CN118420054B - A method for preparing primary battery filter material using concentrated garbage leachate and its product - Google Patents
A method for preparing primary battery filter material using concentrated garbage leachate and its product Download PDFInfo
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- CN118420054B CN118420054B CN202410897224.0A CN202410897224A CN118420054B CN 118420054 B CN118420054 B CN 118420054B CN 202410897224 A CN202410897224 A CN 202410897224A CN 118420054 B CN118420054 B CN 118420054B
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- 239000000463 material Substances 0.000 title claims abstract description 90
- 238000000034 method Methods 0.000 title claims abstract description 33
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 98
- 230000000694 effects Effects 0.000 claims abstract description 60
- 239000000843 powder Substances 0.000 claims abstract description 59
- 239000000149 chemical water pollutant Substances 0.000 claims abstract description 57
- QMQXDJATSGGYDR-UHFFFAOYSA-N methylidyneiron Chemical compound [C].[Fe] QMQXDJATSGGYDR-UHFFFAOYSA-N 0.000 claims abstract description 53
- 238000001035 drying Methods 0.000 claims abstract description 28
- 239000007788 liquid Substances 0.000 claims abstract description 25
- 238000003756 stirring Methods 0.000 claims abstract description 10
- 230000002431 foraging effect Effects 0.000 claims abstract description 9
- 238000001291 vacuum drying Methods 0.000 claims abstract description 9
- 238000000227 grinding Methods 0.000 claims abstract description 3
- 238000005507 spraying Methods 0.000 claims abstract description 3
- 238000005303 weighing Methods 0.000 claims abstract description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 11
- 229910052757 nitrogen Inorganic materials 0.000 claims description 7
- 239000007787 solid Substances 0.000 claims description 7
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 6
- 230000032683 aging Effects 0.000 claims description 4
- 229910052786 argon Inorganic materials 0.000 claims description 3
- 238000010000 carbonizing Methods 0.000 claims description 2
- 230000001678 irradiating effect Effects 0.000 claims description 2
- 238000011084 recovery Methods 0.000 abstract description 20
- 239000003344 environmental pollutant Substances 0.000 abstract description 17
- 231100000719 pollutant Toxicity 0.000 abstract description 17
- 238000003763 carbonization Methods 0.000 abstract description 14
- 229910001385 heavy metal Inorganic materials 0.000 abstract description 10
- 238000006243 chemical reaction Methods 0.000 abstract description 8
- 238000002360 preparation method Methods 0.000 abstract description 6
- 239000002994 raw material Substances 0.000 abstract description 5
- 238000000678 plasma activation Methods 0.000 abstract description 4
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- 230000005389 magnetism Effects 0.000 abstract description 2
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- 238000001179 sorption measurement Methods 0.000 description 38
- 230000008595 infiltration Effects 0.000 description 36
- 238000001764 infiltration Methods 0.000 description 36
- 230000009471 action Effects 0.000 description 28
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 27
- XKMRRTOUMJRJIA-UHFFFAOYSA-N ammonia nh3 Chemical compound N.N XKMRRTOUMJRJIA-UHFFFAOYSA-N 0.000 description 27
- 229910052698 phosphorus Inorganic materials 0.000 description 27
- 239000011574 phosphorus Substances 0.000 description 27
- 229910052742 iron Inorganic materials 0.000 description 23
- 239000000126 substance Substances 0.000 description 18
- 238000001514 detection method Methods 0.000 description 16
- 239000005416 organic matter Substances 0.000 description 16
- 239000002245 particle Substances 0.000 description 16
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 13
- 229910052753 mercury Inorganic materials 0.000 description 13
- 230000008569 process Effects 0.000 description 12
- 239000002002 slurry Substances 0.000 description 12
- 238000012360 testing method Methods 0.000 description 12
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 10
- 230000007423 decrease Effects 0.000 description 9
- 229910001448 ferrous ion Inorganic materials 0.000 description 8
- 150000003839 salts Chemical class 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 7
- 238000004364 calculation method Methods 0.000 description 7
- 239000007789 gas Substances 0.000 description 6
- 239000010865 sewage Substances 0.000 description 6
- 229910052799 carbon Inorganic materials 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 230000003647 oxidation Effects 0.000 description 5
- 238000007254 oxidation reaction Methods 0.000 description 5
- 238000006722 reduction reaction Methods 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 239000012141 concentrate Substances 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 4
- 239000001257 hydrogen Substances 0.000 description 4
- 229910052739 hydrogen Inorganic materials 0.000 description 4
- 239000011159 matrix material Substances 0.000 description 4
- 230000005012 migration Effects 0.000 description 4
- 238000013508 migration Methods 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
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- 150000003384 small molecules Chemical class 0.000 description 4
- 239000002689 soil Substances 0.000 description 4
- 239000002351 wastewater Substances 0.000 description 4
- 229910019142 PO4 Inorganic materials 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 239000010791 domestic waste Substances 0.000 description 3
- 239000003792 electrolyte Substances 0.000 description 3
- 239000003673 groundwater Substances 0.000 description 3
- 229910017053 inorganic salt Inorganic materials 0.000 description 3
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 3
- 239000010452 phosphate Substances 0.000 description 3
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- 229920000388 Polyphosphate Polymers 0.000 description 2
- 230000003213 activating effect Effects 0.000 description 2
- FFBHFFJDDLITSX-UHFFFAOYSA-N benzyl N-[2-hydroxy-4-(3-oxomorpholin-4-yl)phenyl]carbamate Chemical compound OC1=C(NC(=O)OCC2=CC=CC=C2)C=CC(=C1)N1CCOCC1=O FFBHFFJDDLITSX-UHFFFAOYSA-N 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 238000003487 electrochemical reaction Methods 0.000 description 2
- 238000010894 electron beam technology Methods 0.000 description 2
- 125000000524 functional group Chemical group 0.000 description 2
- 150000002431 hydrogen Chemical class 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 238000005342 ion exchange Methods 0.000 description 2
- -1 iron ions Chemical class 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 150000007524 organic acids Chemical class 0.000 description 2
- 238000005325 percolation Methods 0.000 description 2
- 239000001205 polyphosphate Substances 0.000 description 2
- 235000011176 polyphosphates Nutrition 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000002798 spectrophotometry method Methods 0.000 description 2
- 230000004936 stimulating effect Effects 0.000 description 2
- 229910000859 α-Fe Inorganic materials 0.000 description 2
- UGVZXMNEERSMEN-UHFFFAOYSA-N C(C=1C(O)=CC=CC1)(=O)O.[N].N Chemical compound C(C=1C(O)=CC=CC1)(=O)O.[N].N UGVZXMNEERSMEN-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- BUGBHKTXTAQXES-UHFFFAOYSA-N Selenium Chemical compound [Se] BUGBHKTXTAQXES-UHFFFAOYSA-N 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 238000001994 activation Methods 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 239000013543 active substance Substances 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 229940010552 ammonium molybdate Drugs 0.000 description 1
- 239000011609 ammonium molybdate Substances 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 1
- 229910052785 arsenic Inorganic materials 0.000 description 1
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010170 biological method Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052797 bismuth Inorganic materials 0.000 description 1
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 238000002144 chemical decomposition reaction Methods 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 238000010668 complexation reaction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 239000003651 drinking water Substances 0.000 description 1
- 235000020188 drinking water Nutrition 0.000 description 1
- 238000004993 emission spectroscopy Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 230000035558 fertility Effects 0.000 description 1
- 238000002795 fluorescence method Methods 0.000 description 1
- 239000000383 hazardous chemical Substances 0.000 description 1
- 239000003864 humus Substances 0.000 description 1
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 1
- 238000009616 inductively coupled plasma Methods 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 238000000053 physical method Methods 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 229910052711 selenium Inorganic materials 0.000 description 1
- 239000011669 selenium Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- 239000012855 volatile organic compound Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/46—Treatment of water, waste water, or sewage by electrochemical methods
- C02F1/461—Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
- C02F1/46104—Devices therefor; Their operating or servicing
- C02F1/46176—Galvanic cells
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/06—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising oxides or hydroxides of metals not provided for in group B01J20/04
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/20—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising free carbon; comprising carbon obtained by carbonising processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/22—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising organic material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/28—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
- B01J20/28002—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their physical properties
- B01J20/28009—Magnetic properties
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/28—Treatment of water, waste water, or sewage by sorption
- C02F1/288—Treatment of water, waste water, or sewage by sorption using composite sorbents, e.g. coated, impregnated, multi-layered
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/46—Treatment of water, waste water, or sewage by electrochemical methods
- C02F1/461—Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
- C02F1/46104—Devices therefor; Their operating or servicing
- C02F1/46109—Electrodes
- C02F1/46114—Electrodes in particulate form or with conductive and/or non conductive particles between them
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/02—Details
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/46—Treatment of water, waste water, or sewage by electrochemical methods
- C02F1/461—Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
- C02F1/46104—Devices therefor; Their operating or servicing
- C02F1/46109—Electrodes
- C02F2001/46133—Electrodes characterised by the material
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2101/00—Nature of the contaminant
- C02F2101/10—Inorganic compounds
- C02F2101/20—Heavy metals or heavy metal compounds
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2101/00—Nature of the contaminant
- C02F2101/30—Organic compounds
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Electrochemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Manufacturing & Machinery (AREA)
- Inorganic Chemistry (AREA)
- Water Treatment By Sorption (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及一种利用浓缩垃圾渗滤液制备原电池滤料的方法及其产品,属于污染废液处置及资源化利用领域。The invention relates to a method for preparing primary battery filter material by using concentrated garbage leachate and the product thereof, belonging to the field of polluted waste liquid disposal and resource utilization.
背景技术Background Art
垃圾渗滤液作为垃圾填埋和贮存过程中产生的必然副产物,其化学特性及环境影响一直是环保领域的研究重点。这种高浓度有机废水,其生成过程复杂且成分多变,主要源于垃圾在填埋场的物理压实、化学分解以及生物发酵等多重作用。在填埋初期,渗滤液主要来源于垃圾本身所含的水分以及外部降水的入渗;随着时间的推移,垃圾中的有机物质在微生物作用下逐渐分解,产生更多的水分和溶解性物质,导致渗滤液的浓度和毒性逐渐升高。渗滤液中含有的溶解性有机物种类繁多,包括脂肪酸、腐殖质、氨基酸等,这些有机物在厌氧条件下会进一步发酵产生恶臭气体,如硫化氢、甲烷等,不仅影响环境质量,还存在爆炸风险。此外,渗滤液中还含有大量的无机盐类,如氯离子、硫酸根离子等,这些盐类在浓缩过程中会进一步富集,增加处理的难度和成本。降雨和地下水渗透等自然因素也是渗滤液产生量增加的重要原因。降雨会导致填埋场表面水分增加,进而通过垃圾层渗透到下层形成渗滤液;而地下水渗透则可能携带外部污染物进入填埋场,与渗滤液混合,进一步加剧其成分的复杂性。As an inevitable byproduct of landfill and storage, the chemical properties and environmental impact of landfill leachate have always been the focus of research in the field of environmental protection. This high-concentration organic wastewater has a complex generation process and variable composition, which is mainly due to the multiple effects of physical compaction, chemical decomposition and biological fermentation of garbage in landfills. In the early stage of landfill, the leachate mainly comes from the moisture contained in the garbage itself and the infiltration of external precipitation; as time goes by, the organic matter in the garbage gradually decomposes under the action of microorganisms, producing more moisture and soluble substances, resulting in the concentration and toxicity of the leachate gradually increasing. There are many kinds of soluble organic matter in the leachate, including fatty acids, humus, amino acids, etc. These organic matter will further ferment under anaerobic conditions to produce odorous gases such as hydrogen sulfide and methane, which not only affect the environmental quality, but also pose an explosion risk. In addition, the leachate also contains a large amount of inorganic salts, such as chloride ions and sulfate ions, which will be further enriched during the concentration process, increasing the difficulty and cost of treatment. Natural factors such as rainfall and groundwater infiltration are also important reasons for the increase in the amount of leachate. Rainfall can cause an increase in moisture on the landfill surface, which then penetrates through the garbage layer to the underlying layer to form leachate; while groundwater infiltration may carry external pollutants into the landfill and mix with the leachate, further increasing the complexity of its composition.
当前,渗滤液的处理主要采用物理法(如吸附、膜分离)、化学法(如混凝沉淀、化学氧化)和生物法(如好氧处理、厌氧处理等)。然而,这些方法在处理过程中往往会产生大量的浓缩垃圾渗滤液,其有机物和无机盐浓度远高于原渗滤液,处理难度更大。这些浓缩渗滤液若未经妥善处理而直接排放,将对土壤、水体和大气环境造成严重的污染和破坏。浓缩渗滤液中污染物会破坏土壤结构,降低土壤肥力,影响农作物的生长和品质。同时,渗滤液中的有害物质还可能通过土壤进入地下水系统,对饮用水安全构成威胁。此外,渗滤液中的恶臭气体和挥发性有机物会污染大气环境,影响居民的生活质量。因此,对于浓缩垃圾渗滤液的处理和处置,必须采取科学、合理、有效的方法,以最大程度地减少其对环境的危害。这不仅需要我们深入研究渗滤液的生成机理和污染特性,还需要开发新的处理技术和工艺,以实现渗滤液的减量化、无害化和资源化利用。At present, the treatment of leachate mainly adopts physical methods (such as adsorption, membrane separation), chemical methods (such as coagulation and sedimentation, chemical oxidation) and biological methods (such as aerobic treatment, anaerobic treatment, etc.). However, these methods often produce a large amount of concentrated landfill leachate during the treatment process, and the concentration of organic matter and inorganic salts is much higher than that of the original leachate, which is more difficult to treat. If these concentrated leachates are directly discharged without proper treatment, they will cause serious pollution and damage to the soil, water and atmospheric environment. The pollutants in the concentrated leachate will destroy the soil structure, reduce soil fertility, and affect the growth and quality of crops. At the same time, the harmful substances in the leachate may also enter the groundwater system through the soil, posing a threat to the safety of drinking water. In addition, the odorous gases and volatile organic compounds in the leachate will pollute the atmospheric environment and affect the quality of life of residents. Therefore, for the treatment and disposal of concentrated landfill leachate, scientific, reasonable and effective methods must be adopted to minimize its harm to the environment. This not only requires us to conduct in-depth research on the generation mechanism and pollution characteristics of leachate, but also requires us to develop new treatment technologies and processes to achieve the reduction, harmlessness and resource utilization of leachate.
尽管浓缩垃圾渗滤液的环境危害严重,但从资源化的角度来看,其高浓度的有机物和无机盐成分也为制备高活性原电池滤料提供了可能。原电池滤料是一种新型的功能材料,能够通过电化学过程实现废水中的污染物转化。理论上,浓缩垃圾渗滤液中的有机物可以作为原电池滤料中的碳源,通过特定的处理工艺将其转化为具有高导电性和稳定性的材料。这些材料不仅能够参与电化学反应,还能够提高原电池滤料的电化学性能。同时,渗滤液中的无机盐成分也可以作为电解质或催化剂的原料,通过合适的化学反应制备出具有催化活性的物质,用于加速电化学反应的进行。利用浓缩垃圾渗滤液制备高活性原电池滤料不仅为我们提供了一种新的资源化利用思路,还有助于推动环保领域的技术创新和产业升级。Although concentrated landfill leachate has serious environmental hazards, from the perspective of resource utilization, its high concentration of organic matter and inorganic salt components also provide the possibility for the preparation of highly active primary battery filter materials. Primary battery filter materials are a new type of functional material that can transform pollutants in wastewater through electrochemical processes. In theory, the organic matter in concentrated landfill leachate can be used as a carbon source in primary battery filter materials, and can be converted into materials with high conductivity and stability through specific treatment processes. These materials can not only participate in electrochemical reactions, but also improve the electrochemical properties of primary battery filter materials. At the same time, the inorganic salt components in the leachate can also be used as raw materials for electrolytes or catalysts, and catalytically active substances can be prepared through appropriate chemical reactions to accelerate the electrochemical reaction. The use of concentrated landfill leachate to prepare highly active primary battery filter materials not only provides us with a new idea for resource utilization, but also helps to promote technological innovation and industrial upgrading in the field of environmental protection.
发明内容Summary of the invention
发明目的:本发明所要解决的技术问题是提供了一种利用浓缩垃圾渗滤液制备高活性原电池滤料的方法及其产品。Purpose of the invention: The technical problem to be solved by the present invention is to provide a method for preparing high-activity primary battery filter material using concentrated landfill leachate and its product.
技术方案:为解决上述技术问题,本发明提供一种利用浓缩垃圾渗滤液制备原电池滤料的方法,包括以下步骤:Technical solution: To solve the above technical problems, the present invention provides a method for preparing a primary battery filter material by using concentrated landfill leachate, comprising the following steps:
(1)分别称取铁粉和浓缩垃圾渗滤液,连续搅拌,再静置陈化,置于真空干燥箱中烘干,取出,进行研磨,置于气氛炉中进行碳化处置,得到铁碳粗粉;(1) Weighing iron powder and concentrated landfill leachate respectively, stirring continuously, allowing to stand for aging, drying in a vacuum drying oven, taking out, grinding, and carbonizing in an atmosphere furnace to obtain coarse iron-carbon powder;
(2)将浓缩垃圾渗滤液喷撒到步骤(1)中所述铁碳粗粉上,烘干,置于低温等离子体反应器中照射,得到高活性原电池滤料。(2) Spraying the concentrated landfill leachate onto the iron-carbon coarse powder in step (1), drying it, and irradiating it in a low-temperature plasma reactor to obtain a high-activity primary battery filter material.
其中,步骤(1)中所述铁粉和浓缩垃圾渗滤液的固液比为0.2~1.2:1g/mL。Wherein, the solid-liquid ratio of the iron powder and the concentrated landfill leachate in step (1) is 0.2-1.2:1 g/mL.
其中,步骤(1)中所述连续搅拌的时间为0.5~7.5小时。The continuous stirring time in step (1) is 0.5 to 7.5 hours.
其中,步骤(1)中所述静置陈化的时间为2~24小时。The standing aging time in step (1) is 2 to 24 hours.
其中,步骤(1)中所述烘干温度为50~150℃。Wherein, the drying temperature in step (1) is 50-150°C.
其中,步骤(1)中所述气氛炉中作用气氛为氮气或氩气,气氛炉作用温度为350~750℃,气氛炉作用时间为0.5~4.5小时。Wherein, the working atmosphere in the atmosphere furnace in step (1) is nitrogen or argon, the working temperature of the atmosphere furnace is 350-750° C., and the working time of the atmosphere furnace is 0.5-4.5 hours.
其中,步骤(2)中所述浓缩垃圾渗滤液和铁碳粗粉的液固比为0.1~0.3:1mL/g。Wherein, the liquid-to-solid ratio of the concentrated landfill leachate and the iron-carbon coarse powder in step (2) is 0.1-0.3:1 mL/g.
其中,步骤(2)中所述烘干温度为50~150℃。Wherein, the drying temperature in step (2) is 50-150°C.
其中,步骤(2)中所述照射的时间为0.25~4.75小时,电压为5~45kV。The irradiation time in step (2) is 0.25 to 4.75 hours, and the voltage is 5 to 45 kV.
本发明还提供了一种由所述方法制备的原电池滤料。The invention also provides a primary battery filter material prepared by the method.
反应机理:Reaction mechanism:
混合铁粉和浓缩垃圾渗滤液,在搅拌和陈化过程中,垃圾渗滤液浓缩液中的有机质、氨氮及磷污染物吸附在铁粉颗粒表面,渗滤液浓缩液中的有机酸物质可腐蚀铁粉表面,释放亚铁离子及氢气,从而是铁粉表面出现电位差活性点。释放的亚铁离子可结合磷酸盐和氨氮污染物,形成络合物沉淀物吸附在铁粉颗粒表面。将渗料粉置于气氛炉中进行碳化处置,在高温环境下,渗料粉中吸附在铁粉表面及混掺在铁粉颗粒间的有机物质发生热解,形成碳基体及有机小分子气体。碳基体及有机小分子气体可促进亚铁离子重新还原并结合铁形成铁碳原电池物质。渗料粉中有垃圾渗滤液引入的无机盐不仅可以在高温环境下加速铁离子腐蚀,从而释放更多亚铁离子参与还原与络合反应,而且可渗入到铁碳原电池结构中形成电解质物质,从而激发原电池物质活性。将浓缩垃圾渗滤液喷撒到铁碳粗粉上,烘干过程中,垃圾渗滤液中的有机质、氨氮、磷污染物及其它无机盐吸附在铁碳粗粉颗粒表面或渗透到铁碳粗粉颗粒中。将铁碳渗滤粉置于低温等离子体反应器中照射,在放电通道中释放的氧自由基和氢氧根自由基可氧化吸附在铁碳粗粉颗粒表面的有机质、氨氮、磷污染物,并促进无机盐进一步向颗粒内部迁移。在自由基强氧化及局部释热作用下大分子有机物或油性有机物的碳链发生断链,形成多种有机官能团加载在铁碳粗粉颗粒表面,部分磷污染物结合氢自由基及水和电子发生水解聚合形成聚磷酸盐结构加载在铁碳粗粉颗粒表面或铁碳结构中。同时,在自由基及高能电子束轰击下,铁碳表面的部分铁发生氧化形成铁、亚铁、和三价铁共存的铁氧体物质。无机盐通过催化氧化及离子交换作用加速向铁碳源电池结构中迁移,从而进一步活化铁碳粗粉物质,最终形成高活性源电池滤料。Mix iron powder and concentrated landfill leachate. During the stirring and aging process, organic matter, ammonia nitrogen and phosphorus pollutants in the landfill leachate concentrate are adsorbed on the surface of iron powder particles. Organic acid substances in the leachate concentrate can corrode the surface of iron powder, releasing ferrous ions and hydrogen, so that potential difference active points appear on the surface of iron powder. The released ferrous ions can combine with phosphate and ammonia nitrogen pollutants to form complex precipitates adsorbed on the surface of iron powder particles. The infiltrated powder is placed in an atmosphere furnace for carbonization treatment. Under high temperature conditions, the organic substances adsorbed on the surface of iron powder and mixed between iron powder particles in the infiltrated powder are pyrolyzed to form carbon matrix and organic small molecule gas. The carbon matrix and organic small molecule gas can promote the re-reduction of ferrous ions and combine with iron to form iron-carbon primary battery substances. The inorganic salts introduced by the landfill leachate in the infiltrated powder can not only accelerate the corrosion of iron ions under high temperature conditions, thereby releasing more ferrous ions to participate in reduction and complex reactions, but also penetrate into the iron-carbon primary battery structure to form electrolyte substances, thereby stimulating the activity of the primary battery substances. The concentrated landfill leachate is sprayed onto the iron-carbon coarse powder. During the drying process, organic matter, ammonia nitrogen, phosphorus pollutants and other inorganic salts in the landfill leachate are adsorbed on the surface of the iron-carbon coarse powder particles or penetrate into the iron-carbon coarse powder particles. The iron-carbon percolation powder is placed in a low-temperature plasma reactor for irradiation. The oxygen free radicals and hydroxyl free radicals released in the discharge channel can oxidize the organic matter, ammonia nitrogen, and phosphorus pollutants adsorbed on the surface of the iron-carbon coarse powder particles, and promote the further migration of inorganic salts into the particles. Under the strong oxidation of free radicals and local heat release, the carbon chain of macromolecular organic matter or oily organic matter is broken, forming a variety of organic functional groups loaded on the surface of the iron-carbon coarse powder particles, and some phosphorus pollutants are hydrolyzed and polymerized with hydrogen free radicals, water and electrons to form a polyphosphate structure loaded on the surface of the iron-carbon coarse powder particles or in the iron-carbon structure. At the same time, under the bombardment of free radicals and high-energy electron beams, part of the iron on the iron-carbon surface is oxidized to form ferrite substances in which iron, ferrous iron and trivalent iron coexist. The inorganic salt accelerates its migration into the iron-carbon source battery structure through catalytic oxidation and ion exchange, thereby further activating the iron-carbon coarse powder material and ultimately forming a highly active source battery filter material.
有益效果:与现有技术相比,本发明具有如下显著优点:本发明制备过程简单,所用原料仅为垃圾渗滤液和铁粉,原料来源广泛且易得,通过预反应、碳化、渗滤液再激发及等离子体活化步骤高效制备高性能源电池滤料。所制备滤料可高效净化废液中的重金属污染物及有机污染物,且所用滤料具有磁性,滤料回收率最高达85%。Beneficial effects: Compared with the prior art, the present invention has the following significant advantages: the preparation process is simple, the raw materials used are only garbage leachate and iron powder, the raw materials are widely available and easily available, and the high-performance source battery filter material is efficiently prepared through pre-reaction, carbonization, leachate re-excitation and plasma activation steps. The prepared filter material can efficiently purify heavy metal pollutants and organic pollutants in waste liquid, and the filter material used has magnetism, and the filter material recovery rate is as high as 85%.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明制备方法的流程图。FIG1 is a flow chart of the preparation method of the present invention.
具体实施方式DETAILED DESCRIPTION
下面结合附图对本发明的技术方案作进一步说明。The technical solution of the present invention is further described below in conjunction with the accompanying drawings.
生活垃圾渗滤液采样与基本性质说明:试验用垃圾渗滤液取自常熟尚湖镇生活垃圾填埋场。该批次城市生活垃圾渗滤液的COD质量浓度为4615mg/L,总磷的浓度为493mg/L,氨氮的浓度为986mg/L。Sampling and basic properties of domestic waste leachate: The test leachate was taken from the domestic waste landfill in Shanghu Town, Changshu. The COD mass concentration of this batch of urban domestic waste leachate was 4615 mg/L, the total phosphorus concentration was 493 mg/L, and the ammonia nitrogen concentration was 986 mg/L.
试验用污水制备:向1L试验用垃圾渗滤液中溶入200mg汞和200mg铅,搅拌均匀,得到试验用污水。Preparation of test wastewater: Dissolve 200 mg of mercury and 200 mg of lead in 1 L of test landfill leachate and stir evenly to obtain test wastewater.
浓缩垃圾渗液制备:将试验用垃圾渗滤液通过膜浓缩至原有体积的20%,得到浓缩垃圾渗滤液。Preparation of concentrated landfill leachate: The test landfill leachate was concentrated to 20% of its original volume through a membrane to obtain concentrated landfill leachate.
实施例1铁粉和浓缩垃圾渗滤液固液比对所制备的高活性原电池滤料性能影响Example 1 Effect of the solid-liquid ratio of iron powder and concentrated landfill leachate on the performance of the prepared high-activity primary battery filter material
按照固液比0.05:1g/mL、0.1:1g/mL、0.15:1g/mL、0.2:1g/mL、0.7:1g/mL、1.2:1g/mL、1.4:1g/mL、1.6:1g/mL、1.8:1g/mL分别称取铁粉和浓缩垃圾渗滤液,连续搅拌0.5小时,再静置陈化2小时,得到铁粉渗滤浆。将铁粉渗滤浆置于真空干燥箱中烘干,取出,进行研磨,得到铁渗料粉,其中烘干温度为50℃。将铁渗料粉置于气氛炉中进行碳化处置,得到铁碳粗粉,其中气氛炉中作用气氛为氮气,气氛炉作用温度为350℃,气氛炉作用时间为0.5小时。按照液固比0.1:1mL/g将浓缩垃圾渗滤液喷撒到铁碳粗粉上,烘干,得到铁碳渗滤粉,其中烘干温度为50℃。将铁碳渗滤粉置于低温等离子体反应器中照射0.25小时,得到高活性原电池滤料,其中低温等离子体作用电压为5kV。According to the solid-liquid ratio of 0.05:1g/mL, 0.1:1g/mL, 0.15:1g/mL, 0.2:1g/mL, 0.7:1g/mL, 1.2:1g/mL, 1.4:1g/mL, 1.6:1g/mL, and 1.8:1g/mL, the iron powder and concentrated landfill leachate were weighed respectively, stirred continuously for 0.5 hours, and then allowed to stand for aging for 2 hours to obtain iron powder infiltration slurry. The iron powder infiltration slurry was placed in a vacuum drying oven for drying, taken out, and ground to obtain iron infiltration powder, wherein the drying temperature was 50°C. The iron infiltration powder was placed in an atmosphere furnace for carbonization treatment to obtain iron-carbon coarse powder, wherein the atmosphere in the atmosphere furnace was nitrogen, the atmosphere furnace temperature was 350°C, and the atmosphere furnace action time was 0.5 hours. According to the liquid-solid ratio of 0.1:1mL/g, the concentrated landfill leachate was sprayed on the iron-carbon coarse powder, dried, and iron-carbon infiltration powder was obtained, wherein the drying temperature was 50°C. The iron-carbon infiltration powder was placed in a low-temperature plasma reactor and irradiated for 0.25 hours to obtain a high-activity primary battery filter material, wherein the low-temperature plasma action voltage was 5 kV.
吸附试验:分别将1g制备的9组高活性原电池滤料投入到1L的试验用污水中,120rmp转速搅拌30min,再以5000rpm转速离心,固液分离。对分离后液体中的不同污染物浓度进行检测并计算吸附容量,具体检测及计算如下。Adsorption test: 1g of each of the 9 groups of high-activity primary battery filter materials was put into 1L of experimental sewage, stirred at 120 rpm for 30 minutes, and then centrifuged at 5000 rpm for solid-liquid separation. The concentrations of different pollutants in the separated liquid were tested and the adsorption capacity was calculated. The specific test and calculation are as follows.
COD浓度检测:污水中化学需氧量COD浓度按照国家标准《水质 化学需氧量的测定重铬酸盐法》(HJ 828-2017)进行测定。COD concentration detection: The COD concentration in sewage is determined in accordance with the national standard "Water quality - Determination of chemical oxygen demand - Dichromate method" (HJ 828-2017).
总磷浓度检测:污水中总磷浓度按照标准《水质 磷酸盐和总磷的测定 连续流动-钼酸铵分光光度法》(HJ 670-2013)进行测定。Total phosphorus concentration detection: The total phosphorus concentration in sewage is determined in accordance with the standard "Water quality-Determination of phosphate and total phosphorus-Continuous flow-ammonium molybdate spectrophotometry" (HJ 670-2013).
氨氮浓度检测:污水中氨氮的浓度按照《水质 氨氮的测定 水杨酸分光光度法》(HJ 536-2009)进行测定。Ammonia nitrogen concentration detection: The concentration of ammonia nitrogen in sewage is determined in accordance with "Water quality - Determination of ammonia nitrogen - Salicylic acid spectrophotometry" (HJ 536-2009).
重金属浓度检测:污水中铅浓度按照《水质 32种元素的测定 电感耦合等离子体发射光谱法》(HJ 776-2015)进行测定。污水中汞浓度按照标准《水质 汞、砷、硒、铋和锑的测定 原子荧光法》(HJ 695-2014)进行测定。Heavy metal concentration detection: The lead concentration in sewage is measured in accordance with the standard "Water quality - Determination of 32 elements - Inductively coupled plasma emission spectrometry" (HJ 776-2015). The mercury concentration in sewage is measured in accordance with the standard "Water quality - Determination of mercury, arsenic, selenium, bismuth and antimony - Atomic fluorescence method" (HJ 695-2014).
高活性原电池滤料吸附性能按照公式(1)的计算,其中,为高活性原电池滤料对特定污染物的吸附容量mg/g,c0和ct分别为吸附实验前后溶液中特定污染物的浓度mg/L,V为溶液体积L(1L),m为高活性原电池滤料投加量(1g)。The adsorption performance of high-activity primary battery filter material is calculated according to formula (1), where: is the adsorption capacity of the high-activity galvanic filter material for specific pollutants in mg/g, c0 and ct are the concentrations of specific pollutants in the solution before and after the adsorption experiment in mg/L, V is the solution volume in L (1L), and m is the dosage of the high-activity galvanic filter material (1g).
试验后的高活性原电池滤料通过磁铁从液体中回收出来,烘干,其所占原有高活性原电池滤料的质量比为滤料回收率。After the test, the high-activity galvanic cell filter material is recovered from the liquid by a magnet and dried, and the mass ratio of the high-activity galvanic cell filter material to the original high-activity galvanic cell filter material is the filter material recovery rate.
本实施例中高活性原电池滤料对COD、总磷、氨氮及重金属的吸附容量及滤料回收率检测结果见表1。The test results of the adsorption capacity of the high-activity primary battery filter material for COD, total phosphorus, ammonia nitrogen and heavy metals and the filter material recovery rate in this embodiment are shown in Table 1.
表1 铁粉和浓缩垃圾渗滤液固液比对所制备的高活性原电池滤料性能影响Table 1 Effect of the solid-liquid ratio of iron powder and concentrated landfill leachate on the performance of the prepared high-activity galvanic cell filter material
由表1可看出,当铁粉和浓缩垃圾渗滤液固液比小于0.2:1g/mL(如表1中,铁粉和浓缩垃圾渗滤液固液比=0.15:1g/mL、0.1:1g/mL、0.05:1g/mL时以及表1中未列举的更低比值),铁粉添加较少,铁粉和浓缩垃圾渗滤液间反应不充分,碳化及后期等离子体活化效果下降,导致所制备的高活性原电池滤料性能下降,COD、总磷、氨氮、铅、汞吸附容量及滤料回收率均随着铁粉和浓缩垃圾渗滤液固液比减小而显著降低。当铁粉和浓缩垃圾渗滤液固液比等于0.2~1.2:1g/mL(如表1中,铁粉和浓缩垃圾渗滤液固液比=0.2:1g/mL、0.7:1g/mL、1.2:1g/mL时),混合铁粉和浓缩垃圾渗滤液,在搅拌和陈化过程中,垃圾渗滤液浓缩液中的有机质、氨氮及磷污染物吸附在铁粉颗粒表面,渗滤液浓缩液中的有机酸物质可腐蚀铁粉表面,释放亚铁离子及氢气,从而是铁粉表面出现电位差活性点。释放的亚铁离子可结合磷酸盐和氨氮污染物,形成络合物沉淀物吸附在铁粉颗粒表面。所制备的高活性原电池滤料COD吸附容量均大于1046mg/g、总磷吸附容量均大于204mg/g、氨氮吸附容量均大于376mg/g、铅吸附容量均大于97mg/g、汞吸附容量均大于68mg/g、滤料回收率均大于76%。当铁粉和浓缩垃圾渗滤液固液比大于1.2:1g/mL(如表1中,铁粉和浓缩垃圾渗滤液固液比=1.4:1g/mL、1.6:1g/mL、1.8:1g/mL时以及表1中未列举的更高比值),铁粉添加过多,铁粉和浓缩垃圾渗滤液间反应失衡,碳化及后期等离子体活化效果下降,导致所制备的高活性原电池滤料性能下降,COD、总磷、氨氮、铅、汞吸附容量及滤料回收率均随着铁粉和浓缩垃圾渗滤液固液比进一步增加而显著降低。综合而言,结合效益与成本,当铁粉和浓缩垃圾渗滤液固液比等于0.2~1.2:1g/mL时,最有利于提高所制备的高活性原电池滤料性能。It can be seen from Table 1 that when the solid-liquid ratio of iron powder to concentrated landfill leachate is less than 0.2:1 g/mL (such as in Table 1, the solid-liquid ratio of iron powder to concentrated landfill leachate = 0.15:1 g/mL, 0.1:1 g/mL, 0.05:1 g/mL and lower ratios not listed in Table 1), less iron powder is added, the reaction between iron powder and concentrated landfill leachate is not sufficient, and the carbonization and later plasma activation effects are reduced, resulting in a decrease in the performance of the prepared high-activity primary battery filter material, and the adsorption capacity of COD, total phosphorus, ammonia nitrogen, lead, and mercury and the recovery rate of the filter material are significantly reduced with the decrease of the solid-liquid ratio of iron powder to concentrated landfill leachate. When the solid-liquid ratio of iron powder to concentrated landfill leachate is equal to 0.2~1.2:1g/mL (as in Table 1, the solid-liquid ratio of iron powder to concentrated landfill leachate = 0.2:1g/mL, 0.7:1g/mL, 1.2:1g/mL), the iron powder and concentrated landfill leachate are mixed. During the stirring and aging process, the organic matter, ammonia nitrogen and phosphorus pollutants in the landfill leachate concentrate are adsorbed on the surface of the iron powder particles, and the organic acid substances in the leachate concentrate can corrode the surface of the iron powder, releasing ferrous ions and hydrogen, so that potential difference active points appear on the surface of the iron powder. The released ferrous ions can combine with phosphate and ammonia nitrogen pollutants to form complex precipitates adsorbed on the surface of the iron powder particles. The prepared high-activity galvanic filter materials have COD adsorption capacity greater than 1046 mg/g, total phosphorus adsorption capacity greater than 204 mg/g, ammonia nitrogen adsorption capacity greater than 376 mg/g, lead adsorption capacity greater than 97 mg/g, mercury adsorption capacity greater than 68 mg/g, and filter material recovery rate greater than 76%. When the solid-liquid ratio of iron powder to concentrated landfill leachate is greater than 1.2:1 g/mL (such as in Table 1, the solid-liquid ratio of iron powder to concentrated landfill leachate = 1.4:1 g/mL, 1.6:1 g/mL, 1.8:1 g/mL and higher ratios not listed in Table 1), excessive addition of iron powder will cause an imbalance in the reaction between iron powder and concentrated landfill leachate, and the carbonization and later plasma activation effects will decrease, resulting in a decrease in the performance of the prepared high-activity galvanic filter materials. The adsorption capacity of COD, total phosphorus, ammonia nitrogen, lead, and mercury and the filter material recovery rate will all decrease significantly with the further increase of the solid-liquid ratio of iron powder to concentrated landfill leachate. In summary, considering the benefits and costs, when the solid-liquid ratio of iron powder and concentrated landfill leachate is equal to 0.2~1.2:1g/mL, it is most conducive to improving the performance of the prepared high-activity primary battery filter material.
实施例2气氛炉作用时间对所制备的高活性原电池滤料性能影响Example 2 Effect of atmosphere furnace action time on the performance of the prepared high-activity primary battery filter material
按照固液比1.2:1g/mL分别称取铁粉和浓缩垃圾渗滤液,连续搅拌4小时,再静置陈化13小时,得到铁粉渗滤浆。将铁粉渗滤浆置于真空干燥箱中烘干,取出,进行研磨,得到铁渗料粉,其中烘干温度为100℃。将铁渗料粉置于气氛炉中进行碳化处置,得到铁碳粗粉,其中气氛炉中作用气氛为氩气,气氛炉作用温度为550℃,气氛炉作用时间为0.25小时、0.3小时、0.4小时、0.5小时、2.5小时、4.5小时、4.75小时、5小时、5.25小时。按照液固比0.2:1mL/g将浓缩垃圾渗滤液喷撒到铁碳粗粉上,烘干,得到铁碳渗滤粉,其中烘干温度为100℃。将铁碳渗滤粉置于低温等离子体反应器中照射2.5小时,得到高活性原电池滤料,其中低温等离子体作用电压为25kV。According to the solid-liquid ratio of 1.2:1g/mL, iron powder and concentrated landfill leachate were weighed respectively, stirred continuously for 4 hours, and then allowed to stand for aging for 13 hours to obtain iron powder infiltration slurry. The iron powder infiltration slurry was placed in a vacuum drying oven for drying, taken out, and ground to obtain iron infiltration powder, wherein the drying temperature was 100°C. The iron infiltration powder was placed in an atmosphere furnace for carbonization treatment to obtain iron-carbon coarse powder, wherein the atmosphere in the atmosphere furnace was argon, the atmosphere furnace temperature was 550°C, and the atmosphere furnace action time was 0.25 hours, 0.3 hours, 0.4 hours, 0.5 hours, 2.5 hours, 4.5 hours, 4.75 hours, 5 hours, and 5.25 hours. According to the liquid-solid ratio of 0.2:1mL/g, the concentrated landfill leachate was sprayed on the iron-carbon coarse powder and dried to obtain iron-carbon infiltration powder, wherein the drying temperature was 100°C. The iron-carbon infiltration powder was placed in a low-temperature plasma reactor and irradiated for 2.5 hours to obtain a high-activity primary battery filter material, wherein the low-temperature plasma action voltage was 25 kV.
吸附试验、COD浓度检测、总磷浓度检测、氨氮浓度检测、重金属浓度检测、高活性原电池滤料吸附性能计算、滤料回收率计算均同实施例1。The adsorption test, COD concentration detection, total phosphorus concentration detection, ammonia nitrogen concentration detection, heavy metal concentration detection, high-activity primary battery filter material adsorption performance calculation, and filter material recovery rate calculation are all the same as in Example 1.
本实施例中高活性原电池滤料对COD、总磷、氨氮及重金属的吸附容量及滤料回收率检测结果见表2。The results of the adsorption capacity of the high-activity primary battery filter material for COD, total phosphorus, ammonia nitrogen and heavy metals and the filter material recovery rate in this embodiment are shown in Table 2.
表2气氛炉作用时间对所制备的高活性原电池滤料性能影响Table 2 Effect of atmosphere furnace action time on the performance of the prepared high-activity primary battery filter material
由表2可看出,当气氛炉作用时间小于0.5小时(如表2中,气氛炉作用时间=0.4小时、0.3小时、0.25小时时以及表2中未列举的更低值),气氛炉作用时间较少,碳化反应及铁碳原电池形成效率降低,导致所制备的高活性原电池滤料性能下降, COD、总磷、氨氮、铅、汞吸附容量及滤料回收率均随着气氛炉作用时间减小而显著降低。当气氛炉作用时间等于0.5~4.5小时(如表2中,气氛炉作用时间=0.5小时、2.5小时、4.5小时),将渗料粉置于气氛炉中进行碳化处置,在高温环境下,渗料粉中吸附在铁粉表面及混掺在铁粉颗粒间的有机物质发生热解,形成碳基体及有机小分子气体。碳基体及有机小分子气体可促进亚铁离子重新还原并结合铁形成铁碳原电池物质。渗料粉中有垃圾渗滤液引入的无机盐不仅可以在高温环境下加速铁离子腐蚀,从而释放更多亚铁离子参与还原与络合反应,而且可渗入到铁碳原电池结构中形成电解质物质,从而激发原电池物质活性。所制备的高活性原电池滤料COD吸附容量均大于1159mg/g、总磷吸附容量均大于239mg/g、氨氮吸附容量均大于394mg/g、铅吸附容量均大于109mg/g、汞吸附容量均大于74mg/g、滤料回收率均大于80%。当气氛炉作用时间大于4.5小时(如表2中,气氛炉作用时间=4.75小时、5小时、5.25小时时以及表2中未列举的更高值),气氛炉作用时间过长,物料焦结,导致所制备的高活性原电池滤料性能下降,COD、总磷、氨氮、铅、汞吸附容量及滤料回收率均随着气氛炉作用时间进一步增加而显著降低。综合而言,结合效益与成本,当气氛炉作用时间等于0.5~4.5小时时,最有利于提高所制备的高活性原电池滤料性能。It can be seen from Table 2 that when the atmosphere furnace action time is less than 0.5 hours (such as in Table 2, the atmosphere furnace action time = 0.4 hours, 0.3 hours, 0.25 hours and lower values not listed in Table 2), the atmosphere furnace action time is short, the carbonization reaction and the iron-carbon primary battery formation efficiency are reduced, resulting in the performance of the prepared high-activity primary battery filter material decreased, COD, total phosphorus, ammonia nitrogen, lead, mercury adsorption capacity and filter material recovery rate are significantly reduced with the decrease of the atmosphere furnace action time. When the atmosphere furnace action time is equal to 0.5~4.5 hours (such as in Table 2, the atmosphere furnace action time = 0.5 hours, 2.5 hours, 4.5 hours), the infiltration powder is placed in the atmosphere furnace for carbonization treatment. Under high temperature environment, the organic matter adsorbed on the surface of the iron powder and mixed between the iron powder particles in the infiltration powder is pyrolyzed to form a carbon matrix and organic small molecule gas. The carbon matrix and organic small molecule gas can promote the reduction of ferrous ions and combine with iron to form iron-carbon primary battery substances. The inorganic salts introduced by the landfill leachate in the infiltration powder can not only accelerate the corrosion of iron ions under high temperature environment, thereby releasing more ferrous ions to participate in reduction and complexation reactions, but also penetrate into the iron-carbon galvanic cell structure to form electrolyte substances, thereby stimulating the activity of the galvanic cell substances. The prepared high-activity galvanic cell filter materials have COD adsorption capacity greater than 1159 mg/g, total phosphorus adsorption capacity greater than 239 mg/g, ammonia nitrogen adsorption capacity greater than 394 mg/g, lead adsorption capacity greater than 109 mg/g, mercury adsorption capacity greater than 74 mg/g, and filter material recovery rate greater than 80%. When the atmosphere furnace action time is greater than 4.5 hours (such as in Table 2, the atmosphere furnace action time = 4.75 hours, 5 hours, 5.25 hours and higher values not listed in Table 2), the atmosphere furnace action time is too long, the material is coked, resulting in the performance of the prepared high-activity galvanic cell filter material being reduced, and the COD, total phosphorus, ammonia nitrogen, lead, mercury adsorption capacity and filter material recovery rate are significantly reduced as the atmosphere furnace action time increases further. In summary, considering the benefits and costs, when the atmosphere furnace action time is equal to 0.5~4.5 hours, it is most conducive to improving the performance of the prepared high-activity primary battery filter material.
实施例3低温等离子体照射时间对所制备的高活性原电池滤料性能影响Example 3 Effect of low temperature plasma irradiation time on the performance of the prepared high-activity primary battery filter material
按照固液比1.2:1g/mL分别称取铁粉和浓缩垃圾渗滤液,连续搅拌7.5小时,再静置陈化24小时,得到铁粉渗滤浆。将铁粉渗滤浆置于真空干燥箱中烘干,取出,进行研磨,得到铁渗料粉,其中烘干温度为150℃。将铁渗料粉置于气氛炉中进行碳化处置,得到铁碳粗粉,其中气氛炉中作用气氛为氮气,气氛炉作用温度为750℃,气氛炉作用时间为4.5小时。按照液固比0.3:1mL/g将浓缩垃圾渗滤液喷撒到铁碳粗粉上,烘干,得到铁碳渗滤粉,其中烘干温度为150℃。将铁碳渗滤粉置于低温等离子体反应器中照射0.1小时、0.15小时、0.2小时、0.25小时、2.5小时、4.75小时、5小时、5.25小时、5.5小时,得到高活性原电池滤料,其中低温等离子体作用电压为45kV。According to the solid-liquid ratio of 1.2:1g/mL, iron powder and concentrated landfill leachate were weighed respectively, stirred continuously for 7.5 hours, and then allowed to stand for aging for 24 hours to obtain iron powder infiltration slurry. The iron powder infiltration slurry was placed in a vacuum drying oven for drying, taken out, and ground to obtain iron infiltration powder, wherein the drying temperature was 150°C. The iron infiltration powder was placed in an atmosphere furnace for carbonization treatment to obtain iron-carbon coarse powder, wherein the atmosphere in the atmosphere furnace was nitrogen, the atmosphere furnace temperature was 750°C, and the atmosphere furnace action time was 4.5 hours. According to the liquid-solid ratio of 0.3:1mL/g, the concentrated landfill leachate was sprayed on the iron-carbon coarse powder, dried, and iron-carbon infiltration powder was obtained, wherein the drying temperature was 150°C. The iron-carbon infiltration powder was placed in a low-temperature plasma reactor and irradiated for 0.1 hour, 0.15 hour, 0.2 hour, 0.25 hour, 2.5 hour, 4.75 hour, 5 hour, 5.25 hour and 5.5 hour to obtain a high-activity primary battery filter material, wherein the low-temperature plasma action voltage was 45 kV.
吸附试验、COD浓度检测、总磷浓度检测、氨氮浓度检测、重金属浓度检测、高活性原电池滤料吸附性能计算、滤料回收率计算均同实施例1。The adsorption test, COD concentration detection, total phosphorus concentration detection, ammonia nitrogen concentration detection, heavy metal concentration detection, high-activity primary battery filter material adsorption performance calculation, and filter material recovery rate calculation are all the same as in Example 1.
本实施例中高活性原电池滤料对COD、总磷、氨氮及重金属的吸附容量及滤料回收率检测结果见表3。The results of the adsorption capacity of the high-activity primary battery filter material for COD, total phosphorus, ammonia nitrogen and heavy metals and the filter material recovery rate in this embodiment are shown in Table 3.
表3低温等离子体照射时间对所制备的高活性原电池滤料性能影响Table 3 Effect of low temperature plasma irradiation time on the performance of the prepared high activity primary battery filter material
由表3可看出,当低温等离子体照射时间小于0.25小时(如表3中,低温等离子体照射时间=0.2小时、0.15小时、0.1小时时以及表3中未列举的更低值),低温等离子体照射时间较少,表面活化效率降低,导致所制备的高活性原电池滤料性能下降, COD、总磷、氨氮、铅、汞吸附容量及滤料回收率均随着低温等离子体照射时间减小而显著降低。当低温等离子体照射时间等于0.25~4.75小时(如表3中,低温等离子体照射时间=0.25小时、2.5小时、4.75小时),将铁碳渗滤粉置于低温等离子体反应器中照射,在放电通道中释放的氧自由基和氢氧根自由基可氧化吸附在铁碳粗粉颗粒表面的有机质、氨氮、磷污染物,并促进无机盐进一步向颗粒内部迁移。在自由基强氧化及局部释热作用下大分子有机物或油性有机物的碳链发生断链,形成多种有机官能团加载在铁碳粗粉颗粒表面,部分磷污染物结合氢自由基及水和电子发生水解聚合形成聚磷酸盐结构加载在铁碳粗粉颗粒表面或铁碳结构中。同时,在自由基及高能电子束轰击下,铁碳表面的部分铁发生氧化形成铁、亚铁、和三价铁共存的铁氧体物质。无机盐通过催化氧化及离子交换作用加速向铁碳源电池结构中迁移,从而进一步活化铁碳粗粉物质,最终形成高活性源电池滤料。所制备的高活性原电池滤料COD吸附容量均大于1272mg/g、总磷吸附容量均大于257mg/g、氨氮吸附容量均大于430mg/g、铅吸附容量均大于115mg/g、汞吸附容量均大于83mg/g、滤料回收率均大于83%。当低温等离子体照射时间大于4.5小时(如表3中,低温等离子体照射时间=5小时、5.25小时、5.5小时时以及表3中未列举的更高值),低温等离子体照射时间过长,铁过氧化,铁碳结合效率降低,导致所制备的高活性原电池滤料性能下降,COD、总磷、氨氮、铅、汞吸附容量及滤料回收率均随着低温等离子体照射时间进一步增加而显著降低。综合而言,结合效益与成本,当低温等离子体照射时间等于0.25~4.75小时时,最有利于提高所制备的高活性原电池滤料性能。It can be seen from Table 3 that when the low-temperature plasma irradiation time is less than 0.25 hours (such as in Table 3, the low-temperature plasma irradiation time = 0.2 hours, 0.15 hours, 0.1 hours and lower values not listed in Table 3), the low-temperature plasma irradiation time is short, the surface activation efficiency is reduced, resulting in a decrease in the performance of the prepared high-activity primary battery filter material, COD, total phosphorus, ammonia nitrogen, lead, mercury adsorption capacity and filter material recovery rate are significantly reduced as the low-temperature plasma irradiation time decreases. When the low-temperature plasma irradiation time is equal to 0.25~4.75 hours (such as in Table 3, the low-temperature plasma irradiation time = 0.25 hours, 2.5 hours, 4.75 hours), the iron-carbon percolation powder is placed in a low-temperature plasma reactor for irradiation, and the oxygen free radicals and hydroxyl free radicals released in the discharge channel can oxidize the organic matter, ammonia nitrogen, and phosphorus pollutants adsorbed on the surface of the iron-carbon coarse powder particles, and promote the further migration of inorganic salts into the particles. Under the strong oxidation of free radicals and the action of local heat release, the carbon chains of macromolecular organic matter or oily organic matter are broken, forming a variety of organic functional groups loaded on the surface of iron-carbon coarse powder particles, and some phosphorus pollutants are hydrolyzed and polymerized with hydrogen free radicals, water and electrons to form polyphosphate structures loaded on the surface of iron-carbon coarse powder particles or in the iron-carbon structure. At the same time, under the bombardment of free radicals and high-energy electron beams, part of the iron on the iron-carbon surface is oxidized to form ferrite substances in which iron, ferrous iron and trivalent iron coexist. Inorganic salts accelerate the migration into the iron-carbon source battery structure through catalytic oxidation and ion exchange, thereby further activating the iron-carbon coarse powder substances and finally forming a highly active source battery filter material. The prepared high-activity primary battery filter material has a COD adsorption capacity greater than 1272 mg/g, a total phosphorus adsorption capacity greater than 257 mg/g, an ammonia nitrogen adsorption capacity greater than 430 mg/g, a lead adsorption capacity greater than 115 mg/g, a mercury adsorption capacity greater than 83 mg/g, and a filter material recovery rate greater than 83%. When the low-temperature plasma irradiation time is greater than 4.5 hours (such as in Table 3, when the low-temperature plasma irradiation time = 5 hours, 5.25 hours, 5.5 hours and higher values not listed in Table 3), the low-temperature plasma irradiation time is too long, iron is overoxidized, and the iron-carbon combination efficiency is reduced, resulting in a decrease in the performance of the prepared high-activity galvanic cell filter material. The COD, total phosphorus, ammonia nitrogen, lead, mercury adsorption capacity and filter material recovery rate are significantly reduced as the low-temperature plasma irradiation time further increases. In general, combining benefits and costs, when the low-temperature plasma irradiation time is equal to 0.25~4.75 hours, it is most conducive to improving the performance of the prepared high-activity galvanic cell filter material.
对比例 不同工艺对所制备的高活性原电池滤料性能影响Comparative Example Effects of different processes on the performance of high-activity primary battery filter materials prepared
本发明工艺:按照固液比1.2:1g/mL分别称取铁粉和浓缩垃圾渗滤液,连续搅拌7.5小时,再静置陈化24小时,得到铁粉渗滤浆。将铁粉渗滤浆置于真空干燥箱中烘干,取出,进行研磨,得到铁渗料粉,其中烘干温度为150℃。将铁渗料粉置于气氛炉中进行碳化处置,得到铁碳粗粉,其中气氛炉中作用气氛为氮气,气氛炉作用温度为750℃,气氛炉作用时间为4.5小时。按照液固比0.3:1mL/g将浓缩垃圾渗滤液喷撒到铁碳粗粉上,烘干,得到铁碳渗滤粉,其中烘干温度为150℃。将铁碳渗滤粉置于低温等离子体反应器中照射4.75小时,得到高活性原电池滤料,其中低温等离子体作用电压为45kV。The process of the present invention: the iron powder and concentrated landfill leachate are weighed respectively according to the solid-liquid ratio of 1.2:1g/mL, stirred continuously for 7.5 hours, and then allowed to stand for aging for 24 hours to obtain an iron powder infiltration slurry. The iron powder infiltration slurry is placed in a vacuum drying oven for drying, taken out, and ground to obtain an iron infiltration powder, wherein the drying temperature is 150°C. The iron infiltration powder is placed in an atmosphere furnace for carbonization treatment to obtain an iron-carbon coarse powder, wherein the atmosphere in the atmosphere furnace is nitrogen, the atmosphere furnace action temperature is 750°C, and the atmosphere furnace action time is 4.5 hours. The concentrated landfill leachate is sprayed onto the iron-carbon coarse powder according to the liquid-solid ratio of 0.3:1mL/g, dried, and an iron-carbon infiltration powder is obtained, wherein the drying temperature is 150°C. The iron-carbon infiltration powder is placed in a low-temperature plasma reactor for irradiation for 4.75 hours to obtain a high-activity primary battery filter material, wherein the low-temperature plasma action voltage is 45kV.
对比工艺1:按照固液比1.2:1g/mL分别称取铁粉和浓缩垃圾渗滤液,连续搅拌7.5小时,再静置陈化24小时,得到铁粉渗滤浆。将铁粉渗滤浆置于真空干燥箱中烘干,取出,进行研磨,得到铁渗料粉,其中烘干温度为150℃。将铁渗料粉置于气氛炉中进行碳化处置,得到铁碳粗粉,其中气氛炉中作用气氛为氮气,气氛炉作用温度为750℃,气氛炉作用时间为4.5小时。将铁碳粗粉置于低温等离子体反应器中照射4.75小时,得到高活性原电池滤料,其中低温等离子体作用电压为45kV。Comparative process 1: Weigh iron powder and concentrated landfill leachate according to the solid-liquid ratio of 1.2:1g/mL, stir continuously for 7.5 hours, and then stand for aging for 24 hours to obtain iron powder infiltration slurry. The iron powder infiltration slurry is placed in a vacuum drying oven for drying, taken out, and ground to obtain iron infiltration powder, wherein the drying temperature is 150°C. The iron infiltration powder is placed in an atmosphere furnace for carbonization treatment to obtain iron-carbon coarse powder, wherein the atmosphere in the atmosphere furnace is nitrogen, the atmosphere furnace action temperature is 750°C, and the atmosphere furnace action time is 4.5 hours. The iron-carbon coarse powder is placed in a low-temperature plasma reactor for irradiation for 4.75 hours to obtain a high-activity primary battery filter material, wherein the low-temperature plasma action voltage is 45kV.
对比工艺2:按照固液比1.2:1g/mL分别称取铁粉和浓缩垃圾渗滤液,连续搅拌7.5小时,再静置陈化24小时,得到铁粉渗滤浆。将铁粉渗滤浆置于真空干燥箱中烘干,取出,进行研磨,得到铁渗料粉,其中烘干温度为150℃。将铁渗料粉置于气氛炉中进行碳化处置,得到铁碳粗粉,其中气氛炉中作用气氛为氮气,气氛炉作用温度为750℃,气氛炉作用时间为4.5小时。按照液固比0.3:1mL/g将浓缩垃圾渗滤液喷撒到铁碳粗粉上,烘干,得到高活性原电池滤料,其中烘干温度为150℃。Comparative process 2: Weigh iron powder and concentrated landfill leachate at a solid-liquid ratio of 1.2:1 g/mL, stir continuously for 7.5 hours, and then stand for aging for 24 hours to obtain iron powder leachate slurry. The iron powder leachate slurry is placed in a vacuum drying oven for drying, taken out, and ground to obtain iron infiltration powder, wherein the drying temperature is 150°C. The iron infiltration powder is placed in an atmosphere furnace for carbonization treatment to obtain iron-carbon coarse powder, wherein the atmosphere in the atmosphere furnace is nitrogen, the atmosphere furnace temperature is 750°C, and the atmosphere furnace action time is 4.5 hours. Spray the concentrated landfill leachate onto the iron-carbon coarse powder at a liquid-solid ratio of 0.3:1 mL/g, dry it, and obtain a high-activity primary battery filter material, wherein the drying temperature is 150°C.
吸附试验、COD浓度检测、总磷浓度检测、氨氮浓度检测、重金属浓度检测、高活性原电池滤料吸附性能计算、滤料回收率计算均同实施例1。The adsorption test, COD concentration detection, total phosphorus concentration detection, ammonia nitrogen concentration detection, heavy metal concentration detection, high-activity primary battery filter material adsorption performance calculation, and filter material recovery rate calculation are all the same as in Example 1.
本实施例中高活性原电池滤料对COD、总磷、氨氮及重金属的吸附容量及滤料回收率检测结果见表4。The results of the adsorption capacity of the high-activity primary battery filter material for COD, total phosphorus, ammonia nitrogen and heavy metals and the filter material recovery rate in this embodiment are shown in Table 4.
表4不同工艺对所制备的高活性原电池滤料性能影响Table 4 Effects of different processes on the performance of the prepared high-activity primary battery filter material
由表4可看出,本发明工艺所制备的高活性原电池滤料所实现COD、总磷、氨氮、铅、汞吸附容量及滤料回收率均显著高于对比工艺1和对比工艺2,且高于两者之和。It can be seen from Table 4 that the COD, total phosphorus, ammonia nitrogen, lead, mercury adsorption capacity and filter material recovery rate achieved by the high-activity primary battery filter material prepared by the process of the present invention are significantly higher than those of comparative process 1 and comparative process 2, and higher than the sum of the two.
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