CN118456205A - A deep groove ball bearing surface processing device and method - Google Patents
A deep groove ball bearing surface processing device and method Download PDFInfo
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- CN118456205A CN118456205A CN202410757202.4A CN202410757202A CN118456205A CN 118456205 A CN118456205 A CN 118456205A CN 202410757202 A CN202410757202 A CN 202410757202A CN 118456205 A CN118456205 A CN 118456205A
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- 230000005540 biological transmission Effects 0.000 claims abstract description 28
- 230000008569 process Effects 0.000 claims abstract description 10
- 238000004140 cleaning Methods 0.000 claims description 67
- 238000005553 drilling Methods 0.000 claims description 41
- 238000003754 machining Methods 0.000 claims 11
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- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
- B24B19/02—Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding grooves, e.g. on shafts, in casings, in tubes, homokinetic joint elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本发明公开一种深沟球轴承表面加工装置及其方法,涉及轴承磨削加工技术领域,包括底座台,所述底座台顶端两侧均固定连接有用于进行固定支撑的固定支座;所述固定支座顶端转动连接有转动底座,转动底座顶端固定连接有气缸支座;所述底座台顶端中心位置固定安装有第一转动电机,第一转动电机顶端安装有用于进行连接和传动的支撑盘,支撑盘顶端安装有固定支撑板;同时,本发明在使用时,通过采用板簧夹持和底端抬升夹持同时进行处理的方式,让工作过程中深沟球轴承完全处于固定状态,且这种固定状态不会对磨削工件的工作造成影响,相较于现有技术中的方案,能够避免进行磨削处理时处理不够完全的问题。
The present invention discloses a deep groove ball bearing surface processing device and method thereof, which relate to the technical field of bearing grinding processing, and include a base table, wherein both sides of the top of the base table are fixedly connected with fixed supports for fixed support; the top of the fixed support is rotatably connected with a rotating base, and the top of the rotating base is fixedly connected with a cylinder support; a first rotating motor is fixedly installed at the center position of the top of the base table, and a supporting disk for connection and transmission is installed at the top of the first rotating motor, and a fixed supporting plate is installed at the top of the supporting disk; at the same time, when the present invention is in use, by adopting a method of simultaneously processing by leaf spring clamping and bottom end lifting clamping, the deep groove ball bearing is completely in a fixed state during the working process, and this fixed state will not affect the work of grinding the workpiece. Compared with the solutions in the prior art, the problem of incomplete processing during grinding can be avoided.
Description
技术领域Technical Field
本发明涉及轴承磨削加工技术领域,具体的是一种深沟球轴承表面加工装置及其方法。The invention relates to the technical field of bearing grinding, in particular to a deep groove ball bearing surface processing device and a method thereof.
背景技术Background Art
轴承是当代机械设备中一种重要零部件。它的主要功能是支撑机械旋转体,降低其运动过程中的摩擦系数,并保证其回转精度。深沟球轴承为其中的一种,深沟球轴承原名单列向心球轴承,是应用最广泛的一种滚动轴承。其特点是摩擦阻力小,转速高,能用于承受径向负荷或径向和轴向同时作用的联合负荷的机件上,也可用于承受轴向负荷的机件上,在对深沟球轴承生产过程中需要对表面进行打磨处理,从而需要专用打磨装置。Bearings are an important component in modern mechanical equipment. Its main function is to support the mechanical rotating body, reduce the friction coefficient during its movement, and ensure its rotation accuracy. Deep groove ball bearings are one of them. Deep groove ball bearings were originally named radial ball bearings and are the most widely used rolling bearings. They are characterized by low friction resistance and high speed. They can be used on parts that bear radial loads or combined loads of radial and axial forces at the same time, and can also be used on parts that bear axial loads. In the production process of deep groove ball bearings, the surface needs to be polished, so special polishing devices are required.
现有技术中公开了申请号CN202111198702.1的一种深沟球轴承内圈加工装置及方法,通过利用传感器检测内磨头和外磨头所受压力,利用内外双研磨的方式进行表面加工处理。The prior art discloses a deep groove ball bearing inner ring processing device and method with application number CN202111198702.1, which uses a sensor to detect the pressure on the inner grinding head and the outer grinding head, and uses an internal and external double grinding method to perform surface processing.
但是现有技术中的方案,在使用的过程中利用弧形夹头进行固定,但是加持的位置进行磨削处理时存在不能完全处理的问题,同时缺少对进行处理的深沟球轴承进行清洁的技术方案,可能存在清洁不及时导致的后续处理的轴承内圈受损的情况。However, the solutions in the prior art use an arc-shaped chuck for fixing during use, but there is a problem that the supported position cannot be completely processed during grinding. At the same time, there is a lack of technical solutions for cleaning the deep groove ball bearings being processed. If cleaning is not timely, the inner ring of the bearing that is subsequently processed may be damaged.
发明内容Summary of the invention
为解决上述背景技术中提到的不足,本发明的目的在于提供一种深沟球轴承表面加工装置及其方法。In order to solve the deficiencies mentioned in the above background technology, the object of the present invention is to provide a deep groove ball bearing surface processing device and method.
本发明的目的可以通过以下技术方案实现:The purpose of the present invention can be achieved through the following technical solutions:
一种深沟球轴承表面加工装置,包括底座台,所述底座台顶端两侧均固定连接有用于进行固定支撑的固定支座;A deep groove ball bearing surface processing device comprises a base platform, and both sides of the top of the base platform are fixedly connected with fixed supports for fixed support;
所述固定支座顶端转动连接有转动底座,转动底座顶端固定连接有气缸支座;The top of the fixed support is rotatably connected to a rotating base, and the top of the rotating base is fixedly connected to a cylinder support;
所述底座台顶端中心位置固定安装有第一转动电机,第一转动电机顶端安装有用于进行连接和传动的支撑盘,支撑盘顶端安装有固定支撑板;A first rotating motor is fixedly installed at the center position of the top of the base platform, a supporting disk for connection and transmission is installed at the top of the first rotating motor, and a fixed supporting plate is installed at the top of the supporting disk;
所述固定支撑板顶端靠近固定支座的一端固定连接有清洁传动支架,固定支撑板顶端远离清洁传动支架的一端固定连接有辅助固定支架;The end of the top of the fixed support plate close to the fixed support is fixedly connected to the cleaning transmission bracket, and the end of the top of the fixed support plate away from the cleaning transmission bracket is fixedly connected to the auxiliary fixing bracket;
所述固定支撑板顶端固定安装有用于进行固定和夹持的加工盘,固定支撑板外侧安装有清洁底台,底座台外侧固定安装有钻机底座。A processing disc for fixing and clamping is fixedly installed on the top of the fixed support plate, a cleaning base is installed on the outer side of the fixed support plate, and a drilling rig base is fixedly installed on the outer side of the base.
进一步地,所述底座台外侧开设有安装槽,底座台顶端固定连接有电机支撑槽,电机支撑槽顶端固定安装有电机固定板。Furthermore, a mounting groove is opened on the outer side of the base platform, a motor supporting groove is fixedly connected to the top of the base platform, and a motor fixing plate is fixedly installed on the top of the motor supporting groove.
进一步地,所述气缸支座顶端固定安装有控制气缸,控制气缸顶端转动连接有控制挂钩,控制挂钩内侧转动连接有挂钩转轴。Furthermore, a control cylinder is fixedly installed on the top of the cylinder support, the top of the control cylinder is rotatably connected to a control hook, and the inner side of the control hook is rotatably connected to a hook shaft.
进一步地,所述第一转动电机顶端固定连接有电机驱动杆,电机驱动杆外侧固定安装有弹簧保护气囊,弹簧保护气囊内侧设置有支撑弹簧,支撑弹簧底端滑动连接于第一转动电机顶端。Furthermore, a motor driving rod is fixedly connected to the top of the first rotating motor, a spring protection airbag is fixedly installed on the outside of the motor driving rod, a support spring is arranged on the inside of the spring protection airbag, and the bottom end of the support spring is slidably connected to the top of the first rotating motor.
进一步地,所述支撑盘顶端固定连接有旋转移动槽,支撑盘顶端固定连接有旋转随动支架,旋转随动支架顶端设置有旋转驱动板,旋转驱动板底端与旋转随动支架顶端接触,旋转驱动板内侧固定连接有传动连接支板,传动连接支板内侧设置有旋转驱动杆。Furthermore, a rotationally movable groove is fixedly connected to the top of the support plate, a rotationally movable bracket is fixedly connected to the top of the support plate, a rotationally movable driving plate is arranged at the top of the rotationally movable bracket, the bottom end of the rotationally movable driving plate contacts the top of the rotationally movable bracket, a transmission connecting support plate is fixedly connected to the inner side of the rotationally movable driving plate, and a rotationally movable driving rod is arranged at the inner side of the transmission connecting support plate.
进一步地,所述辅助固定支架顶端滑动连接有抬升推板,抬升推板顶端固定安装有辅助固定推架,固定支撑板顶端固定连接有传动连接支架。Furthermore, a lifting push plate is slidably connected to the top of the auxiliary fixed bracket, an auxiliary fixed push frame is fixedly installed on the top of the lifting push plate, and a transmission connection bracket is fixedly connected to the top of the fixed support plate.
进一步地,所述加工盘顶端固定安装有多个压块导轨,压块导轨顶端固定安装有凸轮轴承随动器,压块导轨内侧安装有板簧底座,板簧底座远离压块导轨的一端安装有连接板簧,压块导轨顶端远离凸轮轴承随动器的一端固定安装有支座夹具,加工盘底端滑动连接有推动连杆,推动连杆底端滑动连接于旋转移动槽内部。Furthermore, a plurality of pressure block guide rails are fixedly installed on the top of the processing disk, a cam bearing follower is fixedly installed on the top of the pressure block guide rail, a leaf spring base is installed on the inner side of the pressure block guide rail, a connecting leaf spring is installed on the end of the leaf spring base away from the pressure block guide rail, a support clamp is fixedly installed on the end of the top of the pressure block guide rail away from the cam bearing follower, and a pushing connecting rod is slidably connected to the bottom of the processing disk, and the bottom end of the pushing connecting rod is slidably connected to the inside of the rotating movable groove.
进一步地,所述清洁底台固定连接于固定支撑板外侧,清洁底台顶端固定连接有斜支架,斜支架顶端设置有连接固定底板,连接固定底板顶端固定连接有移动舱,移动舱顶端固定连接有连接固定支板,连接固定支板朝向支撑盘的一端固定连接有清洁固定夹,清洁固定夹内侧安装有清洁喷口,清洁喷口外侧固定安装有清洁喷管,清洁喷管外侧转动安装有侧喷管;Furthermore, the cleaning base is fixedly connected to the outside of the fixed support plate, the top of the cleaning base is fixedly connected to an inclined bracket, the top of the inclined bracket is provided with a connecting fixed base plate, the top of the connecting fixed base plate is fixedly connected to a movable cabin, the top of the movable cabin is fixedly connected to a connecting fixed support plate, one end of the connecting fixed support plate facing the support plate is fixedly connected to a cleaning fixing clamp, a cleaning nozzle is installed on the inside of the cleaning fixing clamp, a cleaning nozzle is fixedly installed on the outside of the cleaning nozzle, and a side nozzle is rotatably installed on the outside of the cleaning nozzle;
所述斜支架顶端固定连接有固定齿轮,连接固定底板内侧固定安装有驱动电机,驱动电机输出端安装有旋转螺杆。The top end of the oblique bracket is fixedly connected with a fixed gear, the inner side of the connected fixed bottom plate is fixedly installed with a driving motor, and the output end of the driving motor is installed with a rotating screw.
进一步地,所述钻机底座顶端固定安装有钻机固定支架,钻机固定支架顶端固定安装有钻机支撑台,钻机支撑台顶端固定安装有钻机连接座,钻机连接座顶端固定安装有钻机电机,钻机连接座朝向支撑盘的一端固定连接有升降导轨,升降导轨外侧滑动连接有升降夹具,升降夹具内侧固定安装有工作钻机,工作钻机底端固定连接有工作钻头。Furthermore, a drilling rig fixing bracket is fixedly installed on the top of the drilling rig base, a drilling rig supporting platform is fixedly installed on the top of the drilling rig supporting platform, a drilling rig connecting seat is fixedly installed on the top of the drilling rig supporting platform, a drilling rig motor is fixedly installed on the top of the drilling rig connecting seat, a lifting guide rail is fixedly connected to the end of the drilling rig connecting seat facing the support plate, a lifting clamp is slidably connected to the outer side of the lifting guide rail, a working drill is fixedly installed on the inner side of the lifting clamp, and a working drill bit is fixedly connected to the bottom end of the working drill.
一种深沟球轴承表面的加工方法,包括以下步骤:A method for processing the surface of a deep groove ball bearing comprises the following steps:
步骤一:将需要处理的深沟球轴承的内圈放置于压块导轨和支座夹具之间的槽内,利用螺丝对凸轮轴承随动器进行固定,利用连接板簧配合对内侧需要进行处理的球轴承内圈进行固定;Step 1: Place the inner ring of the deep groove ball bearing to be processed in the groove between the pressure block guide rail and the support fixture, fix the cam bearing follower with screws, and use the connecting leaf spring to fix the inner ring of the ball bearing to be processed on the inside;
步骤二:在上一步骤的定位结束后,驱动第一转动电机,让第一转动电机的输出端控制支撑盘旋转,让旋转随动支架配合带动其顶端接触的旋转驱动板旋转,从而让传动连接支板通过传动连接支架带动顶端的加工盘旋转;Step 2: After the positioning in the previous step is completed, the first rotating motor is driven, so that the output end of the first rotating motor controls the support disk to rotate, and the rotating follower bracket cooperates to drive the rotating driving plate contacted with its top end to rotate, so that the transmission connection support plate drives the processing disk at the top end to rotate through the transmission connection bracket;
步骤三:在需要进行磨削处理作业时,首先驱动固定支座顶端的控制气缸,让控制气缸输出,控制控制挂钩在挂钩转轴的限制下进行输出,让控制挂钩移动到加工盘顶端的位置,使得压块导轨能够被扣住,让凸轮轴承随动器被控制挂钩阻挡,同时这个过程会使得加工盘被向底端移动,通过推动连杆推动旋转移动槽,使得支撑盘被向底端移动,支撑盘向底端移动的过程中,会推动底端的支撑弹簧收缩,让支撑盘顶端的旋转随动支架和旋转驱动板不再接触配合,使得旋转驱动板不再被旋转随动支架推动旋转,处于停止状态;Step 3: When the grinding operation is required, first drive the control cylinder at the top of the fixed support to output the control cylinder, control the control hook to output under the restriction of the hook shaft, and move the control hook to the position at the top of the processing disk so that the pressure block guide rail can be buckled, and the cam bearing follower is blocked by the control hook. At the same time, this process will cause the processing disk to be moved to the bottom end, and the supporting disk is moved to the bottom end by pushing the connecting rod to push the rotating moving groove. In the process of the supporting disk moving to the bottom end, the supporting spring at the bottom end is pushed to contract, so that the rotating follower bracket and the rotating drive plate at the top of the supporting disk are no longer in contact and cooperation, so that the rotating drive plate is no longer driven to rotate by the rotating follower bracket and is in a stopped state;
步骤四:通过钻机电机驱动,让工作钻机带动底端的工作钻头进行旋转,让工作钻头向底端移动,配合辅助固定支架顶端的抬升推板推动辅助固定推架进行固定,实现深沟球轴承内圈内部的磨削处理;Step 4: Drive the drill motor to drive the working drill to rotate the working drill bit at the bottom, move the working drill bit toward the bottom, and push the auxiliary fixed push frame to fix it with the lifting push plate at the top of the auxiliary fixed support to achieve grinding inside the inner ring of the deep groove ball bearing;
步骤五:在上一步骤的工作处理的同时,另一端的斜支架利用顶端的固定齿轮与其外侧驱动电机连接的旋转螺杆之间进行配合,让旋转螺杆输出,使得旋转螺杆在固定齿轮外侧旋转,让连接固定底板的角度进行变动,使得连接固定底板通过移动舱带动连接固定支板进行翻转,使得清洁固定夹内侧的清洁喷口能够被带动翻转,同时让清洁喷管和侧喷管的位置也调整,达到清洁表面的工作位置,利用清洁喷口和侧喷管向底端的深沟球轴承内圈进行输出,实现清洁处理。Step 5: While the previous step is being performed, the inclined bracket at the other end cooperates with the fixed gear at the top and the rotating screw connected to the driving motor on its outside to output the rotating screw so that the rotating screw rotates on the outside of the fixed gear, thereby changing the angle of the connected fixed base plate. The connected fixed base plate drives the connected fixed support plate to flip through the moving cabin, so that the cleaning nozzle on the inside of the cleaning fixing clamp can be driven to flip, and at the same time, the position of the cleaning nozzle and the side nozzle is also adjusted to reach the working position of the cleaning surface, and the cleaning nozzle and the side nozzle are used to output to the inner ring of the deep groove ball bearing at the bottom to achieve cleaning processing.
本发明的有益效果:Beneficial effects of the present invention:
1、本发明通过采用板簧夹持和底端抬升夹持同时进行处理的方式,让工作过程中深沟球轴承完全处于固定状态,且这种固定状态不会对磨削工件的工作造成影响,相较于现有技术中的方案,能够避免进行磨削处理时处理不够完全的问题;1. The present invention uses a plate spring clamping and a bottom lifting clamping method to simultaneously perform processing, so that the deep groove ball bearing is completely in a fixed state during the working process, and this fixed state will not affect the work of grinding the workpiece. Compared with the solutions in the prior art, the problem of incomplete processing during grinding can be avoided;
2、本发明在使用时,能够对处理后的深沟球轴承的内圈进行清洁处理,利用两个喷头对内圈内侧和外侧都进行处理,避免现有技术中的清洁不及时导致部分残留废料对高精度的轴承内圈造成磨损或留下痕迹等问题。2. When the present invention is in use, it can clean the inner ring of the treated deep groove ball bearing, and use two nozzles to treat both the inner and outer sides of the inner ring, avoiding the problem in the prior art that untimely cleaning leads to some residual waste causing wear or marks on the high-precision bearing inner ring.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;
图2是本发明底座台示意图;FIG2 is a schematic diagram of a base station of the present invention;
图3是本发明固定支座示意图;FIG3 is a schematic diagram of a fixed support of the present invention;
图4是本发明第一转动电机示意图;FIG4 is a schematic diagram of a first rotating motor of the present invention;
图5是图4中A处放大示意图;FIG5 is an enlarged schematic diagram of point A in FIG4;
图6是本发明固定支撑板示意图;FIG6 is a schematic diagram of a fixed support plate of the present invention;
图7是本发明清洁底台示意图;FIG7 is a schematic diagram of a cleaning base station according to the present invention;
图8是本发明清洁底台示意图;FIG8 is a schematic diagram of a cleaning base station according to the present invention;
图9是本发明固定齿轮示意图;FIG9 is a schematic diagram of a fixed gear of the present invention;
图10是本发明钻机底座示意图。FIG. 10 is a schematic diagram of a drilling rig base according to the present invention.
图中:1、底座台;11、安装槽;12、电机支撑槽;13、电机固定板;2、固定支座;21、转动底座;22、气缸支座;23、控制气缸;24、控制挂钩;25、挂钩转轴;3、第一转动电机;31、电机驱动杆;32、弹簧保护气囊;33、支撑弹簧;4、支撑盘;41、旋转移动槽;42、旋转随动支架;43、旋转驱动板;44、传动连接支板;45、旋转驱动杆;5、固定支撑板;51、清洁传动支架;52、辅助固定支架;53、抬升推板;54、辅助固定推架;55、传动连接支架;6、加工盘;60、推动连杆;61、压块导轨;62、凸轮轴承随动器;63、板簧底座;64、连接板簧;65、支座夹具;7、清洁底台;71、斜支架;711、固定齿轮;72、连接固定底板;721、驱动电机;722、旋转螺杆;73、移动舱;74、连接固定支板;75、清洁固定夹;76、清洁喷口;77、清洁喷管;78、侧喷管;8、钻机底座;81、钻机固定支架;82、钻机支撑台;83、钻机连接座;84、钻机电机;85、工作钻机;86、升降夹具;87、升降导轨;88、工作钻头。In the figure: 1. base table; 11. mounting slot; 12. motor support slot; 13. motor fixing plate; 2. fixed support; 21. rotating base; 22. cylinder support; 23. control cylinder; 24. control hook; 25. hook shaft; 3. first rotating motor; 31. motor drive rod; 32. spring protection airbag; 33. support spring; 4. support plate; 41. rotating moving slot; 42. rotating follower bracket; 43. rotating drive plate; 44. transmission connection support plate; 45. rotating drive rod; 5. fixed support plate; 51. cleaning transmission bracket; 52. auxiliary fixed bracket; 53. lifting push plate; 54. auxiliary fixed push frame; 55. transmission connection bracket; 6. Working disc; 60, pushing connecting rod; 61, pressure block guide rail; 62, cam bearing follower; 63, leaf spring base; 64, connecting leaf spring; 65, support clamp; 7, cleaning base; 71, inclined bracket; 711, fixed gear; 72, connecting fixed base plate; 721, driving motor; 722, rotating screw; 73, moving cabin; 74, connecting fixed support plate; 75, cleaning fixing clamp; 76, cleaning nozzle; 77, cleaning nozzle; 78, side nozzle; 8, drilling rig base; 81, drilling rig fixed bracket; 82, drilling rig support table; 83, drilling rig connecting seat; 84, drilling rig motor; 85, working drilling rig; 86, lifting clamp; 87, lifting guide rail; 88, working drill bit.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
一种深沟球轴承表面加工装置,属于高端装备制造产业中的智能制造装备产业,是生产制造高技术、高附加值的先进工业设施设备,具体为对深沟球轴承内圈内部表面的的磨削处理设备。A deep groove ball bearing surface processing device belongs to the intelligent manufacturing equipment industry in the high-end equipment manufacturing industry. It is an advanced industrial facility equipment for producing high technology and high added value, specifically a grinding processing equipment for the inner surface of the inner ring of a deep groove ball bearing.
如图1所示,包括底座台1,底座台1顶端两侧均固定连接有固定支座2,底座台1顶端中心位置固定安装有第一转动电机3,第一转动电机3顶端安装有支撑盘4,支撑盘4顶端安装有固定支撑板5,固定支撑板5顶端固定安装有加工盘6,固定支撑板5外侧安装有清洁底台7,底座台1外侧固定安装有钻机底座8。As shown in Figure 1, it includes a base platform 1, both sides of the top of the base platform 1 are fixedly connected with fixed supports 2, a first rotating motor 3 is fixedly installed at the center position of the top of the base platform 1, a support disk 4 is installed on the top of the first rotating motor 3, a fixed support plate 5 is installed on the top of the support disk 4, a processing disk 6 is fixedly installed on the top of the fixed support plate 5, a cleaning base 7 is installed on the outside of the fixed support plate 5, and a drilling rig base 8 is fixedly installed on the outside of the base platform 1.
如图2所示,底座台1外侧开设有安装槽11,底座台1顶端固定连接有电机支撑槽12,电机支撑槽12顶端固定安装有电机固定板13。As shown in FIG. 2 , a mounting groove 11 is provided on the outer side of the base platform 1 , a motor supporting groove 12 is fixedly connected to the top of the base platform 1 , and a motor fixing plate 13 is fixedly installed on the top of the motor supporting groove 12 .
通过电机支撑槽12和电机固定板13实现对第一转动电机3的固定安装,安装槽11用于进行钻机底座8的安装。The first rotating motor 3 is fixedly installed through the motor supporting groove 12 and the motor fixing plate 13 , and the installation groove 11 is used for installing the drilling rig base 8 .
如图3所示,固定支座2顶端转动连接有转动底座21,转动底座21顶端固定连接有气缸支座22,气缸支座22顶端固定安装有控制气缸23,控制气缸23顶端转动连接有控制挂钩24,控制挂钩24内侧转动连接有挂钩转轴25。As shown in Figure 3, the top of the fixed support 2 is rotatably connected to a rotating base 21, the top of the rotating base 21 is fixedly connected to a cylinder support 22, the top of the cylinder support 22 is fixedly installed with a control cylinder 23, the top of the control cylinder 23 is rotatably connected to a control hook 24, and the inner side of the control hook 24 is rotatably connected to a hook shaft 25.
通过固定支座2顶端的转动底座21实现让气缸支座22和控制气缸23的角度能够进行旋转,利用控制挂钩24配合挂钩转轴25进行位置的调整,使得控制挂钩24能够通过挂钩转轴25的固定实现角度的调整。The rotating base 21 at the top of the fixed support 2 allows the cylinder support 22 and the control cylinder 23 to rotate, and the control hook 24 is used to cooperate with the hook shaft 25 to adjust the position, so that the control hook 24 can adjust the angle by fixing the hook shaft 25.
如图4所示,第一转动电机3顶端固定连接有电机驱动杆31,电机驱动杆31外侧固定安装有弹簧保护气囊32,弹簧保护气囊32内侧设置有支撑弹簧33,支撑弹簧33底端滑动连接于第一转动电机3顶端。As shown in FIG4 , a motor driving rod 31 is fixedly connected to the top of the first rotating motor 3 , a spring protection airbag 32 is fixedly installed on the outside of the motor driving rod 31 , a support spring 33 is arranged on the inside of the spring protection airbag 32 , and the bottom end of the support spring 33 is slidably connected to the top of the first rotating motor 3 .
如图4和5所示,支撑盘4顶端固定连接有旋转移动槽41,支撑盘4顶端固定连接有旋转随动支架42,旋转随动支架42顶端设置有旋转驱动板43,旋转驱动板43底端与旋转随动支架42顶端接触,旋转驱动板43内侧固定连接有传动连接支板44,传动连接支板44内侧设置有旋转驱动杆45。As shown in Figures 4 and 5, a rotating movable groove 41 is fixedly connected to the top of the support plate 4, a rotating follow-up bracket 42 is fixedly connected to the top of the support plate 4, a rotating drive plate 43 is arranged on the top of the rotating follow-up bracket 42, the bottom end of the rotating drive plate 43 is in contact with the top of the rotating follow-up bracket 42, a transmission connection support plate 44 is fixedly connected to the inner side of the rotating drive plate 43, and a rotating drive rod 45 is arranged on the inner side of the transmission connection support plate 44.
第一转动电机3旋转用于带动支撑盘4进行旋转,弹簧保护气囊32用于支撑支撑盘4,让支撑盘4处于抬升状态,让旋转随动支架42和旋转驱动板43能够接触,使得旋转随动支架42能够带动旋转驱动板43进行旋转。The first rotating motor 3 rotates to drive the support plate 4 to rotate, and the spring protection airbag 32 is used to support the support plate 4, so that the support plate 4 is in a lifted state, so that the rotating follower bracket 42 and the rotating drive plate 43 can contact, so that the rotating follower bracket 42 can drive the rotating drive plate 43 to rotate.
如图6所示,固定支撑板5顶端靠近固定支座2的一端固定连接有清洁传动支架51,固定支撑板5顶端远离清洁传动支架51的一端固定连接有辅助固定支架52,辅助固定支架52顶端滑动连接有抬升推板53,抬升推板53顶端固定安装有辅助固定推架54,固定支撑板5顶端固定连接有传动连接支架55。As shown in Figure 6, the top end of the fixed support plate 5 close to the fixed support 2 is fixedly connected to the cleaning transmission bracket 51, the top end of the fixed support plate 5 away from the cleaning transmission bracket 51 is fixedly connected to the auxiliary fixed bracket 52, the top of the auxiliary fixed bracket 52 is slidably connected to the lifting push plate 53, the top of the lifting push plate 53 is fixedly installed with an auxiliary fixed push frame 54, and the top of the fixed support plate 5 is fixedly connected to the transmission connection bracket 55.
固定支撑板5外侧还连接有相应的固定杆,图中省略,清洁传动支架51用于承载挂钩转轴25的位置,便于让控制挂钩24能够在底端控制气缸23的作用下旋转。辅助固定支架52用于支撑抬升推板53,辅助固定支架52配合抬升推板53对辅助固定推架54进行抬升处理,让辅助固定推架54向顶端移动,配合其他部件对需要进行加工的深沟球轴承进行固定处理,便于进行内部的磨削作业。The fixed support plate 5 is also connected to a corresponding fixed rod on the outside, which is omitted in the figure. The cleaning transmission bracket 51 is used to support the position of the hook shaft 25, so that the control hook 24 can rotate under the action of the bottom control cylinder 23. The auxiliary fixed bracket 52 is used to support the lifting push plate 53. The auxiliary fixed bracket 52 cooperates with the lifting push plate 53 to lift the auxiliary fixed push frame 54, so that the auxiliary fixed push frame 54 moves to the top, and cooperates with other components to fix the deep groove ball bearing that needs to be processed, so as to facilitate the internal grinding operation.
如图7所示,加工盘6顶端固定安装有多个压块导轨61,压块导轨61顶端固定安装有凸轮轴承随动器62,压块导轨61内侧安装有板簧底座63,板簧底座63远离压块导轨61的一端安装有连接板簧64,压块导轨61顶端远离凸轮轴承随动器62的一端固定安装有支座夹具65,加工盘6底端滑动连接有推动连杆60,推动连杆60底端滑动连接于旋转移动槽41内部。As shown in Figure 7, a plurality of pressure block guide rails 61 are fixedly installed on the top of the processing disk 6, a cam bearing follower 62 is fixedly installed on the top of the pressure block guide rail 61, a leaf spring base 63 is installed on the inner side of the pressure block guide rail 61, a connecting leaf spring 64 is installed on the end of the leaf spring base 63 away from the pressure block guide rail 61, a support clamp 65 is fixedly installed on the end of the top of the pressure block guide rail 61 away from the cam bearing follower 62, and a pushing connecting rod 60 is slidably connected to the bottom end of the processing disk 6, and the bottom end of the pushing connecting rod 60 is slidably connected to the inside of the rotating movable groove 41.
通过连接板簧64远离压块导轨61一端的支架对连接板簧64进行固定,同时让连接板簧64和板簧底座63通过螺丝螺母进行固定安装,让连接板簧64处于压缩状态,同时板簧底座63和压块导轨61之间固定连接,让压块导轨61被向支座夹具65的方向推动,实现夹紧处理。The connecting leaf spring 64 is fixed by a bracket at one end of the connecting leaf spring 64 away from the pressure block guide rail 61, and the connecting leaf spring 64 and the leaf spring base 63 are fixedly installed by screws and nuts, so that the connecting leaf spring 64 is in a compressed state. At the same time, the leaf spring base 63 and the pressure block guide rail 61 are fixedly connected, so that the pressure block guide rail 61 is pushed toward the support clamp 65 to achieve clamping.
如图8和9所示,清洁底台7固定连接于固定支撑板5外侧,清洁底台7顶端固定连接有斜支架71,斜支架71顶端设置有连接固定底板72,连接固定底板72顶端固定连接有移动舱73,移动舱73顶端固定连接有连接固定支板74,连接固定支板74朝向支撑盘4的一端固定连接有清洁固定夹75,清洁固定夹75内侧安装有清洁喷口76,清洁喷口76外侧固定安装有清洁喷管77,清洁喷管77外侧转动安装有侧喷管78;As shown in FIGS. 8 and 9 , the cleaning base 7 is fixedly connected to the outside of the fixed support plate 5, the top of the cleaning base 7 is fixedly connected to an oblique bracket 71, the top of the oblique bracket 71 is provided with a connecting and fixing base plate 72, the top of the connecting and fixing base plate 72 is fixedly connected to a movable cabin 73, the top of the movable cabin 73 is fixedly connected to a connecting and fixing support plate 74, the end of the connecting and fixing support plate 74 facing the support plate 4 is fixedly connected to a cleaning fixing clamp 75, a cleaning nozzle 76 is installed inside the cleaning fixing clamp 75, a cleaning nozzle 77 is fixedly installed outside the cleaning nozzle 76, and a side nozzle 78 is rotatably installed outside the cleaning nozzle 77;
所述斜支架71顶端固定连接有固定齿轮711,连接固定底板72内侧固定安装有驱动电机721,驱动电机721输出端安装有旋转螺杆722。The top of the oblique bracket 71 is fixedly connected with a fixed gear 711 , and a driving motor 721 is fixedly installed on the inner side of the connected fixed bottom plate 72 . A rotating screw 722 is installed at the output end of the driving motor 721 .
通过驱动电机721带动旋转螺杆722,让旋转螺杆722和固定齿轮711之间的交互实现位置的调整,从而让移动舱73的角度得到调整,这种调整用于对清洁喷口76、清洁喷管77和侧喷管78的位置进行切换,便于进行拆卸更换处理,清洁喷口76配合清洁喷管77和侧喷管78本身能够用于进行清洁工作,在磨削处理完成后对深沟球轴承的内圈表面进行清洁处理。The rotating screw 722 is driven by the driving motor 721, and the interaction between the rotating screw 722 and the fixed gear 711 is used to achieve position adjustment, so that the angle of the movable cabin 73 can be adjusted. This adjustment is used to switch the positions of the cleaning nozzle 76, the cleaning nozzle 77 and the side nozzle 78 to facilitate disassembly and replacement. The cleaning nozzle 76, the cleaning nozzle 77 and the side nozzle 78 can be used for cleaning work, and the inner ring surface of the deep groove ball bearing is cleaned after the grinding process is completed.
如图10所示,钻机底座8顶端固定安装有钻机固定支架81,钻机固定支架81顶端固定安装有钻机支撑台82,钻机支撑台82顶端固定安装有钻机连接座83,钻机连接座83顶端固定安装有钻机电机84,钻机连接座83朝向支撑盘4的一端固定连接有升降导轨87,升降导轨87外侧滑动连接有升降夹具86,升降夹具86内侧固定安装有工作钻机85,工作钻机85底端固定连接有工作钻头88。As shown in Figure 10, a drilling rig fixing bracket 81 is fixedly installed on the top of the drilling rig base 8, a drilling rig support platform 82 is fixedly installed on the top of the drilling rig support platform 82, a drilling rig connecting seat 83 is fixedly installed on the top of the drilling rig support platform 82, a drilling rig motor 84 is fixedly installed on the top of the drilling rig connecting seat 83, and a lifting guide rail 87 is fixedly connected to the end of the drilling rig connecting seat 83 facing the support plate 4. A lifting clamp 86 is slidably connected to the outer side of the lifting guide rail 87, a working drill 85 is fixedly installed on the inner side of the lifting clamp 86, and a working drill bit 88 is fixedly connected to the bottom end of the working drill 85.
钻机底座8安装于安装槽11内部,钻机固定支架81、钻机支撑台82和钻机连接座83用于进行支撑,升降夹具86和升降导轨87之间的滑动用于根据不同的工作钻头88实现对高度和位置的调整,满足不同类型的钻机钻头的实际使用需求。The drill base 8 is installed inside the mounting groove 11, and the drill fixing bracket 81, the drill support platform 82 and the drill connecting seat 83 are used for support. The sliding between the lifting clamp 86 and the lifting guide rail 87 is used to adjust the height and position according to different working drill bits 88 to meet the actual use requirements of different types of drill bits.
一种深沟球轴承表面的加工方法,包括以下步骤:A method for processing the surface of a deep groove ball bearing comprises the following steps:
步骤一:将需要处理的深沟球轴承的内圈放置于压块导轨61和支座夹具65之间的槽内,利用螺丝对凸轮轴承随动器62进行固定,利用连接板簧64配合对内侧需要进行处理的球轴承内圈进行固定;Step 1: Place the inner ring of the deep groove ball bearing to be processed in the groove between the pressure block guide rail 61 and the support fixture 65, fix the cam bearing follower 62 with screws, and use the connecting leaf spring 64 to fix the inner ring of the ball bearing to be processed on the inside;
步骤二:在上一步骤的定位结束后,驱动第一转动电机3,让第一转动电机3的输出端控制支撑盘4旋转,让旋转随动支架42配合带动其顶端接触的旋转驱动板43旋转,从而让传动连接支板44通过传动连接支架55带动顶端的加工盘6旋转;Step 2: After the positioning in the previous step is completed, the first rotating motor 3 is driven, so that the output end of the first rotating motor 3 controls the support plate 4 to rotate, and the rotating follower bracket 42 cooperates to drive the rotating driving plate 43 in contact with its top end to rotate, so that the transmission connection support plate 44 drives the processing disk 6 at the top end to rotate through the transmission connection bracket 55;
步骤三:在需要进行磨削处理作业时,首先驱动固定支座2顶端的控制气缸23,让控制气缸23输出,控制控制挂钩24在挂钩转轴25的限制下进行输出,让控制挂钩24移动到加工盘6顶端的位置,使得压块导轨61能够被扣住,让凸轮轴承随动器62被控制挂钩24阻挡,同时这个过程会使得加工盘6被向底端移动,通过推动连杆60推动旋转移动槽41,使得支撑盘4被向底端移动,支撑盘4向底端移动的过程中,会推动底端的支撑弹簧33收缩,让支撑盘4顶端的旋转随动支架42和旋转驱动板43不再接触配合,使得旋转驱动板43不再被旋转随动支架42推动旋转,处于停止状态;Step 3: When the grinding process is required, first drive the control cylinder 23 at the top of the fixed support 2 to output the control cylinder 23, control the control hook 24 to output under the restriction of the hook shaft 25, and move the control hook 24 to the position at the top of the processing disk 6, so that the pressure block guide rail 61 can be buckled, and the cam bearing follower 62 is blocked by the control hook 24. At the same time, this process will cause the processing disk 6 to be moved to the bottom end, and the rotation moving groove 41 is pushed by the pushing connecting rod 60, so that the support disk 4 is moved to the bottom end. In the process of the support disk 4 moving to the bottom end, the support spring 33 at the bottom end is pushed to contract, so that the rotation follower bracket 42 and the rotation drive plate 43 at the top of the support disk 4 are no longer in contact and cooperation, so that the rotation drive plate 43 is no longer driven to rotate by the rotation follower bracket 42, and is in a stopped state;
步骤四:通过钻机电机84驱动,让工作钻机85带动底端的工作钻头88进行旋转,让工作钻头88向底端移动,配合辅助固定支架52顶端的抬升推板53推动辅助固定推架54进行固定,实现深沟球轴承内圈内部的磨削处理;Step 4: The working drill 85 drives the working drill bit 88 at the bottom to rotate through the drilling motor 84, so that the working drill bit 88 moves toward the bottom, and the lifting push plate 53 at the top of the auxiliary fixing bracket 52 pushes the auxiliary fixing push frame 54 to fix it, so as to realize the grinding process inside the inner ring of the deep groove ball bearing;
步骤五:在上一步骤的工作处理的同时,另一端的斜支架71利用顶端的固定齿轮711与其外侧驱动电机721连接的旋转螺杆722之间进行配合,让旋转螺杆722输出,使得旋转螺杆722在固定齿轮711外侧旋转,让连接固定底板72的角度进行变动,使得连接固定底板72通过移动舱73带动连接固定支板74进行翻转,使得清洁固定夹75内侧的清洁喷口76能够被带动翻转,同时让清洁喷管77和侧喷管78的位置也调整,达到清洁表面的工作位置,利用清洁喷口76和侧喷管78向底端的深沟球轴承内圈进行输出,实现清洁处理。Step 5: While the previous step is being processed, the inclined bracket 71 at the other end cooperates with the rotating screw 722 connected to the fixed gear 711 at the top and the driving motor 721 on the outside thereof, so that the rotating screw 722 is output, so that the rotating screw 722 rotates outside the fixed gear 711, so that the angle of the connected fixed base plate 72 is changed, so that the connected fixed base plate 72 drives the connected fixed support plate 74 to flip through the movable cabin 73, so that the cleaning nozzle 76 on the inner side of the cleaning fixing clamp 75 can be driven to flip, and at the same time, the position of the cleaning nozzle 77 and the side nozzle 78 is also adjusted to reach the working position of the cleaning surface, and the cleaning nozzle 76 and the side nozzle 78 are used to output to the inner ring of the deep groove ball bearing at the bottom to achieve cleaning processing.
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.
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