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CN118478004A - Metal shell injection molding device - Google Patents

Metal shell injection molding device Download PDF

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Publication number
CN118478004A
CN118478004A CN202410781667.3A CN202410781667A CN118478004A CN 118478004 A CN118478004 A CN 118478004A CN 202410781667 A CN202410781667 A CN 202410781667A CN 118478004 A CN118478004 A CN 118478004A
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CN
China
Prior art keywords
injection molding
seat
fixed
pouring
cooling
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
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CN202410781667.3A
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Chinese (zh)
Inventor
张桂秋
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Jiangsu Haihui Plastic Products Co ltd
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Jiangsu Haihui Plastic Products Co ltd
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Application filed by Jiangsu Haihui Plastic Products Co ltd filed Critical Jiangsu Haihui Plastic Products Co ltd
Priority to CN202410781667.3A priority Critical patent/CN118478004A/en
Publication of CN118478004A publication Critical patent/CN118478004A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/22Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces for producing castings from a slip
    • B22F3/225Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces for producing castings from a slip by injection molding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/003Apparatus, e.g. furnaces
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

The invention discloses an injection molding device for a metal shell, which belongs to the technical field of injection molding, wherein an injection molding machine is used for injecting injection molding melt from a pouring hole in a pouring seat, the injection molding machine is used for extruding a plurality of connecting plates to drive guide rods and isolation seats to move downwards and separate from the bottom end of the pouring seat, the melt enters a mold cavity, after the pouring work is finished, the injection molding machine is separated from the connecting plates, a pressing plate is supported by the elasticity of a spring, the pressing plate drives the isolation seats to move upwards through the two guide rods, the end parts of the isolation seats can be embedded into the pouring hole, the purpose of plugging the pouring hole is realized, the top part in the mold cavity is flush with the bottom of the isolation seats and is positioned on the same plane, the melt in the mold cavity can be automatically separated from the melt in the pouring hole in a breaking way, and the surface of an injection molding piece at a breaking part is ensured to be even, so that the surface of the injection molding piece can not generate pouring gate residues, and the following repeated repairing treatment is not needed, and the high-efficiency and stable production work of the metal shell is facilitated.

Description

一种金属外壳注塑成型装置Metal shell injection molding device

技术领域Technical Field

本发明涉及注塑加工技术领域,具体为一种金属外壳注塑成型装置。The invention relates to the technical field of injection molding, in particular to a metal shell injection molding device.

背景技术Background Art

在基于智能制造装备产业中,金属外壳注塑成型是将粉末状金属与热塑性塑料粘结剂材料混合后,通过注塑成型工艺对金属外壳进行制造。In the intelligent manufacturing equipment industry, metal shell injection molding is to mix powdered metal with thermoplastic binder material and then manufacture the metal shell through injection molding process.

目前,将注塑熔体通过浇口套注入模具型腔内后,利用冷却水通道中通入的冷却水对模具和金属基材进行冷却,冷却水则沿模具的侧壁从下至上逐渐上升的,位于下部的塑料熔融体先被冷却并且成型,上部的塑料熔融体则需等待冷却水上升才能进行冷却,易因冷却不均影响产品品质;其次,通过减小注塑模具中浇口的口径,使得注塑模具在开模时,浇口内的注塑材料能够自动与注塑件断裂分离,但断裂分离后,位于断口处的注塑件表面不平整,且注塑件表面容易产生浇口残留,还需进行多次处理,不利于金属外壳的高效、稳定生产工作。At present, after the injection molding melt is injected into the mold cavity through the gate sleeve, the mold and the metal substrate are cooled by the cooling water introduced into the cooling water channel, and the cooling water gradually rises from bottom to top along the side wall of the mold. The plastic melt at the bottom is cooled and formed first, and the plastic melt at the top needs to wait for the cooling water to rise before it can be cooled, which is easy to affect the product quality due to uneven cooling; secondly, by reducing the diameter of the gate in the injection mold, the injection molding material in the gate can automatically break and separate from the injection molded part when the injection mold is opened, but after the break and separation, the surface of the injection molded part at the fracture is uneven, and the surface of the injection molded part is prone to gate residues, and multiple treatments are required, which is not conducive to the efficient and stable production of metal shells.

发明内容Summary of the invention

本发明的目的在于提供一种金属外壳注塑成型装置,以解决上述背景技术中提出的模具和金属基材因冷却不均影响产品品质;其次,通过减小注塑模具中浇口的口径,使得注塑模具在开模时,浇口内的注塑材料能够自动与注塑件断裂分离,但断裂分离后,位于断口处的注塑件表面不平整,且注塑件表面容易产生浇口残留,还需进行多次处理的问题。The object of the present invention is to provide a metal shell injection molding device to solve the problem that uneven cooling of the mold and the metal substrate affects the product quality proposed in the above background technology; secondly, by reducing the diameter of the gate in the injection mold, the injection material in the gate can be automatically separated from the injection molded part when the injection mold is opened, but after the separation, the surface of the injection molded part at the fracture is uneven, and the surface of the injection molded part is prone to gate residue, which requires multiple treatments.

本发明的目的为:隔离座的端部能够嵌入至浇注孔中,实现对浇注孔封堵的目的,且模腔内的顶部与隔离座的底部平齐且处于同一平面,使模腔中的熔体能够自动与浇注孔中的溶体断裂分离,保证断口处的注塑件表面平整,因而使注塑件表面不会产生浇口残留,无需后续多次修复处理,有利于金属外壳的高效、稳定生产工作。The purpose of the present invention is that the end of the isolation seat can be embedded in the pouring hole to achieve the purpose of blocking the pouring hole, and the top of the mold cavity is flush with the bottom of the isolation seat and is in the same plane, so that the melt in the mold cavity can be automatically separated from the melt in the pouring hole by fracture, ensuring that the surface of the injection molded part at the fracture is smooth, so that no gate residue will be generated on the surface of the injection molded part, and no subsequent multiple repair treatments are required, which is conducive to the efficient and stable production of metal shells.

通过多个喷嘴大范围喷向定模座和动模座,使定模座和动模座的两侧能够同步遇冷并且降温,使定模座和动模座冷却均匀,配合冷却水与散热片、定模座和动模座接触,进而提高降温效果,因排热风扇倾斜朝向定模座和动模座,风吹向散热片、定模座和动模座能够快速带走热量,热空气则从冷却箱两侧的排风孔排出,能够大大提高对定模座和动模座的散热效果,使定模座和动模座内的金属外壳能够快速成型。Through multiple nozzles spraying to the fixed mold base and the movable mold base in a large range, both sides of the fixed mold base and the movable mold base can be cooled and cooled simultaneously, so that the fixed mold base and the movable mold base are cooled evenly, and the cooling water contacts with the heat sink, the fixed mold base and the movable mold base to improve the cooling effect. Because the heat exhaust fan is tilted toward the fixed mold base and the movable mold base, the wind blowing to the heat sink, the fixed mold base and the movable mold base can quickly take away the heat, and the hot air is discharged from the exhaust holes on both sides of the cooling box, which can greatly improve the heat dissipation effect of the fixed mold base and the movable mold base, so that the metal shell in the fixed mold base and the movable mold base can be quickly formed.

为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:

一种金属外壳注塑成型装置,包括冷却箱,所述冷却箱内设有定模座,所述定模座上安装有动模座,所述定模座的底部装设有支撑组件,所述支撑组件设在冷却箱内,所述动模座的底部设有模腔,所述动模座对应模腔的中心处安装有注塑组件,所述注塑组件内设有挤压组件,所述挤压组件的底部固定连接有封堵组件,所述封堵组件位于注塑组件的底端,所述动模座顶部的两侧分别开设有限位槽;A metal shell injection molding device, comprising a cooling box, a fixed mold seat is arranged in the cooling box, a movable mold seat is installed on the fixed mold seat, a support assembly is arranged at the bottom of the fixed mold seat, the support assembly is arranged in the cooling box, a mold cavity is arranged at the bottom of the movable mold seat, an injection molding assembly is installed at the center of the mold cavity corresponding to the movable mold seat, an extrusion assembly is arranged in the injection molding assembly, a plugging assembly is fixedly connected to the bottom of the extrusion assembly, the plugging assembly is located at the bottom end of the injection molding assembly, and limiting grooves are respectively arranged on both sides of the top of the movable mold seat;

所述挤压组件的端部滑动连接在限位槽内,所述冷却箱的底部装设有水箱,所述支撑组件的底端贯穿冷却箱并且固定在水箱内的底部,所述水箱的顶部开设有开口,所述冷却箱的底部开设有出水孔,所述出水孔与开口连通,所述水箱内设有储水室,所述储水室中安装有喷淋组件,所述喷淋组件的两端贯穿水箱并且安装在冷却箱的两侧,所述冷却箱内壁的上方安装有排热组件,所述冷却箱的两侧分别开设有安装孔,所述喷淋组件的顶部安装在安装孔内。The end of the extrusion assembly is slidably connected in the limiting groove, a water tank is installed at the bottom of the cooling box, the bottom end of the support assembly passes through the cooling box and is fixed to the bottom of the water tank, an opening is provided at the top of the water tank, a water outlet is provided at the bottom of the cooling box, the water outlet is communicated with the opening, a water storage chamber is provided in the water tank, a spray assembly is installed in the water storage chamber, both ends of the spray assembly pass through the water tank and are installed on both sides of the cooling box, a heat exhaust assembly is installed above the inner wall of the cooling box, mounting holes are respectively provided on both sides of the cooling box, and the top of the spray assembly is installed in the mounting hole.

作为本发明的进一步方案,所述支撑组件包括滑座,所述滑座滑动连接在冷却箱内,所述滑座的顶部与定模座相连接,所述滑座底部的四角处分别固定有多级电动液压杆,所述多级电动液压杆的底端固定在水箱内的底部,所述滑座上开设有穿孔和若干个排水孔。As a further solution of the present invention, the support assembly includes a slide seat, which is slidably connected in the cooling box, the top of the slide seat is connected to the fixed mold seat, and multi-stage electric hydraulic rods are fixed at the four corners of the bottom of the slide seat, and the bottom end of the multi-stage electric hydraulic rod is fixed to the bottom of the water tank. The slide seat is provided with a perforation and a plurality of drainage holes.

作为本发明的进一步方案,所述注塑组件包括浇注座,所述浇注座外卡接有卡盘,所述卡盘上设有三个螺栓,且卡盘通过螺栓安装在动模座上。As a further solution of the present invention, the injection molding assembly includes a pouring seat, the pouring seat is externally clamped with a chuck, the chuck is provided with three bolts, and the chuck is mounted on the movable mold seat by the bolts.

作为本发明的进一步方案,所述浇注座的中部开设有浇注孔,所述浇注孔外设有滑道和两个滑孔,所述滑道为环形设计,所述封堵组件滑动连接在两个滑孔内。As a further solution of the present invention, a pouring hole is opened in the middle of the pouring seat, a slideway and two sliding holes are arranged outside the pouring hole, the slideway is annular in design, and the blocking assembly is slidably connected in the two sliding holes.

作为本发明的进一步方案,所述挤压组件包括压板,所述压板上固定有三个连接板,所述连接板的底部固定有滑杆,所述滑杆滑动连接在限位槽中,所述压板的中部卡接有连接筒,所述压板底部固定有四个弹簧,且四个弹簧的底端固定在注塑组件上。As a further solution of the present invention, the extrusion assembly includes a pressing plate, three connecting plates are fixed on the pressing plate, a sliding rod is fixed to the bottom of the connecting plate, the sliding rod is slidably connected in the limiting groove, a connecting cylinder is clamped in the middle of the pressing plate, four springs are fixed to the bottom of the pressing plate, and the bottom ends of the four springs are fixed to the injection molding assembly.

作为本发明的进一步方案,所述封堵组件包括隔离座,所述隔离座的顶部为倒锥形设计,所述隔离座的底部开设有弧形槽,所述隔离座的顶部与注塑组件的底端搭接,所述隔离座顶部的两侧分别固定连接有导杆,两个导杆的顶端贯穿注塑组件并且与挤压组件的底部相固定。As a further solution of the present invention, the blocking assembly includes an isolation seat, the top of the isolation seat is an inverted cone design, the bottom of the isolation seat is provided with an arc groove, the top of the isolation seat overlaps the bottom end of the injection molding assembly, and the two sides of the top of the isolation seat are respectively fixedly connected with guide rods, and the top ends of the two guide rods pass through the injection molding assembly and are fixed to the bottom of the extrusion assembly.

作为本发明的进一步方案,所述喷淋组件包括冷却循环泵,所述冷却循环泵安装在储水室内,所述冷却循环泵的两个出水端分别连接有导水管,所述导水管的另一端贯穿水箱并连接有喷管,所述喷管卡接在安装孔内,所述喷管靠近定模座和动模座的一侧设有若干个喷嘴。As a further solution of the present invention, the spray assembly includes a cooling circulation pump, which is installed in a water storage chamber. The two water outlet ends of the cooling circulation pump are respectively connected to water pipes, and the other end of the water pipe passes through the water tank and is connected to a nozzle. The nozzle is clamped in the mounting hole, and a plurality of nozzles are provided on one side of the nozzle close to the fixed mold base and the movable mold base.

作为本发明的进一步方案,所述排热组件包括支撑架,所述支撑架的中部开设有通孔,所述支撑架顶部的两侧分别安装有三个排热风扇,且排热风扇倾斜朝向定模座和动模座。As a further solution of the present invention, the heat exhaust assembly includes a support frame, a through hole is opened in the middle of the support frame, three heat exhaust fans are respectively installed on both sides of the top of the support frame, and the heat exhaust fans are inclined toward the fixed mold base and the movable mold base.

作为本发明的进一步方案,所述安装孔的下方设有若干个排风孔,所述排风孔开设在冷却箱的一侧,所述定模座和动模座的两侧分别安装有若干个散热片。As a further solution of the present invention, a plurality of exhaust holes are provided below the mounting hole, the exhaust holes are opened on one side of the cooling box, and a plurality of heat sinks are respectively installed on both sides of the fixed mold base and the movable mold base.

与现有技术相比,本发明的有益效果是:1、本发明通过采用注塑机将注塑熔体从浇注座中的浇注孔灌入,注塑机则挤压多个连接板,使连接板通过压板带动两个导杆向下移动,两个导杆则带动隔离座下移并且脱离浇注座的底端,使动模座内的模腔与浇注座中的浇注孔连通,熔体则进入模腔中,使定模座与动模座能够对溶体进行成型,在完成浇注工作后,注塑机则脱离浇注孔和多个连接板,通过弹簧的弹力对压板进行支撑,使压板通过两个导杆带动隔离座上移,隔离座的端部能够嵌入至浇注孔中,实现对浇注孔封堵的目的,且模腔内的顶部与隔离座的底部平齐且处于同一平面,使模腔中的熔体能够自动与浇注孔中的溶体断裂分离,保证断口处的注塑件表面平整,因而使注塑件表面不会产生浇口残留,无需后续多次修复处理,有利于金属外壳的高效、稳定生产工作。Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention uses an injection molding machine to pour the injection melt from the pouring hole in the pouring seat, and the injection molding machine squeezes a plurality of connecting plates, so that the connecting plates drive the two guide rods to move downward through the pressure plate, and the two guide rods drive the isolation seat to move downward and separate from the bottom end of the pouring seat, so that the mold cavity in the movable mold seat is connected with the pouring hole in the pouring seat, and the melt enters the mold cavity, so that the fixed mold seat and the movable mold seat can shape the melt, and after the pouring work is completed, the injection molding machine separates from the pouring hole and the plurality of connecting plates. The connecting plate supports the pressure plate through the elastic force of the spring, so that the pressure plate drives the isolation seat to move upward through the two guide rods, and the end of the isolation seat can be embedded in the casting hole to achieve the purpose of sealing the casting hole. The top of the mold cavity is flush with the bottom of the isolation seat and is in the same plane, so that the melt in the mold cavity can be automatically separated from the melt in the casting hole by fracture, ensuring that the surface of the injection molded part at the fracture is smooth, so that no gate residue will be generated on the surface of the injection molded part, and no subsequent multiple repair treatments are required, which is conducive to the efficient and stable production of metal shells.

2、本发明通过对熔体进行浇注后,控制多个多级电动液压杆收缩,使其通过滑座带动定模座和动模座下移,使定模座和动模座转移至冷却箱内,控制冷却循环泵工作,冷却循环泵则从水箱中的储水室中抽水,使冷却水通过两个导水管进入喷管中,喷管中的水则通过多个喷嘴大范围喷向定模座和动模座,使定模座和动模座的两侧能够同步遇冷并且降温,使定模座和动模座冷却均匀,因定模座和动模座的两侧分别设有多个散热片,定模座和动模座中的热量能够导入至散热片中,提高定模座和动模座的散热效果,配合冷却水与散热片、定模座和动模座接触,进而提高降温效果,在喷淋降温的过程中,控制支撑架上的排热风扇工作,因排热风扇倾斜朝向定模座和动模座,风吹向散热片、定模座和动模座能够快速带走热量,热空气则从冷却箱两侧的排风孔排出,能够大大提高对定模座和动模座的散热效果,使定模座和动模座内的金属外壳能够快速成型。2. After pouring the melt, the present invention controls the contraction of multiple multi-stage electric hydraulic rods, so that the rods drive the fixed mold seat and the movable mold seat to move downward through the slide seat, so that the fixed mold seat and the movable mold seat are transferred to the cooling box, and the cooling circulation pump is controlled to work. The cooling circulation pump draws water from the water storage chamber in the water tank, so that the cooling water enters the nozzle through two water pipes, and the water in the nozzle is sprayed to the fixed mold seat and the movable mold seat in a large range through multiple nozzles, so that both sides of the fixed mold seat and the movable mold seat can be cooled and cooled synchronously, so that the fixed mold seat and the movable mold seat are cooled evenly. Because the two sides of the fixed mold seat and the movable mold seat are respectively provided with multiple heat dissipation The heat in the fixed mold base and the movable mold base can be introduced into the heat sink to improve the heat dissipation effect of the fixed mold base and the movable mold base, and the cooling water is in contact with the heat sink, the fixed mold base and the movable mold base to further improve the cooling effect. In the process of spraying and cooling, the heat exhaust fan on the support frame is controlled to work. Since the heat exhaust fan is inclined toward the fixed mold base and the movable mold base, the wind blows toward the heat sink, the fixed mold base and the movable mold base to quickly take away the heat, and the hot air is discharged from the exhaust holes on both sides of the cooling box, which can greatly improve the heat dissipation effect on the fixed mold base and the movable mold base, so that the metal shell in the fixed mold base and the movable mold base can be quickly formed.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

图1为本发明立体的结构示意图;FIG1 is a schematic diagram of a three-dimensional structure of the present invention;

图2为本发明剖面的结构示意图;FIG2 is a schematic structural diagram of a cross section of the present invention;

图3为本发明水箱剖面的结构示意图;FIG3 is a schematic structural diagram of a water tank cross section of the present invention;

图4为本发明动模座仰视的结构示意图;FIG4 is a schematic diagram of the structure of the movable mold base of the present invention when viewed from bottom up;

图5为本发明动模座剖面的结构示意图;FIG5 is a schematic structural diagram of a cross section of a movable mold base of the present invention;

图6为本发明注塑组件与挤压组件连接的结构示意图;FIG6 is a schematic diagram of the structure of the connection between the injection molding component and the extrusion component of the present invention;

图7为本发明挤压组件与封堵组件连接的结构示意图;FIG7 is a schematic structural diagram of the connection between the extrusion assembly and the plugging assembly of the present invention;

图8为本发明注塑组件的结构示意图;FIG8 is a schematic structural diagram of an injection molding assembly of the present invention;

图9为本发明冷却箱的结构示意图。FIG. 9 is a schematic structural diagram of a cooling box of the present invention.

附图中,各标记所代表的部件列表如下:In the accompanying drawings, the components represented by each mark are listed as follows:

1、冷却箱;2、定模座;3、动模座;4、支撑组件;401、滑座;402、穿孔;403、排水孔;404、多级电动液压杆;5、模腔;6、注塑组件;601、浇注座;602、卡盘;603、螺栓;604、浇注孔;605、滑孔;606、滑道;7、挤压组件;701、连接板;702、压板;703、连接筒;704、弹簧;705、滑杆;8、限位槽;9、封堵组件;901、隔离座;902、弧形槽;903、导杆;10、水箱;11、开口;12、出水孔;13、喷淋组件;131、冷却循环泵;132、导水管;133、喷管;134、喷嘴;14、储水室;15、排热组件;151、支撑架;152、通孔;153、排热风扇;16、散热片;17、安装孔;18、排风孔。1. Cooling box; 2. Fixed mold seat; 3. Moving mold seat; 4. Support assembly; 401. Sliding seat; 402. Perforation; 403. Drain hole; 404. Multi-stage electric hydraulic rod; 5. Mold cavity; 6. Injection molding assembly; 601. Casting seat; 602. Chuck; 603. Bolt; 604. Casting hole; 605. Sliding hole; 606. Slideway; 7. Extrusion assembly; 701. Connecting plate; 702. Pressing plate; 703. Connecting cylinder; 704. Spring; 705. Sliding Rod; 8, limit groove; 9, plugging assembly; 901, isolation seat; 902, arc groove; 903, guide rod; 10, water tank; 11, opening; 12, water outlet; 13, spray assembly; 131, cooling circulation pump; 132, water guide pipe; 133, spray pipe; 134, nozzle; 14, water storage chamber; 15, heat dissipation assembly; 151, support frame; 152, through hole; 153, heat dissipation fan; 16, heat sink; 17, mounting hole; 18, exhaust hole.

具体实施方式DETAILED DESCRIPTION

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

请参阅图1-图9,本发明提供一种技术方案:Please refer to Figures 1 to 9, the present invention provides a technical solution:

一种金属外壳注塑成型装置,包括冷却箱1,冷却箱1内设有定模座2,定模座2上安装有动模座3,定模座2的底部装设有支撑组件4,支撑组件4设在冷却箱1内,动模座3的底部设有模腔5,动模座3对应模腔5的中心处安装有注塑组件6,注塑组件6内设有挤压组件7,挤压组件7的底部固定连接有封堵组件9,封堵组件9位于注塑组件6的底端,动模座3顶部的两侧分别开设有限位槽8;A metal shell injection molding device comprises a cooling box 1, wherein a fixed mold base 2 is arranged in the cooling box 1, a movable mold base 3 is installed on the fixed mold base 2, a support assembly 4 is arranged at the bottom of the fixed mold base 2, the support assembly 4 is arranged in the cooling box 1, a mold cavity 5 is arranged at the bottom of the movable mold base 3, an injection molding assembly 6 is installed at the center of the movable mold base 3 corresponding to the mold cavity 5, an extrusion assembly 7 is arranged in the injection molding assembly 6, a plugging assembly 9 is fixedly connected to the bottom of the extrusion assembly 7, and the plugging assembly 9 is located at the bottom end of the injection molding assembly 6, and limiting grooves 8 are respectively arranged on both sides of the top of the movable mold base 3;

挤压组件7的端部滑动连接在限位槽8内,冷却箱1的底部装设有水箱10,支撑组件4的底端贯穿冷却箱1并且固定在水箱10内的底部,水箱10的顶部开设有开口11,冷却箱1的底部开设有出水孔12,出水孔12与开口11连通,水箱10内设有储水室14,储水室14中安装有喷淋组件13,喷淋组件13的两端贯穿水箱10并且安装在冷却箱1的两侧,冷却箱1内壁的上方安装有排热组件15,冷却箱1的两侧分别开设有安装孔17,喷淋组件13的顶部安装在安装孔17内。The end of the extrusion component 7 is slidably connected in the limit groove 8, a water tank 10 is installed at the bottom of the cooling box 1, the bottom end of the support component 4 passes through the cooling box 1 and is fixed at the bottom of the water tank 10, an opening 11 is provided at the top of the water tank 10, a water outlet 12 is provided at the bottom of the cooling box 1, the water outlet 12 is communicated with the opening 11, a water storage chamber 14 is provided in the water tank 10, a spray component 13 is installed in the water storage chamber 14, both ends of the spray component 13 pass through the water tank 10 and are installed on both sides of the cooling box 1, a heat exhaust component 15 is installed above the inner wall of the cooling box 1, mounting holes 17 are respectively provided on both sides of the cooling box 1, and the top of the spray component 13 is installed in the mounting hole 17.

工作时,通过喷淋组件13向定模座2和动模座3上进行喷淋,使定模座2和动模座3能够同步降温,防止冷却不均影响金属外壳的质量,且喷淋的水能够通过出水孔12与开口11进入储水室14内,实现对水循环利用的目的,降低使用成本。During operation, the fixed mold base 2 and the movable mold base 3 are sprayed through the spray assembly 13, so that the fixed mold base 2 and the movable mold base 3 can be cooled synchronously to prevent uneven cooling from affecting the quality of the metal shell, and the sprayed water can enter the water storage chamber 14 through the water outlet 12 and the opening 11, thereby achieving the purpose of water recycling and reducing the cost of use.

作为本发明的进一步方案,支撑组件4包括滑座401,滑座401滑动连接在冷却箱1内,滑座401的顶部与定模座2相连接,滑座401底部的四角处分别固定有多级电动液压杆404,多级电动液压杆404的底端固定在水箱10内的底部,滑座401上开设有穿孔402和若干个排水孔403。As a further solution of the present invention, the support assembly 4 includes a slide 401, which is slidably connected in the cooling box 1, and the top of the slide 401 is connected to the fixed mold base 2. Multi-stage electric hydraulic rods 404 are fixed at the four corners of the bottom of the slide 401, and the bottom end of the multi-stage electric hydraulic rod 404 is fixed to the bottom of the water tank 10. A through hole 402 and a plurality of drainage holes 403 are opened on the slide 401.

工作时,多级电动液压杆404在工作的过程中能够带动滑座401在冷却箱1内滑动,进而方便对定模座2和动模座3的位置进行调节,穿孔402的设置使定模座2中的热量能够从底部散出,排水孔403的设置使喷淋的水能够排出冷却箱1,以便储水室14对水进行集中收集。During operation, the multi-stage electric hydraulic rod 404 can drive the slide 401 to slide in the cooling box 1, thereby facilitating the adjustment of the positions of the fixed mold base 2 and the movable mold base 3. The setting of the perforation 402 allows the heat in the fixed mold base 2 to be dissipated from the bottom, and the setting of the drainage hole 403 allows the sprayed water to be discharged from the cooling box 1, so that the water storage chamber 14 can collect the water in a centralized manner.

作为本发明的进一步方案,注塑组件6包括浇注座601,浇注座601外卡接有卡盘602,卡盘602上设有三个螺栓603,且卡盘602通过螺栓603安装在动模座3上,浇注座601的中部开设有浇注孔604,浇注孔604外设有滑道606和两个滑孔605,滑道606为环形设计,封堵组件9滑动连接在两个滑孔605内。As a further solution of the present invention, the injection molding component 6 includes a pouring seat 601, and a chuck 602 is clamped on the outside of the pouring seat 601. Three bolts 603 are provided on the chuck 602, and the chuck 602 is installed on the movable mold base 3 through the bolts 603. A pouring hole 604 is opened in the middle of the pouring seat 601, and a slide 606 and two sliding holes 605 are provided outside the pouring hole 604. The slide 606 is annular in design, and the sealing component 9 is slidably connected in the two sliding holes 605.

工作时,滑道606能够起到对挤压组件7限位的作用,防止挤压组件7偏移位置使注塑机出料口难以对准浇注孔604,滑孔605能够起到对封堵组件9限位的作用,提高封堵组件9移动的稳定性。During operation, the slide 606 can limit the extrusion component 7 to prevent the extrusion component 7 from shifting its position so that the discharge port of the injection molding machine is difficult to align with the pouring hole 604. The slide hole 605 can limit the blocking component 9 to improve the stability of the movement of the blocking component 9.

作为本发明的进一步方案,挤压组件7包括压板702,压板702上固定有三个连接板701,连接板701的底部固定有滑杆705,滑杆705滑动连接在限位槽8中,压板702的中部卡接有连接筒703,压板702底部固定有四个弹簧704,且四个弹簧704的底端固定在注塑组件6上。As a further solution of the present invention, the extrusion assembly 7 includes a pressing plate 702, three connecting plates 701 are fixed on the pressing plate 702, a sliding rod 705 is fixed to the bottom of the connecting plate 701, the sliding rod 705 is slidably connected in the limiting groove 8, a connecting tube 703 is clamped in the middle of the pressing plate 702, four springs 704 are fixed to the bottom of the pressing plate 702, and the bottom ends of the four springs 704 are fixed to the injection molding assembly 6.

工作时,压板702在移动的过程中能够带动封堵组件9进行移动,方便在动模座3外部调节封堵组件9的位置,通过弹簧704的弹力对压板702进行支撑,使压板702带动封堵组件9上移,方便对浇注孔604进行封堵。During operation, the pressure plate 702 can drive the sealing component 9 to move during the movement, which is convenient for adjusting the position of the sealing component 9 outside the movable mold base 3. The pressure plate 702 is supported by the elastic force of the spring 704, so that the pressure plate 702 drives the sealing component 9 to move upward, which is convenient for sealing the pouring hole 604.

作为本发明的进一步方案,封堵组件9包括隔离座901,隔离座901的顶部为倒锥形设计,隔离座901的底部开设有弧形槽902,隔离座901的顶部与注塑组件6的底端搭接,隔离座901顶部的两侧分别固定连接有导杆903,两个导杆903的顶端贯穿注塑组件6并且与挤压组件7的底部相固定。As a further solution of the present invention, the blocking component 9 includes an isolation seat 901, the top of the isolation seat 901 is an inverted cone design, the bottom of the isolation seat 901 is provided with an arc groove 902, the top of the isolation seat 901 overlaps the bottom end of the injection molding component 6, and the two sides of the top of the isolation seat 901 are respectively fixedly connected with guide rods 903, and the top ends of the two guide rods 903 pass through the injection molding component 6 and are fixed to the bottom of the extrusion component 7.

工作时,隔离座901上移后能够嵌入浇注孔604中,使模腔5内的顶部与隔离座901的底部平齐且处于同一平面,断口处的注塑件表面平整,防止注塑件表面产生浇口残留。During operation, the isolation seat 901 can be embedded in the pouring hole 604 after moving up, so that the top of the mold cavity 5 is flush with the bottom of the isolation seat 901 and is in the same plane, and the surface of the injection molded part at the fracture is smooth, preventing gate residue from forming on the surface of the injection molded part.

作为本发明的进一步方案,喷淋组件13包括冷却循环泵131,冷却循环泵131安装在储水室14内,冷却循环泵131的两个出水端分别连接有导水管132,导水管132的另一端贯穿水箱10并连接有喷管133,喷管133卡接在安装孔17内,喷管133靠近定模座2和动模座3的一侧设有若干个喷嘴134。As a further solution of the present invention, the spray assembly 13 includes a cooling circulation pump 131, which is installed in the water storage chamber 14. The two water outlet ends of the cooling circulation pump 131 are respectively connected to water pipes 132. The other end of the water pipe 132 passes through the water tank 10 and is connected to a nozzle 133. The nozzle 133 is clamped in the mounting hole 17. A plurality of nozzles 134 are provided on one side of the nozzle 133 close to the fixed mold base 2 and the movable mold base 3.

工作时,冷却循环泵131从储水室14中抽水,冷却水则通过导水管132和喷管133并且从喷嘴134从喷出,水则喷向定模座2和动模座3,使定模座2和动模座3的两侧能够同步冷却。When working, the cooling circulation pump 131 draws water from the water storage chamber 14, and the cooling water passes through the water pipe 132 and the nozzle 133 and is sprayed out from the nozzle 134, and the water is sprayed toward the fixed mold base 2 and the movable mold base 3, so that both sides of the fixed mold base 2 and the movable mold base 3 can be cooled synchronously.

作为本发明的进一步方案,排热组件15包括支撑架151,支撑架151的中部开设有通孔152,支撑架151顶部的两侧分别安装有三个排热风扇153,且排热风扇153倾斜朝向定模座2和动模座3。As a further solution of the present invention, the heat exhaust component 15 includes a support frame 151, a through hole 152 is opened in the middle of the support frame 151, three heat exhaust fans 153 are respectively installed on both sides of the top of the support frame 151, and the heat exhaust fans 153 are inclined toward the fixed mold base 2 and the movable mold base 3.

工作时,倾斜朝向定模座2和动模座3设置的排热风扇153工作中,产生的风能够吹向散热片16、定模座2和动模座3,提高冷却效果。During operation, the heat exhaust fan 153 arranged obliquely toward the fixed mold base 2 and the movable mold base 3 can generate wind that can blow toward the heat sink 16, the fixed mold base 2 and the movable mold base 3, thereby improving the cooling effect.

作为本发明的进一步方案,安装孔17的下方设有若干个排风孔18,排风孔18开设在冷却箱1的一侧,定模座2和动模座3的两侧分别安装有若干个散热片16。As a further solution of the present invention, a plurality of exhaust holes 18 are provided below the mounting hole 17 , and the exhaust holes 18 are opened on one side of the cooling box 1 , and a plurality of heat sinks 16 are respectively installed on both sides of the fixed mold base 2 and the movable mold base 3 .

工作时,热空气会从排风孔18排出,且定模座2和动模座3中的热量能够导入至散热片16中,扩大热量散热面积,进而提高对定模座2和动模座3的散热效果。During operation, hot air will be discharged from the exhaust holes 18 , and the heat in the fixed mold base 2 and the movable mold base 3 can be introduced into the heat sink 16 to expand the heat dissipation area, thereby improving the heat dissipation effect of the fixed mold base 2 and the movable mold base 3 .

本发明工作原理:通过控制四个多级电动液压杆404伸长并且带动滑座401上移,使滑座401带动定模座2和动模座3向上移动,使定模座2和动模座3移出冷却箱1,将粉末状金属与热塑性塑料粘结剂材料混合后,采用注塑机将混合物加工成熔体,注塑机将注塑熔体从浇注座601中的浇注孔604灌入,注塑机下移并且挤压四个连接板701,使连接板701通过压板702带动两个导杆903向下移动,两个导杆903则带动隔离座901下移并且脱离浇注座601的底端,使动模座3内的模腔5与浇注座601中的浇注孔604连通,熔体则进入模腔5中,使定模座2与动模座3能够对溶体进行成型,完成浇注工作后,注塑机则脱离浇注孔604和连接板701,通过弹簧704的弹力对压板702进行支撑,使压板702通过两个导杆903带动隔离座901上移嵌入至浇注孔604中,能够对浇注孔604进行封堵,使模腔5中的熔体能够自动与浇注孔604中的溶体断裂分离,在对定模座2和动模座3进行冷却降温时,控制四个多级电动液压杆404收缩,使其通过滑座401带动定模座2和动模座3下移,使定模座2和动模座3转移至冷却箱1内,冷却循环泵131从储水室14中抽水,冷却水通过两个导水管132进入喷管133中,喷管133中的水则通过多个喷嘴134喷向定模座2和动模座3,使定模座2和动模座3的两侧能够同步遇冷并且降温,定模座2和动模座3中的热量能够导入至散热片16中,加快热量的散发,其次水能够从滑座401上的排水孔403进入储水室14内,即可实现对水进行循环利用的目的,同时控制排热风扇153工作,风吹向散热片16、定模座2和动模座3能够快速带走热量,热空气则从冷却箱1两侧的排风孔18排出。The working principle of the present invention is as follows: by controlling the extension of four multi-stage electric hydraulic rods 404 and driving the slide 401 to move upward, the slide 401 drives the fixed mold base 2 and the movable mold base 3 to move upward, so that the fixed mold base 2 and the movable mold base 3 are moved out of the cooling box 1, the powdered metal is mixed with the thermoplastic plastic binder material, and the mixture is processed into a melt by an injection molding machine. The injection molding machine pours the injection molding melt from the pouring hole 604 in the pouring seat 601, and the injection molding machine moves downward and squeezes the four connecting plates 701, so that the connecting plates 701 drive the two guide rods 9 through the pressing plate 702. 03 moves downward, and the two guide rods 903 drive the isolation seat 901 to move downward and detach from the bottom end of the pouring seat 601, so that the mold cavity 5 in the movable mold seat 3 is connected with the pouring hole 604 in the pouring seat 601, and the melt enters the mold cavity 5, so that the fixed mold seat 2 and the movable mold seat 3 can shape the melt. After the pouring work is completed, the injection molding machine detaches from the pouring hole 604 and the connecting plate 701, and supports the pressing plate 702 through the elastic force of the spring 704, so that the pressing plate 702 drives the isolation seat 901 to move upward through the two guide rods 903 and embeds into the pouring hole 6 04, the pouring hole 604 can be blocked, so that the melt in the mold cavity 5 can be automatically separated from the melt in the pouring hole 604 by breaking. When the fixed mold base 2 and the movable mold base 3 are cooled, the four multi-stage electric hydraulic rods 404 are controlled to contract, so that the fixed mold base 2 and the movable mold base 3 are driven to move downward through the slide 401, so that the fixed mold base 2 and the movable mold base 3 are transferred to the cooling box 1, and the cooling circulation pump 131 draws water from the water storage chamber 14, and the cooling water enters the nozzle 133 through the two water pipes 132, and the water in the nozzle 133 is discharged through multiple nozzles. The nozzle 134 sprays toward the fixed mold base 2 and the movable mold base 3, so that both sides of the fixed mold base 2 and the movable mold base 3 can be cooled and cooled simultaneously, and the heat in the fixed mold base 2 and the movable mold base 3 can be introduced into the heat sink 16 to accelerate the heat dissipation. Secondly, water can enter the water storage chamber 14 from the drainage hole 403 on the slide 401, so as to achieve the purpose of recycling water. At the same time, the heat exhaust fan 153 is controlled to work, and the wind blowing toward the heat sink 16, the fixed mold base 2 and the movable mold base 3 can quickly take away the heat, and the hot air is discharged from the exhaust holes 18 on both sides of the cooling box 1.

Claims (9)

1. The utility model provides a metal casing injection molding device, includes cooler bin (1), its characterized in that: the cooling box is characterized in that a fixed die holder (2) is arranged in the cooling box (1), a movable die holder (3) is arranged on the fixed die holder (2), a supporting component (4) is arranged at the bottom of the fixed die holder (2), the supporting component (4) is arranged in the cooling box (1), a die cavity (5) is arranged at the bottom of the movable die holder (3), an injection molding component (6) is arranged at the center of the movable die holder (3) corresponding to the die cavity (5), an extrusion component (7) is arranged in the injection molding component (6), a plugging component (9) is fixedly connected to the bottom of the extrusion component (7), the plugging component (9) is positioned at the bottom end of the injection molding component (6), and limit grooves (8) are respectively formed in two sides of the top of the movable die holder (3);
The end sliding connection of extrusion subassembly (7) is in spacing groove (8), water tank (10) have been installed to the bottom of cooling tank (1), the bottom of supporting component (4) runs through cooling tank (1) and fixes the bottom in water tank (10), opening (11) have been seted up at the top of water tank (10), apopore (12) have been seted up to the bottom of cooling tank (1), apopore (12) and opening (11) intercommunication, be equipped with reservoir chamber (14) in water tank (10), install spray subassembly (13) in reservoir chamber (14), spray subassembly (13) both ends run through water tank (10) and install the both sides at cooling tank (1), exhaust heat subassembly (15) are installed to the top of cooling tank (1) inner wall, mounting hole (17) have been seted up respectively to the both sides of cooling tank (1), spray subassembly (13) top is installed in mounting hole (17).
2. The metal shell injection molding apparatus of claim 1, wherein: the support assembly (4) comprises a sliding seat (401), the sliding seat (401) is slidably connected in the cooling box (1), the top of the sliding seat (401) is connected with the fixed die seat (2), multistage electric hydraulic rods (404) are respectively fixed at four corners of the bottom of the sliding seat (401), the bottom of each multistage electric hydraulic rod (404) is fixed at the bottom of the water tank (10), and a perforation (402) and a plurality of drainage holes (403) are formed in the sliding seat (401).
3. The metal shell injection molding apparatus of claim 1, wherein: the injection molding assembly (6) comprises a pouring seat (601), a chuck (602) is clamped outside the pouring seat (601), three bolts (603) are arranged on the chuck (602), and the chuck (602) is installed on the movable die holder (3) through the bolts (603).
4. A metal casing injection molding apparatus according to claim 3, wherein: the middle part of pouring seat (601) has seted up pouring hole (604), pouring hole (604) are equipped with slide (606) and two slide holes (605) outward, slide (606) are annular design, shutoff subassembly (9) sliding connection is in two slide holes (605).
5. The metal shell injection molding apparatus of claim 1, wherein: the extrusion assembly (7) comprises a pressing plate (702), three connecting plates (701) are fixed on the pressing plate (702), sliding rods (705) are fixed at the bottoms of the connecting plates (701), the sliding rods (705) are slidably connected in limiting grooves (8), connecting cylinders (703) are clamped in the middle of the pressing plate (702), four springs (704) are fixed at the bottoms of the pressing plate (702), and the bottoms of the four springs (704) are fixed on an injection molding assembly (6).
6. The metal shell injection molding apparatus of claim 1, wherein: the plugging assembly (9) comprises an isolation seat (901), the top of the isolation seat (901) is of an inverted cone design, an arc groove (902) is formed in the bottom of the isolation seat (901), the top of the isolation seat (901) is overlapped with the bottom end of the injection molding assembly (6), guide rods (903) are fixedly connected to two sides of the top of the isolation seat (901) respectively, and the top ends of the two guide rods (903) penetrate through the injection molding assembly (6) and are fixed with the bottom of the extrusion assembly (7).
7. The metal shell injection molding apparatus of claim 1, wherein: spray subassembly (13) are including cooling circulation pump (131), cooling circulation pump (131) are installed in reservoir (14), two water outlet ends of cooling circulation pump (131) are connected with aqueduct (132) respectively, the other end of aqueduct (132) runs through water tank (10) and is connected with spray tube (133), spray tube (133) joint is in mounting hole (17), one side that spray tube (133) is close to die holder (2) and movable mould base (3) is equipped with a plurality of nozzle (134).
8. The metal shell injection molding apparatus of claim 1, wherein: the heat extraction assembly (15) comprises a support frame (151), a through hole (152) is formed in the middle of the support frame (151), three heat extraction fans (153) are respectively arranged on two sides of the top of the support frame (151), and the heat extraction fans (153) incline towards the fixed die holder (2) and the movable die holder (3).
9. The metal shell injection molding apparatus of claim 1, wherein: the cooling device is characterized in that a plurality of exhaust holes (18) are formed below the mounting holes (17), the exhaust holes (18) are formed in one side of the cooling box (1), and a plurality of cooling fins (16) are respectively mounted on two sides of the fixed die seat (2) and the movable die seat (3).
CN202410781667.3A 2024-06-18 2024-06-18 Metal shell injection molding device Pending CN118478004A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410781667.3A CN118478004A (en) 2024-06-18 2024-06-18 Metal shell injection molding device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410781667.3A CN118478004A (en) 2024-06-18 2024-06-18 Metal shell injection molding device

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CN118478004A true CN118478004A (en) 2024-08-13

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202410781667.3A Pending CN118478004A (en) 2024-06-18 2024-06-18 Metal shell injection molding device

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Country Link
CN (1) CN118478004A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118847953A (en) * 2024-09-25 2024-10-29 兴化市兴东铸钢有限公司 A cooling device for processing metal steel castings

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118847953A (en) * 2024-09-25 2024-10-29 兴化市兴东铸钢有限公司 A cooling device for processing metal steel castings
CN118847953B (en) * 2024-09-25 2025-01-24 兴化市兴东铸钢有限公司 A cooling device for processing metal steel castings

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