nickel and silver; or, the first reflective filler is metal particles confined inside ZIF-8, and the metal particles are platinum and silver; or, the first reflective filler is metal particles confined inside ZIF-8, and the metal particles are platinum and nickel; or, the first reflective filler is metal particles confined inside ZIF-8, and the metal particles are palladium and silver.
作为另一种优选,所述纳米二氧化硅的粒径为40~50nm。As another preference, the particle size of the nano-silicon dioxide is 40 to 50 nm.
作为另一种优选,所述第一表层的厚度为60~80μm,所述超白支撑层的厚度为250~350μm,所述第二表层的厚度为25~35μm。As another preference, the thickness of the first surface layer is 60-80 μm, the thickness of the ultra-white support layer is 250-350 μm, and the thickness of the second surface layer is 25-35 μm.
提供一种高反黑背板用超白聚酯基膜的制备方法,包括以下制备步骤:S1:使用硝酸锌和2-甲基咪唑制备得到ZIF-8,随后将所述ZIF-8加入金属颗粒的盐溶液中均匀混合得到混合液,将还原剂加入所述混合液中使得金属离子还原为金属单质,沉淀过滤、干燥洗涤后得到第一反射填料,所述金属颗粒的盐溶液为铂盐、镍盐、钯盐、银盐中的任意一种或多种的组合;Provided is a method for preparing an ultra-white polyester base film for a high-reflective black backplane, comprising the following preparation steps: S1: using zinc nitrate and 2-methylimidazole to prepare ZIF-8, then adding the ZIF-8 to a salt solution of metal particles and uniformly mixing to obtain a mixed solution, adding a reducing agent to the mixed solution to reduce metal ions to metal elements, and obtaining a first reflective filler after precipitation, filtering, drying and washing, wherein the salt solution of the metal particles is any one or more combinations of platinum salts, nickel salts, palladium salts and silver salts;
S2:所述第一反射填料与PET母粒混合后注塑,得到第一表层;S3:将PET母粒与PP母粒混合后注塑,得到超白支撑层;将纳米孔二氧化硅与PET母料混合后注塑,得到第二表层;S4:将所述第一表层、所述超白支撑层和所述第二表层共挤出,得到所述高反黑背板用超白聚酯基膜。S2: The first reflective filler is mixed with PET masterbatch and then injection molded to obtain a first surface layer; S3: The PET masterbatch and PP masterbatch are mixed and then injection molded to obtain an ultra-white support layer; the nanoporous silica is mixed with PET masterbatch and then injection molded to obtain a second surface layer; S4: The first surface layer, the ultra-white support layer and the second surface layer are co-extruded to obtain the ultra-white polyester base film for the high-reflective black backplane.
作为另一种优选,所述金属颗粒的盐溶液为镍盐和银盐的混合物,其中镍离子与银离子的摩尔比为1:1;或,所述金属颗粒的盐溶液为铂盐和银盐的混合物,其中铂离子与银离子的摩尔比为1:1;或,所述金属颗粒的盐溶液为铂盐和镍盐的混合物,其中铂离子与镍离子的摩尔比为1:1;或,所述金属颗粒的盐溶液为钯盐和银盐的混合物,其中钯离子与银离子的摩尔比为1:1。As another preference, the salt solution of the metal particles is a mixture of nickel salt and silver salt, wherein the molar ratio of nickel ions to silver ions is 1:1; or, the salt solution of the metal particles is a mixture of platinum salt and silver salt, wherein the molar ratio of platinum ions to silver ions is 1:1; or, the salt solution of the metal particles is a mixture of platinum salt and nickel salt, wherein the molar ratio of platinum ions to nickel ions is 1:1; or, the salt solution of the metal particles is a mixture of palladium salt and silver salt, wherein the molar ratio of palladium ions to silver ions is 1:1.
提供一种光伏电池,从上至下依次包括光伏背板、封装材料、电池片、封装材料和封装玻璃,所述光伏背板包括上述任一的高反黑背板用超白聚酯基膜,或者由上述任一的制备方法制得,所述第一表层设置在远离所述电池片的一侧。Provided is a photovoltaic cell, comprising, from top to bottom, a photovoltaic backplane, a packaging material, a battery cell, a packaging material and a packaging glass, wherein the photovoltaic backplane comprises any of the above-mentioned ultra-white polyester base films for a high-reflective black backplane, or is prepared by any of the above-mentioned preparation methods, and the first surface layer is arranged on a side away from the battery cell.
与现有技术相比,本申请的有益效果在于:Compared with the prior art, the beneficial effects of this application are:
(1)本申请使用ZIF-8限域金属颗粒作为第一反射填料添加在PET中,能够提升聚酯基膜的红外光反射性能;(1) The present application uses ZIF-8 confined metal particles as the first reflective filler added to PET to improve the infrared light reflection performance of the polyester base film;
(2)本申请使用ZIF-8限域金属颗粒作为第一反射填料添加在PET中,能够提升聚酯基膜的抗黄变能力。(2) The present application uses ZIF-8 confined metal particles as the first reflective filler added to PET, which can enhance the anti-yellowing ability of the polyester base film.
具体实施方式DETAILED DESCRIPTION
下面,结合具体实施方式,对本申请做进一步描述,需要说明的是,在不相冲突的前提下,以下描述的各实施例之间或各技术特征之间可以任意组合形成新的实施例。Below, the present application is further described in conjunction with specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.
本申请的说明书和权利要求书中的术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。The terms "including" and "having" and any variations thereof in the specification and claims of this application are intended to cover non-exclusive inclusions. For example, a process, method, system, product or apparatus comprising a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to these processes, methods, products or apparatuses.
本申请提供一种高反黑背板用超白聚酯基膜及其制备方法,其包括第一表层、超白支撑层和第二表层,第一表层、超白支撑层及第二表层均呈现白色。The present application provides an ultra-white polyester base film for a high-reflective black backplane and a preparation method thereof, which comprises a first surface layer, an ultra-white support layer and a second surface layer, wherein the first surface layer, the ultra-white support layer and the second surface layer are all white.
第一表层为均匀分散有第一反射填料的PET。The first surface layer is PET uniformly dispersed with a first reflective filler.
第一反射填料为ZIF-8限域金属颗粒。The first reflective filler is ZIF-8 confined metal particles.
金属有机骨架(MOFs)是一种新型材料,又称为金属有机络合聚合物,是一类由无机结构单元(如金属离子或簇)与有机配体(如羧酸、磷酸酯或含氮配体等)通过配位键连接而成的具有周期性网状结构的多孔功能材料。相比于传统的无机多孔材料,MOFs材料拥有沸石、活性炭、碳纳米管等无机多孔材料无可比拟的优良性能,其微孔孔容要比上述多孔材料高出几倍,且具有孔道可变、化学结构稳定等特点。这些优良的特性使得MOFs材料在气体存储、水体污染物吸附分离、气体催化等方面具有巨大的应用前景。Metal organic frameworks (MOFs) are a new type of material, also known as metal organic complex polymers. They are a type of porous functional material with a periodic network structure formed by inorganic structural units (such as metal ions or clusters) and organic ligands (such as carboxylic acids, phosphates or nitrogen-containing ligands, etc.) connected by coordination bonds. Compared with traditional inorganic porous materials, MOFs materials have incomparable excellent properties of inorganic porous materials such as zeolites, activated carbon, and carbon nanotubes. Their micropore volume is several times higher than that of the above-mentioned porous materials, and they have the characteristics of variable pores and stable chemical structures. These excellent properties make MOFs materials have great application prospects in gas storage, adsorption and separation of water pollutants, gas catalysis, etc.
MOF作为一种热门的有机无机杂化材料,MOFs的合成通常采用溶剂热法或微波辅助合成法,这些方法能够在温和条件下高效地构建出具有特定结构的MOFs。MOFs的结构可以通过选择不同的金属离子和有机配体来精确控制,从而实现对材料性能的精细调节。例如,通过改变金属离子的种类或有机配体的连接方式,可以调节MOFs的孔径大小、拓扑结构以及表面功能化程度。As a popular organic-inorganic hybrid material, MOFs are usually synthesized by solvothermal method or microwave-assisted synthesis method, which can efficiently construct MOFs with specific structures under mild conditions. The structure of MOFs can be precisely controlled by selecting different metal ions and organic ligands, thereby achieving fine adjustment of material properties. For example, by changing the type of metal ions or the connection method of organic ligands, the pore size, topological structure and surface functionalization degree of MOFs can be adjusted.
沸石咪唑酯骨架结构(ZIFs)是金属有机框架材料(MOFs)中一个重要的亚类,具有类似铝硅酸盐沸石材料的结构,其结合了沸石与MOFs两种材料的优点,不仅具有较强的热稳定性和化学稳定性,而且具有高比表面积和高孔容。ZIFs是由金属锌离子和2-甲基咪唑通过配位键连接形成的有序多孔材料,其用途十分广泛,主要应用在气体吸附分离、催化反应、传感器、微电子器件、药物载体、3D打印和荧光检测等多个领域。Zeolitic imidazolate frameworks (ZIFs) are an important subclass of metal-organic frameworks (MOFs). They have a structure similar to that of aluminosilicate zeolites, combining the advantages of both zeolites and MOFs. They not only have strong thermal and chemical stability, but also have high specific surface area and high pore volume. ZIFs are ordered porous materials formed by metal zinc ions and 2-methylimidazole connected by coordination bonds. They are widely used in many fields, including gas adsorption and separation, catalytic reactions, sensors, microelectronic devices, drug carriers, 3D printing, and fluorescence detection.
ZIF-8是一种由Zn(II)与2-甲基咪唑配位自组装形成的多孔结晶材料,属于沸石咪唑酯骨架材料(ZIFs)家族的一员。ZIF-8具有可调的孔径、高稳定的结构和催化活性等特点。它可以通过溶剂热法合成,使用硝酸锌六水合物作为锌源,2-甲基咪唑作为有机配体。ZIF-8的晶体结构基于七种不同的铝硅酸盐沸石网,其中四面体Si(Al)和桥接O被过渡金属离子和咪唑骨架分别替代。ZIF-8 is a porous crystalline material formed by the self-assembly of Zn(II) and 2-methylimidazole, and belongs to the family of zeolitic imidazolate frameworks (ZIFs). ZIF-8 has the characteristics of tunable pore size, highly stable structure and catalytic activity. It can be synthesized by solvothermal method using zinc nitrate hexahydrate as zinc source and 2-methylimidazole as organic ligand. The crystal structure of ZIF-8 is based on seven different aluminosilicate zeolite networks, in which tetrahedral Si(Al) and bridging O are replaced by transition metal ions and imidazole framework, respectively.
ZIF-8展现出了优异的化学和热稳定性,能够抵抗煮沸的碱性水和有机溶剂。此外,ZIF-8还具有永久的孔隙性(Langmuir比表面积为1810m2/g),高的热稳定性(高达550℃)。这些特性使得ZIF-8在气体吸附、分离、催化、生物医学等领域具有广泛的应用潜力。ZIF-8 exhibits excellent chemical and thermal stability and can resist boiling alkaline water and organic solvents. In addition, ZIF-8 also has permanent porosity (Langmuir specific surface area is 1810m2 /g) and high thermal stability (up to 550℃). These characteristics make ZIF-8 have a wide range of application potentials in gas adsorption, separation, catalysis, biomedicine and other fields.
材料的红外反射率受多种因素的影响,包括但不限于材料的成分、致密度、掺杂元素、颗粒大小和形态、表面处理及微结构等。The infrared reflectivity of a material is affected by many factors, including but not limited to the material's composition, density, doping elements, particle size and morphology, surface treatment, and microstructure.
金属颗粒的红外反射率受多种因素的影响,包括有颗粒的尺寸、形状、基质折射率、涂层形式以及颗粒的排列方式等等。首先,颗粒的尺寸和形状对其红外反射率有显著的影响,The infrared reflectivity of metal particles is affected by many factors, including particle size, shape, matrix refractive index, coating form, and particle arrangement. First, the size and shape of the particles have a significant effect on their infrared reflectivity.
首先,颗粒的尺寸和形状对红外反射率有显著的影响,小颗粒金属在红外区的吸收比大颗粒金属更强,这与表面等离激元共振有关。此外,金属粒子在不同折射率基质中的光学截面和散射强度会受到影响,因此基质的折射率是影响金属颗粒红外反射率的一个重要因素。First, the size and shape of the particles have a significant effect on the infrared reflectivity. Small metal particles absorb more strongly in the infrared region than large metal particles, which is related to surface plasmon resonance. In addition, the optical cross-section and scattering intensity of metal particles in different refractive index matrices will be affected, so the refractive index of the matrix is an important factor affecting the infrared reflectivity of metal particles.
金属颗粒的排列方式也会影响其红外反射率,例如含平行排列片状金属离子的涂层发射率较低,并且这种排列方式受到颗粒的固含量、尺寸和涂层厚度和树脂吸收特性的影响。The arrangement of metal particles also affects their infrared reflectivity. For example, a coating containing parallel-arranged flake metal ions has a lower emissivity, and this arrangement is affected by the solid content, size, coating thickness and resin absorption characteristics of the particles.
ZIF-8具有直径约为的孔洞和通过六环窗口及四环窗口相互连通的特点,通过液相浸渍结合原位还原的方法,可以在ZIF-8载体中均匀地分散纳米金属颗粒,而且金属粒子的负载并未改变ZIF-8的形貌和尺寸,并且没有改变ZIF-8的稳定性。ZIF-8 has a diameter of approximately The hole and the six-ring window Taking advantage of the interconnected characteristics of the four-ring windows, nanometal particles can be evenly dispersed in the ZIF-8 carrier through liquid phase impregnation combined with in situ reduction. Moreover, the loading of metal particles does not change the morphology and size of ZIF-8, nor does it change the stability of ZIF-8.
ZIF-8限域金属颗粒,能够较好地解决金属粒子在PET中的分散性问题,并且不影响金属粒子的红外反射性能。将空洞限域金属粒子的ZIF-8均匀分散在PET中,能够解决金属粒子在PET中的团聚问题,分散均匀的第一反射填料使得第一表层具有较好的红外反射能力,应用在光伏背板基膜中,能够获得红外反射性强的光伏背板,从而避免光伏背板升温,提高其光电转化效率。ZIF-8 confined metal particles can effectively solve the problem of metal particle dispersion in PET without affecting the infrared reflection performance of metal particles. Evenly dispersing ZIF-8 with hollow confined metal particles in PET can solve the problem of metal particle agglomeration in PET. The evenly dispersed first reflective filler makes the first surface layer have good infrared reflection ability. When used in the photovoltaic backplane base film, a photovoltaic backplane with strong infrared reflection can be obtained, thereby avoiding the heating of the photovoltaic backplane and improving its photoelectric conversion efficiency.
在本申请的高反黑背板用超白聚酯基膜中,反射填料为ZIF-8限域金属颗粒,其中金属颗粒包括但不限于铂、镍、钯、银。In the ultra-white polyester base film for high-reflective black backplane of the present application, the reflective filler is ZIF-8 confined metal particles, wherein the metal particles include but are not limited to platinum, nickel, palladium, and silver.
在一些优选的实施例中,ZIF-8限域两种不同金属粒子,利用其直径为的孔洞和六环窗口有利于提高金属粒子的负载率,并且两种不同的金属粒子能够复配,提升第一表面的红外反射率。In some preferred embodiments, ZIF-8 confines two different metal particles, using a diameter of Holes and six-ring windows It is beneficial to increase the loading rate of metal particles, and two different metal particles can be compounded to improve the infrared reflectivity of the first surface.
在一些优选的实施例中,第一反射填料的含量为1%~3%。In some preferred embodiments, the content of the first reflective filler is 1% to 3%.
超白支撑层为PET与PP的混合物。PET长期在户外使用中,环境中的水汽和氧气会侵蚀背板,使其失去对太阳能电池片的保护和支撑功能。PP树脂对水汽有优异的阻隔性,对PET的水解有较好的阻隔作用。The ultra-white support layer is a mixture of PET and PP. When PET is used outdoors for a long time, the water vapor and oxygen in the environment will corrode the back sheet, causing it to lose its protection and support functions for the solar cells. PP resin has excellent barrier properties to water vapor and has a good barrier effect on the hydrolysis of PET.
本申请的高反黑背板用超白聚酯基膜中第二表层为均匀分散有第二反射填料的PET,第二反射填料为纳米二氧化硅,纳米二氧化硅的粒径为40~50nm。The second surface layer of the ultra-white polyester base film for the high-reflective black backboard of the present application is PET in which a second reflective filler is uniformly dispersed. The second reflective filler is nano-silicon dioxide, and the particle size of the nano-silicon dioxide is 40 to 50 nm.
第二表层通常设置在光伏背板基膜朝向地面的一侧,在第二表层中设置第二反射填料能够避免地面反射的红外线使得光伏背板升温,但地面反射的红外光线毕竟少量,因此选用较为廉价的第二反射填料,兼具实用性和性价比。The second surface layer is usually arranged on the side of the photovoltaic backplane base film facing the ground. Arranging a second reflective filler in the second surface layer can prevent the infrared rays reflected by the ground from causing the photovoltaic backplane to heat up. However, the infrared rays reflected by the ground are small after all. Therefore, a relatively cheap second reflective filler is selected, which is both practical and cost-effective.
在一些优选的实施例中,第一反射填料为同时限域两种金属粒子的ZIF-8材料。In some preferred embodiments, the first reflective filler is a ZIF-8 material that simultaneously confines two metal particles.
优选的实施例中,第一反射填料为Ni、Ag@ZIF-8或Pt、Ag@ZIF-8或Ni、Pt@ZIF-8或Pd、Ag@ZIF-8。In a preferred embodiment, the first reflective filler is Ni, Ag@ZIF-8 or Pt, Ag@ZIF-8 or Ni, Pt@ZIF-8 or Pd, Ag@ZIF-8.
应用ZIF-8的不同孔洞,可以限域两种金属粒子,能够提高聚酯基膜的红外反射效果。By using different pores of ZIF-8, two kinds of metal particles can be confined, which can improve the infrared reflection effect of the polyester base film.
在一些优选的实施例中,第一表层的厚度为60~80μm,超白支撑层的厚度为250~350μm,第二表层的厚度为25~35μm。In some preferred embodiments, the thickness of the first surface layer is 60-80 μm, the thickness of the ultra-white support layer is 250-350 μm, and the thickness of the second surface layer is 25-35 μm.
本申请提供一种高反黑背板用超白聚酯基膜的制备方法,包括以下制备步骤:The present application provides a method for preparing an ultra-white polyester base film for a high-reflective black backplane, comprising the following preparation steps:
S1:使用硝酸锌和2-甲基咪唑制备得到ZIF-8,随后将ZIF-8加入金属盐溶液均匀混合得到混合液,将还原剂加入混合液中使得金属离子还原为金属单质,将沉淀过滤、干燥洗涤后得到第一反射填料;S1: ZIF-8 is prepared by using zinc nitrate and 2-methylimidazole, and then ZIF-8 is added to a metal salt solution and mixed evenly to obtain a mixed solution, a reducing agent is added to the mixed solution to reduce the metal ions to a metal element, and the precipitate is filtered, dried and washed to obtain a first reflective filler;
S2:第一反射填料与PET母粒混合后注塑,得到第一表层;S2: The first reflective filler is mixed with the PET masterbatch and then injection molded to obtain the first surface layer;
S3:将PET母粒与PP母粒混合后注塑,得到超白支撑层;将纳米孔二氧化硅与PET母料混合后注塑,得到第二表层;S3: Mixing the PET masterbatch with the PP masterbatch and then performing injection molding to obtain an ultra-white support layer; mixing the nanoporous silica with the PET masterbatch and then performing injection molding to obtain a second surface layer;
S4:将第一表层、超白支撑层和第二表层共挤出,得到本申请的高反黑背板用超白聚酯基膜。S4: The first surface layer, the ultra-white support layer and the second surface layer are co-extruded to obtain the ultra-white polyester base film for the high-reflective black backplane of the present application.
本申请还提供一种光伏电池,从上至下依次包括光伏背板、封装材料、电池片、封装材料和封装玻璃,其中光伏背板由上述的高反黑背板用超白聚酯基膜制得,并且高反黑背板用超白聚酯基膜的第一表层设置在远离电池片的一侧。The present application also provides a photovoltaic cell, which includes, from top to bottom, a photovoltaic backplane, a packaging material, a battery cell, a packaging material and a packaging glass, wherein the photovoltaic backplane is made of the above-mentioned ultra-white polyester base film for the high-reflective black backplane, and the first surface layer of the ultra-white polyester base film for the high-reflective black backplane is arranged on the side away from the battery cell.
实施例1Example 1
本申请制备一种高反黑背板用超白聚酯基膜,其中第一反射填料的含量为1%,第一反射填料为Ni@ZIF-8,其制备步骤如下:The present application prepares an ultra-white polyester base film for a high-reflective black backplane, wherein the content of the first reflective filler is 1%, and the first reflective filler is Ni@ZIF-8, and the preparation steps are as follows:
S1:取4.94mmol的Zn(NO3)2·6H2O溶解到100mL的甲醇中得到溶液a,取39.62mmol的2-甲基咪唑溶解在100mL甲醇中得到溶液b,将溶液a快速倒入溶液b中,室温搅拌1h,将生成的沉淀离心并用甲醇洗涤3次,将洗涤后的沉淀在60℃下干燥12h,得到白色粉末,白色粉末为ZIF-8;S1: 4.94 mmol of Zn(NO 3 ) 2 ·6H 2 O was dissolved in 100 mL of methanol to obtain solution a, 39.62 mmol of 2-methylimidazole was dissolved in 100 mL of methanol to obtain solution b, solution a was quickly poured into solution b, and stirred at room temperature for 1 h. The generated precipitate was centrifuged and washed with methanol for 3 times. The washed precipitate was dried at 60°C for 12 h to obtain a white powder, which was ZIF-8;
取49.52mg的Ni(NO3)2·6H2O溶于20mL去离子水中,随后加入22.58mg的聚乙烯醇(PVA),室温搅拌1h后将活化的200mg ZIF-8加入溶液中,持续搅拌2h,在冰水浴条件下,向溶液中逐滴加入4.8mL的NaBH4,滴加完毕后溶液继续搅拌5h,将生成的沉淀离心并用去离子水洗涤3次,在60℃下干燥12h,制得Ni@ZIF-8材料作为第一反射填料。49.52 mg of Ni(NO 3 ) 2 ·6H 2 O was dissolved in 20 mL of deionized water, and then 22.58 mg of polyvinyl alcohol (PVA) was added. After stirring at room temperature for 1 h, 200 mg of activated ZIF-8 was added to the solution and stirred for 2 h. Under ice-water bath conditions, 4.8 mL of NaBH 4 was added dropwise to the solution. After the addition was completed, the solution was stirred for 5 h. The generated precipitate was centrifuged and washed with deionized water for 3 times, and dried at 60°C for 12 h to obtain Ni@ZIF-8 material as the first reflective filler.
S2:将第一反射填料与PET母粒高速搅拌混合,第一反射填料的质量占比为1%,通过注塑机在压力50MPa、温度为268℃下注塑为片状试样,得到第一表层,将第一表层的厚度控制在60~80μm。S2: The first reflective filler and the PET masterbatch are mixed at a high speed, the mass proportion of the first reflective filler being 1%, and injection molded into a sheet sample by an injection molding machine at a pressure of 50 MPa and a temperature of 268°C to obtain a first surface layer, and the thickness of the first surface layer is controlled to be 60 to 80 μm.
S3:将PET母粒和PP母粒按照2:1的质量比进行熔融共混,送入注塑机在压力为50MPa、温度为200℃下注塑为片状试样,得到超白支撑层,将超白支撑层的厚度控制为250~350μm;S3: melt-blending the PET masterbatch and the PP masterbatch in a mass ratio of 2:1, and feeding the mixture into an injection molding machine for injection molding into a sheet sample at a pressure of 50 MPa and a temperature of 200° C. to obtain an ultra-white support layer, and controlling the thickness of the ultra-white support layer to be 250 to 350 μm;
将粒径为40nm的纳米二氧化硅与PET母料高速搅拌混合,其中纳米二氧化硅的质量占比为1%,送入注塑机在压力为50MPa、温度为250℃下注塑为片状式样,得到第二表层,将第二表层的厚度控制为25~35μm。Nano-silicon dioxide with a particle size of 40 nm is mixed with PET masterbatch at high speed, wherein the mass proportion of nano-silicon dioxide is 1%, and is sent to an injection molding machine and injection molded into a sheet pattern at a pressure of 50 MPa and a temperature of 250°C to obtain a second surface layer, and the thickness of the second surface layer is controlled to be 25 to 35 μm.
S4:将第一表层、超白支撑层和第二表层输送到背板共挤出生产线经模具挤出,得到片状熔体,片状熔体经过冷却锟筒冷却定型、收卷或裁切,得到本申请的高反黑背板用超白聚酯基膜。S4: The first surface layer, the ultra-white support layer and the second surface layer are transported to the backboard co-extrusion production line and extruded through a mold to obtain a sheet melt. The sheet melt is cooled and shaped by a cooling roller, and then rolled or cut to obtain the ultra-white polyester base film for the high-reflective black backboard of the present application.
实施例2Example 2
本实施例制备一种高反黑背板用超白聚酯基膜,其中第一反射填料的含量为2%,第一反射填料为Ni@ZIF-8。In this embodiment, an ultra-white polyester base film for a high-reflective black backplane is prepared, wherein the content of the first reflective filler is 2%, and the first reflective filler is Ni@ZIF-8.
与实施例1制备方式的不同之处在于,S2步骤中第一反射填料的质量占比为2%。The difference from the preparation method in Example 1 is that the mass proportion of the first reflective filler in step S2 is 2%.
实施例3Example 3
本实施例制备一种高反黑背板用超白聚酯基膜,其中第一反射填料的含量为3%,第一反射填料为Ni@ZIF-8。In this embodiment, an ultra-white polyester base film for a high-reflective black backplane is prepared, wherein the content of the first reflective filler is 3%, and the first reflective filler is Ni@ZIF-8.
与实施例1制备方式的不同之处在于,S2步骤中第一反射填料的质量占比为3%。The difference from the preparation method in Example 1 is that the mass proportion of the first reflective filler in step S2 is 3%.
实施例4Example 4
本实施例制备一种高反黑背板用超白聚酯基膜,其中第一反射填料的含量为1%,第一反射填料为Ag@ZIF-8。In this embodiment, an ultra-white polyester base film for a high-reflective black backplane is prepared, wherein the content of the first reflective filler is 1%, and the first reflective filler is Ag@ZIF-8.
与实施例1制备方式的不同之处在于,S1步骤将镍盐替换为银盐。The difference from the preparation method in Example 1 is that in step S1, the nickel salt is replaced by a silver salt.
实施例5Example 5
本实施例制备一种高反黑背板用超白聚酯基膜,其中第一反射填料的含量为1%,第一反射填料为Pt@ZIF-8。In this embodiment, an ultra-white polyester base film for a high-reflective black backplane is prepared, wherein the content of the first reflective filler is 1%, and the first reflective filler is Pt@ZIF-8.
与实施例1制备方式的不同之处在于,S1步骤将镍盐替换为铂盐。The difference from the preparation method in Example 1 is that in step S1, the nickel salt is replaced by a platinum salt.
实施例6Example 6
本实施例制备一种高反黑背板用超白聚酯基膜,其中第一反射填料的含量为1%,第一反射填料为Ni、Ag@ZIF-8。In this embodiment, an ultra-white polyester base film for a high-reflective black backplane is prepared, wherein the content of the first reflective filler is 1%, and the first reflective filler is Ni, Ag@ZIF-8.
与实施例1制备方式的不同之处在于,S1步骤将镍盐替换为镍盐和银盐的混合物,其中镍离子与银离子的摩尔比为1:1。The difference from the preparation method in Example 1 is that in step S1, the nickel salt is replaced by a mixture of nickel salt and silver salt, wherein the molar ratio of nickel ions to silver ions is 1:1.
实施例7Example 7
本实施例制备一种高反黑背板用超白聚酯基膜,其中第一反射填料的含量为1%,第一反射填料为Pt、Ag@ZIF-8。In this embodiment, an ultra-white polyester base film for a high-reflective black backplane is prepared, wherein the content of the first reflective filler is 1%, and the first reflective filler is Pt, Ag@ZIF-8.
与实施例1制备方式的不同之处在于,S1步骤将镍盐替换为铂盐和银盐的混合物,其中铂离子与银离子的摩尔比为1:1。The difference from the preparation method in Example 1 is that in step S1, the nickel salt is replaced by a mixture of platinum salt and silver salt, wherein the molar ratio of platinum ions to silver ions is 1:1.
对比例1Comparative Example 1
制备一种聚酯基膜,与实施例1的不同之处在于,制备得到白色ZIF-8粉末,将ZIF-8粉末作为反射填料添加在PET中制作对比例1的第一表层,ZIF-8的含量为1%。A polyester base film was prepared. The difference from Example 1 was that white ZIF-8 powder was prepared and added into PET as a reflective filler to prepare the first surface layer of Comparative Example 1. The content of ZIF-8 was 1%.
对比例2Comparative Example 2
制备一种聚酯基膜,与实施例1的不同之处在于,将纳米镍作为反射填料添加在PET中制作对比例2的第一表层,纳米镍的含量为1%。A polyester base film was prepared. The difference from Example 1 was that nano nickel was added as a reflective filler into PET to prepare the first surface layer of Comparative Example 2, and the content of nano nickel was 1%.
性能检测Performance Testing
将实施例1~实施例7、对比例1~对比例2制得的基膜进行如下性能检测,并将测试结果记录在表1中。The base films prepared in Examples 1 to 7 and Comparative Examples 1 to 2 were subjected to the following performance tests, and the test results are recorded in Table 1.
1、反射率1. Reflectivity
测试方法参照标准GB/T 29848《光伏组件封装用乙烯-醋酸乙烯酯共聚物(EVA)胶膜》中带积分球的有分光光度计方法,测试仪器:紫外可见光分光光度计,测试条件:780~1100nm。The test method refers to the spectrophotometer method with an integrating sphere in the standard GB/T 29848 "Ethylene-vinyl acetate copolymer (EVA) film for photovoltaic module encapsulation", the test instrument: UV-visible spectrophotometer, test conditions: 780 ~ 1100nm.
2、黄变指数2. Yellowing index
测试方法参照标准GB/T2409《塑料黄变指数试验方法》;试样尺寸:100x100mm;测试条件:25℃,50%RH。The test method refers to the standard GB/T2409 "Plastic Yellowing Index Test Method"; sample size: 100x100mm; test conditions: 25℃, 50%RH.
表1各实施例和各对比例的性能测试结果Table 1 Performance test results of each embodiment and each comparative example
由上述性能测试结果分析可知,使用ZIF-8限域金属粒子作为第一反射填料添加在PET中制得第一表层,能够使材料获得较好的780~1100nm的红外反射效果。From the analysis of the above performance test results, it can be seen that using ZIF-8 confined metal particles as the first reflective filler added to PET to prepare the first surface layer can enable the material to obtain a better infrared reflection effect of 780 to 1100 nm.
而更优选的方案中,ZIF-8同时限域两种金属粒子,能够进一步提升基膜材料的红外光反射能力,并且不易黄变。而其中ZIF-8限域金属镍和金属银能够使基膜获得最优秀的红外光反射能力以及最低程度的黄变性能,其制备的聚酯基膜红外光发射率达到84%。In a more preferred solution, ZIF-8 simultaneously confines two metal particles, which can further enhance the infrared light reflection ability of the base film material and prevent yellowing. Among them, ZIF-8 confines metal nickel and metal silver to enable the base film to obtain the best infrared light reflection ability and the lowest yellowing performance, and the infrared light emissivity of the polyester base film prepared by it reaches 84%.
综上所述,本申请创造性地向PET中添加ZIF-8限域金属颗粒作为第一反射填料,能够有效提升聚酯基膜的红外光反射性能,并且进一步探究发现ZIF-8同时限域金属镍和金属银材料作为PET的第一反射填料,其制得的聚酯基膜红外光反射率最高,黄变程度越低。In summary, the present application creatively adds ZIF-8 confined metal particles to PET as the first reflective filler, which can effectively improve the infrared light reflection performance of the polyester base film. Further exploration found that when ZIF-8 simultaneously confines metal nickel and metal silver materials as the first reflective filler of PET, the polyester base film obtained has the highest infrared light reflectivity and the lower the degree of yellowing.
本申请的高反黑背板用超白聚酯基膜及其制备方法,方法清晰操作简单,能够获得较好的红外反射性质和抗黄变性质的聚酯基膜,具有实际意义。The ultra-white polyester base film for high-reflective black backboard and the preparation method thereof of the present application are clear and easy to operate, and can obtain a polyester base film with good infrared reflection properties and anti-yellowing properties, which has practical significance.
以上描述了本申请的基本原理、主要特征和本申请的优点。本行业的技术人员应该了解,本申请不受上述实施例的限制,上述实施例和说明书中描述的只是本申请的原理,在不脱离本申请精神和范围的前提下本申请还会有各种变化和改进,这些变化和改进都落入要求保护的本申请的范围内。本申请要求的保护范围由所附的权利要求书及其等同物界定。The above describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the present application. The present application may have various changes and improvements without departing from the spirit and scope of the present application. These changes and improvements fall within the scope of the present application for which protection is sought. The scope of protection claimed by the present application is defined by the attached claims and their equivalents.
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CN119159884A (en) * | 2024-11-21 | 2024-12-20 | 宁波勤邦新材料科技股份有限公司 | A kind of reinforced black photovoltaic back sheet film and preparation method thereof |
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CN119567694A (en) * | 2025-02-07 | 2025-03-07 | 宁波勤邦新材料科技股份有限公司 | Photovoltaic backboard composite film and preparation method thereof |
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CN119159884A (en) * | 2024-11-21 | 2024-12-20 | 宁波勤邦新材料科技股份有限公司 | A kind of reinforced black photovoltaic back sheet film and preparation method thereof |
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