Bone peptide meal replacement food processing device and method
Technical Field
The invention relates to the technical field of food processing equipment, in particular to a bone peptide meal replacement food processing device and a method thereof.
Background
Meal-substituted foods are foods which are taken by taking specific diets instead of taking the foods to achieve specific purposes, such as weight adjustment, health improvement and the like, and generally contain required nutritional ingredients, proteins, vitamins, minerals and the like, can be used as meal substitutes before or after meals, can help people to control the diets more easily, achieve a certain nutritional balance, and thus improve the health level of the body, and can promote bone growth and repair damaged tissues, and also help to maintain bone density and toughness.
When the existing meal-generation food particles are coated with bone peptide, a manual adhesive coating mode is generally adopted, however, the manual adhesive coating can have the problems of uneven coating or inaccurate use amount control, and insufficient or excessive coating of the adhesive on the surface of the product is caused, so that the overall quality and consistency of the product are affected.
Disclosure of Invention
The invention aims to solve the problems that the existing meal replacement product particles are usually coated with adhesive manually, but the manual coating can have uneven coating or inaccurate dosage control, so that insufficient or excessive coating of the adhesive on the surface of the product is caused, and the overall quality and consistency of the product are affected.
The technical scheme includes that the bone peptide meal processing device comprises a bottom plate, wherein the top end of the bottom plate is fixedly connected with a supporting column, the top end of the supporting column is fixedly connected with a mounting plate, the top end of the mounting plate is provided with a forming device, one side of the top end of the mounting plate is fixedly connected with a first discharging slope, one side end of the discharging slope is fixedly connected with a bone peptide powder wrapping table, one side end of the bone peptide powder wrapping table is fixedly connected with a second discharging slope, the second discharging slope is fixedly connected with the mounting plate, one side end of the bone peptide powder wrapping table is provided with an edible food adhesive smearing device, two side ends of the discharging slope are provided with a blanking hopper, the blanking hopper is connected with the mounting plate in a penetrating manner, the bottom end of the blanking hopper is provided with a fructose liquid wrapping device, the fructose liquid wrapping device is fixedly connected with the top end of the bottom plate, one side end of the fructose liquid wrapping device is provided with an air drying device, and the air drying device is fixedly connected with the bottom end of the mounting plate;
The edible food adhesive smearing device comprises a smearing pushing brush, an L-shaped connecting block, a motor fixing frame I, a rotating motor I, a lifting hydraulic rod I and an adhesive placing box.
The invention further provides a scheme that the adhesive placing box is arranged between the first discharging slope and the second discharging slope and is fixedly connected with the first discharging slope and the second discharging slope, the first lifting hydraulic rod is arranged between the adhesive placing box and the bone peptide powder wrapping table, the bottom end of the first lifting hydraulic rod is fixedly connected with the bottom plate, the movable end of the first lifting hydraulic rod is fixedly connected with the first motor fixing frame, the first rotating motor is arranged at the inner end of the first motor fixing frame and is fixedly connected with the inner top end of the first motor fixing frame, the output end of the first rotating motor penetrates through the first motor fixing frame and is fixedly connected with the L-shaped connecting block, the bottom end of the L-shaped connecting block is fixedly connected with the smearing pushing brush, and the smearing pushing brush is arranged at the inner end of the bone peptide powder wrapping table.
As a still further scheme of the invention, the forming device comprises a forming motor, a first driving wheel, a belt, a second driving wheel, a rotating shaft, a shell, a discharging disc, a forming disc and a forming pinch roller.
The forming motor is fixedly connected with the mounting plate, penetrates through the mounting plate and is fixedly connected with the first driving wheel, the shell is fixedly connected with the top end of the mounting plate, the rotating shaft is arranged at the inner end of the shell, penetrates through the mounting plate and is rotationally connected with the mounting plate, the bottom end of the rotating shaft is fixedly connected with the second driving wheel, belts are arranged on the outer sides of the first driving wheel and the driving wheel, the first driving wheel and the driving wheel are in driving connection through the belts, three groups of forming press wheels are arranged and uniformly distributed on the top end of the rotating shaft and are fixedly connected with the rotating shaft, the forming disc is provided with the bottom end of the forming press wheel and is abutted with the forming press wheel, the forming disc is fixedly connected with the shell, the rotating shaft is in penetrating connection with the forming disc, and the discharging disc is arranged at the lower end of the forming disc and penetrates through the discharging disc and is fixedly connected with the discharging disc.
As a still further scheme of the invention, the fructose liquid wrapping device comprises a lifting hydraulic rod II, a motor fixing frame II, a rotating motor II, a U-shaped connecting plate, a meal particle grid tray, a fructose liquid tray and a dripping tray.
The invention further adopts the scheme that the bottom end of the lifting hydraulic rod II is fixedly connected with the top end of the bottom plate, the movable end of the lifting hydraulic rod II is fixedly connected with the motor fixing frame II, the rotating motor II is arranged at the inner end of the motor fixing frame II and is fixedly connected with the inner top end of the motor fixing frame II, the output end of the rotating motor II penetrates through the motor fixing frame II and is fixedly connected with the U-shaped connecting plate, two groups of meal particle grid trays are symmetrically distributed on two sides of the U-shaped connecting plate and are fixedly connected with the U-shaped connecting plate, the fructose liquid trays and the drip receiving trays are symmetrically distributed at the bottom ends of the two groups of meal particle grid trays and are fixedly connected with the bottom plate, and the fructose liquid trays are arranged at the lower end of the blanking hopper.
As a still further proposal of the invention, the air drying device comprises a J-shaped fixed plate, a through hole and a fan.
As a still further proposal of the invention, the J-shaped fixing plates are arranged at the side ends of the meal particle grid tray and are fixedly connected with the bottom ends of the mounting plates, a plurality of groups of the through holes are provided, one ends of the J-shaped fixing plates are uniformly arranged, a plurality of groups of the fans are distributed at the side ends of each group of the through holes and are fixedly connected with the J-shaped fixing plates.
As a still further aspect of the present invention, the method comprises the steps of:
S1, firstly, pouring powdery meal replacement dietary raw materials from the top end of a shell, then starting a forming motor to drive a rotating shaft to rotate, enabling a three-component pressing wheel to press powder on a forming disc, enabling the powdery meal replacement dietary raw materials to be extruded and formed in forming holes formed in the forming disc and fall on a discharging disc, discharging meal replacement dietary particles out of the shell through the rotating discharging disc, and falling on a discharging slope I;
S2, rolling meal replacement meal particles on the meal replacement meal particles onto a meal replacement meal particle wrapping table through the gradient of a first discharging slope, starting a first lifting hydraulic rod, dipping the edible food adhesive in the adhesive placing box by using a smearing pushing brush, lifting the smearing pushing brush, rotating the smearing pushing brush through a first rotating motor, moving the smearing pushing brush to the upper part of the meal replacement meal particle wrapping table, starting the lifting hydraulic rod again, moving the smearing pushing brush into the meal replacement meal particle wrapping table, starting a first rotating motor, rotating the smearing pushing brush, smearing the edible food adhesive on the meal replacement meal particle surface by using the smearing pushing brush, and pushing the meal replacement meal particle to roll, so that the bone peptide powder in the meal replacement meal particle wrapping table is adhered on the meal replacement meal particle surface until the meal replacement meal particle rolls onto a second discharging slope;
s3, finally, rolling meal replacement meal particles on the meal replacement meal particles into a meal particle grid containing disc in a fructose liquid containing disc through the gradient of a discharging slope II, wrapping a layer of fructose liquid on the surface of the meal replacement meal particles, then lifting the meal particle grid containing disc through a lifting hydraulic rod II, filtering redundant fructose liquid out through meshes on the meal particle grid containing disc, rotating the meal particle grid containing disc through a rotating motor II, enabling the meal particle grid containing meal replacement meal particles to move to the position above a dripping receiving disc, and finally starting a fan to solidify the fructose liquid on the surface of the meal replacement meal particles.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the adhesive can be precisely controlled and smeared through the smearing pushing brush and the lifting hydraulic rod I, so that uniform coverage and accurate control of the usage amount of the adhesive in the food production process are ensured, the production efficiency and the product quality are improved, an automatic smearing function can be realized through rotating the motor I and the L-shaped connecting block, the manual operation is reduced, the labor intensity is reduced, and the production efficiency is improved;
2. According to the invention, the fructose liquid wrapping process can be accurately controlled and automatically operated through the lifting hydraulic rod II, the rotating motor II and the U-shaped connecting plate, so that the fructose liquid is ensured to evenly wrap dietary particles, the taste and appearance quality of the product are improved, the fructose liquid wrapping process is more stable through the dietary particle grid tray and the fructose liquid tray, meanwhile, the rapid wrapping of a plurality of groups of dietary particles can be realized, the wrapping efficiency and uniformity are improved, the accurate dropping and loss control of the fructose liquid in the wrapping process can be ensured through the dropping receiving tray, and the production process is more cost-saving and environment-friendly;
3. according to the invention, the air can be effectively circulated through the air drying device, the volatilization of moisture and the drying speed of food are accelerated, the dietary particles are rapidly air-dried and dried, the required drying degree of the product after being wrapped is ensured, and the taste and the preservability of the product are improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a device and method for processing bone peptide meal replacement products according to the present invention;
FIG. 2 is a bottom view of the overall structure of a bone peptide meal replacement product processing apparatus and method according to the present invention;
FIG. 3 is a schematic structural view of a device for processing bone peptide meal replacement products and a molding device in the method thereof according to the present invention;
FIG. 4 is a schematic view of the structure of a painting pushing brush in the apparatus and method for processing bone peptide meal;
FIG. 5 is a schematic diagram of the structure of an apparatus for processing bone peptide meal replacement food and an edible food adhesive applying apparatus in the method thereof according to the present invention;
FIG. 6 is a schematic diagram of the structure of a fructose solution wrapping device in the device and method for processing bone peptide meal;
Fig. 7 is a schematic structural diagram of an air-drying device in a device and a method for processing bone peptide meal.
In the figure, 1, a bottom plate, 2, a support column, 3, a mounting plate, 4, a forming device, 41, a forming motor, 42, a first driving wheel, 43, a belt, 44, a second driving wheel, 45, a rotating shaft, 46, a shell, 47, a discharging disc, 48, a forming disc, 49, a forming pinch roller, 5, a discharging slope, 6, a bone peptide powder wrapping table, 7, a discharging slope, 8, an edible food adhesive smearing device, 81, a smearing pushing brush, 82, an L-shaped connecting block, 83, a motor fixing frame, 84, a rotating motor, 85, a lifting hydraulic rod, 86, an adhesive placing box, 9, a blanking hopper, 10, a fructose liquid wrapping device, 101, a lifting hydraulic rod, 102, a motor fixing frame, 103, a rotating motor, 104, a U-shaped connecting plate, 105, a meal particle grid disc, 106, a fructose liquid disc, 107, a dropping tray, 11, an air drying device, 111, a J-shaped fixing plate, 112, a through hole, 113 and a fan.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. In the description of the present invention, unless explicitly stated or limited otherwise, the terms "mounted," "connected," and "configured" are to be construed broadly, and may, for example, be fixedly connected, detachably connected, or integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected via an intermediary, or communicate between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art. Hereinafter, an embodiment of the present invention will be described in accordance with its entire structure.
Referring to fig. 1 to 2, in the embodiment of the invention, a processing device and a processing method for bone peptide meal comprise a bottom plate 1, a supporting column 2 is fixedly connected to the top end of the bottom plate 1, a mounting plate 3 is fixedly connected to the top end of the supporting column 2, a forming device 4 is arranged at the top end of the mounting plate 3, a discharging slope I5 is fixedly connected to one side of the top end of the mounting plate 3, a bone peptide powder wrapping table 6 is fixedly connected to a discharging slope II 7 at the side end of the discharging slope I5, the discharging slope II 7 is fixedly connected with the mounting plate 3, an edible food adhesive smearing device 8 is arranged at the side end of the bone peptide powder wrapping table 6, a blanking hopper 9 is connected with the mounting plate 3 in a penetrating manner, a fructose liquid wrapping device 10 is arranged at the bottom end of the blanking hopper 9, the fructose liquid wrapping device 10 is fixedly connected with the top end of the bottom plate 1, an air drying device 11 is arranged at the side end of the fructose liquid wrapping device 10, and the air drying device 11 is fixedly connected with the bottom end of the mounting plate 3.
Referring to fig. 4 to 5, the edible food adhesive smearing device 8 comprises a smearing push brush 81, an L-shaped connecting block 82, a first motor fixing frame 83, a first rotating motor 84, a first lifting hydraulic rod 85 and an adhesive placing box 86, wherein the adhesive placing box 86 is arranged between the first discharging slope 5 and the second discharging slope 7 and fixedly connected with the first discharging slope 5 and the second discharging slope 7, the first lifting hydraulic rod 85 is arranged between the adhesive placing box 86 and the bone peptide powder wrapping table 6, the bottom end of the first lifting hydraulic rod 85 is fixedly connected with the bottom plate 1, the movable end of the first lifting hydraulic rod 85 is fixedly connected with the first motor fixing frame 83, the first rotating motor 84 is arranged at the inner end of the first motor fixing frame 83 and fixedly connected with the inner top end of the first motor fixing frame 83, the output end of the first rotating motor 84 penetrates the first motor fixing frame 83 and is fixedly connected with the L-shaped connecting block 82, the bottom end of the L-shaped connecting block 82 is fixedly connected with the smearing push brush 81, and the smearing push brush 81 is arranged at the inner end of the bone peptide powder wrapping table 6.
By adopting the scheme, the adhesive can be precisely controlled and smeared by smearing the pushing brush 81 and the lifting hydraulic rod I85, so that the uniform coverage and the accurate control of the usage amount of the adhesive in the food production process are ensured, the production efficiency and the product quality are improved, the automatic smearing function can be realized by rotating the motor I84 and the L-shaped connecting block 82, the manual operation is reduced, the labor intensity is reduced, and the production efficiency is improved.
Referring to fig. 3 to 4, the forming device 4 includes a forming motor 41, a first driving wheel 42, a belt 43, a second driving wheel 44, a rotating shaft 45, a housing 46, a discharge disc 47, a forming disc 48 and a forming pressing wheel 49, wherein the forming motor 41 is fixedly connected with the mounting plate 3, the forming motor 41 penetrates through the mounting plate 3 and is fixedly connected with the first driving wheel 42, the housing 46 is fixedly connected with the top end of the mounting plate 3, the rotating shaft 45 is arranged at the inner end of the housing 46, the rotating shaft 45 penetrates through the mounting plate 3 and is rotatably connected with the mounting plate 3, the bottom end of the rotating shaft 45 is fixedly connected with the second driving wheel 44, the belt 43 is arranged outside the first driving wheel 42 and the second driving wheel 44, the first driving wheel 42 is in driving connection with the second driving wheel 44 through the belt 43, the forming pressing wheel 49 is provided with three groups, the forming pressing wheel 49 is uniformly distributed at the top end of the rotating shaft 45 and is fixedly connected with the rotating shaft 45, the forming disc 48 is provided with the bottom end of the forming pressing wheel 49 and is abutted against the forming disc 48, the forming disc 48 is fixedly connected with the housing 46, the rotating shaft 45 is fixedly connected with the forming disc 48, the discharging disc 47 is fixedly connected with the discharging disc 47, the bottom end of the discharging disc 45 is fixedly connected with the forming pressing wheel 47.
By adopting the scheme, the forming process is stable and reliable through the rotating shaft 45, the forming disc 48 and the forming pressing wheels 49, meanwhile, the forming pressing wheels 49 are uniformly distributed, the forming efficiency and consistency are improved, smooth discharging of formed products can be ensured through the discharging disc 47, and blockage and waste on a production line are reduced.
Referring to fig. 6, the fructose liquid packaging device 10 includes a lifting hydraulic rod two 101, a motor fixing frame two 102, a rotating motor two 103, a U-shaped connecting plate 104, a meal particle grid containing disc 105, a fructose liquid containing disc 106 and a drip receiving disc 107, wherein the bottom end of the lifting hydraulic rod two 101 is fixedly connected with the top end of the bottom plate 1, the movable end of the lifting hydraulic rod two 101 is fixedly connected with the motor fixing frame two 102, the rotating motor two 103 is arranged at the inner end of the motor fixing frame two 102 and fixedly connected with the top end inside the motor fixing frame two 102, the output end of the rotating motor two 103 penetrates through the motor fixing frame two 102 and is fixedly connected with the U-shaped connecting plate 104, the meal particle grid containing disc 105 is provided with two groups and symmetrically distributed on two sides of the U-shaped connecting plate 104, the fructose liquid containing disc 106 and the drip receiving disc 107 are symmetrically distributed at the bottom ends of the two groups of meal particle grid containing discs 105 and fixedly connected with the bottom plate 1, and the fructose liquid containing disc 106 is arranged at the lower end of the drip receiving hopper 9.
By adopting the scheme, the fructose liquid wrapping process can be accurately controlled and automatically operated through the lifting hydraulic rod II 101, the rotating motor II 103 and the U-shaped connecting plate 104, so that the fructose liquid is ensured to be evenly wrapped on the meal particles, the taste and the appearance quality of the product are improved, the fructose liquid wrapping process is more stable through the meal particle grid tray 105 and the fructose liquid tray 106, meanwhile, the quick wrapping of a plurality of groups of meal particles can be realized, the wrapping efficiency and uniformity are improved, the accurate dripping and loss control of the fructose liquid in the wrapping process can be ensured through the dripping receiving tray 107, and the production process is more cost-saving and environment-friendly.
Referring to fig. 7, the air drying device 11 includes a J-shaped fixing plate 111, through holes 112 and fans 113, wherein the J-shaped fixing plate 111 is disposed at a side end of the meal particle grid tray 105 and fixedly connected with a bottom end of the mounting plate 3, the through holes 112 are provided with a plurality of groups, one end of the J-shaped fixing plate 111 is uniformly provided, and the fans 113 are provided with a plurality of groups and distributed at a side end of each group of through holes 112 and fixedly connected with the J-shaped fixing plate 111.
By adopting the scheme, the air drying device 11 can effectively circulate air, accelerate the volatilization of moisture and the drying speed of food, rapidly air-dry and dry the meal particles, ensure that the product can rapidly reach the required drying degree after being wrapped, and improve the taste and the preservability of the product.
The working principle of the invention is as follows: when in use, firstly, the powdery meal replacement dietary raw materials are poured from the top end of the shell 46, then the molding motor 41 is started to drive the rotating shaft 45 to rotate, the three-component pressing wheel 49 is used for pressing the powder on the molding disc 48, the powdery meal replacement dietary raw materials are extruded from the molding holes formed on the molding disc 48 and fall on the discharging disc 47, meal replacement dietary particles are discharged out of the shell 46 through the rotating discharging disc 47 and fall on the discharging slope I5, then the meal replacement dietary particles on the meal replacement dietary particles roll on the bone peptide powder wrapping table 6 through the gradient of the discharging slope I5, then the lifting hydraulic rod I85 is started to enable the smearing pushing brush 81 to dip the edible food adhesive in the adhesive placing box 86, then the smearing pushing brush 81 is lifted, the smearing pushing brush 81 is rotated through the rotating motor I84, the smearing pushing brush 81 is moved to the upper part of the bone peptide powder wrapping table 6, the lifting hydraulic rod I85 is started again to move the smearing push brush 81 into the bone peptide powder wrapping table 6, the rotary motor I84 is started to enable the smearing push brush 81 to rotate, the smearing push brush 81 is enabled to smear the edible food adhesive on the surface of meal replacement meal particles, the meal replacement meal particles are pushed to roll, the bone peptide powder in the bone peptide powder wrapping table 6 is enabled to be adhered on the surface of the meal replacement meal particles until the meal replacement meal particles roll onto the discharging slope II 7, finally, the meal replacement meal particles roll into the meal particle grid containing disc 105 in the fructose liquid containing disc 106 through the gradient of the discharging slope II 7, the meal replacement meal particle surface is enabled to wrap a layer of fructose liquid, then the meal particle grid containing disc 105 is lifted through the lifting hydraulic rod II 101, redundant fructose liquid is filtered out through meshes on the meal particle grid containing disc 105, the second motor 103 is rotated to rotate the meal particle grid containing disc 105, so that the meal particle grid containing disc 105 filled with meal replacement meal particles is moved to the position above the drip receiving disc 107, finally, the fan 113 is started to solidify fructose liquid on the surface of the meal replacement meal particles, the adhesive can be precisely controlled and smeared through the smearing pushing brush 81 and the first lifting hydraulic rod 85, uniform coverage and accurate control of the usage amount of the adhesive in the food production process are ensured, the production efficiency and the product quality are improved, the automatic smearing function can be realized through the rotation of the first motor 84 and the L-shaped connecting block 82, the manual operation is reduced, the labor intensity is reduced, the production efficiency is improved, and the second lifting hydraulic rod 101 is used for improving the production efficiency, The rotating motor II 103 and the U-shaped connecting plate 104 can accurately control and automatically operate the packaging process of the fructose liquid, ensure that the fructose liquid uniformly packages the meal particles, improve the taste and appearance quality of the product, enable the packaging process of the fructose liquid to be more stable through the meal particle grid containing plate 105 and the fructose liquid containing plate 106, simultaneously realize quick packaging of multiple groups of meal particles, improve packaging efficiency and uniformity, ensure the accurate dripping and loss control of the fructose liquid in the packaging process through the dripping receiving plate 107, enable the production process to save more cost and be environment-friendly, effectively circulate air through the air drying device 11, accelerate the volatilization of moisture and the drying speed of foods, quickly air-dry and dry the meal particles, ensure that the product can quickly reach the required drying degree after packaging, and improve the taste and the preservability of the product.
The foregoing description is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical solution of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.