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CN118424769A - An automatic straw sampling device - Google Patents

An automatic straw sampling device Download PDF

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Publication number
CN118424769A
CN118424769A CN202410560185.5A CN202410560185A CN118424769A CN 118424769 A CN118424769 A CN 118424769A CN 202410560185 A CN202410560185 A CN 202410560185A CN 118424769 A CN118424769 A CN 118424769A
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fixed
servo motor
screw
sampling
transverse
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CN118424769B (en
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刘兆航
蔡艳丽
芮正新
郭昭烽
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Everbright Envirotech China Ltd
Everbright Environmental Protection Technology Research Institute Shenzhen Co Ltd
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Everbright Envirotech China Ltd
Everbright Environmental Protection Technology Research Institute Shenzhen Co Ltd
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Abstract

The invention discloses an automatic straw sampling device, wherein a drill bit is fixed at the head of a sampling tube, a collecting box is fixed on the sampling tube, a feeding device is arranged on the sampling tube, a guiding device is arranged on a fixed platform, the fixed platform is arranged on a supporting module, a power device comprises a rotary servo motor, a first coupler, a second coupler, a motor fixed bracket, an axial servo motor and a motor shaft sleeve, the rotary servo motor is fixed on a moving plate, the motor shaft sleeve is fixed on a motor shaft of the rotary servo motor through key connection, the first coupler is connected with the motor shaft sleeve, the axial servo motor is fixed on the motor fixed bracket, the second coupler, the motor fixed bracket and the axial servo motor are fixed on the fixed platform, and the rotary servo motor is connected with the sampling tube through a gear transmission module.

Description

一种自动化秸秆取样装置An automatic straw sampling device

技术领域Technical Field

本发明涉及一种自动化秸秆取样装置,属于秸秆取样技术领域。The invention relates to an automatic straw sampling device, belonging to the technical field of straw sampling.

背景技术Background technique

秸秆是农作物生长季节产生的剩余物质,不当的处理方式会导致雾霾污染、火灾火情等问题,近年来随着生物质技术焚烧技术的发展,秸秆通过焚烧发电、气化等方式“变废为宝”。Straw is the residual material produced during the growing season of crops. Improper handling can lead to problems such as smog pollution and fire. In recent years, with the development of biomass incineration technology, straw has been "turned into treasure" through incineration power generation and gasification.

在生物质电厂运营管理中,燃料成本约占发电总成本的60%~70%,扦取样品的准确性,将对品质检验结果起至关重要的作用。In the operation and management of biomass power plants, fuel costs account for about 60% to 70% of the total cost of power generation. The accuracy of sample collection will play a crucial role in the quality inspection results.

取样技术主要用于公路、机场、港口、码头、大坝等水泥混凝土、沥青混凝土的钻芯检测、土壤钻芯取样、地质矿产资源勘查等方面。由于秸秆的特性和水泥混凝土、土壤等相差较大不能直接复用,需要根据实际情况进行自主研发。近些年,有研究人员基于现有钻芯取样技术,发明了羊毛样品钻芯取样器,其结构对秸秆取样有一定的参考价值。目前秸秆钻芯取样的方式,主要有采用人工取样和电动钻芯两种方式。Sampling technology is mainly used for core drilling detection of cement concrete and asphalt concrete in roads, airports, ports, docks, dams, etc., soil core sampling, geological and mineral resource exploration, etc. Since the characteristics of straw are quite different from those of cement concrete, soil, etc., it cannot be directly reused and needs to be independently developed according to actual conditions. In recent years, some researchers have invented a wool sample core sampler based on existing core sampling technology, and its structure has a certain reference value for straw sampling. At present, there are two main methods of straw core sampling: manual sampling and electric core drilling.

秸秆电动取芯技术在美国已有应用,电动钻芯取样多为手动操作,且由于钻管内容量有限,每钻取数包样品后,需要将管内秸秆从钻头方向退出,才能继续操作,既不方便,又影响扦取速度。Electric straw coring technology has been used in the United States. Electric coring sampling is mostly manually operated, and due to the limited capacity of the drill tube, after drilling a few bags of samples, the straw in the tube needs to be removed from the drill bit before the operation can continue. This is not only inconvenient, but also affects the sampling speed.

通过文献检索及行业内调研了解到国内暂无电动取芯技术,国内主要为人工取样方式,秸秆打捆后由卡车装载送至电厂,卸货后人工手动抽样。人工取样劳动强度大,难以钻取到秸秆包中部的秸秆,因此,扦取样品的代表性会受到一定程度的影响。同时人员操作存在主观因素、舞弊的风险,对秸秆质量的认定易产生争议。Through literature search and industry research, we learned that there is no electric coring technology in China. The main sampling method in China is manual sampling. After the straw is baled, it is loaded on trucks and sent to power plants. After unloading, manual sampling is done. Manual sampling is labor-intensive and it is difficult to drill into the middle of the straw bale. Therefore, the representativeness of the sample will be affected to a certain extent. At the same time, there are subjective factors and fraud risks in human operation, which can easily lead to disputes over the determination of straw quality.

发明内容Summary of the invention

本发明所要解决的技术问题是克服现有技术的缺陷,提供一种自动化秸秆取样装置,本发明中钻头固定在取样筒的头部,集料盒固定在取样筒上,送料装置安装在取样筒上,导向装置安装在固定平台上,固定平台安装在支撑模块上,动力装置包括旋转伺服电机、第一联轴器、第二联轴器、电机固定支架、轴向伺服电机和电机轴轴套,旋转伺服电机固定在移动板上,电机轴轴套通过键连接固定在旋转伺服电机的电机轴上,第一联轴器与电机轴轴套连接,轴向伺服电机固定在电机固定支架上,第二联轴器、电机固定支架、轴向伺服电机固定在固定平台上,旋转伺服电机通过齿轮传动模块连接取样筒,本发明设计的秸秆自动抽料装置能够代替传统人工取样,解决了人工取样劳动强度大,取样环境恶劣等问题。The technical problem to be solved by the present invention is to overcome the defects of the prior art and provide an automated straw sampling device. In the present invention, a drill bit is fixed on the head of a sampling tube, a collecting box is fixed on the sampling tube, a feeding device is installed on the sampling tube, a guide device is installed on a fixed platform, and the fixed platform is installed on a supporting module. The power device comprises a rotary servo motor, a first coupling, a second coupling, a motor fixing bracket, an axial servo motor and a motor shaft sleeve. The rotary servo motor is fixed on a movable plate, and the motor shaft sleeve is fixed on the motor shaft of the rotary servo motor through a key connection. The first coupling is connected to the motor shaft sleeve, the axial servo motor is fixed on the motor fixing bracket, the second coupling, the motor fixing bracket and the axial servo motor are fixed on the fixed platform, and the rotary servo motor is connected to the sampling tube through a gear transmission module. The automatic straw extraction device designed by the present invention can replace traditional manual sampling, and solves the problems of high labor intensity and poor sampling environment of manual sampling.

优先地,本发明提供一种自动化秸秆取样装置,包括固定平台、集料盒、取样筒、钻头、送料装置、齿轮传动模块、动力装置、支撑模块、识别模块、控制及动力模块、导向装置,钻头固定在取样筒的头部,集料盒固定在取样筒上,送料装置安装在取样筒上,导向装置安装在固定平台上,固定平台安装在支撑模块上,动力装置包括旋转伺服电机、第一联轴器、第二联轴器、电机固定支架、轴向伺服电机和电机轴轴套,旋转伺服电机固定在移动板上,电机轴轴套通过键连接固定在旋转伺服电机的电机轴上,第一联轴器与电机轴轴套连接,轴向伺服电机固定在电机固定支架上,第二联轴器、电机固定支架、轴向伺服电机固定在固定平台上,旋转伺服电机通过齿轮传动模块连接取样筒,识别模块电连接控制及动力模块。Preferably, the present invention provides an automated straw sampling device, comprising a fixed platform, a feed box, a sampling barrel, a drill bit, a feeding device, a gear transmission module, a power unit, a support module, an identification module, a control and power module, and a guide device. The drill bit is fixed to the head of the sampling barrel, the feed box is fixed on the sampling barrel, the feeding device is installed on the sampling barrel, the guide device is installed on the fixed platform, and the fixed platform is installed on the support module. The power unit comprises a rotary servo motor, a first coupling, a second coupling, a motor fixing bracket, an axial servo motor and a motor shaft sleeve. The rotary servo motor is fixed on a movable plate, the motor shaft sleeve is fixed to the motor shaft of the rotary servo motor through a key connection, the first coupling is connected to the motor shaft sleeve, the axial servo motor is fixed on the motor fixing bracket, the second coupling, the motor fixing bracket, and the axial servo motor are fixed on the fixed platform, the rotary servo motor is connected to the sampling barrel through the gear transmission module, and the identification module is electrically connected to the control and power module.

优先地,导向装置包括取样筒轴承座、取样筒轴承座垫块、第一丝杆固定轴承座、横向丝杆、横向直线导轨、横向直线导轨垫块、横向丝杆螺母座、移动板、第二丝杆固定轴承座,轴向伺服电机通过第二联轴器与横向丝杆连接,移动板通过横向丝杆螺母座与横向丝杆连接,移动板通过横向直线导轨滑块固定横向直线导轨上,第一丝杆固定轴承座和第二丝杆固定轴承座固定在横向丝杆两侧,第一丝杆固定轴承座和第二丝杆固定轴承座固定在固定平台上;横向直线导轨固定在横向直线导轨垫块上,横向直线导轨垫块固定在固定平台上;取样筒轴承座固定在取样筒轴承座垫块上,取样筒轴承座垫块固定在固定平台前端;取样筒轴承座圆心与取样筒圆心等高连接。Preferably, the guiding device includes a sampling tube bearing seat, a sampling tube bearing seat pad, a first screw fixed bearing seat, a transverse screw, a transverse linear guide, a transverse linear guide pad, a transverse screw nut seat, a movable plate, and a second screw fixed bearing seat. The axial servo motor is connected to the transverse screw through a second coupling, the movable plate is connected to the transverse screw through a transverse screw nut seat, the movable plate is fixed to the transverse linear guide through a transverse linear guide slider, the first screw fixed bearing seat and the second screw fixed bearing seat are fixed on both sides of the transverse screw, the first screw fixed bearing seat and the second screw fixed bearing seat are fixed on a fixed platform; the transverse linear guide is fixed on the transverse linear guide pad, and the transverse linear guide pad is fixed on the fixed platform; the sampling tube bearing seat is fixed on the sampling tube bearing seat pad, and the sampling tube bearing seat pad is fixed at the front end of the fixed platform; the center of the sampling tube bearing seat is connected at the same height as the center of the sampling tube.

优先地,送料装置包括螺旋杆、切割刀头和螺旋杆轴承固定支架,螺旋杆头部固定有螺旋杆轴承固定支架,螺旋杆尾部穿过集料盒与第一联轴器连接;螺旋杆轴承固定支架固定在取样筒上。Preferably, the feeding device includes a screw rod, a cutting head and a screw rod bearing fixing bracket, the screw rod head is fixed with a screw rod bearing fixing bracket, the tail of the screw rod passes through the collecting box and is connected to the first coupling; the screw rod bearing fixing bracket is fixed on the sampling tube.

优先地,齿轮传动模块包括第一轴承固定板、第二轴承固定板、第一齿轮组、第二齿轮组和传动轴,第一轴承固定板和第二轴承固定板固定在移动板上,第一齿轮组中的第一分齿轮与传动轴转动连接,第一齿轮组中的第二分齿轮与取样筒同轴固定连接;第二齿轮组中的第三分齿轮与传动轴转动连接,第二齿轮组中的第四分齿轮与电机轴轴套同轴固定连接;传动轴两端固定在第一轴承固定板和第二轴承固定板上,集料盒位于第一轴承固定板和第二轴承固定板之间。Preferably, the gear transmission module includes a first bearing fixing plate, a second bearing fixing plate, a first gear group, a second gear group and a transmission shaft, the first bearing fixing plate and the second bearing fixing plate are fixed on the movable plate, the first sub-gear in the first gear group is rotatably connected to the transmission shaft, the second sub-gear in the first gear group is coaxially fixedly connected to the sampling tube; the third sub-gear in the second gear group is rotatably connected to the transmission shaft, and the fourth sub-gear in the second gear group is coaxially fixedly connected to the motor shaft sleeve; both ends of the transmission shaft are fixed on the first bearing fixing plate and the second bearing fixing plate, and the collection box is located between the first bearing fixing plate and the second bearing fixing plate.

优先地,支撑模块包括纵向直线导轨、移动平台、固定箱、纵向直线导轨滑块、丝杆螺母座,固定箱固定在移动平台上;移动平台固定在地轨上;固定平台通过纵向直线导轨滑块与纵向直线导轨滑动连接,固定平台通过丝杆螺母座与纵向丝杆连接。Preferably, the support module includes a longitudinal linear guide, a mobile platform, a fixed box, a longitudinal linear guide slider, and a screw nut seat, wherein the fixed box is fixed on the mobile platform; the mobile platform is fixed on the ground rail; the fixed platform is slidingly connected to the longitudinal linear guide through the longitudinal linear guide slider, and the fixed platform is connected to the longitudinal screw through the screw nut seat.

优先地,控制及动力模块包括纵向伺服电机、纵向丝杆和横向伺服电机,纵向伺服电机固定在纵向丝杆上,横向伺服电机固定在移动平台上。Preferably, the control and power module comprises a longitudinal servo motor, a longitudinal lead screw and a transverse servo motor, wherein the longitudinal servo motor is fixed on the longitudinal lead screw and the transverse servo motor is fixed on the moving platform.

优先地,包括用于将移动平台固定在地轨上的卡扣,卡扣安装在地轨上。Preferably, a buckle for fixing the mobile platform on the ground rail is included, and the buckle is installed on the ground rail.

优先地,识别模块包括摄像头,摄像头通过导线与控制箱相连。Preferably, the identification module includes a camera, and the camera is connected to the control box via a wire.

优先地,包括拖链,拖链通过若干个螺栓固定在移动平台。Preferably, a drag chain is included, which is fixed to the mobile platform by a plurality of bolts.

本发明所达到的有益效果:The beneficial effects achieved by the present invention are:

本发明中钻头固定在取样筒的头部,集料盒固定在取样筒上,送料装置安装在取样筒上,导向装置安装在固定平台上,固定平台安装在支撑模块上,动力装置包括旋转伺服电机、第一联轴器、第二联轴器、电机固定支架、轴向伺服电机和电机轴轴套,旋转伺服电机固定在移动板上,电机轴轴套通过键连接固定在旋转伺服电机的电机轴上,第一联轴器与电机轴轴套连接,轴向伺服电机固定在电机固定支架上,第二联轴器、电机固定支架、轴向伺服电机固定在固定平台上,旋转伺服电机通过齿轮传动模块连接取样筒,本发明设计的秸秆自动抽料装置能够代替传统人工取样,解决了人工取样劳动强度大,取样环境恶劣等问题。本发明解决秸秆包中部无法取样的问题,提高了样品的代表性,准确性。本发明自动化抽料代替了人工抽样存在主观因素、舞弊的风险,秸秆质量的认定更有说服力,不易产生纠纷。本发明整体结构较为简单易上手,且所使用零件都可方便更换修理。In the present invention, the drill bit is fixed on the head of the sampling tube, the collecting box is fixed on the sampling tube, the feeding device is installed on the sampling tube, the guide device is installed on the fixed platform, the fixed platform is installed on the supporting module, the power device includes a rotary servo motor, a first coupling, a second coupling, a motor fixing bracket, an axial servo motor and a motor shaft sleeve, the rotary servo motor is fixed on the moving plate, the motor shaft sleeve is fixed on the motor shaft of the rotary servo motor through a key connection, the first coupling is connected to the motor shaft sleeve, the axial servo motor is fixed on the motor fixing bracket, the second coupling, the motor fixing bracket, and the axial servo motor are fixed on the fixed platform, and the rotary servo motor is connected to the sampling tube through a gear transmission module. The straw automatic extraction device designed by the present invention can replace the traditional manual sampling, and solves the problems of high labor intensity and poor sampling environment of manual sampling. The present invention solves the problem that the middle part of the straw bag cannot be sampled, and improves the representativeness and accuracy of the sample. The automatic extraction of the present invention replaces the risk of subjective factors and fraud in manual sampling, and the determination of straw quality is more convincing and not easy to cause disputes. The overall structure of the invention is relatively simple and easy to use, and the parts used can be conveniently replaced and repaired.

本发明中的支撑模块包块固定平台、纵向直线导轨、移动平台、固定箱、纵向直线导轨滑块、丝杆螺母座,固定箱固定在移动平台上;移动平台固定在地轨上;固定平台通过纵向直线导轨滑块与纵向直线导轨滑动连接,固定平台通过丝杆螺母座与纵向丝杆连接,本发明所设计的导向装置采用铸铁地轨以及螺旋式升降丝杆装置可以适应绝大部分使用场景,且可拆卸组装,方便携带。本发明中的电机均使用伺服电机,具有编码器反馈功能,动作更准确。The support module package in the present invention includes a fixed platform, a longitudinal linear guide, a mobile platform, a fixed box, a longitudinal linear guide slider, and a screw nut seat. The fixed box is fixed on the mobile platform; the mobile platform is fixed on the ground rail; the fixed platform is slidably connected to the longitudinal linear guide through the longitudinal linear guide slider, and the fixed platform is connected to the longitudinal screw through the screw nut seat. The guide device designed by the present invention adopts a cast iron ground rail and a spiral lifting screw device to adapt to most usage scenarios, and can be disassembled and assembled for easy carrying. The motors in the present invention all use servo motors, have encoder feedback function, and move more accurately.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本申请的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,对于本领域普通技术人员而言,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solution of the present application, the drawings required for use in the embodiments are briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

图1是本申请一些实施例中的结构图;FIG1 is a structural diagram of some embodiments of the present application;

图2是本申请一些实施例中的结构图;FIG2 is a structural diagram of some embodiments of the present application;

图3是本申请一些实施例中送料装置、齿轮传动模块的结构图;FIG3 is a structural diagram of a feeding device and a gear transmission module in some embodiments of the present application;

图4是本申请一些实施例中送料装置、齿轮传动模块的俯视图;FIG4 is a top view of a feeding device and a gear transmission module in some embodiments of the present application;

图5是本申请一些实施例中送料装置、齿轮传动模块的主视图;FIG5 is a front view of a feeding device and a gear transmission module in some embodiments of the present application;

图6是本申请一些实施例中螺旋杆和螺旋杆轴承固定支架的俯视图。FIG. 6 is a top view of a screw rod and a screw rod bearing fixing bracket in some embodiments of the present application.

附图标记含义,(1)固定平台、(2)纵向直线导轨、(3)控制箱、(4)导线、(5)地轨、(6)移动平台、(7)纵向伺服电机、(8)摄像头、(9)纵向丝杆、(10)固定箱、(11)卡扣、(12)纵向直线导轨滑块、(13)横向伺服电机、(14)拖链、(15)旋转伺服电机、(16)第一轴承固定板、(17)第一联轴器、(18)集料盒、(19)第二轴承固定板、(20)取样筒、(21)取样筒轴承座、(22)钻头、(23)取样筒轴承座垫块、(24)第一丝杆固定轴承座、(25)横向丝杆、(26)横向直线导轨、(27)横向直线导轨垫块、(28)横向丝杆螺母座、(29)第一齿轮组、(30)第二齿轮组、(31)移动板、(32)第二丝杆固定轴承座、(33)第二联轴器、(34)电机固定支架、(35)轴向伺服电机、(36)传动轴、(37)横向直线导轨滑块、(38)电机轴轴套、(39)螺旋杆、(40)切割刀头、(41)螺旋杆轴承固定支架。The meanings of the reference numerals are as follows: (1) fixed platform, (2) longitudinal linear guide rail, (3) control box, (4) wire, (5) ground rail, (6) mobile platform, (7) longitudinal servo motor, (8) camera, (9) longitudinal screw rod, (10) fixed box, (11) buckle, (12) longitudinal linear guide slider, (13) transverse servo motor, (14) drag chain, (15) rotary servo motor, (16) first bearing fixing plate, (17) first coupling, (18) collecting box, (19) second bearing fixing plate, (20) sampling tube, (21) sampling tube bearing seat, (22) drill bit, (23 ) sampling tube bearing seat pad, (24) first screw fixed bearing seat, (25) transverse screw, (26) transverse linear guide, (27) transverse linear guide pad, (28) transverse screw nut seat, (29) first gear set, (30) second gear set, (31) moving plate, (32) second screw fixed bearing seat, (33) second coupling, (34) motor fixed bracket, (35) axial servo motor, (36) transmission shaft, (37) transverse linear guide slider, (38) motor shaft sleeve, (39) screw rod, (40) cutting head, (41) screw rod bearing fixed bracket.

具体实施方式Detailed ways

为便于对申请的技术方案进行,以下首先在对本申请所涉及到的一些概念进行说明。To facilitate the technical solution of the application, some concepts involved in the application are first explained below.

需要说明,若本发明实施例中有方向性指示(诸如上、下、左、右、前、后......),则其仅用于解释在某一特定姿态下各部件之间的相对位置关系和运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that if there are directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention, they are only used to explain the relative position relationship and movement status of the various components under a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.

另外,若在本发明中涉及“第一”和“第二”等的描述,则其仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”和“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。In addition, if the descriptions of "first" and "second" etc. are involved in the present invention, they are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

参见图1,本申请提供了一种自动化秸秆取样装置,包括固定平台1、集料盒18、取样筒20、钻头22、送料装置、齿轮传动模块、动力装置、支撑模块、识别模块、控制及动力模块、导向装置,钻头22固定在取样筒20的头部,集料盒18固定在取样筒20上,送料装置安装在取样筒20上,导向装置安装在固定平台1上,固定平台1安装在支撑模块上,动力装置包括旋转伺服电机15、第一联轴器17、第二联轴器33、电机固定支架34、轴向伺服电机35和电机轴轴套38,旋转伺服电机15固定在移动板31上,电机轴轴套38通过键连接固定在旋转伺服电机15的电机轴上,第一联轴器17与电机轴轴套38连接,轴向伺服电机35固定在电机固定支架34上,第二联轴器33、电机固定支架34、轴向伺服电机35固定在固定平台1上,旋转伺服电机15通过齿轮传动模块连接取样筒20,识别模块电连接控制及动力模块。本装置利用钻头和取样筒,能够实现对车载秸秆包取芯取样;本装置利用动力装置,能实现自动抽料过程,代替人工取样;本装置可实现随机点取样,可识别货车置料区并完成采样随机点生成;本装置取样深度可控,钻取深度能够贯穿圆包、方包秸秆,样料更具有代表性。本装置中的动力装置,可提供充足的钻取能力。本装置能够实现钻料、送料过程同步进行,能够实现短时间内抽取多个取样点。本装置中的集料盒,包含自动集料装置,可在整体取样完成后对抽取样料一次性拿取,避免人工在抽料抽料环节中收到伤害。Referring to FIG1 , the present application provides an automated straw sampling device, including a fixed platform 1, a collection box 18, a sampling barrel 20, a drill bit 22, a feeding device, a gear transmission module, a power device, a support module, an identification module, a control and power module, and a guide device. The drill bit 22 is fixed to the head of the sampling barrel 20, the collection box 18 is fixed to the sampling barrel 20, the feeding device is installed on the sampling barrel 20, the guide device is installed on the fixed platform 1, the fixed platform 1 is installed on the support module, and the power device includes a rotary servo motor 15, a first coupling 17, and a second coupling 18. 33, motor fixing bracket 34, axial servo motor 35 and motor shaft sleeve 38, the rotary servo motor 15 is fixed on the moving plate 31, the motor shaft sleeve 38 is fixed on the motor shaft of the rotary servo motor 15 through a key connection, the first coupling 17 is connected to the motor shaft sleeve 38, the axial servo motor 35 is fixed on the motor fixing bracket 34, the second coupling 33, the motor fixing bracket 34, and the axial servo motor 35 are fixed on the fixed platform 1, the rotary servo motor 15 is connected to the sampling barrel 20 through the gear transmission module, and the identification module is electrically connected to the control and power module. The device uses a drill bit and a sampling barrel to realize coring and sampling of vehicle-mounted straw bales; the device uses a power device to realize an automatic material extraction process instead of manual sampling; the device can realize random point sampling, can identify the truck material storage area and complete the generation of random sampling points; the sampling depth of the device is controllable, and the drilling depth can penetrate round and square bales of straw, and the sample material is more representative. The power device in the device can provide sufficient drilling capacity. The device can realize the simultaneous drilling and feeding process, and can extract multiple sampling points in a short time. The collection box in the device includes an automatic collection device, which can take the sampled materials at one time after the overall sampling is completed, avoiding manual damage during the material extraction process.

所述支撑模块由移动平台6和固定箱10组成;所述的固定箱10固定在移动平台6上;所述的移动平台6固定在地轨5上;所述固定箱10通过若干个螺栓固定在移动平台6上。在地轨5上设置卡扣11,通过卡扣11能够锁在地轨5上,使移动平台6不能随意移动。固定平台1通过纵向直线导轨滑块12与纵向直线导轨2滑动连接,固定平台1通过丝杆螺母座与纵向丝杆9连接。The support module is composed of a mobile platform 6 and a fixed box 10; the fixed box 10 is fixed on the mobile platform 6; the mobile platform 6 is fixed on the ground rail 5; the fixed box 10 is fixed on the mobile platform 6 by a plurality of bolts. A buckle 11 is provided on the ground rail 5, which can be locked on the ground rail 5 so that the mobile platform 6 cannot move at will. The fixed platform 1 is slidably connected to the longitudinal linear guide 2 through the longitudinal linear guide slider 12, and the fixed platform 1 is connected to the longitudinal screw 9 through the screw nut seat.

所述导向装置由纵向直线导轨2、纵向丝杆9、地轨5和拖链14组成;所述的纵向直线导轨2和纵向丝杆9通过固定箱10固定在移动平台6上。拖链14通过若干个螺栓固定在移动平台6上。所述摄像头8通过导线4与控制箱3相连。The guide device is composed of a longitudinal linear guide rail 2, a longitudinal screw rod 9, a ground rail 5 and a drag chain 14; the longitudinal linear guide rail 2 and the longitudinal screw rod 9 are fixed to the mobile platform 6 through a fixing box 10. The drag chain 14 is fixed to the mobile platform 6 by a plurality of bolts. The camera 8 is connected to the control box 3 through a wire 4.

所述控制箱3通过导线4与纵向伺服电机7、横向伺服电机13、轴向伺服电机35以及旋转伺服电机15相连;纵向伺服电机7固定在纵向丝杆9上;所述的横向伺服电机13固定在移动平台6上,所述的横向伺服电机13推动移动平台6在地轨5运动。The control box 3 is connected to the longitudinal servo motor 7, the transverse servo motor 13, the axial servo motor 35 and the rotary servo motor 15 through the wire 4; the longitudinal servo motor 7 is fixed on the longitudinal screw rod 9; the transverse servo motor 13 is fixed on the mobile platform 6, and the transverse servo motor 13 drives the mobile platform 6 to move on the ground rail 5.

所述的送料装置由螺旋杆39、切割刀头40和螺旋杆轴承固定支架41组成;螺旋杆39头部固定有螺旋杆轴承固定支架41,螺旋杆39尾部穿过集料盒18与第一联轴器17连接;所述的螺旋杆轴承固定支架41通过螺钉固定在取样筒20上;螺旋杆39、切割刀头40作用在取样筒20内部。The feeding device is composed of a screw rod 39, a cutting head 40 and a screw rod bearing fixing bracket 41; the head of the screw rod 39 is fixed with a screw rod bearing fixing bracket 41, and the tail of the screw rod 39 passes through the collecting box 18 and is connected to the first coupling 17; the screw rod bearing fixing bracket 41 is fixed to the sampling tube 20 by screws; the screw rod 39 and the cutting head 40 act on the inside of the sampling tube 20.

所述的齿轮传动模块由第一轴承固定板16、第二轴承固定板19、第一齿轮组29、传动轴36和第二齿轮组30组成;所述的第一轴承固定板16固定在移动板31上;所述的第二轴承固定板19固定在移动板31上;The gear transmission module is composed of a first bearing fixing plate 16, a second bearing fixing plate 19, a first gear set 29, a transmission shaft 36 and a second gear set 30; the first bearing fixing plate 16 is fixed on the moving plate 31; the second bearing fixing plate 19 is fixed on the moving plate 31;

第一齿轮组29与取样筒20和传动轴36连接,具体地,第一齿轮组29中的第一分齿轮与传动轴36转动连接,第一齿轮组29中的第二分齿轮与取样筒20连接;The first gear set 29 is connected to the sampling barrel 20 and the transmission shaft 36. Specifically, the first sub-gear in the first gear set 29 is rotatably connected to the transmission shaft 36, and the second sub-gear in the first gear set 29 is connected to the sampling barrel 20.

所述的第二齿轮组30与传动轴36和电机轴轴套38连接,具体地,所述的第二齿轮组30中的第三分齿轮转动连接传动轴36,所述的第二齿轮组30中的第四分齿轮转动连接电机轴轴套38;所述的传动轴36两端固定在第一轴承固定板16和第二轴承固定板19上。The second gear set 30 is connected to the transmission shaft 36 and the motor shaft sleeve 38. Specifically, the third sub-gear in the second gear set 30 is rotatably connected to the transmission shaft 36, and the fourth sub-gear in the second gear set 30 is rotatably connected to the motor shaft sleeve 38; both ends of the transmission shaft 36 are fixed on the first bearing fixing plate 16 and the second bearing fixing plate 19.

所述的集料模块由集料盒18组成;所述的集料盒18固定在取样筒20尾部,所述的集料盒18位于第一轴承固定板16和第二轴承固定板19之间;旋转动力:所述的动力装置由旋转伺服电机15、第一联轴器17和电机轴轴套38提供;所述的旋转伺服电机15固定在移动板31上,所述的电机轴轴套38通过键连接固定在旋转伺服电机15的电机轴上;所述的第一联轴器17与电机轴轴套38连接。The material collection module is composed of a material collection box 18; the material collection box 18 is fixed at the tail end of the sampling tube 20, and the material collection box 18 is located between the first bearing fixing plate 16 and the second bearing fixing plate 19; rotational power: the power device is provided by a rotary servo motor 15, a first coupling 17 and a motor shaft sleeve 38; the rotary servo motor 15 is fixed on the moving plate 31, and the motor shaft sleeve 38 is fixed on the motor shaft of the rotary servo motor 15 through a key connection; the first coupling 17 is connected to the motor shaft sleeve 38.

推进动力由轴向伺服电机35、电机固定支架34和第二联轴器33提供;所述的轴向伺服电机35固定在电机固定支架34上;所述的电机固定支架34固定在固定平台1上;所述的轴向伺服电机35通过第二联轴器33与横向丝杆25连接。The propulsion power is provided by an axial servo motor 35 , a motor fixing bracket 34 and a second coupling 33 ; the axial servo motor 35 is fixed on the motor fixing bracket 34 ; the motor fixing bracket 34 is fixed on the fixed platform 1 ; the axial servo motor 35 is connected to the transverse screw 25 via the second coupling 33 .

所述的导向装置由横向丝杆螺母座28、取样筒轴承座21、取样筒轴承座垫块23、横向直线导轨26、横向丝杆25、横向直线导轨垫块27、移动板31、轴向伺服电机35、第一丝杆固定轴承座24和第二丝杆固定轴承座32组成;The guide device is composed of a transverse screw nut seat 28, a sampling tube bearing seat 21, a sampling tube bearing seat cushion 23, a transverse linear guide 26, a transverse screw 25, a transverse linear guide cushion 27, a moving plate 31, an axial servo motor 35, a first screw fixed bearing seat 24 and a second screw fixed bearing seat 32;

所述的轴向推进电机35连接在横向丝杆25尾部;所述的移动板31通过横向丝杆螺母座28与横向丝杆25连接;所述的移动板31通过横向直线导轨滑块37固定横向直线导轨26上;所述的第一丝杆固定轴承座24和第二丝杆固定轴承座32固定在横向丝杆25两侧;所述的第一丝杆固定轴承座24和第二丝杆固定轴承座32固定在固定平台1上;所述的横向直线导轨26固定在横向直线导轨垫块27上;所述的横向直线导轨垫块27固定在固定平台1上;所述的取样筒轴承座21固定在取样筒轴承座垫块23上;所述的取样筒轴承座垫块23固定在固定平台1前端;所述的取样筒轴承座21圆心与取样筒20圆心等高连接。The axial propulsion motor 35 is connected to the tail of the transverse screw 25; the movable plate 31 is connected to the transverse screw 25 through the transverse screw nut seat 28; the movable plate 31 is fixed on the transverse linear guide 26 through the transverse linear guide slider 37; the first screw fixed bearing seat 24 and the second screw fixed bearing seat 32 are fixed on both sides of the transverse screw 25; the first screw fixed bearing seat 24 and the second screw fixed bearing seat 32 are fixed on the fixed platform 1; the transverse linear guide 26 is fixed on the transverse linear guide pad 27; the transverse linear guide pad 27 is fixed on the fixed platform 1; the sampling tube bearing seat 21 is fixed on the sampling tube bearing seat pad 23; the sampling tube bearing seat pad 23 is fixed at the front end of the fixed platform 1; the center of the sampling tube bearing seat 21 is connected at the same height as the center of the sampling tube 20.

本发明技术方案如下:当运载秸秆的车辆停到指定区域后,识别摄像头8实时拍摄货车侧向视频将图像送至控制箱3。控制箱3识别车辆及车辆上物料区域,对物料区域进行坐标划分,生成本次取样的随机点坐标并转化为伺服控制器可识别的模拟量信号传送给纵向伺服电机7、横向伺服电机13。纵向伺服电机7、横向伺服电机13通过纵向直线导轨2和地轨5将取样模块取样装置、送料装置、齿轮传动装置、集料装置、动力装置送至目标位置;控制箱3得到到位反馈信号后向轴向伺服电机35发送钻取深度信号和速度信号,向旋转伺服电机15发送转速信号;轴向伺服电机35提供动力向秸秆包方向前进、同时旋转伺服电机15提供动力,带动螺旋杆39及切割刀头40旋转,同时通过第一齿轮组29、传动轴36、第二齿轮组 30带动取样筒20及钻头22完成高速切割秸秆包,切割后的碎秸秆通过切割刀头40、螺旋杆39被传送至取样筒20后端的集料盒18中收集本次钻取的秸秆样料;待轴向伺服电机35到达目标地点后,向控制箱3发送到位信号,控制箱3向轴向伺服电机35发送回退指令至轴向起始位置;轴向伺服电机35到位后,旋转伺服电机15停止,横向伺服电机13、纵向伺服电机7返回起始位置;运行人员从起始位置拾取集料盒18中样料至采样袋完成一次采样过程。The technical solution of the present invention is as follows: when the vehicle carrying straw stops at the designated area, the recognition camera 8 takes a real-time video of the side of the truck and sends the image to the control box 3. The control box 3 identifies the vehicle and the material area on the vehicle, divides the material area into coordinates, generates the coordinates of the random points for this sampling, and converts them into analog signals recognizable by the servo controller and transmits them to the longitudinal servo motor 7 and the transverse servo motor 13. The longitudinal servo motor 7 and the transverse servo motor 13 send the sampling module sampling device, the feeding device, the gear transmission device, the collecting device, and the power device to the target position through the longitudinal linear guide 2 and the ground rail 5; after the control box 3 obtains the in-place feedback signal, it sends the drilling depth signal and the speed signal to the axial servo motor 35, and sends the speed signal to the rotary servo motor 15; the axial servo motor 35 provides power to move in the direction of the straw bag, and at the same time the rotary servo motor 15 provides power to drive the spiral rod 39 and the cutting head 40 to rotate, and at the same time through the first gear set 29, the transmission shaft 36, and the second gear set 30 drives the sampling barrel 20 and the drill bit 22 to complete high-speed cutting of the straw bale. The cut straw is transmitted to the collection box 18 at the rear end of the sampling barrel 20 through the cutting head 40 and the spiral rod 39 to collect the straw sample drilled this time; after the axial servo motor 35 reaches the target location, it sends an in-position signal to the control box 3, and the control box 3 sends a retract command to the axial servo motor 35 to the axial starting position; after the axial servo motor 35 is in place, the rotary servo motor 15 stops, and the transverse servo motor 13 and the longitudinal servo motor 7 return to the starting position; the operator picks up the sample in the collection box 18 from the starting position to the sampling bag to complete a sampling process.

本说明书中的各个实施例均采用递进的方式描述,各个实施例之间相同相似的部分互相参见即可,每个实施例重点说明的都是与其他实施例的不同之处。The various embodiments in this specification are described in a progressive manner, and the same or similar parts between the various embodiments can be referenced to each other, and each embodiment focuses on the differences from other embodiments.

本领域技术人员在考虑说明书及实践这里发明的发明后,将容易想到本发明的其它实施方案。本申请旨在涵盖本发明的任何变型、用途或者适应性变化,这些变型、用途或者适应性变化遵循本发明的一般性原理并包括本发明未发明的本技术领域中的公知常识或惯用技术手段。说明书和实施例仅被视为示例性的,本发明的真正范围和精神由下面的权利要求指出。Those skilled in the art will readily appreciate other embodiments of the invention after considering the specification and practicing the invention invented herein. This application is intended to cover any variations, uses or adaptations of the invention that follow the general principles of the invention and include common knowledge or customary techniques in the art that are not invented by the present invention. The specification and examples are to be considered exemplary only, and the true scope and spirit of the invention are indicated by the following claims.

以上的具体实施方式,对本申请的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上仅为本申请的具体实施方式而已,并不用于限定本申请的保护范围,凡在本申请的技术方案的基础之上,所做的任何修改、等同替换、改进等,均应包括在本申请的保护范围之内。The above specific implementation methods further illustrate the purpose, technical solutions and beneficial effects of the present application in detail. It should be understood that the above are only specific implementation methods of the present application and are not used to limit the scope of protection of the present application. Any modifications, equivalent substitutions, improvements, etc. made on the basis of the technical solutions of the present application should be included in the scope of protection of the present application.

Claims (9)

1.一种自动化秸秆取样装置,其特征在于,包括固定平台(1)、集料盒(18)、取样筒(20)、钻头(22)、送料装置、齿轮传动模块、动力装置、支撑模块、识别模块、控制及动力模块、导向装置,钻头(22)固定在取样筒(20)的头部,集料盒(18)固定在取样筒(20)上,送料装置安装在取样筒(20)上,导向装置安装在固定平台(1)上,固定平台(1)安装在支撑模块上,动力装置包括旋转伺服电机(15)、第一联轴器(17)、第二联轴器(33)、电机固定支架(34)、轴向伺服电机(35)和电机轴轴套(38),旋转伺服电机(15)固定在移动板(31)上,电机轴轴套(38)通过键连接固定在旋转伺服电机(15)的电机轴上,第一联轴器(17)与电机轴轴套(38)连接,轴向伺服电机(35)固定在电机固定支架(34)上,第二联轴器(33)、电机固定支架(34)、轴向伺服电机(35)固定在固定平台(1)上,旋转伺服电机(15)通过齿轮传动模块连接取样筒(20),识别模块电连接控制及动力模块。1. An automated straw sampling device, characterized in that it comprises a fixed platform (1), a material collection box (18), a sampling tube (20), a drill bit (22), a feeding device, a gear transmission module, a power device, a support module, an identification module, a control and power module, and a guide device, wherein the drill bit (22) is fixed to the head of the sampling tube (20), the material collection box (18) is fixed to the sampling tube (20), the feeding device is mounted on the sampling tube (20), the guide device is mounted on the fixed platform (1), the fixed platform (1) is mounted on the support module, the power device comprises a rotary servo motor (15), a first coupling (17), a second coupling (33), an electric The rotary servo motor (15) is fixed on the movable plate (31), the motor shaft sleeve (38) is fixed on the motor shaft of the rotary servo motor (15) through a key connection, the first coupling (17) is connected to the motor shaft sleeve (38), the axial servo motor (35) is fixed on the motor fixed bracket (34), the second coupling (33), the motor fixed bracket (34), and the axial servo motor (35) are fixed on the fixed platform (1), the rotary servo motor (15) is connected to the sampling tube (20) through a gear transmission module, and the identification module is electrically connected to the control and power module. 2.根据权利要求1所述的一种自动化秸秆取样装置,其特征在于,导向装置包括取样筒轴承座(21)、取样筒轴承座垫块(23)、第一丝杆固定轴承座(24)、横向丝杆(25)、横向直线导轨(26)、横向直线导轨垫块(27)、横向丝杆螺母座(28)、移动板(31)、第二丝杆固定轴承座(32),轴向伺服电机(35)通过第二联轴器(33)与横向丝杆(25)连接,移动板(31)通过横向丝杆螺母座(28)与横向丝杆(25)连接,移动板(31)通过横向直线导轨滑块(37)固定横向直线导轨(26)上,第一丝杆固定轴承座(24)和第二丝杆固定轴承座(32)固定在横向丝杆(25)两侧,第一丝杆固定轴承座(24)和第二丝杆固定轴承座(32)固定在固定平台(1)上;横向直线导轨(26)固定在横向直线导轨垫块(27)上,横向直线导轨垫块(27)固定在固定平台(1)上;取样筒轴承座(21)固定在取样筒轴承座垫块(23)上,取样筒轴承座垫块(23)固定在固定平台(1)前端;取样筒轴承座(21)圆心与取样筒(20)圆心等高连接。2. An automated straw sampling device according to claim 1, characterized in that the guide device comprises a sampling tube bearing seat (21), a sampling tube bearing seat cushion (23), a first screw fixed bearing seat (24), a transverse screw (25), a transverse linear guide (26), a transverse linear guide cushion (27), a transverse screw nut seat (28), a movable plate (31), a second screw fixed bearing seat (32), an axial servo motor (35) is connected to the transverse screw (25) through a second coupling (33), the movable plate (31) is connected to the transverse screw (25) through a transverse screw nut seat (28), and the movable plate (31) is connected to the transverse screw (25) through a transverse linear guide slider (3 7) The first screw fixed bearing seat (24) and the second screw fixed bearing seat (32) are fixed on both sides of the transverse screw (25), and the first screw fixed bearing seat (24) and the second screw fixed bearing seat (32) are fixed on the fixed platform (1); the transverse linear guide (26) is fixed on the transverse linear guide pad (27), and the transverse linear guide pad (27) is fixed on the fixed platform (1); the sampling tube bearing seat (21) is fixed on the sampling tube bearing seat pad (23), and the sampling tube bearing seat pad (23) is fixed on the front end of the fixed platform (1); the center of the sampling tube bearing seat (21) is connected to the center of the sampling tube (20) at the same height. 3.根据权利要求2所述的一种自动化秸秆取样装置,其特征在于,送料装置包括螺旋杆(39)、切割刀头(40)和螺旋杆轴承固定支架(41),螺旋杆(39)头部固定有螺旋杆轴承固定支架(41),螺旋杆(39)尾部穿过集料盒(18)与第一联轴器(17)连接;螺旋杆轴承固定支架(41)固定在取样筒(20)上。3. An automated straw sampling device according to claim 2, characterized in that the feeding device comprises a screw rod (39), a cutting head (40) and a screw rod bearing fixing bracket (41); the screw rod (39) head is fixed with a screw rod bearing fixing bracket (41); the tail of the screw rod (39) passes through a collecting box (18) and is connected to a first coupling (17); the screw rod bearing fixing bracket (41) is fixed on the sampling tube (20). 4.根据权利要求2或3所述的一种自动化秸秆取样装置,其特征在于,齿轮传动模块包括第一轴承固定板(16)、第二轴承固定板(19)、第一齿轮组(29)、第二齿轮组(30)和传动轴(36),第一轴承固定板(16)和第二轴承固定板(19)固定在移动板(31)上,第一齿轮组(29)中的第一分齿轮与传动轴(36)转动连接,第一齿轮组(29)中的第二分齿轮与取样筒(20)同轴固定连接;第二齿轮组(30)中的第三分齿轮与传动轴(36)转动连接,第二齿轮组(30)中的第四分齿轮与电机轴轴套(38)同轴固定连接;传动轴(36)两端固定在第一轴承固定板(16)和第二轴承固定板(19)上,集料盒(18)位于第一轴承固定板(16)和第二轴承固定板(19)之间。4. An automated straw sampling device according to claim 2 or 3, characterized in that the gear transmission module comprises a first bearing fixing plate (16), a second bearing fixing plate (19), a first gear set (29), a second gear set (30) and a transmission shaft (36), the first bearing fixing plate (16) and the second bearing fixing plate (19) are fixed on the movable plate (31), the first sub-gear in the first gear set (29) is rotatably connected to the transmission shaft (36), the second sub-gear in the first gear set (29) is coaxially fixedly connected to the sampling tube (20); the third sub-gear in the second gear set (30) is rotatably connected to the transmission shaft (36), and the fourth sub-gear in the second gear set (30) is coaxially fixedly connected to the motor shaft sleeve (38); both ends of the transmission shaft (36) are fixed on the first bearing fixing plate (16) and the second bearing fixing plate (19), and the collecting box (18) is located between the first bearing fixing plate (16) and the second bearing fixing plate (19). 5.根据权利要求2所述的一种自动化秸秆取样装置,其特征在于,支撑模块包括纵向直线导轨(2)、移动平台(6)、固定箱(10)、纵向直线导轨滑块(12)、丝杆螺母座,固定箱(10)固定在移动平台(6)上;移动平台(6)固定在地轨(5)上;固定平台(1)通过纵向直线导轨滑块(12)与纵向直线导轨(2)滑动连接,固定平台(1)通过丝杆螺母座与纵向丝杆(9)连接。5. An automated straw sampling device according to claim 2, characterized in that the support module comprises a longitudinal linear guide rail (2), a mobile platform (6), a fixed box (10), a longitudinal linear guide rail slider (12), and a screw nut seat, wherein the fixed box (10) is fixed on the mobile platform (6); the mobile platform (6) is fixed on the ground rail (5); the fixed platform (1) is slidably connected to the longitudinal linear guide rail (2) through the longitudinal linear guide rail slider (12), and the fixed platform (1) is connected to the longitudinal screw (9) through the screw nut seat. 6.根据权利要求5所述的一种自动化秸秆取样装置,其特征在于,控制及动力模块包括纵向伺服电机(7)、纵向丝杆(9)和横向伺服电机(13),纵向伺服电机(7)固定在纵向丝杆(9)上,横向伺服电机(13)固定在移动平台(6)上。6. An automated straw sampling device according to claim 5, characterized in that the control and power module comprises a longitudinal servo motor (7), a longitudinal screw rod (9) and a transverse servo motor (13), the longitudinal servo motor (7) being fixed on the longitudinal screw rod (9), and the transverse servo motor (13) being fixed on the mobile platform (6). 7.根据权利要求5所述的一种自动化秸秆取样装置,其特征在于,包括用于将移动平台(6)固定在地轨(5)上的卡扣(11),卡扣(11)安装在地轨(5)上。7. An automated straw sampling device according to claim 5, characterized in that it comprises a buckle (11) for fixing the mobile platform (6) on the ground rail (5), and the buckle (11) is installed on the ground rail (5). 8.根据权利要求5所述的一种自动化秸秆取样装置,其特征在于,识别模块包括摄像头(8),摄像头(8)通过导线(4)与控制箱(3)相连。8. An automatic straw sampling device according to claim 5, characterized in that the identification module comprises a camera (8), and the camera (8) is connected to the control box (3) through a wire (4). 9.根据权利要求5所述的一种自动化秸秆取样装置,其特征在于,包括拖链(14),拖链(14)通过若干个螺栓固定在移动平台(6)。9. An automated straw sampling device according to claim 5, characterized in that it comprises a drag chain (14), wherein the drag chain (14) is fixed to the mobile platform (6) by a plurality of bolts.
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GB2120207A (en) * 1982-04-27 1983-11-30 Cocksedge And Company Limited Sampling apparatus
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