CN118492501A - Positioning and cutting device for processing stainless steel doors and windows - Google Patents
Positioning and cutting device for processing stainless steel doors and windows Download PDFInfo
- Publication number
- CN118492501A CN118492501A CN202410639214.7A CN202410639214A CN118492501A CN 118492501 A CN118492501 A CN 118492501A CN 202410639214 A CN202410639214 A CN 202410639214A CN 118492501 A CN118492501 A CN 118492501A
- Authority
- CN
- China
- Prior art keywords
- rod
- sliding
- stainless steel
- positioning
- cutting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/04—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/04—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work
- B23D47/042—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work for conveying work to, or discharging work from, the machine
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/08—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for bringing the circular saw blade to the workpiece or removing same therefrom
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/12—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of drives for circular saw blades
- B23D47/126—Angle drives
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shearing Machines (AREA)
- Sawing (AREA)
Abstract
本发明公开了一种不锈钢门窗加工用定位切割装置,涉及门窗加工技术领域,包括切割机构、自适应联动机构、定位机构、限位机构;切割机构包括:滑动架、切割刀片、短皮带、步进电机Ⅰ、滑轨Ⅰ、侧板、旋转架、延伸滑块、丝杆Ⅰ、步进电机Ⅱ以及距离调节组件;切割刀片在滑动架内的滑槽内,切割刀片的轴转动安装在滑动架上的圆孔内,切割刀片的轴上的皮带轮通过短皮带与步进电机Ⅰ的电机轴上的皮带轮转动连接,步进电机Ⅰ通过螺栓紧固在滑动架上;本发明在使用时,能够对不锈钢材进行连续的切割,并且能够在无需翻转不锈钢材的前提下进行交替切换角度连续切割,使不锈钢材切割后的形状为符合窗户安装的梯形。
The invention discloses a positioning and cutting device for stainless steel door and window processing, which relates to the technical field of door and window processing, and comprises a cutting mechanism, an adaptive linkage mechanism, a positioning mechanism, and a limiting mechanism; the cutting mechanism comprises: a sliding frame, a cutting blade, a short belt, a stepping motor I, a slide rail I, a side plate, a rotating frame, an extension slider, a screw rod I, a stepping motor II, and a distance adjustment component; the cutting blade is in a slide groove in the sliding frame, the axis of the cutting blade is rotatably installed in a circular hole on the sliding frame, the pulley on the axis of the cutting blade is rotatably connected with the pulley on the motor shaft of the stepping motor I through a short belt, and the stepping motor I is fastened to the sliding frame through bolts; when the invention is in use, the stainless steel material can be continuously cut, and the angle can be switched alternately for continuous cutting without turning over the stainless steel material, so that the shape of the stainless steel material after cutting is a trapezoid that meets the window installation.
Description
技术领域Technical Field
本发明涉及门窗加工技术领域,特别涉及一种不锈钢门窗加工用定位切割装置。The invention relates to the technical field of door and window processing, and in particular to a positioning and cutting device for processing stainless steel doors and windows.
背景技术Background Art
随着社会的不断发展,门窗的类型也产生多种多样的变化,现在常见的门窗多为铝合金或者不锈钢门窗,这种门窗通过对不锈钢钢材进行切割打磨、喷涂、组装形成最终的门窗成品,其中切割是最为关键的步骤,切割精度不高会直接导致门窗的缝隙较大,无法满足需求,现有的切割技术有人工切割以及机械自动化切割,人工切割难以保证切割的精度,而现有的机械切割,通过两个角度不同的切割刀片才能切割出一个梯形的钢材,并且两个刀片之间的距离控制不够精准,还会造成原材料的浪费,或者一个刀片切割,但是需要翻转钢材,较为繁琐。With the continuous development of society, the types of doors and windows have also undergone various changes. Nowadays, most common doors and windows are aluminum alloy or stainless steel doors and windows. This type of door and window is formed by cutting, grinding, spraying and assembling stainless steel to form the final door and window products. Cutting is the most critical step. Low cutting accuracy will directly lead to larger gaps in doors and windows, which cannot meet the needs. The existing cutting technologies include manual cutting and mechanical automatic cutting. Manual cutting is difficult to ensure cutting accuracy, while the existing mechanical cutting uses two cutting blades with different angles to cut a trapezoidal steel, and the distance control between the two blades is not accurate enough, which will also cause waste of raw materials, or one blade is used for cutting, but the steel needs to be flipped, which is more cumbersome.
本发明针对现有技术的缺陷进行设计,本发明在使用时,能够对不锈钢材进行连续的切割,并且能够在无需翻转不锈钢材的前提下进行交替切换角度连续切割,使不锈钢材切割后的形状为符合窗户安装的梯形;本发明在传送平台中间设有镂空区,镂空区内设有可以滑动的长杆,从而使切割刀片能够有一定空间的距离调整,从而使不锈钢材切割的长度不一样;本发明的定位板能够自动贴合切好的不锈钢材端面,从而对不锈钢材的一端进行限位,只需要控制另一端的切割位置即可切出高精度的材料。The present invention is designed to address the defects of the prior art. When in use, the present invention can continuously cut stainless steel materials, and can perform continuous cutting by alternating angles without flipping the stainless steel materials, so that the shape of the stainless steel materials after cutting is a trapezoid that meets the requirements of window installation; the present invention is provided with a hollow area in the middle of the conveying platform, and a long slidable rod is provided in the hollow area, so that the cutting blade can be adjusted at a certain distance in space, so that the length of the stainless steel material cut is different; the positioning plate of the present invention can automatically fit the end face of the cut stainless steel material, so as to limit one end of the stainless steel material, and high-precision materials can be cut by only controlling the cutting position of the other end.
发明内容Summary of the invention
针对上述技术问题,本发明提供了一种不锈钢门窗加工用定位切割装置,能够有效的解决背景技术中的问题。In view of the above technical problems, the present invention provides a positioning and cutting device for stainless steel door and window processing, which can effectively solve the problems in the background technology.
一种不锈钢门窗加工用定位切割装置,包括切割机构、自适应联动机构、定位机构、限位机构;所述的切割机构包括:滑动架、切割刀片、短皮带、步进电机Ⅰ、滑轨Ⅰ、侧板、旋转架、延伸滑块、丝杆Ⅰ、步进电机Ⅱ以及距离调节组件;切割刀片在滑动架内的滑槽内,切割刀片的轴转动安装在滑动架上的圆孔内,切割刀片的轴上的皮带轮通过短皮带与步进电机Ⅰ的电机轴上的皮带轮转动连接,步进电机Ⅰ通过螺栓紧固在滑动架上;滑轨Ⅰ与滑动架上的圆孔滑动连接,滑轨Ⅰ的两端固定焊接有侧板,侧板与旋转架固定连接;延伸滑块固定焊接在滑动架的侧面,延伸滑块与丝杆Ⅰ螺纹连接,丝杆Ⅰ的两端转动安装在侧板上的圆孔内,其中丝杆Ⅰ的一端与步进电机Ⅱ的电机轴固定连接,步进电机Ⅱ固定安装在侧板上的延伸板上。A positioning and cutting device for processing stainless steel doors and windows, comprising a cutting mechanism, an adaptive linkage mechanism, a positioning mechanism, and a limiting mechanism; the cutting mechanism comprises: a sliding frame, a cutting blade, a short belt, a stepper motor I, a slide rail I, a side plate, a rotating frame, an extension slider, a screw rod I, a stepper motor II, and a distance adjustment component; the cutting blade is in a slide groove in the sliding frame, the shaft of the cutting blade is rotatably mounted in a circular hole on the sliding frame, the pulley on the shaft of the cutting blade is rotatably connected to the pulley on the motor shaft of the stepper motor I through a short belt, and the stepper motor I is fastened to the sliding frame by bolts; the slide rail I is slidably connected to the circular hole on the sliding frame, the two ends of the slide rail I are fixedly welded with side plates, and the side plates are fixedly connected to the rotating frame; the extension slider is fixedly welded to the side of the sliding frame, the extension slider is threadedly connected to the screw rod I, and the two ends of the screw rod I are rotatably mounted in the circular holes on the side plates, wherein one end of the screw rod I is fixedly connected to the motor shaft of the stepper motor II, and the stepper motor II is fixedly mounted on the extension plate on the side plate.
优选的,所述的距离调节组件包括:大齿轮、滑动板Ⅰ、滑轨Ⅱ、伺服电机Ⅰ、丝杆Ⅱ、伺服电机Ⅱ;大齿轮的轴与旋转架固定连接,大齿轮的下端转动安装在滑动板Ⅰ上的圆槽内,大齿轮上的正齿与伺服电机Ⅰ的电机齿轮相啮合,伺服电机Ⅰ通过螺栓紧固在滑动板Ⅰ的下面,滑动板Ⅰ滑动安装在滑轨Ⅱ上,丝杆Ⅱ与滑动板Ⅰ下面的凸块螺纹连接,丝杆Ⅱ的两端转动安装在滑轨Ⅱ两端的架子上,其中丝杆Ⅱ的一端与伺服电机Ⅱ的电机轴固定连接,伺服电机Ⅱ固定安装在滑轨Ⅱ两端架子上的延伸板上。Preferably, the distance adjustment component includes: a large gear, a sliding plate I, a sliding rail II, a servo motor I, a screw rod II, and a servo motor II; the shaft of the large gear is fixedly connected to the rotating frame, the lower end of the large gear is rotatably mounted in the circular groove on the sliding plate I, the spur teeth on the large gear are meshed with the motor gear of the servo motor I, the servo motor I is fastened to the bottom of the sliding plate I by bolts, the sliding plate I is slidably mounted on the sliding rail II, the screw rod II is threadedly connected to the protrusion under the sliding plate I, and both ends of the screw rod II are rotatably mounted on the racks at both ends of the sliding rail II, wherein one end of the screw rod II is fixedly connected to the motor shaft of the servo motor II, and the servo motor II is fixedly mounted on the extension plates on the racks at both ends of the sliding rail II.
优选的,所述的自适应联动机构包括:不锈钢材、传送平台、延伸支架、长杆、挡板、连接头、卡板以及调节组件;不锈钢材滑动放置在传送平台上端面,传送平台两侧固定焊接有延伸支架,长杆滑动安装在传送平台上的滑槽内,挡板的中间与中间的长杆转动连接,挡板的两端设有滑槽,滑槽内滑动安装有连接头,连接头与外边两个长杆转动连接;卡板固定焊接在传送平台的一侧。Preferably, the adaptive linkage mechanism includes: stainless steel, a conveying platform, an extension bracket, a long rod, a baffle, a connector, a card plate and an adjustment assembly; the stainless steel is slidably placed on the upper end surface of the conveying platform, extension brackets are fixedly welded on both sides of the conveying platform, the long rod is slidably installed in a slide groove on the conveying platform, the middle of the baffle is rotatably connected to the middle long rod, slide grooves are provided at both ends of the baffle, a connector is slidably installed in the slide groove, and the connector is rotatably connected to the two outer long rods; the card plate is fixedly welded on one side of the conveying platform.
优选的,所述的调节组件包括:滑动板Ⅱ、电缸Ⅰ、连杆Ⅰ、电缸Ⅱ、平衡杆;滑动板Ⅱ滑动安装在传送平台下面设有的滑槽内,电缸Ⅰ的缸体固定安女装在传送平台下面,电缸Ⅰ的活塞杆与滑动板Ⅱ上的凸出板固定连接,滑动板Ⅱ与中间长杆下面的轴转动连接;连杆Ⅰ的一端上的圆孔与中间的长杆下面的轴转动连接,此圆孔两边上的槽口与两边的长杆下面的轴滑动连接,两个连杆Ⅰ通过平衡杆转动连接起来;电缸Ⅱ的缸体转动安装在滑动板Ⅱ的短轴上,电缸Ⅱ的活塞端与连杆Ⅰ中间的短轴转动连接。Preferably, the adjustment assembly includes: a sliding plate II, an electric cylinder I, a connecting rod I, an electric cylinder II, and a balance bar; the sliding plate II is slidably installed in a slide groove provided under the conveying platform, the cylinder body of the electric cylinder I is fixedly installed under the conveying platform, the piston rod of the electric cylinder I is fixedly connected to the protruding plate on the sliding plate II, and the sliding plate II is rotatably connected to the shaft under the middle long rod; the circular hole on one end of the connecting rod I is rotatably connected to the shaft under the middle long rod, the notches on both sides of the circular hole are slidably connected to the shaft under the long rods on both sides, and the two connecting rods I are rotatably connected through the balance bar; the cylinder body of the electric cylinder II is rotatably installed on the short shaft of the sliding plate II, and the piston end of the electric cylinder II is rotatably connected to the short shaft in the middle of the connecting rod I.
优选的,所述的定位机构包括:定位板、垂直滑块、滑杆、电缸Ⅲ;定位板的轴转动安装在垂直滑块上的圆孔内,垂直滑块滑动安装在滑杆上,滑杆固定焊接在传送平台的下面,滑杆下端的板子上固定安装有电缸Ⅲ,电缸Ⅲ的活塞杆与垂直滑块固定连接。Preferably, the positioning mechanism includes: a positioning plate, a vertical slider, a slide rod, and an electric cylinder III; the axis of the positioning plate is rotatably installed in the circular hole on the vertical slider, the vertical slider is slidably installed on the slide rod, the slide rod is fixedly welded to the bottom of the conveying platform, and the electric cylinder III is fixedly installed on the plate at the lower end of the slide rod, and the piston rod of the electric cylinder III is fixedly connected to the vertical slider.
优选的,所述的限位机构包括:横梁、限位杆、连杆Ⅱ、滚轮、弹簧杆、电缸Ⅳ、短皮带延伸滑块;横梁通过螺栓紧固在延伸支架上,限位杆滑动安装在横梁上的方孔内,限位杆的末端设有短杆,短杆也滑动安装在横梁上的圆孔内,连杆Ⅱ的一端转动安装在限位杆上,另一端上转动安装有滚轮,弹簧杆的一端转动安装在连杆Ⅱ上,另一端转动安装在限位杆上,电缸Ⅳ的缸体固定安装在横梁上,电缸Ⅳ的活塞杆与限位杆的末端固定连接。Preferably, the limiting mechanism comprises: a crossbeam, a limiting rod, a connecting rod II, a roller, a spring rod, an electric cylinder IV, and a short belt extension slider; the crossbeam is fastened to the extension bracket by bolts, the limiting rod is slidably installed in the square hole on the crossbeam, a short rod is provided at the end of the limiting rod, and the short rod is also slidably installed in the round hole on the crossbeam, one end of the connecting rod II is rotatably installed on the limiting rod, and a roller is rotatably installed on the other end, one end of the spring rod is rotatably installed on the connecting rod II, and the other end is rotatably installed on the limiting rod, the cylinder body of the electric cylinder IV is fixedly installed on the crossbeam, and the piston rod of the electric cylinder IV is fixedly connected to the end of the limiting rod.
优选的,所述的限位杆与不锈钢材的接触端面为橡胶材质。Preferably, the contact end surface of the limiting rod and the stainless steel material is made of rubber material.
优选的,所述的两个挡板之间的空隙始终与切割刀片的方向平行,并且切割刀片处于挡板之间的中间位置处。Preferably, the gap between the two baffles is always parallel to the direction of the cutting blade, and the cutting blade is located in the middle position between the baffles.
本发明与现有技术相比的有益效果是:The beneficial effects of the present invention compared with the prior art are:
(1)本发明在使用时,能够对不锈钢材进行连续的切割,并且能够在无需翻转不锈钢材的前提下进行交替切换角度连续切割,使不锈钢材切割后的形状为符合窗户安装的梯形;(2)本发明在传送平台中间设有镂空区,镂空区内设有可以滑动的长杆,从而使切割刀片能够有一定空间的距离调整,从而使不锈钢材切割的长度不一样;(3)本发明的定位板能够自动贴合切好的不锈钢材端面,从而对不锈钢材的一端进行限位,只需要控制另一端的切割位置即可切出高精度的材料。(1) When in use, the present invention can continuously cut stainless steel materials, and can perform continuous cutting by alternating angles without turning over the stainless steel materials, so that the shape of the stainless steel materials after cutting is a trapezoid that meets the requirements of window installation; (2) The present invention provides a hollow area in the middle of the conveying platform, and a long slidable rod is provided in the hollow area, so that the cutting blade can be adjusted to a certain distance in space, so that the length of the stainless steel cut is different; (3) The positioning plate of the present invention can automatically fit the end face of the cut stainless steel material, thereby limiting one end of the stainless steel material, and only the cutting position of the other end needs to be controlled to cut high-precision materials.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的整体结构的等轴测视图。FIG. 1 is an isometric view of the overall structure of the present invention.
图2为本发明的整体结构的侧视图。FIG. 2 is a side view of the overall structure of the present invention.
图3为本发明的切割机构的第一视角图。FIG. 3 is a first viewing angle diagram of the cutting mechanism of the present invention.
图4为本发明的切割机构的第二视角图。FIG. 4 is a second viewing angle diagram of the cutting mechanism of the present invention.
图5为本发明的距离调节组件的结构示意图。FIG. 5 is a schematic diagram of the structure of the distance adjustment assembly of the present invention.
图6为本发明的自适应联动机构的不锈钢材的放置位置图。FIG. 6 is a diagram showing the placement position of the stainless steel material of the adaptive linkage mechanism of the present invention.
图7为本发明的自适应联动机构的第一视角图。FIG. 7 is a first perspective view of the adaptive linkage mechanism of the present invention.
图8为本发明的自适应联动机构的第二视角图。FIG. 8 is a second viewing angle diagram of the adaptive linkage mechanism of the present invention.
图9为本发明的自适应联动机构中A处的放大图。FIG. 9 is an enlarged view of point A in the adaptive linkage mechanism of the present invention.
图10为本发明的限位机构的结构示意图。FIG. 10 is a schematic structural diagram of the limiting mechanism of the present invention.
附图标号:1、滑动架;2、切割刀片;3、短皮带;4、步进电机Ⅰ;5、滑轨Ⅰ;6、侧板;7、旋转架;8、大齿轮;9、延伸滑块;10、丝杆Ⅰ;11、步进电机Ⅱ;12、滑动板Ⅰ;13、滑轨Ⅱ;14、伺服电机Ⅰ;15、丝杆Ⅱ;16、伺服电机Ⅱ;17、不锈钢材;18、传送平台;19、延伸支架;20、长杆;21、挡板;22、连接头;23、卡板;24、滑动板Ⅱ;25、电缸Ⅰ;26、连杆Ⅰ;27、电缸Ⅱ;28、平衡杆;29、定位板;30、垂直滑块;31、滑杆;32、电缸Ⅲ;33、横梁;34、限位杆;35、连杆Ⅱ;36、滚轮;37、弹簧杆;38、电缸Ⅳ。Figure numbers: 1. Sliding frame; 2. Cutting blade; 3. Short belt; 4. Stepper motor Ⅰ; 5. Slide rail Ⅰ; 6. Side plate; 7. Rotating frame; 8. Big gear; 9. Extension slider; 10. Screw rod Ⅰ; 11. Stepper motor Ⅱ; 12. Sliding plate Ⅰ; 13. Slide rail Ⅱ; 14. Servo motor Ⅰ; 15. Screw rod Ⅱ; 16. Servo motor Ⅱ; 17. Stainless steel; 18. Conveying platform; 19. Extension bracket; 20. Long rod; 21. Baffle; 22. Connector; 23. Card; 24. Sliding plate Ⅱ; 25. Electric cylinder Ⅰ; 26. Connecting rod Ⅰ; 27. Electric cylinder Ⅱ; 28. Balance rod; 29. Positioning plate; 30. Vertical slider; 31. Slide rod; 32. Electric cylinder Ⅲ; 33. Crossbeam; 34. Limit rod; 35. Connecting rod Ⅱ; 36. Roller; 37. Spring rod; 38. Electric cylinder Ⅳ.
具体实施方式DETAILED DESCRIPTION
下面通过实施例,并结合附图,对本发明的技术方案作进一步具体的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明专利。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施的限制。The technical solution of the present invention is further specifically described below by way of embodiments and in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific implementation disclosed below.
在本发明的描述中,需要说明的是,术语“上”、“下”、“前”、“后”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明专利的简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明专利的限制。此外,文中为了便于说明可以使用空间相对术语,例如,“下面”、“以下”、“下方”、“以上”、“上方”等,以描述一个元件或特征相对于其他元件或特征的如图所示的关系。空间相对术语意在包含除了附图所示的取向之外的处于使用或操作中的器件的不同取向。装置可以具有其他取向(旋转90度或者处于其他取向上),并且文中使用的空间相对描述词可以同样被相应地解释。In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "back", "left", "right", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the invention product is usually placed when in use. They are only for the convenience of describing the simplified description of the present invention patent, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention patent. In addition, spatially relative terms may be used in the text for the convenience of description, such as "below", "below", "below", "above", "above", etc., to describe the relationship of an element or feature relative to other elements or features as shown in the figure. Spatially relative terms are intended to include different orientations of the device in use or operation other than the orientation shown in the drawings. The device may have other orientations (rotated 90 degrees or in other orientations), and the spatially relative descriptors used in the text may also be interpreted accordingly.
实施例如图1-图10所示,一种不锈钢门窗加工用定位切割装置,包括切割机构、自适应联动机构、定位机构、限位机构;Embodiment As shown in FIG. 1 to FIG. 10 , a positioning and cutting device for processing stainless steel doors and windows includes a cutting mechanism, an adaptive linkage mechanism, a positioning mechanism, and a limiting mechanism;
本发明实施例的一个可选实施方式中,如图3、图4所示,切割机构包括:滑动架1、切割刀片2、短皮带3、步进电机Ⅰ4、滑轨Ⅰ5、侧板6、旋转架7、延伸滑块9、丝杆Ⅰ10、步进电机Ⅱ11以及距离调节组件;切割刀片2在滑动架1内的滑槽内,切割刀片2的轴转动安装在滑动架1上的圆孔内,切割刀片2的轴上的皮带轮通过短皮带3与步进电机Ⅰ4的电机轴上的皮带轮转动连接,步进电机Ⅰ4通过螺栓紧固在滑动架1上;滑轨Ⅰ5与滑动架1上的圆孔滑动连接,滑轨Ⅰ5的两端固定焊接有侧板6,侧板6与旋转架7固定连接;延伸滑块9固定焊接在滑动架1的侧面,延伸滑块9与丝杆Ⅰ10螺纹连接,丝杆Ⅰ10的两端转动安装在侧板6上的圆孔内,其中丝杆Ⅰ10的一端与步进电机Ⅱ11的电机轴固定连接,步进电机Ⅱ11固定安装在侧板6上的延伸板上。In an optional implementation of an embodiment of the present invention, as shown in Figures 3 and 4, the cutting mechanism includes: a sliding frame 1, a cutting blade 2, a short belt 3, a stepper motor I4, a slide rail I5, a side plate 6, a rotating frame 7, an extension slider 9, a screw rod I10, a stepper motor II11 and a distance adjustment component; the cutting blade 2 is in a slide groove in the sliding frame 1, the axis of the cutting blade 2 is rotatably mounted in a circular hole on the sliding frame 1, and the pulley on the axis of the cutting blade 2 is rotatably connected to the pulley on the motor shaft of the stepper motor I4 through the short belt 3. Then, the stepper motor Ⅰ4 is fastened to the sliding frame 1 by bolts; the slide rail Ⅰ5 is slidably connected to the circular hole on the sliding frame 1, and the two ends of the slide rail Ⅰ5 are fixedly welded with side plates 6, and the side plates 6 are fixedly connected to the rotating frame 7; the extension slider 9 is fixedly welded to the side of the sliding frame 1, and the extension slider 9 is threadedly connected to the screw rod Ⅰ10, and the two ends of the screw rod Ⅰ10 are rotatably installed in the circular holes on the side plate 6, wherein one end of the screw rod Ⅰ10 is fixedly connected to the motor shaft of the stepper motor Ⅱ11, and the stepper motor Ⅱ11 is fixedly installed on the extension plate on the side plate 6.
本发明实施例的一个可选实施方式中,如图5所示,距离调节组件包括:大齿轮8、滑动板Ⅰ12、滑轨Ⅱ13、伺服电机Ⅰ14、丝杆Ⅱ15、伺服电机Ⅱ16;大齿轮8的轴与旋转架7固定连接,大齿轮8的下端转动安装在滑动板Ⅰ12上的圆槽内,大齿轮8上的正齿与伺服电机Ⅰ14的电机齿轮相啮合,伺服电机Ⅰ14通过螺栓紧固在滑动板Ⅰ12的下面,滑动板Ⅰ12滑动安装在滑轨Ⅱ13上,丝杆Ⅱ15与滑动板Ⅰ12下面的凸块螺纹连接,丝杆Ⅱ15的两端转动安装在滑轨Ⅱ13两端的架子上,其中丝杆Ⅱ15的一端与伺服电机Ⅱ16的电机轴固定连接,伺服电机Ⅱ16固定安装在滑轨Ⅱ13两端架子上的延伸板上。In an optional implementation of an embodiment of the present invention, as shown in Figure 5, the distance adjustment component includes: a large gear 8, a sliding plate Ⅰ12, a sliding rail Ⅱ13, a servo motor Ⅰ14, a screw rod Ⅱ15, and a servo motor Ⅱ16; the shaft of the large gear 8 is fixedly connected to the rotating frame 7, the lower end of the large gear 8 is rotatably mounted in the circular groove on the sliding plate Ⅰ12, the spur teeth on the large gear 8 are meshed with the motor gear of the servo motor Ⅰ14, the servo motor Ⅰ14 is fastened to the bottom of the sliding plate Ⅰ12 by bolts, the sliding plate Ⅰ12 is slidably mounted on the sliding rail Ⅱ13, the screw rod Ⅱ15 is threadedly connected to the protrusion under the sliding plate Ⅰ12, and both ends of the screw rod Ⅱ15 are rotatably mounted on the racks at both ends of the sliding rail Ⅱ13, wherein one end of the screw rod Ⅱ15 is fixedly connected to the motor shaft of the servo motor Ⅱ16, and the servo motor Ⅱ16 is fixedly mounted on the extension plates on the racks at both ends of the sliding rail Ⅱ13.
本发明实施例的一个可选实施方式中,如图6、图7、图9所示,自适应联动机构包括:不锈钢材17、传送平台18、延伸支架19、长杆20、挡板21、连接头22、卡板23以及调节组件;不锈钢材17滑动放置在传送平台18上端面,传送平台18两侧固定焊接有延伸支架19,长杆20滑动安装在传送平台18上的滑槽内,挡板21的中间与中间的长杆20转动连接,挡板21的两端设有滑槽,滑槽内滑动安装有连接头22,连接头22与外边两个长杆20转动连接;卡板23固定焊接在传送平台18的一侧。In an optional implementation of an embodiment of the present invention, as shown in Figures 6, 7 and 9, the adaptive linkage mechanism includes: a stainless steel material 17, a conveying platform 18, an extension bracket 19, a long rod 20, a baffle 21, a connector 22, a clamping plate 23 and an adjustment assembly; the stainless steel material 17 is slidably placed on the upper end surface of the conveying platform 18, and the extension brackets 19 are fixedly welded on both sides of the conveying platform 18. The long rod 20 is slidably installed in a slide groove on the conveying platform 18, and the middle of the baffle 21 is rotatably connected to the middle long rod 20. Slide grooves are provided at both ends of the baffle 21, and a connector 22 is slidably installed in the slide groove, and the connector 22 is rotatably connected to the two outer long rods 20; the clamping plate 23 is fixedly welded on one side of the conveying platform 18.
本发明实施例的一个可选实施方式中,如图8所示,调节组件包括:滑动板Ⅱ24、电缸Ⅰ25、连杆Ⅰ26、电缸Ⅱ27、平衡杆28;滑动板Ⅱ24滑动安装在传送平台18下面设有的滑槽内,电缸Ⅰ25的缸体固定安女装在传送平台18下面,电缸Ⅰ25的活塞杆与滑动板Ⅱ24上的凸出板固定连接,滑动板Ⅱ24与中间长杆20下面的轴转动连接;连杆Ⅰ26的一端上的圆孔与中间的长杆20下面的轴转动连接,此圆孔两边上的槽口与两边的长杆20下面的轴滑动连接,两个连杆Ⅰ26通过平衡杆28转动连接起来;电缸Ⅱ27的缸体转动安装在滑动板Ⅱ24的短轴上,电缸Ⅱ27的活塞端与连杆Ⅰ26中间的短轴转动连接。In an optional implementation of an embodiment of the present invention, as shown in Figure 8, the adjustment component includes: a sliding plate II 24, an electric cylinder I 25, a connecting rod I 26, an electric cylinder II 27, and a balance bar 28; the sliding plate II 24 is slidably installed in a slide groove provided under the conveying platform 18, the cylinder body of the electric cylinder I 25 is fixedly installed under the conveying platform 18, the piston rod of the electric cylinder I 25 is fixedly connected to the protruding plate on the sliding plate II 24, and the sliding plate II 24 is rotatably connected to the shaft under the middle long rod 20; the circular hole on one end of the connecting rod I 26 is rotatably connected to the shaft under the middle long rod 20, the notches on both sides of the circular hole are slidably connected to the shafts under the long rods 20 on both sides, and the two connecting rods I 26 are rotatably connected through the balance bar 28; the cylinder body of the electric cylinder II 27 is rotatably installed on the short shaft of the sliding plate II 24, and the piston end of the electric cylinder II 27 is rotatably connected to the short shaft in the middle of the connecting rod I 26.
本发明实施例的一个可选实施方式中,如图7、图8所示,定位机构包括:定位板29、垂直滑块30、滑杆31、电缸Ⅲ32;定位板29的轴转动安装在垂直滑块30上的圆孔内,垂直滑块30滑动安装在滑杆31上,滑杆31固定焊接在传送平台18的下面,滑杆31下端的板子上固定安装有电缸Ⅲ32,电缸Ⅲ32的活塞杆与垂直滑块30固定连接。In an optional implementation of an embodiment of the present invention, as shown in Figures 7 and 8, the positioning mechanism includes: a positioning plate 29, a vertical slider 30, a slide rod 31, and an electric cylinder III 32; the axis of the positioning plate 29 is rotatably mounted in a circular hole on the vertical slider 30, the vertical slider 30 is slidably mounted on the slide rod 31, the slide rod 31 is fixedly welded to the bottom of the conveying platform 18, and the electric cylinder III 32 is fixedly mounted on the plate at the lower end of the slide rod 31, and the piston rod of the electric cylinder III 32 is fixedly connected to the vertical slider 30.
本发明实施例的一个可选实施方式中,如图10所示,限位机构包括:横梁33、限位杆34、连杆Ⅱ35、滚轮36、弹簧杆37、电缸Ⅳ38、短皮带3延伸滑块9;横梁33通过螺栓紧固在延伸支架19上,限位杆34滑动安装在横梁33上的方孔内,限位杆34的末端设有短杆,短杆也滑动安装在横梁33上的圆孔内,短杆的作用是加强限位杆34的稳固性,连杆Ⅱ35的一端转动安装在限位杆34上,另一端上转动安装有滚轮36,弹簧杆37的一端转动安装在连杆Ⅱ35上,另一端转动安装在限位杆34上,弹簧杆37产生弹力,电缸Ⅳ38的缸体固定安装在横梁33上,电缸Ⅳ38的活塞杆与限位杆34的末端固定连接。In an optional implementation of an embodiment of the present invention, as shown in Figure 10, the limiting mechanism includes: a crossbeam 33, a limiting rod 34, a connecting rod II 35, a roller 36, a spring rod 37, an electric cylinder IV 38, and an extension slider 9 of the short belt 3; the crossbeam 33 is fastened to the extension bracket 19 by bolts, the limiting rod 34 is slidably installed in the square hole on the crossbeam 33, and a short rod is provided at the end of the limiting rod 34, and the short rod is also slidably installed in the round hole on the crossbeam 33. The function of the short rod is to enhance the stability of the limiting rod 34, one end of the connecting rod II 35 is rotatably installed on the limiting rod 34, and the other end is rotatably installed with a roller 36, one end of the spring rod 37 is rotatably installed on the connecting rod II 35, and the other end is rotatably installed on the limiting rod 34, the spring rod 37 generates elastic force, the cylinder body of the electric cylinder IV 38 is fixedly installed on the crossbeam 33, and the piston rod of the electric cylinder IV 38 is fixedly connected to the end of the limiting rod 34.
本发明实施例的一个可选实施方式中,如图10所示,限位杆34与不锈钢材17的接触端面为橡胶材质。In an optional implementation of the embodiment of the present invention, as shown in FIG. 10 , the contact end surface between the limiting rod 34 and the stainless steel material 17 is made of rubber material.
本发明实施例的一个可选实施方式中,如图2所示,两个挡板21之间的空隙始终与切割刀片2的方向平行,并且切割刀片2处于挡板21之间的中间位置处。In an optional implementation of the embodiment of the present invention, as shown in FIG. 2 , the gap between the two baffles 21 is always parallel to the direction of the cutting blade 2 , and the cutting blade 2 is located in the middle position between the baffles 21 .
工作原理:本发明在使用时,首先将不锈钢材17放置在传送平台18上,先将不锈钢材17的一端切割四十五度,通过人工将不锈钢材17在传送平台18上推送,当最开始切割掉的一部分经过定位板29处,定位板29在电缸Ⅲ32带动下下降,使切掉的这部风通过定位板29,随后定位板29再次上升,定位板29与切割的不锈钢材17的斜面贴合,随后电缸Ⅳ38启动,带动限位杆34移动,使限位杆34的内侧端以及滚轮36与不锈钢材17接触,将不锈钢材17压紧固定,随后伺服电机Ⅱ16带动丝杆Ⅱ15转动,从而带动滑动板Ⅰ12滑动,使切割刀片2移动至需要的切割距离位置处,伺服电机Ⅰ14启动,带动大齿轮8转动,使切割刀片2转动至与上一个切割斜面相反的斜面方向,随后切割刀片2在步进电机Ⅰ4的带动下转动,同时步进电机Ⅱ11带动丝杆Ⅰ10转动,从而带动滑动架1向不锈钢材17处移动,移动的过程中切割刀片2将不锈钢材17进行切割,切割完成后,限位杆34在带动下移动,与不锈钢材17脱离接触,但是滚轮36依然与不锈钢材17接触,防止不锈钢材17偏移,随后手动推动不锈钢材17继续移动,继续通过定位板29卡住刚切好的斜面,然后限位杆34再次卡住不锈钢材17,随后切割刀片2再次转动方向进行切割,如此往复,可以连续切割出梯形的不锈钢材17。Working principle: When the present invention is used, the stainless steel material 17 is first placed on the conveying platform 18, and one end of the stainless steel material 17 is first cut at forty-five degrees, and the stainless steel material 17 is manually pushed on the conveying platform 18. When the first cut part passes through the positioning plate 29, the positioning plate 29 is driven by the electric cylinder III 32 to drop, so that the cut part passes through the positioning plate 29, and then the positioning plate 29 rises again, and the positioning plate 29 fits the inclined surface of the cut stainless steel material 17, and then the electric cylinder IV 38 is started, driving the limit rod 34 to move, so that the inner end of the limit rod 34 and the roller 36 contact the stainless steel material 17, and the stainless steel material 17 is pressed and fixed, and then the servo motor II 16 drives the screw rod II 15 to rotate, thereby driving the sliding plate I 12 to slide, so that the cutting blade 2 moves to the required cutting distance position, and the servo motor I 14 is started, driving the large gear 8 to rotate, so that the cutting blade 2 rotates to the bevel direction opposite to the previous cutting bevel, and then the cutting blade 2 rotates under the drive of the stepper motor I4, and at the same time, the stepper motor II11 drives the screw rod I10 to rotate, thereby driving the sliding frame 1 to move toward the stainless steel material 17. During the movement, the cutting blade 2 cuts the stainless steel material 17. After the cutting is completed, the limit rod 34 moves under the drive and disengages from the stainless steel material 17, but the roller 36 is still in contact with the stainless steel material 17 to prevent the stainless steel material 17 from shifting. Then, the stainless steel material 17 is manually pushed to continue to move, and the just-cut bevel is clamped by the positioning plate 29, and then the limit rod 34 clamps the stainless steel material 17 again, and then the cutting blade 2 rotates again to cut, and so on and so forth, the trapezoidal stainless steel material 17 can be continuously cut.
Claims (8)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202410639214.7A CN118492501B (en) | 2024-05-22 | 2024-05-22 | A positioning and cutting device for processing stainless steel doors and windows |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202410639214.7A CN118492501B (en) | 2024-05-22 | 2024-05-22 | A positioning and cutting device for processing stainless steel doors and windows |
Publications (2)
Publication Number | Publication Date |
---|---|
CN118492501A true CN118492501A (en) | 2024-08-16 |
CN118492501B CN118492501B (en) | 2024-11-12 |
Family
ID=92233858
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202410639214.7A Active CN118492501B (en) | 2024-05-22 | 2024-05-22 | A positioning and cutting device for processing stainless steel doors and windows |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN118492501B (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN119216652A (en) * | 2024-12-03 | 2024-12-31 | 山东华宇工学院 | A cutting device for CNC tool processing |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112917167A (en) * | 2021-02-05 | 2021-06-08 | 田密峰 | Stainless steel pipe cutting machine |
CN213646114U (en) * | 2020-10-30 | 2021-07-09 | 吴江市高瑞庭园金属制品有限公司 | Door and window cutting device capable of performing surface pretreatment |
WO2022099976A1 (en) * | 2020-11-12 | 2022-05-19 | 德清杭壳智能科技有限公司 | Sheet metal part machining and cutting system for production of new energy automobile |
WO2022099846A1 (en) * | 2020-11-16 | 2022-05-19 | 惠州市森泰科技有限公司 | Cutting machine |
CN116237768A (en) * | 2022-12-15 | 2023-06-09 | 安徽扬子职业技术学院 | Positioning and cutting equipment for high-precision machining of automobile plates and working method |
-
2024
- 2024-05-22 CN CN202410639214.7A patent/CN118492501B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN213646114U (en) * | 2020-10-30 | 2021-07-09 | 吴江市高瑞庭园金属制品有限公司 | Door and window cutting device capable of performing surface pretreatment |
WO2022099976A1 (en) * | 2020-11-12 | 2022-05-19 | 德清杭壳智能科技有限公司 | Sheet metal part machining and cutting system for production of new energy automobile |
WO2022099846A1 (en) * | 2020-11-16 | 2022-05-19 | 惠州市森泰科技有限公司 | Cutting machine |
CN112917167A (en) * | 2021-02-05 | 2021-06-08 | 田密峰 | Stainless steel pipe cutting machine |
CN116237768A (en) * | 2022-12-15 | 2023-06-09 | 安徽扬子职业技术学院 | Positioning and cutting equipment for high-precision machining of automobile plates and working method |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN119216652A (en) * | 2024-12-03 | 2024-12-31 | 山东华宇工学院 | A cutting device for CNC tool processing |
CN119216652B (en) * | 2024-12-03 | 2025-02-28 | 山东华宇工学院 | A cutting device for CNC tool processing |
Also Published As
Publication number | Publication date |
---|---|
CN118492501B (en) | 2024-11-12 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN118492501A (en) | Positioning and cutting device for processing stainless steel doors and windows | |
CN220533073U (en) | Plate shearing machine with long service life | |
EP2022585B1 (en) | Table saw | |
US3658102A (en) | Portable band saw | |
CN116689872A (en) | Double-swinging-head saw cutting host | |
CN220161445U (en) | Numerical control gear spader | |
CN213672188U (en) | Double-end saw for cutting aluminum profiles | |
CN210999050U (en) | Cutting deviation correcting mechanism | |
CN111590263B (en) | A positioner for welding | |
CN216502712U (en) | Table saw capable of cutting off precisely | |
CN110936079A (en) | Be used for steel construction welded operation panel | |
CN2547449Y (en) | Band saw machine with angle adjustment structure | |
CN212978440U (en) | Angle-adjustable transverse cutting equipment | |
CN219310516U (en) | Automatic control multi-angle reversing device | |
CN110640816A (en) | Butyl rubber plate cutting machine | |
CN111660338A (en) | Angle-adjustable transverse cutting equipment | |
CN222292835U (en) | Conveyer belt that can lead placed in middle | |
CN217618300U (en) | Bidirectional flame cutting device for cutting plates | |
CN219352004U (en) | Electronic motherboard processing is with direction control support | |
CN222626908U (en) | A cutting positioning device for aluminum alloy profile production | |
CN217596070U (en) | Saw blade angle adjusting structure and section bar cutting equipment using same | |
CN219562382U (en) | Swing angle positioning assembly and device for double-head saw | |
CN218080732U (en) | Angle-adjustable aluminum profile sawing device | |
CN214212584U (en) | A rotary welding mechanism for laser head | |
CN219380843U (en) | Novel hide and spout cotton sticky tape multi-angle cutting of bubble device |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |