CN118482401A - A flame detector structure with flame shooting function - Google Patents
A flame detector structure with flame shooting function Download PDFInfo
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- CN118482401A CN118482401A CN202410661497.5A CN202410661497A CN118482401A CN 118482401 A CN118482401 A CN 118482401A CN 202410661497 A CN202410661497 A CN 202410661497A CN 118482401 A CN118482401 A CN 118482401A
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- 238000001514 detection method Methods 0.000 claims abstract description 66
- 239000000112 cooling gas Substances 0.000 claims description 29
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 28
- 238000012545 processing Methods 0.000 claims description 28
- 238000001816 cooling Methods 0.000 claims description 20
- 238000007789 sealing Methods 0.000 claims description 16
- 238000002955 isolation Methods 0.000 claims description 13
- 239000007789 gas Substances 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 5
- 238000002485 combustion reaction Methods 0.000 abstract description 18
- 230000009286 beneficial effect Effects 0.000 abstract description 3
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- 230000007423 decrease Effects 0.000 description 1
- 239000002737 fuel gas Substances 0.000 description 1
- 238000010191 image analysis Methods 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23M—CASINGS, LININGS, WALLS OR DOORS SPECIALLY ADAPTED FOR COMBUSTION CHAMBERS, e.g. FIREBRIDGES; DEVICES FOR DEFLECTING AIR, FLAMES OR COMBUSTION PRODUCTS IN COMBUSTION CHAMBERS; SAFETY ARRANGEMENTS SPECIALLY ADAPTED FOR COMBUSTION APPARATUS; DETAILS OF COMBUSTION CHAMBERS, NOT OTHERWISE PROVIDED FOR
- F23M11/00—Safety arrangements
- F23M11/04—Means for supervising combustion, e.g. windows
- F23M11/045—Means for supervising combustion, e.g. windows by observing the flame
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N5/00—Systems for controlling combustion
- F23N5/02—Systems for controlling combustion using devices responsive to thermal changes or to thermal expansion of a medium
- F23N5/08—Systems for controlling combustion using devices responsive to thermal changes or to thermal expansion of a medium using light-sensitive elements
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Abstract
Description
技术领域Technical Field
本发明涉及火焰检测技术领域,特别是一种带火焰拍摄功能的火焰检测器结构。The invention relates to the technical field of flame detection, in particular to a flame detector structure with a flame shooting function.
背景技术Background Art
火焰检测器被应用在燃煤锅炉、重型燃气轮机等发电设备上,用于检测燃烧室内是否存在火焰,当燃烧室点火未成功或熄火时就需要发出报警信息,并立即切断燃料供应,防止燃烧室内燃料浓度过高,避免在下一次被点火时发生爆燃现象而损坏其他设备。Flame detectors are used in power generation equipment such as coal-fired boilers and heavy-duty gas turbines to detect whether there is a flame in the combustion chamber. When the combustion chamber fails to ignite or is extinguished, an alarm message needs to be issued and the fuel supply needs to be cut off immediately to prevent the fuel concentration in the combustion chamber from being too high, avoiding explosions and damage to other equipment when ignited next time.
目前重型燃机上均采用紫外线火焰检测器,其原理是在燃料刚被点燃的瞬间,会以极快的速度(3~4ms)辐射出较强能量的紫外线,紫外火焰检测器通过紫外光传感器感应火焰产生的紫外光,并将其转化为电信号进行分析和处理,判断是否存在火焰,因此紫外火焰探测器具有灵敏度高、火焰响应速度快的优点。此外,常见的火焰检测器还有红外火焰检测器、紫外/红外复合型火焰检测器。At present, ultraviolet flame detectors are used in heavy-duty gas engines. The principle is that when the fuel is just ignited, it will radiate strong energy ultraviolet light at an extremely fast speed (3-4ms). The ultraviolet flame detector senses the ultraviolet light generated by the flame through the ultraviolet light sensor and converts it into an electrical signal for analysis and processing to determine whether there is a flame. Therefore, the ultraviolet flame detector has the advantages of high sensitivity and fast flame response speed. In addition, common flame detectors include infrared flame detectors and ultraviolet/infrared composite flame detectors.
对于燃气轮机而言,由于燃烧室内火焰温度高达2000℃左右,环境压力高达2MPa,其火焰检测环境相比燃煤锅炉恶劣很多,目前仍无法获得燃机正常运行过程中燃烧室内的火焰图像信息,而且火焰检测采用单一的紫外光,这就导致火焰检测器的冗余设置主要依赖火焰检测器的安装个数,此外,现有的火焰检测器仅能判断燃烧室内是否存在火焰,对燃烧组织和火焰图像信息等信息无法获取。For gas turbines, since the flame temperature in the combustion chamber is as high as about 2000℃ and the ambient pressure is as high as 2MPa, the flame detection environment is much worse than that of coal-fired boilers. At present, it is still impossible to obtain flame image information in the combustion chamber during normal operation of the gas turbine. Moreover, flame detection uses a single ultraviolet light, which leads to the redundant setting of the flame detector mainly relying on the number of flame detectors installed. In addition, the existing flame detector can only determine whether there is a flame in the combustion chamber, and cannot obtain information such as combustion organization and flame image information.
发明内容Summary of the invention
在本部分以及本申请的说明书摘要和发明名称中可能会做些简化或省略以避免使本部分、说明书摘要和发明名称的目的模糊,而这种简化或省略不能用于限制本发明的范围。Some simplifications or omissions may be made in this section and the abstract and title of the present application to avoid obscuring the purpose of this section, the abstract and the title of the invention, and such simplifications or omissions shall not be used to limit the scope of the present invention.
本发明目的是提供一种带火焰拍摄功能的火焰检测器结构。The object of the present invention is to provide a flame detector structure with a flame shooting function.
因此,其目的在于解决:无法获得燃机正常运行过程中燃烧室内的火焰图像信息的问题。Therefore, the purpose is to solve the problem that it is impossible to obtain flame image information in the combustion chamber during the normal operation of the gas engine.
为解决上述技术问题,本发明提供如下技术方案:一种带火焰拍摄功能的火焰检测器结构,其包括火焰检测组件,其包括缸体,装设于所述缸体上侧的导管,所述导管第一端位于缸体内部用于检测火焰,所述导管第二端安装有可见光检测部用于进行可见光信号检测,所述可见光检测部朝向导管的一侧设有不可见光检测部,所述不可见光检测部用于对可见光检测部反射的紫外光和红外光信号进行检测,所述不可见光检测部远离可见光检测部的一侧设有隔绝防护组件,所述隔绝防护组件用于隔绝压力和热量;导流组件设于隔绝防护组件上,其包括装设在所述导管上的第一导流环体,所述第一导流环体用于连通外界冷却气体,所述第一导流环体一侧设有受所述第一导流环体驱动的第二导流环体,所述第二导流环体用于对气体进行引导均流。In order to solve the above technical problems, the present invention provides the following technical solutions: a flame detector structure with a flame shooting function, comprising a flame detection component, which comprises a cylinder body, a conduit installed on the upper side of the cylinder body, the first end of the conduit is located inside the cylinder body for detecting flames, the second end of the conduit is installed with a visible light detection unit for detecting visible light signals, the visible light detection unit is provided with an invisible light detection unit on the side facing the conduit, the invisible light detection unit is used to detect ultraviolet light and infrared light signals reflected by the visible light detection unit, the invisible light detection unit is provided with an isolation protection component on the side away from the visible light detection unit, the isolation protection component is used to isolate pressure and heat; a guide component is provided on the isolation protection component, which comprises a first guide ring body installed on the conduit, the first guide ring body is used to connect external cooling gas, a second guide ring body driven by the first guide ring body is provided on one side of the first guide ring body, and the second guide ring body is used to guide the gas for uniform flow.
作为本发明带火焰拍摄功能的火焰检测器结构的一种优选方案,其中:所述导管外侧固定连接有安装法兰,所述安装法兰通过螺栓与缸体固定。As a preferred solution of the flame detector structure with flame shooting function of the present invention, wherein: a mounting flange is fixedly connected to the outer side of the conduit, and the mounting flange is fixed to the cylinder body by bolts.
作为本发明带火焰拍摄功能的火焰检测器结构的一种优选方案,其中:所述隔绝防护组件包括固定在导管内部的石英玻璃,所述石英玻璃第一端固定有第一密封圈,所述石英玻璃第二端固定有第二密封圈,所述第二密封圈远离石英玻璃的一端设有固定套管,所述固定套管与导管螺纹连接,所述导管外侧固定有冷却套管,所述冷却套管和导管之间开设有冷却气环腔,所述冷却气环腔和导管内部开设有进气孔,所述冷却套管外侧固定有与冷却气环腔连通设置的进气管。As a preferred solution of the flame detector structure with flame shooting function of the present invention, the isolation and protection component includes quartz glass fixed inside the conduit, a first sealing ring is fixed to the first end of the quartz glass, a second sealing ring is fixed to the second end of the quartz glass, a fixed sleeve is provided at the end of the second sealing ring away from the quartz glass, the fixed sleeve is threadedly connected to the conduit, a cooling sleeve is fixed to the outside of the conduit, a cooling gas ring cavity is provided between the cooling sleeve and the conduit, an air inlet hole is provided in the cooling gas ring cavity and the inside of the conduit, and an air inlet pipe connected to the cooling gas ring cavity is fixed to the outside of the cooling sleeve.
作为本发明带火焰拍摄功能的火焰检测器结构的一种优选方案,其中:所述不可见光检测部包括红外光传感器和紫外光传感器,所述导管内部开设有容纳红外光传感器和紫外光传感器的环形槽,使所述红外光传感器和紫外光传感器与可见光检测部呈垂直设置;其中,所述红外光传感器输出端连接有红外信号处理模块,所述红外信号处理模块通过红外信号线与服务器通信连接,所述紫外光传感器输出端连接有紫外信号处理模块,所述紫外信号处理模块通过紫外信号线与服务器通信连接。As a preferred solution of the flame detector structure with flame shooting function of the present invention, wherein: the invisible light detection part includes an infrared light sensor and an ultraviolet light sensor, and an annular groove for accommodating the infrared light sensor and the ultraviolet light sensor is opened inside the conduit, so that the infrared light sensor and the ultraviolet light sensor are arranged vertically with the visible light detection part; wherein, the output end of the infrared light sensor is connected to an infrared signal processing module, and the infrared signal processing module is connected to the server through an infrared signal line, and the output end of the ultraviolet light sensor is connected to the ultraviolet signal processing module, and the ultraviolet signal processing module is connected to the server through the ultraviolet signal line.
作为本发明带火焰拍摄功能的火焰检测器结构的一种优选方案,其中:所述可见光检测部包括与所述导管内壁固定的反射型滤波透镜,所述反射型滤波透镜朝向导管第二端的一侧设有固定于导管上的图像采集器,所述图像采集器远离反射型滤波透镜的一侧设有图像处理模块,所述图像采集器输出端与图像处理模块连接,所述图像处理模块通过图像传输线与服务器通信连接。As a preferred solution of the flame detector structure with flame shooting function of the present invention, the visible light detection part includes a reflective filter lens fixed to the inner wall of the conduit, an image collector fixed on the conduit is provided on the side of the reflective filter lens facing the second end of the conduit, an image processing module is provided on the side of the image collector away from the reflective filter lens, an output end of the image collector is connected to the image processing module, and the image processing module is communicatively connected to the server via an image transmission line.
作为本发明带火焰拍摄功能的火焰检测器结构的一种优选方案,其中:所述第一导流环体包括固定在冷却气环腔内部的固定环,所述固定环外侧套设有环形盖板,所述环形盖板与进气管连接,所述进气管连接端与环形盖板中轴线呈20°-60°夹角。As a preferred solution of the flame detector structure with flame shooting function of the present invention, wherein: the first guide ring body includes a fixed ring fixed inside the cooling gas ring cavity, an annular cover plate is sleeved on the outer side of the fixed ring, the annular cover plate is connected to the air inlet pipe, and the connecting end of the air inlet pipe forms an angle of 20°-60° with the central axis of the annular cover plate.
作为本发明带火焰拍摄功能的火焰检测器结构的一种优选方案,其中:所述固定环和环形盖板之间设有动力环,所述动力环与固定环转动连接,所述动力环外侧固定有多个引导叶片。As a preferred solution of the flame detector structure with flame shooting function of the present invention, a power ring is provided between the fixed ring and the annular cover plate, the power ring is rotatably connected to the fixed ring, and a plurality of guide blades are fixed on the outer side of the power ring.
作为本发明带火焰拍摄功能的火焰检测器结构的一种优选方案,其中:所述第二导流环体包括与动力环固定连接的从动环,所述从动环与导管转动连接,所述从动环朝向动力环的一侧开设有气腔,所述从动环远离气腔的一侧间隔开设有多个与气腔连通的导向孔。As a preferred solution of the flame detector structure with flame shooting function of the present invention, wherein: the second guide ring body includes a driven ring fixedly connected to the power ring, the driven ring is rotatably connected to the conduit, the driven ring is provided with an air cavity on the side facing the power ring, and the driven ring is provided with a plurality of guide holes connected to the air cavity at intervals on the side away from the air cavity.
作为本发明带火焰拍摄功能的火焰检测器结构的一种优选方案,其中:所述从动环内部设有离心力组件用于检测从动环转速,其包括多个开设在从动环内部的离心槽,所述离心槽内部滑动连接有离心活塞块,所述离心活塞块和离心槽之间固定连接有拉伸弹簧,所述从动环外周设有多个与离心槽对应的储存槽,所述储存槽和离心槽之间通过连通孔连通,所述储存槽中填充有磁性溶液。As a preferred solution of the flame detector structure with flame shooting function of the present invention, wherein: a centrifugal force component is provided inside the driven ring for detecting the rotation speed of the driven ring, which includes a plurality of centrifugal grooves opened inside the driven ring, a centrifugal piston block is slidably connected inside the centrifugal groove, a tension spring is fixedly connected between the centrifugal piston block and the centrifugal groove, a plurality of storage grooves corresponding to the centrifugal grooves are provided on the outer periphery of the driven ring, the storage grooves and the centrifugal grooves are connected by connecting holes, and the storage grooves are filled with a magnetic solution.
作为本发明带火焰拍摄功能的火焰检测器结构的一种优选方案,其中:所述离心力组件还包括固定在所述导管外侧的检测环,所述检测环内部转动连接有磁性环,所述磁性环外周间隔固定有拨片,所述检测环内部设有多个与拨片接触的碰撞块。As a preferred solution of the flame detector structure with flame shooting function of the present invention, the centrifugal force component also includes a detection ring fixed on the outside of the conduit, a magnetic ring is rotatably connected inside the detection ring, paddles are fixed at intervals on the outer circumference of the magnetic ring, and a plurality of collision blocks in contact with the paddles are arranged inside the detection ring.
本发明的带火焰拍摄功能的火焰检测器结构的有益效果为:石英玻璃的使用和冷却气环腔的设计可以隔绝燃机内的压力和热量,防止燃气直接接触石英玻璃,避免了石英玻璃的污染,保证了检测信号的准确性;The flame detector structure with flame shooting function of the present invention has the following beneficial effects: the use of quartz glass and the design of cooling gas ring cavity can isolate the pressure and heat in the combustion engine, prevent the combustion gas from directly contacting the quartz glass, avoid the contamination of the quartz glass, and ensure the accuracy of the detection signal;
火焰图像采集模块能够采集火焰的可见光,获得燃烧器内的火焰图像,反射型滤波透镜的使用提高了火焰图像的拍摄品质,并可以分别为红外/紫外光检测模块提供所需的光谱信息,有助于更全面地分析火焰图像信息和燃烧效率;The flame image acquisition module can collect visible light of the flame and obtain the flame image in the burner. The use of the reflective filter lens improves the shooting quality of the flame image and can provide the required spectral information for the infrared/ultraviolet light detection module respectively, which is helpful for a more comprehensive analysis of the flame image information and combustion efficiency.
本实施例中的火焰检测系统可以显著提高燃气轮机燃烧过程的监控和管理水平,增强设备运行的可靠性和效率,减少维护成本。The flame detection system in this embodiment can significantly improve the monitoring and management level of the gas turbine combustion process, enhance the reliability and efficiency of equipment operation, and reduce maintenance costs.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。其中:In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. Among them:
图1为本发明中的带火焰拍摄功能的火焰检测器结构的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of a flame detector with a flame shooting function in the present invention.
图2为本发明中的带火焰拍摄功能的火焰检测器结构的系统框图。FIG. 2 is a system block diagram of the flame detector structure with a flame shooting function in the present invention.
图3为本发明中的带火焰拍摄功能的火焰检测器结构的整体剖视结构示意图。FIG3 is a schematic diagram of the overall cross-sectional structure of the flame detector with flame shooting function in the present invention.
图4为本发明中的带火焰拍摄功能的火焰检测器结构的导流组件立体结构示意图。FIG. 4 is a schematic diagram of the three-dimensional structure of the guide assembly of the flame detector structure with flame shooting function in the present invention.
图5为本发明中的带火焰拍摄功能的火焰检测器结构的第一导流环体爆炸结构示意图。FIG. 5 is a schematic diagram of the explosion structure of the first guide ring body of the flame detector structure with flame shooting function in the present invention.
图6为本发明中的带火焰拍摄功能的火焰检测器结构的离心力组件结构示意图。FIG. 6 is a schematic diagram of the centrifugal force component structure of the flame detector structure with flame shooting function in the present invention.
图7为本发明中的带火焰拍摄功能的火焰检测器结构的离心活塞块活动演示结构示意图。FIG. 7 is a schematic diagram showing the activity demonstration structure of the centrifugal piston block of the flame detector structure with flame shooting function in the present invention.
图8为本发明中的带火焰拍摄功能的火焰检测器结构的磁性环结构示意图。FIG. 8 is a schematic diagram of the magnetic ring structure of the flame detector structure with flame shooting function in the present invention.
图中:In the figure:
100、火焰检测组件;101、缸体;102、导管;103、隔绝防护组件;104、不可见光检测部;105、可见光检测部;100, flame detection assembly; 101, cylinder body; 102, conduit; 103, isolation protection assembly; 104, invisible light detection unit; 105, visible light detection unit;
102a、安装法兰;102a, mounting flange;
103a、石英玻璃;103b、第一密封圈;103c、第二密封圈;103d、冷却气环腔;103e、进气孔;103f、进气管;103g、固定套管;103h、冷却套管;103a, quartz glass; 103b, first sealing ring; 103c, second sealing ring; 103d, cooling gas ring cavity; 103e, air inlet hole; 103f, air inlet pipe; 103g, fixed sleeve; 103h, cooling sleeve;
104a、红外光传感器;104b、红外信号处理模块;104c、红外信号线;104d、紫外光传感器;104e、紫外信号处理模块;104f、紫外信号线;104a, infrared light sensor; 104b, infrared signal processing module; 104c, infrared signal line; 104d, ultraviolet light sensor; 104e, ultraviolet signal processing module; 104f, ultraviolet signal line;
105a、反射型滤波透镜;105b、图像采集器;105c、图像处理模块;105d、图像传输线;105a, reflective filter lens; 105b, image collector; 105c, image processing module; 105d, image transmission line;
200、导流组件;201、第一导流环体;202、第二导流环体;200, flow guide assembly; 201, first flow guide ring body; 202, second flow guide ring body;
201a、固定环;201b、环形盖板;201c、动力环;201d、引导叶片;201a, fixed ring; 201b, annular cover plate; 201c, power ring; 201d, guide blade;
202a、从动环;202b、导向孔;202c、气腔;202a, driven ring; 202b, guide hole; 202c, air cavity;
300、离心力组件;301、离心槽;302、离心活塞块;303、拉伸弹簧;304、连通孔;305、储存槽;306、检测环;307、磁性环;308、拨片。300, centrifugal force assembly; 301, centrifugal groove; 302, centrifugal piston block; 303, tension spring; 304, connecting hole; 305, storage groove; 306, detection ring; 307, magnetic ring; 308, paddle.
具体实施方式DETAILED DESCRIPTION
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合说明书附图对本发明的具体实施方式做详细的说明。In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是本发明还可以采用其他不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似推广,因此本发明不受下面公开的具体实施例的限制。In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
其次,此处所称的“一个实施例”或“实施例”是指可包含于本发明至少一个实现方式中的特定特征、结构或特性。在本说明书中不同地方出现的“在一个实施例中”并非均指同一个实施例,也不是单独的或选择性地与其他实施例互相排斥的实施例。Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor is it a separate or selective embodiment that is mutually exclusive with other embodiments.
实施例1Example 1
参照图1-2,为本发明第一个实施例,该实施例提供了一种带火焰拍摄功能的火焰检测器结构,包括火焰检测组件100,其包括缸体101,装设于缸体101内侧的导管102,导管102第一端位于缸体101内部用于检测火焰,导管102第二端安装有可见光检测部105用于进行可见光信号检测,可见光检测部105朝向导管102的一侧设有不可见光检测部104,不可见光检测部104用于对可见光检测部105反射的紫外光和红外光信号进行检测,不可见光检测部104远离可见光检测部105的一侧设有隔绝防护组件103,隔绝防护组件103用于隔绝压力和热量;Referring to Fig. 1-2, a first embodiment of the present invention is provided. This embodiment provides a flame detector structure with a flame shooting function, including a flame detection assembly 100, which includes a cylinder 101, a conduit 102 installed inside the cylinder 101, a first end of the conduit 102 is located inside the cylinder 101 for detecting flames, a visible light detection unit 105 is installed at the second end of the conduit 102 for detecting visible light signals, an invisible light detection unit 104 is provided on a side of the visible light detection unit 105 facing the conduit 102, and the invisible light detection unit 104 is used to detect ultraviolet light and infrared light signals reflected by the visible light detection unit 105, and an isolation protection assembly 103 is provided on a side of the invisible light detection unit 104 away from the visible light detection unit 105, and the isolation protection assembly 103 is used to isolate pressure and heat;
参照图1,导管102外侧固定连接有安装法兰102a,安装法兰102a通过螺栓与缸体101固定;安装法兰102a用于将火焰检测组件100固定到燃气轮机上,导管102的火焰探测口穿过燃烧室火焰筒正对主燃区,基于红外光信号和紫外光信号进行燃烧室内是否存在火焰的检测,并基于可见光信号实现火焰图像信息的拍摄和监测。1 , a mounting flange 102a is fixedly connected to the outer side of the conduit 102, and the mounting flange 102a is fixed to the cylinder body 101 by bolts; the mounting flange 102a is used to fix the flame detection assembly 100 to the gas turbine, and the flame detection port of the conduit 102 passes through the combustion chamber flame tube and faces the main combustion zone, and detects whether there is a flame in the combustion chamber based on infrared light signals and ultraviolet light signals, and realizes the shooting and monitoring of flame image information based on visible light signals.
参照图3,隔绝防护组件103包括固定在导管102内部的石英玻璃103a,石英玻璃103a第一端固定有第一密封圈103b,石英玻璃103a第二端固定有第二密封圈103c,第二密封圈103c远离石英玻璃103a的一端设有固定套管103g,固定套管103g与导管102螺纹连接,导管102外侧固定有冷却套管103h,冷却套管103h和导管102之间开设有冷却气环腔103d,冷却气环腔103d和导管102内部开设有进气孔103e,冷却套管103h外侧固定有与冷却气环腔103d连通设置的进气管103f,进气管103f可与仪用空气设备连接,以输送冷却气体。3 , the isolation protection assembly 103 includes a quartz glass 103a fixed inside the conduit 102, a first sealing ring 103b is fixed to a first end of the quartz glass 103a, a second sealing ring 103c is fixed to a second end of the quartz glass 103a, a fixed sleeve 103g is provided at one end of the second sealing ring 103c away from the quartz glass 103a, the fixed sleeve 103g is threadedly connected to the conduit 102, a cooling sleeve 103h is fixed to the outside of the conduit 102, a cooling gas ring cavity 103d is defined between the cooling sleeve 103h and the conduit 102, an air inlet hole 103e is defined inside the cooling gas ring cavity 103d and the conduit 102, an air inlet pipe 103f is fixed to the outside of the cooling sleeve 103h and is communicated with the cooling gas ring cavity 103d, and the air inlet pipe 103f can be connected to the instrument air equipment to transport cooling gas.
使用时,将导管102用于贯穿燃气轮机火焰筒和缸体,使缸体内燃烧时产生的火焰光谱信号可引入到导管102,导管102内径优选为10-50mm,可以适应不同尺寸的检测组件要求,并在导管102内部安装有石英玻璃103a,以图3为参考,石英玻璃103a下端与导管102内安装台阶之间固定有第一密封圈103b,石英玻璃103a上端通过固定套管103g固定,固定套管103g与导管102之间为螺纹连接,通过旋转固定套管103g来压紧石英玻璃103a,并在固定套管103g和石英玻璃103a之间安装有第二密封圈103c,第一密封圈103b和第二密封圈103c分别用于确保石英玻璃103a与导管102之间的密封性,设置石英玻璃103a主要用于隔绝燃烧室内的压力,保证光学检测元件的安全使用。When in use, the conduit 102 is used to penetrate the flame tube and the cylinder of the gas turbine, so that the flame spectrum signal generated during combustion in the cylinder can be introduced into the conduit 102. The inner diameter of the conduit 102 is preferably 10-50 mm, which can meet the requirements of detection components of different sizes. A quartz glass 103a is installed inside the conduit 102. With reference to FIG. 3, a first sealing ring 103b is fixed between the lower end of the quartz glass 103a and the installation step in the conduit 102. The upper end of the quartz glass 103a is fixed through the fixing sleeve 103 g is fixed, the fixed sleeve 103g and the conduit 102 are threadedly connected, the quartz glass 103a is pressed by rotating the fixed sleeve 103g, and a second sealing ring 103c is installed between the fixed sleeve 103g and the quartz glass 103a, the first sealing ring 103b and the second sealing ring 103c are respectively used to ensure the sealing between the quartz glass 103a and the conduit 102, and the quartz glass 103a is mainly used to isolate the pressure in the combustion chamber to ensure the safe use of the optical detection element.
此外,导管102外侧设有冷却气环腔103d,在石英玻璃103a下端的导管102上沿周向间隔开设有多个进气孔103e,进气孔103e和导管102中轴线呈30°-45°夹角,经过处理的除油除水的压缩空气沿进气管103f进入到冷却气环腔103d中,并通过进气孔103e向下进入导管内,冷却气体一方面用于冷却导管102和石英玻璃103a,另一方面用于隔绝燃气接触石英玻璃103a,防止石英玻璃103a被污染影响检测信号的准确性。In addition, a cooling gas ring cavity 103d is provided on the outer side of the conduit 102, and a plurality of air inlet holes 103e are circumferentially spaced apart on the conduit 102 at the lower end of the quartz glass 103a. The air inlet holes 103e and the central axis of the conduit 102 form an angle of 30°-45°. The treated compressed air free of oil and water enters the cooling gas ring cavity 103d along the air inlet pipe 103f, and enters the conduit downward through the air inlet holes 103e. The cooling gas is used to cool the conduit 102 and the quartz glass 103a on the one hand, and is used to isolate the fuel gas from contacting the quartz glass 103a on the other hand, so as to prevent the quartz glass 103a from being contaminated and affecting the accuracy of the detection signal.
不可见光检测部104包括红外光传感器104a和紫外光传感器104d,导管102内部开设有容纳红外光传感器104a和紫外光传感器104d的环形槽,使红外光传感器104a和紫外光传感器104d与可见光检测部105呈垂直设置;其中,红外光传感器104a输出端连接有红外信号处理模块104b,红外信号处理模块104b通过红外信号线104c与服务器通信连接,紫外光传感器104d输出端连接有紫外信号处理模块104e,紫外信号处理模块104e通过紫外信号线104f与服务器通信连接。可见光检测部105包括与导管102内壁固定的反射型滤波透镜105a,反射型滤波透镜105a朝向导管102第二端的一侧设有固定于导管102上的图像采集器105b,图像采集器105b远离反射型滤波透镜105a的一侧设有图像处理模块105c,图像采集器105b输出端与图像处理模块105c连接,图像处理模块105c通过图像传输线105d与服务器通信连接。The invisible light detection unit 104 includes an infrared light sensor 104a and an ultraviolet light sensor 104d. An annular groove for accommodating the infrared light sensor 104a and the ultraviolet light sensor 104d is provided inside the conduit 102, so that the infrared light sensor 104a and the ultraviolet light sensor 104d are vertically arranged with the visible light detection unit 105; wherein, the output end of the infrared light sensor 104a is connected to the infrared signal processing module 104b, and the infrared signal processing module 104b is connected to the server through the infrared signal line 104c, and the output end of the ultraviolet light sensor 104d is connected to the ultraviolet signal processing module 104e, and the ultraviolet signal processing module 104e is connected to the server through the ultraviolet signal line 104f. The visible light detection unit 105 includes a reflective filter lens 105a fixed to the inner wall of the catheter 102, and an image collector 105b fixed on the catheter 102 is provided on the side of the reflective filter lens 105a facing the second end of the catheter 102, and an image processing module 105c is provided on the side of the image collector 105b away from the reflective filter lens 105a, and the output end of the image collector 105b is connected to the image processing module 105c, and the image processing module 105c is connected to the server through an image transmission line 105d.
以图2为参考,反射型滤波透镜105a固定在导管102内部,导管102对火焰产生的紫外光和红外光进行反射过滤,一方面提高火焰图像的拍摄品质,另一方面为红外光传感器104a/紫外光传感器104d提供火焰产生的红外光和紫外光,防止导管102长径比过大而影响红外光传感器104a/紫外光传感器104d的信号采集;图像采集器105b安装在反射型滤波透镜105a后,将火焰产生的可见光进行采集,从而获得火焰图像信息;图像处理模块105c采集图像采集器105b信息,并通过图像传输线105d对采集的可见光信号进行存储、检测和输出,实时获得燃烧室内的火焰图像信息。Taking Figure 2 as a reference, the reflective filter lens 105a is fixed inside the conduit 102, and the conduit 102 reflects and filters the ultraviolet light and infrared light generated by the flame, which improves the shooting quality of the flame image on the one hand, and provides the infrared light and ultraviolet light generated by the flame to the infrared light sensor 104a/ultraviolet light sensor 104d on the other hand, to prevent the conduit 102 from having too large an aspect ratio and affecting the signal acquisition of the infrared light sensor 104a/ultraviolet light sensor 104d; the image collector 105b is installed behind the reflective filter lens 105a, and collects the visible light generated by the flame, thereby obtaining flame image information; the image processing module 105c collects the information of the image collector 105b, and stores, detects and outputs the collected visible light signal through the image transmission line 105d, and obtains the flame image information in the combustion chamber in real time.
反射型滤波透镜105a的主要功能是过滤和聚焦光线,反射型滤波透镜105a可以反射特定波长的光(在这个情况下是红外光和紫外光)。The main function of the reflective filter lens 105a is to filter and focus light. The reflective filter lens 105a can reflect light of a specific wavelength (infrared light and ultraviolet light in this case).
反射型滤波透镜105a提高了火焰图像的拍摄品质,因为它过滤掉了可能干扰图像分析的非可见光。同时,它为红外光传感器和紫外光传感器提供了准确的光信号,有助于传感器更有效地检测火焰。The reflective filter lens 105a improves the quality of the flame image because it filters out non-visible light that may interfere with image analysis. At the same time, it provides accurate light signals for the infrared light sensor and the ultraviolet light sensor, which helps the sensor detect flames more effectively.
以图2和图3为参考,红外光传感器104a和紫外光传感器104d相对安装,其中红外光传感器104a和紫外光传感器104d用于检测由火焰产生的紫外光和红外光;红外信号处理模块104b和紫外信号处理模块104e与相应的传感器相连接,用于对紫外光信号和红外光信号进行降噪、放大和传输。2 and 3 are used as references, the infrared light sensor 104a and the ultraviolet light sensor 104d are installed relative to each other, wherein the infrared light sensor 104a and the ultraviolet light sensor 104d are used to detect the ultraviolet light and infrared light generated by the flame; the infrared signal processing module 104b and the ultraviolet signal processing module 104e are connected to the corresponding sensors for denoising, amplifying and transmitting the ultraviolet light signal and the infrared light signal.
实施例2Example 2
参照图3-5,为本发明第二个实施例,与上一个实施例不同的是,还包括导流组件200,导流组件200设于隔绝防护组件103上,其包括装设在导管102上的第一导流环体201,第一导流环体201用于连通外界冷却气体,第一导流环体201一侧设有受第一导流环体201驱动的第二导流环体202,第二导流环体202用于对气体进行引导均流。第一导流环体201包括固定在冷却气环腔103d内部的固定环201a,固定环201a外侧套设有环形盖板201b,环形盖板201b与进气管103f连接,进气管103f连接端与环形盖板201b中轴线呈20°-60°夹角。固定环201a和环形盖板201b之间设有动力环201c,动力环201c与固定环201a转动连接,动力环201c外侧固定有多个引导叶片201d。第二导流环体202包括与动力环201c固定连接的从动环202a,从动环202a与导管102转动连接,从动环202a朝向动力环201c的一侧开设有气腔202c,从动环202a远离气腔202c的一侧间隔开设有多个与气腔202c连通的导向孔202b。Referring to Figs. 3-5, the second embodiment of the present invention is different from the previous embodiment in that it further includes a flow guide assembly 200, which is arranged on the isolation protection assembly 103, and includes a first flow guide ring 201 installed on the conduit 102, the first flow guide ring 201 is used to connect the external cooling gas, and a second flow guide ring 202 driven by the first flow guide ring 201 is provided on one side of the first flow guide ring 201, and the second flow guide ring 202 is used to guide the gas to flow uniformly. The first flow guide ring 201 includes a fixed ring 201a fixed inside the cooling gas ring cavity 103d, and an annular cover plate 201b is sleeved on the outer side of the fixed ring 201a, and the annular cover plate 201b is connected to the air inlet pipe 103f, and the connecting end of the air inlet pipe 103f is at an angle of 20°-60° with the central axis of the annular cover plate 201b. A power ring 201c is provided between the fixed ring 201a and the annular cover plate 201b, the power ring 201c is rotatably connected to the fixed ring 201a, and a plurality of guide blades 201d are fixed to the outside of the power ring 201c. The second flow guide ring body 202 includes a driven ring 202a fixedly connected to the power ring 201c, the driven ring 202a is rotatably connected to the conduit 102, an air cavity 202c is provided on one side of the driven ring 202a facing the power ring 201c, and a plurality of guide holes 202b communicating with the air cavity 202c are provided at intervals on one side of the driven ring 202a away from the air cavity 202c.
由实施例1可知,由于其内部没有设置对冷却气体均匀引流的机构,则会导致多个进气孔103e不能均匀进气,造成导管102不能均匀地冷却,可能会影响结构的完整性、长期耐用性和信号准确性。As can be seen from Example 1, since there is no mechanism for uniformly guiding the cooling gas inside, the multiple air inlet holes 103e cannot uniformly intake air, causing the conduit 102 to be unevenly cooled, which may affect the structural integrity, long-term durability and signal accuracy.
以图5为参考,当进气管103f将冷却气体输送到环形盖板201b内部时,由于进气管103f输气端为倾斜设置,且倾斜角度优选为45°,使喷出的冷却气体对引导叶片201d具有较强的推力,动力环201c带动固定连接的从动环202a持续转动,动力环201c带动固定连接的从动环202a转动;With reference to FIG. 5 , when the air inlet pipe 103f delivers the cooling gas to the inside of the annular cover plate 201b, since the air delivery end of the air inlet pipe 103f is inclined, and the inclination angle is preferably 45°, the ejected cooling gas has a strong thrust on the guide blade 201d, and the power ring 201c drives the fixedly connected driven ring 202a to rotate continuously, and the power ring 201c drives the fixedly connected driven ring 202a to rotate;
同时,冷却气体会进入到气腔202c内并从多个与气腔202c相连通的导向孔202b喷出,且冷却气体喷出时受从动环202a转动的影响,使导向孔202b喷出的冷却气体无死角,可均匀的在导管102内流动,冷却更加均匀,提高部件的耐用性。At the same time, the cooling gas will enter the air cavity 202c and be ejected from multiple guide holes 202b connected to the air cavity 202c. When the cooling gas is ejected, it is affected by the rotation of the driven ring 202a, so that the cooling gas ejected from the guide hole 202b has no dead angle and can flow evenly in the conduit 102, so that the cooling is more uniform and the durability of the components is improved.
冷却气体经多个进气孔103e无死角地均匀喷入导管102内,这可以避免因局部过热或冷却不足而导致的损坏,均匀的冷却有助于保持结构的完整性和稳定性,延长其使用寿命。The cooling gas is sprayed into the conduit 102 evenly through the multiple air inlet holes 103e without dead angles, which can avoid damage caused by local overheating or insufficient cooling. The uniform cooling helps to maintain the integrity and stability of the structure and extend its service life.
动力环201c和从动环202a的旋转设计增加了机构的动态特性,有助于冷却气体在冷却气环腔103d内形成稳定的流态,从而避免了导管102冷却盲点,均匀且有效的冷却减少了因热应力引起的疲劳损伤,从而提高了部件的耐用性和可靠性。The rotating design of the power ring 201c and the driven ring 202a increases the dynamic characteristics of the mechanism, helps the cooling gas to form a stable flow state in the cooling gas ring cavity 103d, thereby avoiding the cooling blind spot of the duct 102. The uniform and effective cooling reduces fatigue damage caused by thermal stress, thereby improving the durability and reliability of the components.
其中,环形盖板201b与固定环201a固定连接,故环形盖板201b不会跟随动力环201c转动,使进气管103f和环形盖板201b固定时更加稳定;引导叶片201d向气腔202c倾斜设置,倾斜角度优选为30°,对压缩的冷却气体起到导向作用,使冷却气体能快速进入到气腔202c中;从动环202a转动套设在导管102上,提高冷却的均匀性。Among them, the annular cover plate 201b is fixedly connected to the fixed ring 201a, so the annular cover plate 201b will not rotate with the power ring 201c, making the air intake pipe 103f and the annular cover plate 201b more stable when fixed; the guide blade 201d is inclined toward the air cavity 202c, and the inclination angle is preferably 30°, which guides the compressed cooling gas and enables the cooling gas to quickly enter the air cavity 202c; the driven ring 202a is rotatably sleeved on the conduit 102 to improve the uniformity of cooling.
实施例3Example 3
参照图6-8,为本发明第三个实施例,该实施例进一步提供了一种带火焰拍摄功能的火焰检测器结构。包括从动环202a,从动环202a内部设有离心力组件300用于检测从动环202a转速,其包括多个开设在从动环202a内部的离心槽301,离心槽301内部滑动连接有离心活塞块302,离心活塞块302和离心槽301之间固定连接有拉伸弹簧303,从动环202a外周设有多个与离心槽301对应的储存槽305,储存槽305和离心槽301之间通过连通孔304连通,储存槽305中填充有磁性溶液。离心力组件300还包括固定在导管102外侧的检测环306,检测环306内部转动连接有磁性环307,磁性环307外周间隔固定有拨片308,检测环306内部设有多个与拨片308接触的碰撞块。Referring to Fig. 6-8, the third embodiment of the present invention further provides a flame detector structure with flame shooting function. It includes a driven ring 202a, and a centrifugal force assembly 300 is arranged inside the driven ring 202a for detecting the rotation speed of the driven ring 202a, which includes a plurality of centrifugal grooves 301 opened inside the driven ring 202a, a centrifugal piston block 302 is slidably connected inside the centrifugal groove 301, and a tension spring 303 is fixedly connected between the centrifugal piston block 302 and the centrifugal groove 301, and a plurality of storage grooves 305 corresponding to the centrifugal grooves 301 are arranged on the periphery of the driven ring 202a, and the storage grooves 305 are connected to the centrifugal grooves 301 through a connecting hole 304, and the storage grooves 305 are filled with a magnetic solution. The centrifugal force assembly 300 also includes a detection ring 306 fixed on the outside of the conduit 102, and a magnetic ring 307 is rotatably connected inside the detection ring 306, and paddles 308 are fixed on the periphery of the magnetic ring 307, and a plurality of collision blocks in contact with the paddles 308 are arranged inside the detection ring 306.
以图7为参考,S1和S2分别为离心力组件300故障状态和正常运转状态。With reference to FIG. 7 , S1 and S2 are respectively a fault state and a normal operation state of the centrifugal force assembly 300 .
由于在长期使用过程中进气管103f内部可能会被杂质堵塞或发生漏气问题,导致进气管103f输气量减少,从而影响冷却效果。During long-term use, the inside of the air intake pipe 103f may be clogged by impurities or leak, resulting in a reduction in the air flow of the air intake pipe 103f, thereby affecting the cooling effect.
当进气管103f进气量在预设范围时,以S2为参考,从动环202a转动对离心活塞块302施加的离心力克服拉伸弹簧303的弹力,离心活塞块302滑动时通过连通孔304会将储存槽305内的磁性溶液抽取到离心槽301中进行储存,从而不会通过磁力驱动磁性环307转动,避免发生误触发。When the air intake of the air intake pipe 103f is within a preset range, with S2 as a reference, the centrifugal force exerted by the rotation of the driven ring 202a on the centrifugal piston block 302 overcomes the elastic force of the tension spring 303, and the centrifugal piston block 302 slides and draws the magnetic solution in the storage tank 305 into the centrifugal tank 301 for storage through the connecting hole 304, thereby not driving the magnetic ring 307 to rotate by magnetic force, thereby avoiding false triggering.
当进气管103f进气量减少不在预设范围时,以S1为参考,从动环202a转动对离心活塞块302施加的离心力不足以克服拉伸弹簧303的弹力,离心活塞块302在拉伸弹簧303拉动下会滑动复原并对磁性溶液进行挤压,在压力作用下磁性溶液通过连通孔304输送到储存槽305内,储存槽305受从动环202a驱动旋转时,通过磁力带动磁性环307旋转,磁性环307旋转时带动外侧固定的拨片308旋转,拨片308会与碰撞块间隔碰撞产生提示音,以便工作人员及时对部件进行检修。When the air intake volume of the air intake pipe 103f decreases and is not within the preset range, with S1 as a reference, the centrifugal force exerted by the rotation of the driven ring 202a on the centrifugal piston block 302 is not enough to overcome the elastic force of the tension spring 303, and the centrifugal piston block 302 will slide and recover under the pull of the tension spring 303 and squeeze the magnetic solution. Under the action of pressure, the magnetic solution is transported to the storage tank 305 through the connecting hole 304. When the storage tank 305 is driven to rotate by the driven ring 202a, the magnetic ring 307 is driven to rotate by the magnetic force. When the magnetic ring 307 rotates, it drives the paddle 308 fixed on the outside to rotate. The paddle 308 will collide with the collision block at intervals to produce a prompt sound, so that the staff can inspect the components in time.
其中,通过对离心活塞块302重量进行调节,即可控制离心活塞块302在离心力在预设范围内实现触发。By adjusting the weight of the centrifugal piston block 302, the centrifugal piston block 302 can be controlled to be triggered when the centrifugal force is within a preset range.
重要的是,应注意,在多个不同示例性实施方案中示出的本申请的构造和布置仅是例示性的。尽管在此公开内容中仅详细描述了几个实施方案,但参阅此公开内容的人员应容易理解,在实质上不偏离该申请中所描述的主题的新颖教导和优点的前提下,许多改型是可能的例如,各种元件的尺寸、尺度、结构、形状和比例、以及参数值例如,温度、压力等、安装布置、材料的使用、颜色、定向的变化等。例如,示出为整体成形的元件可以由多个部分或元件构成,元件的位置可被倒置或以其它方式改变,并且分立元件的性质或数目或位置可被更改或改变。因此,所有这样的改型旨在被包含在本发明的范围内。可以根据替代的实施方案改变或重新排序任何过程或方法步骤的次序或顺序。在权利要求中,任何“装置加功能”的条款都旨在覆盖在本文中所描述的执行所述功能的结构,且不仅是结构等同而且还是等同结构。在不背离本发明的范围的前提下,可以在示例性实施方案的设计、运行状况和布置中做出其他替换、改型、改变和省略。因此,本发明不限制于特定的实施方案,而是扩展至仍落在所附的权利要求书的范围内的多种改型。Importantly, it should be noted that the construction and arrangement of the present application shown in a number of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible, for example, the size, scale, structure, shape and proportion of various elements, and parameter values such as temperature, pressure, etc., mounting arrangements, use of materials, color, directional changes, etc., without substantially departing from the novel teachings and advantages of the subject matter described in this application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present invention. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other replacements, modifications, changes and omissions can be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the invention is not limited to a specific embodiment, but extends to numerous modifications still falling within the scope of the appended claims.
此外,为了提供示例性实施方案的简练描述,可以不描述实际实施方案的所有特征即,与当前考虑的执行本发明的最佳模式不相关的那些特征,或与实现本发明不相关的那些特征。Furthermore, in order to provide a concise description of exemplary embodiments, all features of an actual embodiment may not be described, i.e., those features that are not relevant to the best mode presently contemplated for carrying out the invention or those features that are not relevant to implementing the invention.
应理解的是,在任何实际实施方式的开发过程中,如在任何工程或设计项目中,可做出大量的具体实施方式决定。这样的开发努力可能是复杂的且耗时的,但对于那些得益于此公开内容的普通技术人员来说,不需要过多实验,所述开发努力将是一个设计、制造和生产的常规工作。It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.
应说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围,其均应涵盖在本发明的权利要求范围当中。It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
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