[go: up one dir, main page]

CN118439186A - Full-size ground test device for fuel system of aircraft with flying wing layout - Google Patents

Full-size ground test device for fuel system of aircraft with flying wing layout Download PDF

Info

Publication number
CN118439186A
CN118439186A CN202410755414.9A CN202410755414A CN118439186A CN 118439186 A CN118439186 A CN 118439186A CN 202410755414 A CN202410755414 A CN 202410755414A CN 118439186 A CN118439186 A CN 118439186A
Authority
CN
China
Prior art keywords
fuel
pressure
test
simulation
bleed air
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202410755414.9A
Other languages
Chinese (zh)
Inventor
高梓昂
刘溢
王波
王翔宇
张健
应培
曹华振
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Institute of Engineering Thermophysics of CAS
Original Assignee
Institute of Engineering Thermophysics of CAS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Institute of Engineering Thermophysics of CAS filed Critical Institute of Engineering Thermophysics of CAS
Priority to CN202410755414.9A priority Critical patent/CN118439186A/en
Publication of CN118439186A publication Critical patent/CN118439186A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64FGROUND OR AIRCRAFT-CARRIER-DECK INSTALLATIONS SPECIALLY ADAPTED FOR USE IN CONNECTION WITH AIRCRAFT; DESIGNING, MANUFACTURING, ASSEMBLING, CLEANING, MAINTAINING OR REPAIRING AIRCRAFT, NOT OTHERWISE PROVIDED FOR; HANDLING, TRANSPORTING, TESTING OR INSPECTING AIRCRAFT COMPONENTS, NOT OTHERWISE PROVIDED FOR
    • B64F5/00Designing, manufacturing, assembling, cleaning, maintaining or repairing aircraft, not otherwise provided for; Handling, transporting, testing or inspecting aircraft components, not otherwise provided for
    • B64F5/60Testing or inspecting aircraft components or systems

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Transportation (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Testing Of Engines (AREA)

Abstract

The invention discloses a full-size ground test device for an aircraft fuel system with an all-wing layout, which comprises an airborne fuel tank test simulation piece (comprising a wing test fuel tank and a fuselage test fuel tank), a flying height environment pressure simulation system, a bleed air pressure simulation system, an engine fuel consumption flow simulation system, a test measurement and control system, auxiliary power equipment and the like. The airborne fuel tank test simulation piece can truly restore the fuel liquid level change and the gas space pressure change condition in the fuel tank. The flying height environment pressure simulation system and the bleed air pressure simulation system simulate the changes of the environment pressure and the engine bleed air pressure under different flying heights respectively. The engine oil consumption flow simulation system can accurately simulate the actual oil consumption condition of the engine in each flight stage. The ground test device of the fuel system can simulate the working state and critical flight condition test of an aircraft, greatly reduce the test flight risk, and realize the system fault reproduction, analysis and improvement test.

Description

一种针对飞翼布局飞行器燃油系统的全尺寸地面试验装置A full-scale ground test device for the fuel system of a flying wing aircraft

技术领域Technical Field

本发明属于航空航天技术领域,涉及飞行器燃油系统的测试与验证,具体是一种针对飞翼布局飞行器燃油系统的全尺寸地面试验装置。The invention belongs to the field of aerospace technology and relates to the testing and verification of an aircraft fuel system, in particular to a full-scale ground test device for a flying wing layout aircraft fuel system.

背景技术Background technique

飞行器燃油系统全尺寸地面模拟试验是保证燃油系统设计的正确性、合理性,检验系统工作的性能协调性,保障飞行器飞行安全、工作可靠的重要和必不可少的手段。通过全模试验可以检查燃油系统各装置的性能在正常工作状态与故障状态下是否满足设计要求,检验各成品附件的功能和可靠性,以及各成品附件与系统是否匹配、各接口参数是否协调;根据全模试验测试得到的数据,可对飞行器燃油系统进行优化,为飞行器安全首飞提供试验依据,为飞行器燃油系统定型评审提供试验依据。The full-scale ground simulation test of the aircraft fuel system is an important and indispensable means to ensure the correctness and rationality of the fuel system design, to test the performance coordination of the system, and to ensure the flight safety and reliable operation of the aircraft. Through the full-scale test, it is possible to check whether the performance of each device in the fuel system meets the design requirements under normal working conditions and fault conditions, to test the functions and reliability of each finished accessory, and to test whether each finished accessory matches the system and whether the interface parameters are coordinated; based on the data obtained from the full-scale test, the aircraft fuel system can be optimized, providing a test basis for the safe first flight of the aircraft and a test basis for the finalization review of the aircraft fuel system.

飞翼布局飞行器的结构以及设备分布与常规布局飞行器有很大差异,对燃油系统的设计提出了更高的要求,同时也给系统的全尺寸地面模拟试验带来诸多难题。飞翼布局飞行器燃油系统地面试验必须解决如下关键技术问题,以确保试验的有效性和准确性:The structure and equipment distribution of flying wing aircraft are very different from those of conventional aircraft, which puts higher requirements on the design of the fuel system and also brings many difficulties to the full-scale ground simulation test of the system. The ground test of the fuel system of flying wing aircraft must solve the following key technical problems to ensure the effectiveness and accuracy of the test:

(1)燃油系统附件装机状态一致性的真实模拟。机翼/机身试验油箱与装机油箱外形尺寸保持一致(注:地面试验油箱必须承受较大负压),才能保证燃油泵等附件安装位置、燃油液面及油量变化、油箱内气体空间压力变化更接近实际,供输油分系统试验模拟、通气分系统试验模拟、加放油试验模拟及燃油测量与管理试验模拟、不可用油量测量、不可测油量测量等过程才可以量化、准确化,否则无法进行各系统交联工作过程的试验模拟;(1) A true simulation of the consistency of the installed status of fuel system accessories. The wing/fuselage test tank is consistent with the external dimensions of the installed tank (Note: the ground test tank must withstand a large negative pressure) to ensure that the installation position of accessories such as the fuel pump, the changes in the fuel level and oil volume, and the changes in the gas space pressure in the tank are closer to reality. Only then can the fuel supply and delivery subsystem test simulation, ventilation subsystem test simulation, fuel filling and draining test simulation, fuel measurement and management test simulation, unavailable oil volume measurement, and unmeasurable oil volume measurement processes be quantified and accurate. Otherwise, it is impossible to conduct test simulations of the cross-linking working processes of each system;

(2)飞行高度环境压力的真实模拟。在飞行器爬升、巡航、下降过程中,外界环境大气压力随之变化,通气相关附件将根据机翼/机身油箱内压力与外界环境压力之差进行通气工作,以便保证油箱内外差不超标,因此,非常有必要建设具有一定真空度的真空系统来模拟飞行器飞行高度环境压力变化;(2) Realistic simulation of environmental pressure at flight altitude. During the aircraft's climb, cruise, and descent, the external atmospheric pressure changes accordingly. The ventilation accessories will perform ventilation work based on the difference between the pressure inside the wing/fuselage tank and the external environmental pressure to ensure that the difference between the internal and external pressures of the tank does not exceed the standard. Therefore, it is very necessary to build a vacuum system with a certain vacuum degree to simulate the changes in environmental pressure at the aircraft's flight altitude.

(3)发动机耗油流量的真实模拟。地面试验条件下,没有真实发动机负载,因此,为了模拟发动机连续供油状态,需要建设发动机耗油流量模拟装置,通过流量控制检查供油压力是否满足设计要求;(3) Real simulation of the engine fuel flow rate. Under ground test conditions, there is no real engine load. Therefore, in order to simulate the continuous fuel supply state of the engine, it is necessary to build an engine fuel flow simulation device to check whether the fuel supply pressure meets the design requirements through flow control;

(4)试验过程控制和数据采集。燃油系统全模试验有大量的数据信号需要采集和记录,相关燃油泵、阀门需要开关控制,相应试验数据测量和控制系统的条件建设显得尤为必要。(4) Test process control and data acquisition. The full-scale fuel system test requires a large amount of data signals to be collected and recorded, and the relevant fuel pumps and valves need to be switched on and off. The construction of the corresponding test data measurement and control system is particularly necessary.

综上所述,飞翼布局飞行器燃油系统的地面试验面临着诸多技术挑战和难题,这些问题的解决对于保证燃油系统设计的合理性、检验系统工作的性能协调性、保障飞行器飞行安全和工作可靠性至关重要。因此,提供一种针对飞翼布局飞行器燃油系统地面试验装置,以至少部分解决以上所提出的技术问题,是亟待解决的技术问题。In summary, the ground test of the fuel system of a flying wing aircraft is faced with many technical challenges and difficulties. The solution of these problems is crucial to ensure the rationality of the fuel system design, the performance coordination of the inspection system, and the flight safety and working reliability of the aircraft. Therefore, it is an urgent technical problem to provide a ground test device for the fuel system of a flying wing aircraft to at least partially solve the above-mentioned technical problems.

发明内容Summary of the invention

(一)发明目的(I) Purpose of the Invention

针对飞翼布局飞行器燃油系统地面模拟试验存在的诸多困难和挑战,为至少解决燃油系统地面试验中真实模拟装机状态、飞行高度环境压力、发动机耗油流量等技术问题中的一个或多个问题,本发明旨在提供一种针对飞翼布局飞行器燃油系统的全尺寸地面试验装置,通过设置机载油箱试验模拟件、飞行高度环境压力模拟系统、引气压力模拟系统、发动机耗油流量模拟系统等,实现燃油系统附件装机状态的真实模拟、飞行高度环境压力变化的真实模拟以及发动机耗油流量的真实模拟,为飞机安全首飞和燃油系统定型评审提供可靠试验依据,并且可以实现系统故障复现、分析和改进试验,对于飞翼布局飞行器的燃油系统设计和验证具有重要意义。In view of the many difficulties and challenges in the ground simulation test of the fuel system of a flying wing layout aircraft, and in order to at least solve one or more of the technical problems such as the real simulation of the installed state, the ambient pressure at flight altitude, the engine fuel consumption flow rate and so on in the ground test of the fuel system, the present invention aims to provide a full-scale ground test device for the fuel system of a flying wing layout aircraft. By setting an onboard fuel tank test simulation part, a flight altitude ambient pressure simulation system, a bleed air pressure simulation system, an engine fuel consumption flow rate simulation system and the like, the real simulation of the installed state of the fuel system accessories, the real simulation of the change of the ambient pressure at flight altitude and the real simulation of the engine fuel consumption flow rate can be achieved, thereby providing a reliable test basis for the safe first flight of the aircraft and the finalization review of the fuel system, and can also realize the reproduction, analysis and improvement test of system faults, which is of great significance to the design and verification of the fuel system of the flying wing layout aircraft.

(二)技术方案(II) Technical solution

为实现该发明目的,解决其技术问题,本发明采用如下技术方案:In order to achieve the purpose of the invention and solve the technical problems, the present invention adopts the following technical solutions:

一种针对飞翼布局飞行器燃油系统的全尺寸地面试验装置,包括机载油箱试验模拟件、飞行高度环境压力模拟系统、引气压力模拟系统和发动机耗油流量模拟系统,其中:A full-scale ground test device for the fuel system of a flying wing aircraft, including an onboard fuel tank test simulation component, a flight altitude environmental pressure simulation system, a bleed air pressure simulation system and an engine fuel consumption flow simulation system, wherein:

所述机载油箱试验模拟件,包括机翼试验油箱、机身试验油箱及燃油系统附件,所述机翼试验油箱和机身试验油箱与实际机载油箱的外形尺寸保持一致,各燃油系统附件在油箱上的安装位置与实际装机状态保持一致,用以模拟实际飞行工况下油箱内的燃油液面变化、燃油油量变化及气体空间压力变化;The onboard fuel tank test simulation part includes a wing test fuel tank, a fuselage test fuel tank and fuel system accessories. The wing test fuel tank and the fuselage test fuel tank have the same dimensions as the actual onboard fuel tank, and the installation position of each fuel system accessory on the fuel tank is consistent with the actual installation state, so as to simulate the changes in the fuel level, fuel quantity and gas space pressure in the fuel tank under actual flight conditions;

所述飞行高度环境压力模拟系统,包括环境压力模拟箱及真空抽气设备,所述环境压力模拟箱通过气体管路分别与机翼和机身油箱的通气组件、地面大气环境、真空抽气设备连通,并通过控制其进气速率和出气速率,实现其内部压力依据飞行高度剖面对应的环境压力连续变化,为机翼和机身油箱的通气提供压力参考;The flight altitude environmental pressure simulation system comprises an environmental pressure simulation box and a vacuum pumping device. The environmental pressure simulation box is connected to the ventilation components of the wing and fuselage oil tanks, the ground atmospheric environment, and the vacuum pumping device through gas pipelines, and the internal pressure thereof is continuously changed according to the environmental pressure corresponding to the flight altitude profile by controlling the air intake rate and the air outlet rate, so as to provide a pressure reference for the ventilation of the wing and fuselage oil tanks.

所述引气压力模拟系统,包括引气压力模拟箱和增压气泵,所述引气压力模拟箱通过气体管路分别与机翼和机身油箱、地面大气环境、增压气泵连通,并通过控制其进气速率和出气速率,实现其内部压力依据试验对应的发动机引气压力连续变化;The bleed air pressure simulation system comprises a bleed air pressure simulation box and a boost air pump. The bleed air pressure simulation box is connected to the wing and fuselage fuel tanks, the ground atmospheric environment, and the boost air pump through gas pipelines, and the internal pressure thereof is continuously changed according to the engine bleed air pressure corresponding to the test by controlling the air intake rate and the air outlet rate thereof.

所述发动机耗油流量模拟系统,包括储油罐,所述储油罐通过燃油管路与机翼和机身油箱连通并以机上供油泵为动力源,通过控制供油流量及供油压力按照给定剖面连续变化,实现发动机耗油流量的模拟。The engine fuel consumption flow simulation system includes an oil storage tank, which is connected to the wing and fuselage fuel tanks through fuel pipelines and uses an on-board fuel supply pump as a power source. The engine fuel consumption flow simulation is achieved by controlling the fuel supply flow and the fuel supply pressure to continuously change according to a given profile.

(三)技术效果(III) Technical Effect

从上述技术方案可以看出,本发明的针对飞翼布局飞行器燃油系统的全尺寸地面试验装置至少具有以下有益效果其中之一或其中一部分:It can be seen from the above technical solutions that the full-scale ground test device for the fuel system of a flying wing aircraft of the present invention has at least one or part of the following beneficial effects:

(1)本发明的飞翼布局飞行器燃油系统地面试验装置能够实现飞行器燃油系统附件装机状态一致性的真实模拟以及飞行高度环境压力以及发动机耗油流量的真实模拟,通过采用与实际机载油箱外形尺寸一致的机翼和机身试验油箱,确保燃油泵等附件在油箱上的安装位置与实际装机状态保持一致,从而精确模拟实际飞行工况下油箱内的燃油液面变化、燃油油量变化及气体空间压力变化。通过飞行高度环境压力模拟系统和引气压力模拟系统,为机翼和机身油箱的通气组件提供真实的压力环境参考,模拟不同飞行高度下的环境压力和发动机引气压力变化。发动机耗油流量模拟系统则能精确模拟各飞行阶段发动机的实际耗油量变化。该模拟过程能够全面评估燃油系统在不同飞行条件下的性能,所得试验数据可信度较高,为飞机安全首飞提供试验依据,为飞机燃油系统定型评审提供试验依据。(1) The ground test device for the fuel system of a flying wing aircraft of the present invention can realize the real simulation of the consistency of the installation state of the accessories of the aircraft fuel system, the real simulation of the environmental pressure at the flight altitude and the fuel flow rate of the engine. By adopting the wing and fuselage test fuel tanks that are consistent with the external dimensions of the actual aircraft fuel tanks, it is ensured that the installation position of accessories such as the fuel pump on the fuel tank is consistent with the actual installation state, thereby accurately simulating the changes in the fuel level, fuel quantity and gas space pressure in the fuel tank under actual flight conditions. Through the flight altitude environmental pressure simulation system and the bleed air pressure simulation system, a real pressure environment reference is provided for the ventilation components of the wing and fuselage fuel tanks, simulating the changes in environmental pressure and engine bleed air pressure at different flight altitudes. The engine fuel flow simulation system can accurately simulate the actual fuel consumption changes of the engine in each flight stage. The simulation process can comprehensively evaluate the performance of the fuel system under different flight conditions, and the obtained test data has a high credibility, providing a test basis for the safe first flight of the aircraft and a test basis for the finalization review of the aircraft fuel system.

(2)基于本发明的试验装置方案不仅能模拟正常飞行状态,还能够模拟飞行试验中受风险或其他因素限制不易达到的工作状态,如不同型号发动机的耗油量特性等,从而扩展了试验覆盖范围,与飞行试验形成有效互补,提高了燃油系统测试的全面性和可靠性。(2) The test device scheme based on the present invention can not only simulate normal flight conditions, but also simulate working conditions that are difficult to achieve during flight tests due to risks or other factors, such as the fuel consumption characteristics of engines of different models, thereby expanding the test coverage, effectively complementing the flight test, and improving the comprehensiveness and reliability of the fuel system test.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

图1为本发明的飞翼布局飞行器燃油系统全尺寸地面试验装置的原理图;FIG1 is a schematic diagram of a full-scale ground test device for a flying wing layout aircraft fuel system according to the present invention;

图2为本发明中机载油箱试验模拟件的布局示意图;FIG2 is a schematic diagram of the layout of the aircraft fuel tank test simulation component of the present invention;

图3为本发明中飞行高度环境压力模拟系统的布局示意图;FIG3 is a schematic diagram of the layout of the flight altitude environmental pressure simulation system of the present invention;

图4为飞行高度环境压力控制原理框图;FIG4 is a block diagram of the flight altitude ambient pressure control principle;

图5为本发明中引气压力模拟系统的布局示意图;FIG5 is a schematic diagram of the layout of the bleed air pressure simulation system of the present invention;

图6为发动机引气压力控制原理框图;FIG6 is a block diagram of the engine bleed air pressure control principle;

图7为本发明中发动机耗油流量模拟系统的布局示意图;FIG7 is a schematic diagram of the layout of the engine fuel consumption flow simulation system of the present invention;

图8为供油流量控制原理框图。Figure 8 is a block diagram of the oil supply flow control principle.

附图标记说明:Description of reference numerals:

机载油箱试验模拟件10,机翼试验油箱11,机身试验油箱12,通气管路13,燃油管路14,机上安全阀15,防真空阀16,减压器17,机上供油泵18,耗油量传感器19,飞行高度环境压力模拟系统20,环境压力模拟箱21,真空抽气设备22,进气调节阀23,出气调节阀24,真空压力传感器25,引气压力模拟系统30,引气压力模拟箱31,增压气泵32,进气调节阀33,出气调节阀34,气体压力传感器35,发动机耗油流量模拟系统40,储油罐41,供油流量调节阀42,燃油流量计43,燃油压力传感器44。Aircraft fuel tank test simulation part 10, wing test fuel tank 11, fuselage test fuel tank 12, ventilation pipeline 13, fuel pipeline 14, onboard safety valve 15, anti-vacuum valve 16, pressure reducer 17, onboard fuel supply pump 18, fuel consumption sensor 19, flight altitude environmental pressure simulation system 20, environmental pressure simulation box 21, vacuum exhaust equipment 22, air intake regulating valve 23, air outlet regulating valve 24, vacuum pressure sensor 25, bleed air pressure simulation system 30, bleed air pressure simulation box 31, booster air pump 32, air intake regulating valve 33, air outlet regulating valve 34, gas pressure sensor 35, engine fuel consumption flow simulation system 40, oil storage tank 41, fuel supply flow regulating valve 42, fuel flow meter 43, fuel pressure sensor 44.

具体实施方式Detailed ways

为了更好的理解本发明,下面结合实施例进一步阐明本发明的内容。在附图中,自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。所描述的实施例是本发明一部分实施例,而不是全部的实施例。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。下面结合附图对本发明的结构、技术方案作进一步的具体描述,给出本发明的一个实施例。In order to better understand the present invention, the content of the present invention is further explained in conjunction with the embodiments below. In the accompanying drawings, the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limitations on the present invention. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present invention. The structure and technical solution of the present invention are further described in detail below in conjunction with the accompanying drawings, and an embodiment of the present invention is given.

针对飞翼布局飞行器燃油系统地面模拟试验存在的诸多困难和挑战,为至少解决燃油系统地面试验中真实模拟装机状态、飞行高度环境压力、发动机耗油流量等技术问题中的一个或多个问题,本发明旨在提供一种针对飞翼布局飞行器燃油系统的全尺寸地面试验装置。In view of the many difficulties and challenges existing in the ground simulation test of the fuel system of a flying wing layout aircraft, and in order to at least solve one or more technical problems such as the real simulation of the installed state, the ambient pressure at the flight altitude, the engine fuel consumption flow rate and so on in the ground test of the fuel system, the present invention aims to provide a full-scale ground test device for the fuel system of a flying wing layout aircraft.

作为一个具体的实例,如图1所示,本发明的针对飞翼布局飞行器燃油系统的全尺寸地面试验装置,由机载油箱试验模拟件10(包括机翼试验油箱11和机身试验油箱12)、飞行高度环境压力模拟系统20、引气压力模拟系统30、发动机耗油流量模拟系统40、试验测控系统和辅助动力设备组成。As a specific example, as shown in Figure 1, the full-scale ground test device for the fuel system of a flying wing layout aircraft of the present invention is composed of an onboard fuel tank test simulation part 10 (including a wing test fuel tank 11 and a fuselage test fuel tank 12), a flight altitude environmental pressure simulation system 20, a bleed air pressure simulation system 30, an engine fuel consumption flow simulation system 40, a test measurement and control system and an auxiliary power equipment.

图2为本发明中机载油箱试验模拟件的布局示意图,本发明的机载油箱试验模拟件10,包括机翼试验油箱11、机身试验油箱12及燃油系统附件,机翼试验油箱11和机身试验油箱12与实际机载油箱的外形尺寸保持一致,各燃油系统附件在油箱上的安装位置与实际装机状态保持一致,用以模拟实际飞行工况下油箱内的燃油液面变化、燃油油量变化及气体空间压力变化。2 is a schematic diagram of the layout of an onboard fuel tank test simulation component of the present invention. The onboard fuel tank test simulation component 10 of the present invention includes a wing test fuel tank 11, a fuselage test fuel tank 12 and fuel system accessories. The wing test fuel tank 11 and the fuselage test fuel tank 12 are consistent with the outer dimensions of an actual onboard fuel tank, and the installation position of each fuel system accessory on the fuel tank is consistent with the actual installation state, so as to simulate the changes in the fuel liquid level, fuel quantity and gas space pressure in the fuel tank under actual flight conditions.

一些优选的实例中,机载油箱试验模拟件10中,燃油系统附件至少包括与机翼和机身油箱连通的通气管路13、燃油管路14以及附设在通气管路上的通气组件、燃油管路上的供油组件,通气组件至少包括机上安全阀15、防真空阀16和减压器17,供油组件至少包括机上供油泵18,并且述引气压力模拟箱31通过气体管路与机上安全阀15、防真空阀16和减压器17相接,用以为相关通气组件的正常工作提供压力参考,引气压力模拟箱31通过气体管路与减压器17相接,以模拟不同飞行高度下的引气压力变化,储油罐41通过燃油管路与机翼和机身油箱连通,以实现不同试验状态下发动机燃油供输的真实模拟。In some preferred embodiments, in the onboard fuel tank test simulation part 10, the fuel system accessories include at least a ventilation line 13 and a fuel line 14 connected to the wing and fuselage fuel tanks, a ventilation component attached to the ventilation line, and a fuel supply component on the fuel line. The ventilation component includes at least an onboard safety valve 15, an anti-vacuum valve 16 and a pressure reducer 17. The fuel supply component includes at least an onboard fuel supply pump 18. The bleed air pressure simulation box 31 is connected to the onboard safety valve 15, the anti-vacuum valve 16 and the pressure reducer 17 through a gas pipeline to provide a pressure reference for the normal operation of the relevant ventilation components. The bleed air pressure simulation box 31 is connected to the pressure reducer 17 through a gas pipeline to simulate the changes in bleed air pressure at different flight altitudes. The fuel storage tank 41 is connected to the wing and fuselage fuel tanks through the fuel pipeline to achieve a true simulation of the engine fuel supply under different test conditions.

此外,进一步优选的实例中,供油组件还包括耗油量传感器19及压力传感器20,耗油量传感器19用于精确测量从机翼和机身油箱供给至储油罐41的燃油量,从而对整个供油流程进行监控,验证供油系统各环节的准确性和可靠性,为发动机性能评估提供数据支持。In addition, in a further preferred example, the fuel supply component also includes a fuel consumption sensor 19 and a pressure sensor 20. The fuel consumption sensor 19 is used to accurately measure the amount of fuel supplied from the wing and fuselage tanks to the fuel storage tank 41, thereby monitoring the entire fuel supply process, verifying the accuracy and reliability of each link of the fuel supply system, and providing data support for engine performance evaluation.

通过上述设计,本发明的机载油箱试验模拟件10能够真实模拟飞行器实际装机油箱的外形尺寸和工作状态,确保燃油系统在地面试验中的各项参数与实际飞行状态相符,从而为飞翼布局飞行器燃油系统的设计和优化提供可靠的试验数据。Through the above design, the airborne fuel tank test simulation part 10 of the present invention can truly simulate the external dimensions and working conditions of the actual installed fuel tank of the aircraft, ensuring that various parameters of the fuel system in the ground test are consistent with the actual flight conditions, thereby providing reliable test data for the design and optimization of the fuel system of the flying wing layout aircraft.

图3为本发明中飞行高度环境压力模拟系统的布局示意图。本发明的飞行高度环境压力模拟系统由真空抽气设备22(包括水环真空泵、真空管路、真空管路阀门等)、真空压力传感器25、进气调节阀23、出气调节阀24、飞行高度压力环境模拟箱21等组成。环境压力模拟箱21通过气体管路分别与机翼和机身油箱的通气组件、地面大气环境、真空抽气设备22连通,并通过控制其进气速率和出气速率,实现其内部压力依据飞行高度剖面对应的环境压力连续变化,为机翼和机身油箱的通气提供压力参考。具体而言,真空抽气设备22用以对环境压力模拟箱21进行抽真空处理,环境压力模拟箱21上设有与其内部空间连通的真空压力传感器25,且其进气管路上设有进气调节阀23、出气管路上设有出气调节阀24,通过进气调节阀23和出气调节阀24分别控制环境压力模拟箱21的进气速率和出气速率,实现环境压力模拟箱21内部压力依据飞行高度剖面对应的环境压力连续变化。FIG3 is a schematic diagram of the layout of the flight altitude environmental pressure simulation system of the present invention. The flight altitude environmental pressure simulation system of the present invention is composed of a vacuum pumping device 22 (including a water ring vacuum pump, a vacuum pipeline, a vacuum pipeline valve, etc.), a vacuum pressure sensor 25, an air intake regulating valve 23, an air outlet regulating valve 24, a flight altitude pressure environment simulation box 21, etc. The environmental pressure simulation box 21 is connected to the ventilation components of the wing and fuselage fuel tanks, the ground atmospheric environment, and the vacuum pumping device 22 through gas pipelines, and by controlling its air intake rate and air outlet rate, the internal pressure thereof is continuously changed according to the environmental pressure corresponding to the flight altitude profile, providing a pressure reference for the ventilation of the wing and fuselage fuel tanks. Specifically, the vacuum exhaust equipment 22 is used to perform vacuum processing on the environmental pressure simulation box 21. The environmental pressure simulation box 21 is provided with a vacuum pressure sensor 25 connected with its internal space, and its air intake pipe is provided with an air intake regulating valve 23 and the air outlet pipe is provided with an air outlet regulating valve 24. The air intake regulating valve 23 and the air outlet regulating valve 24 are used to control the air intake rate and the air outlet rate of the environmental pressure simulation box 21 respectively, so that the internal pressure of the environmental pressure simulation box 21 can continuously change according to the environmental pressure corresponding to the flight altitude profile.

图4为飞行高度环境压力控制原理框图。本发明的飞行高度环境压力模拟系统20,其环境压力控制原理为:随着飞行高度的变化,环境压力也逐渐变化,压力变化趋势曲线为给定飞行剖面。根据环境压力变化曲线,控制系统以压力为目标控制量,经与实际压力反馈信号比较,控制器针对当前偏差量输出电动调节阀开度控制信号,通过进排气电动调节阀的快速、稳定和准确控制,最终实现环境箱内压力的连续稳定控制。FIG4 is a block diagram of the flight altitude environmental pressure control principle. The flight altitude environmental pressure simulation system 20 of the present invention has the following environmental pressure control principle: as the flight altitude changes, the environmental pressure also gradually changes, and the pressure change trend curve is a given flight profile. According to the environmental pressure change curve, the control system uses pressure as the target control quantity, and after comparing it with the actual pressure feedback signal, the controller outputs the electric control valve opening control signal for the current deviation, and finally realizes the continuous and stable control of the pressure in the environmental box through the rapid, stable and accurate control of the intake and exhaust electric control valves.

基于上述控制原理,飞行高度环境压力模拟系统20例如可以按照如下子步骤实现其环境压力模拟箱内压力的连续稳定控制:Based on the above control principle, the flight altitude ambient pressure simulation system 20 can achieve continuous and stable control of the pressure in its ambient pressure simulation box according to the following sub-steps, for example:

SS21.获取预设的飞行高度剖面数据,该数据反映了不同飞行高度下环境压力的变化趋势,并将该数据作为环境压力模拟箱的目标环境压力控制量;SS21. Obtain preset flight altitude profile data, which reflects the changing trend of ambient pressure at different flight altitudes, and use the data as the target ambient pressure control amount of the ambient pressure simulation box;

SS22.实时检测环境压力模拟箱21内的实际压力值并将其反馈至PID控制器,PID控制器通过将实际压力反馈值与对应飞行高度的目标环境压力值进行比较,计算获得当前压力偏差量;SS22 real-time detection of the actual pressure value in the ambient pressure simulation box 21 and feed it back to the PID controller, the PID controller by comparing the actual pressure feedback value with the target ambient pressure value corresponding to the flight altitude, calculate the current pressure deviation;

SS23.PID控制器根据当前压力偏差量计算出进气调节阀23和出气调节阀24的期望开度值并输出控制信号,调节控制进气调节阀23和出气调节阀24的开度,继而实现对环境压力模拟箱21的进气和出气速率的调节,以确保环境压力模拟箱21内部压力的连续稳定变化;SS23.PID controller calculates the expected opening values of the air inlet regulating valve 23 and the air outlet regulating valve 24 according to the current pressure deviation and outputs a control signal to adjust the opening of the air inlet regulating valve 23 and the air outlet regulating valve 24, thereby adjusting the air inlet and air outlet rates of the environmental pressure simulation box 21 to ensure continuous and stable changes in the internal pressure of the environmental pressure simulation box 21;

SS24.周期性重复执行子步骤SS21~SS23,使环境压力模拟箱21内压力持续跟踪变化的飞行高度剖面数据,模拟不同飞行高度的环境压力变化,为机翼和机身油箱通气组件的正常工作提供压力参考。SS24. Repeat sub-steps SS21 to SS23 periodically to make the pressure in the environmental pressure simulation box 21 continuously track the changing flight altitude profile data, simulate the environmental pressure changes at different flight altitudes, and provide a pressure reference for the normal operation of the wing and fuselage tank ventilation components.

本发明的飞行高度环境压力模拟系统能够精确模拟飞行高度变化对环境压力的影响,通过实时调节环境压力模拟箱内的进气和出气速率,确保模拟箱内部压力的连续稳定变化,为燃油系统通气组件在不同飞行高度下的正常工作提供可靠的压力参考,从而保证地面试验数据的真实可靠性。The flight altitude environmental pressure simulation system of the present invention can accurately simulate the impact of flight altitude changes on environmental pressure. By adjusting the air intake and outlet rates in the environmental pressure simulation box in real time, it ensures continuous and stable changes in the pressure inside the simulation box, and provides a reliable pressure reference for the normal operation of the fuel system ventilation component at different flight altitudes, thereby ensuring the authenticity and reliability of ground test data.

图5为本发明中引气压力模拟系统的布局示意图。如图5所示,本发明的引气压力模拟系统由增压气泵32、增压管路、压力传感器35、进气调节阀33、出气调节阀34、引气压力模拟箱31等组成。引气压力模拟箱31通过气体管路分别与机翼和机身油箱、地面大气环境、增压气泵32连通,并通过控制其进气速率和出气速率,实现其内部压力依据试验对应的发动机引气压力连续变化。具体而言,增压气泵32用以对引气压力模拟箱31进行增压处理,引气压力模拟箱31上设有与其内部空间连通的气体压力传感器35,且其进气增压管路上设有进气调节阀33、出气管路上设有出气调节阀34,通过进气调节阀33和出气调节阀34分别控制引气压力模拟箱31的进气和出气速率,实现其内部压力依据试验对应的飞行过程中发动机引气压力的连续变化。FIG5 is a schematic diagram of the layout of the bleed air pressure simulation system of the present invention. As shown in FIG5, the bleed air pressure simulation system of the present invention is composed of a boost air pump 32, a boost pipeline, a pressure sensor 35, an intake regulating valve 33, an outlet regulating valve 34, a bleed air pressure simulation box 31, etc. The bleed air pressure simulation box 31 is connected to the wing and fuselage fuel tanks, the ground atmospheric environment, and the boost air pump 32 through gas pipelines, and the internal pressure thereof is continuously changed according to the engine bleed air pressure corresponding to the test by controlling the intake rate and the outlet rate thereof. Specifically, the boost air pump 32 is used to perform a boost process on the bleed air pressure simulation box 31, and the bleed air pressure simulation box 31 is provided with a gas pressure sensor 35 connected with its internal space, and the intake boost pipeline thereof is provided with an intake regulating valve 33, and the outlet pipeline thereof is provided with an outlet regulating valve 34, and the intake and outlet rates of the bleed air pressure simulation box 31 are respectively controlled by the intake regulating valve 33 and the outlet regulating valve 34, so that the internal pressure thereof is continuously changed according to the engine bleed air pressure during the flight corresponding to the test.

图6为发动机引气压力控制原理框图。本发明的引气压力模拟系统30,其引气压力控制原理为:随着飞行高度和环境压力的变化,发动机引气压力也在逐渐变化。根据不同飞行高度发动机引气压力的试验要求,控制系统以压力为目标控制量,经与实际压力反馈信号比较,控制器针对当前偏差量输出电动调节阀开度控制信号,通过排气和吸气电动调节阀的快速、稳定和准确控制,最终实现发动机引气压力模拟箱内压力的连续稳定控制。FIG6 is a block diagram of the engine bleed air pressure control principle. The bleed air pressure simulation system 30 of the present invention has the following control principle: as the flight altitude and ambient pressure change, the engine bleed air pressure also gradually changes. According to the test requirements of the engine bleed air pressure at different flight altitudes, the control system uses pressure as the target control quantity. After comparing with the actual pressure feedback signal, the controller outputs the electric regulating valve opening control signal according to the current deviation. Through the rapid, stable and accurate control of the exhaust and intake electric regulating valves, the continuous and stable control of the pressure in the engine bleed air pressure simulation box is finally achieved.

基于发动机引气压力控制原理,引气压力模拟系统30例如可以按照如下子步骤实现其被控引气压力模拟箱31内压力的连续稳定控制:Based on the engine bleed air pressure control principle, the bleed air pressure simulation system 30 can achieve continuous and stable control of the pressure in the controlled bleed air pressure simulation box 31 according to the following sub-steps:

SS31.根据飞行高度剖面的给定压力变化曲线,确定目标引气压力值,并将其作为引气压力控制量;SS31. Determine the target bleed air pressure value according to the given pressure change curve of the flight altitude profile and use it as the bleed air pressure control value;

SS32.压力传感器35实时检测引气压力模拟箱31内的实际压力值,并将其反馈至PID控制器;SS32. The pressure sensor 35 detects the actual pressure value in the bleed air pressure simulation box 31 in real time and feeds it back to the PID controller;

SS33.PID控制器将实际压力反馈信号与对应时刻的目标引气压力值进行比较,计算获得当前压力偏差量;SS33.PID controller compares the actual pressure feedback signal with the target bleed air pressure value at the corresponding moment and calculates the current pressure deviation;

SS34.PID控制器根据当前压力偏差量输出控制信号,调节进气调节阀33和出气调节阀34的开度,通过进气调节阀33和出气调节阀34的快速、稳定和准确控制,调节引气压力模拟箱31的进气和出气速率,使得引气压力模拟箱31内压力逐渐趋于目标引气压力值,实现压力的连续稳定控制;The SS34.PID controller outputs a control signal according to the current pressure deviation, adjusts the opening of the air intake regulating valve 33 and the air outlet regulating valve 34, and adjusts the air intake and air outlet rates of the bleed air pressure simulation box 31 through rapid, stable and accurate control of the air intake regulating valve 33 and the air outlet regulating valve 34, so that the pressure in the bleed air pressure simulation box 31 gradually approaches the target bleed air pressure value, thereby achieving continuous and stable pressure control;

SS35.周期性地重复执行子步骤SS31~SS34,使引气压力模拟箱31内压力持续跟踪变化的飞行高度剖面,模拟发动机各阶段的实际引气压力变化。SS35. Periodically repeat sub-steps SS31 to SS34 so that the pressure in the bleed air pressure simulation box 31 continuously tracks the changing flight altitude profile, simulating the actual bleed air pressure changes at each stage of the engine.

本发明的引气压力模拟系统通过增压气泵、调节阀控制等多种手段,能够精确模拟出发动机在各飞行状态下的真实引气压力变化,为燃油系统中引气相关部件如减压器的试验评估提供高可信度的压力环境,确保地面试验数据的有效性和可靠性。The bleed air pressure simulation system of the present invention can accurately simulate the actual bleed air pressure changes of the engine under various flight conditions through various means such as boost air pump and regulating valve control, provide a highly reliable pressure environment for the test evaluation of bleed air related components in the fuel system such as the pressure reducer, and ensure the validity and reliability of ground test data.

图7为本发明中发动机耗油流量模拟系统的布局示意图。如图7所示,本发明的发动机耗油流量模拟系统以机上供油泵为动力源,主要由燃油管路、燃油流量计43、燃油压力传感器44、供油流量调节阀42、管路阀门、储油罐41等组成。储油罐41通过燃油管路与机翼和机身油箱连通并以机上供油泵为动力源,通过控制供油流量及供油压力按照给定剖面连续变化,实现发动机耗油流量的模拟。具体而言,燃油管路上设有开度调节的供油流量调节阀42、燃油流量计43、燃油压力传感器44,通过对供油流量调节阀42开度进行连续控制,实现发动机供油管的供油流量按照预设的飞行工况剖面连续变化,以模拟实际飞行过程中发动机的耗油量变化,通过燃油流量计43实时监测并反馈供油流量,评估流量控制的精度和动态响应特性,通过燃油压力传感器44监测燃油管路内的供油压力,通过流量控制检查入口供油压力是否满足发动机供油压力设计要求,确保整个燃油供油系统满足实际运行需求。FIG7 is a schematic diagram of the layout of the engine fuel consumption flow simulation system of the present invention. As shown in FIG7, the engine fuel consumption flow simulation system of the present invention uses the onboard fuel supply pump as the power source, and is mainly composed of a fuel pipeline, a fuel flow meter 43, a fuel pressure sensor 44, a fuel supply flow regulating valve 42, a pipeline valve, an oil storage tank 41, etc. The oil storage tank 41 is connected to the wing and fuselage fuel tanks through the fuel pipeline and uses the onboard fuel supply pump as the power source. By controlling the fuel supply flow and the fuel supply pressure to continuously change according to a given profile, the simulation of the engine fuel consumption flow is achieved. Specifically, the fuel pipeline is provided with a fuel flow regulating valve 42 with adjustable opening, a fuel flow meter 43, and a fuel pressure sensor 44. By continuously controlling the opening of the fuel flow regulating valve 42, the fuel flow of the engine fuel supply pipe can be continuously changed according to a preset flight operating condition profile to simulate the change in engine fuel consumption during actual flight. The fuel flow meter 43 monitors and feeds back the fuel flow in real time to evaluate the accuracy and dynamic response characteristics of the flow control. The fuel pressure sensor 44 monitors the fuel supply pressure in the fuel pipeline, and flow control is used to check whether the inlet fuel supply pressure meets the engine fuel supply pressure design requirements to ensure that the entire fuel supply system meets actual operating needs.

图8为发动机供油流量控制原理框图。发动机耗油流量控制用于精确模拟飞机发动机供油流量,以便在此条件下,检查飞机燃油子系统的性能是否满足发动机工作条件。供油流量控制主要以计算机系统、电动调节阀、流量传感器等为主要元件组成闭环控制系统进行实时流量控制。Figure 8 is a block diagram of the engine fuel flow control principle. The engine fuel flow control is used to accurately simulate the aircraft engine fuel flow, so as to check whether the performance of the aircraft fuel subsystem meets the engine operating conditions under this condition. The fuel flow control mainly uses computer systems, electric control valves, flow sensors and other main components to form a closed-loop control system for real-time flow control.

基于发动机供油流量控制原理,发动机耗油流量模拟系统40例如可以按照如下子步骤实现其供油流量的连续控制:Based on the engine fuel flow control principle, the engine fuel flow simulation system 40 can achieve continuous control of its fuel flow according to the following sub-steps:

SS41.获取预设的飞行工况剖面数据,该数据反映了不同飞行阶段对应的目标供油流量,并将该数据作为流量控制量;SS41. Obtain preset flight profile data, which reflects the target fuel flow rate corresponding to different flight stages, and use the data as the flow control amount;

SS42.燃油流量计43实时检测供油流量的实际值并反馈至PID控制器,通过与对应时刻的目标供油流量值进行比较,计算获得当前流量偏差值;SS42. The fuel flow meter 43 detects the actual value of the fuel flow rate in real time and feeds it back to the PID controller. By comparing it with the target fuel flow rate value at the corresponding moment, the current flow deviation value is calculated;

SS43.PID控制器根据所获得的当前流量偏差值,计算出供油流量调节阀42的期望开度值,调节控制供油流量调节阀42的开度,并通过供油流量调节阀42的快速、稳定和准确控制,调节供油流量;The SS43.PID controller calculates the expected opening value of the oil supply flow regulating valve 42 according to the current flow deviation value obtained, adjusts and controls the opening of the oil supply flow regulating valve 42, and adjusts the oil supply flow through the rapid, stable and accurate control of the oil supply flow regulating valve 42;

SS44.通过燃油压力传感器44实时监测供油压力,当供油压力偏离发动机供油压力设计要求时,通过增大或减小供油流量调节阀42开度来调节供油压力,以确保满足发动机工作压力要求;SS44. The fuel supply pressure is monitored in real time by the fuel pressure sensor 44. When the fuel supply pressure deviates from the design requirements of the engine fuel supply pressure, the fuel supply pressure is adjusted by increasing or decreasing the opening of the fuel supply flow regulating valve 42 to ensure that the engine working pressure requirements are met;

SS45.周期性重复执行SS41~SS44,使供油流量持续跟踪变化的飞行工况剖面,全程模拟各阶段发动机的实际耗油量变化。SS45. Repeat SS41 to SS44 periodically to allow the fuel supply flow to continuously track the changing flight profile, simulating the actual fuel consumption changes of the engine at each stage.

本发明的发动机耗油流量模拟系统,通过计算控制、电动调节阀及流量/压力反馈等多种手段,能够精确模拟不同飞行工况下发动机的耗油量变化,为燃油系统在不同飞行状态下的正常工作提供可靠的流量和压力参考,确保燃油供油系统满足实际运行需求。The engine fuel consumption flow simulation system of the present invention can accurately simulate the changes in the engine's fuel consumption under different flight conditions through multiple means such as computational control, electric regulating valves, and flow/pressure feedback, thereby providing reliable flow and pressure references for the normal operation of the fuel system under different flight conditions and ensuring that the fuel supply system meets actual operating requirements.

本发明优选的实例中,全尺寸地面试验装置还包括一试验测控系统。试验测控系统主要由测试单元、控制单元、电气单元、中央控制台等组成,其中,测试单元负责完成试验各测点的物理信号采集,将物理信号转化为数字量上传至中央控制台;中央控制台按照试验指挥要求发送试验开始和停止指令,并同步完成数据处理采集和记录工作;控制单元在试验过程中,以自身压力或流量等物理信号反馈为输入,根据飞行剖面指令要求,完成飞行环境压力和发动机供油流量的连续稳定控制模拟;电气单元负责模拟燃油系统的机上供电状态和电气线缆交联状态,监控燃油系统的主要状态参数,并将相关参数信息发送至中央控制台,以确保试验过程的准确性和可靠性。In a preferred embodiment of the present invention, the full-scale ground test device also includes a test measurement and control system. The test measurement and control system is mainly composed of a test unit, a control unit, an electrical unit, a central control console, etc., wherein the test unit is responsible for completing the physical signal acquisition of each test point, converting the physical signal into a digital quantity and uploading it to the central control console; the central control console sends the test start and stop instructions according to the test command requirements, and synchronously completes the data processing, acquisition and recording work; during the test, the control unit uses its own pressure or flow rate and other physical signal feedback as input, and completes the continuous and stable control simulation of the flight environment pressure and the engine fuel supply flow according to the flight profile instruction requirements; the electrical unit is responsible for simulating the onboard power supply status of the fuel system and the cross-linking status of the electrical cables, monitoring the main status parameters of the fuel system, and sending the relevant parameter information to the central control console to ensure the accuracy and reliability of the test process.

本发明飞翼布局飞行器燃油系统地面试验装置中,机上安全阀、防真空阀和减压器的感压口与环境压力模拟箱直接连通,水环真空泵对环境压力模拟箱进行抽真空处理。通过电动调节阀控制环境压力模拟箱内的出气速率和进气速率,实现环境压力模拟箱内部压力依据飞行高度剖面对应的环境压力连续变化,为机翼和机身通气组件的正常工作提供压力参考。在发动机耗油流量模拟过程中,采用电动调节阀作为开度调节阀,试验测控系统对电动调节阀开度进行连续控制,保证燃油供油管流量同步按照给定剖面连续变化,通过发动机入口压力,分析燃油系统是否满足正常供油压力要求。在发动机引气压力模拟过程中,机身减压器与发动机引气压力模拟箱直接连通,增压气泵对发动机引气压力模拟箱进行增压处理,通过电动调节阀控制发动机引气压力模拟箱内的出气速率和进气速率,实现发动机引气压力模拟箱内部压力依据试验对应的发动机引气压力连续变化。In the ground test device for the fuel system of a flying wing aircraft of the present invention, the pressure sensing ports of the onboard safety valve, vacuum prevention valve and pressure reducer are directly connected to the environmental pressure simulation box, and the water ring vacuum pump performs vacuum treatment on the environmental pressure simulation box. The air outlet rate and air intake rate in the environmental pressure simulation box are controlled by an electric regulating valve, so that the internal pressure of the environmental pressure simulation box can be continuously changed according to the environmental pressure corresponding to the flight altitude profile, and a pressure reference can be provided for the normal operation of the wing and fuselage ventilation components. In the process of simulating the flow rate of engine fuel consumption, an electric regulating valve is used as an opening regulating valve, and the test measurement and control system continuously controls the opening of the electric regulating valve to ensure that the flow rate of the fuel supply pipe changes continuously synchronously according to the given profile, and the fuel system is analyzed by the engine inlet pressure to see whether it meets the normal fuel supply pressure requirement. In the process of simulating the engine bleed air pressure, the fuselage pressure reducer is directly connected to the engine bleed air pressure simulation box, and the booster pump performs boost treatment on the engine bleed air pressure simulation box, and the air outlet rate and air intake rate in the engine bleed air pressure simulation box are controlled by the electric regulating valve, so that the internal pressure of the engine bleed air pressure simulation box can be continuously changed according to the engine bleed air pressure corresponding to the test.

通过上述实施例,完全有效地实现了本发明的目的。该领域的技术人员可以理解本发明包括但不限于附图和以上具体实施方式中描述的内容。虽然本发明已就目前认为最为实用且优选的实施例进行说明,但应知道,本发明并不限于所公开的实施例,任何不偏离本发明的功能和结构原理的修改都将包括在权利要求书的范围中。Through the above embodiments, the purpose of the present invention is fully and effectively achieved. Those skilled in the art can understand that the present invention includes but is not limited to the contents described in the drawings and the above specific embodiments. Although the present invention has been described with respect to the most practical and preferred embodiments currently considered, it should be understood that the present invention is not limited to the disclosed embodiments, and any modification that does not deviate from the functional and structural principles of the present invention will be included in the scope of the claims.

Claims (10)

1.一种针对飞翼布局飞行器燃油系统的全尺寸地面试验装置,包括机载油箱试验模拟件、飞行高度环境压力模拟系统、引气压力模拟系统和发动机耗油流量模拟系统,其特征在于,1. A full-scale ground test device for the fuel system of a flying wing aircraft, comprising an onboard fuel tank test simulation, a flight altitude environmental pressure simulation system, a bleed air pressure simulation system and an engine fuel consumption flow simulation system, characterized in that: 所述机载油箱试验模拟件,包括机翼试验油箱、机身试验油箱及燃油系统附件,所述机翼试验油箱和机身试验油箱与实际机载油箱的外形尺寸保持一致,各燃油系统附件在油箱上的安装位置与实际装机状态保持一致;The onboard fuel tank test simulation part includes a wing test fuel tank, a fuselage test fuel tank and fuel system accessories. The wing test fuel tank and the fuselage test fuel tank have the same external dimensions as the actual onboard fuel tank, and the installation position of each fuel system accessory on the fuel tank is consistent with the actual installation state; 所述飞行高度环境压力模拟系统,包括环境压力模拟箱及真空抽气设备,所述环境压力模拟箱通过气体管路分别与机翼和机身油箱的通气组件、地面大气环境、真空抽气设备连通,并通过控制其进气速率和出气速率,实现其内部压力依据飞行高度剖面对应的环境压力连续变化;The flight altitude environmental pressure simulation system comprises an environmental pressure simulation box and a vacuum pumping device. The environmental pressure simulation box is connected to the ventilation components of the wing and fuselage oil tanks, the ground atmospheric environment, and the vacuum pumping device through gas pipelines, and the internal pressure thereof is continuously changed according to the environmental pressure corresponding to the flight altitude profile by controlling the air intake rate and the air outlet rate. 所述引气压力模拟系统,包括引气压力模拟箱和增压气泵,所述引气压力模拟箱通过气体管路分别与机翼和机身油箱、地面大气环境、增压气泵连通,并通过控制其进气速率和出气速率,实现其内部压力依据试验对应的发动机引气压力连续变化;The bleed air pressure simulation system comprises a bleed air pressure simulation box and a boost air pump. The bleed air pressure simulation box is connected to the wing and fuselage fuel tanks, the ground atmospheric environment, and the boost air pump through gas pipelines, and the internal pressure thereof is continuously changed according to the engine bleed air pressure corresponding to the test by controlling the air intake rate and the air outlet rate thereof. 所述发动机耗油流量模拟系统,包括储油罐,所述储油罐通过燃油管路与机翼和机身油箱连通并以机上供油泵为动力源,通过控制供油流量及供油压力按照给定剖面连续变化,实现发动机耗油流量的模拟。The engine fuel consumption flow simulation system includes an oil storage tank, which is connected to the wing and fuselage fuel tanks through fuel pipelines and uses an on-board fuel supply pump as a power source. The engine fuel consumption flow simulation is achieved by controlling the fuel supply flow and the fuel supply pressure to continuously change according to a given profile. 2.根据权利要求1所述的针对飞翼布局飞行器燃油系统的全尺寸地面试验装置,其特征在于,所述机载油箱试验模拟件中,所述燃油系统附件至少包括与机翼和机身油箱连通的通气管路、燃油管路以及附设在所述通气管路上的通气组件、燃油管路上的供油组件,所述通气组件至少包括机上安全阀、防真空阀和减压器,所述供油组件至少包括机上供油泵,并且所述述引气压力模拟箱通过气体管路与所述机上安全阀、防真空阀和减压器相接,所述引气压力模拟箱通过气体管路与减压器相接,所述储油罐通过燃油管路与机翼和机身油箱连通。2. The full-scale ground test device for the fuel system of a flying wing aircraft according to claim 1 is characterized in that, in the onboard fuel tank test simulation part, the fuel system accessories at least include a ventilation pipe and a fuel pipe connected to the wing and fuselage fuel tanks, and a ventilation component attached to the ventilation pipe and a fuel supply component on the fuel pipe, the ventilation component at least includes an onboard safety valve, an anti-vacuum valve and a pressure reducer, the fuel supply component at least includes an onboard fuel supply pump, and the bleed air pressure simulation box is connected to the onboard safety valve, the anti-vacuum valve and the pressure reducer through a gas pipeline, the bleed air pressure simulation box is connected to the pressure reducer through a gas pipeline, and the oil storage tank is connected to the wing and fuselage fuel tanks through a fuel pipeline. 3.根据权利要求2所述的针对飞翼布局飞行器燃油系统的全尺寸地面试验装置,其特征在于,所述供油组件还包括耗油量传感器及压力传感器,所述耗油量传感器用于精确测量从机翼和机身油箱供给至储油罐的燃油量。3. The full-scale ground test device for the fuel system of a flying wing aircraft according to claim 2 is characterized in that the fuel supply component also includes a fuel consumption sensor and a pressure sensor, and the fuel consumption sensor is used to accurately measure the amount of fuel supplied from the wing and fuselage tanks to the fuel storage tank. 4.根据权利要求1所述的针对飞翼布局飞行器燃油系统的全尺寸地面试验装置,其特征在于,所述飞行高度环境压力模拟系统中,所述环境压力模拟箱上设有与其内部空间连通的真空压力传感器,且其进气管路上设有进气调节阀、出气管路上设有出气调节阀,通过所述进气调节阀和出气调节阀分别控制环境压力模拟箱的进气速率和出气速率。4. The full-scale ground test device for the fuel system of a flying wing aircraft according to claim 1 is characterized in that, in the flight altitude environmental pressure simulation system, the environmental pressure simulation box is provided with a vacuum pressure sensor connected to its internal space, and its air intake pipe is provided with an air intake regulating valve and the air outlet pipe is provided with an air outlet regulating valve, and the air intake rate and the air outlet rate of the environmental pressure simulation box are respectively controlled by the air intake regulating valve and the air outlet regulating valve. 5.根据权利要求4所述的针对飞翼布局飞行器燃油系统的全尺寸地面试验装置,其特征在于,所述飞行高度环境压力模拟系统按照如下子步骤实现其环境压力模拟箱内压力的连续稳定控制:5. The full-scale ground test device for the fuel system of a flying wing aircraft according to claim 4 is characterized in that the flight altitude ambient pressure simulation system realizes continuous and stable control of the pressure in its ambient pressure simulation box according to the following sub-steps: SS21.获取预设的飞行高度剖面数据,该数据反映了不同飞行高度下环境压力的变化趋势,并将该数据作为环境压力模拟箱的目标环境压力控制量;SS21. Obtain preset flight altitude profile data, which reflects the changing trend of ambient pressure at different flight altitudes, and use the data as the target ambient pressure control amount of the ambient pressure simulation box; SS22.实时检测环境压力模拟箱内的实际压力值并将其反馈至PID控制器,PID控制器通过将实际压力反馈值与对应飞行高度的目标环境压力值进行比较,计算获得当前压力偏差量;SS22. Detect the actual pressure value in the environmental pressure simulation box in real time and feed it back to the PID controller. The PID controller calculates the current pressure deviation by comparing the actual pressure feedback value with the target environmental pressure value corresponding to the flight altitude; SS23.PID控制器根据当前压力偏差量计算出进气调节阀和出气调节阀的期望开度值并输出控制信号,调节控制进气调节阀和出气调节阀的开度,继而实现对环境压力模拟箱的进气和出气速率的调节,以确保环境压力模拟箱内部压力的连续稳定变化;SS23.PID controller calculates the expected opening values of the air inlet regulating valve and the air outlet regulating valve according to the current pressure deviation and outputs a control signal to adjust the opening of the air inlet regulating valve and the air outlet regulating valve, thereby adjusting the air inlet and air outlet rates of the environmental pressure simulation box to ensure continuous and stable changes in the internal pressure of the environmental pressure simulation box. SS24.周期性重复执行子步骤SS21~SS23,使环境压力模拟箱内压力持续跟踪变化的飞行高度剖面数据,模拟不同飞行高度的环境压力变化,为机翼和机身油箱通气组件的正常工作提供压力参考。SS24. Repeat sub-steps SS21 to SS23 periodically to make the pressure in the environmental pressure simulation box continuously track the changing flight altitude profile data, simulate the environmental pressure changes at different flight altitudes, and provide a pressure reference for the normal operation of the wing and fuselage tank ventilation components. 6.根据权利要求1所述的针对飞翼布局飞行器燃油系统的全尺寸地面试验装置,其特征在于,所述引气压力模拟系统中,所述引气压力模拟箱上设有与其内部空间连通的气体压力传感器,且其进气增压管路上设有进气调节阀、出气管路上设有出气调节阀,通过所述进气调节阀和出气调节阀分别控制引气压力模拟箱的进气和出气速率,实现其内部压力依据试验对应的飞行过程中发动机引气压力的连续变化。6. The full-scale ground test device for the fuel system of a flying wing aircraft according to claim 1 is characterized in that, in the bleed air pressure simulation system, the bleed air pressure simulation box is provided with a gas pressure sensor connected with its internal space, and its intake boost pipeline is provided with an intake regulating valve, and the outlet pipeline is provided with an outlet regulating valve, and the intake and outlet rates of the bleed air pressure simulation box are respectively controlled by the intake regulating valve and the outlet regulating valve, so that the internal pressure thereof is continuously changed according to the engine bleed air pressure during the flight corresponding to the test. 7.根据权利要求6所述的针对飞翼布局飞行器燃油系统的全尺寸地面试验装置,其特征在于,所述引气压力模拟系统按照如下子步骤实现其被控引气压力模拟箱内压力的连续稳定控制:7. The full-scale ground test device for the fuel system of a flying wing aircraft according to claim 6, characterized in that the bleed air pressure simulation system realizes continuous and stable control of the pressure in the controlled bleed air pressure simulation box according to the following sub-steps: SS31.根据飞行高度剖面的给定压力变化曲线,确定目标引气压力值,并将其作为引气压力控制量;SS31. Determine the target bleed air pressure value according to the given pressure change curve of the flight altitude profile and use it as the bleed air pressure control value; SS32.压力传感器实时检测引气压力模拟箱内的实际压力值,并将其反馈至PID控制器;SS32. The pressure sensor detects the actual pressure value in the bleed air pressure simulation box in real time and feeds it back to the PID controller; SS33.PID控制器将实际压力反馈信号与对应时刻的目标引气压力值进行比较,计算获得当前压力偏差量;SS33.PID controller compares the actual pressure feedback signal with the target bleed air pressure value at the corresponding moment and calculates the current pressure deviation; SS34.PID控制器根据当前压力偏差量输出控制信号,调节进气调节阀和出气调节阀的开度,通过进气调节阀和出气调节阀的快速、稳定和准确控制,调节引气压力模拟箱的进气和出气速率,使得引气压力模拟箱内压力逐渐趋于目标引气压力值,实现压力的连续稳定控制;The SS34.PID controller outputs a control signal according to the current pressure deviation to adjust the opening of the air intake regulating valve and the air outlet regulating valve. Through the rapid, stable and accurate control of the air intake regulating valve and the air outlet regulating valve, the air intake and air outlet rates of the bleed air pressure simulation box are adjusted, so that the pressure in the bleed air pressure simulation box gradually approaches the target bleed air pressure value, thus achieving continuous and stable pressure control; SS35.周期性地重复执行子步骤SS31~SS34,使引气压力模拟箱内压力持续跟踪变化的飞行高度剖面,模拟发动机各阶段的实际引气压力变化。SS35. Periodically repeat sub-steps SS31 to SS34 so that the pressure in the bleed air pressure simulation box continuously tracks the changing flight altitude profile, simulating the actual bleed air pressure changes at each stage of the engine. 8.根据权利要求1所述的针对飞翼布局飞行器燃油系统的全尺寸地面试验装置,其特征在于,所述发动机耗油流量模拟系统中,所述燃油管路上设有开度调节的供油流量调节阀、燃油流量计、燃油压力传感器,通过对所述供油流量调节阀开度进行连续控制,实现发动机供油管的供油流量按照预设的飞行工况剖面连续变化,通过所述燃油流量计实时监测并反馈供油流量,通过所述燃油压力传感器监测燃油管路内的供油压力。8. The full-scale ground test device for the fuel system of a flying wing aircraft according to claim 1 is characterized in that, in the engine fuel consumption flow simulation system, the fuel pipeline is provided with an opening-adjustable fuel flow regulating valve, a fuel flow meter, and a fuel pressure sensor, and the fuel supply flow of the engine fuel supply pipe is continuously changed according to a preset flight condition profile by continuously controlling the opening of the fuel supply flow regulating valve, the fuel supply flow is monitored and fed back in real time by the fuel flow meter, and the fuel supply pressure in the fuel pipeline is monitored by the fuel pressure sensor. 9.根据权利要求8所述的针对飞翼布局飞行器燃油系统的全尺寸地面试验装置,其特征在于,所述发动机耗油流量模拟系统按照如下子步骤实现其供油流量的连续控制:9. The full-scale ground test device for the fuel system of a flying wing aircraft according to claim 8, characterized in that the engine fuel consumption flow simulation system realizes continuous control of its fuel supply flow according to the following sub-steps: SS41.获取预设的飞行工况剖面数据,该数据反映了不同飞行阶段对应的目标供油流量,并将该数据作为流量控制量;SS41. Obtain preset flight profile data, which reflects the target fuel flow rate corresponding to different flight stages, and use the data as the flow control amount; SS42.燃油流量计实时检测供油流量的实际值并反馈至PID控制器,通过与对应时刻的目标供油流量值进行比较,计算获得当前流量偏差值;SS42. The fuel flow meter detects the actual value of the fuel flow in real time and feeds it back to the PID controller. By comparing it with the target fuel flow value at the corresponding moment, the current flow deviation value is calculated; SS43.PID控制器根据所获得的当前流量偏差值,计算出供油流量调节阀42的期望开度值,调节控制供油流量调节阀的开度,并通过供油流量调节阀的快速、稳定和准确控制,调节供油流量;The SS43.PID controller calculates the expected opening value of the oil supply flow control valve 42 according to the current flow deviation value obtained, adjusts and controls the opening of the oil supply flow control valve, and adjusts the oil supply flow through fast, stable and accurate control of the oil supply flow control valve; SS44.通过燃油压力传感器实时监测供油压力,当供油压力偏离发动机供油压力设计要求时,通过增大或减小供油流量调节阀开度来调节供油压力,以确保满足发动机工作压力要求;SS44. The fuel supply pressure is monitored in real time through the fuel pressure sensor. When the fuel supply pressure deviates from the design requirements of the engine fuel supply pressure, the fuel supply pressure is adjusted by increasing or decreasing the opening of the fuel supply flow regulating valve to ensure that the engine working pressure requirements are met; SS45.周期性重复执行SS41~SS44,使供油流量持续跟踪变化的飞行工况剖面,全程模拟各阶段发动机的实际耗油量变化。SS45. Repeat SS41 to SS44 periodically to allow the fuel supply flow to continuously track the changing flight profile, simulating the actual fuel consumption changes of the engine at each stage. 10.根据权利要求1所述的针对飞翼布局飞行器燃油系统的全尺寸地面试验装置,其特征在于,所述试验装置还包括一试验测控系统,包括测试单元、控制单元、电气单元和中央控制台,其中,所述测试单元负责完成试验各测点的物理信号采集,将物理信号转化为数字量上传至中央控制台;所述中央控制台按照试验指挥要求发送试验开始和停止指令,并同步完成数据处理采集和记录工作;所述控制单元在试验过程中,以自身压力或流量等物理信号反馈为输入,根据飞行剖面指令要求,完成飞行环境压力和发动机供油流量的连续稳定控制模拟;所述电气单元负责模拟燃油系统的机上供电状态和电气线缆交联状态,监控燃油系统的主要状态参数,并将相关参数信息发送至中央控制台,以确保试验过程的准确性和可靠性。10. The full-scale ground test device for the fuel system of a flying wing aircraft according to claim 1 is characterized in that the test device also includes a test measurement and control system, including a test unit, a control unit, an electrical unit and a central control console, wherein the test unit is responsible for completing the physical signal acquisition of each test point, converting the physical signal into a digital quantity and uploading it to the central control console; the central control console sends the test start and stop instructions according to the test command requirements, and synchronously completes the data processing, acquisition and recording work; during the test, the control unit uses its own pressure or flow and other physical signal feedback as input, and completes the continuous and stable control simulation of the flight environment pressure and the engine fuel supply flow according to the flight profile instruction requirements; the electrical unit is responsible for simulating the onboard power supply status and electrical cable cross-linking status of the fuel system, monitoring the main status parameters of the fuel system, and sending the relevant parameter information to the central control console to ensure the accuracy and reliability of the test process.
CN202410755414.9A 2024-06-12 2024-06-12 Full-size ground test device for fuel system of aircraft with flying wing layout Pending CN118439186A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410755414.9A CN118439186A (en) 2024-06-12 2024-06-12 Full-size ground test device for fuel system of aircraft with flying wing layout

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410755414.9A CN118439186A (en) 2024-06-12 2024-06-12 Full-size ground test device for fuel system of aircraft with flying wing layout

Publications (1)

Publication Number Publication Date
CN118439186A true CN118439186A (en) 2024-08-06

Family

ID=92314629

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202410755414.9A Pending CN118439186A (en) 2024-06-12 2024-06-12 Full-size ground test device for fuel system of aircraft with flying wing layout

Country Status (1)

Country Link
CN (1) CN118439186A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119087821A (en) * 2024-11-08 2024-12-06 华东交通大学 An adaptive control method and system for an aircraft fuel tank environment simulation device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119087821A (en) * 2024-11-08 2024-12-06 华东交通大学 An adaptive control method and system for an aircraft fuel tank environment simulation device

Similar Documents

Publication Publication Date Title
CN111505964B (en) Full-real information source semi-physical simulation system and test method for aircraft engine
JP6403690B2 (en) Automatic test system for gas turbine
CN101561351B (en) Airplane engine dynamic simulation test bed
CN106055770B (en) A fault diagnosis method for aero-engine gas path based on sliding mode theory
US9376983B2 (en) Operations support systems and methods with acoustics evaluation and control
CN108572054B (en) Temporary-impulse type wind tunnel simulation test method and device
CN107703914A (en) A kind of aero-engine FADEC security of system appraisal procedures
CN118439186A (en) Full-size ground test device for fuel system of aircraft with flying wing layout
CN108344579A (en) The semi physical verification method and system of aerial engine air passage component fault diagnosis
CN101726416A (en) Adaptive performance model and methods for system maintenance
CN113011039B (en) A heavy-duty gas turbine control system verification platform and verification method
CN203732294U (en) Ground automation test system of aircraft pressurization system
CN115688609A (en) Intelligent thrust prediction and real-time early warning method for aircraft engine
CN105241668A (en) Piston type aero-engine test stand
CN111751075A (en) Method and device for measuring flow coefficient of passenger aircraft pressurized cabin passage
CN212229443U (en) Full real source semi-physical simulation system of aero-engine
CN113341694B (en) Equivalent verification system and method for flow control valve control strategy
CN103344499B (en) Passenger plane fuselage pressure and tightness test equipment
CN205826299U (en) A kind of EGR valve flow testing system
RU2381471C1 (en) Device for identification of traction characteristics in imitators of air-feed jet engines (afje), method for detection of traction characteristics of afje imitators and method for control of validity in detection of traction characteristics of afje imitators
CN209179923U (en) A control system of an online detection platform for automobile intake port type fuel injectors
CN109634137A (en) A kind of aircraft fuel system fault simulation method
CN118030207A (en) State monitoring method and system of gas turbine
CN114486274B (en) Device and method for verifying decompression system of nacelle of aircraft engine
CN115756035A (en) Aerial engine high-altitude transition state full-environment simulation test platform and control method

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination