CN118424574B - Chemical industry storage tank leak detection device - Google Patents
Chemical industry storage tank leak detection device Download PDFInfo
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- CN118424574B CN118424574B CN202410895077.3A CN202410895077A CN118424574B CN 118424574 B CN118424574 B CN 118424574B CN 202410895077 A CN202410895077 A CN 202410895077A CN 118424574 B CN118424574 B CN 118424574B
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- 238000001514 detection method Methods 0.000 title claims abstract description 107
- 239000000126 substance Substances 0.000 title claims abstract description 72
- 238000007789 sealing Methods 0.000 claims abstract description 83
- 239000000463 material Substances 0.000 claims abstract description 12
- 238000002347 injection Methods 0.000 claims description 21
- 239000007924 injection Substances 0.000 claims description 21
- 239000003292 glue Substances 0.000 claims description 17
- 230000001105 regulatory effect Effects 0.000 claims description 16
- 239000007788 liquid Substances 0.000 claims description 8
- 238000005507 spraying Methods 0.000 claims description 5
- 238000005260 corrosion Methods 0.000 claims description 3
- 230000007797 corrosion Effects 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 7
- 239000000243 solution Substances 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/04—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
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Abstract
本发明公开了一种化工储罐泄漏检测装置，涉及化工储罐技术领域，包括检测机构，检测机构包括装置底座，装置底座固定安装在水平面上，装置底座上转动安装有转动底座，转动底座上连接安装有检测外壳，检测外壳在转动底座上可拆卸安装，检测外壳内固定安装有密封套，化工储罐固定放置在密封套内，化工储罐的上端罐口从密封套上端的圆孔伸出，转动底座上固定安装有密封下盖，密封下盖和密封套贴合固定连接，密封下盖的上端与化工储罐固定连接。本发明设置有双层的检测装置，并且内层采用造价低的材料，可拆卸的设置，可以解决对检测装置本身的重复使用的问题。
The invention discloses a chemical storage tank leakage detection device, which relates to the technical field of chemical storage tanks, and includes a detection mechanism, the detection mechanism including a device base, the device base is fixedly installed on a horizontal plane, a rotating base is rotatably installed on the device base, a detection shell is connected and installed on the rotating base, the detection shell is detachably installed on the rotating base, a sealing sleeve is fixedly installed in the detection shell, a chemical storage tank is fixedly placed in the sealing sleeve, the upper tank mouth of the chemical storage tank extends from the circular hole at the upper end of the sealing sleeve, a sealing lower cover is fixedly installed on the rotating base, the sealing lower cover and the sealing sleeve are fixedly connected, and the upper end of the sealing lower cover is fixedly connected to the chemical storage tank. The invention is provided with a double-layer detection device, and the inner layer is made of low-cost materials, and the detachable setting can solve the problem of repeated use of the detection device itself.
Description
技术领域Technical Field
本发明涉及化工储罐技术领域，特别涉及一种化工储罐泄漏检测装置。The invention relates to the technical field of chemical storage tanks, and in particular to a chemical storage tank leakage detection device.
背景技术Background Art
在化工行业，储罐泄漏是一项严重的安全隐患，可能导致环境污染、人员伤亡以及经济损失。目前市场上存在一些泄漏检测装置，但大多数存在着一些问题，例如成本高昂、使用寿命短、难以维护和重复使用等。这些问题限制了泄漏检测装置的广泛应用和有效性。针对现有技术的局限性，本发明通过采用双层结构，内层采用造价低廉的材料，既可以降低制造成本，又能保证检测装置的性能和可靠性。同时，内外层可拆卸的设计使得装置更易于维护和更换，延长了其使用寿命，解决了对检测装置重复使用的问题。In the chemical industry, tank leakage is a serious safety hazard that may cause environmental pollution, casualties and economic losses. There are some leak detection devices on the market, but most of them have some problems, such as high cost, short service life, difficult maintenance and reuse. These problems limit the wide application and effectiveness of leak detection devices. In view of the limitations of the prior art, the present invention adopts a double-layer structure with low-cost materials for the inner layer, which can not only reduce the manufacturing cost but also ensure the performance and reliability of the detection device. At the same time, the detachable design of the inner and outer layers makes the device easier to maintain and replace, prolongs its service life, and solves the problem of reusing the detection device.
发明内容Summary of the invention
本发明目的在于提高一种设置双层结构的化工储罐泄漏检测装置，并且内层采用造价低的材料，可拆卸的设置，可以解决对检测装置本身的重复使用的问题。The present invention aims to improve a chemical storage tank leakage detection device with a double-layer structure, wherein the inner layer is made of low-cost materials and is detachable, thereby solving the problem of repeated use of the detection device itself.
为解决上述技术问题，本发明采用的技术方案为：一种化工储罐泄漏检测装置，包括检测机构，检测机构包括装置底座，装置底座固定安装在水平面上，装置底座上转动安装有转动底座，转动底座上连接安装有检测外壳，检测外壳在转动底座上可拆卸安装，检测外壳内固定安装有密封套，化工储罐固定放置在密封套内，化工储罐的上端罐口从密封套上端的圆孔伸出，转动底座上固定安装有密封下盖，密封下盖和密封套贴合固定连接，密封下盖的上端与化工储罐固定连接，密封下盖的下端固定安装有漏液槽，检测外壳的上端滑动安装有储罐盖滑塞，储罐盖滑塞布置在化工储罐的罐口上方，检测外壳的上端滑动安装有滑环塞，滑环塞布置在化工储罐的罐体上方，转动底座和检测外壳为检测机构最外层的结构，密封套和密封下盖为检测机构内层的结构，密封套和密封下盖采用造价低的材料，并且具有耐腐蚀性。In order to solve the above technical problems, the technical solution adopted by the present invention is as follows: a chemical storage tank leakage detection device, including a detection mechanism, the detection mechanism includes a device base, the device base is fixedly installed on a horizontal plane, a rotating base is rotatably installed on the device base, a detection shell is connected and installed on the rotating base, the detection shell is detachably installed on the rotating base, a sealing sleeve is fixedly installed in the detection shell, the chemical storage tank is fixedly placed in the sealing sleeve, the upper end tank mouth of the chemical storage tank extends from the circular hole at the upper end of the sealing sleeve, a sealing lower cover is fixedly installed on the rotating base, and the sealing The lower cover and the sealing sleeve are fitted and fixedly connected, the upper end of the sealing lower cover is fixedly connected to the chemical storage tank, the lower end of the sealing lower cover is fixedly installed with a leakage groove, the upper end of the detection shell is slidably installed with a tank cover sliding plug, the tank cover sliding plug is arranged above the tank mouth of the chemical storage tank, the upper end of the detection shell is slidably installed with a slip ring plug, the slip ring plug is arranged above the tank body of the chemical storage tank, the rotating base and the detection shell are the outermost structure of the detection mechanism, the sealing sleeve and the sealing lower cover are the inner structure of the detection mechanism, the sealing sleeve and the sealing lower cover are made of low-cost materials and are corrosion-resistant.
进一步地，密封套的内壁设置有多个圆柱凹面，密封套的上端设置有圆形开口，圆形开口与滑环塞的下端圆柱塞位置对应。Furthermore, the inner wall of the sealing sleeve is provided with a plurality of cylindrical concave surfaces, and the upper end of the sealing sleeve is provided with a circular opening, which corresponds to the position of the cylindrical plug at the lower end of the slip ring plug.
进一步地，检测装置还包括推动机构，推动机构包括安装座，安装座固定安装在装置底座上，安装座的上端固定安装有扭转电机，扭转电机的输出轴上固定安装有滑管座，滑管座上滑动安装有芯杆，检测外壳上固定安装有转动柱，转动柱与芯杆转动连接，安装座上固定安装有控制电缸，控制电缸的伸缩端固定安装有滑槽块，检测外壳上固定安装有控制滑槽，控制滑槽与滑槽块滑动连接。Furthermore, the detection device also includes a pushing mechanism, which includes a mounting seat, the mounting seat is fixedly mounted on the device base, a torsion motor is fixedly mounted on the upper end of the mounting seat, a slide tube seat is fixedly mounted on the output shaft of the torsion motor, a core rod is slidably mounted on the slide tube seat, a rotating column is fixedly mounted on the detection shell, the rotating column is rotatably connected to the core rod, a control electric cylinder is fixedly mounted on the mounting seat, a slide groove block is fixedly mounted on the telescopic end of the control electric cylinder, a control slide groove is fixedly mounted on the detection shell, and the control slide groove is slidably connected to the slide groove block.
进一步地，检测装置还包括喷胶机构，喷胶机构包括移动电机，移动电机固定安装在安装座上，移动电机的输出轴上固定安装有丝杆，安装座上固定安装有光杆，光杆上滑动安装有滑动板，滑动板上固定安装有注塑胶枪，滑动板上固定安装有储料罐，储料罐上固定安装有输送管，输送管与注塑胶枪固定连接，密封下盖上固定设置有注塑口，转动底座上固定设置有底座注塑口。Furthermore, the detection device also includes a glue spraying mechanism, which includes a mobile motor, which is fixedly mounted on a mounting seat, a screw rod is fixedly mounted on the output shaft of the mobile motor, a light rod is fixedly mounted on the mounting seat, a sliding plate is slidably mounted on the light rod, an injection glue gun is fixedly mounted on the sliding plate, a material storage tank is fixedly mounted on the sliding plate, a conveying pipe is fixedly mounted on the material storage tank, the conveying pipe is fixedly connected to the injection glue gun, an injection port is fixedly arranged on the sealed lower cover, and a base injection port is fixedly arranged on the rotating base.
进一步地，装置底座上固定安装有推动电缸，推动电缸的伸缩端固定安装有推动头。Furthermore, a pushing electric cylinder is fixedly mounted on the device base, and a pushing head is fixedly mounted on the telescopic end of the pushing electric cylinder.
进一步地，检测外壳上滑动安装有调温管，调温管上固定安装有拉环，调温管可以调节不同的温度。Furthermore, a temperature regulating tube is slidably mounted on the detection shell, a pull ring is fixedly mounted on the temperature regulating tube, and the temperature regulating tube can adjust different temperatures.
进一步地，装置底座上转动安装有多个输送杆，输送杆用于输送拆卸后被密封套和密封下盖包装好的化工储罐。Furthermore, a plurality of conveying rods are rotatably mounted on the base of the device, and the conveying rods are used to convey the chemical storage tanks that have been packaged by the sealing sleeve and the sealing lower cover after being disassembled.
进一步地，检测外壳为方形结构，密封套为圆形结构，调温管在检测外壳的四个角落安装。Furthermore, the detection shell is a square structure, the sealing sleeve is a circular structure, and the temperature regulating tubes are installed at the four corners of the detection shell.
本发明与现有技术相比的有益效果是：（1）本发明设置有双层的检测装置，并且内层采用造价低的材料，可拆卸的设置，可以解决对检测装置本身的重复使用的问题；（2）本发明的推动机构配合本发明的检测机构，可以控制检测外壳的分离，并且可以模拟测试化工储罐在运输过程中往复颠簸时是否漏液；（3）本发明设置调温管，可以模拟化工储罐在不同温度情况下的漏液情况。Compared with the prior art, the present invention has the following advantages: (1) The present invention is provided with a double-layer detection device, and the inner layer is made of low-cost materials. The detachable setting can solve the problem of repeated use of the detection device itself; (2) The pushing mechanism of the present invention cooperates with the detection mechanism of the present invention to control the separation of the detection shell, and can simulate the test of whether the chemical storage tank leaks when it is reciprocating and bumpy during transportation; (3) The present invention is provided with a temperature regulating tube, which can simulate the leakage of the chemical storage tank under different temperature conditions.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的整体结构示意图。FIG1 is a schematic diagram of the overall structure of the present invention.
图2为本发明的整体结构主视图。FIG. 2 is a front view of the overall structure of the present invention.
图3为本发明的整体结构俯视图。FIG. 3 is a top view of the overall structure of the present invention.
图4为本发明的检测机构示意图。FIG. 4 is a schematic diagram of a detection mechanism of the present invention.
图5为本发明的化工储罐位置示意图。FIG. 5 is a schematic diagram of the position of a chemical storage tank according to the present invention.
图6为本发明的密封套位置示意图。FIG. 6 is a schematic diagram showing the position of the sealing sleeve of the present invention.
图7为本发明的密封套底部示意图。FIG. 7 is a schematic diagram of the bottom of the sealing sleeve of the present invention.
图8为本发明的密封下盖示意图。FIG. 8 is a schematic diagram of the sealed lower cover of the present invention.
图9为本发明的喷胶机构示意图。FIG. 9 is a schematic diagram of the glue spraying mechanism of the present invention.
附图标号：1-装置底座；2-转动底座；3-检测外壳；4-密封套；5-化工储罐；6-密封下盖；7-漏液槽；8-储罐盖滑塞；9-滑环塞；10-安装座；11-扭转电机；12-滑管座；13-芯杆；14-转动柱；15-控制电缸；16-滑槽块；17-控制滑槽；18-移动电机；19-光杆；20-丝杆；21-滑动板；22-注塑胶枪；23-储料罐；24-输送管；25-推动电缸；26-推动头；27-调温管；28-拉环；29-输送杆；30-注塑口；31-底座注塑口。Figure numbers: 1-device base; 2-rotating base; 3-detection housing; 4-sealing sleeve; 5-chemical storage tank; 6-sealed lower cover; 7-leakage groove; 8-sliding plug of storage tank cover; 9-slip ring plug; 10-mounting seat; 11-torsion motor; 12-sliding tube seat; 13-core rod; 14-rotating column; 15-control electric cylinder; 16-slide block; 17-control slide; 18-moving motor; 19-light rod; 20-screw rod; 21-sliding plate; 22-injection glue gun; 23-storage tank; 24-delivery pipe; 25-pushing electric cylinder; 26-pushing head; 27-temperature regulating tube; 28-pull ring; 29-delivery rod; 30-injection port; 31-base injection port.
具体实施方式DETAILED DESCRIPTION
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.
实施例：如图1-图9所示的一种化工储罐泄漏检测装置，包括检测机构，检测机构包括装置底座1，装置底座1固定安装在水平面上，装置底座1上转动安装有转动底座2，转动底座2上连接安装有检测外壳3，检测外壳3在转动底座2上可拆卸安装，检测外壳3内固定安装有密封套4，化工储罐5固定放置在密封套4内，化工储罐5的上端罐口从密封套4上端的圆孔伸出，转动底座2上固定安装有密封下盖6，密封下盖6和密封套4贴合固定连接，密封下盖6的上端与化工储罐5固定连接，密封下盖6的下端固定安装有漏液槽7，检测外壳3的上端滑动安装有储罐盖滑塞8，储罐盖滑塞8布置在化工储罐5的罐口上方，检测外壳3的上端滑动安装有滑环塞9，滑环塞9布置在化工储罐5的罐体上方，转动底座2和检测外壳3为检测机构最外层的结构，密封套4和密封下盖6为检测机构内层的结构，密封套4和密封下盖6采用造价低的材料，并且具有耐腐蚀性。对化工储罐5进行泄露检测时，需要对化工储罐5的气密性和漏液性分别进行检测，还需要对化工储罐5的罐口和罐体分别进行检测，罐口漏气或漏液便于更换修理，罐体漏气或漏液可能会导致检测的化工储罐5报废，作为可多次使用的检测装置，当罐体漏液时可能需要对检测装置清理后再使用，对于各别具有腐蚀性的溶液储罐，发生漏液后会导致检测装置被腐蚀，因此设置双层的检测装置，并且内层采用造价低的材料，可拆卸的设置，可以解决对检测装置本身的重复使用的问题。在进行储罐漏液检测时，首先将密封下盖6放置在转动底座2上固定，将化工储罐5放置在密封套4内，将密封套4和化工储罐5放置在密封下盖6上固定，最后将检测外壳3放置在转动底座2上，并将密封套4覆盖，完成化工储罐5在检测机构内的安装，漏液槽7采用透光材料，化工储罐5漏液后会沿着密封套4的内壁落到密封下盖6内，再从密封下盖6落到漏液槽7内，通过漏液槽7可以观测到化工储罐5的罐体漏液情况，当化工储罐5的罐体漏气时，滑环塞9在检测外壳3上向上滑动，当储罐盖滑塞8在检测外壳3上向上滑动，表示化工储罐5的罐口出现泄露的情况。Embodiment: A chemical storage tank leakage detection device as shown in Figures 1 to 9 includes a detection mechanism, which includes a device base 1, the device base 1 is fixedly installed on a horizontal plane, a rotating base 2 is rotatably installed on the device base 1, a detection housing 3 is connected and installed on the rotating base 2, the detection housing 3 is detachably installed on the rotating base 2, a sealing sleeve 4 is fixedly installed in the detection housing 3, a chemical storage tank 5 is fixedly placed in the sealing sleeve 4, the upper end of the chemical storage tank 5 extends from the circular hole at the upper end of the sealing sleeve 4, a sealing lower cover 6 is fixedly installed on the rotating base 2, and the sealing lower cover 6 and the sealing sleeve 4 is fitted and fixedly connected, the upper end of the sealing lower cover 6 is fixedly connected to the chemical storage tank 5, the lower end of the sealing lower cover 6 is fixedly installed with a leakage groove 7, the upper end of the detection shell 3 is slidably installed with a tank cover sliding plug 8, the tank cover sliding plug 8 is arranged above the tank mouth of the chemical storage tank 5, the upper end of the detection shell 3 is slidably installed with a slip ring plug 9, the slip ring plug 9 is arranged above the tank body of the chemical storage tank 5, the rotating base 2 and the detection shell 3 are the outermost structure of the detection mechanism, the sealing sleeve 4 and the sealing lower cover 6 are the inner structure of the detection mechanism, the sealing sleeve 4 and the sealing lower cover 6 are made of low-cost materials and are corrosion-resistant. When leak detection is performed on the chemical storage tank 5, it is necessary to detect the air tightness and liquid leakage of the chemical storage tank 5 respectively, and it is also necessary to detect the tank mouth and the tank body of the chemical storage tank 5 respectively. Leakage at the tank mouth is convenient for replacement and repair, while leakage at the tank body may cause the detected chemical storage tank 5 to be scrapped. As a reusable detection device, when the tank body leaks, the detection device may need to be cleaned before use. For some corrosive solution storage tanks, leakage will cause the detection device to be corroded. Therefore, a double-layer detection device is set, and the inner layer is made of low-cost materials. The detachable setting can solve the problem of repeated use of the detection device itself. When performing a tank leakage detection, first place the sealed lower cover 6 on the rotating base 2 and fix it, place the chemical storage tank 5 in the sealing sleeve 4, place the sealing sleeve 4 and the chemical storage tank 5 on the sealed lower cover 6 and fix them, and finally place the detection shell 3 on the rotating base 2 and cover the sealing sleeve 4 to complete the installation of the chemical storage tank 5 in the detection mechanism. The leakage groove 7 is made of light-transmitting material. After the chemical storage tank 5 leaks, it will fall into the sealed lower cover 6 along the inner wall of the sealing sleeve 4, and then fall from the sealed lower cover 6 to the leakage groove 7. The leakage of the tank body of the chemical storage tank 5 can be observed through the leakage groove 7. When the tank body of the chemical storage tank 5 leaks, the slip ring plug 9 slides upward on the detection shell 3. When the tank cover sliding plug 8 slides upward on the detection shell 3, it indicates that the tank mouth of the chemical storage tank 5 is leaking.
密封套4的内壁设置有多个圆柱凹面，密封套4的上端设置有圆形开口，圆形开口与滑环塞9的下端圆柱塞位置对应。化工储罐5发生漏液后，通过密封套4内壁的圆柱凹面便于漏液的下落，化工储罐5罐体漏气后，通过密封套4上端的圆形开口，推动检测外壳3上的滑环塞9滑动，进行化工储罐5的罐体漏气检测。The inner wall of the sealing sleeve 4 is provided with a plurality of cylindrical concave surfaces, and the upper end of the sealing sleeve 4 is provided with a circular opening, which corresponds to the position of the cylindrical plug at the lower end of the slip ring plug 9. When the chemical storage tank 5 leaks, the cylindrical concave surface on the inner wall of the sealing sleeve 4 facilitates the falling of the leaked liquid. When the chemical storage tank 5 leaks, the circular opening at the upper end of the sealing sleeve 4 pushes the slip ring plug 9 on the detection housing 3 to slide, and the tank body of the chemical storage tank 5 is tested for gas leakage.
检测装置还包括推动机构，推动机构包括安装座10，安装座10固定安装在装置底座1上，安装座10的上端固定安装有扭转电机11，扭转电机11的输出轴上固定安装有滑管座12，滑管座12上滑动安装有芯杆13，检测外壳3上固定安装有转动柱14，转动柱14与芯杆13转动连接，安装座10上固定安装有控制电缸15，控制电缸15的伸缩端固定安装有滑槽块16，检测外壳3上固定安装有控制滑槽17，控制滑槽17与滑槽块16滑动连接。通过推动机构实现对检测机构的移动控制，控制检测外壳3从转动底座2上的分离与合并，以及转动底座2在装置底座1上的摆动，扭转电机11启动带动滑管座12转动，滑管座12带动芯杆13转动，芯杆13转动带动转动柱14移动，转动底座2在装置底座1上转动连接，控制电缸15不启动，滑槽块16限制控制滑槽17只能进行垂直上下移动，转动柱14的移动过程中芯杆13在滑管座12上滑动，同时控制滑槽17和滑槽块16也相对滑动，检测外壳3从转动底座2上分离，或者控制检测外壳3落在转动底座2上固定。当需要进行化工储罐5的晃动漏液时，控制电缸15启动，推动滑槽块16移动，滑槽块16带动控制滑槽17往复摆动，检测外壳3和转动底座2也在装置底座1上往复摆动，即整个检测机构摆动，带动化工储罐5摆动，模拟测试化工储罐5在运输过程中往复颠簸时是否漏液。The detection device also includes a pushing mechanism, which includes a mounting seat 10, which is fixedly mounted on the device base 1, a torsion motor 11 is fixedly mounted on the upper end of the mounting seat 10, a slide tube seat 12 is fixedly mounted on the output shaft of the torsion motor 11, a core rod 13 is slidably mounted on the slide tube seat 12, a rotating column 14 is fixedly mounted on the detection shell 3, the rotating column 14 is rotatably connected to the core rod 13, a control electric cylinder 15 is fixedly mounted on the mounting seat 10, a slide block 16 is fixedly mounted on the telescopic end of the control electric cylinder 15, a control slide 17 is fixedly mounted on the detection shell 3, and the control slide 17 is slidably connected to the slide block 16. The movement of the detection mechanism is controlled by the pushing mechanism, and the separation and merging of the detection shell 3 from the rotating base 2 and the swing of the rotating base 2 on the device base 1 are controlled. The torsion motor 11 is started to drive the slide tube seat 12 to rotate, and the slide tube seat 12 drives the core rod 13 to rotate. The rotation of the core rod 13 drives the rotating column 14 to move. The rotating base 2 is rotatably connected on the device base 1, and the control electric cylinder 15 is not started. The slide block 16 limits the control slide 17 to only move vertically up and down. During the movement of the rotating column 14, the core rod 13 slides on the slide tube seat 12, and the control slide 17 and the slide block 16 also slide relatively. The detection shell 3 is separated from the rotating base 2, or the detection shell 3 is controlled to fall on the rotating base 2 and be fixed. When it is necessary to shake the chemical storage tank 5 to detect leakage, the control electric cylinder 15 is started to push the slide block 16 to move, and the slide block 16 drives the control slide 17 to swing back and forth, and the detection shell 3 and the rotating base 2 also swing back and forth on the device base 1, that is, the entire detection mechanism swings, driving the chemical storage tank 5 to swing, simulating the test of whether the chemical storage tank 5 leaks when it is reciprocated and bumped during transportation.
检测装置还包括喷胶机构，喷胶机构包括移动电机18，移动电机18固定安装在安装座10上，移动电机18的输出轴上固定安装有丝杆20，安装座10上固定安装有光杆19，光杆19上滑动安装有滑动板21，滑动板21上固定安装有注塑胶枪22，滑动板21上固定安装有储料罐23，储料罐23上固定安装有输送管24，输送管24与注塑胶枪22固定连接，密封下盖6上固定设置有注塑口30，转动底座2上固定设置有底座注塑口31。当检测到化工储罐5发生漏液后，需要对化工储罐5进行封闭操作，即将密封套4和密封下盖6封胶固定，并且将密封套4、化工储罐5、密封下盖6一起从装置中分离，移动电机18启动带动丝杆20转动，丝杆20带动滑动板21在光杆19滑动，滑动板21滑动带动注塑胶枪22滑动，注塑胶枪22移动靠近底座注塑口31，储料罐23内的胶液通过输送管24进入到注塑胶枪22，再从注塑胶枪22进入到注塑口30内，流到密封下盖6和密封套4之间，将密封套4和密封下盖6固定，从而将漏液的化工储罐5封闭起来。The detection device also includes a glue spraying mechanism, which includes a moving motor 18, the moving motor 18 is fixedly mounted on the mounting seat 10, a screw 20 is fixedly mounted on the output shaft of the moving motor 18, a light rod 19 is fixedly mounted on the mounting seat 10, a sliding plate 21 is slidably mounted on the light rod 19, an injection glue gun 22 is fixedly mounted on the sliding plate 21, a storage tank 23 is fixedly mounted on the sliding plate 21, a delivery pipe 24 is fixedly mounted on the storage tank 23, the delivery pipe 24 is fixedly connected to the injection glue gun 22, an injection port 30 is fixedly arranged on the sealing lower cover 6, and a base injection port 31 is fixedly arranged on the rotating base 2. When leakage of the chemical storage tank 5 is detected, the chemical storage tank 5 needs to be sealed, that is, the sealing sleeve 4 and the sealing lower cover 6 are sealed and fixed, and the sealing sleeve 4, the chemical storage tank 5, and the sealing lower cover 6 are separated from the device together, and the moving motor 18 is started to drive the screw 20 to rotate, and the screw 20 drives the sliding plate 21 to slide on the light rod 19, and the sliding plate 21 slides to drive the injection glue gun 22 to slide, and the injection glue gun 22 moves close to the injection port 31 of the base, and the glue in the storage tank 23 enters the injection glue gun 22 through the delivery pipe 24, and then enters the injection port 30 from the injection glue gun 22, flows between the sealing lower cover 6 and the sealing sleeve 4, fixes the sealing sleeve 4 and the sealing lower cover 6, and thus the leaking chemical storage tank 5 is sealed.
装置底座1上固定安装有推动电缸25，推动电缸25的伸缩端固定安装有推动头26。当漏液的化工储罐5被封闭后，推动机构将检测机构倾倒后，即转动底座2在装置底座1上翻转后，检测外壳3在转动底座2上被推动机构分离后，推动电缸25启动带动推动头26伸出，推动头26推动密封下盖6移动，密封下盖6、密封套4和化工储罐5移动推出，从装置分离出，便于进行下一个化工储罐5的检测。A push electric cylinder 25 is fixedly installed on the device base 1, and a push head 26 is fixedly installed on the telescopic end of the push electric cylinder 25. When the leaking chemical storage tank 5 is sealed, the push mechanism dumps the detection mechanism, that is, the rotating base 2 is turned over on the device base 1, and the detection shell 3 is separated from the rotating base 2 by the push mechanism, the push electric cylinder 25 is started to drive the push head 26 to extend, and the push head 26 pushes the sealing lower cover 6 to move, and the sealing lower cover 6, the sealing sleeve 4 and the chemical storage tank 5 are moved and pushed out, and separated from the device, so as to facilitate the detection of the next chemical storage tank 5.
检测外壳3上滑动安装有调温管27，调温管27上固定安装有拉环28，调温管27可以调节不同的温度。当需要进行不同温度下化工储罐5的漏液漏气检测时，将调温管27放置在检测外壳3内部，模拟改变化工储罐5所处的温度环境。A temperature regulating tube 27 is slidably mounted on the detection housing 3, and a pull ring 28 is fixedly mounted on the temperature regulating tube 27. The temperature regulating tube 27 can adjust different temperatures. When it is necessary to detect liquid and gas leakage of the chemical storage tank 5 at different temperatures, the temperature regulating tube 27 is placed inside the detection housing 3 to simulate the change of the temperature environment of the chemical storage tank 5.
装置底座1上转动安装有多个输送杆29，输送杆29用于输送拆卸后被密封套4和密封下盖6包装好的化工储罐5。A plurality of conveying rods 29 are rotatably mounted on the device base 1 , and the conveying rods 29 are used to convey the chemical storage tank 5 that has been packaged by the sealing sleeve 4 and the sealing lower cover 6 after being disassembled.
检测外壳3为方形结构，密封套4为圆形结构，调温管27在检测外壳3的四个角落安装。密封套4为圆形结构，在方形结构的检测外壳3内安装，便于密封套4的拆卸，同时便于调温管27的安装。The detection housing 3 is a square structure, the sealing sleeve 4 is a circular structure, and the temperature regulating tube 27 is installed at the four corners of the detection housing 3. The sealing sleeve 4 is a circular structure and is installed in the square structure detection housing 3, which is convenient for disassembly of the sealing sleeve 4 and installation of the temperature regulating tube 27.
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