CN118482592A - A high-efficiency liquid-filled coupled heat exchanger - Google Patents
A high-efficiency liquid-filled coupled heat exchanger Download PDFInfo
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- CN118482592A CN118482592A CN202410727987.0A CN202410727987A CN118482592A CN 118482592 A CN118482592 A CN 118482592A CN 202410727987 A CN202410727987 A CN 202410727987A CN 118482592 A CN118482592 A CN 118482592A
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- 239000007788 liquid Substances 0.000 title claims abstract description 25
- 230000005540 biological transmission Effects 0.000 claims abstract description 94
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 70
- 238000005057 refrigeration Methods 0.000 claims abstract description 19
- 238000001125 extrusion Methods 0.000 claims abstract description 17
- 238000001914 filtration Methods 0.000 claims description 15
- 239000000498 cooling water Substances 0.000 claims description 14
- 239000000428 dust Substances 0.000 claims description 13
- 238000005192 partition Methods 0.000 claims description 11
- 238000004140 cleaning Methods 0.000 abstract description 3
- 230000008878 coupling Effects 0.000 abstract 1
- 238000010168 coupling process Methods 0.000 abstract 1
- 238000005859 coupling reaction Methods 0.000 abstract 1
- 238000007790 scraping Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 8
- 239000000126 substance Substances 0.000 description 8
- 229910021645 metal ion Inorganic materials 0.000 description 6
- 239000003507 refrigerant Substances 0.000 description 6
- 239000012530 fluid Substances 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
- 150000002500 ions Chemical class 0.000 description 3
- 230000007774 longterm Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/16—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F19/00—Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers
- F28F19/01—Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers by using means for separating solid materials from heat-exchange fluids, e.g. filters
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G15/00—Details
- F28G15/04—Feeding and driving arrangements, e.g. power operation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G3/00—Rotary appliances
- F28G3/10—Rotary appliances having scrapers, hammers, or cutters, e.g. rigidly mounted
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
本发明公开了一种高效满液式耦合换热器,涉及换热器技术领域,包括底座,所述底座顶端安装有换热机构。本发明通过伺服电机带动连接杆与转动柱以及从动柱配合,使得从动柱带动半叶片进行传动,从而将水流通过导向块导至传动壳内部,从而通过往复丝杆带动可移动刮板进行位移,对制冷管表面的水垢进行刮除,当到达一侧,伺服电机改变转动方向,从而改变可移动刮板移动方向,需要可移动刮板固定时,工作人员拉动连杆带动弧形板进行位移,此时伺服电机停止旋转,弧形板通过第一弹簧杆将其固定在限位孔中,从而进行固定,L型挤压块通过挤压工字杆将从动柱顶起停转,从而可以通过加大水流压力将内壁进行冲刷,从而对内壁无法刮除处进行清理。
The invention discloses a high-efficiency full-liquid coupling heat exchanger, which relates to the technical field of heat exchangers, and includes a base, wherein a heat exchange mechanism is installed on the top of the base. The invention drives a connecting rod to cooperate with a rotating column and a driven column through a servo motor, so that the driven column drives a half blade to transmit, thereby guiding the water flow to the inside of the transmission shell through a guide block, thereby driving a movable scraper to move through a reciprocating screw rod, and scraping the scale on the surface of the refrigeration pipe. When reaching one side, the servo motor changes the rotation direction, thereby changing the moving direction of the movable scraper. When the movable scraper needs to be fixed, the staff pulls the connecting rod to drive the arc plate to move. At this time, the servo motor stops rotating, and the arc plate is fixed in the limit hole through a first spring rod, thereby fixing it. The L-shaped extrusion block stops rotating by extruding the driven column, so that the inner wall can be flushed by increasing the water flow pressure, thereby cleaning the inner wall that cannot be scraped.
Description
技术领域Technical Field
本发明涉及换热器技术领域,具体为一种高效满液式耦合换热器。The invention relates to the technical field of heat exchangers, in particular to a high-efficiency liquid-filled coupled heat exchanger.
背景技术Background Art
换热器是一种在不同温度的两种或两种以上流体间实现物料之间热量传递的节能设备,是使热量由温度较高的流体传递给温度较低的流体,使流体温度达到流程规定的指标,以满足工艺条件的需要,同时也是提高能源利用率的主要设备之一。换热器行业涉及暖通、压力容器、中水处理设备,化工,石油等近30多种产业,相互形成产业链条。数据显示2010年中国换热器产业市场规模在500亿元左右,主要集中于石油、化工、冶金、电力、船舶、集中供暖、制冷空调、机械、食品、制药等领域。其中,石油化工领域仍然是换热器产业最大的市场;A heat exchanger is an energy-saving device that transfers heat between two or more fluids at different temperatures. It transfers heat from a fluid with a higher temperature to a fluid with a lower temperature, so that the fluid temperature reaches the specified index of the process to meet the needs of process conditions. It is also one of the main equipment to improve energy utilization. The heat exchanger industry involves nearly 30 industries such as HVAC, pressure vessels, reclaimed water treatment equipment, chemicals, and petroleum, forming an industrial chain. Data shows that in 2010, the market size of China's heat exchanger industry was about 50 billion yuan, mainly concentrated in the fields of petroleum, chemicals, metallurgy, electricity, ships, central heating, refrigeration and air conditioning, machinery, food, and pharmaceuticals. Among them, the petrochemical field is still the largest market for the heat exchanger industry;
满液式壳管蒸发器的特点.广泛用于氨制冷系统,也可用于氟利昂系统.结构紧凑,占地面积小.载冷剂可采用闭式循环,可采用易挥发的载冷.剂.易积油.载冷剂易发生冻结;制冷剂走壳程,水走管程。换热过程中始终是液态制冷剂与液态水之间的换热,产生的制冷剂气体直接从压缩机吸气进入压缩机,换热面积被有效利用,提高了机组的换热效率。Features of the flooded shell and tube evaporator. Widely used in ammonia refrigeration systems, and also in Freon systems. Compact structure, small footprint. The refrigerant can be closed cycle, and volatile refrigerants can be used. Oil accumulation and freezing of refrigerants are easy; the refrigerant goes through the shell side, and the water goes through the tube side. The heat exchange process is always between liquid refrigerant and liquid water. The generated refrigerant gas directly enters the compressor from the compressor suction, and the heat exchange area is effectively utilized, which improves the heat exchange efficiency of the unit.
目前换热器内部的管束以及内壁需要不定期对其表面的水垢进行清理,若长时间不进行清理,表面附着过多的水垢会导致换热器的换热效率降低,从而对换热的造成影响,并且目前内部的隔板均为固定设置在内壁,不便于调节水量大小,从而改变水流在内部循环的效率,并且对水垢进行清理时往往需要对换热器进行拆卸,过于麻烦增加了工作人员的负担,为此,提出一种高效满液式耦合换热器。At present, the tube bundles and inner walls inside the heat exchanger need to be cleaned of scale on their surfaces from time to time. If they are not cleaned for a long time, too much scale attached to the surface will cause the heat exchange efficiency of the heat exchanger to decrease, thereby affecting the heat exchange. In addition, the internal baffles are currently fixed on the inner wall, which is not convenient for adjusting the water volume, thereby changing the efficiency of the water circulation inside. In addition, the heat exchanger often needs to be disassembled when cleaning the scale, which is too troublesome and increases the burden on the staff. For this reason, a high-efficiency full-liquid coupled heat exchanger is proposed.
发明内容Summary of the invention
基于此,本发明的目的是提供一种高效满液式耦合换热器,以解决上述背景中提出的技术问题。Based on this, the object of the present invention is to provide a high-efficiency liquid-filled coupled heat exchanger to solve the technical problems raised in the above background.
为实现上述目的,本发明提供如下技术方案:一种高效满液式耦合换热器,包括底座,所述底座顶端安装有换热机构,所述换热机构一侧连接有传输管,所述传输管远离换热机构的一侧连接有过滤机构;To achieve the above object, the present invention provides the following technical solution: a high-efficiency full-liquid coupled heat exchanger, comprising a base, a heat exchange mechanism is installed on the top of the base, a transmission pipe is connected to one side of the heat exchange mechanism, and a filtering mechanism is connected to the side of the transmission pipe away from the heat exchange mechanism;
所述换热机构包括安装在底座顶端的换热箱,所述换热箱两端均设置有传输框,所述换热箱顶端连接有进水管,所述进水管下方固定连接有导向块,所述换热箱远离进水管的一侧且位于另一组传输框处设有出水管,所述导向块下方设置有传动壳,且传动壳固定在换热箱内壁,所述传动壳内部设有传动杆且与其转动连接,所述传动杆外壁套设有往复丝杆,所述传动杆外壁设有叶片,所述传动壳表面开设有限位孔,所述传动壳内部设有弧形板且与其滑动连接,所述弧形板表面开设有孔槽,所述孔槽内部设有第一弹簧杆,所述第一弹簧杆一侧设有安装在弧形板表面的L型挤压块,所述L型挤压块一侧设有安装在弧形板表面的连杆,所述L型挤压块上方接触连接工字杆,所述工字杆外壁套设有限位套,所述限位套固定在传输框内壁,所述工字杆远离L型挤压块的一端的设有从动柱,所述从动柱一侧贯穿进水管延伸至其内部并且外壁设有半叶片,所述从动柱远离工字杆的一端设有第二弹簧杆,所述第二弹簧杆设置在壳体内部,苏搜狐壳体固定在传输框内壁,所述壳体一侧设有安装在传输框内壁的电机箱,所述电机箱内部设有伺服电机,所述伺服电机输出端连接有连接杆,所述连接杆外壁套设有传动带,所述传动带远离连接杆的一侧内壁设有转动柱,所述传输框内部设有多组制冷管,所述换热箱内部设有隔板,所述往复丝杆外壁设有可移动刮板。The heat exchange mechanism comprises a heat exchange box installed on the top of the base, transmission frames are provided at both ends of the heat exchange box, the top of the heat exchange box is connected to a water inlet pipe, a guide block is fixedly connected below the water inlet pipe, a water outlet pipe is provided on the side of the heat exchange box away from the water inlet pipe and located at another group of transmission frames, a transmission shell is provided below the guide block, and the transmission shell is fixed to the inner wall of the heat exchange box, a transmission rod is provided inside the transmission shell and is rotatably connected thereto, a reciprocating screw rod is sleeved on the outer wall of the transmission rod, blades are provided on the outer wall of the transmission rod, a limiting hole is provided on the surface of the transmission shell, an arc plate is provided inside the transmission shell and is slidably connected thereto, a hole groove is provided on the surface of the arc plate, a first spring rod is provided inside the hole groove, an L-shaped extrusion block is provided on one side of the first spring rod and a connecting rod is provided on one side of the L-shaped extrusion block The outer wall of the transmission belt is provided with a rotating column, and the inner wall of the transmission belt is provided with a plurality of groups of refrigeration pipes, a partition is provided inside the heat exchange box, and a movable scraper is provided on the outer wall of the reciprocating screw rod.
作为本发明的一种高效满液式耦合换热器优选技术方案,所述传动杆外壁设有多组叶片,多组所述叶片均按照圆周阵列分布,所述传动杆设有两组往复丝杆,且均为等距分布,每组所述往复丝杆外壁均套设有两组方向相反的可移动刮板。As an optimal technical solution for a high-efficiency full-liquid coupled heat exchanger of the present invention, the outer wall of the transmission rod is provided with multiple groups of blades, and the multiple groups of blades are distributed in a circular array. The transmission rod is provided with two groups of reciprocating screws, and they are equidistantly distributed. The outer wall of each group of reciprocating screws is sleeved with two groups of movable scrapers in opposite directions.
作为本发明的一种高效满液式耦合换热器优选技术方案,所述隔板固定在换热箱内壁,且表面开设有多组孔洞,所述孔洞尺寸与制冷管相匹配,所述可移动刮板表面开设有与隔板表面相同大小的孔洞。As an optimal technical solution for a high-efficiency full-liquid coupled heat exchanger of the present invention, the partition is fixed to the inner wall of the heat exchange box and has multiple groups of holes on its surface. The hole size matches the refrigeration pipe, and the surface of the movable scraper is provided with holes of the same size as the partition surface.
作为本发明的一种高效满液式耦合换热器优选技术方案,所述第一弹簧杆靠近传动壳的一侧为弧面,所述第一弹簧杆尺寸与限位孔相互匹配。As a preferred technical solution of a high-efficiency full-liquid coupled heat exchanger of the present invention, the side of the first spring rod close to the transmission housing is an arc surface, and the size of the first spring rod matches the limiting hole.
作为本发明的一种高效满液式耦合换热器优选技术方案,所述过滤机构包括传输管一端连接的处理箱,所述处理箱靠近传输管一侧的内壁设有多组磁石,所述处理箱内部开设有卡槽,所述卡槽内部设有滤尘网且与其滑动连接。As a preferred technical solution of a high-efficiency full-liquid coupled heat exchanger of the present invention, the filtering mechanism includes a processing box connected to one end of the transmission pipe, and the inner wall of the processing box close to the transmission pipe is provided with multiple groups of magnets. A card slot is opened inside the processing box, and a dust filter is provided inside the card slot and is slidably connected to the dust filter.
作为本发明的一种高效满液式耦合换热器优选技术方案,所述处理箱内壁开设有多组卡槽,且多组卡槽均为等距分布,所述处理箱远离传输管的一侧通过水管连接有循环水泵。As a preferred technical solution of a high-efficiency full-liquid coupled heat exchanger of the present invention, the inner wall of the processing box is provided with multiple groups of slots, and the multiple groups of slots are evenly distributed. The side of the processing box away from the transmission pipe is connected to a circulating water pump through a water pipe.
作为本发明的一种高效满液式耦合换热器优选技术方案,所述循环水泵远离处理箱的一侧通过水管连接有冷却水箱。As a preferred technical solution of a high-efficiency full-liquid coupled heat exchanger of the present invention, the side of the circulating water pump away from the treatment tank is connected to a cooling water tank through a water pipe.
作为本发明的一种高效满液式耦合换热器优选技术方案,所述冷却水箱远离循环水泵的一侧连接有循环管道,所述循环管道远离冷却水箱的一侧连接有传输框。As a preferred technical solution of a high-efficiency full-liquid coupled heat exchanger of the present invention, a side of the cooling water tank away from the circulating water pump is connected to a circulating pipe, and a side of the circulating pipe away from the cooling water tank is connected to a transmission frame.
作为本发明的一种高效满液式耦合换热器优选技术方案,所述过滤机构、循环水泵和冷却水箱均固定在支撑架顶端。As a preferred technical solution of a high-efficiency liquid-filled coupled heat exchanger of the present invention, the filtering mechanism, the circulating water pump and the cooling water tank are all fixed on the top of the support frame.
综上所述,本发明主要具有以下有益效果:In summary, the present invention mainly has the following beneficial effects:
1、本发明通过伺服电机带动连接杆与转动柱以及从动柱配合,使得从动柱带动半叶片进行传动,从而将水流通过导向块导至传动壳内部,从而通过往复丝杆带动可移动刮板进行位移,对制冷管表面的水垢进行刮除,当到达一侧,伺服电机改变转动方向,从而改变可移动刮板移动方向,需要可移动刮板固定时,工作人员拉动连杆带动弧形板进行位移,此时伺服电机停止旋转,弧形板通过第一弹簧杆将其固定在限位孔中,从而进行固定,L型挤压块通过挤压工字杆将从动柱顶起停转,从而可以通过加大水流压力将内壁进行冲刷,从而对内壁无法刮除处进行清理;1. The present invention drives the connecting rod to cooperate with the rotating column and the driven column through the servo motor, so that the driven column drives the half blade to transmit, thereby guiding the water flow to the inside of the transmission shell through the guide block, thereby driving the movable scraper to move through the reciprocating screw rod to scrape the scale on the surface of the refrigeration pipe. When reaching one side, the servo motor changes the rotation direction, thereby changing the moving direction of the movable scraper. When the movable scraper needs to be fixed, the staff pulls the connecting rod to drive the arc plate to move. At this time, the servo motor stops rotating, and the arc plate is fixed in the limiting hole by the first spring rod, so as to be fixed. The L-shaped extrusion block stops rotating by squeezing the I-beam, so that the inner wall can be flushed by increasing the water flow pressure, thereby cleaning the inner wall that cannot be scraped off;
2、本发明通过挤压第一弹簧杆,拉动弧形板进行位移至指定位置后,伺服电机恢复运动,并且挤L型挤压块撤离使得工字杆下降,并且通过水流冲击半叶片以及第二弹簧杆进行挤压从动柱,从而使得传动带带动从动柱进行传动,从而实现了便于对内部的水垢进行处理,并且减少了工作人员的工作负担,无需拆解换热箱即可对内部的水垢进行清理;多组叶片通过水流的冲击可以带动传动杆进行传动,传动杆外壁设置的两组往复丝杆可以带动可移动刮板进行位移,从而通过可移动刮板表面开设的孔洞制冷管外壁附着的水垢进行处理,减少了工作人员的工作负担;2. The present invention squeezes the first spring rod and pulls the arc plate to move to the specified position, then the servo motor resumes movement, squeezes the L-shaped squeezing block to withdraw, and the I-beam is lowered, and the water flow impacts the half blade and the second spring rod to squeeze the driven column, so that the transmission belt drives the driven column to transmit, thereby facilitating the treatment of internal scale and reducing the workload of the staff, and the internal scale can be cleaned without disassembling the heat exchange box; multiple groups of blades can drive the transmission rod to transmit through the impact of the water flow, and the two groups of reciprocating screws arranged on the outer wall of the transmission rod can drive the movable scraper to move, so that the scale attached to the outer wall of the refrigeration pipe through the holes opened on the surface of the movable scraper is processed, reducing the workload of the staff;
3、本发明通过过滤机构通过处理箱内部的滤尘网对水垢进行拦截,当长时间使用后水垢会附着在处理箱以及滤尘网的表面,工作人员不便于进行清理,此时通过在过滤机构内部加入热水与磁石进行反应,由于金属离子上出现永久的双极子,它可以使金属离子(和其他带电荷的或有极性的物质)和管道表面或用水设备间产生排斥力,这样磁力改变导致管垢形成的物理分子结构,运用复合波纹来改变周围环境的条件以粉碎电离子间的键,以及令它们合成稳定的非管垢物质,从而将附着在内壁的水垢进行处理。3. The present invention intercepts scale through the dust filter net inside the treatment box through the filtering mechanism. After long-term use, the scale will adhere to the surface of the treatment box and the dust filter net, which is inconvenient for the staff to clean. At this time, hot water is added to the inside of the filtering mechanism to react with the magnet. Due to the permanent dipoles on the metal ions, it can cause repulsion between the metal ions (and other charged or polar substances) and the pipe surface or water-using equipment. In this way, the magnetic force changes the physical molecular structure that causes the formation of pipe scale, and uses composite corrugations to change the conditions of the surrounding environment to break the bonds between the ions and make them synthesize stable non-pipe scale substances, thereby treating the scale attached to the inner wall.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明的换热箱结构示意图;FIG2 is a schematic diagram of the heat exchange box structure of the present invention;
图3为本发明的循环水泵结构示意图;FIG3 is a schematic structural diagram of a circulating water pump according to the present invention;
图4为本发明的进水管结构示意图;FIG4 is a schematic diagram of the water inlet pipe structure of the present invention;
图5为本发明的图2中A处放大图;FIG5 is an enlarged view of point A in FIG2 of the present invention;
图6为本发明的连杆结构示意图;FIG6 is a schematic diagram of a connecting rod structure of the present invention;
图7为本发明的叶片结构示意图;FIG7 is a schematic diagram of the blade structure of the present invention;
图8为本发明的隔板结构示意图;FIG8 is a schematic diagram of the partition structure of the present invention;
图9为本发明的循环管道结构示意图。FIG. 9 is a schematic diagram of the circulation pipeline structure of the present invention.
图中:100、底座;200、换热机构;300、过滤机构;400、循环水泵;In the figure: 100, base; 200, heat exchange mechanism; 300, filtering mechanism; 400, circulating water pump;
110、传输管;120、支撑架;130、冷却水箱;140、循环管道;110, transmission pipe; 120, support frame; 130, cooling water tank; 140, circulation pipe;
210、换热箱;211、进水管;212、导向块;213、出水管;220、传输框;230、传动壳;231、限位孔;240、传动杆;241、叶片;242、往复丝杆;250、弧形板;251、L型挤压块;252、第一弹簧杆;253、连杆;260、限位套;261、工字杆;270、从动柱;271、半叶片;280、电机箱;281、伺服电机;282、传动带;290、转动柱;2910、壳体;2911、第二弹簧杆;2920、制冷管;2930、隔板;2940、可移动刮板;210, heat exchange box; 211, water inlet pipe; 212, guide block; 213, water outlet pipe; 220, transmission frame; 230, transmission shell; 231, limit hole; 240, transmission rod; 241, blade; 242, reciprocating screw rod; 250, arc plate; 251, L-shaped extrusion block; 252, first spring rod; 253, connecting rod; 260, limit sleeve; 261, I-beam rod; 270, driven column; 271, half blade; 280, motor box; 281, servo motor; 282, transmission belt; 290, rotating column; 2910, shell; 2911, second spring rod; 2920, refrigeration pipe; 2930, partition; 2940, movable scraper;
310、处理箱;320、磁石;330、卡槽;340、滤尘网。310, processing box; 320, magnet; 330, card slot; 340, dust filter.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
下面根据本发明的整体结构,对其实施例进行说明。The following describes an embodiment of the present invention based on its overall structure.
一种高效满液式耦合换热器,如图1至图9所示,包括底座100,底座100顶端安装有换热机构200,换热机构200一侧连接有传输管110,传输管110远离换热机构200的一侧连接有过滤机构300;A high-efficiency full-liquid coupled heat exchanger, as shown in FIGS. 1 to 9 , comprises a base 100, a heat exchange mechanism 200 is mounted on the top of the base 100, a transmission pipe 110 is connected to one side of the heat exchange mechanism 200, and a filter mechanism 300 is connected to the side of the transmission pipe 110 away from the heat exchange mechanism 200;
换热机构200包括安装在底座100顶端的换热箱210,换热箱210两端均设置有传输框220,换热箱210顶端连接有进水管211,进水管211下方固定连接有导向块212,换热箱210远离进水管211的一侧且位于另一组传输框220处设有出水管213,导向块212下方设置有传动壳230,且传动壳230固定在换热箱210内壁,传动壳230内部设有传动杆240且与其转动连接,传动杆240外壁套设有往复丝杆242,传动杆240外壁设有叶片241,传动壳230表面开设有限位孔231,传动壳230内部设有弧形板250且与其滑动连接,弧形板250表面开设有孔槽,孔槽内部设有第一弹簧杆252,第一弹簧杆252一侧设有安装在弧形板250表面的L型挤压块251,L型挤压块251一侧设有安装在弧形板250表面的连杆253,L型挤压块251上方接触连接工字杆261,工字杆261外壁套设有限位套260,限位套260固定在传输框220内壁,工字杆261远离L型挤压块251的一端的设有从动柱270,从动柱270一侧贯穿进水管211延伸至其内部并且外壁设有半叶片271,从动柱270远离工字杆261的一端设有第二弹簧杆2911,第二弹簧杆2911设置在壳体2910内部,苏搜狐壳体2910固定在传输框220内壁,壳体2910一侧设有安装在传输框220内壁的电机箱280,电机箱280内部设有伺服电机281,伺服电机281输出端连接有连接杆,连接杆外壁套设有传动带282,传动带282远离连接杆的一侧内壁设有转动柱290,传输框220内部设有多组制冷管2920,换热箱210内部设有隔板2930,往复丝杆242外壁设有可移动刮板2940。The heat exchange mechanism 200 includes a heat exchange box 210 installed at the top of the base 100, and transmission frames 220 are arranged at both ends of the heat exchange box 210. A water inlet pipe 211 is connected to the top of the heat exchange box 210, and a guide block 212 is fixedly connected to the bottom of the water inlet pipe 211. A water outlet pipe 213 is arranged on the side of the heat exchange box 210 away from the water inlet pipe 211 and located at another group of transmission frames 220. A transmission housing 230 is arranged below the guide block 212, and the transmission housing 230 is fixed to the inner wall of the heat exchange box 210. A transmission rod 240 is arranged inside the transmission housing 230. The transmission rod 240 is rotatably connected thereto, a reciprocating screw rod 242 is sleeved on the outer wall of the transmission rod 240, a blade 241 is provided on the outer wall of the transmission rod 240, a limiting hole 231 is provided on the surface of the transmission shell 230, an arc plate 250 is provided inside the transmission shell 230 and is slidably connected thereto, a hole groove is provided on the surface of the arc plate 250, a first spring rod 252 is provided inside the hole groove, an L-shaped extrusion block 251 installed on the surface of the arc plate 250 is provided on one side of the first spring rod 252, and a connecting rod 253 installed on the surface of the arc plate 250 is provided on one side of the L-shaped extrusion block 251, The upper part of the L-shaped extrusion block 251 is in contact with the I-shaped rod 261, and the outer wall of the I-shaped rod 261 is provided with a limit sleeve 260, and the limit sleeve 260 is fixed to the inner wall of the transmission frame 220. The end of the I-shaped rod 261 away from the L-shaped extrusion block 251 is provided with a driven column 270, and one side of the driven column 270 passes through the water inlet pipe 211 and extends to the inside thereof, and a half blade 271 is provided on the outer wall. The end of the driven column 270 away from the I-shaped rod 261 is provided with a second spring rod 2911, and the second spring rod 2911 is arranged inside the shell 2910. 910 is fixed on the inner wall of the transmission frame 220, and a motor box 280 installed on the inner wall of the transmission frame 220 is provided on one side of the shell 2910. A servo motor 281 is provided inside the motor box 280, and a connecting rod is connected to the output end of the servo motor 281. A transmission belt 282 is provided on the outer wall of the connecting rod, and a rotating column 290 is provided on the inner wall of the transmission belt 282 away from the connecting rod. A plurality of groups of refrigeration pipes 2920 are provided inside the transmission frame 220, a partition 2930 is provided inside the heat exchange box 210, and a movable scraper 2940 is provided on the outer wall of the reciprocating screw rod 242.
向进水管211注水时,通过伺服电机281带动连接杆与转动柱290以及从动柱270配合,使得从动柱270带动半叶片271进行传动,从而将水流通过导向块212导至传动壳230内部,通过水流带动叶片241转动带动传动杆240进行传动,从而通过往复丝杆242带动可移动刮板2940进行位移,从而对制冷管2920表面的水垢进行刮除,当到达一侧时,伺服电机281改变转动方向,从而改变可移动刮板2940的位移方向,需要控制可移动刮板2940固定时,工作人员拉动连杆253带动弧形板250进行位移,此时伺服电机281停止旋转,弧形板250通过第一弹簧杆252将其固定在限位孔231中,从而进行固定,L型挤压块251通过挤压工字杆261将从动柱270顶起,从而停转,从而可以通过加大水流压力将内壁进行冲刷,反之则通过挤压第一弹簧杆252,拉动弧形板250进行位移至指定位置后,伺服电机281恢复运动,并且挤L型挤压块251撤离使得工字杆261下降,并且通过水流冲击半叶片271以及第二弹簧杆2911进行挤压从动柱270,从而使得传动带282带动从动柱270进行传动,从而实现了便于对内部的水垢进行处理,并且减少了工作人员的工作负担,无需拆解换热箱210即可对内部的水垢进行清理。When water is injected into the water inlet pipe 211, the servo motor 281 drives the connecting rod to cooperate with the rotating column 290 and the driven column 270, so that the driven column 270 drives the half blade 271 to transmit, thereby guiding the water flow through the guide block 212 to the inside of the transmission shell 230, and the water flow drives the blade 241 to rotate and drives the transmission rod 240 to transmit, thereby driving the movable scraper 2940 to move through the reciprocating screw 242, so as to scrape off the scale on the surface of the refrigeration pipe 2920. When it reaches one side, the servo motor 281 changes the rotation direction, thereby changing the displacement direction of the movable scraper 2940. When it is necessary to control the movable scraper 2940 to be fixed, the staff pulls the connecting rod 253 to drive the arc plate 250 to move. At this time, the servo motor 281 stops rotating, and the arc plate 250 passes through the first A spring rod 252 fixes it in the limiting hole 231 to fix it, and the L-shaped extrusion block 251 lifts the driven column 270 by squeezing the I-bar 261, thereby stopping rotation, so that the inner wall can be flushed by increasing the water flow pressure, and conversely, by squeezing the first spring rod 252, the arc plate 250 is pulled to move to the specified position, and the servo motor 281 resumes movement, and squeezes the L-shaped extrusion block 251 to withdraw so that the I-bar 261 descends, and the water flow impacts the half blade 271 and the second spring rod 2911 to squeeze the driven column 270, so that the transmission belt 282 drives the driven column 270 to transmit, thereby facilitating the treatment of internal scale and reducing the workload of the staff, and the internal scale can be cleaned without disassembling the heat exchange box 210.
请着重参阅图1至图7所示,传动杆240外壁设有多组叶片241,多组叶片241均按照圆周阵列分布,传动杆240设有两组往复丝杆242,且均为等距分布,每组往复丝杆242外壁均套设有两组方向相反的可移动刮板2940,隔板2930固定在换热箱210内壁,且表面开设有多组孔洞,孔洞尺寸与制冷管2920相匹配,可移动刮板2940表面开设有与隔板2930表面相同大小的孔洞,第一弹簧杆252靠近传动壳230的一侧为弧面,第一弹簧杆252尺寸与限位孔231相互匹配。Please refer to Figures 1 to 7 in particular. The outer wall of the transmission rod 240 is provided with multiple groups of blades 241, and the multiple groups of blades 241 are distributed in a circular array. The transmission rod 240 is provided with two groups of reciprocating screws 242, and they are equidistantly distributed. The outer wall of each group of reciprocating screws 242 is sleeved with two groups of movable scrapers 2940 in opposite directions. The partition 2930 is fixed to the inner wall of the heat exchange box 210, and multiple groups of holes are opened on the surface. The hole size matches the refrigeration pipe 2920. The surface of the movable scraper 2940 is provided with holes of the same size as the surface of the partition 2930. The side of the first spring rod 252 close to the transmission housing 230 is an arc surface, and the size of the first spring rod 252 matches the limit hole 231.
多组叶片241通过水流的冲击可以带动传动杆240进行传动,传动杆240外壁设置的两组往复丝杆242可以带动可移动刮板2940进行位移,从而通过可移动刮板2940表面开设的孔洞制冷管2920外壁附着的水垢进行处理,并且可以对换热箱210内壁进行清除。Multiple groups of blades 241 can drive the transmission rod 240 for transmission through the impact of water flow. Two groups of reciprocating screws 242 arranged on the outer wall of the transmission rod 240 can drive the movable scraper 2940 to move, so that the scale attached to the outer wall of the refrigeration pipe 2920 can be processed through the holes opened on the surface of the movable scraper 2940, and the inner wall of the heat exchange box 210 can be cleaned.
请着重参阅图1和图3所示,过滤机构300包括传输管110一端连接的处理箱310,处理箱310靠近传输管110一侧的内壁设有多组磁石320,处理箱310内部开设有卡槽330,卡槽330内部设有滤尘网340且与其滑动连接,处理箱310内壁开设有多组卡槽,且多组卡槽均为等距分布,处理箱310远离传输管110的一侧通过水管连接有循环水泵400。Please refer to Figures 1 and 3 in particular. The filtering mechanism 300 includes a processing box 310 connected to one end of the transmission pipe 110. The inner wall of the processing box 310 close to the transmission pipe 110 is provided with multiple groups of magnets 320. A card slot 330 is opened inside the processing box 310. A dust filter 340 is provided inside the card slot 330 and is slidably connected to the dust filter 340. The inner wall of the processing box 310 is provided with multiple groups of card slots, and the multiple groups of card slots are equidistantly distributed. The side of the processing box 310 away from the transmission pipe 110 is connected to a circulating water pump 400 through a water pipe.
过滤机构300通过处理箱310内部的滤尘网340对水垢进行拦截,当长时间使用后水垢会附着在处理箱310以及滤尘网340的表面,工作人员不便于进行清理,此时通过在过滤机构300内部加入热水与磁石进行反应,由于金属离子上出现永久的双极子,它可以使金属离子(和其他带电荷的或有极性的物质)和管道表面或用水设备间产生排斥力,这样磁力改变导致管垢形成的物理分子结构,运用复合波纹来改变周围环境的条件以粉碎电离子间的键,以及令它们合成稳定的非管垢物质,从而将附着在内壁的水垢进行处理。The filter mechanism 300 intercepts scale through the dust filter 340 inside the treatment box 310. After long-term use, scale will adhere to the surface of the treatment box 310 and the dust filter 340, which is inconvenient for the staff to clean. At this time, hot water is added to the inside of the filter mechanism 300 to react with the magnet. Due to the permanent dipoles on the metal ions, it can cause repulsion between the metal ions (and other charged or polar substances) and the pipe surface or water-using equipment. In this way, the magnetic force changes the physical molecular structure that causes the formation of pipe scale, and uses composite corrugations to change the conditions of the surrounding environment to break the bonds between the ions and make them synthesize stable non-pipe scale substances, thereby treating the scale attached to the inner wall.
请着重参阅图1和图9所示,循环水泵400远离处理箱310的一侧通过水管连接有冷却水箱130,冷却水箱130远离循环水泵400的一侧连接有循环管道140,循环管道140远离冷却水箱130的一侧连接有传输框220,过滤机构300、循环水泵400和冷却水箱130均固定在支撑架120顶端。Please pay special attention to Figures 1 and 9. The side of the circulating water pump 400 away from the processing box 310 is connected to the cooling water tank 130 through a water pipe, the side of the cooling water tank 130 away from the circulating water pump 400 is connected to the circulating pipe 140, and the side of the circulating pipe 140 away from the cooling water tank 130 is connected to the transmission frame 220. The filtering mechanism 300, the circulating water pump 400 and the cooling water tank 130 are all fixed on the top of the support frame 120.
换热机构200将制冷管2920内部水进行换热后,通过传输管110传输至过滤机构300内部,过滤机构300过滤后将水流通过循环水泵400进行传输,循环水泵400将过滤后的水传输至冷却水箱130内部进行冷却,随后再通过循环管道140传输回制冷管2920内部,再对换热机构200进行换热。After the heat exchange mechanism 200 exchanges heat with the water inside the refrigeration pipe 2920, it transmits it to the inside of the filtering mechanism 300 through the transmission pipe 110. After filtering, the filtering mechanism 300 transmits the water flow through the circulating water pump 400. The circulating water pump 400 transmits the filtered water to the inside of the cooling water tank 130 for cooling, and then transmits it back to the inside of the refrigeration pipe 2920 through the circulation pipe 140, and then exchanges heat with the heat exchange mechanism 200.
使用时,向进水管211注水时,通过伺服电机281带动连接杆与转动柱290以及从动柱270配合,使得从动柱270带动半叶片271进行传动,从而将水流通过导向块212导至传动壳230内部,通过水流带动叶片241转动带动传动杆240进行传动,从而通过往复丝杆242带动可移动刮板2940进行位移,从而对制冷管2920表面的水垢进行刮除,当到达一侧时,伺服电机281改变转动方向,从而改变可移动刮板2940的位移方向,需要控制可移动刮板2940固定时,工作人员拉动连杆253带动弧形板250进行位移,此时伺服电机281停止旋转,弧形板250通过第一弹簧杆252将其固定在限位孔231中,从而进行固定,L型挤压块251通过挤压工字杆261将从动柱270顶起,从而停转,从而可以通过加大水流压力将内壁进行冲刷,反之则通过挤压第一弹簧杆252,拉动弧形板250进行位移至指定位置后,伺服电机281恢复运动,并且挤L型挤压块251撤离使得工字杆261下降,并且通过水流冲击半叶片271以及第二弹簧杆2911进行挤压从动柱270,从而使得传动带282带动从动柱270进行传动,从而实现了便于对内部的水垢进行处理,并且减少了工作人员的工作负担,无需拆解换热箱210即可对内部的水垢进行清理;多组叶片241通过水流的冲击可以带动传动杆240进行传动,传动杆240外壁设置的两组往复丝杆242可以带动可移动刮板2940进行位移,从而通过可移动刮板2940表面开设的孔洞制冷管2920外壁附着的水垢进行处理,并且可以对换热箱210内壁进行清除;过滤机构300通过处理箱310内部的滤尘网340对水垢进行拦截,当长时间使用后水垢会附着在处理箱310以及滤尘网340的表面,工作人员不便于进行清理,此时通过在过滤机构300内部加入热水与磁石进行反应,由于金属离子上出现永久的双极子,它可以使金属离子(和其他带电荷的或有极性的物质)和管道表面或用水设备间产生排斥力,这样磁力改变导致管垢形成的物理分子结构,运用复合波纹来改变周围环境的条件以粉碎电离子间的键,以及令它们合成稳定的非管垢物质,从而将附着在内壁的水垢进行处理。During use, when water is injected into the water inlet pipe 211, the servo motor 281 drives the connecting rod to cooperate with the rotating column 290 and the driven column 270, so that the driven column 270 drives the half blade 271 to transmit, thereby guiding the water flow to the inside of the transmission shell 230 through the guide block 212, and the water flow drives the blade 241 to rotate and drive the transmission rod 240 to transmit, thereby driving the movable scraper 2940 to move through the reciprocating screw 242, so as to scrape off the scale on the surface of the refrigeration pipe 2920. When it reaches one side, the servo motor 281 changes the rotation direction, thereby changing the displacement direction of the movable scraper 2940. When it is necessary to control the movable scraper 2940 to be fixed, the worker The operator pulls the connecting rod 253 to drive the arc plate 250 to move. At this time, the servo motor 281 stops rotating, and the arc plate 250 is fixed in the limiting hole 231 by the first spring rod 252, so as to be fixed. The L-shaped extrusion block 251 pushes up the driven column 270 by squeezing the I-shaped rod 261, so as to stop rotating, so that the inner wall can be flushed by increasing the water flow pressure. On the contrary, after the arc plate 250 is pulled to move to the specified position by squeezing the first spring rod 252, the servo motor 281 resumes movement, and squeezes the L-shaped extrusion block 251 to withdraw so that the I-shaped rod 261 descends, and the water flow impacts the half blade 271 and the second spring rod 2911. The driven column 270 is squeezed, so that the transmission belt 282 drives the driven column 270 to transmit, so that it is convenient to handle the internal scale and reduce the workload of the staff. The internal scale can be cleaned without disassembling the heat exchange box 210; the multiple groups of blades 241 can drive the transmission rod 240 to transmit through the impact of the water flow, and the two groups of reciprocating screws 242 arranged on the outer wall of the transmission rod 240 can drive the movable scraper 2940 to move, so that the scale attached to the outer wall of the refrigeration pipe 2920 can be processed through the holes opened on the surface of the movable scraper 2940, and the inner wall of the heat exchange box 210 can be cleared; the filtering mechanism 300 can remove the scale attached to the outer wall of the refrigeration pipe 2920 through the processing box The dust filter 340 inside 310 intercepts scale. After long-term use, scale will adhere to the surface of the treatment box 310 and the dust filter 340, which is inconvenient for the staff to clean. At this time, hot water is added inside the filter mechanism 300 to react with the magnet. Due to the permanent dipoles on the metal ions, it can cause repulsion between the metal ions (and other charged or polar substances) and the pipe surface or water-using equipment. In this way, the magnetic force changes the physical molecular structure that causes the formation of pipe scale, and uses composite corrugations to change the conditions of the surrounding environment to break the bonds between the ions and make them synthesize stable non-pipe scale substances, thereby treating the scale attached to the inner wall.
尽管已经示出和描述了本发明的实施例,但本具体实施例仅仅是对本发明的解释,其并不是对发明的限制,描述的具体特征、结构、材料或者特点可以在任何一个或多个实施例或示例中以合适的方式结合,本领域技术人员在阅读完本说明书后可在不脱离本发明的原理和宗旨的情况下,可以根据需要对实施例做出没有创造性贡献的修改、替换和变型等,但只要在本发明的权利要求范围内都受到专利法的保护。Although an embodiment of the present invention has been shown and described, this specific embodiment is merely an explanation of the present invention and is not a limitation of the invention. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contributions as needed without departing from the principles and purpose of the present invention. However, as long as they are within the scope of the claims of the present invention, they are protected by patent law.
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