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CN118480325A - A high-strength sealing material for vehicle and preparation method thereof - Google Patents

A high-strength sealing material for vehicle and preparation method thereof Download PDF

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CN118480325A
CN118480325A CN202410630080.2A CN202410630080A CN118480325A CN 118480325 A CN118480325 A CN 118480325A CN 202410630080 A CN202410630080 A CN 202410630080A CN 118480325 A CN118480325 A CN 118480325A
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sealing material
hours
basalt fiber
stirring
strength
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张海希
周城良
杨振飞
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Guangdong Sino Adhesive New Material Technology Co ltd
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Guangdong Sino Adhesive New Material Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J175/00Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
    • C09J175/04Polyurethanes
    • C09J175/08Polyurethanes from polyethers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4825Polyethers containing two hydroxy groups
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/04Non-macromolecular additives inorganic

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  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Inorganic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Sealing Material Composition (AREA)

Abstract

The invention discloses a high-strength sealing material for a vehicle and a preparation method thereof, and belongs to the technical field of sealing materials for vehicles. The method comprises the following steps: putting basalt fibers into a sodium hydroxide solution for treatment to obtain basalt fibers subjected to alkali corrosion, and then putting into a zirconate solution for treatment to obtain pretreated basalt fibers; taking polypropylene oxide propylene glycol ether for dehydration, and reacting with 4,4' -diphenylmethane diisocyanate and dibutyl tin dilaurate to obtain a prepolymer; mixing the isocyanatopropyl triethoxysilane, the polyoxypropylene propylene glycol ether, the dibutyl tin dilaurate, the zinc oxide, the active magnesium oxide, the stearic acid, the anti-aging agent, the accelerator, the pretreated basalt fiber, the reinforcing agent, the glycerol laurate and the antioxidant 1010, sealing and stirring at 80-90 ℃, and mixing with the prepolymer, the silane coupling agent A-171 and the stannous octoate to obtain the high-strength vehicle sealing material.

Description

一种车用高强度密封材料及其制备方法A high-strength sealing material for vehicle and preparation method thereof

技术领域Technical Field

本发明属于车用密封材料技术领域,具体涉及一种车用高强度密封材料及其制备方法。The invention belongs to the technical field of vehicle sealing materials, and in particular relates to a high-strength vehicle sealing material and a preparation method thereof.

背景技术Background Art

车用高强度聚氨酯密封胶在现代汽车工业中发挥着举足轻重的作用,它的出色性能使其在行业内得到了广泛应用。聚氨酯密封胶具有较高的强度、良好的耐磨性、优异的粘接性能以及抗拉强度等特点,使其在汽车制造过程中成为了不可或缺的密封材料。然而,尽管聚氨酯密封胶在许多方面表现优异,但其在使用过程中存在一个显著问题,那就是其耐热老化性能较差。High-strength polyurethane sealants for automobiles play a vital role in the modern automobile industry. Their outstanding performance has made them widely used in the industry. Polyurethane sealants have the characteristics of high strength, good wear resistance, excellent bonding performance and tensile strength, making them an indispensable sealing material in the automobile manufacturing process. However, although polyurethane sealants perform well in many aspects, there is a significant problem in their use, that is, their poor heat aging resistance.

在汽车工业中,密封材料的需求量巨大,而且对其性能要求越来越高。车用高强度聚氨酯密封胶虽然在强度、耐磨性和粘接性能方面表现出色,但是其在高温曝晒环境下的老化问题限制了其应用范围。这是因为高温曝晒下车用高强度聚氨酯密封胶中的聚氨酯分子链会发生断裂、劣化等现象,使得分子链之间的键结断裂,从而导致材料的物理性能和化学性能下降,限制了其长期稳定性和使用寿命,影响其密封效果。In the automotive industry, there is a huge demand for sealing materials, and the performance requirements are getting higher and higher. Although high-strength polyurethane sealants for automobiles have excellent performance in strength, wear resistance and bonding performance, their aging problems under high-temperature exposure environments limit their application scope. This is because the polyurethane molecular chains in high-strength polyurethane sealants for automobiles will break and deteriorate under high-temperature exposure, causing the bonds between the molecular chains to break, resulting in a decrease in the physical and chemical properties of the material, limiting its long-term stability and service life, and affecting its sealing effect.

发明内容Summary of the invention

本发明的目的在于提供一种车用高强度密封材料及其制备方法,通过将玄武岩纤维进行表面处理得到预处理玄武岩纤维;然后与聚氧化丙烯丙二醇醚、4,4’-二苯基甲烷二异氰酸酯、二月桂酸二丁锡反应得到的预聚体以及异氰酸丙基三乙氧基硅烷、聚氧化丙烯丙二醇醚、二月桂酸二丁锡、氧化锌、活性氧化镁、硬脂酸、防老剂、促进剂、预处理玄武岩纤维、补强剂、月桂酸甘油酯、抗氧剂1010、硅烷偶联剂A-171、辛酸亚锡混合,即得所述车用高强度密封材料。The object of the present invention is to provide a high-strength sealing material for vehicles and a preparation method thereof. The pretreated basalt fiber is obtained by surface-treating the basalt fiber; then the prepolymer obtained by reacting with polyoxypropylene glycol ether, 4,4'-diphenylmethane diisocyanate and dibutyltin dilaurate, and isocyanatepropyltriethoxysilane, polyoxypropylene glycol ether, dibutyltin dilaurate, zinc oxide, active magnesium oxide, stearic acid, antioxidant, accelerator, pretreated basalt fiber, reinforcing agent, lauric acid glyceryl ester, antioxidant 1010, silane coupling agent A-171 and stannous octoate are mixed to obtain the high-strength sealing material for vehicles.

本发明要解决的技术问题:提高车用密封材料的耐热老化性能,使其在复杂的高温环境下仍具有优良的拉伸强度,保证其密封效果。The technical problem to be solved by the present invention is to improve the heat aging resistance of automotive sealing materials so that they still have excellent tensile strength in complex high-temperature environments and ensure their sealing effect.

本发明的目的可以通过以下技术方案实现:The purpose of the present invention can be achieved through the following technical solutions:

一种车用高强度密封材料及其制备方法,包括以下步骤:A high-strength sealing material for a vehicle and a preparation method thereof, comprising the following steps:

S1、取玄武岩纤维置于氢氧化钠溶液中,于50-55℃水浴搅拌2-3h,用去离子水抽滤,于80℃干燥6-8h,得到碱蚀后的玄武岩纤维;S1. Place basalt fiber in sodium hydroxide solution, stir in a water bath at 50-55°C for 2-3h, filter with deionized water, and dry at 80°C for 6-8h to obtain basalt fiber after alkaline etching;

S2、取所述碱蚀后玄武岩纤维置于锆酸酯溶液中,于50-55℃水浴搅拌2-3h,用去离子水抽滤,于60℃干燥6-8h,得到预处理玄武岩纤维;S2, taking the basalt fiber after alkali etching and placing it in a zirconate solution, stirring it in a water bath at 50-55° C. for 2-3 hours, filtering it with deionized water, and drying it at 60° C. for 6-8 hours to obtain pretreated basalt fiber;

S3、取聚氧化丙烯丙二醇醚置于反应釜中,加热至110℃,抽真空,脱水2-4h,降至室温,加入4,4’-二苯基甲烷二异氰酸酯、二月桂酸二丁锡,搅拌1-2h,静置0.5-1h,升温至75-85℃反应2-3h,得到预聚体;S3, put polyoxypropylene glycol ether into a reaction kettle, heat to 110°C, evacuate, dehydrate for 2-4h, cool to room temperature, add 4,4'-diphenylmethane diisocyanate and dibutyltin dilaurate, stir for 1-2h, let stand for 0.5-1h, heat to 75-85°C and react for 2-3h to obtain a prepolymer;

S4、取异氰酸丙基三乙氧基硅烷、聚氧化丙烯丙二醇醚、二月桂酸二丁锡、氧化锌、活性氧化镁、硬脂酸、防老剂、促进剂、预处理玄武岩纤维、补强剂、月桂酸甘油酯、抗氧剂1010置于反应釜中混合,于80-90℃密封搅拌8-10h,降至室温,加入所述预聚体,于40-50℃密封搅拌2-4h,加入硅烷偶联剂A-171、辛酸亚锡,于室温下真空搅拌1-2h,真空灌装至胶管中,即得所述车用高强度密封材料。S4. Take isocyanate propyl triethoxysilane, polyoxypropylene glycol ether, dibutyltin dilaurate, zinc oxide, active magnesium oxide, stearic acid, antioxidant, accelerator, pretreated basalt fiber, reinforcing agent, lauric acid glyceryl, and antioxidant 1010, put them in a reaction kettle and mix them, seal and stir at 80-90°C for 8-10h, cool to room temperature, add the prepolymer, seal and stir at 40-50°C for 2-4h, add silane coupling agent A-171 and stannous octoate, vacuum stir at room temperature for 1-2h, and vacuum fill into a hose to obtain the automotive high-strength sealing material.

作为本发明的一种优选技术方案,步骤S1中,所述玄武岩纤维、氢氧化钠溶液的配量比为2-3g:20-30mL;所述氢氧化钠溶液的浓度为0.5mol/L。As a preferred technical solution of the present invention, in step S1, the dosage ratio of the basalt fiber to the sodium hydroxide solution is 2-3 g: 20-30 mL; and the concentration of the sodium hydroxide solution is 0.5 mol/L.

作为本发明的一种优选技术方案,步骤S2中,所述碱蚀后玄武岩纤维、锆酸酯溶液的配量比为1.2-1.5g:20-30mL;所述锆酸酯溶液中锆酸酯的质量分数为8-10%。As a preferred technical solution of the present invention, in step S2, the dosage ratio of the alkaline-etched basalt fiber to the zirconate solution is 1.2-1.5 g: 20-30 mL; and the mass fraction of zirconate in the zirconate solution is 8-10%.

作为本发明的一种优选技术方案,步骤S3中,所述聚氧化丙烯丙二醇醚、4,4’-二苯基甲烷二异氰酸酯、二月桂酸二丁锡的质量比为100-110:16-22:0.11-0.18。As a preferred technical solution of the present invention, in step S3, the mass ratio of polyoxypropylene glycol ether, 4,4'-diphenylmethane diisocyanate, and dibutyltin dilaurate is 100-110:16-22:0.11-0.18.

作为本发明的一种优选技术方案,所述防老剂为CUREKIND445,主要成分为4,4'-双(α,α-二甲基苄基)二苯胺,购买于宁波硫华聚合物有限公司。As a preferred technical solution of the present invention, the antioxidant is CUREKIND445, the main component of which is 4,4'-bis(α,α-dimethylbenzyl)diphenylamine, which was purchased from Ningbo Sulfur Polymer Co., Ltd.

作为本发明的一种优选技术方案,所述补强剂为硅铝炭黑、炭黑N330和红柱石中的任意一种,且所述补强剂经超细粉碎得到微米级粉体,所述补强剂的粒径为20-30μm。As a preferred technical solution of the present invention, the reinforcing agent is any one of silicon aluminum carbon black, carbon black N330 and andalusite, and the reinforcing agent is ultrafinely ground to obtain micron-grade powder, and the particle size of the reinforcing agent is 20-30 μm.

作为本发明的一种优选技术方案,步骤S4中,所述异氰酸丙基三乙氧基硅烷、聚氧化丙烯丙二醇醚、二月桂酸二丁锡、氧化锌、活性氧化镁、硬脂酸、防老剂、促进剂、预处理玄武岩纤维、补强剂、月桂酸甘油酯、抗氧剂1010、预聚体、硅烷偶联剂A-171、辛酸亚锡的质量比为3-5:90-100:0.04-0.06:15-20:3-4:2-4:3-4:8-10:15-25:4-6:0.04-0.06:2-3:60-70:2-3:0.5-0.8。As a preferred technical solution of the present invention, in step S4, the mass ratio of isocyanatepropyl triethoxysilane, polyoxypropylene glycol ether, dibutyltin dilaurate, zinc oxide, active magnesium oxide, stearic acid, antioxidant, accelerator, pretreated basalt fiber, reinforcing agent, lauric acid glyceryl ester, antioxidant 1010, prepolymer, silane coupling agent A-171, and stannous octoate is 3-5:90-100:0.04-0.06:15-20:3-4:2-4:3-4:8-10:15-25:4-6:0.04-0.06:2-3:60-70:2-3:0.5-0.8.

作为本发明的一种优选技术方案,所述促进剂的制备包括以下步骤:As a preferred technical solution of the present invention, the preparation of the accelerator comprises the following steps:

取二氧化硒、无水乙醇、二乙胺混合,搅拌15-25min,于5-8℃水浴搅拌0.5-1h,加入二硫化碳,继续搅拌2-3h,过滤,干燥,即得所述促进剂。Selenium dioxide, anhydrous ethanol and diethylamine are mixed, stirred for 15-25 minutes, stirred in a water bath at 5-8°C for 0.5-1 hour, carbon disulfide is added, stirring is continued for 2-3 hours, filtered and dried to obtain the accelerator.

作为本发明的一种优选技术方案,所述二氧化硒、无水乙醇、二乙胺、二硫化碳的配量比为5-6g:100mL:10-15mL:6-8mL。As a preferred technical solution of the present invention, the dosage ratio of selenium dioxide, anhydrous ethanol, diethylamine and carbon disulfide is 5-6g:100mL:10-15mL:6-8mL.

一种利用上述制备方法制得的车用高强度密封材料。A high-strength sealing material for vehicles prepared by the preparation method.

本发明的有益效果:Beneficial effects of the present invention:

本发明所公开的一种车用高强度密封材料及其制备方法通过对玄武岩纤维进行表面处理,使得玄武岩纤维附着在端异氰酸基聚氨酯预聚体分子表面形成交联位点,提高其交联程度,从而提高制得的密封材料的抗拉强度;通过引入促进剂与氧化锌反应生成活性硒原子附着在端异氰酸基聚氨酯预聚体表面,一方面增加其交联位点,另一方面在一定程度上增强密封材料的耐热老化性能,保证密封材料在高温环境下仍具有较好的密封效果。The present invention discloses a high-strength automotive sealing material and a preparation method thereof. The basalt fibers are surface treated so that the basalt fibers are attached to the molecular surfaces of terminal isocyanate polyurethane prepolymers to form crosslinking sites, thereby increasing the degree of crosslinking and improving the tensile strength of the prepared sealing material. A promoter is introduced to react with zinc oxide to generate active selenium atoms attached to the surface of the terminal isocyanate polyurethane prepolymers, thereby increasing the crosslinking sites and enhancing the heat aging resistance of the sealing material to a certain extent, thereby ensuring that the sealing material still has a good sealing effect in a high temperature environment.

具体实施方式DETAILED DESCRIPTION

为更进一步阐述本发明为实现预定发明目的所采取的技术手段及功效,以下结合实施例,对依据本发明的具体实施方式、结构、特征及其功效,详细说明如下。In order to further illustrate the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation methods, structures, features and effects of the present invention are described in detail below in combination with the embodiments.

实施例1Example 1

一种车用高强度密封材料的制备方法,包括以下步骤:A method for preparing a high-strength sealing material for a vehicle comprises the following steps:

S1、取玄武岩纤维置于氢氧化钠溶液中,于50℃水浴搅拌2h,用去离子水抽滤,于80℃干燥6h,得到碱蚀后的玄武岩纤维;所述玄武岩纤维、氢氧化钠溶液的配量比为2g:20mL;所述氢氧化钠溶液的浓度为0.5mol/L;S1. Place basalt fiber in a sodium hydroxide solution, stir in a water bath at 50°C for 2h, filter with deionized water, and dry at 80°C for 6h to obtain basalt fiber after alkali etching; the ratio of basalt fiber to sodium hydroxide solution is 2g:20mL; the concentration of sodium hydroxide solution is 0.5mol/L;

S2、取所述碱蚀后玄武岩纤维置于锆酸酯溶液中,于50℃水浴搅拌2h,用去离子水抽滤,于60℃干燥6h,得到预处理玄武岩纤维;所述碱蚀后玄武岩纤维、锆酸酯溶液的配量比为1.2g:20mL;所述锆酸酯溶液中锆酸酯的质量分数为8%;S2, taking the basalt fiber after alkali etching and placing it in a zirconate solution, stirring it in a water bath at 50°C for 2h, filtering it with deionized water, and drying it at 60°C for 6h to obtain pretreated basalt fiber; the dosage ratio of the basalt fiber after alkali etching and the zirconate solution is 1.2g:20mL; the mass fraction of zirconate in the zirconate solution is 8%;

S3、取聚氧化丙烯丙二醇醚置于反应釜中,加热至110℃,抽真空,脱水2h,降至室温,加入4,4’-二苯基甲烷二异氰酸酯、二月桂酸二丁锡,搅拌1h,静置0.5h,升温至75℃反应2h,得到预聚体;所述聚氧化丙烯丙二醇醚、4,4’-二苯基甲烷二异氰酸酯、二月桂酸二丁锡的质量比为100:16:0.11;S3, put polyoxypropylene glycol ether into a reaction kettle, heat to 110°C, evacuate, dehydrate for 2h, cool to room temperature, add 4,4'-diphenylmethane diisocyanate and dibutyltin dilaurate, stir for 1h, let stand for 0.5h, heat to 75°C and react for 2h to obtain a prepolymer; the mass ratio of polyoxypropylene glycol ether, 4,4'-diphenylmethane diisocyanate and dibutyltin dilaurate is 100:16:0.11;

S4、取异氰酸丙基三乙氧基硅烷、聚氧化丙烯丙二醇醚、二月桂酸二丁锡、氧化锌、活性氧化镁、硬脂酸、防老剂、促进剂、预处理玄武岩纤维、补强剂、月桂酸甘油酯、抗氧剂1010置于反应釜中混合,于80℃密封搅拌8h,降至室温,加入所述预聚体,于40℃密封搅拌2h,加入硅烷偶联剂A-171、辛酸亚锡,于室温下真空搅拌1h,真空灌装至胶管中,即得所述车用高强度密封材料;所述异氰酸丙基三乙氧基硅烷、聚氧化丙烯丙二醇醚、二月桂酸二丁锡、氧化锌、活性氧化镁、硬脂酸、CUREKIND445、促进剂、预处理玄武岩纤维、补强剂、月桂酸甘油酯、抗氧剂1010、预聚体、硅烷偶联剂A-171、辛酸亚锡的质量比为3:90:0.04:15:3:2:3:8:15:4:0.04:2:60:2:0.5;S4, take isocyanate propyl triethoxysilane, polyoxypropylene glycol ether, dibutyltin dilaurate, zinc oxide, active magnesium oxide, stearic acid, antioxidant, accelerator, pretreated basalt fiber, reinforcing agent, lauric acid glyceryl ester, antioxidant 1010, put them in a reaction kettle and mix them, seal and stir at 80°C for 8h, cool to room temperature, add the prepolymer, seal and stir at 40°C for 2h, add silane coupling agent A-171 and stannous octoate, vacuum stir at room temperature for 1h, and vacuum fill into a hose to obtain The high-strength sealing material for vehicles; the mass ratio of propyl triethoxysilane, polyoxypropylene glycol ether, dibutyltin dilaurate, zinc oxide, active magnesium oxide, stearic acid, CUREKIND445, accelerator, pretreated basalt fiber, reinforcing agent, lauric acid glyceryl ester, antioxidant 1010, prepolymer, silane coupling agent A-171, and stannous octoate is 3:90:0.04:15:3:2:3:8:15:4:0.04:2:60:2:0.5;

所述补强剂为硅铝炭黑,所述硅铝炭黑的粒径为20μm;The reinforcing agent is silicon aluminum carbon black, and the particle size of the silicon aluminum carbon black is 20 μm;

所述促进剂的制备包括以下步骤:The preparation of the accelerator comprises the following steps:

取二氧化硒、无水乙醇、二乙胺混合,搅拌15min,于5℃水浴搅拌0.5h,加入二硫化碳,继续搅拌2h,过滤,干燥,即得所述促进剂;所述二氧化硒、无水乙醇、二乙胺、二硫化碳的配量比为5g:100mL:10mL:6mL。Selenium dioxide, anhydrous ethanol and diethylamine are mixed, stirred for 15 minutes, stirred in a 5°C water bath for 0.5 hours, carbon disulfide is added, stirring is continued for 2 hours, filtered and dried to obtain the accelerator; the dosage ratio of selenium dioxide, anhydrous ethanol, diethylamine and carbon disulfide is 5g:100mL:10mL:6mL.

实施例2Example 2

一种车用高强度密封材料的制备方法,包括以下步骤:A method for preparing a high-strength sealing material for a vehicle comprises the following steps:

S1、取玄武岩纤维置于氢氧化钠溶液中,于52℃水浴搅拌2.5h,用去离子水抽滤,于80℃干燥7h,得到碱蚀后的玄武岩纤维;所述玄武岩纤维、氢氧化钠溶液的配量比为2.5g:25mL;所述氢氧化钠溶液的浓度为0.5mol/L;S1. Place basalt fiber in a sodium hydroxide solution, stir in a water bath at 52°C for 2.5 hours, filter with deionized water, and dry at 80°C for 7 hours to obtain basalt fiber after alkali etching; the ratio of basalt fiber to sodium hydroxide solution is 2.5g:25mL; the concentration of sodium hydroxide solution is 0.5mol/L;

S2、取所述碱蚀后玄武岩纤维置于锆酸酯溶液中,于52℃水浴搅拌2.5h,用去离子水抽滤,于60℃干燥7h,得到预处理玄武岩纤维;所述碱蚀后玄武岩纤维、锆酸酯溶液的配量比为1.4g:25mL;所述锆酸酯溶液中锆酸酯的质量分数为9%;S2. Place the alkaline-etched basalt fiber in a zirconate solution, stir in a water bath at 52° C. for 2.5 h, filter with deionized water, and dry at 60° C. for 7 h to obtain pretreated basalt fiber; the ratio of the alkaline-etched basalt fiber to the zirconate solution is 1.4 g: 25 mL; the mass fraction of zirconate in the zirconate solution is 9%;

S3、取聚氧化丙烯丙二醇醚置于反应釜中,加热至110℃,抽真空,脱水3h,降至室温,加入4,4’-二苯基甲烷二异氰酸酯、二月桂酸二丁锡,搅拌1.5h,静置0.8h,升温至80℃反应2.5h,得到预聚体;所述聚氧化丙烯丙二醇醚、4,4’-二苯基甲烷二异氰酸酯、二月桂酸二丁锡的质量比为105:19:0.14;S3, put polyoxypropylene glycol ether into a reaction kettle, heat to 110°C, evacuate, dehydrate for 3 hours, cool to room temperature, add 4,4'-diphenylmethane diisocyanate and dibutyltin dilaurate, stir for 1.5 hours, let stand for 0.8 hours, heat to 80°C and react for 2.5 hours to obtain a prepolymer; the mass ratio of the polyoxypropylene glycol ether, 4,4'-diphenylmethane diisocyanate and dibutyltin dilaurate is 105:19:0.14;

S4、取异氰酸丙基三乙氧基硅烷、聚氧化丙烯丙二醇醚、二月桂酸二丁锡、氧化锌、活性氧化镁、硬脂酸、CUREKIND445、促进剂、预处理玄武岩纤维、补强剂、月桂酸甘油酯、抗氧剂1010置于反应釜中混合,于85℃密封搅拌9h,降至室温,加入所述预聚体,于45℃密封搅拌3h,加入硅烷偶联剂A-171、辛酸亚锡,于室温下真空搅拌1.5h,真空灌装至胶管中,即得所述车用高强度密封材料;所述异氰酸丙基三乙氧基硅烷、聚氧化丙烯丙二醇醚、二月桂酸二丁锡、氧化锌、活性氧化镁、硬脂酸、防老剂、促进剂、预处理玄武岩纤维、补强剂、月桂酸甘油酯、抗氧剂1010、预聚体、硅烷偶联剂A-171、辛酸亚锡的质量比为4:95:0.05:18:3.5:3:3.5:9:20:5:0.05:2.5:65:2.5:0.65;S4. Put isocyanatepropyl triethoxysilane, polyoxypropylene glycol ether, dibutyltin dilaurate, zinc oxide, active magnesium oxide, stearic acid, CUREKIND445, accelerator, pretreated basalt fiber, reinforcing agent, lauric acid glyceryl, and antioxidant 1010 into a reaction kettle and mix them. Stir them in a sealed state at 85° C. for 9 hours, cool to room temperature, add the prepolymer, stir them in a sealed state at 45° C. for 3 hours, add silane coupling agent A-171 and stannous octoate, stir them in a vacuum state at room temperature for 1.5 hours, and vacuum fill them into a hose. The high-strength automotive sealing material is obtained; the mass ratio of the isocyanate propyl triethoxysilane, polyoxypropylene glycol ether, dibutyltin dilaurate, zinc oxide, active magnesium oxide, stearic acid, antioxidant, accelerator, pretreated basalt fiber, reinforcing agent, lauric acid glyceryl ester, antioxidant 1010, prepolymer, silane coupling agent A-171, and stannous octoate is 4:95:0.05:18:3.5:3:3.5:9:20:5:0.05:2.5:65:2.5:0.65;

补强剂为炭黑N330,所述炭黑N330的粒径为25μm;The reinforcing agent is carbon black N330, and the particle size of the carbon black N330 is 25 μm;

所述促进剂的制备包括以下步骤:The preparation of the accelerator comprises the following steps:

取二氧化硒、无水乙醇、二乙胺混合,搅拌20min,于7℃水浴搅拌0.8h,加入二硫化碳,继续搅拌2.5h,过滤,干燥,即得所述促进剂;所述二氧化硒、无水乙醇、二乙胺、二硫化碳的配量比为5.5g:100mL:12mL:7mL。Selenium dioxide, anhydrous ethanol and diethylamine are mixed, stirred for 20 minutes, stirred in a water bath at 7°C for 0.8 hours, carbon disulfide is added, stirring is continued for 2.5 hours, filtered and dried to obtain the accelerator; the dosage ratio of selenium dioxide, anhydrous ethanol, diethylamine and carbon disulfide is 5.5g:100mL:12mL:7mL.

实施例3Example 3

一种车用高强度密封材料的制备方法,包括以下步骤:A method for preparing a high-strength sealing material for a vehicle comprises the following steps:

S1、取玄武岩纤维置于氢氧化钠溶液中,于55℃水浴搅拌3h,用去离子水抽滤,于80℃干燥8h,得到碱蚀后的玄武岩纤维;所述玄武岩纤维、氢氧化钠溶液的配量比为3g:30mL;所述氢氧化钠溶液的浓度为0.5mol/L;S1. Place basalt fiber in a sodium hydroxide solution, stir in a water bath at 55°C for 3h, filter with deionized water, and dry at 80°C for 8h to obtain basalt fiber after alkali etching; the ratio of basalt fiber to sodium hydroxide solution is 3g:30mL; the concentration of sodium hydroxide solution is 0.5mol/L;

S2、取所述碱蚀后玄武岩纤维置于锆酸酯溶液中,于55℃水浴搅拌3h,用去离子水抽滤,于60℃干燥8h,得到预处理玄武岩纤维;所述碱蚀后玄武岩纤维、锆酸酯溶液的配量比为1.5g:30mL;所述锆酸酯溶液中锆酸酯的质量分数为10%;S2, taking the basalt fiber after alkali etching and placing it in a zirconate solution, stirring it in a water bath at 55°C for 3h, filtering it with deionized water, and drying it at 60°C for 8h to obtain pretreated basalt fiber; the dosage ratio of the basalt fiber after alkali etching and the zirconate solution is 1.5g:30mL; the mass fraction of zirconate in the zirconate solution is 10%;

S3、取聚氧化丙烯丙二醇醚置于反应釜中,加热至110℃,抽真空,脱水4h,降至室温,加入4,4’-二苯基甲烷二异氰酸酯、二月桂酸二丁锡,搅拌2h,静置1h,升温至85℃反应3h,得到预聚体;所述聚氧化丙烯丙二醇醚、4,4’-二苯基甲烷二异氰酸酯、二月桂酸二丁锡的质量比为110:22:0.18;S3, put polyoxypropylene glycol ether into a reaction kettle, heat to 110°C, evacuate, dehydrate for 4 hours, cool to room temperature, add 4,4'-diphenylmethane diisocyanate and dibutyltin dilaurate, stir for 2 hours, let stand for 1 hour, heat to 85°C and react for 3 hours to obtain a prepolymer; the mass ratio of the polyoxypropylene glycol ether, 4,4'-diphenylmethane diisocyanate and dibutyltin dilaurate is 110:22:0.18;

S4、取异氰酸丙基三乙氧基硅烷、聚氧化丙烯丙二醇醚、二月桂酸二丁锡、氧化锌、活性氧化镁、硬脂酸、防老剂、促进剂、预处理玄武岩纤维、补强剂、月桂酸甘油酯、抗氧剂1010置于反应釜中混合,于90℃密封搅拌10h,降至室温,加入所述预聚体,于50℃密封搅拌4h,加入硅烷偶联剂A-171、辛酸亚锡,于室温下真空搅拌2h,真空灌装至胶管中,即得所述车用高强度密封材料;所述异氰酸丙基三乙氧基硅烷、聚氧化丙烯丙二醇醚、二月桂酸二丁锡、氧化锌、活性氧化镁、硬脂酸、CUREKIND445、促进剂、预处理玄武岩纤维、补强剂、月桂酸甘油酯、抗氧剂1010、预聚体、硅烷偶联剂A-171、辛酸亚锡的质量比为5:100:0.06:20:4:4:4:10:25:6:0.06:3:70:3:0.8;S4, take isocyanate propyl triethoxysilane, polyoxypropylene glycol ether, dibutyltin dilaurate, zinc oxide, active magnesium oxide, stearic acid, antioxidant, accelerator, pretreated basalt fiber, reinforcing agent, lauric acid glyceryl ester, antioxidant 1010, put them in a reaction kettle and mix them, seal and stir at 90°C for 10 hours, cool to room temperature, add the prepolymer, seal and stir at 50°C for 4 hours, add silane coupling agent A-171 and stannous octoate, vacuum stir at room temperature for 2 hours, vacuum fill into a hose, and obtain the obtained product. The high-strength sealing material for automobiles; the mass ratio of propyl triethoxysilane, polyoxypropylene glycol ether, dibutyltin dilaurate, zinc oxide, active magnesium oxide, stearic acid, CUREKIND445, accelerator, pretreated basalt fiber, reinforcing agent, lauric acid glyceryl ester, antioxidant 1010, prepolymer, silane coupling agent A-171, and stannous octoate is 5:100:0.06:20:4:4:4:10:25:6:0.06:3:70:3:0.8;

补强剂为红柱石,所述红柱石的粒径为30μm;The reinforcing agent is andalusite, and the particle size of the andalusite is 30 μm;

所述促进剂的制备包括以下步骤:The preparation of the accelerator comprises the following steps:

取二氧化硒、无水乙醇、二乙胺混合,搅拌25min,于8℃水浴搅拌1h,加入二硫化碳,继续搅拌3h,过滤,干燥,即得所述促进剂;所述二氧化硒、无水乙醇、二乙胺、二硫化碳的配量比为6g:100mL:15mL:8mL。Selenium dioxide, anhydrous ethanol and diethylamine are mixed, stirred for 25 minutes, stirred in a water bath at 8°C for 1 hour, carbon disulfide is added, stirring is continued for 3 hours, filtered and dried to obtain the accelerator; the dosage ratio of selenium dioxide, anhydrous ethanol, diethylamine and carbon disulfide is 6g:100mL:15mL:8mL.

对比例1Comparative Example 1

与实施例2的区别在于,步骤S1中玄武岩纤维的表面处理,具体如下:The difference from Example 2 is that the surface treatment of the basalt fiber in step S1 is as follows:

取玄武岩纤维置于锆酸酯溶液中,于52℃水浴搅拌2.5h,用去离子水抽滤,于60℃干燥7h,得到预处理玄武岩纤维;所述玄武岩纤维、锆酸酯溶液的配量比为1.4g:25mL;所述锆酸酯溶液中锆酸酯的质量分数为9%。The basalt fiber was placed in a zirconate solution, stirred in a water bath at 52° C. for 2.5 h, filtered with deionized water, and dried at 60° C. for 7 h to obtain pretreated basalt fiber; the dosage ratio of the basalt fiber to the zirconate solution was 1.4 g: 25 mL; the mass fraction of zirconate in the zirconate solution was 9%.

对比例2Comparative Example 2

与实施例2的区别在于,步骤S1中玄武岩纤维的表面处理,具体如下:The difference from Example 2 is that the surface treatment of the basalt fiber in step S1 is as follows:

取玄武岩纤维置于氢氧化钠溶液中,于52℃水浴搅拌2.5h,用去离子水抽滤,于80℃干燥7h,得到碱蚀后的玄武岩纤维;所述玄武岩纤维、氢氧化钠溶液的配量比为2.5g:25mL;所述氢氧化钠溶液的浓度为0.5mol/L。The basalt fiber was placed in a sodium hydroxide solution, stirred in a water bath at 52° C. for 2.5 h, filtered with deionized water, and dried at 80° C. for 7 h to obtain alkali-etched basalt fiber; the ratio of the basalt fiber to the sodium hydroxide solution was 2.5 g: 25 mL; and the concentration of the sodium hydroxide solution was 0.5 mol/L.

对比例3Comparative Example 3

与实施例2的区别在于,不加入预处理玄武岩纤维。The difference from Example 2 is that no pretreated basalt fiber is added.

对比例4Comparative Example 4

与实施例2的区别在于,不加入氧化锌。The difference from Example 2 is that no zinc oxide is added.

对比例5Comparative Example 5

与实施例2的区别在于,不加入促进剂。The difference from Example 2 is that no accelerator is added.

对比例6Comparative Example 6

与实施例2的区别在于,所述补强剂的粒径为100μm。The difference from Example 2 is that the particle size of the reinforcing agent is 100 μm.

对比例7Comparative Example 7

与实施例2的区别在于,所述补强剂的粒径为1000μm。The difference from Example 2 is that the particle size of the reinforcing agent is 1000 μm.

对比例8Comparative Example 8

与实施例2的区别在于,所述补强剂的粒径为5000μm。The difference from Example 2 is that the particle size of the reinforcing agent is 5000 μm.

对比例9Comparative Example 9

与实施例2的区别在于,所述补强剂的粒径为10μm。The difference from Example 2 is that the particle size of the reinforcing agent is 10 μm.

对比例10Comparative Example 10

与实施例2的区别在于,所述补强剂的粒径为0.1μm。The difference from Example 2 is that the particle size of the reinforcing agent is 0.1 μm.

性能测试Performance Testing

测试例1Test Example 1

对实施例1-3、对比例1-10所得的密封材料进行力学性能测试,测试时在标准实验室条件下制样,实验室条件按照GB/T2941-2006执行,标准条件下放置168h后进行测试,并与进口同类高强度改性密封胶TerostatMS-935和聚氨酯(PU)粘接密封胶(购买于淄博海特曼新材料科技有限公司)做对比,测试结果如下表1所示。The sealing materials obtained in Examples 1-3 and Comparative Examples 1-10 were subjected to mechanical property tests. Samples were prepared under standard laboratory conditions in accordance with GB/T2941-2006. The samples were placed under standard conditions for 168 hours before testing. The samples were compared with imported similar high-strength modified sealants TerostatMS-935 and polyurethane (PU) adhesive sealants (purchased from Zibo Haitman New Material Technology Co., Ltd.). The test results are shown in Table 1 below.

表1Table 1

由表1可知,实施例1-3所制得的车用密封材料具有良好的拉伸强度和断裂伸长率,力学强度性能优异;As shown in Table 1, the automotive sealing materials prepared in Examples 1-3 have good tensile strength and elongation at break, and excellent mechanical strength performance;

对比例1-2在实施例2的基础上制得,由于仅对玄武岩纤维进行部分表面处理,导致玄武岩纤维与端异氰酸基聚氨酯预聚体结合程度较差,在制备过程中易脱落,导致制得的车用密封材料拉伸强度和断裂伸长率较差;Comparative Example 1-2 was prepared on the basis of Example 2. Since only a part of the surface treatment was performed on the basalt fiber, the degree of bonding between the basalt fiber and the terminal isocyanate polyurethane prepolymer was poor, and the basalt fiber was easy to fall off during the preparation process, resulting in poor tensile strength and elongation at break of the prepared automotive sealing material;

对比例3未加入预处理玄武岩纤维,导致制得的车用密封材料拉伸强度和断裂伸长率较差Comparative Example 3 did not add pretreated basalt fiber, resulting in poor tensile strength and elongation at break of the obtained automotive sealing material

由对比例4-5可知,促进剂与氧化锌的共同加入可以使得制得的车用密封材料的拉伸强度和断裂伸长率得以改善,这是因为促进剂在加热混合过程中与氧化锌反应生成活性硒原子附着在端异氰酸基聚氨酯预聚体表面,增加交联位点,从而使得制得的车用密封材料拉伸强度和断裂伸长率得以改善;It can be seen from Comparative Examples 4-5 that the co-addition of the accelerator and zinc oxide can improve the tensile strength and elongation at break of the obtained automotive sealing material. This is because the accelerator reacts with zinc oxide during the heating and mixing process to generate active selenium atoms that attach to the surface of the terminal isocyanate polyurethane prepolymer, increasing the cross-linking sites, thereby improving the tensile strength and elongation at break of the obtained automotive sealing material.

由对比例6-10可知,通过调控补强剂粒径范围,避免补强剂粒径过大导致无法填充端异氰酸基聚氨酯预聚体分子内部空隙、补强剂粒径过小会导致粒子间团聚严重,不能均匀分散在端异氰酸基聚氨酯预聚体分子内部空隙,从而改善制得的车用密封材料的拉伸强度和断裂伸长率。It can be seen from Comparative Examples 6-10 that by adjusting the particle size range of the reinforcing agent, it is possible to avoid the situation where the particle size of the reinforcing agent is too large, which results in the inability to fill the internal voids of the terminal isocyanate polyurethane prepolymer molecules, and the particle size of the reinforcing agent is too small, which results in serious agglomeration between particles and the inability to be evenly dispersed in the internal voids of the terminal isocyanate polyurethane prepolymer molecules, thereby improving the tensile strength and elongation at break of the obtained automotive sealing material.

测试例2Test Example 2

耐热老化性能测试Heat aging performance test

取实施例1-3及对比例4-5所制得的密封材料按照标准GB/T528-2009中的要求进行制片,得到哑铃型试片,分别于90℃、300h,120℃、3h和150℃、3h的条件下养护后,测试其力学性能,测试结果如下表2所示。The sealing materials prepared in Examples 1-3 and Comparative Examples 4-5 were prepared according to the requirements of standard GB/T528-2009 to obtain dumbbell-shaped test pieces. After curing at 90°C for 300 h, 120°C for 3 h and 150°C for 3 h, their mechanical properties were tested. The test results are shown in Table 2 below.

表2Table 2

由表2可知,与对比例4-5相比,实施例1-3所制得的密封材料具有良好的耐热老化性能,在高温环境中仍具有较好的抗拉强度和断裂伸长率,这是因为促进剂在加热混合过程中与氧化锌反应生成活性硒原子附着在端异氰酸基聚氨酯预聚体表面,降低密封材料受热老化的影响,在一定程度上增强密封材料的耐热老化性能。It can be seen from Table 2 that, compared with Comparative Examples 4-5, the sealing materials prepared in Examples 1-3 have good heat aging resistance, and still have good tensile strength and elongation at break in a high temperature environment. This is because the accelerator reacts with zinc oxide during the heating and mixing process to generate active selenium atoms that attach to the surface of the terminal isocyanate polyurethane prepolymer, reducing the impact of heat aging on the sealing material and enhancing the heat aging resistance of the sealing material to a certain extent.

以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭示如上,然而并非用以限定本发明,任何本领域技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的技术内容做出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简介修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims (10)

1. The preparation method of the high-strength sealing material for the vehicle is characterized by comprising the following steps of:
S1, placing basalt fibers in a sodium hydroxide solution, stirring for 2-3 hours in a water bath at 50-55 ℃, carrying out suction filtration by using deionized water, and drying for 6-8 hours at 80 ℃ to obtain basalt fibers after alkali corrosion;
s2, placing the basalt fiber subjected to alkali corrosion in a zirconate solution, stirring in a water bath at 50-55 ℃ for 2-3 hours, filtering with deionized water, and drying at 60 ℃ for 6-8 hours to obtain pretreated basalt fiber;
S3, placing polyoxypropylene propylene glycol ether into a reaction kettle, heating to 110 ℃, vacuumizing, dehydrating for 2-4 hours, cooling to room temperature, adding 4,4' -diphenylmethane diisocyanate and dibutyl tin dilaurate, stirring for 1-2 hours, standing for 0.5-1 hour, and heating to 75-85 ℃ for reacting for 2-3 hours to obtain a prepolymer;
S4, taking isocyanatopropyl triethoxysilane, polyoxypropylene propylene glycol ether, dibutyl tin dilaurate, zinc oxide, active magnesium oxide, stearic acid, an anti-aging agent, an accelerator, pretreated basalt fiber, a reinforcing agent, lauric acid glyceride and an antioxidant 1010, placing the materials in a reaction kettle, mixing, sealing and stirring for 8-10 hours at 80-90 ℃, cooling to room temperature, adding the prepolymer, sealing and stirring for 2-4 hours at 40-50 ℃, adding a silane coupling agent A-171 and stannous octoate, vacuum-stirring for 1-2 hours at room temperature, and vacuum-filling the materials into a rubber tube to obtain the high-strength sealing material for the vehicle.
2. The method for preparing a high-strength sealing material for vehicles according to claim 1, wherein in the step S1, the ratio of the basalt fiber to the sodium hydroxide solution is 2-3g:20-30mL.
3. The method for preparing a high-strength sealing material for vehicles according to claim 1, wherein in the step S2, the proportioning ratio of the basalt fiber and the zirconate solution after alkaline etching is 1.2-1.5g:20-30mL.
4. The method for preparing a high-strength sealing material for vehicles according to claim 1, wherein in the step S3, the mass ratio of the polyoxypropylene propylene glycol ether, the 4,4' -diphenylmethane diisocyanate and the dibutyl tin dilaurate is 100-110:16-22:0.11-0.18.
5. The method for producing a high-strength sealing material for vehicles according to claim 1, wherein the antioxidant is CUREKIND 445,445 and the main component is 4,4' -bis (α, α -dimethylbenzyl) diphenylamine.
6. The method for producing a high-strength sealing material for vehicles according to claim 1, wherein the reinforcing agent is any one of silica-alumina carbon black, carbon black N330 and andalusite.
7. The method for preparing the high-strength sealing material for the vehicle according to claim 1, wherein in the step S4, the mass ratio of the isocyanatopropyl triethoxysilane, the polyoxypropylene propylene glycol ether, the dibutyl tin dilaurate, the zinc oxide, the active magnesium oxide, the stearic acid, the anti-aging agent, the accelerator, the pretreated basalt fiber, the reinforcing agent, the glycerol laurate, the antioxidant 1010, the prepolymer, the silane coupling agent A-171 and the stannous octoate is 3-5:90-100:0.04-0.06:15-20:3-4:2-4:3-4:8-10:15-25:4-6:0.04-0.06:2-3:60-70:2-3:0.5-0.8.
8. The method for preparing a high-strength sealing material for vehicles according to claim 1, wherein the preparation of the accelerator comprises the steps of:
Mixing selenium dioxide, absolute ethyl alcohol and diethylamine, stirring for 15-25min, stirring in water bath at 5-8deg.C for 0.5-1h, adding carbon disulfide, stirring for 2-3h, filtering, and drying to obtain the final product.
9. The method for preparing the high-strength sealing material for the vehicle, according to claim 8, wherein the proportioning ratio of selenium dioxide, absolute ethyl alcohol, diethylamine and carbon disulfide is 5-6g:100mL:10-15mL:6-8mL.
10. A high-strength sealing material for vehicles, which is produced by the production method of the high-strength sealing material for vehicles according to any one of claims 1 to 9.
CN202410630080.2A 2024-05-21 2024-05-21 A high-strength sealing material for vehicle and preparation method thereof Pending CN118480325A (en)

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