CN118464480B - A method and system for testing dynamic and static performance of air suspension for automobile - Google Patents
A method and system for testing dynamic and static performance of air suspension for automobile Download PDFInfo
- Publication number
- CN118464480B CN118464480B CN202410909967.5A CN202410909967A CN118464480B CN 118464480 B CN118464480 B CN 118464480B CN 202410909967 A CN202410909967 A CN 202410909967A CN 118464480 B CN118464480 B CN 118464480B
- Authority
- CN
- China
- Prior art keywords
- test
- dynamic
- score
- smoothness
- static
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000012360 testing method Methods 0.000 title claims abstract description 479
- 239000000725 suspension Substances 0.000 title claims abstract description 170
- 230000003068 static effect Effects 0.000 title claims abstract description 167
- 238000000034 method Methods 0.000 title claims abstract description 41
- 238000011056 performance test Methods 0.000 claims abstract description 29
- 238000012797 qualification Methods 0.000 claims abstract description 25
- 230000008859 change Effects 0.000 claims description 63
- 238000012937 correction Methods 0.000 claims description 38
- 238000011156 evaluation Methods 0.000 claims description 22
- 238000004364 calculation method Methods 0.000 claims description 21
- 230000008569 process Effects 0.000 claims description 11
- 238000004458 analytical method Methods 0.000 claims description 8
- 230000000694 effects Effects 0.000 abstract description 6
- 238000006073 displacement reaction Methods 0.000 description 5
- 238000013210 evaluation model Methods 0.000 description 5
- 238000013461 design Methods 0.000 description 4
- 238000010801 machine learning Methods 0.000 description 4
- 230000004044 response Effects 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000004422 calculation algorithm Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005070 sampling Methods 0.000 description 2
- 238000004088 simulation Methods 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- 238000012549 training Methods 0.000 description 2
- 238000012935 Averaging Methods 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 239000010426 asphalt Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000010224 classification analysis Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 238000003066 decision tree Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000007637 random forest analysis Methods 0.000 description 1
- 238000012706 support-vector machine Methods 0.000 description 1
- 230000008685 targeting Effects 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M17/00—Testing of vehicles
- G01M17/007—Wheeled or endless-tracked vehicles
- G01M17/04—Suspension or damping
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M5/00—Investigating the elasticity of structures, e.g. deflection of bridges or air-craft wings
- G01M5/0041—Investigating the elasticity of structures, e.g. deflection of bridges or air-craft wings by determining deflection or stress
- G01M5/005—Investigating the elasticity of structures, e.g. deflection of bridges or air-craft wings by determining deflection or stress by means of external apparatus, e.g. test benches or portable test systems
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F17/00—Digital computing or data processing equipment or methods, specially adapted for specific functions
- G06F17/10—Complex mathematical operations
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T90/00—Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Mathematical Physics (AREA)
- Data Mining & Analysis (AREA)
- Theoretical Computer Science (AREA)
- Computational Mathematics (AREA)
- Mathematical Analysis (AREA)
- Mathematical Optimization (AREA)
- Algebra (AREA)
- Pure & Applied Mathematics (AREA)
- Databases & Information Systems (AREA)
- Software Systems (AREA)
- General Engineering & Computer Science (AREA)
- Aviation & Aerospace Engineering (AREA)
- Vehicle Body Suspensions (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及性能测试领域,具体涉及一种汽车用空气悬架的动静性能测试方法及系统。The invention relates to the field of performance testing, and in particular to a method and system for testing the dynamic and static performance of an air suspension for an automobile.
背景技术Background Art
在汽车悬架系统中,空气悬架以其可变刚度、主动调节等特点,在车辆领域得到广泛应用,而其动静态性能直接影响车辆的驾驶平顺性、操纵稳定性和行驶安全性。现有技术中,空气悬架动静性能的测试方法主要分为台架试验和实车道路试验两大类。其中,台架试验通过在试验台架上模拟路面,对悬架的动静刚度、阻尼特性等进行测试,但由于台架试验工况单一,难以全面模拟实际道路情况;实车道路试验虽然能够获得真实路况下的动静性能表现,但由于缺乏对测试工况的全面覆盖和分类分析,因此,现有技术中空气悬架动静性能测试覆盖工况不全面、测试针对性不强。In the automobile suspension system, air suspension is widely used in the vehicle field due to its variable stiffness and active adjustment characteristics, and its dynamic and static performance directly affects the vehicle's driving smoothness, handling stability and driving safety. In the prior art, the test methods for the dynamic and static performance of air suspension are mainly divided into two categories: bench test and real vehicle road test. Among them, the bench test simulates the road surface on the test bench to test the dynamic and static stiffness, damping characteristics, etc. of the suspension, but due to the single bench test condition, it is difficult to fully simulate the actual road conditions; although the real vehicle road test can obtain the dynamic and static performance under real road conditions, due to the lack of comprehensive coverage and classification analysis of the test conditions, the dynamic and static performance test of air suspension in the prior art does not cover the conditions comprehensively and the test is not targeted.
发明内容Summary of the invention
本申请通过提供了一种汽车用空气悬架的动静性能测试方法及系统,旨在解决现有技术中空气悬架动静性能测试覆盖工况不全面、测试针对性不强的技术问题。The present application provides a method and system for testing the dynamic and static performance of an automobile air suspension, aiming to solve the technical problems in the prior art that the dynamic and static performance test of an air suspension does not fully cover the working conditions and the test is not targeted.
鉴于上述问题,本申请提供了一种汽车用空气悬架的动静性能测试方法及系统。In view of the above problems, the present application provides a method and system for testing the dynamic and static performance of an automobile air suspension.
本申请公开的第一个方面,提供了一种汽车用空气悬架的动静性能测试方法,该方法包括:采用多种测试载荷,对待进行测试的汽车用空气悬架进行静态测试,获得多种测试载荷下的多个静态行程参数,并计算获得多个静态行程变化参数;获取汽车用空气悬架的多种道路环境,在多种测试载荷和多种道路环境进行随机搜索,获得包括第一测试载荷和第一道路环境的第一动态测试工况,其中,根据多种测试载荷和多种道路环境的出现率设置多种动态测试工况的搜索概率,进行随机搜索;在第一动态测试工况下,对空气悬架进行测试,获得第一动态测试结果,并分析获得第一平顺性评分;根据第一测试载荷的第一行程变化参数,分析获得第一刚度评分,并对第一平顺性评分进行修正计算,获得修正后的第一修正平顺性评分;在第一动态测试工况内的邻近测试工况空间内,继续进行搜索测试,并在达到预设搜索次数后,获得多个修正平顺性评分和多个刚度评分;根据多个选中动态测试工况的搜索概率,对多个修正平顺性评分和多个刚度评分加权计算,获得结果平顺性评分和结果刚度评分,并根据多个修正平顺性评分和多个刚度评分的合格率,获得工况合格率,对结果平顺性评分和结果刚度评分进行修正,获得动静性能测试结果。The first aspect disclosed in the present application provides a method for testing the dynamic and static performance of an automobile air suspension, the method comprising: using a plurality of test loads to perform a static test on the automobile air suspension to be tested, obtaining a plurality of static stroke parameters under the plurality of test loads, and calculating and obtaining a plurality of static stroke change parameters; obtaining a plurality of road environments for the automobile air suspension, performing a random search under the plurality of test loads and the plurality of road environments, and obtaining a first dynamic test condition including a first test load and a first road environment, wherein the search probability of the plurality of dynamic test conditions is set according to the occurrence rates of the plurality of test loads and the plurality of road environments, and performing a random search; testing the air suspension under the first dynamic test condition, obtaining a first dynamic test result, and analyzing the obtained result; A first smoothness score is obtained; a first stiffness score is obtained by analysis according to a first stroke change parameter of a first test load, and the first smoothness score is corrected and calculated to obtain a corrected first corrected smoothness score; a search test is continued in an adjacent test condition space within the first dynamic test condition, and after reaching a preset number of searches, a plurality of corrected smoothness scores and a plurality of stiffness scores are obtained; a plurality of corrected smoothness scores and a plurality of stiffness scores are weightedly calculated according to the search probabilities of a plurality of selected dynamic test conditions to obtain a result smoothness score and a result stiffness score, and a condition pass rate is obtained according to the pass rates of the plurality of corrected smoothness scores and the plurality of stiffness scores, and the result smoothness score and the result stiffness score are corrected to obtain a dynamic and static performance test result.
本申请公开的另一个方面,提供了一种汽车用空气悬架的动静性能测试系统,该系统包括:静态测试模块,用于采用多种测试载荷,对待进行测试的汽车用空气悬架进行静态测试,获得多种测试载荷下的多个静态行程参数,并计算获得多个静态行程变化参数;工况搜索模块,用于获取汽车用空气悬架的多种道路环境,在多种测试载荷和多种道路环境进行随机搜索,获得包括第一测试载荷和第一道路环境的第一动态测试工况,其中,根据多种测试载荷和多种道路环境的出现率设置多种动态测试工况的搜索概率,进行随机搜索;动态测试模块,用于在第一动态测试工况下,对空气悬架进行测试,获得第一动态测试结果,并分析获得第一平顺性评分;刚度评估模块,用于根据第一测试载荷的第一行程变化参数,分析获得第一刚度评分,并对第一平顺性评分进行修正计算,获得修正后的第一修正平顺性评分;邻近搜索模块,用于在第一动态测试工况内的邻近测试工况空间内,继续进行搜索测试,并在达到预设搜索次数后,获得多个修正平顺性评分和多个刚度评分;综合评估模块,用于根据多个选中动态测试工况的搜索概率,对多个修正平顺性评分和多个刚度评分加权计算,获得结果平顺性评分和结果刚度评分,并根据多个修正平顺性评分和多个刚度评分的合格率,获得工况合格率,对结果平顺性评分和结果刚度评分进行修正,获得动静性能测试结果。Another aspect disclosed in the present application provides a dynamic and static performance test system for an automobile air suspension, the system comprising: a static test module, for using a plurality of test loads to perform a static test on an automobile air suspension to be tested, obtaining a plurality of static stroke parameters under a plurality of test loads, and calculating and obtaining a plurality of static stroke change parameters; a working condition search module, for obtaining a plurality of road environments for the automobile air suspension, performing a random search under a plurality of test loads and a plurality of road environments, and obtaining a first dynamic test working condition including a first test load and a first road environment, wherein the search probability of a plurality of dynamic test working conditions is set according to the occurrence rates of the plurality of test loads and the plurality of road environments, and a random search is performed; a dynamic test module, for testing the air suspension under the first dynamic test working condition, obtaining a first dynamic test result, and analyzing the obtained result; a first smoothness score is obtained; a stiffness evaluation module is used to analyze and obtain a first stiffness score according to a first stroke change parameter of the first test load, and to perform correction calculation on the first smoothness score to obtain a corrected first corrected smoothness score; a neighboring search module is used to continue the search test in the neighboring test condition space within the first dynamic test condition, and obtain multiple corrected smoothness scores and multiple stiffness scores after reaching a preset number of searches; a comprehensive evaluation module is used to perform weighted calculation on multiple corrected smoothness scores and multiple stiffness scores according to the search probabilities of multiple selected dynamic test conditions to obtain a result smoothness score and a result stiffness score, and obtain a condition pass rate according to the pass rates of the multiple corrected smoothness scores and the multiple stiffness scores, and correct the result smoothness score and the result stiffness score to obtain the dynamic and static performance test results.
本申请中提供的一个或多个技术方案,至少具有如下技术效果或优点:One or more technical solutions provided in this application have at least the following technical effects or advantages:
由于采用了多种测试载荷对空气悬架进行静态测试,获得多个静态行程参数,并计算获得多个静态行程变化参数,全面评估空气悬架在不同载荷条件下的静态特性,为后续的动态测试和综合性能评估提供基础;获取汽车用空气悬架的多种道路环境,结合多种测试载荷采用随机搜索的方式获得包括第一测试载荷和第一道路环境的第一动态测试工况,并根据各测试载荷和道路环境的出现率设置相应的搜索概率,通过综合考虑实际道路工况和车辆载荷情况,以随机搜索的方式获得具有针对性和代表性的动态测试工况,提高测试的有效性和覆盖全面性;在第一动态测试工况下对空气悬架进行测试,获得第一动态测试结果,并据此分析获得第一平顺性评分,通过动态测试直接评估悬架的平顺性,为后续的性能综合提供依据;根据第一测试载荷对应的第一行程变化参数,分析获得第一刚度评分,并对第一平顺性评分进行修正,获得第一修正平顺性评分,将静态特性测试结果与动态特性测试结果结合,通过刚度评分对平顺性评分进行修正,实现动静态性能的综合评估,提高测试结果的可靠性和全面性;在第一动态测试工况的邻近测试工况空间内,继续进行搜索测试,直至达到预设搜索次数,获得多个修正平顺性评分和多个刚度评分,通过扩展邻近工况空间的方式,进一步丰富和细化测试工况,提高测试结果的精细度和可信度;根据多个动态测试工况的搜索概率对多个修正平顺性评分和多个刚度评分进行加权计算,得到结果平顺性评分和结果刚度评分,并基于多个评分的合格率计算获得工况合格率,最终获得修正后的动静性能测试结果,在综合评分的基础上引入工况合格率进行修正,进一步提高测试结果的可靠性,同时通过搜索概率的加权计算赋予不同工况的权重,使测试结果更符合实际使用情况的技术方案,解决了现有技术中空气悬架动静性能测试覆盖工况不全面、测试针对性不强的技术问题,通过综合静态与动态测试,结合实际道路环境的随机搜索和邻近工况空间的扩展测试,并引入工况合格率对测试结果进行修正,达到了全面覆盖空气悬架使用工况、提高测试针对性和有效性的技术效果。Since a variety of test loads are used to perform static tests on the air suspension, a variety of static stroke parameters are obtained, and a variety of static stroke change parameters are calculated to comprehensively evaluate the static characteristics of the air suspension under different load conditions, providing a basis for subsequent dynamic testing and comprehensive performance evaluation; a variety of road environments for automotive air suspension are obtained, and a first dynamic test condition including a first test load and a first road environment is obtained by random search in combination with a variety of test loads, and a corresponding search probability is set according to the occurrence rate of each test load and road environment, and the actual road conditions and vehicle load conditions are comprehensively considered to obtain the first dynamic test condition by random search. The targeted and representative dynamic test conditions improve the effectiveness and comprehensiveness of the test; the air suspension is tested under the first dynamic test condition to obtain the first dynamic test result, and the first smoothness score is obtained based on the analysis. The smoothness of the suspension is directly evaluated through dynamic testing to provide a basis for subsequent performance synthesis; according to the first stroke change parameter corresponding to the first test load, the first stiffness score is analyzed and obtained, and the first smoothness score is corrected to obtain the first corrected smoothness score. The static characteristic test results are combined with the dynamic characteristic test results, and the smoothness score is corrected by the stiffness score to achieve dynamic and static performance. Comprehensive evaluation improves the reliability and comprehensiveness of the test results; continues to search in the adjacent test condition space of the first dynamic test condition until the preset number of searches is reached, and multiple modified smoothness scores and multiple stiffness scores are obtained. By expanding the adjacent condition space, the test conditions are further enriched and refined to improve the precision and credibility of the test results; multiple modified smoothness scores and multiple stiffness scores are weighted according to the search probability of multiple dynamic test conditions to obtain the result smoothness score and result stiffness score, and the condition pass rate is calculated based on the pass rate of multiple scores, and finally the modified dynamic and static performance is obtained The test results are corrected by introducing the working condition qualification rate on the basis of the comprehensive score to further improve the reliability of the test results. At the same time, weights are given to different working conditions through weighted calculation of the search probability to make the test results more in line with the actual usage situation. The technical solution solves the technical problems in the prior art that the dynamic and static performance test of air suspension does not fully cover the working conditions and the test is not targeted. Through comprehensive static and dynamic tests, combined with random searches of actual road environments and extended tests of adjacent working condition spaces, and the introduction of working condition qualification rate to correct the test results, the technical effect of fully covering the working conditions of air suspension use and improving the test targeting and effectiveness is achieved.
上述说明仅是本申请技术方案的概述,为了能够更清楚了解本申请的技术手段,而可依照说明书的内容予以实施,并且为了让本申请的上述和其它目的、特征和优点能够更明显易懂,以下特举本申请的具体实施方式。The above description is only an overview of the technical solution of the present application. In order to more clearly understand the technical means of the present application, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are listed below.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本申请实施例提供了一种汽车用空气悬架的动静性能测试方法的一种流程示意图;FIG1 is a schematic flow chart of a method for testing the dynamic and static performance of an air suspension for an automobile according to an embodiment of the present application;
图2为本申请实施例提供了一种汽车用空气悬架的动静性能测试系统的一种结构示意图。FIG2 is a schematic structural diagram of a dynamic and static performance testing system for an automobile air suspension provided in an embodiment of the present application.
附图标记说明:静态测试模块11,工况搜索模块12,动态测试模块13,刚度评估模块14,邻近搜索模块15,综合评估模块16。Explanation of the reference numerals: static test module 11 , working condition search module 12 , dynamic test module 13 , stiffness evaluation module 14 , proximity search module 15 , comprehensive evaluation module 16 .
具体实施方式DETAILED DESCRIPTION
本申请提供的技术方案总体思路如下:The overall idea of the technical solution provided by this application is as follows:
本申请实施例提供了一种汽车用空气悬架的动静性能测试方法及系统。首先,通过静态测试在多种载荷工况下测试空气悬架,获得全面的静态特性参数;然后,结合实际道路环境和车辆载荷状态,采用随机搜索的方法获得具有针对性和代表性的动态测试工况;在此基础上,对每一个动态工况进行测试评估,获得悬架性能的平顺性评分,并将静态特性与动态特性进行综合,对平顺性评分进行修正;为进一步提高测试的精细度和可信度,在每一动态测试工况的邻近空间内扩展搜索测试,获得多个修正平顺性评分和多个刚度评分;之后,在前述评分的基础上,结合工况出现概率加权计算和工况合格率修正,得到空气悬架的动静性能测试结果。The embodiment of the present application provides a method and system for testing the dynamic and static performance of an air suspension for an automobile. First, the air suspension is tested under a variety of load conditions through static testing to obtain comprehensive static characteristic parameters; then, in combination with the actual road environment and vehicle load state, a random search method is used to obtain targeted and representative dynamic test conditions; on this basis, each dynamic condition is tested and evaluated to obtain a smoothness score of the suspension performance, and the static characteristics are combined with the dynamic characteristics to correct the smoothness score; in order to further improve the precision and credibility of the test, the search test is expanded in the adjacent space of each dynamic test condition to obtain multiple corrected smoothness scores and multiple stiffness scores; then, based on the aforementioned scores, combined with the weighted calculation of the probability of occurrence of the condition and the correction of the condition qualification rate, the dynamic and static performance test results of the air suspension are obtained.
在介绍了本申请基本原理后,下面将结合说明书附图来具体介绍本申请的各种非限制性的实施方式。After introducing the basic principles of the present application, various non-limiting implementation methods of the present application will be specifically described below in conjunction with the drawings in the specification.
实施例一,如图1所示,本申请实施例提供了一种汽车用空气悬架的动静性能测试方法,该方法包括:Embodiment 1, as shown in FIG1 , the embodiment of the present application provides a method for testing the dynamic and static performance of an air suspension for an automobile, the method comprising:
S1:采用多种测试载荷,对待进行测试的汽车用空气悬架进行静态测试,获得所述多种测试载荷下的多个静态行程参数,并计算获得多个静态行程变化参数。S1: using a variety of test loads to perform a static test on the automobile air suspension to be tested, obtaining a plurality of static stroke parameters under the plurality of test loads, and calculating and obtaining a plurality of static stroke change parameters.
具体而言,空气悬架在负荷变化时,通过调节泵入空气的量来改变支撑力,从而使车辆高度保持相对稳定。因此,对被测试的空气悬架施加不同的载荷,例如满载、半载等,模拟实际使用中可能遇到的各种负载情况。在每一个测试载荷下,测量空气悬架的静态行程参数。其中,静态行程参数反映了在静止状态下,空气悬架在该载荷条件下的高度位置。Specifically, when the load of the air suspension changes, the amount of air pumped in is adjusted to change the support force, so that the height of the vehicle remains relatively stable. Therefore, different loads are applied to the tested air suspension, such as full load, half load, etc., to simulate various load conditions that may be encountered in actual use. Under each test load, the static travel parameters of the air suspension are measured. Among them, the static travel parameters reflect the height position of the air suspension under the load condition in a stationary state.
通过对比不同测试载荷下获得的多个静态行程参数与预设的标准行程参数,得到多个静态行程变化参数,反映了空气悬架在载荷变化时,其高度位置发生变化的程度。其中,静态行程变化参数的绝对值越小,说明空气悬架的高度位置随载荷变化而发生的改变越小,即表明其刚度越大。相反,如果静态行程变化参数的绝对值较大,则表明空气悬架的刚度相对较小。By comparing multiple static stroke parameters obtained under different test loads with preset standard stroke parameters, multiple static stroke change parameters are obtained, which reflect the degree of change in the height position of the air suspension when the load changes. Among them, the smaller the absolute value of the static stroke change parameter, the smaller the change in the height position of the air suspension with the load change, that is, the greater its stiffness. On the contrary, if the absolute value of the static stroke change parameter is large, it means that the stiffness of the air suspension is relatively small.
通过获取多种测试载荷下的多个静态行程参数和多个静态行程变化参数,全面评估空气悬架在不同静态载荷下高度保持的稳定性,为后续的动态测试提供依据,也为最终的动静综合性能测试结果的提供支撑。By obtaining multiple static stroke parameters and multiple static stroke change parameters under various test loads, the stability of the air suspension's height maintenance under different static loads is comprehensively evaluated, providing a basis for subsequent dynamic tests and supporting the final dynamic and static comprehensive performance test results.
S2:获取汽车用空气悬架的多种道路环境,在所述多种测试载荷和多种道路环境进行随机搜索,获得包括第一测试载荷和第一道路环境的第一动态测试工况,其中,根据所述多种测试载荷和多种道路环境的出现率设置多种动态测试工况的搜索概率,进行随机搜索。S2: Acquire multiple road environments for the air suspension of the automobile, perform random searches on the multiple test loads and the multiple road environments, and obtain a first dynamic test condition including a first test load and a first road environment, wherein the search probabilities of the multiple dynamic test conditions are set according to the occurrence rates of the multiple test loads and the multiple road environments, and perform random searches.
具体而言,在汽车的实际行驶过程中,空气悬架需要适应各种复杂多变的道路环境和载荷条件。为了全面评估空气悬架的动静性能,获取汽车用空气悬架在实际工作过程中所经历的多种道路环境,例如不同坑洼程度、不同曲率半径的坡道等。Specifically, during the actual driving of the car, the air suspension needs to adapt to various complex and changeable road environments and load conditions. In order to comprehensively evaluate the dynamic and static performance of the air suspension, it is necessary to obtain a variety of road environments that the air suspension for the car experiences during its actual working process, such as ramps with different potholes and different curvature radii.
将采集到的多种道路环境和多个测试载荷进行组合,获得全面反映空气悬架实际工作状态的动态测试工况集合。同时,由于不同动态测试工况在实际中出现的频率是不同的,根据路况和载荷的出现概率,来分配多种动态测试工况的搜索概率。例如,将每一种测试载荷和道路环境的出现概率相乘,然后除以所有工况内测试载荷和道路环境的概率乘积之和,从而得到归一化的每种动态测试工况的搜索概率。The collected multiple road environments and multiple test loads are combined to obtain a set of dynamic test conditions that fully reflect the actual working state of the air suspension. At the same time, since the frequencies of occurrence of different dynamic test conditions are different in practice, the search probabilities of multiple dynamic test conditions are allocated according to the probability of occurrence of road conditions and loads. For example, the probability of occurrence of each test load and road environment is multiplied, and then divided by the sum of the probabilities of the test loads and road environments in all conditions, so as to obtain the normalized search probability of each dynamic test condition.
对于动态测试工况集合,采用随机搜索的方式,按照各个动态测试工况的搜索概率进行采样,搜索概率越大的动态测试工况,被选中的概率也就越大。经过随机搜索,获得包括第一测试载荷和第一道路环境的第一动态测试工况。其中,第一动态测试工况是动态测试工况集合中的任一工况。通过随机采样的方式,用相对较少的测试次数,模拟空气悬架在实际使用中遇到的各种场景,保证了测试的全面性。同时,为了得到完整的测试结果,动态测试工况集合中的每一个工况都需要经过测试。For the dynamic test condition set, a random search method is adopted to sample according to the search probability of each dynamic test condition. The dynamic test condition with a greater search probability has a greater probability of being selected. After random search, a first dynamic test condition including a first test load and a first road environment is obtained. Among them, the first dynamic test condition is any condition in the dynamic test condition set. Through random sampling, various scenarios encountered by the air suspension in actual use are simulated with a relatively small number of tests, ensuring the comprehensiveness of the test. At the same time, in order to obtain complete test results, each condition in the dynamic test condition set needs to be tested.
通过对不同动态测试工况出现概率的考虑,使得测试样本的分布更接近实际情况,测试结果也就更具有代表性。同时,采用随机搜索的策略,在一定程度上降低了测试成本,提高了测试效率。在保证测试全面性的同时,兼顾测试的针对性和有效性,为空气悬架的动静性能评估提供了可靠的支撑。By considering the probability of occurrence of different dynamic test conditions, the distribution of test samples is closer to the actual situation, and the test results are more representative. At the same time, the random search strategy is adopted to reduce the test cost and improve the test efficiency to a certain extent. While ensuring the comprehensiveness of the test, the pertinence and effectiveness of the test are taken into account, providing reliable support for the dynamic and static performance evaluation of the air suspension.
S3:在所述第一动态测试工况下,对所述空气悬架进行测试,获得第一动态测试结果,并分析获得第一平顺性评分。S3: Under the first dynamic test condition, the air suspension is tested to obtain a first dynamic test result, and a first smoothness score is obtained by analysis.
具体而言,在确定了第一动态测试工况后,对空气悬架进行实际的动态测试,即在第一动态测试工况指定的载荷和道路环境下,让装有被测空气悬架的车辆行驶,同时采集悬架的运动数据。Specifically, after the first dynamic test condition is determined, an actual dynamic test is performed on the air suspension, that is, a vehicle equipped with the tested air suspension is driven under the load and road environment specified by the first dynamic test condition, while the motion data of the suspension is collected.
通过对采集到的数据进行分析,获得第一动态测试结果。其中,第一动态测试结果包括行程变化速率,行程变化速率反映了在该动态工况下,空气悬架的高度变化情况,行程变化速率越小,说明悬架在该工况下的高度变化越平缓,车辆的平顺性就越好。反之,如果行程变化速率较大,则说明悬架的高度变化比较剧烈,车辆的平顺性相对较差。The first dynamic test result is obtained by analyzing the collected data. The first dynamic test result includes the stroke change rate, which reflects the height change of the air suspension under the dynamic working condition. The smaller the stroke change rate, the smoother the height change of the suspension under the working condition, and the better the ride comfort of the vehicle. On the contrary, if the stroke change rate is large, it means that the height change of the suspension is more drastic, and the ride comfort of the vehicle is relatively poor.
为了定量评估车辆在第一动态测试工况下的平顺性表现,引入平顺性评分。通过对大量空气悬架的测试数据进行分析,建立了平顺性评估模型。该模型以历史动态测试结果(行程变化速率)为输入,以对应的平顺性评分为输出,通过机器学习的方式训练得到。In order to quantitatively evaluate the vehicle's ride comfort performance under the first dynamic test condition, a ride comfort score was introduced. A ride comfort evaluation model was established by analyzing a large amount of air suspension test data. The model takes historical dynamic test results (travel change rate) as input and the corresponding ride comfort score as output, and is trained through machine learning.
利用已训练好的平顺性评估模型,将第一动态测试结果输入其中,生成第一平顺性评分,量化了空气悬架在第一动态测试工况下的平顺性表现,为后续的分析提供了数据基础。The first dynamic test results were input into the trained smoothness evaluation model to generate the first smoothness score, which quantified the smoothness performance of the air suspension under the first dynamic test condition and provided a data basis for subsequent analysis.
S4:根据第一测试载荷的第一行程变化参数,分析获得第一刚度评分,并对所述第一平顺性评分进行修正计算,获得修正后的第一修正平顺性评分。S4: Analyze and obtain a first stiffness score according to a first stroke change parameter of the first test load, and perform correction calculation on the first smoothness score to obtain a corrected first corrected smoothness score.
具体而言,在获得第一平顺性评分后,进一步考虑了静态刚度对车辆平顺性的影响,利用获得的静态行程变化参数,对第一平顺性评分进行修正。Specifically, after obtaining the first smoothness score, the effect of static stiffness on vehicle smoothness is further considered, and the first smoothness score is corrected using the obtained static travel change parameters.
首先,从获得的多个静态行程变化参数中,选取与第一动态测试工况的载荷条件相对应的静态行程变化参数,作为第一行程变化参数。第一行程变化参数反映了在第一动态测试工况的载荷条件下,空气悬架的静态刚度特性。然后,利用预先建立的刚度评估模型,对第一行程变化参数进行分析,得到第一刚度评分。其中,刚度评估模型通过对大量空气悬架的静态测试数据进行机器学习训练得到的,以静态行程变化参数为输入,以对应的刚度评分为输出。第一刚度评分量化了空气悬架在第一动态测试工况载荷条件下的静态刚度特性。First, from the multiple static stroke change parameters obtained, the static stroke change parameter corresponding to the load condition of the first dynamic test condition is selected as the first stroke change parameter. The first stroke change parameter reflects the static stiffness characteristics of the air suspension under the load condition of the first dynamic test condition. Then, the first stroke change parameter is analyzed using a pre-established stiffness evaluation model to obtain a first stiffness score. Among them, the stiffness evaluation model is obtained by machine learning training on a large amount of static test data of air suspension, with the static stroke change parameter as input and the corresponding stiffness score as output. The first stiffness score quantifies the static stiffness characteristics of the air suspension under the load condition of the first dynamic test condition.
考虑到静态刚度与车辆的平顺性密切相关,用第一刚度评分对第一平顺性评分进行调整。具体而言,计算第一刚度评分与预设标准刚度评分的比值,将这个比值作为平顺性修正系数,然后用第一平顺性评分乘以该修正系数,从而得到第一修正平顺性评分。Considering that static stiffness is closely related to the ride comfort of the vehicle, the first stiffness score is used to adjust the first ride comfort score. Specifically, the ratio of the first stiffness score to the preset standard stiffness score is calculated, and the ratio is used as the ride comfort correction coefficient, and then the first ride comfort score is multiplied by the correction coefficient to obtain the first corrected ride comfort score.
通过对第一平顺性评分的修正计算,在第一平顺性评分的基础上,进一步考虑静态刚度的影响。如果空气悬架的静态刚度较大(即第一刚度评分较高),那么其缓冲振动的能力会相对较弱,车辆的平顺性会受到一定影响,此时修正系数就会相对较小,拉低第一修正平顺性评分。反之,如果空气悬架的静态刚度适中(即第一刚度评分接近预设标准),那么修正系数就会接近于1,第一修正平顺性评分与第一平顺性评分就比较接近。Through the correction calculation of the first ride comfort score, the influence of static stiffness is further considered on the basis of the first ride comfort score. If the static stiffness of the air suspension is large (that is, the first stiffness score is high), then its ability to buffer vibration will be relatively weak, and the ride comfort of the vehicle will be affected to a certain extent. At this time, the correction coefficient will be relatively small, lowering the first corrected ride comfort score. On the contrary, if the static stiffness of the air suspension is moderate (that is, the first stiffness score is close to the preset standard), then the correction coefficient will be close to 1, and the first corrected ride comfort score will be closer to the first ride comfort score.
通过建立静态刚度与动态平顺性之间的关联,以修正计算的方式,使得平顺性的评估更加全面和准确。同时,利用机器学习方法构建刚度评估模型,提高了刚度评估的效率和准确性。By establishing the relationship between static stiffness and dynamic ride comfort, the ride comfort evaluation is made more comprehensive and accurate by means of correction calculation. At the same time, the stiffness evaluation model is constructed using machine learning methods to improve the efficiency and accuracy of stiffness evaluation.
S5:在所述第一动态测试工况内的邻近测试工况空间内,继续进行搜索测试,并在达到预设搜索次数后,获得多个修正平顺性评分和多个刚度评分。S5: Continue to perform the search test in the adjacent test condition space within the first dynamic test condition, and obtain a plurality of modified smoothness scores and a plurality of stiffness scores after reaching a preset number of searches.
具体而言,在获得第一修正平顺性评分和第一刚度评分后,进一步拓展第一动态测试工况的搜索空间,在第一动态测试工况的邻域内,继续进行测试工况的搜索和测试。Specifically, after obtaining the first modified smoothness score and the first stiffness score, the search space of the first dynamic test condition is further expanded, and the search and testing of the test condition are continued within the neighborhood of the first dynamic test condition.
首先,根据第一动态测试工况的载荷条件和道路环境条件,确定其在动态测试工况集合中的位置。然后,以第一动态测试工况为中心,选取一定范围内的测试工况作为其邻近测试工况空间。其中,邻近测试工况空间内的工况,与第一动态测试工况具有相近的载荷条件和道路环境条件。接下来,在邻近测试工况空间内,按照各个工况的搜索概率,进行随机搜索,选取第二动态测试工况进行测试。在第二动态测试工况下,对空气悬架进行测试和对静态行程变化参数进行分析以及修正计算,获得第二修正平顺性评分和第二刚度评分。First, according to the load conditions and road environment conditions of the first dynamic test condition, its position in the dynamic test condition set is determined. Then, with the first dynamic test condition as the center, test conditions within a certain range are selected as its adjacent test condition space. Among them, the conditions in the adjacent test condition space have similar load conditions and road environment conditions as the first dynamic test condition. Next, in the adjacent test condition space, according to the search probability of each condition, a random search is performed, and the second dynamic test condition is selected for testing. Under the second dynamic test condition, the air suspension is tested and the static stroke change parameters are analyzed and corrected and calculated to obtain the second corrected smoothness score and the second stiffness score.
然后,以第二动态测试工况为新的中心,继续构建其邻近测试工况空间,并在其中进行搜索和测试。如此反复,直到完成预设搜索次数,得到多个修正平顺性评分和多个刚度评分。通过集中探索第一动态测试工况周围的工况空间,获得更多与之相关的测试数据,从而对该区域的动静性能做出更准确的评估。同时,由于搜索范围是局部的,测试的针对性较强,避免不必要的测试开销。其中,预设搜索次数根据实际需求和测试资源来确定,搜索次数越多,获得的测试数据就越丰富,评估结果的可靠性也就越高,但同时,测试的时间和成本也会相应增加。Then, with the second dynamic test condition as the new center, continue to construct its adjacent test condition space, and search and test in it. Repeat this process until the preset number of searches is completed, and multiple modified smoothness scores and multiple stiffness scores are obtained. By focusing on exploring the condition space around the first dynamic test condition, more relevant test data can be obtained, so as to make a more accurate assessment of the dynamic and static performance of the area. At the same time, since the search range is local, the test is more targeted, avoiding unnecessary testing costs. Among them, the preset number of searches is determined according to actual needs and test resources. The more searches, the richer the test data obtained, and the higher the reliability of the evaluation results, but at the same time, the time and cost of the test will increase accordingly.
通过在邻近测试工况空间的局部搜索,在保证测试针对性的同时,提高了测试数据的丰富度,为后续的综合评估提供了更可靠的基础。By conducting local searches in the space of adjacent test conditions, the richness of the test data is improved while ensuring the targeted nature of the test, providing a more reliable basis for subsequent comprehensive evaluation.
S6:根据多个选中动态测试工况的搜索概率,对所述多个修正平顺性评分和多个刚度评分加权计算,获得结果平顺性评分和结果刚度评分,并根据所述多个修正平顺性评分和多个刚度评分的合格率,获得工况合格率,对所述结果平顺性评分和结果刚度评分进行修正,获得动静性能测试结果。S6: According to the search probability of multiple selected dynamic test conditions, the multiple modified smoothness scores and the multiple stiffness scores are weightedly calculated to obtain a result smoothness score and a result stiffness score, and according to the pass rates of the multiple modified smoothness scores and the multiple stiffness scores, the condition pass rate is obtained, the result smoothness score and the result stiffness score are corrected to obtain dynamic and static performance test results.
具体而言,获得多个修正平顺性评分和多个刚度评分后,对这些评分数据进行综合分析,以得出空气悬架的动静性能测试结果。Specifically, after obtaining multiple modified smoothness scores and multiple stiffness scores, these scoring data are comprehensively analyzed to obtain the dynamic and static performance test results of the air suspension.
首先,对于选中的每一个动态测试工况,都有一个相应的搜索概率。这个搜索概率反映了该工况在实际使用中出现的频率,也体现了该工况对整体性能评估的贡献度。利用这些搜索概率,对相应的修正平顺性评分和刚度评分进行加权平均,得到结果平顺性评分和结果刚度评分。具体而言,将每个修正平顺性评分和刚度评分乘以相应工况的搜索概率,然后求和取平均,得到结果平顺性评分和结果刚度评分,综合考虑了不同工况的重要性,更能反映空气悬架在实际使用中的整体性能表现。First, for each selected dynamic test condition, there is a corresponding search probability. This search probability reflects the frequency of the condition in actual use, and also reflects the contribution of the condition to the overall performance evaluation. Using these search probabilities, the corresponding modified smoothness scores and stiffness scores are weighted averaged to obtain the resulting smoothness score and the resulting stiffness score. Specifically, each modified smoothness score and stiffness score is multiplied by the search probability of the corresponding condition, and then the sum and average are taken to obtain the resulting smoothness score and the resulting stiffness score, which comprehensively considers the importance of different conditions and can better reflect the overall performance of the air suspension in actual use.
其次,引入合格率,对结果平顺性评分和结果刚度评分进行进一步修正。具体而言,对每一个修正平顺性评分和刚度评分,判断其是否达到了预设的合格标准。然后,统计达到合格标准的评分数量,除以总的评分数量,得到多个修正平顺性评分和多个刚度评分的合格率。合格率反映了空气悬架在各种工况下性能表现的稳定性和可靠性。随后,用合格率对结果平顺性评分和结果刚度评分进行修正,得到动静性能测试结果。例如,将结果平顺性评分和结果刚度评分分别乘以合格率,作为动静性能测试结果。Secondly, the qualified rate is introduced to further correct the resulting smoothness score and the resulting stiffness score. Specifically, for each corrected smoothness score and stiffness score, it is determined whether it has reached the preset qualified standard. Then, the number of scores that meet the qualified standard is counted and divided by the total number of scores to obtain the qualified rate of multiple corrected smoothness scores and multiple stiffness scores. The qualified rate reflects the stability and reliability of the performance of the air suspension under various working conditions. Subsequently, the qualified rate is used to correct the resulting smoothness score and the resulting stiffness score to obtain the dynamic and static performance test results. For example, the resulting smoothness score and the resulting stiffness score are multiplied by the qualified rate respectively as the dynamic and static performance test results.
通过加权平均和合格率修正,得到综合考虑了不同工况重要性和性能稳定性的动静性能测试结果,不仅体现了空气悬架在各工况下的性能表现,也反映了其在极端工况下的可靠性水平,提高了测试的针对性和有效性。Through weighted averaging and pass rate correction, dynamic and static performance test results are obtained that comprehensively consider the importance of different working conditions and performance stability. This not only reflects the performance of the air suspension under various working conditions, but also reflects its reliability level under extreme conditions, thereby improving the pertinence and effectiveness of the test.
进一步的,本申请实施例还包括:Furthermore, the embodiment of the present application also includes:
采集汽车用空气悬架在工作过程中的多种载荷,获得多种测试载荷;采用所述多种测试载荷,对待进行测试的汽车用空气悬架进行静态测试,获得多个静态行程参数;根据所述多个静态行程参数和空气悬架的标准行程参数,计算获得多个静态行程变化参数。Collect various loads of the automobile air suspension during operation to obtain various test loads; use the various test loads to perform a static test on the automobile air suspension to be tested to obtain a plurality of static stroke parameters; and calculate and obtain a plurality of static stroke change parameters based on the plurality of static stroke parameters and the standard stroke parameters of the air suspension.
在一种可行的实施方式中,首先,获取空气悬架实际使用过程中可能遇到的各种载荷工况,获得多种测试载荷。具体实施时,可以通过多种方式来采集这些载荷数据。例如,在实车测试中,利用车载传感器记录行驶过程中的载荷变化;通过仿真模拟的方式,根据车辆的参数和使用工况,生成多个载荷条件等。通过载荷采集,获得反映空气悬架实际工作状态的多个测试载荷,覆盖空气悬架的各种使用场景,包括满载、半载、空载等不同工况,以及加速、制动、转弯等不同行驶状态下的载荷变化。In a feasible implementation, first, various load conditions that may be encountered during the actual use of the air suspension are obtained to obtain a variety of test loads. In specific implementation, these load data can be collected in a variety of ways. For example, in actual vehicle testing, on-board sensors are used to record load changes during driving; through simulation, multiple load conditions are generated according to vehicle parameters and operating conditions. Through load collection, multiple test loads that reflect the actual working state of the air suspension are obtained, covering various usage scenarios of the air suspension, including different working conditions such as full load, half load, and no load, as well as load changes under different driving conditions such as acceleration, braking, and turning.
在获得测试载荷后,对空气悬架进行实际的静态测试。具体而言,在每一个测试载荷作用下,测量空气悬架的静态位移量,即静态行程参数。静态行程参数反映在当前载荷条件下,悬架弹性元件(如空气弹簧)的压缩量。静态行程参数的大小与载荷的大小密切相关。在重载工况下,空气弹簧会被压缩得更多,静态行程参数就会较大;反之,在轻载工况下,静态行程参数就会较小。通过测试不同载荷下的静态行程参数,全面地评估空气悬架的静态特性。After obtaining the test load, the air suspension is subjected to an actual static test. Specifically, under each test load, the static displacement of the air suspension, i.e., the static stroke parameter, is measured. The static stroke parameter reflects the compression of the suspension elastic element (such as the air spring) under the current load conditions. The size of the static stroke parameter is closely related to the size of the load. Under heavy load conditions, the air spring will be compressed more and the static stroke parameter will be larger; conversely, under light load conditions, the static stroke parameter will be smaller. By testing the static stroke parameters under different loads, the static characteristics of the air suspension can be comprehensively evaluated.
静态行程参数虽然能够反映悬架在不同载荷下的工作状态,但其绝对值往往受到悬架本身设计参数的影响,不便于进行横向比较。为了更好地评估悬架静态特性的优劣,引入静态行程变化参数。具体而言,将每个静态行程参数与空气悬架的标准行程参数进行比较,计算二者之间的差值,作为对应的静态行程变化参数。其中,标准行程参数是悬架在设计状态下的静态位移量,由设计人员根据整车参数和使用要求来确定。静态行程变化参数反映了悬架在实际载荷作用下,相对于设计状态的位移偏离程度。如果静态行程变化参数较小,说明悬架能够较好地维持设计状态,适应载荷的变化;如果。静态行程变化参数较大,则说明悬架的静态特性有待改进。Although the static stroke parameter can reflect the working state of the suspension under different loads, its absolute value is often affected by the design parameters of the suspension itself, which is not convenient for horizontal comparison. In order to better evaluate the advantages and disadvantages of the static characteristics of the suspension, the static stroke variation parameter is introduced. Specifically, each static stroke parameter is compared with the standard stroke parameter of the air suspension, and the difference between the two is calculated as the corresponding static stroke variation parameter. Among them, the standard stroke parameter is the static displacement of the suspension under the design state, which is determined by the designer according to the vehicle parameters and usage requirements. The static stroke variation parameter reflects the degree of displacement deviation of the suspension relative to the design state under the actual load. If the static stroke variation parameter is small, it means that the suspension can better maintain the design state and adapt to the change of load; if. The static stroke variation parameter is large, it means that the static characteristics of the suspension need to be improved.
通过采集实际载荷、测量静态行程参数、计算静态行程变化参数,系统地评估了空气悬架的静态特性,为后续的动态性能测试和综合评价提供了重要的参考依据。By collecting actual loads, measuring static stroke parameters, and calculating static stroke change parameters, the static characteristics of the air suspension were systematically evaluated, providing an important reference for subsequent dynamic performance testing and comprehensive evaluation.
进一步的,本申请实施例还包括:Furthermore, the embodiment of the present application also includes:
采集汽车用空气悬架在工作过程中的多种道路环境;采集所述多种测试载荷和多种道路环境在工作工程中的出现比例,作为多个道路出现率和多个载荷出现率;对所述多种测试载荷和多种道路环境进行遍历组合,获得多种动态测试工况,并根据所述多个道路出现率和多个载荷出现率,计算设置所述多种动态测试工况的多个搜索概率;按照所述多个搜索概率,在所述多种动态测试工况随机搜索获得第一动态测试工况。Collect various road environments during the working process of the automobile air suspension; collect the appearance ratios of the various test loads and the various road environments in the working process as multiple road appearance rates and multiple load appearance rates; traverse and combine the various test loads and the various road environments to obtain multiple dynamic test conditions, and calculate and set multiple search probabilities for the multiple dynamic test conditions based on the multiple road appearance rates and the multiple load appearance rates; and randomly search the multiple dynamic test conditions according to the multiple search probabilities to obtain a first dynamic test condition.
在一种可行的实施方式中,首先,通过实车测试或仿真模拟等方式,采集悬架工作过程中的道路环境数据,获取空气悬架实际使用过程中可能遇到的各种道路条件,得到多种道路环境,覆盖空气悬架的各种使用场景,代表了空气悬架在实际道路中可能遇到的各种情况。其中,道路环境数据包括:路面类型(如柏油路、水泥路、砂石路等),路面状况(如平整度、粗糙度、坡度等),路面几何特征(如曲率半径、超高等)。在获得多种测试载荷和多种道路环境后,通过数据分析的方式从历史工况数据中挖掘,统计每种测试载荷和每种道路环境分别出现的次数或时间占比,作为对应的载荷出现率和道路出现率,得到多个道路出现率和多个载荷出现率,反映不同工况在实际使用中的常见程度。In a feasible implementation, first, through real vehicle testing or simulation, the road environment data during the suspension operation is collected to obtain various road conditions that may be encountered during the actual use of the air suspension, and multiple road environments are obtained to cover various usage scenarios of the air suspension, representing various situations that the air suspension may encounter on actual roads. Among them, the road environment data includes: road surface type (such as asphalt road, cement road, gravel road, etc.), road surface condition (such as flatness, roughness, slope, etc.), and road surface geometric characteristics (such as curvature radius, superelevation, etc.). After obtaining multiple test loads and multiple road environments, the historical working condition data is mined through data analysis, and the number of occurrences or time proportions of each test load and each road environment are counted as the corresponding load occurrence rate and road occurrence rate, and multiple road occurrence rates and multiple load occurrence rates are obtained to reflect the commonness of different working conditions in actual use.
在获得载荷出现率和道路出现率后,通过对测试载荷和道路环境进行排列组合,得到包含所有可能工况的动态测试工况集,包含多种动态测试工况,全面覆盖了空气悬架的动态工作状态。然后,根据每种测试载荷的载荷出现率和每种道路环境的道路出现率,计算每种动态测试工况的出现概率,作为其搜索概率。其中,将每种动态测试工况对应的载荷出现率和道路出现率相乘,再除以所有工况出现概率的总和,从而得到归一化的搜索概率,设置多种动态测试工况的多个搜索概率。搜索概率的引入,使得动态测试工况的生成和选择与实际使用状态相匹配,既保证了测试的覆盖全面性,又兼顾了测试的针对性。出现频率高的常见工况将获得更高的搜索概率,在后续测试中被优先选中的机会也更大。随后,利用轮盘赌算法等随机采样方法,将每个动态测试工况的搜索概率看作轮盘上的扇区面积,然后随机生成一个0-1之间的数,根据该数落在哪个扇区内来确定选中的动态测试工况,作为第一动态测试工况。其中,搜索概率大的动态测试工况有更大的机会被选中。After obtaining the load occurrence rate and road occurrence rate, a dynamic test condition set containing all possible conditions is obtained by arranging and combining the test loads and road environments, including multiple dynamic test conditions, which fully covers the dynamic working state of the air suspension. Then, according to the load occurrence rate of each test load and the road occurrence rate of each road environment, the occurrence probability of each dynamic test condition is calculated as its search probability. Among them, the load occurrence rate and road occurrence rate corresponding to each dynamic test condition are multiplied, and then divided by the sum of the occurrence probabilities of all conditions, so as to obtain a normalized search probability, and set multiple search probabilities for multiple dynamic test conditions. The introduction of search probability makes the generation and selection of dynamic test conditions match the actual use status, which not only ensures the comprehensive coverage of the test, but also takes into account the pertinence of the test. Common conditions with high frequency of occurrence will obtain a higher search probability, and have a greater chance of being selected first in subsequent tests. Subsequently, using a random sampling method such as a roulette algorithm, the search probability of each dynamic test condition is regarded as the sector area on the roulette wheel, and then a number between 0 and 1 is randomly generated. The selected dynamic test condition is determined according to which sector the number falls in, as the first dynamic test condition. Among them, the dynamic test condition with a large search probability has a greater chance of being selected.
进一步的,本申请实施例还包括:Furthermore, the embodiment of the present application also includes:
在所述第一动态测试工况下,对所述空气悬架进行测试,获得第一动态测试结果,其中,所述第一动态测试结果包括行程变化速率;根据空气悬架的测试数据记录,采集样本动态测试结果集合和样本平顺性评分集合;采用所述样本动态测试结果集合和样本平顺性评分集合,构建平顺性分析器,对所述第一动态测试结果进行输入分析,获得第一平顺性评分。Under the first dynamic test condition, the air suspension is tested to obtain a first dynamic test result, wherein the first dynamic test result includes a stroke change rate; based on the test data record of the air suspension, a sample dynamic test result set and a sample smoothness score set are collected; using the sample dynamic test result set and the sample smoothness score set, a smoothness analyzer is constructed, and the first dynamic test result is input and analyzed to obtain a first smoothness score.
在一种优选的实施方式中,得到第一动态测试工况后,对空气悬架进行实际的动态测试,让载有被测空气悬架的车辆在指定的道路环境中行驶,同时施加指定的载荷条件,并实时采集悬架的运动响应数据,得到第一动态测试结果。第一动态测试结果包括行程变化速率,反映了车辆行驶过程中,空气悬架动态位移的快慢程度,即单位时间内悬架位移量的变化率。行程变化速率越大,说明空气悬架的动态响应越剧烈,车辆的平顺性就可能越差;反之,行程变化速率越小,说明空气悬架的动态响应越平缓,车辆的平顺性就可能越好。In a preferred embodiment, after obtaining the first dynamic test condition, an actual dynamic test is performed on the air suspension, and a vehicle carrying the tested air suspension is driven in a specified road environment, while applying specified load conditions, and collecting the motion response data of the suspension in real time to obtain the first dynamic test result. The first dynamic test result includes a stroke change rate, which reflects the speed of the dynamic displacement of the air suspension during the vehicle's driving, that is, the rate of change of the suspension displacement per unit time. The greater the stroke change rate, the more violent the dynamic response of the air suspension, and the worse the vehicle's ride comfort may be; conversely, the smaller the stroke change rate, the smoother the dynamic response of the air suspension, and the better the vehicle's ride comfort may be.
在获得第一动态测试结果后,为了对其进行定量评估,构建一个平顺性分析模型,即平顺性分析器。首先,搜集以往各种型号空气悬架的动态测试结果数据,以及对应的平顺性评分数据,得到样本动态测试结果集合和样本平顺性评分集合。在采集过程中,对数据进行必要的筛选和预处理,剔除明显异常或错误的记录,确保样本集的质量和可靠性。同时,注意数据样本的分布均衡性,尽量覆盖不同类型的悬架和不同等级的平顺性,避免因样本偏斜而影响后续模型的泛化能力。然后,采用机器学习算法,如支持向量机、随机森林等。将样本动态测试结果作为模型的输入特征,将样本平顺性评分作为模型的输出目标,通过训练得到平顺性分析器,建立动态测试结果与平顺性评分之间的对应关系。After obtaining the first dynamic test result, in order to quantitatively evaluate it, a smoothness analysis model, namely a smoothness analyzer, is constructed. First, the dynamic test result data of various models of air suspension in the past and the corresponding smoothness score data are collected to obtain a sample dynamic test result set and a sample smoothness score set. During the collection process, the data is screened and preprocessed as necessary to remove obviously abnormal or erroneous records to ensure the quality and reliability of the sample set. At the same time, attention is paid to the distribution balance of data samples, and different types of suspensions and different levels of smoothness are covered as much as possible to avoid affecting the generalization ability of subsequent models due to sample skew. Then, machine learning algorithms such as support vector machines and random forests are used. The sample dynamic test results are used as the input features of the model, and the sample smoothness scores are used as the output targets of the model. The smoothness analyzer is obtained through training, and the corresponding relationship between the dynamic test results and the smoothness scores is established.
随后,将第一动态测试结果输入到训练好的平顺性分析器中,平顺性分析器根据第一动态测试结果,给出定量的平顺性评分,即第一平顺性评分,反映了空气悬架在第一动态测试工况下的平顺性水平,为后续的动静性能测试结果提供数据依据。Subsequently, the first dynamic test result is input into the trained smoothness analyzer. The smoothness analyzer gives a quantitative smoothness score based on the first dynamic test result, namely the first smoothness score, which reflects the smoothness level of the air suspension under the first dynamic test condition and provides data basis for subsequent dynamic and static performance test results.
进一步的,本申请实施例还包括:Furthermore, the embodiment of the present application also includes:
根据空气悬架的静态测试数据记录,采集样本行程变化参数集合和样本刚度评分集合;采用所述样本行程变化参数集合和样本刚度评分集合,构建刚度评分分类器,对所述第一行程变化参数进行分类,获得第一刚度评分;根据所述第一刚度评分和预设刚度评分的比值,生成平顺性修正系数,对所述第一平顺性评分进行修正计算,获得第一修正平顺性评分。According to the static test data record of the air suspension, a sample stroke change parameter set and a sample stiffness score set are collected; the sample stroke change parameter set and the sample stiffness score set are used to construct a stiffness score classifier, and the first stroke change parameter is classified to obtain a first stiffness score; according to the ratio of the first stiffness score to a preset stiffness score, a smoothness correction coefficient is generated, and the first smoothness score is corrected and calculated to obtain a first corrected smoothness score.
在一种优选的实施方式中,首先,搜集以往各种型号悬架的静态测试结果数据,得到空气悬架的静态测试数据记录,提取其中每个测试样本在不同载荷工况下的行程变化数据。同时,采集每个测试样本对应的刚度评分数据,其中,刚度评分数据由专业工程师根据经验给出或根据台架试验结果得到。对获取的行程变化数据和刚度评分数据进行筛选和预处理,确保数据的质量和代表性,得到样本行程变化参数集合和样本刚度评分集合。然后,采用样本行程变化参数集合和样本刚度评分集合,构建刚度评分分类器,例如,采用决策树、朴素贝叶斯、K最近邻等方法,通过将样本行程变化参数作为特征,样本刚度评分作为类别标签,训练得到刚度评分分类器,以根据输入的行程变化参数,判断其所属的刚度评分。In a preferred embodiment, first, static test result data of various types of suspensions in the past are collected to obtain static test data records of air suspensions, and the stroke change data of each test sample under different load conditions are extracted. At the same time, the stiffness score data corresponding to each test sample is collected, wherein the stiffness score data is given by a professional engineer based on experience or obtained based on bench test results. The acquired stroke change data and stiffness score data are screened and preprocessed to ensure the quality and representativeness of the data, and a sample stroke change parameter set and a sample stiffness score set are obtained. Then, a stiffness score classifier is constructed using the sample stroke change parameter set and the sample stiffness score set. For example, a decision tree, naive Bayes, K nearest neighbor and other methods are used to train a stiffness score classifier by taking the sample stroke change parameters as features and the sample stiffness score as a category label, so as to judge the stiffness score to which the input stroke change parameters belong based on the input stroke change parameters.
当第一行程变化参数(即在第一动态测试工况对应的载荷下,空气悬架的静态行程变化参数)输入到训练好的刚度评分分类器中,刚度评分分类器刚度评分,即第一刚度评分,反映了悬架在当前载荷下的静态刚度特性。在获得第一刚度评分后,将其与动态性能评分结合,对第一平顺性评分进行修正,得到更加全面和均衡的结果。具体地,设定预设刚度评分,作为空气悬架的目标刚度水平,该预设刚度评分根据整车的性能要求和使用工况来确定;然后,计算第一刚度评分与预设刚度评分的比值,将其作为平顺性修正系数,反映了空气悬架实际的刚度特性与期望的刚度特性之间的偏离程度。如果平顺性修正系数大于1,说明悬架偏硬,会损害平顺性;如果平顺性修正系数小于1,说明悬架偏软,会影响支撑性和稳定性;之后,用第一平顺性评分乘以平顺性修正系数,得到修正后的第一修正平顺性评分,作为第一修正平顺性评分,综合考虑了悬架的动态性能和静态特性,能够更加客观、准确地反映其综合性能水平。When the first stroke change parameter (i.e., the static stroke change parameter of the air suspension under the load corresponding to the first dynamic test condition) is input into the trained stiffness score classifier, the stiffness score of the stiffness score classifier, i.e., the first stiffness score, reflects the static stiffness characteristics of the suspension under the current load. After obtaining the first stiffness score, it is combined with the dynamic performance score to correct the first smoothness score to obtain a more comprehensive and balanced result. Specifically, a preset stiffness score is set as the target stiffness level of the air suspension, and the preset stiffness score is determined according to the performance requirements and usage conditions of the whole vehicle; then, the ratio of the first stiffness score to the preset stiffness score is calculated and used as the smoothness correction coefficient, which reflects the degree of deviation between the actual stiffness characteristics of the air suspension and the expected stiffness characteristics. If the smoothness correction coefficient is greater than 1, it means that the suspension is too hard and will damage the smoothness; if the smoothness correction coefficient is less than 1, it means that the suspension is too soft and will affect the support and stability; then, the first smoothness score is multiplied by the smoothness correction coefficient to obtain the corrected first corrected smoothness score. As the first corrected smoothness score, it comprehensively considers the dynamic performance and static characteristics of the suspension, and can more objectively and accurately reflect its comprehensive performance level.
进一步的,本申请实施例还包括:Furthermore, the embodiment of the present application also includes:
根据所述第一动态测试工况内的第一测试载荷和第一道路环境,分析其他动态测试工况内测试载荷和道路环境与所述第一测试载荷和第一道路环境的相似度,并加权计算获得多个工况相似度;选择最大的多个工况相似度对应的相似动态测试工况,构建所述第一动态测试工况内的邻近测试工况空间;在所述邻近测试工况空间内,按照多个相似动态测试工况的搜索概率,进行随机搜索,获得第二动态测试工况;在所述第二动态测试工况下,对所述空气悬架进行测试,获得第二动态测试结果,并分析获得第二平顺性评分;继续构建第二动态测试工况内的邻近测试工况空间,继续进行搜索测试,直到达到预设搜索次数,获得多个修正平顺性评分和多个刚度评分。According to the first test load and the first road environment in the first dynamic test condition, the similarity between the test load and the road environment in other dynamic test conditions and the first test load and the first road environment is analyzed, and multiple condition similarities are obtained by weighted calculation; similar dynamic test conditions corresponding to the largest multiple condition similarities are selected to construct an adjacent test condition space in the first dynamic test condition; in the adjacent test condition space, a random search is performed according to the search probability of multiple similar dynamic test conditions to obtain a second dynamic test condition; under the second dynamic test condition, the air suspension is tested to obtain a second dynamic test result, and a second smoothness score is obtained by analysis; the adjacent test condition space in the second dynamic test condition is continued to be constructed, and the search test is continued until a preset number of searches is reached to obtain multiple modified smoothness scores and multiple stiffness scores.
在一种可行的实施方式中,首先,遍历多个动态测试工况中除第一动态测试工况之外的所有动态测试工况,分别计算其与第一动态测试工况之间的相似度。其中,相似度的计算考虑两个因素,一是测试载荷的相似性,二是道路环境的相似性。对于测试载荷的相似性,直接比较两个工况的载荷参数(如载重量、载重分布等),计算两个工况之间的欧氏距离或余弦相似度等指标;对于道路环境的相似性,比较两个工况的道路类型、路面状况等参数。得到载荷相似度和道路相似度后,用加权的方式将载荷相似度和道路相似度组合起来,得到综合的工况相似度。其中,载荷相似度和道路相似度的权重根据对悬架性能影响的重要程度来确定。通过分析其他动态测试工况内测试载荷和道路环境与第一测试载荷和第一道路环境的相似度,得到多个工况相似度。在计算出所有工况相似度后,选取相似度最大的若干个测试工况,作为第一动态测试工况的邻近工况,构成一个邻近测试工况空间。例如,设置要选取的工况数量,根据工况数量设置的工况数量取相似度由大到小排序靠前的工况,或者取相似度大于预设相似度阈值的所有工况等。被选中的邻近工况构成了一个局部的测试空间,即邻近测试工况空间。在邻近测试工况空间内,各个工况之间的性能差异相对较小,测试结果的可比性和连续性较好。In a feasible implementation, first, all dynamic test conditions except the first dynamic test condition in multiple dynamic test conditions are traversed, and the similarity between them and the first dynamic test condition is calculated respectively. Among them, the calculation of similarity takes into account two factors, one is the similarity of the test load, and the other is the similarity of the road environment. For the similarity of the test load, the load parameters (such as load capacity, load distribution, etc.) of the two conditions are directly compared, and the indicators such as the Euclidean distance or cosine similarity between the two conditions are calculated; for the similarity of the road environment, the parameters such as the road type and road surface condition of the two conditions are compared. After obtaining the load similarity and road similarity, the load similarity and road similarity are combined in a weighted manner to obtain a comprehensive condition similarity. Among them, the weights of the load similarity and the road similarity are determined according to the importance of the impact on the suspension performance. By analyzing the similarity between the test load and the road environment in other dynamic test conditions and the first test load and the first road environment, multiple condition similarities are obtained. After calculating the similarity of all working conditions, select several test conditions with the greatest similarity as the adjacent working conditions of the first dynamic test condition to form a neighboring test condition space. For example, set the number of working conditions to be selected, and select the working conditions with the highest similarity in descending order according to the number of working conditions set, or select all working conditions with a similarity greater than a preset similarity threshold. The selected adjacent working conditions constitute a local test space, namely, the adjacent test condition space. In the adjacent test condition space, the performance differences between the various working conditions are relatively small, and the comparability and continuity of the test results are good.
随后,在邻近测试工况空间内,根据搜索概率随机选取第二个测试工况进行测试,对选出的第二动态测试工况进行实际的悬架测试,并评估其平顺性表现,得到第二平顺性评分。同时,通过刚度评分分类器获取第二个测试工况的第二刚度评分,并基于第二刚度评分和第二平顺性评分得到第二修正平顺性评分。接着,以第二动态测试工况为新的基准,继续在其邻近测试工况空间内进行随机搜索和测试。通过迭代执行,每次迭代都会得到一个新的修正平顺性评分和刚度评分。当达到预设搜索次数后,迭代停止。汇总所有迭代得到的修正平顺性评分和刚度评分,得到多个修正平顺性评分和多个刚度评分。Subsequently, in the adjacent test condition space, a second test condition is randomly selected for testing according to the search probability, and an actual suspension test is performed on the selected second dynamic test condition, and its smoothness performance is evaluated to obtain a second smoothness score. At the same time, the second stiffness score of the second test condition is obtained through the stiffness score classifier, and the second modified smoothness score is obtained based on the second stiffness score and the second smoothness score. Then, taking the second dynamic test condition as the new benchmark, random search and testing are continued in its adjacent test condition space. Through iterative execution, a new modified smoothness score and stiffness score will be obtained for each iteration. When the preset number of searches is reached, the iteration stops. The modified smoothness scores and stiffness scores obtained in all iterations are summarized to obtain multiple modified smoothness scores and multiple stiffness scores.
进一步的,本申请实施例还包括:Furthermore, the embodiment of the present application also includes:
根据搜索测试过程中多个选中动态测试工况的搜索概率的大小,分配获得多个工况权重;根据所述多个工况权重,对所述多个修正平顺性评分和多个刚度评分加权计算,获得结果平顺性评分和结果刚度评分;判断所述多个修正平顺性评分和多个刚度评分是否满足预设平顺性评分和预设刚度评分,统计判断为是的数量,计算获得工况合格率;根据所述工况合格率,对所述结果平顺性评分和结果刚度评分进行修正计算,获得动静性能测试结果。According to the search probability of multiple selected dynamic test conditions in the search test process, multiple condition weights are allocated; according to the multiple condition weights, the multiple modified smoothness scores and the multiple stiffness scores are weighted and calculated to obtain a result smoothness score and a result stiffness score; it is judged whether the multiple modified smoothness scores and the multiple stiffness scores meet the preset smoothness score and the preset stiffness score, and the number of yes scores is counted to calculate the condition qualification rate; according to the condition qualification rate, the result smoothness score and the result stiffness score are modified and calculated to obtain the dynamic and static performance test results.
在一种优选的实施方式中,每个动态测试工况都有一个搜索概率,反映了该工况在实际道路中出现的频率,以及被选中进行测试的可能性大小。搜索概率越大的工况,其测试结果在最终评估中占据更重要的地位。因此,根据各个动态测试工况的搜索概率,为其分配相应的权重,得到多个动态测试工况对应的多个工况权重。然后,将每个动态测试工况的修正平顺性评分乘以其对应的权重,然后求和,得到结果平顺性评分,并将每个动态测试工况的刚度评分乘以其对应的权重,然后求和,得到结果刚度评分。In a preferred embodiment, each dynamic test condition has a search probability, which reflects the frequency of the condition appearing on the actual road and the possibility of being selected for testing. The greater the search probability of the condition, the more important its test results will be in the final evaluation. Therefore, according to the search probability of each dynamic test condition, a corresponding weight is assigned to it, and multiple condition weights corresponding to multiple dynamic test conditions are obtained. Then, the modified smoothness score of each dynamic test condition is multiplied by its corresponding weight, and then summed to obtain the resulting smoothness score, and the stiffness score of each dynamic test condition is multiplied by its corresponding weight, and then summed to obtain the resulting stiffness score.
随后,提取预设平顺性评分和预设刚度评分,作为衡量空气悬架性能是否达标的判据。其中,预设平顺性评分和预设刚度评分根据整车性能要求等因素来确定。然后,对每个动态测试工况的修正平顺性评分和刚度评分,判断其是否满足预设平顺性评分和预设刚度评分。统计满足预设平顺性评分和预设刚度评分的工况数量,除以总的工况数量,得到工况合格率,反映了空气悬架在各种工况下性能表现的优良程度。之后,用工况合格率与合格率阈值的差距,确定缩放系数,再用结果平顺性评分和结果刚度评分分别乘以缩放系数,得到最终的动静性能测试结果。其中,如果工况合格率低于合格率阈值,动静性能测试结果就会相应降低;反之,如果工况合格率大于合格率阈值,则动静性能测试结果会相应提高。Subsequently, the preset smoothness score and the preset stiffness score are extracted as the criterion for measuring whether the performance of the air suspension meets the standard. Among them, the preset smoothness score and the preset stiffness score are determined according to factors such as the performance requirements of the whole vehicle. Then, the modified smoothness score and stiffness score of each dynamic test condition are judged whether they meet the preset smoothness score and the preset stiffness score. The number of working conditions that meet the preset smoothness score and the preset stiffness score is counted and divided by the total number of working conditions to obtain the working condition qualification rate, which reflects the excellent performance of the air suspension under various working conditions. After that, the difference between the working condition qualification rate and the qualification rate threshold is used to determine the scaling factor, and then the result smoothness score and the result stiffness score are multiplied by the scaling factor respectively to obtain the final dynamic and static performance test results. Among them, if the working condition qualification rate is lower than the qualification rate threshold, the dynamic and static performance test results will be reduced accordingly; conversely, if the working condition qualification rate is greater than the qualification rate threshold, the dynamic and static performance test results will be improved accordingly.
综上所述,本申请实施例所提供的一种汽车用空气悬架的动静性能测试方法具有如下技术效果:In summary, the method for testing the dynamic and static performance of an automobile air suspension provided in the embodiments of the present application has the following technical effects:
采用多种测试载荷,对待进行测试的汽车用空气悬架进行静态测试,获得多种测试载荷下的多个静态行程参数,并计算获得多个静态行程变化参数,全面评估空气悬架在不同载荷条件下的静态特性,为后续的动态测试和综合性能评估提供依据。获取汽车用空气悬架的多种道路环境,在多种测试载荷和多种道路环境进行随机搜索,获得包括第一测试载荷和第一道路环境的第一动态测试工况,其中,根据多种测试载荷和多种道路环境的出现率设置多种动态测试工况的搜索概率,进行随机搜索,综合考虑实际道路工况和车辆载荷情况,通过随机搜索获得具有针对性和代表性的动态测试工况,提高测试的有效性和覆盖全面性。在第一动态测试工况下,对空气悬架进行测试,获得第一动态测试结果,并分析获得第一平顺性评分,通过动态测试直接评估悬架的平顺性,为后续的性能综合提供依据。根据第一测试载荷的第一行程变化参数,分析获得第一刚度评分,并对第一平顺性评分进行修正计算,获得修正后的第一修正平顺性评分,将静态特性测试结果与动态特性测试结果结合,通过刚度评分对平顺性评分进行修正,实现动静态性能的综合评估,提高测试结果的可靠性和全面性。在第一动态测试工况内的邻近测试工况空间内,继续进行搜索测试,并在达到预设搜索次数后,获得多个修正平顺性评分和多个刚度评分,通过扩展邻近工况空间,进一步丰富和细化测试工况,提高测试结果的精细度和可信度。根据多个选中动态测试工况的搜索概率,对多个修正平顺性评分和多个刚度评分加权计算,获得结果平顺性评分和结果刚度评分,并根据多个修正平顺性评分和多个刚度评分的合格率,获得工况合格率,对结果平顺性评分和结果刚度评分进行修正,获得动静性能测试结果,在评分的基础上引入工况合格率进行修正,提高测试结果的可靠性,同时通过搜索概率的加权计算赋予不同工况的权重,使测试结果更符合实际使用情况,达到了全面覆盖空气悬架使用工况、提高测试针对性和有效性的技术效果。Using multiple test loads, static tests are performed on the automotive air suspension to be tested, multiple static stroke parameters under multiple test loads are obtained, and multiple static stroke change parameters are calculated to comprehensively evaluate the static characteristics of the air suspension under different load conditions, providing a basis for subsequent dynamic testing and comprehensive performance evaluation. Obtain multiple road environments for automotive air suspension, perform random searches under multiple test loads and multiple road environments, and obtain a first dynamic test condition including a first test load and a first road environment, wherein the search probability of multiple dynamic test conditions is set according to the occurrence rate of multiple test loads and multiple road environments, perform random searches, comprehensively consider the actual road conditions and vehicle load conditions, and obtain targeted and representative dynamic test conditions through random searches to improve the effectiveness and comprehensive coverage of the test. Under the first dynamic test condition, test the air suspension, obtain the first dynamic test result, and analyze and obtain the first smoothness score, and directly evaluate the smoothness of the suspension through dynamic testing to provide a basis for subsequent performance synthesis. According to the first stroke change parameter of the first test load, the first stiffness score is analyzed and obtained, and the first smoothness score is corrected and calculated to obtain the corrected first corrected smoothness score. The static characteristic test results are combined with the dynamic characteristic test results, and the smoothness score is corrected by the stiffness score to achieve a comprehensive evaluation of dynamic and static performance and improve the reliability and comprehensiveness of the test results. In the adjacent test condition space within the first dynamic test condition, the search test is continued, and after reaching the preset search times, multiple corrected smoothness scores and multiple stiffness scores are obtained. By expanding the adjacent condition space, the test conditions are further enriched and refined, and the precision and credibility of the test results are improved. According to the search probability of multiple selected dynamic test conditions, multiple modified smoothness scores and multiple stiffness scores are weightedly calculated to obtain the resulting smoothness score and the resulting stiffness score, and according to the pass rates of the multiple modified smoothness scores and the multiple stiffness scores, the condition pass rate is obtained, the resulting smoothness score and the resulting stiffness score are corrected to obtain the dynamic and static performance test results, and the condition pass rate is introduced on the basis of the score for correction to improve the reliability of the test results. At the same time, weights are given to different conditions through weighted calculation of the search probability to make the test results more in line with actual usage conditions, thereby achieving the technical effect of comprehensively covering the air suspension usage conditions and improving the test pertinence and effectiveness.
实施例二,基于与前述实施例中一种汽车用空气悬架的动静性能测试方法相同的发明构思,如图2所示,本申请实施例提供了一种汽车用空气悬架的动静性能测试系统,该系统包括:Embodiment 2, based on the same inventive concept as the method for testing the dynamic and static performance of an automobile air suspension in the aforementioned embodiment, as shown in FIG. 2 , the embodiment of the present application provides a system for testing the dynamic and static performance of an automobile air suspension, the system comprising:
静态测试模块11,用于采用多种测试载荷,对待进行测试的汽车用空气悬架进行静态测试,获得所述多种测试载荷下的多个静态行程参数,并计算获得多个静态行程变化参数;The static test module 11 is used to perform a static test on the automobile air suspension to be tested using a plurality of test loads, obtain a plurality of static stroke parameters under the plurality of test loads, and calculate a plurality of static stroke change parameters;
工况搜索模块12,用于获取汽车用空气悬架的多种道路环境,在所述多种测试载荷和多种道路环境进行随机搜索,获得包括第一测试载荷和第一道路环境的第一动态测试工况,其中,根据所述多种测试载荷和多种道路环境的出现率设置多种动态测试工况的搜索概率,进行随机搜索;A working condition search module 12 is used to obtain a plurality of road environments of the air suspension for the automobile, and to perform a random search in the plurality of test loads and the plurality of road environments to obtain a first dynamic test working condition including a first test load and a first road environment, wherein the search probability of the plurality of dynamic test working conditions is set according to the occurrence rates of the plurality of test loads and the plurality of road environments, and the random search is performed;
动态测试模块13,用于在所述第一动态测试工况下,对所述空气悬架进行测试,获得第一动态测试结果,并分析获得第一平顺性评分;A dynamic test module 13 is used to test the air suspension under the first dynamic test condition to obtain a first dynamic test result and analyze and obtain a first ride comfort score;
刚度评估模块14,用于根据第一测试载荷的第一行程变化参数,分析获得第一刚度评分,并对所述第一平顺性评分进行修正计算,获得修正后的第一修正平顺性评分;The stiffness evaluation module 14 is used to analyze and obtain a first stiffness score according to a first stroke change parameter of a first test load, and to perform correction calculation on the first smoothness score to obtain a corrected first corrected smoothness score;
邻近搜索模块15,用于在所述第一动态测试工况内的邻近测试工况空间内,继续进行搜索测试,并在达到预设搜索次数后,获得多个修正平顺性评分和多个刚度评分;A neighboring search module 15, configured to continue searching the test in the neighboring test condition space in the first dynamic test condition, and obtain a plurality of modified ride comfort scores and a plurality of stiffness scores after reaching a preset number of searches;
综合评估模块16,用于根据多个选中动态测试工况的搜索概率,对所述多个修正平顺性评分和多个刚度评分加权计算,获得结果平顺性评分和结果刚度评分,并根据所述多个修正平顺性评分和多个刚度评分的合格率,获得工况合格率,对所述结果平顺性评分和结果刚度评分进行修正,获得动静性能测试结果。The comprehensive evaluation module 16 is used to perform weighted calculation on the multiple modified smoothness scores and the multiple stiffness scores according to the search probabilities of the multiple selected dynamic test conditions to obtain the result smoothness score and the result stiffness score, and obtain the condition qualification rate according to the qualification rates of the multiple modified smoothness scores and the multiple stiffness scores, and to correct the result smoothness score and the result stiffness score to obtain the dynamic and static performance test results.
进一步的,静态测试模块11包括以下执行步骤:Furthermore, the static test module 11 includes the following execution steps:
采集汽车用空气悬架在工作过程中的多种载荷,获得多种测试载荷;Collect various loads of the automotive air suspension during operation and obtain various test loads;
采用所述多种测试载荷,对待进行测试的汽车用空气悬架进行静态测试,获得多个静态行程参数;Using the multiple test loads, a static test is performed on the automotive air suspension to be tested to obtain multiple static travel parameters;
根据所述多个静态行程参数和空气悬架的标准行程参数,计算获得多个静态行程变化参数。A plurality of static stroke variation parameters are calculated according to the plurality of static stroke parameters and a standard stroke parameter of the air suspension.
进一步的,工况搜索模块12包括以下执行步骤:Furthermore, the operating condition search module 12 includes the following execution steps:
采集汽车用空气悬架在工作过程中的多种道路环境;Collect various road environments during the working process of automobile air suspension;
采集所述多种测试载荷和多种道路环境在工作工程中的出现比例,作为多个道路出现率和多个载荷出现率;Collecting the occurrence ratios of the multiple test loads and the multiple road environments in the working project as multiple road occurrence rates and multiple load occurrence rates;
对所述多种测试载荷和多种道路环境进行遍历组合,获得多种动态测试工况,并根据所述多个道路出现率和多个载荷出现率,计算设置所述多种动态测试工况的多个搜索概率;Traversing and combining the multiple test loads and the multiple road environments to obtain multiple dynamic test conditions, and calculating and setting multiple search probabilities of the multiple dynamic test conditions according to the multiple road appearance rates and the multiple load appearance rates;
按照所述多个搜索概率,在所述多种动态测试工况随机搜索获得第一动态测试工况。According to the multiple search probabilities, a first dynamic test condition is obtained by randomly searching among the multiple dynamic test conditions.
进一步的,动态测试模块13包括以下执行步骤:Furthermore, the dynamic test module 13 includes the following execution steps:
在所述第一动态测试工况下,对所述空气悬架进行测试,获得第一动态测试结果,其中,所述第一动态测试结果包括行程变化速率;Under the first dynamic test condition, testing the air suspension to obtain a first dynamic test result, wherein the first dynamic test result includes a stroke change rate;
根据空气悬架的测试数据记录,采集样本动态测试结果集合和样本平顺性评分集合;According to the test data records of the air suspension, a sample dynamic test result set and a sample smoothness score set are collected;
采用所述样本动态测试结果集合和样本平顺性评分集合,构建平顺性分析器,对所述第一动态测试结果进行输入分析,获得第一平顺性评分。The sample dynamic test result set and the sample smoothness score set are used to construct a smoothness analyzer, and the first dynamic test result is input and analyzed to obtain a first smoothness score.
进一步的,刚度评估模块14包括以下执行步骤:Furthermore, the stiffness evaluation module 14 includes the following execution steps:
根据空气悬架的静态测试数据记录,采集样本行程变化参数集合和样本刚度评分集合;According to the static test data record of the air suspension, a sample travel change parameter set and a sample stiffness score set are collected;
采用所述样本行程变化参数集合和样本刚度评分集合,构建刚度评分分类器,对所述第一行程变化参数进行分类,获得第一刚度评分;Using the sample stroke change parameter set and the sample stiffness score set, constructing a stiffness score classifier, classifying the first stroke change parameter, and obtaining a first stiffness score;
根据所述第一刚度评分和预设刚度评分的比值,生成平顺性修正系数,对所述第一平顺性评分进行修正计算,获得第一修正平顺性评分。A ride comfort correction coefficient is generated according to a ratio of the first stiffness score to a preset stiffness score, and a correction calculation is performed on the first ride comfort score to obtain a first corrected ride comfort score.
进一步的,邻近搜索模块15包括以下执行步骤:Furthermore, the neighboring search module 15 includes the following execution steps:
根据所述第一动态测试工况内的第一测试载荷和第一道路环境,分析其他动态测试工况内测试载荷和道路环境与所述第一测试载荷和第一道路环境的相似度,并加权计算获得多个工况相似度;According to the first test load and the first road environment in the first dynamic test condition, analyzing the similarity between the test load and the road environment in other dynamic test conditions and the first test load and the first road environment, and performing weighted calculation to obtain multiple condition similarities;
选择最大的多个工况相似度对应的相似动态测试工况,构建所述第一动态测试工况内的邻近测试工况空间;Select similar dynamic test conditions corresponding to the largest number of conditions similarities, and construct a neighboring test condition space within the first dynamic test condition;
在所述邻近测试工况空间内,按照多个相似动态测试工况的搜索概率,进行随机搜索,获得第二动态测试工况;In the adjacent test condition space, a random search is performed according to the search probability of a plurality of similar dynamic test conditions to obtain a second dynamic test condition;
在所述第二动态测试工况下,对所述空气悬架进行测试,获得二动态测试结果,并分析获得第二平顺性评分;Under the second dynamic test condition, the air suspension is tested to obtain a second dynamic test result, and a second ride comfort score is obtained by analysis;
继续构建第二动态测试工况内的邻近测试工况空间,继续进行搜索测试,直到达到预设搜索次数,获得多个修正平顺性评分和多个刚度评分。Continue to construct the adjacent test condition space within the second dynamic test condition, and continue to perform the search test until a preset number of searches is reached to obtain multiple modified smoothness scores and multiple stiffness scores.
进一步的,综合评估模块16包括以下执行步骤:Furthermore, the comprehensive evaluation module 16 includes the following execution steps:
根据搜索测试过程中多个选中动态测试工况的搜索概率的大小,分配获得多个工况权重;According to the search probabilities of multiple selected dynamic test conditions during the search test process, multiple condition weights are allocated;
根据所述多个工况权重,对所述多个修正平顺性评分和多个刚度评分加权计算,获得结果平顺性评分和结果刚度评分;According to the multiple working condition weights, weighted calculation is performed on the multiple modified smoothness scores and the multiple stiffness scores to obtain a result smoothness score and a result stiffness score;
判断所述多个修正平顺性评分和多个刚度评分是否满足预设平顺性评分和预设刚度评分,统计判断为是的数量,计算获得工况合格率;Determining whether the plurality of modified ride comfort scores and the plurality of stiffness scores meet a preset ride comfort score and a preset stiffness score, counting the number of scores that are determined to be yes, and calculating a qualified rate of the working condition;
根据所述工况合格率,对所述结果平顺性评分和结果刚度评分进行修正计算,获得动静性能测试结果。According to the working condition qualification rate, the result smoothness score and the result stiffness score are corrected and calculated to obtain the dynamic and static performance test results.
综上所述的方法的任意步骤都可作为计算机指令或者程序存储在不设限制的计算机存储器中,并可以被不设限制的计算机处理器调用识别用以实现本申请实施例中的任一项方法,在此不做多余限制。Any step of the method described above can be stored as a computer instruction or program in an unlimited computer memory, and can be called and recognized by an unlimited computer processor to implement any method in the embodiments of the present application, without any unnecessary restrictions.
进一步的,综上所述的第一或第二可能不止代表次序关系,也可能代表某项特定概念,和/或指的是多个元素之间可单独或全部选择。显然,本领域的技术人员可以对本申请进行各种改动和变型而不脱离本申请的范围。这样,倘若本申请的这些修改和变型属于本申请及其等同技术的范围之内,则本申请意图包括这些改动和变形在内。Furthermore, the first or second mentioned above may not only represent an order relationship, but may also represent a specific concept, and/or refer to the selection of multiple elements individually or in whole. Obviously, those skilled in the art may make various changes and modifications to the present application without departing from the scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the present application and its equivalents, the present application intends to include these changes and variations.
Claims (8)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202410909967.5A CN118464480B (en) | 2024-07-09 | 2024-07-09 | A method and system for testing dynamic and static performance of air suspension for automobile |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202410909967.5A CN118464480B (en) | 2024-07-09 | 2024-07-09 | A method and system for testing dynamic and static performance of air suspension for automobile |
Publications (2)
Publication Number | Publication Date |
---|---|
CN118464480A CN118464480A (en) | 2024-08-09 |
CN118464480B true CN118464480B (en) | 2024-09-10 |
Family
ID=92151525
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202410909967.5A Active CN118464480B (en) | 2024-07-09 | 2024-07-09 | A method and system for testing dynamic and static performance of air suspension for automobile |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN118464480B (en) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109760482A (en) * | 2019-01-31 | 2019-05-17 | 爱驰汽车有限公司 | Vehicle and its air suspension control method, system, electronic equipment and storage medium |
CN112182764A (en) * | 2020-09-29 | 2021-01-05 | 奇瑞汽车股份有限公司 | Vehicle ride comfort test method and device |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2541353B2 (en) * | 1990-09-18 | 1996-10-09 | 三菱自動車工業株式会社 | Active suspension system for vehicles |
JP4348934B2 (en) * | 2002-09-25 | 2009-10-21 | アイシン・エィ・ダブリュ株式会社 | Vehicle suspension control device |
US7512520B2 (en) * | 2003-08-19 | 2009-03-31 | Tramanco Pty Ltd. | Method for logging the performance of a vehicle suspension system |
CN113722814A (en) * | 2021-07-22 | 2021-11-30 | 江铃汽车股份有限公司 | Vehicle ride comfort analysis method based on virtual road test |
CN114739703B (en) * | 2022-03-10 | 2024-05-14 | 南京依维柯汽车有限公司 | Shock absorber adjusting method for improving rolling performance and smoothness of vehicle |
CN114559938A (en) * | 2022-03-17 | 2022-05-31 | 江苏大学 | Cooperative control module, adaptive cruise system, control method of adaptive cruise system and vehicle |
CN115962963A (en) * | 2023-01-10 | 2023-04-14 | 清华大学 | Method and device for testing dynamic characteristics of air suspension system |
-
2024
- 2024-07-09 CN CN202410909967.5A patent/CN118464480B/en active Active
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109760482A (en) * | 2019-01-31 | 2019-05-17 | 爱驰汽车有限公司 | Vehicle and its air suspension control method, system, electronic equipment and storage medium |
CN112182764A (en) * | 2020-09-29 | 2021-01-05 | 奇瑞汽车股份有限公司 | Vehicle ride comfort test method and device |
Also Published As
Publication number | Publication date |
---|---|
CN118464480A (en) | 2024-08-09 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN114091182A (en) | Method for constructing running condition of heavy truck containing road gradient information | |
CN109981749A (en) | A kind of cloud workflow task running time prediction method promoted based on limit gradient | |
CN114926299B (en) | A method for predicting vehicle accident risks based on big data analysis | |
CN113434954B (en) | A calibration method of a vibrating road surface smoothness test vehicle | |
CN106649709A (en) | Vehicle stopping behavior mode prediction and assessment method based on data mining | |
CN118734417B (en) | Road bridge steel mould structural strength optimization method | |
CN110517491A (en) | A road section importance ranking method considering path redundancy and travel efficiency | |
CN113722814A (en) | Vehicle ride comfort analysis method based on virtual road test | |
CN118464480B (en) | A method and system for testing dynamic and static performance of air suspension for automobile | |
Akintunde et al. | Singular value decomposition and unsupervised machine learning for virtual strain sensing: Application to an operational railway bridge | |
CN118798440B (en) | A method and system for predicting electric vehicle charging load based on data correlation | |
CN117194967A (en) | Rolling bearing fault diagnosis model establishment method, diagnosis method, device and equipment | |
CN118583684B (en) | A bridge high performance concrete strength detection method and system | |
CN111292182A (en) | Credit fraud detection method and system | |
CN115290276A (en) | Bridge static behavior prediction method based on vibration and response surface | |
CN118070105B (en) | A road surface intelligent adaptive detection and maintenance method and system | |
CN110006526A (en) | A kind of information fusion algorithm of the more weights of multi-measuring point | |
CN117690470B (en) | A method for testing IO performance of storage device | |
CN111832599B (en) | Gas station prediction method based on machine learning random forest | |
CN114486571B (en) | Pavement comprehensive performance evaluation method based on pavement service performance and structural performance | |
Deniz et al. | Application of data mining methods for analyzing of the fuel consuption and emission levels | |
CN117057194A (en) | Finite element model correction method based on Bayesian optimization and GP proxy model | |
Fajdiga et al. | Reliability prediction in early phases of product design | |
CN114896890A (en) | Debris flow easiness prediction method based on information quantity and random forest | |
Matarazzo et al. | Quality analyses of crowdsourced smartphone trips for bridge dynamic monitoring |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |