CN118456625B - Precast beam slab construction device and method - Google Patents
Precast beam slab construction device and method Download PDFInfo
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- CN118456625B CN118456625B CN202410944210.XA CN202410944210A CN118456625B CN 118456625 B CN118456625 B CN 118456625B CN 202410944210 A CN202410944210 A CN 202410944210A CN 118456625 B CN118456625 B CN 118456625B
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- 238000010276 construction Methods 0.000 title claims abstract description 21
- 238000000034 method Methods 0.000 title abstract description 5
- 238000012423 maintenance Methods 0.000 claims abstract description 124
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 55
- 230000000694 effects Effects 0.000 claims abstract description 16
- 230000000903 blocking effect Effects 0.000 claims description 34
- 239000007787 solid Substances 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 8
- 230000003020 moisturizing effect Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 12
- 239000012528 membrane Substances 0.000 description 10
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000009417 prefabrication Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/20—Hydro energy
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- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Bridges Or Land Bridges (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
Description
技术领域Technical Field
本发明属于桥梁施工技术领域,更具体地说,特别涉及一种预制梁板施工装置及方法。The present invention belongs to the technical field of bridge construction, and more specifically, particularly relates to a prefabricated beam and slab construction device and method.
背景技术Background Art
桥梁建设中通常将桥梁建设使用到的梁板进行提前预设制作,方便在桥梁建设中进行组装,提升桥梁建设的速率;梁板预制完成后需要对梁板进行喷淋养护,以提高预制梁板的外观质量;同时,避免预制梁板出现开裂和变形,也能避免预制梁板表面出现色差和空鼓等质量问题。In bridge construction, the beams and slabs used in bridge construction are usually pre-prepared in advance to facilitate assembly during bridge construction and increase the speed of bridge construction. After the prefabrication of the beams and slabs, they need to be sprayed and cured to improve the appearance quality of the prefabricated beams and slabs. At the same time, it can avoid cracking and deformation of the prefabricated beams and slabs, and also avoid quality problems such as color difference and hollowing on the surface of the prefabricated beams and slabs.
目前使用的预制梁板喷淋养护装置存在以下问题:1、养护喷头通常设置在预制梁板的两侧,导致预制梁板的顶部养护不够均匀;2、养护喷头一般固定安装,只能对预制梁板进行一次养护;3、缺少遮挡结构,导致预制梁板养护后水分流失严重,增加了预制梁板的养护次数。The precast beam and slab spray curing device currently in use has the following problems: 1. Curing nozzles are usually set on both sides of the precast beam and slab, resulting in uneven curing on the top of the precast beam and slab; 2. Curing nozzles are generally fixedly installed and can only perform curing on the precast beam and slab once; 3. The lack of a shielding structure leads to serious water loss after the precast beam and slab is cured, which increases the number of curing times for the precast beam and slab.
发明内容Summary of the invention
本公开实施例涉及一种预制梁板施工装置及方法,其具有引导单元、驱动单元、预制梁板养护单元和遮挡单元;对喷出的水起到了引导作用,使喷出的水能沿着三组引导斜板流动,保证了预制梁板本体顶部的保养效果;圆形空心管在两组复位弹簧B的作用下自动复位,实现了预制梁板本体的多次养护,提高了预制梁板本体的养护效果;减少了预制梁板本体水分的流失,减少了预制梁板本体的保养次数。The disclosed embodiments relate to a precast beam and slab construction device and method, which comprises a guiding unit, a driving unit, a precast beam and slab maintenance unit and a shielding unit; the device guides the sprayed water so that the sprayed water can flow along three groups of guiding inclined plates, thereby ensuring the maintenance effect of the top of the precast beam and slab body; the circular hollow tube automatically resets under the action of two groups of reset springs B, thereby realizing multiple maintenance of the precast beam and slab body and improving the maintenance effect of the precast beam and slab body; reducing the loss of water in the precast beam and slab body and reducing the maintenance times of the precast beam and slab body.
本公开第一方面,提供了一种预制梁板施工装置,用于养护预制梁板本体;包括预制梁板养护支架、驱动单元和预制梁板养护单元;所述预制梁板养护支架上安装有引导单元,所述引导单元用于提高预制梁板本体顶部的养护效果;In a first aspect of the present disclosure, a precast beam and slab construction device is provided, which is used for maintaining a precast beam and slab body; the device comprises a precast beam and slab maintenance bracket, a driving unit and a precast beam and slab maintenance unit; a guide unit is installed on the precast beam and slab maintenance bracket, and the guide unit is used for improving the maintenance effect of the top of the precast beam and slab body;
所述引导单元包括:阻挡竖板、安装座、圆形安装轴、引导斜板、贴合单元和调节单元;The guide unit comprises: a blocking vertical plate, a mounting seat, a circular mounting shaft, a guide inclined plate, a fitting unit and an adjusting unit;
所述阻挡竖板滑动安装在预制梁板养护支架上,且阻挡竖板的底部与预制梁板本体接触;所述安装座共设有三组,且三组安装座焊接在阻挡竖板的左右两侧;所述圆形安装轴共设有三组,且三组圆形安装轴转动安装在三组安装座上;所述引导斜板共设有三组,且三组引导斜板焊接在三组圆形安装轴的外部,并且三组引导斜板的长度不同;所述贴合单元安装在预制梁板养护支架和阻挡竖板上,所述贴合单元用于将阻挡竖板的底部与预制梁板本体紧密贴合;所述调节单元安装在阻挡竖板和三组引导斜板上,所述调节单元用于调节三组引导斜板的角度;The blocking vertical plate is slidably mounted on the precast beam maintenance bracket, and the bottom of the blocking vertical plate is in contact with the precast beam body; the mounting seats are provided in three groups, and the three groups of mounting seats are welded on the left and right sides of the blocking vertical plate; the circular mounting shafts are provided in three groups, and the three groups of circular mounting shafts are rotatably mounted on the three groups of mounting seats; the guiding inclined plates are provided in three groups, and the three groups of guiding inclined plates are welded on the outside of the three groups of circular mounting shafts, and the three groups of guiding inclined plates have different lengths; the fitting unit is installed on the precast beam maintenance bracket and the blocking vertical plate, and the fitting unit is used to fit the bottom of the blocking vertical plate tightly with the precast beam body; the adjusting unit is installed on the blocking vertical plate and the three groups of guiding inclined plates, and the adjusting unit is used to adjust the angles of the three groups of guiding inclined plates;
所述驱动单元共设有两组,且两组驱动单元安装在预制梁板养护支架上;所述预制梁板养护单元共设有两组,且两组预制梁板养护单元安装在两组驱动单元上;所述预制梁板养护支架的外部设置有遮挡单元,所述遮挡单元用于对养护后的预制梁板本体保湿。There are two groups of driving units in total, and the two groups of driving units are installed on the precast beam and slab maintenance bracket; there are two groups of precast beam and slab maintenance units in total, and the two groups of precast beam and slab maintenance units are installed on the two groups of driving units; a shielding unit is arranged on the outside of the precast beam and slab maintenance bracket, and the shielding unit is used to moisturize the precast beam and slab body after maintenance.
至少一些实施例中,所述预制梁板养护支架的顶部焊接有四个圆形定位杆,且四个圆形定位杆的顶部设置有圆角,并且四个圆形定位杆的外壁分别焊接有支撑圆盘。In at least some embodiments, four circular positioning rods are welded to the top of the prefabricated beam and slab maintenance bracket, and the tops of the four circular positioning rods are provided with rounded corners, and supporting discs are respectively welded to the outer walls of the four circular positioning rods.
至少一些实施例中,所述贴合单元包括:圆形复位杆、矩形复位板和复位弹簧A;所述圆形复位杆共设有两排,且两排圆形复位杆焊接在预制梁板养护支架的顶部;所述矩形复位板共设有一排,且一排矩形复位板焊接在阻挡竖板的内部,并且一排矩形复位板与两排圆形复位杆滑动连接;所述复位弹簧A共设有两排,且两排复位弹簧A安装在两排圆形复位杆的外部,并且两排复位弹簧A位于一排矩形复位板的上方。In at least some embodiments, the bonding unit includes: a circular reset rod, a rectangular reset plate and a reset spring A; the circular reset rods are provided in two rows, and the two rows of circular reset rods are welded to the top of the prefabricated beam and slab maintenance bracket; the rectangular reset plates are provided in one row, and the row of rectangular reset plates is welded to the inside of the blocking vertical plate, and the row of rectangular reset plates is slidably connected to the two rows of circular reset rods; the reset springs A are provided in two rows, and the two rows of reset springs A are installed on the outside of the two rows of circular reset rods, and the two rows of reset springs A are located above the row of rectangular reset plates.
至少一些实施例中,所述调节单元包括:调节支架、圆形连接杆和电动缸;所述调节支架共设有两个,且两个调节支架位于阻挡竖板的前后两侧;所述圆形连接杆共设有两组,且两组圆形连接杆焊接在两个调节支架的内侧;两组圆形连接杆插入在三组引导斜板中,且两组圆形连接杆与三组引导斜板转动连接;所述电动缸共设有两个,且两个电动缸固定安装在阻挡竖板的前后两侧,并且两个电动缸的输出端与两个调节支架固定连接。In at least some embodiments, the adjustment unit includes: an adjustment bracket, a circular connecting rod and an electric cylinder; there are two adjustment brackets, and the two adjustment brackets are located on the front and rear sides of the blocking vertical plate; there are two groups of circular connecting rods, and the two groups of circular connecting rods are welded to the inner sides of the two adjustment brackets; the two groups of circular connecting rods are inserted into the three groups of guide inclined plates, and the two groups of circular connecting rods are rotatably connected to the three groups of guide inclined plates; there are two electric cylinders, and the two electric cylinders are fixedly installed on the front and rear sides of the blocking vertical plate, and the output ends of the two electric cylinders are fixedly connected to the two adjustment brackets.
至少一些实施例中,所述驱动单元包括:矩形活动座、丝杆、电机和缺齿齿条;所述矩形活动座滑动安装在预制梁板养护支架上;所述丝杆转动安装在预制梁板养护支架上,且丝杆还与矩形活动座螺纹连接;所述电机固定安装在预制梁板养护支架的前侧,且电机的输出轴与丝杆固定连接;所述缺齿齿条共设有两个,且两个缺齿齿条焊接在预制梁板养护支架的内侧。In at least some embodiments, the driving unit includes: a rectangular movable seat, a screw rod, a motor and a toothless rack; the rectangular movable seat is slidably mounted on the prefabricated beam and slab maintenance bracket; the screw rod is rotatably mounted on the prefabricated beam and slab maintenance bracket, and the screw rod is also threadedly connected to the rectangular movable seat; the motor is fixedly mounted on the front side of the prefabricated beam and slab maintenance bracket, and the output shaft of the motor is fixedly connected to the screw rod; there are two toothless racks in total, and the two toothless racks are welded to the inner side of the prefabricated beam and slab maintenance bracket.
至少一些实施例中,所述预制梁板养护单元包括:安装块A、圆形连接轴、安装块B和圆形空心管;所述安装块A共设有两个,且两个安装块A焊接在矩形活动座的内侧;所述圆形连接轴转动安装在两个安装块A上;所述安装块B共设有两个,且两个安装块B焊接在圆形连接轴的外部,并且两个安装块B的外侧与两个安装块A接触;所述圆形空心管焊接在两个安装块B的内侧。In at least some embodiments, the prefabricated beam and slab maintenance unit includes: a mounting block A, a circular connecting shaft, a mounting block B and a circular hollow tube; there are two mounting blocks A in total, and the two mounting blocks A are welded to the inner side of a rectangular movable seat; the circular connecting shaft is rotatably mounted on the two mounting blocks A; there are two mounting blocks B in total, and the two mounting blocks B are welded to the outside of the circular connecting shaft, and the outer sides of the two mounting blocks B are in contact with the two mounting blocks A; the circular hollow tube is welded to the inner sides of the two mounting blocks B.
至少一些实施例中,所述预制梁板养护单元还包括:养护喷头、齿轮、弧形复位轴和复位弹簧B;所述养护喷头共设有一排,且一排养护喷头焊接在圆形空心管的内侧;所述齿轮共设有两个,且两个齿轮焊接在圆形连接轴的上下两端,并且两个齿轮与两个缺齿齿条啮合连接;所述弧形复位轴共设有两个,且两个弧形复位轴焊接在矩形活动座的内侧,并且两个弧形复位轴与两个安装块B滑动连接;所述复位弹簧B共设有两组,且两组复位弹簧B安装在两个弧形复位轴的外部。In at least some embodiments, the prefabricated beam and slab maintenance unit also includes: a maintenance nozzle, a gear, an arc-shaped reset shaft and a reset spring B; the maintenance nozzles are provided in a row, and a row of maintenance nozzles is welded to the inner side of a circular hollow tube; there are two gears, and the two gears are welded to the upper and lower ends of the circular connecting shaft, and the two gears are meshed and connected with two toothless racks; there are two arc-shaped reset shafts, and the two arc-shaped reset shafts are welded to the inner side of a rectangular movable seat, and the two arc-shaped reset shafts are slidably connected with two mounting blocks B; there are two groups of reset springs B, and the two groups of reset springs B are installed on the outside of the two arc-shaped reset shafts.
至少一些实施例中,所述预制梁板养护单元还包括:安装支架、水泵、连接软管A和进水软管B;所述安装支架共设有两个,且两个安装支架焊接在矩形活动座的外侧;所述水泵固定安装在两个安装支架的内部;所述连接软管A的一端固定安装在水泵上,连接软管A的另一端固定安装在圆形空心管上;所述进水软管B固定安装在水泵的底部。In at least some embodiments, the prefabricated beam and slab maintenance unit also includes: a mounting bracket, a water pump, a connecting hose A and a water inlet hose B; there are two mounting brackets in total, and the two mounting brackets are welded to the outside of the rectangular movable seat; the water pump is fixedly installed inside the two mounting brackets; one end of the connecting hose A is fixedly installed on the water pump, and the other end of the connecting hose A is fixedly installed on the circular hollow tube; the water inlet hose B is fixedly installed at the bottom of the water pump.
至少一些实施例中,所述遮挡单元包括:防水卷材、定位卡环和实心配重杆;所述防水卷材设置在预制梁板养护支架的外部;所述定位卡环共设有四个,且四个定位卡环固定安装在防水卷材上;四个圆形定位杆插入在四个定位卡环中,且四个定位卡环的底部与四个支撑圆盘接触;所述实心配重杆共设有两个,且两个实心配重杆固定安装在防水卷材的底部。In at least some embodiments, the shielding unit includes: a waterproof membrane, a positioning clip and a solid counterweight rod; the waterproof membrane is arranged on the outside of the prefabricated beam and slab maintenance bracket; there are four positioning clips in total, and the four positioning clips are fixedly installed on the waterproof membrane; four circular positioning rods are inserted into the four positioning clips, and the bottoms of the four positioning clips are in contact with four support discs; there are two solid counterweight rods in total, and the two solid counterweight rods are fixedly installed at the bottom of the waterproof membrane.
至少一些实施例中,所述一种预制梁板施工方法:In at least some embodiments, the prefabricated beam and slab construction method:
1)、将预制梁板养护支架移动至预制梁板本体的外部,再将两个电动缸、两个电机和两个水泵与外部电源连接,之后将两个进水软管B与外部水管连接;1) Move the precast beam maintenance bracket to the outside of the precast beam body, connect the two electric cylinders, two motors and two water pumps to the external power supply, and then connect the two water inlet hoses B to the external water pipe;
2)、根据预制梁板本体的尺寸,通过两个电动缸适当调整三组引导斜板的倾斜角度;2) According to the size of the precast beam slab body, the inclination angles of the three sets of guiding inclined plates are appropriately adjusted through two electric cylinders;
3)、将四个圆形定位杆插入在四个定位卡环中,使四个定位卡环的底部与四个支撑圆盘接触;3) Insert the four circular positioning rods into the four positioning snap rings so that the bottoms of the four positioning snap rings are in contact with the four supporting discs;
4)、启动两个电机和两个水泵,等待预制梁板本体养护完成;4) Start two motors and two water pumps and wait for the maintenance of the precast beam and slab to be completed;
5)、间隔两小时后再次启动两个电机和两个水泵,对预制梁板本体进行多次养护。5) After an interval of two hours, start the two motors and two water pumps again to perform multiple maintenance on the precast beam and slab body.
与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明,对喷出的水起到了引导作用,使喷出的水能沿着三组引导斜板流动,保证了预制梁板本体顶部的保养效果,使得预制梁板本体顶部保养时更加均匀,两排复位弹簧A的设置,使阻挡竖板的底部能与预制梁板本体紧密贴合;1. The present invention guides the sprayed water so that the sprayed water can flow along the three sets of guiding inclined plates, thereby ensuring the maintenance effect of the top of the prefabricated beam and slab body, making the maintenance of the top of the prefabricated beam and slab body more uniform. The two rows of return springs A are arranged so that the bottom of the blocking vertical plate can be closely fitted with the prefabricated beam and slab body;
此外,当两个电动缸伸出时,三组引导斜板向外翻转,当两个电动缸收缩时,三组引导斜板向内翻转,方便对不同型号的预制梁板本体使用。In addition, when the two electric cylinders extend, the three sets of guiding inclined plates flip outward, and when the two electric cylinders retract, the three sets of guiding inclined plates flip inward, which is convenient for use on precast beam and slab bodies of different models.
2、本发明,当电机工作时,矩形活动座带动一排养护喷头自动移动,实现了预制梁板本体的自动养护;2. In the present invention, when the motor is working, the rectangular movable seat drives a row of maintenance nozzles to move automatically, thereby realizing automatic maintenance of the prefabricated beam and slab body;
此外,当两个齿轮与两个缺齿齿条啮合时,圆形空心管带动一排养护喷头发生角度变化,当两个齿轮移动至两个缺齿齿条的缺齿处时,圆形空心管在两组复位弹簧B的作用下自动复位,实现了预制梁板本体的多次养护,提高了预制梁板本体的养护效果。In addition, when the two gears are engaged with the two toothless racks, the circular hollow tube drives a row of maintenance nozzles to change their angles. When the two gears move to the toothless positions of the two toothless racks, the circular hollow tube automatically resets under the action of two sets of reset springs B, thereby realizing multiple maintenance of the precast beam and slab body and improving the maintenance effect of the precast beam and slab body.
3、本发明,减少了预制梁板本体水分的流失,减少了预制梁板本体的保养次数,又因圆形定位杆插入在四个定位卡环中,且四个定位卡环的底部与四个支撑圆盘接触,并且两个实心配重杆固定安装在防水卷材的底部,对防水卷材起到了定位效果。3. The present invention reduces the loss of water in the prefabricated beam and slab body, reduces the number of maintenance times of the prefabricated beam and slab body, and because the circular positioning rod is inserted into the four positioning clips, and the bottoms of the four positioning clips are in contact with the four supporting discs, and two solid counterweight rods are fixedly installed at the bottom of the waterproof membrane, the waterproof membrane has a positioning effect.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明的实施例的技术方案,下面将对实施例的附图作简单地介绍。In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.
下面描述中的附图仅涉及本发明的一些实施例,而非对本发明的限制。The drawings described below only relate to some embodiments of the present invention and are not intended to limit the present invention.
在附图中:In the attached picture:
图1是本发明的立体结构示意图。FIG. 1 is a schematic diagram of the three-dimensional structure of the present invention.
图2是本发明预制梁板养护支架和引导单元的结构示意图。FIG. 2 is a schematic structural diagram of a precast beam and slab maintenance support and a guide unit according to the present invention.
图3是本发明图2中A区域的局部放大结构示意图。FIG. 3 is a schematic diagram of a partially enlarged structure of area A in FIG. 2 of the present invention.
图4是本发明图1的主视视角结构示意图。FIG. 4 is a schematic diagram of the main viewing angle structure of FIG. 1 of the present invention.
图5是本发明图4中B区域的局部放大结构示意图。FIG. 5 is a schematic diagram of a partially enlarged structure of area B in FIG. 4 of the present invention.
图6是本发明图2中C区域的局部放大结构示意图。FIG. 6 is a schematic diagram of a partially enlarged structure of area C in FIG. 2 of the present invention.
图7是本发明矩形活动座和预制梁板养护单元的结构示意图。FIG. 7 is a schematic structural diagram of a rectangular movable seat and a prefabricated beam and slab maintenance unit according to the present invention.
图8是本发明图1中遮挡单元隐藏后的结构示意图。FIG. 8 is a schematic diagram of the structure of the present invention after the shielding unit in FIG. 1 is hidden.
图9是本发明图8中D区域的局部放大结构示意图。FIG. 9 is a schematic diagram of a partially enlarged structure of the D region in FIG. 8 of the present invention.
图10是本发明图8中E区域的局部放大结构示意图。FIG. 10 is a schematic diagram of a partially enlarged structure of the E region in FIG. 8 of the present invention.
图11是本发明遮挡单元的结构示意图。FIG. 11 is a schematic structural diagram of a shielding unit according to the present invention.
图12是本发明图1中F区域的局部放大结构示意图。FIG. 12 is a schematic diagram of a partially enlarged structure of the F region in FIG. 1 of the present invention.
附图标记列表:List of reference numerals:
1、预制梁板本体;1. Prefabricated beam and slab body;
2、预制梁板养护支架;201、圆形定位杆;202、支撑圆盘;2. Prefabricated beam and slab maintenance bracket; 201. Circular positioning rod; 202. Support disc;
3、引导单元;301、阻挡竖板;302、安装座;303、圆形安装轴;304、引导斜板;305、圆形复位杆;306、矩形复位板;307、复位弹簧A;308、调节支架;309、圆形连接杆;310、电动缸;3. Guide unit; 301. Blocking vertical plate; 302. Mounting seat; 303. Circular mounting shaft; 304. Guide inclined plate; 305. Circular reset rod; 306. Rectangular reset plate; 307. Reset spring A; 308. Adjustment bracket; 309. Circular connecting rod; 310. Electric cylinder;
4、驱动单元;401、矩形活动座;402、丝杆;403、电机;404、缺齿齿条;4. driving unit; 401. rectangular movable seat; 402. screw rod; 403. motor; 404. toothless rack;
5、预制梁板养护单元;501、安装块A;502、圆形连接轴;503、安装块B;504、圆形空心管;505、养护喷头;506、齿轮;507、弧形复位轴;508、复位弹簧B;509、安装支架;510、水泵;511、连接软管A;512、进水软管B;5. Precast beam and slab maintenance unit; 501. Mounting block A; 502. Round connecting shaft; 503. Mounting block B; 504. Round hollow pipe; 505. Maintenance nozzle; 506. Gear; 507. Arc-shaped reset shaft; 508. Reset spring B; 509. Mounting bracket; 510. Water pump; 511. Connecting hose A; 512. Water inlet hose B;
6、遮挡单元;601、防水卷材;602、定位卡环;603、实心配重杆。6. Shielding unit; 601. Waterproof membrane; 602. Positioning clamp; 603. Solid counterweight rod.
具体实施方式DETAILED DESCRIPTION
为了使得本发明的技术方案的目的、方案和优点更加清楚,下文中将结合本发明的具体实施例的附图,对本发明实施例的技术方案进行清楚、完整的描述。除非另有说明,否则本文所使用的术语具有本领域通常的含义。附图中相同的附图标记代表相同的部件。In order to make the purpose, scheme and advantages of the technical solution of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described in conjunction with the drawings of the specific embodiments of the present invention. Unless otherwise specified, the terms used herein have the usual meanings in the art. The same reference numerals in the drawings represent the same components.
实施例:请参考图1至图12所示:本发明提供一种预制梁板施工装置,用于养护预制梁板本体1;包括预制梁板养护支架2、驱动单元4和预制梁板养护单元5;预制梁板养护支架2上安装有引导单元3,引导单元3用于提高预制梁板本体1顶部的养护效果;Embodiment: Please refer to Figures 1 to 12: The present invention provides a precast beam construction device for maintaining a precast beam body 1; comprising a precast beam maintenance bracket 2, a drive unit 4 and a precast beam maintenance unit 5; a guide unit 3 is installed on the precast beam maintenance bracket 2, and the guide unit 3 is used to improve the maintenance effect of the top of the precast beam body 1;
驱动单元4共设有两组,且两组驱动单元4安装在预制梁板养护支架2上;预制梁板养护单元5共设有两组,且两组预制梁板养护单元5安装在两组驱动单元4上;预制梁板养护支架2的外部设置有遮挡单元6,遮挡单元6用于对养护后的预制梁板本体1保湿。There are two groups of driving units 4, and the two groups of driving units 4 are installed on the precast beam and slab maintenance bracket 2; there are two groups of precast beam and slab maintenance units 5, and the two groups of precast beam and slab maintenance units 5 are installed on the two groups of driving units 4; a shielding unit 6 is arranged outside the precast beam and slab maintenance bracket 2, and the shielding unit 6 is used to moisturize the precast beam and slab body 1 after maintenance.
本公开实施例中,如图3、图5、图6所示,引导单元3包括:阻挡竖板301、安装座302、圆形安装轴303、引导斜板304、贴合单元30和调节单元31;阻挡竖板301滑动安装在预制梁板养护支架2上,且阻挡竖板301的底部与预制梁板本体1接触;安装座302共设有三组,且三组安装座302焊接在阻挡竖板301的左右两侧;圆形安装轴303共设有三组,且三组圆形安装轴303转动安装在三组安装座302上;引导斜板304共设有三组,且三组引导斜板304焊接在三组圆形安装轴303的外部,并且三组引导斜板304的长度不同;贴合单元30安装在预制梁板养护支架2和阻挡竖板301上,贴合单元30用于将阻挡竖板301的底部与预制梁板本体1紧密贴合;调节单元31安装在阻挡竖板301和三组引导斜板304上,调节单元31用于调节三组引导斜板304的角度;贴合单元30包括:圆形复位杆305、矩形复位板306和复位弹簧A307;圆形复位杆305共设有两排,且两排圆形复位杆305焊接在预制梁板养护支架2的顶部;矩形复位板306共设有一排,且一排矩形复位板306焊接在阻挡竖板301的内部,并且一排矩形复位板306与两排圆形复位杆305滑动连接;复位弹簧A307共设有两排,且两排复位弹簧A307安装在两排圆形复位杆305的外部,并且两排复位弹簧A307位于一排矩形复位板306的上方;调节单元31包括:调节支架308、圆形连接杆309和电动缸310;调节支架308共设有两个,且两个调节支架308位于阻挡竖板301的前后两侧;圆形连接杆309共设有两组,且两组圆形连接杆309焊接在两个调节支架308的内侧;两组圆形连接杆309插入在三组引导斜板304中,且两组圆形连接杆309与三组引导斜板304转动连接;电动缸310共设有两个,且两个电动缸310固定安装在阻挡竖板301的前后两侧,并且两个电动缸310的输出端与两个调节支架308固定连接;In the embodiment of the present disclosure, as shown in Figures 3, 5 and 6, the guiding unit 3 includes: a blocking vertical plate 301, a mounting seat 302, a circular mounting shaft 303, a guiding inclined plate 304, a fitting unit 30 and an adjusting unit 31; the blocking vertical plate 301 is slidably mounted on the precast beam and slab maintenance bracket 2, and the bottom of the blocking vertical plate 301 is in contact with the precast beam and slab body 1; there are three groups of mounting seats 302, and the three groups of mounting seats 302 are welded on the left and right sides of the blocking vertical plate 301; there are three groups of circular mounting shafts 303, and the three groups of circular mounting shafts 303 are rotatably mounted on the three groups of mounting seats 302; the guiding inclined plate 30 There are three groups in total, and the three groups of guide inclined plates 304 are welded to the outside of the three groups of circular mounting shafts 303, and the lengths of the three groups of guide inclined plates 304 are different; the fitting unit 30 is installed on the precast beam and slab maintenance bracket 2 and the blocking vertical plate 301, and the fitting unit 30 is used to closely fit the bottom of the blocking vertical plate 301 with the precast beam and slab body 1; the adjustment unit 31 is installed on the blocking vertical plate 301 and the three groups of guide inclined plates 304, and the adjustment unit 31 is used to adjust the angles of the three groups of guide inclined plates 304; the fitting unit 30 includes: a circular reset rod 305, a rectangular reset plate 306 and a reset spring A307; the circular reset There are two rows of rods 305, and the two rows of circular reset rods 305 are welded to the top of the prefabricated beam and slab maintenance bracket 2; there is one row of rectangular reset plates 306, and one row of rectangular reset plates 306 is welded inside the blocking vertical plate 301, and one row of rectangular reset plates 306 is slidably connected with the two rows of circular reset rods 305; there are two rows of reset springs A307, and the two rows of reset springs A307 are installed outside the two rows of circular reset rods 305, and the two rows of reset springs A307 are located above the one row of rectangular reset plates 306; the adjustment unit 31 includes: an adjustment bracket 308, a circular connecting rod 309 and an electric cylinder 310; there are two adjustment brackets 308, and the two adjustment brackets 308 are located at the front and rear sides of the blocking vertical plate 301; there are two groups of circular connecting rods 309, and the two groups of circular connecting rods 309 are welded to the inner sides of the two adjustment brackets 308; the two groups of circular connecting rods 309 are inserted into the three groups of guide inclined plates 304, and the two groups of circular connecting rods 309 are rotatably connected to the three groups of guide inclined plates 304; there are two electric cylinders 310, and the two electric cylinders 310 are fixedly installed at the front and rear sides of the blocking vertical plate 301, and the output ends of the two electric cylinders 310 are fixedly connected to the two adjustment brackets 308;
其具体作用为:因三组引导斜板304焊接在三组圆形安装轴303的外部,且三组引导斜板304的长度不同,对喷出的水起到了引导作用,使喷出的水能沿着三组引导斜板304流动,保证了预制梁板本体1顶部的保养效果,使得预制梁板本体1顶部保养时更加均匀,两排复位弹簧A307的设置,使阻挡竖板301的底部能与预制梁板本体1紧密贴合;又因两组圆形连接杆309插入在三组引导斜板304中,且两组圆形连接杆309与三组引导斜板304转动连接,并且两个电动缸310的输出端与两个调节支架308固定连接,当两个电动缸310伸出时,三组引导斜板304向外翻转,当两个电动缸310收缩时,三组引导斜板304向内翻转,方便对不同型号的预制梁板本体1使用。The specific function is as follows: because the three groups of guiding inclined plates 304 are welded to the outside of the three groups of circular mounting shafts 303, and the three groups of guiding inclined plates 304 have different lengths, they guide the sprayed water, so that the sprayed water can flow along the three groups of guiding inclined plates 304, ensuring the maintenance effect of the top of the precast beam body 1, making the top of the precast beam body 1 more uniform during maintenance, and the two rows of return springs A307 are set so that the bottom of the blocking vertical plate 301 can fit tightly with the precast beam body 1; and because the two groups of circular connecting rods 309 are inserted into the three groups of guiding inclined plates 304, and the two groups of circular connecting rods 309 are rotatably connected to the three groups of guiding inclined plates 304, and the output ends of the two electric cylinders 310 are fixedly connected to the two adjustment brackets 308, when the two electric cylinders 310 are extended, the three groups of guiding inclined plates 304 are flipped outwards, and when the two electric cylinders 310 are retracted, the three groups of guiding inclined plates 304 are flipped inwards, which is convenient for use on precast beam bodies 1 of different models.
本公开实施例中,如图7至图10所示,驱动单元4包括:矩形活动座401、丝杆402、电机403和缺齿齿条404;矩形活动座401滑动安装在预制梁板养护支架2上;丝杆402转动安装在预制梁板养护支架2上,且丝杆402还与矩形活动座401螺纹连接;电机403固定安装在预制梁板养护支架2的前侧,且电机403的输出轴与丝杆402固定连接;缺齿齿条404共设有两个,且两个缺齿齿条404焊接在预制梁板养护支架2的内侧;In the embodiment of the present disclosure, as shown in FIGS. 7 to 10 , the driving unit 4 includes: a rectangular movable seat 401, a screw rod 402, a motor 403 and a toothless rack 404; the rectangular movable seat 401 is slidably mounted on the precast beam and slab maintenance bracket 2; the screw rod 402 is rotatably mounted on the precast beam and slab maintenance bracket 2, and the screw rod 402 is also threadedly connected to the rectangular movable seat 401; the motor 403 is fixedly mounted on the front side of the precast beam and slab maintenance bracket 2, and the output shaft of the motor 403 is fixedly connected to the screw rod 402; there are two toothless racks 404, and the two toothless racks 404 are welded to the inner side of the precast beam and slab maintenance bracket 2;
预制梁板养护单元5包括:安装块A501、圆形连接轴502、安装块B503和圆形空心管504;安装块A501共设有两个,且两个安装块A501焊接在矩形活动座401的内侧;圆形连接轴502转动安装在两个安装块A501上;安装块B503共设有两个,且两个安装块B503焊接在圆形连接轴502的外部,并且两个安装块B503的外侧与两个安装块A501接触;圆形空心管504焊接在两个安装块B503的内侧;预制梁板养护单元5还包括:养护喷头505、齿轮506、弧形复位轴507和复位弹簧B508;养护喷头505共设有一排,且一排养护喷头505焊接在圆形空心管504的内侧;齿轮506共设有两个,且两个齿轮506焊接在圆形连接轴502的上下两端,并且两个齿轮506与两个缺齿齿条404啮合连接;弧形复位轴507共设有两个,且两个弧形复位轴507焊接在矩形活动座401的内侧,并且两个弧形复位轴507与两个安装块B503滑动连接;复位弹簧B508共设有两组,且两组复位弹簧B508安装在两个弧形复位轴507的外部;预制梁板养护单元5还包括:安装支架509、水泵510、连接软管A511和进水软管B512;安装支架509共设有两个,且两个安装支架509焊接在矩形活动座401的外侧;水泵510固定安装在两个安装支架509的内部;连接软管A511的一端固定安装在水泵510上,连接软管A511的另一端固定安装在圆形空心管504上;进水软管B512固定安装在水泵510的底部;The precast beam and slab maintenance unit 5 includes: a mounting block A501, a circular connecting shaft 502, a mounting block B503 and a circular hollow tube 504; there are two mounting blocks A501, and the two mounting blocks A501 are welded to the inner side of the rectangular movable seat 401; the circular connecting shaft 502 is rotatably mounted on the two mounting blocks A501; there are two mounting blocks B503, and the two mounting blocks B503 are welded to the outside of the circular connecting shaft 502, and the two mounting blocks B503 are welded to the outside of the circular connecting shaft 502. 3 is in contact with the two mounting blocks A501; the circular hollow tube 504 is welded to the inner sides of the two mounting blocks B503; the precast beam and slab maintenance unit 5 also includes: maintenance nozzles 505, gears 506, arc-shaped reset shafts 507 and reset springs B508; the maintenance nozzles 505 are arranged in a row, and the row of maintenance nozzles 505 is welded to the inner sides of the circular hollow tube 504; there are two gears 506, and the two gears 506 are welded to the upper and lower sides of the circular connecting shaft 502. Two ends, and two gears 506 are meshed and connected with two toothless racks 404; there are two arc-shaped reset shafts 507, and the two arc-shaped reset shafts 507 are welded on the inner side of the rectangular movable seat 401, and the two arc-shaped reset shafts 507 are slidably connected with two mounting blocks B503; there are two groups of reset springs B508, and the two groups of reset springs B508 are installed on the outside of the two arc-shaped reset shafts 507; the prefabricated beam and slab maintenance unit 5 also includes: a mounting bracket 509, a water pump 510, a connecting hose A511 and a water inlet hose B512; there are two mounting brackets 509, and the two mounting brackets 509 are welded on the outside of the rectangular movable seat 401; the water pump 510 is fixedly installed inside the two mounting brackets 509; one end of the connecting hose A511 is fixedly installed on the water pump 510, and the other end of the connecting hose A511 is fixedly installed on the circular hollow tube 504; the water inlet hose B512 is fixedly installed at the bottom of the water pump 510;
其具体作用为:因丝杆402转动安装在预制梁板养护支架2上,且丝杆402还与矩形活动座401螺纹连接,当电机403工作时,矩形活动座401带动一排养护喷头505自动移动,实现了预制梁板本体1的自动养护;又因两个齿轮506焊接在圆形连接轴502的上下两端,且两个齿轮506与两个缺齿齿条404啮合连接,当两个齿轮506与两个缺齿齿条404啮合时,圆形空心管504带动一排养护喷头505发生角度变化,当两个齿轮506移动至两个缺齿齿条404的缺齿处时,圆形空心管504在两组复位弹簧B508的作用下自动复位,实现了预制梁板本体1的多次养护,提高了预制梁板本体1的养护效果。Its specific function is as follows: because the screw rod 402 is rotatably installed on the prefabricated beam and slab maintenance bracket 2, and the screw rod 402 is also threadedly connected to the rectangular movable seat 401, when the motor 403 is working, the rectangular movable seat 401 drives a row of maintenance nozzles 505 to move automatically, thereby realizing the automatic maintenance of the prefabricated beam and slab body 1; and because the two gears 506 are welded to the upper and lower ends of the circular connecting shaft 502, and the two gears 506 are meshed and connected with the two toothless racks 404, when the two gears 506 are meshed with the two toothless racks 404, the circular hollow tube 504 drives a row of maintenance nozzles 505 to change their angles, and when the two gears 506 move to the toothless position of the two toothless racks 404, the circular hollow tube 504 automatically resets under the action of two sets of reset springs B508, thereby realizing multiple maintenance of the prefabricated beam and slab body 1 and improving the maintenance effect of the prefabricated beam and slab body 1.
本公开实施例中,如图11和图12所示,预制梁板养护支架2的顶部焊接有四个圆形定位杆201,且四个圆形定位杆201的顶部设置有圆角,并且四个圆形定位杆201的外壁分别焊接有支撑圆盘202;In the disclosed embodiment, as shown in FIG. 11 and FIG. 12 , four circular positioning rods 201 are welded to the top of the prefabricated beam and slab maintenance bracket 2, and the tops of the four circular positioning rods 201 are provided with rounded corners, and the outer walls of the four circular positioning rods 201 are respectively welded with support discs 202;
遮挡单元6包括:防水卷材601、定位卡环602和实心配重杆603;防水卷材601设置在预制梁板养护支架2的外部;定位卡环602共设有四个,且四个定位卡环602固定安装在防水卷材601上;四个圆形定位杆201插入在四个定位卡环602中,且四个定位卡环602的底部与四个支撑圆盘202接触;实心配重杆603共设有两个,且两个实心配重杆603固定安装在防水卷材601的底部;The shielding unit 6 includes: a waterproof coiled material 601, a positioning clip 602 and a solid counterweight rod 603; the waterproof coiled material 601 is arranged outside the prefabricated beam and slab maintenance bracket 2; there are four positioning clips 602, and the four positioning clips 602 are fixedly installed on the waterproof coiled material 601; four circular positioning rods 201 are inserted into the four positioning clips 602, and the bottoms of the four positioning clips 602 are in contact with the four supporting discs 202; there are two solid counterweight rods 603, and the two solid counterweight rods 603 are fixedly installed at the bottom of the waterproof coiled material 601;
其具体作用为:因防水卷材601设置在预制梁板养护支架2的外部,减少了预制梁板本体1水分的流失,减少了预制梁板本体1的保养次数,又因圆形定位杆201插入在四个定位卡环602中,且四个定位卡环602的底部与四个支撑圆盘202接触,并且两个实心配重杆603固定安装在防水卷材601的底部,对防水卷材601起到了定位效果。Its specific function is as follows: because the waterproof membrane 601 is arranged on the outside of the prefabricated beam and slab maintenance bracket 2, the water loss of the prefabricated beam and slab body 1 is reduced, and the maintenance times of the prefabricated beam and slab body 1 are reduced; and because the circular positioning rod 201 is inserted into the four positioning clips 602, and the bottoms of the four positioning clips 602 are in contact with the four supporting discs 202, and two solid counterweight rods 603 are fixedly installed on the bottom of the waterproof membrane 601, the waterproof membrane 601 has a positioning effect.
本公开实施例中,一种预制梁板施工方法:In an embodiment of the present disclosure, a prefabricated beam and slab construction method is provided:
1)、将预制梁板养护支架2移动至预制梁板本体1的外部,再将两个电动缸310、两个电机403和两个水泵510与外部电源连接,之后将两个进水软管B512与外部水管连接;1) Move the precast beam maintenance support 2 to the outside of the precast beam body 1, then connect the two electric cylinders 310, the two motors 403 and the two water pumps 510 to the external power supply, and then connect the two water inlet hoses B512 to the external water pipe;
2)、根据预制梁板本体1的尺寸,通过两个电动缸310适当调整三组引导斜板304的倾斜角度;2) According to the size of the precast beam body 1, the inclination angles of the three sets of guide inclined plates 304 are appropriately adjusted through the two electric cylinders 310;
3)、将四个圆形定位杆201插入在四个定位卡环602中,使四个定位卡环602的底部与四个支撑圆盘202接触;3) Insert the four circular positioning rods 201 into the four positioning snap rings 602 so that the bottoms of the four positioning snap rings 602 are in contact with the four supporting discs 202;
4)、启动两个电机403和两个水泵510,等待预制梁板本体1养护完成;4) Start the two motors 403 and the two water pumps 510, and wait for the curing of the precast beam and slab body 1 to be completed;
5)、间隔两小时后再次启动两个电机403和两个水泵510,对预制梁板本体1进行多次养护。5) After an interval of two hours, the two motors 403 and the two water pumps 510 are started again to perform multiple maintenance on the precast beam and slab body 1.
本实施例的具体使用方式与作用:The specific usage and function of this embodiment are as follows:
本发明使用时,首先将预制梁板养护支架2移动至预制梁板本体1的外部,再将两个电动缸310、两个电机403和两个水泵510与外部电源连接,之后将两个进水软管B512与外部水管连接;根据预制梁板本体1的尺寸,通过两个电动缸310适当调整三组引导斜板304的倾斜角度,当两个电动缸310伸出时,三组引导斜板304向外翻转,当两个电动缸310收缩时,三组引导斜板304向内翻转;对喷出的水起到了引导作用,使喷出的水能沿着三组引导斜板304流动,保证了预制梁板本体1顶部的保养效果,使得预制梁板本体1顶部保养时更加均匀,两排复位弹簧A307的设置,使阻挡竖板301的底部能与预制梁板本体1紧密贴合;将四个圆形定位杆201插入在四个定位卡环602中,使四个定位卡环602的底部与四个支撑圆盘202接触,减少了预制梁板本体1水分的流失,减少了预制梁板本体1的保养次数;启动两个电机403和两个水泵510,等待预制梁板本体1养护完成,当电机403工作时,矩形活动座401带动一排养护喷头505自动移动,实现了预制梁板本体1的自动养护;当两个齿轮506与两个缺齿齿条404啮合时,圆形空心管504带动一排养护喷头505发生角度变化,当两个齿轮506移动至两个缺齿齿条404的缺齿处时,圆形空心管504在两组复位弹簧B508的作用下自动复位,实现了预制梁板本体1的多次养护,提高了预制梁板本体1的养护效果;间隔两小时后再次启动两个电机403和两个水泵510,对预制梁板本体1进行多次养护。When the present invention is used, firstly, the precast beam maintenance support 2 is moved to the outside of the precast beam body 1, and then the two electric cylinders 310, the two motors 403 and the two water pumps 510 are connected to the external power supply, and then the two water inlet hoses B512 are connected to the external water pipe; according to the size of the precast beam body 1, the inclination angles of the three groups of guiding inclined plates 304 are appropriately adjusted through the two electric cylinders 310, when the two electric cylinders 310 are extended, the three groups of guiding inclined plates 304 are turned outward, and when the two electric cylinders 310 are retracted, the three groups of guiding inclined plates 304 are turned inward; it plays a guiding role on the sprayed water, so that the sprayed water can flow along the three groups of guiding inclined plates 304, ensuring the maintenance effect of the top of the precast beam body 1, making the maintenance of the top of the precast beam body 1 more uniform, and the setting of the two rows of return springs A307 enables the bottom of the blocking vertical plate 301 to fit tightly with the precast beam body 1; insert the four circular positioning rods 201 into the four positioning clamps 602 In the process, the bottoms of the four positioning clamp rings 602 are in contact with the four supporting discs 202, which reduces the loss of water in the precast beam slab body 1 and reduces the number of maintenance times of the precast beam slab body 1; the two motors 403 and the two water pumps 510 are started, and the maintenance of the precast beam slab body 1 is completed. When the motor 403 is working, the rectangular movable seat 401 drives a row of maintenance nozzles 505 to move automatically, thereby realizing the automatic maintenance of the precast beam slab body 1; when the two gears 506 and the two toothless racks 4 04 meshes, the circular hollow tube 504 drives a row of maintenance nozzles 505 to change their angles. When the two gears 506 move to the missing teeth of the two missing tooth racks 404, the circular hollow tube 504 automatically resets under the action of two sets of reset springs B508, thereby realizing multiple maintenance of the precast beam body 1 and improving the maintenance effect of the precast beam body 1. After an interval of two hours, the two motors 403 and the two water pumps 510 are started again to perform multiple maintenance on the precast beam body 1.
本文中,有以下几点需要注意:In this article, there are a few points to note:
1.本公开实施例附图只涉及到与本公开实施例涉及到的结构,其它结构可参考通常设计。1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.
2.在不冲突的情况下,本公开的实施例及实施例中的特征可以相互组合以得到新的实施例。2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.
以上,仅为本公开的具体实施方式,但本公开的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本公开揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本公开的保护范围之内。因此,本公开的保护范围应以权利要求的保护范围为准。The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.
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CN206614642U (en) * | 2017-03-02 | 2017-11-07 | 湖南联智智能科技有限公司 | A kind of intelligent curing means of precast beam |
CN115400561A (en) * | 2022-08-23 | 2022-11-29 | 浙江嘉宁环保新材料科技有限公司 | A desulfurization tower applied to the production of calcium oxide |
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