Disclosure of Invention
In order to solve the problem of reduced fireproof performance caused by separation of an antiknock door and a fireproof blocking system, the invention provides an antiknock and fireproof integrated blocking system for a converter transformer bushing, which is of a multi-layer structure, wherein the multi-layer structure comprises an antiknock unit layer, a fireproof unit layer and a supporting frame body layer;
the support frame body layer is fixed at a firewall for blocking the opening;
The antiknock unit layer and the fireproof unit layer are both fixed on the support frame layer;
the sleeve sequentially passes through the antiknock unit layer, the fireproof unit layer and the support frame layer;
The contact part of the sleeve and the antiknock unit layer, the contact part of the sleeve and the fireproof unit layer and the contact part of the sleeve and the support frame body layer are all in sealing connection.
Preferably, the antiknock unit layer comprises an antiknock plate and a fastening screw;
The antiknock plate, the fireproof unit layer and the support frame layer are sequentially arranged and mutually pressed;
The threaded end parts of the fastening screws penetrate through the antiknock plate and the fireproof unit layer and are fixedly installed on the support frame layer.
Preferably, the antiknock plate is 9-10mm thick.
Preferably, the antiknock plate comprises a low-magnetic stainless steel perforated plate and a fiber inorganic solid waste material;
the fiber inorganic solid waste material is pressed between the two low-magnetic stainless steel perforated plates.
Preferably, the fiber inorganic solid waste material is prepared by mixing 1-2% by weight of inorganic basalt fiber, and 3:3:4 by weight of fly ash, slag and cement.
Preferably, the support frame body layer comprises grid-shaped keels, and the periphery side is fixedly arranged in the plugging hole in a sealing manner.
Preferably, the fireproof unit layer comprises a fireproof plate and a connecting screw;
The fireproof plate is fixedly arranged on the support frame layer through the connecting screw.
Preferably, the fireproof plate is 15-25mm thick.
Preferably, the fire protection unit layer further comprises an aluminum silicate needled blanket;
The aluminum silicate needled blanket is filled in the grid of the keel;
The aluminum silicate needled blanket is tightly contacted with the fireproof plate at one side facing the fireproof plate.
Preferably, the microcrystalline ceramics with a platy structure is fixedly arranged on one side of the keel away from the antiknock unit layer.
Preferably, the microcrystalline ceramic is 55-65mm thick.
Preferably, the contact part is filled with aluminum silicate aerogel.
Based on the same inventive concept, the invention also provides a preparation method of the explosion-proof and fireproof integrated plugging system for the converter transformer bushing, which comprises the following steps:
Fixedly mounting a support frame layer of an explosion-proof and fireproof integrated plugging system of the converter transformer sleeve at a plugging hole;
a fireproof unit layer of the explosion-proof and fireproof integrated plugging system of the converter transformer sleeve is arranged on one side, facing the converter transformer, of the support frame layer in a sealing manner;
Sealing and installing an antiknock unit layer of the antiknock and fireproof integrated plugging system of the converter transformer sleeve on one side of the fireproof unit layer facing the converter transformer;
And enabling the sleeve to sequentially penetrate through the supporting frame body layer, the fireproof unit layer and the antiknock unit layer, and connecting the contact parts in a sealing manner.
Preferably, the side of the fireproof unit layer facing the converter transformer is provided with an antiknock unit layer of the converter transformer bushing antiknock and fireproof integrated plugging system in a sealing manner, and then the plugging system comprises:
And the microcrystalline ceramic of the plugging system integrating the explosion resistance and the fire resistance of the converter transformer sleeve is fixedly arranged on one side of the supporting frame body layer far away from the explosion-resistant unit layer.
Preferably, the fireproof unit layer of the explosion-proof and fireproof integrated plugging system for the converter transformer sleeve is mounted on the side, facing the converter transformer, of the support frame layer in a sealing manner, and comprises the following components:
and filling an aluminum silicate needled blanket of the anti-explosion and fireproof integrated plugging system of the converter transformer bushing in the support frame body layer.
Compared with the prior art, the invention has the beneficial effects that:
1. The invention provides an explosion-proof and fireproof integrated plugging system for a converter transformer bushing, which is of a multilayer structure, wherein the multilayer structure comprises an explosion-proof unit layer, a fireproof unit layer and a support frame body layer; the support frame body layer is fixed at a firewall for blocking the opening; the antiknock unit layer and the fireproof unit layer are both fixed on the support frame layer and face to one side of the converter transformer; the sleeve sequentially passes through the antiknock unit layer, the fireproof unit layer and the support frame layer; the contact part of the sleeve and the antiknock unit layer, the contact part of the sleeve and the fireproof unit layer and the contact part of the sleeve and the support frame body layer are all in sealing connection. According to the anti-explosion and fireproof integrated plugging system, the anti-explosion unit layer, the fireproof unit layer and the support frame body layer are fixedly connected, and the sleeve is in sealing connection with the anti-explosion unit layer, the fireproof unit layer and the support frame body layer, so that no pore exists between the sleeve and the plugging system, the plugging system is not damaged through pore diffraction of the anti-explosion door and the sleeve at the converter transformer valve side after deflagration occurs, the problem that a gap exists in the original anti-explosion door is solved, and the fireproof performance of the plugging system is greatly improved.
2. The fiber inorganic antiknock plate has stronger flame resistance, antiknock property and impact resistance, has good weather resistance, and is a better fireproof antiknock material.
3. The fireproof heat-insulating porous microcrystalline ceramic has high-performance heat-insulating fireproof performance, and can effectively resist the transmission of high temperature on the converter transformer side to the interior of a valve hall.
Detailed Description
For a better understanding of the present invention, reference is made to the following description, drawings and examples.
The invention provides an anti-explosion and fireproof integrated plugging system for a converter transformer bushing, which is fixedly connected with a support frame body through an anti-explosion unit, a fireproof unit and the support frame body, and the bushing is in sealing connection with the anti-explosion unit, the fireproof unit and the support frame body, so that no pore exists between the bushing and the plugging system, the plugging system is not damaged through pore diffraction of an anti-explosion door and the bushing at the converter transformer valve side after the explosion of the converter transformer occurs, the problem that the original anti-explosion door has gaps is solved, and the fireproof performance of the plugging system is greatly improved.
Example 1:
As shown in fig. 1 and 2, the plugging system is of a multi-layer structure, and the multi-layer structure comprises an antiknock unit layer, a fireproof unit layer and a support frame body layer; the support frame body layer is fixed at the firewall for blocking the opening; the antiknock unit layer and the fireproof unit layer are both fixed on the support frame layer and face to one side of the converter transformer; the sleeve 3 sequentially passes through the antiknock unit layer, the fireproof unit layer and the support frame body layer, and the contact parts are connected in a sealing way. In this embodiment, antiknock unit layer, fire prevention unit layer and support body layer set up in order, and antiknock unit layer is located towards the one side of converter transformer. The anti-explosion unit layer, the fireproof unit layer and the support frame body layer are in close contact without gaps; the contact part is the contact part of the sleeve 3 and the anti-explosion unit layer, the contact part of the sleeve 3 and the fireproof unit layer and the contact part of the sleeve 3 and the support frame body layer, and the contact part of the sleeve 3 and the anti-explosion unit layer, the contact part of the sleeve 3 and the fireproof unit layer and the contact part of the sleeve 3 and the support frame body layer are in sealing connection.
The antiknock unit layer comprises an antiknock plate 4 and a fastening screw; the antiknock plate 4, the fireproof unit layer and the support frame layer are sequentially arranged and mutually pressed; the threaded end parts of the fastening screws penetrate through the antiknock plate 4 and the fireproof unit layer and are fixedly arranged on the support frame layer. The antiknock plate 4 is 9-10mm thick. The antiknock plate 4 comprises a low-magnetic stainless steel perforated plate and a fiber inorganic solid waste material; the fiber inorganic solid waste material is pressed between two low-magnetic stainless steel perforated plates. The fiber inorganic solid waste material is prepared by mixing 1-2% by weight of inorganic basalt fiber, and 3:3:4 by weight of fly ash, slag and cement.
The specific parameter of the blast resistant panel 4 is a 9.5mm thick fiber inorganic blast resistant panel 4. The fiber inorganic antiknock plate 4 is formed by pressing a 0.5mm thick low-magnetic stainless steel perforated plate, 8.5mm thick fiber inorganic solid waste material and 0.5mm thick low-magnetic stainless steel perforated plate. The preparation method of the inorganic fiber antiknock plate 4 comprises the following steps:
S1, preparation of a material: the basalt fiber composite material comprises, by weight, 2% of basalt fiber materials, 30% of fly ash, 30% of slag, 40% of cement and 0.3% of water reducer.
S2, mixing and stirring: the above materials were added to a stirring apparatus, and after mixing by continuous stirring, 0.4 of water-to-gel ratio water was added to ensure that the various materials were sufficiently and uniformly mixed together.
S3, molding by a mold: the uniformly mixed materials are poured into a mould which is prepared in advance, and bubbles are removed by using methods such as vibration, so that the materials are filled into each corner of the mould, and the surface is ensured to be flat.
S4, curing: and (5) conveying the die to a normal temperature curing box for curing and curing for 14 days, and taking out.
S5, stamping and forming: and removing the die to take out the sample, and carrying out stamping forming on the two sides of the sample by adopting stainless steel plates with the thickness of 0.5 mm.
The support frame body layer comprises grid-shaped keels 6, and the periphery side is fixedly arranged in the plugging hole in a sealing way. The contact part is filled with aluminum silicate aerogel 2, and is in sealing connection with the antiknock plate 4 and the fireproof plate 5 for heat insulation and fire resistance.
The fireproof unit layer comprises a fireproof plate 5 and connecting screws; the fireproof plate 5 is fixedly arranged on the support frame layer through connecting screws. The fire-proof plate 5 is 15-25mm thick.
The fire protection unit layer also comprises an aluminum silicate needled blanket 7; the aluminum silicate needled blanket 7 is filled in the grid of the keel 6; the side of the aluminum silicate needled blanket 7 facing the fire protection plate 5 is in close contact with the fire protection plate 5.
And a plate-shaped microcrystalline ceramic 8 is fixedly arranged on one side of the keel 6 away from the antiknock unit layer. The thickness of the microcrystalline ceramic 8 is 55-65 mm. Microcrystalline ceramic 8 fills the sides of keel 6 near the valve hall.
The microcrystalline ceramic 8 in the embodiment is 60mm thick porous microcrystalline ceramic 8, specifically refractory heat-insulating porous microcrystalline ceramic 8, which is prepared by adopting aeolian sand, tailings and coal gangue as raw materials and performing high temperature foaming and sintering, and the specific preparation method comprises the following steps:
Raw material preparation: suitable raw materials such as alumina, silicate, rare earth oxide, etc. are selected. And determining the formula proportion of various raw materials according to design requirements.
S1, mixing and forming: the raw materials are uniformly mixed according to a certain proportion, and then a proper amount of plasticizer and bonding agent are added, and a uniform mixture is formed after stirring. And filling the mixture into a mould, and pressing to form the mixture into the shape and the size required by design.
S2, early sintering: and (3) performing early sintering on the formed ceramic blank to remove plasticizers and organic matters, and primarily combining and forming particles.
S3, foaming treatment: foaming treatment is carried out at a certain temperature, and a microporous structure is formed by controlling the generation and escape of gas, so that the heat preservation performance of the ceramic is improved.
S4, high-temperature sintering: and sintering the ceramic blank subjected to foaming treatment at high temperature to enable particles to be more tightly combined to form a stable microcrystalline structure, so that the fire resistance and the heat preservation performance are improved.
S5, surface treatment: the ceramics are subjected to surface treatments such as coating, cladding, etc. as needed to improve the surface properties and durability thereof.
The fiber inorganic antiknock plate 4 has stronger flame resistance, antiknock property and impact resistance, and has good weather resistance, thus being a better fireproof antiknock material. The fireproof heat-insulating porous microcrystalline ceramic 8 has high-performance heat-insulating fireproof performance, and can effectively resist the transmission of high temperature on the converter transformer side to the interior of the valve hall. The fiber inorganic antiknock plate 4 and the fireproof heat-insulating porous microcrystalline ceramic 8 are widely applied to materials such as low-cost industrial solid waste fly ash, slag, tailing and the like, so that the fireproof and antiknock performances of the plugging system 1 are met, the problems of accumulation and pollution of the industrial solid waste and the like are solved, the energy conservation and emission reduction of the converter station building engineering are promoted, and the 'double carbon' aim is realized by assistance.
In this embodiment, the plugging system 1 includes four layers of structures, from the converter transformer side to the valve hall side, the antiknock plate 4, the fireproof plate 5, the keel 6 and the microcrystalline ceramic 8 are sequentially arranged, specifically, the first layer is 9.5mm thick fiber inorganic antiknock plate 4, the second layer is 20mm thick inorganic fireproof plate 5, the third layer is 60mm x 3mm low magnetic stainless steel keel 6, the middle pore of the keel 6 is filled with aluminum silicate needled blanket 7, the fourth layer is 60mm thick fireproof heat-insulation porous microcrystalline ceramic 8, the antiknock plate 4, the fireproof plate 5, the keel 6 and the microcrystalline ceramic 8 are sequentially fixedly connected through the dovetail nails, the problems of fire prevention and antiknock separation of the original plugging system are solved, the thickness of the original antiknock door and the plugging system is reduced from 610mm to 150mm thick, the material consumption is saved, the engineering cost is reduced, the economical efficiency is improved, the thickness is thin, the weight is light, the manufacturing cost is low, the installation and disassembly is simple, the construction difficulty is reduced, the power failure loss is greatly improved, the converter transformer is shortened, the exit time is caused by the change is shortened, and the utilization rate of direct current energy is increased. Meanwhile, the plugging system provided by the embodiment does not have pores, and after deflagration occurs to the converter transformer, the plugging system is not damaged by pore diffraction of the antiknock door and the sleeve at the side of the converter transformer valve, so that the problem that the original antiknock door has gaps is solved, and the fire resistance of the plugging system is greatly improved.
The specific implementation method comprises the following steps: firstly, after converter transformer is in place, an L-shaped angle steel is installed at a plugging hole of a sleeve pipe 3 at the side of a reserved valve, the angle steel is fixed with a concrete frame 9 through an expansion bolt, a stainless steel keel 6 frame is installed on the L-shaped angle steel frame from bottom to top after the angle steel is fixed, an aluminum silicate needled blanket 7 is filled in the frame after the keel 6 is fixed in place, a first layer of 20mm inorganic fireproof plate 5 is installed outside a valve hall, the fireproof plate 5 is fixed with the keel 6 through a dovetail nail, a first layer of 9.5mm fiber inorganic antiknock plate 4 is installed, the first layer of fiber inorganic antiknock plate 4 is fixed to the stainless steel keel 6 through a second layer of inorganic fireproof plate 5 through a dovetail nail, and a 60mm fireproof heat-insulation porous microcrystalline ceramic 8 is fixed with the stainless steel keel 6 inside the valve hall.
According to the plugging system disclosed by the invention, through testing, when the thickness of a plugging structure with the size of 5 multiplied by 5m is 149.5mm, the plugging system 1 is subjected to equivalent explosion of 1kgTNT explosive, after the impact force is 600kPa, the plugging system 1 is not destroyed, and after being integrally transported to a fire resistance limit test base, a fire resistance limit test is carried out, a temperature rising curve is heated according to hydrocarbon fire, the fire resistance limit can reach 4 hours, the heat insulation performance is excellent, the environmental temperature of 1100 ℃ on a fire facing surface and not higher than 50 ℃ on a backfire surface is met, and the plugging system has the characteristics of being detachable, easy to assemble, low in unit weight and the like. The risk of weakening of fireproof performance caused by separation of the explosion-proof door and the fireproof plugging system 1 can be solved, the overall thickness of the plugging system 1 of the converter transformer sleeve 3 is reduced, the overall explosion-proof and fireproof performance of the plugging system 1 is improved, and the integrity and fireproof performance of the plugging system 1 after the converter transformer has a fire disaster fault are ensured.
The original anti-explosion door structure is about 310mm thick, and the plugging system structure is 300mm, and the integrated plugging system provided by the invention adopts novel materials and structures, has the overall thickness within 150mm thick, and has fireproof and anti-explosion performances. The anti-explosion door and fireproof blocking system separation-caused risk of weakening of fireproof performance can be solved, meanwhile, the integral thickness of the converter transformer sleeve blocking system is reduced by utilizing the anti-explosion fireproof material, the integral anti-explosion and fireproof performance of the blocking system is improved, and the integrity and fireproof performance of the blocking system after the converter transformer has a fire disaster fault are guaranteed.
Example 2:
the embodiment provides a preparation method of an explosion-proof and fireproof integrated plugging system for a converter transformer bushing, which comprises the following steps:
Fixedly mounting a support frame layer of an explosion-proof and fireproof integrated plugging system of the converter transformer sleeve at a plugging hole;
A fireproof unit layer of an explosion-proof and fireproof integrated plugging system of the converter transformer sleeve is arranged on one side of the support frame body layer facing the converter transformer in a sealing manner;
Sealing and mounting an antiknock unit layer of an antiknock and fireproof integrated plugging system of the converter transformer sleeve on one side of the fireproof unit layer facing the converter transformer;
The sleeve sequentially passes through the support frame layer, the fireproof unit layer and the antiknock unit layer, and the contact parts are connected in a sealing way.
And sealing and installing an antiknock unit layer of an antiknock and fireproof integrated plugging system of a converter transformer sleeve on one side of the fireproof unit layer facing to the converter transformer, wherein the antiknock unit layer comprises:
and the microcrystalline ceramic of the plugging system integrating the explosion resistance and the fire resistance of the converter transformer sleeve is fixedly arranged on one side of the supporting frame body layer far away from the explosion-resistant unit layer.
And a fireproof unit layer of an explosion-proof and fireproof integrated plugging system for the converter transformer sleeve is arranged on one side of the support frame body layer facing the converter transformer in a sealing way, and the fireproof unit layer comprises:
and filling an aluminum silicate needled blanket of an explosion-proof and fireproof integrated plugging system of the converter transformer sleeve in the support frame body layer.
It will be apparent that the described embodiments are some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The foregoing is illustrative of the present invention and is not to be construed as limiting thereof, but rather as enabling any modification, equivalent replacement, improvement or the like which comes within the spirit and principles of the present invention, are included within the scope of the appended claims.