CN118406971A - 1000 MPa-level structural steel and preparation method thereof - Google Patents
1000 MPa-level structural steel and preparation method thereof Download PDFInfo
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Abstract
Description
技术领域Technical Field
本申请涉及钢材制备技术领域,尤其涉及一种1000MPa级结构钢及其制备方法。The present application relates to the technical field of steel preparation, and in particular to a 1000MPa grade structural steel and a preparation method thereof.
背景技术Background technique
1000MPa级高强钢在容器、工程机械、船舶海工等领域有着广阔的应用前景。高强钢可有效减轻工程装备自重,提高装备制造效率,降低材料成本,因1000MPa级钢往往用于关键部件,除了高强度的同时要求钢板具有较高的冲击性能和良好的塑性,特别是对于焊接使用的钢板,为了解决焊接接头冲击韧性下降的问题,钢板往往需要更高的冲击韧性储备。1000MPa grade high-strength steel has broad application prospects in the fields of containers, engineering machinery, shipbuilding and offshore engineering. High-strength steel can effectively reduce the weight of engineering equipment, improve equipment manufacturing efficiency, and reduce material costs. Because 1000MPa grade steel is often used for key components, in addition to high strength, the steel plate is required to have high impact performance and good plasticity, especially for steel plates used for welding. In order to solve the problem of reduced impact toughness of welded joints, steel plates often require higher impact toughness reserves.
兼顾屈服强度≥1000MPa且满足-84℃等低温韧性的专利主要如下:申请号为CN114058790A、CN114058960A、CN114058790A的成分体系采用Cu析出强化的技术思路,为了达到强化效果,Cu添加量达到1.5%~2.5%,Cu作为贵合金元素,大量的添加将明显增加钢板制造成本,同时Cu元素容易导致铸坯产生裂纹,影响成材率。专利申请号为CN 114196879A公开的钢板的屈服强度达到1000MPa级,且具备高韧塑性,-85℃冲击功达到了>100J,但该钢板中Ni含量在10%~15%之间,Ni合金价格较高,较高的Ni含量将导致钢板合金成本较高,增加了制造成本。The patents that take into account the yield strength ≥ 1000MPa and meet the low-temperature toughness of -84℃ are mainly as follows: The component system with application number CN114058790A, CN114058960A, and CN114058790A adopts the technical idea of Cu precipitation strengthening. In order to achieve the strengthening effect, the Cu addition amount reaches 1.5% to 2.5%. As a precious alloy element, a large amount of Cu addition will significantly increase the manufacturing cost of the steel plate. At the same time, the Cu element is easy to cause cracks in the casting billet, affecting the yield rate. The yield strength of the steel plate disclosed in the patent application number CN 114196879A reaches 1000MPa level, and has high toughness and plasticity. The impact energy at -85℃ reaches> 100J, but the Ni content in the steel plate is between 10% and 15%, and the price of Ni alloy is relatively high. The higher Ni content will lead to higher alloy cost of the steel plate, increasing the manufacturing cost.
其他屈服强度达到1000MPa级钢尽管屈服强度达到1000MPa级,但冲击韧性较低,如专利申请号为CN106544590B、CN113444974A、CN 104561827A、CN109609848B、CN114134301A和CN 114277306 A,上述专利中钢板屈服强度均达到1000MPa级,但钢板韧性的研究温度较低,韧性保证温度在-40℃或-60℃,与保证-85℃的技术指标差距较大。Other steels with a yield strength of 1000MPa have low impact toughness despite their yield strength reaching 1000MPa. For example, patent application numbers are CN106544590B, CN113444974A, CN 104561827A, CN109609848B, CN114134301A and CN 114277306 A. The yield strength of the steel plates in the above patents all reach 1000MPa, but the research temperature of the toughness of the steel plates is relatively low, and the toughness guarantee temperature is -40℃ or -60℃, which is quite different from the technical indicator of guaranteeing -85℃.
综上所述,亟需研制出一种屈服强度1000MPa级且具有高塑性和在-85℃条件下具备高韧性的钢板。In summary, there is an urgent need to develop a steel plate with a yield strength of 1000 MPa, high plasticity and high toughness at -85°C.
发明内容Summary of the invention
本申请提供了一种1000MPa级结构钢及其制备方法,以解决现有高强度结构钢板无法实现高韧塑性的技术问题。The present application provides a 1000MPa grade structural steel and a preparation method thereof to solve the technical problem that existing high-strength structural steel plates cannot achieve high toughness and plasticity.
第一方面,本申请提供了一种1000MPa级结构钢,所述结构钢的化学成分包括:C、Si、Mn、P、S、Al、Ni、Cr、Mo、Nb、V、Ti以及Fe;其中,以质量分数计,In a first aspect, the present application provides a 1000MPa grade structural steel, the chemical composition of which includes: C, Si, Mn, P, S, Al, Ni, Cr, Mo, Nb, V, Ti and Fe; wherein, in terms of mass fraction,
C的含量为0.04%~0.15%,Si的含量为0.20%~0.50%,Mn的含量≤2.00%,P的含量≤0.008%,S的含量≤0.003%,Al的含量为0.020%~0.050%,Ni的含量为7.00%~12.00%,Cr的含量≤2.00%,Mo的含量≤2.00%,Nb的含量≤0.100%,V的含量≤0.200%,Ti的含量≤0.030%。The C content is 0.04% to 0.15%, the Si content is 0.20% to 0.50%, the Mn content is ≤2.00%, the P content is ≤0.008%, the S content is ≤0.003%, the Al content is 0.020% to 0.050%, the Ni content is 7.00% to 12.00%, the Cr content is ≤2.00%, the Mo content is ≤2.00%, the Nb content is ≤0.100%, the V content is ≤0.200%, and the Ti content is ≤0.030%.
可选的,所述结构钢的金相组织包括回火马氏体以及逆转变奥氏体,所述回火马氏体的体积分数为80%~98%,所述逆转变奥氏体的体积分数为2%~20%;其中,所述回火马氏体的板条平均宽度<0.3μm。Optionally, the metallographic structure of the structural steel includes tempered martensite and reversed austenite, the volume fraction of the tempered martensite is 80% to 98%, and the volume fraction of the reversed austenite is 2% to 20%; wherein the average lath width of the tempered martensite is less than 0.3 μm.
可选的,所述结构钢的基体中弥散分布着Nb、V、Ti析出相,所述析出相的尺寸<100nm。Optionally, Nb, V, and Ti precipitate phases are dispersed in the matrix of the structural steel, and the size of the precipitate phases is less than 100 nm.
可选的,所述结构钢满足如下至少一种性能:屈服强度为1050MPa~1200MPa,抗拉强度为1190MPa~1300MPa,延伸率≥22%,-85℃冲击功>200J。Optionally, the structural steel meets at least one of the following properties: yield strength of 1050MPa to 1200MPa, tensile strength of 1190MPa to 1300MPa, elongation ≥22%, and impact energy at -85°C >200J.
可选的,所述结构钢的厚度为10mm~50mm。Optionally, the thickness of the structural steel is 10 mm to 50 mm.
第二方面,本申请提供了一种第一方面中任意一项实施例所述的结构钢的制备方法,所述方法包括:In a second aspect, the present application provides a method for preparing the structural steel according to any one embodiment of the first aspect, the method comprising:
得到具有所述化学成分的钢坯;Obtaining a steel billet having the chemical composition;
将所述钢坯依次进行轧前加热、一般热轧以及轧后空冷,得到热轧钢板;The steel billet is sequentially subjected to pre-rolling heating, general hot rolling and post-rolling air cooling to obtain a hot-rolled steel plate;
将所述热轧钢板进行热处理,得到结构钢。The hot-rolled steel plate is heat-treated to obtain structural steel.
可选的,所述轧前加热的温度为1120℃~1180℃,所述轧前加热的保温时间为240min~360min。Optionally, the pre-rolling heating temperature is 1120° C. to 1180° C., and the pre-rolling heating insulation time is 240 min to 360 min.
可选的,所述一般热轧为再结晶区轧制,所述再结晶区轧制的开轧温度为1000℃~1100℃,所述再结晶区轧制的终轧温度为900℃~1000℃。Optionally, the general hot rolling is recrystallization zone rolling, the start rolling temperature of the recrystallization zone rolling is 1000°C to 1100°C, and the final rolling temperature of the recrystallization zone rolling is 900°C to 1000°C.
可选的,所述热处理包括:一次淬火、二次淬火以及回火;Optionally, the heat treatment includes: primary quenching, secondary quenching and tempering;
所述一次淬火包括:将所述热轧钢板升温至850℃~900℃,并保温3d min,后进行第一入水淬火,其中,d为结构钢的厚度;The primary quenching includes: heating the hot-rolled steel plate to 850°C to 900°C, keeping the temperature for 3d min, and then performing the first water quenching, wherein d is the thickness of the structural steel;
所述二次淬火包括:将一次淬火后的所述热轧钢板升温至650℃~750℃,并保温3d min,后进行第二入水淬火,其中,d为结构钢的厚度;The secondary quenching comprises: heating the hot-rolled steel plate after the primary quenching to 650°C to 750°C, keeping the temperature for 3d min, and then performing a second water quenching, wherein d is the thickness of the structural steel;
所述回火包括:将二次淬火后的所述热轧钢板升温至500℃~600℃,并保温3dmin,后空冷至室温,其中,d为结构钢的厚度。The tempering comprises: heating the hot-rolled steel plate after secondary quenching to 500° C. to 600° C., keeping the temperature for 3 dmin, and then air-cooling to room temperature, wherein d is the thickness of the structural steel.
可选的,所述钢坯的厚度为120mm~240mm。Optionally, the thickness of the steel billet is 120 mm to 240 mm.
本申请实施例提供的上述技术方案与现有技术相比具有如下优点:The above technical solution provided by the embodiment of the present application has the following advantages compared with the prior art:
本申请合理设计合金的成分,通过低碳添加Cr、Mo的成分设计保证钢板的淬透性,并通过获得回火马氏体、逆转变奥氏体和Nb、V、Ti析出相,从而保证结构钢具有高强度、高塑性和高韧性的综合匹配。具体体现在:屈服强度>1050MPa,抗拉强度>1180MPa,断后伸长率≥20.0%,-85℃冲击功>200J,相同强度级别钢板中,冲击功明显优于其他钢板。This application rationally designs the composition of the alloy, ensures the hardenability of the steel plate by adding low-carbon Cr and Mo, and obtains tempered martensite, reversed austenite and Nb, V, Ti precipitation phases, thereby ensuring that the structural steel has a comprehensive match of high strength, high plasticity and high toughness. Specifically, it is reflected in: yield strength>1050MPa, tensile strength>1180MPa, elongation after fracture ≥20.0%, -85℃ impact energy>200J, and the impact energy is significantly better than other steel plates of the same strength level.
此外,本申请通过适当的成分设计和工艺设计,可大幅降低Ni合金的添加,有利于降低制造成本,减少合金资源的消耗。In addition, the present application can significantly reduce the addition of Ni alloy through appropriate composition design and process design, which is beneficial to reduce manufacturing costs and reduce the consumption of alloy resources.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本申请的实施例,并与说明书一起用于解释本申请的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present application and, together with the description, serve to explain the principles of the present application.
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,对于本领域普通技术人员而言,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
图1为本申请实施例提供的一种1000MPa级结构钢的制备方法的流程示意图;FIG1 is a schematic flow chart of a method for preparing 1000 MPa grade structural steel according to an embodiment of the present application;
图2为本申请实施例1提供的结构钢的显微组织图;FIG2 is a microstructure diagram of the structural steel provided in Example 1 of the present application;
图3为本申请实施例1提供的结构钢的回火马氏体透射电镜分析图;FIG3 is a transmission electron microscope analysis diagram of tempered martensite of the structural steel provided in Example 1 of the present application;
图4为本申请实施例1提供的结构钢的Nb、V、Ti纳米析出相的形貌图;FIG4 is a morphology diagram of Nb, V, and Ti nano-precipitates of the structural steel provided in Example 1 of the present application;
图5为本申请实施例1提供的结构钢的Nb、V、Ti纳米析出相的能谱分析图。FIG5 is an energy spectrum analysis diagram of the Nb, V, and Ti nano-precipitation phases of the structural steel provided in Example 1 of the present application.
具体实施方式Detailed ways
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.
本申请的各种实施例可以以一个范围的形式存在;应当理解,以一范围形式的描述仅仅是因为方便及简洁,不应理解为对本申请范围的硬性限制;因此,应当认为所述的范围描述已经具体公开所有可能的子范围以及该范围内的单一数值。例如,应当认为从1到6的范围描述已经具体公开子范围,例如从1到3,从1到4,从1到5,从2到4,从2到6,从3到6等,以及所述范围内的单一数字,例如1、2、3、4、5及6,此不管范围为何皆适用。另外,每当在本文中指出数值范围,是指包括所指范围内的任何引用的数字(分数或整数)。Various embodiments of the present application may be presented in the form of a range; it should be understood that the description in the form of a range is only for convenience and brevity, and should not be understood as a rigid limitation on the scope of the present application; therefore, the range description should be considered to have specifically disclosed all possible sub-ranges and single numerical values within the range. For example, the range description from 1 to 6 should be considered to have specifically disclosed sub-ranges, such as from 1 to 3, from 1 to 4, from 1 to 5, from 2 to 4, from 2 to 6, from 3 to 6, etc., as well as single numbers within the range, such as 1, 2, 3, 4, 5 and 6, which apply regardless of the range. In addition, whenever a numerical range is indicated herein, it is meant to include any cited number (fractional or integer) within the indicated range.
另外,在本申请说明书的描述中,术语“包括”“包含”等是指“包括但不限于”。在本文中,诸如“第一”和“第二”等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。在本文中,“和/或”,描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B的情况。其中A,B可以是单数或者复数。在本文中,“至少一个”是指一个或者多个,“多个”是指两个或两个以上。“至少一种”、“以下至少一项(个)”或其类似表达,是指的这些项中的任意组合,包括单项(个)或复数项(个)的任意组合。例如,“a,b,或c中的至少一项(个)”,或,“a,b,和c中的至少一项(个)”,均可以表示:a,b,c,a-b(即a和b),a-c,b-c,或a-b-c,其中a,b,c分别可以是单个,也可以是多个。In addition, in the description of the specification of the present application, the terms "including", "comprising", etc. mean "including but not limited to". In this article, relational terms such as "first" and "second", etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. In this article, "and/or" describes the association relationship of associated objects, indicating that three relationships may exist. For example, A and/or B can represent: A exists alone, A and B exist at the same time, and B exists alone. Wherein A and B can be singular or plural. In this article, "at least one" means one or more, and "plurality" means two or more. "At least one", "at least one of the following" or similar expressions refer to any combination of these items, including any combination of singular or plural items. For example, "at least one of a, b, or c" or "at least one of a, b and c" can both mean: a, b, c, a-b (i.e. a and b), a-c, b-c, or a-b-c, where a, b, c can be single or plural, respectively.
除非另有特别说明,本申请中用到的各种原材料、试剂、仪器和设备等,均可通过市场购买得到或者可通过现有方法制备得到。Unless otherwise specified, various raw materials, reagents, instruments and equipment used in this application can be purchased from the market or prepared by existing methods.
本申请提供的技术方案为解决上述技术问题,总体思路如下:The technical solution provided by this application is to solve the above technical problems, and the overall idea is as follows:
目前,缺乏屈服强度1000MPa级高韧塑性结构钢板及其制造方法,少数企业研发了屈服强度达到1000MPa级钢,但低温韧性储备不足,当进行焊接使用时,焊接接头冲击韧性将大幅降低,存在焊接接头冲击韧性差的风险。另有科研院所采用Cu合金析出的强化路线,成功试制了1000MPa级高韧塑性钢,但Cu元素添加量较多,导致制造成本较高。少数企业采用调质工艺开发了1000MPa级高韧性结构钢,但需添加较高含量的Ni合金元素,导致制造成本较高。At present, there is a lack of high-toughness plastic structural steel plates with a yield strength of 1000MPa and their manufacturing methods. A few companies have developed steel with a yield strength of 1000MPa, but the low-temperature toughness reserve is insufficient. When welded, the impact toughness of the welded joint will be greatly reduced, and there is a risk of poor impact toughness of the welded joint. Other research institutes have successfully trial-produced 1000MPa high-toughness plastic steel using the strengthening route of Cu alloy precipitation, but the amount of Cu element added is relatively large, resulting in high manufacturing costs. A few companies have developed 1000MPa high-toughness structural steel using quenching and tempering processes, but a higher content of Ni alloy elements needs to be added, resulting in high manufacturing costs.
基于此,本申请提出了一种屈服强度1000MPa级高韧塑性结构钢板及低成本制造方法,通过低碳添加Cr、Mo的成分设计保证钢板的淬透性,通过获得回火马氏体、逆转变奥氏体和Nb、V、Ti析出相以保证结构钢的高强度、高塑性和高韧性。工艺上一次淬火温度将加热至完全奥氏体化后进行淬火,获得尺寸和成分均匀的一次淬火马氏体组织。二次淬火温度控制在马氏体和奥氏体两相区温度进行,二次淬火前加热过程导致Ni和Mn等元素在奥氏体富集,同时未发生相变的马氏体中Ni和Mn含量将降低,随后淬火时富集Ni和Mn元素的奥氏体将转变成富集Mn和Ni元素的二次淬火马氏体,其马氏体中的板条尺寸较一次淬火马氏体的板条更细小。富集Ni和Mn元素的二次淬火马氏体在后续回火时将部分转变成逆转变奥氏体组织,其余部分与一次淬火马氏体共同组成回火马氏体组织,同时回火热处理将促进Nb、V、Ti的第二相析出。通过上述一般热轧+热处理的工艺获得目标组织,得到屈服强度1000MPa级高韧塑性结构钢板,两次淬火和回火工艺获得了回火马氏体和逆转变奥氏体组织,同时含有大量Nb、V、Ti析出的第二相,逆转变奥氏体有利于改善钢板塑性和韧性,回火马氏体组织和大量Nb、V、Ti析出的第二相有利于提高强度。Based on this, the present application proposes a high-toughness and plasticity structural steel plate with a yield strength of 1000MPa and a low-cost manufacturing method. The hardenability of the steel plate is ensured by designing the composition of low-carbon additions of Cr and Mo, and the high strength, high plasticity and high toughness of the structural steel are ensured by obtaining tempered martensite, reverse transformation austenite and Nb, V, Ti precipitation phases. In the process, the first quenching temperature will be heated to complete austenitization and then quenched to obtain a first quenched martensite structure with uniform size and composition. The second quenching temperature is controlled at the temperature of the martensite and austenite two-phase region. The heating process before the second quenching causes elements such as Ni and Mn to be enriched in the austenite. At the same time, the Ni and Mn content in the martensite that has not undergone phase transformation will be reduced. Subsequently, during quenching, the austenite enriched with Ni and Mn elements will be transformed into a second quenched martensite enriched with Mn and Ni elements, and the lath size in the martensite is finer than that of the first quenched martensite. The secondary quenched martensite enriched with Ni and Mn elements will partially transform into reverse austenite structure during subsequent tempering, and the rest will form tempered martensite structure together with the primary quenched martensite. At the same time, the tempering heat treatment will promote the precipitation of the second phase of Nb, V, and Ti. The target structure is obtained by the above-mentioned general hot rolling + heat treatment process, and a high-toughness and plasticity structural steel plate with a yield strength of 1000MPa is obtained. The two quenching and tempering processes obtain tempered martensite and reverse austenite structures, and contain a large amount of second phases precipitated by Nb, V, and Ti. The reverse austenite is beneficial to improving the plasticity and toughness of the steel plate, and the tempered martensite structure and the second phases precipitated by a large amount of Nb, V, and Ti are beneficial to improving the strength.
本申请提供了一种1000MPa级结构钢,所述结构钢的化学成分包括:C、Si、Mn、P、S、Al、Ni、Cr、Mo、Nb、V、Ti以及Fe;其中,以质量分数计,The present application provides a 1000MPa grade structural steel, the chemical composition of which includes: C, Si, Mn, P, S, Al, Ni, Cr, Mo, Nb, V, Ti and Fe; wherein, in terms of mass fraction,
C的含量为0.04%~0.15%,Si的含量为0.20%~0.50%,Mn的含量≤2.00%,P的含量≤0.008%,S的含量≤0.003%,Al的含量为0.020%~0.050%,Ni的含量为7.00%~12.00%,Cr的含量≤2.00%,Mo的含量≤2.00%,Nb的含量≤0.100%,V的含量≤0.200%,Ti的含量≤0.030%。The C content is 0.04% to 0.15%, the Si content is 0.20% to 0.50%, the Mn content is ≤2.00%, the P content is ≤0.008%, the S content is ≤0.003%, the Al content is 0.020% to 0.050%, the Ni content is 7.00% to 12.00%, the Cr content is ≤2.00%, the Mo content is ≤2.00%, the Nb content is ≤0.100%, the V content is ≤0.200%, and the Ti content is ≤0.030%.
在一些实施方式中,控制C的含量为0.04~0.15%的积极效果:C元素是扩大奥氏体相区元素,也是具有强烈固溶强化作用的元素,同时C元素可与Nb、Ti元素形成析出第二相,通过沉淀强化作用而改善钢板强度,但C含量过高,产品韧性和焊接性能较差。综合考虑,本钢种需要钢具备优良的强韧性。In some embodiments, the positive effect of controlling the C content to 0.04-0.15% is that the C element is an element that expands the austenite phase region and has a strong solid solution strengthening effect. At the same time, the C element can form a second phase with Nb and Ti elements to improve the strength of the steel plate through precipitation strengthening. However, if the C content is too high, the toughness and welding performance of the product are poor. Comprehensive consideration requires that the steel has excellent strength and toughness.
控制Si的含量为0.20~0.50%的积极效果:Si不与C形成碳化物,以固溶方式存在于钢中,通过与可动位错的应力场交互作用,阻碍位错运动,提高钢板的强度。但Si含量较高时,对钢的焊接性能不利。The positive effect of controlling the Si content to 0.20-0.50% is that Si does not form carbides with C, but exists in the steel in a solid solution form, and interacts with the stress field of movable dislocations to hinder dislocation movement and improve the strength of the steel plate. However, when the Si content is high, it is not good for the welding performance of the steel.
控制Mn的含量≤2.00%的积极效果:Mn是奥氏体形成元素,扩大奥氏体相区。在冷却过程中,Mn通过溶质拖曳作用耗散自由能,抑制扩散型相变。通过加入适量的Mn,可在适当工艺条件下控制钢板的微观组织,奥氏体中的Mn含量增加时,奥氏体的稳定性大幅改善,为获得逆转变奥氏体创造条件。The positive effect of controlling the content of Mn to ≤2.00% is: Mn is an austenite-forming element and expands the austenite phase region. During the cooling process, Mn dissipates free energy through solute drag and inhibits diffusion-type phase transformation. By adding an appropriate amount of Mn, the microstructure of the steel plate can be controlled under appropriate process conditions. When the Mn content in austenite increases, the stability of austenite is greatly improved, creating conditions for obtaining reverse transformation austenite.
控制P的含量≤0.008%的积极效果:磷在钢中固溶强化作用强,作为合金元素加入低合金结构钢中,能提高其强度和钢的耐大气腐蚀性能,但磷最大的害处是,偏析严重,显著降低钢的塑性和韧性,致使钢在冷加工时容易脆裂也即所谓“冷脆”现象。磷对焊接性也有不利影响,磷作为有害元素,应严加控制。The positive effect of controlling the P content ≤ 0.008% is that phosphorus has a strong solid solution strengthening effect in steel. As an alloying element, it is added to low-alloy structural steel to improve its strength and atmospheric corrosion resistance. However, the biggest harm of phosphorus is that it has serious segregation, which significantly reduces the plasticity and toughness of steel, making it easy to crack during cold processing, which is the so-called "cold brittleness" phenomenon. Phosphorus also has an adverse effect on weldability. As a harmful element, phosphorus should be strictly controlled.
控制S的含量≤0.003%的积极效果:硫在钢中偏析严重,恶化钢的质量,在高温下,降低钢的塑性,它以熔点较低的FeS形式存在。单独存在的FeS的熔点只有1190℃,而在钢中与铁形成共晶体的共晶温度更低,只有988℃,当钢凝固时,硫化铁聚集在原生晶界处。钢1100℃~1200℃进行轧制时,晶界上的FeS就将熔化,大大的削弱了晶粒之间的结合力,导致钢的热脆现象,因此对硫应严加控制。The positive effect of controlling the S content to ≤0.003% is that sulfur segregates seriously in steel, deteriorating the quality of steel. At high temperatures, it reduces the plasticity of steel. It exists in the form of FeS with a lower melting point. The melting point of FeS alone is only 1190°C, and the eutectic temperature of FeS in steel is even lower, only 988°C. When the steel solidifies, iron sulfide gathers at the primary grain boundaries. When steel is rolled at 1100°C to 1200°C, the FeS on the grain boundaries will melt, greatly weakening the bonding force between the grains and causing the hot brittleness of the steel. Therefore, sulfur should be strictly controlled.
控制Al的含量为0.020~0.050%的积极效果:Al增加相变驱动力,Al在钢中与N相互作用,形成细小而弥散的AlN析出,可抑制晶粒长大,达到细化晶粒、提高钢在低温下的韧性。The positive effects of controlling the Al content to 0.020-0.050% are as follows: Al increases the driving force for phase transformation, and Al interacts with N in the steel to form fine and dispersed AlN precipitation, which can inhibit grain growth, thereby achieving grain refinement and improving the toughness of the steel at low temperatures.
控制Cr的含量≤2.00%的积极效果:Cr能防止加Mo钢的石墨化倾向,属于稳定奥氏体元素,可极大地提高钢的淬透性,提高钢的强度,但过高的Cr会降低钢的焊接性能。The positive effect of controlling the Cr content ≤ 2.00% is: Cr can prevent the graphitization tendency of Mo-added steel, is a stable austenite element, can greatly improve the hardenability of steel, and improve the strength of steel, but too high Cr will reduce the welding performance of steel.
控制Ni的含量为7.00~12.00%的积极效果:Ni通过形成简单的置换固溶体起着强化铁素体的作用,可提高钢的强度,同时Ni是奥氏体稳定元素,可显著提高钢的耐低温冲击韧性。The positive effect of controlling the Ni content to 7.00-12.00% is that Ni strengthens ferrite by forming a simple substitution solid solution, which can improve the strength of steel. At the same time, Ni is an austenite stabilizing element, which can significantly improve the low-temperature impact toughness of steel.
控制Mo的含量≤2.00%的积极效果:Mo元素是提高钢板高温强度最有效的元素,通常其含量越高,对抗拉强度的影响高于对屈服强度的影响。Positive effects of controlling the Mo content ≤ 2.00%: Mo is the most effective element for improving the high temperature strength of steel plates. Generally, the higher the Mo content, the greater the impact on the tensile strength than on the yield strength.
控制Nb的含量≤0.100%、Ti的含量≤0.030%的积极效果:Nb和Ti微合金化元素对钢板起细晶强化作用,晶粒细化有益于提高钢板的低温韧性。The positive effect of controlling the Nb content ≤ 0.100% and the Ti content ≤ 0.030% is that the Nb and Ti microalloying elements play a role in grain refinement and strengthening of the steel plate, and grain refinement is beneficial to improving the low-temperature toughness of the steel plate.
控制V的含量≤0.200%的积极效果:V是细化晶粒的元素,同时通过V(C,N)弥散析出可显著提高钢强度。但若添加量过高,则将降低材料的韧性和焊接性能。The positive effect of controlling the V content to ≤0.200% is that V is an element that refines grains and can significantly improve steel strength through V (C, N) dispersion precipitation. However, if the addition amount is too high, the toughness and welding performance of the material will be reduced.
严格控制钢水的纯净度,避免杂质元素P、S对钢板低温韧性的不利影响。Strictly control the purity of molten steel to avoid the adverse effects of impurity elements P and S on the low-temperature toughness of the steel plate.
严格禁止向钢中有意添加Cu元素和B元素。It is strictly prohibited to intentionally add Cu and B elements to steel.
在一些实施方式中,所述结构钢的金相组织包括回火马氏体以及逆转变奥氏体,所述回火马氏体的体积分数为80%~98%,所述逆转变奥氏体的体积分数为2%~20%;其中,所述回火马氏体的板条平均宽度<0.3μm。In some embodiments, the metallographic structure of the structural steel includes tempered martensite and reversed austenite, the volume fraction of the tempered martensite is 80% to 98%, and the volume fraction of the reversed austenite is 2% to 20%; wherein the average lath width of the tempered martensite is less than 0.3 μm.
在一些实施方式中,所述结构钢的基体中弥散分布着Nb、V、Ti析出相,所述析出相的尺寸<100nm。In some embodiments, Nb, V, and Ti precipitate phases are dispersed in the matrix of the structural steel, and the size of the precipitate phases is less than 100 nm.
在一些实施方式中,通过低碳添加Cr、Mo的成分设计保证淬透性,通过添加适当的Mn、Ni元素为获得逆转变奥氏体创造条件,通过一次淬火获得尺寸和成分均匀的一次淬火马氏体组织,二次淬火温度控制在马氏体和奥氏体两相区温度进行,二次淬火前加热过程导致Ni和Mn等元素在奥氏体富集,同时未发生相变的马氏体中Ni和Mn含量将降低,随后淬火时富集Ni和Mn元素的奥氏体将转变成富集Mn和Ni元素的二次淬火马氏体,其马氏体板条尺寸较一次淬火马氏体板条更细小。富集Ni和Mn元素的二次淬火马氏体在后续回火时将部分转变成逆转变奥氏体组织,其余部分与一次淬火马氏体共同组成回火马氏体组织,同时回火热处理将促进Nb、V、Ti的第二相析出。通过采用一般热轧+空冷+热处理的工艺获得目标的回火马氏体、逆转变奥氏体组织和Nb、V、Ti析出相,保证钢板屈服强度达到1000MPa级,且同时具有高塑性和高韧性。In some embodiments, the hardenability is ensured by designing the composition of low-carbon addition of Cr and Mo, and conditions are created for obtaining reverse transformation austenite by adding appropriate Mn and Ni elements, and a primary quenching martensite structure with uniform size and composition is obtained by primary quenching, and the secondary quenching temperature is controlled to be carried out at the temperature of the two-phase region of martensite and austenite. The heating process before the secondary quenching causes elements such as Ni and Mn to be enriched in austenite, and the Ni and Mn content in the martensite that has not undergone phase transformation will be reduced. The austenite enriched with Ni and Mn elements will be transformed into secondary quenching martensite enriched with Mn and Ni elements during subsequent quenching, and the size of its martensite lath is finer than that of the primary quenching martensite lath. The secondary quenching martensite enriched with Ni and Mn elements will be partially transformed into reverse transformation austenite structure during subsequent tempering, and the remaining part will form a tempered martensite structure together with the primary quenching martensite, and the tempering heat treatment will promote the precipitation of the second phase of Nb, V, and Ti. By adopting the general hot rolling + air cooling + heat treatment process, the target tempered martensite, reverse transformed austenite structure and Nb, V, Ti precipitation phases are obtained to ensure that the yield strength of the steel plate reaches 1000MPa level, and at the same time has high plasticity and high toughness.
在一些实施方式中,所述结构钢满足如下至少一种性能:屈服强度为1050MPa~1200MPa,抗拉强度为1190MPa~1300MPa,延伸率≥22%,-85℃冲击功>200J。In some embodiments, the structural steel meets at least one of the following properties: yield strength of 1050MPa to 1200MPa, tensile strength of 1190MPa to 1300MPa, elongation ≥22%, and impact energy at -85°C>200J.
本申请提供的结构钢具有高强度、高塑性和高韧性的综合匹配。The structural steel provided in this application has a comprehensive match of high strength, high plasticity and high toughness.
在一些实施方式中,所述结构钢的厚度为10mm~50mm。In some embodiments, the thickness of the structural steel is 10 mm to 50 mm.
图1为本申请实施例提供的一种1000MPa级结构钢的制备方法的流程示意图。FIG1 is a schematic flow chart of a method for preparing 1000 MPa grade structural steel provided in an embodiment of the present application.
请参见图1,本申请提供了一种结构钢的制备方法,所述方法包括:Referring to FIG. 1 , the present application provides a method for preparing structural steel, the method comprising:
S1、得到具有所述化学成分的钢坯;S1, obtaining a steel billet having the chemical composition;
在一些实施方式中,上述S1步骤之前,还包括进行铁水预处理、冶炼以及锻造。In some embodiments, before the above step S1, molten iron pretreatment, smelting and forging are also included.
在一些实施方式中,采用500Kg真空冶炼炉炼钢进行所述冶炼。In some embodiments, the smelting is performed using a 500Kg vacuum smelting furnace for steelmaking.
在一些实施方式中,所述钢坯的厚度为120mm~240mm。In some embodiments, the thickness of the steel billet is 120 mm to 240 mm.
S2、将所述钢坯依次进行轧前加热、一般热轧以及轧后空冷,得到热轧钢板;S2, sequentially performing pre-rolling heating, general hot rolling and post-rolling air cooling on the steel billet to obtain a hot-rolled steel plate;
在一些实施方式中,所述轧前加热的温度为1120℃~1180℃,所述轧前加热的保温时间为240min~360min。In some embodiments, the pre-rolling heating temperature is 1120° C. to 1180° C., and the pre-rolling heating holding time is 240 min to 360 min.
在一些实施方式中,所述一般热轧为再结晶区轧制,所述再结晶区轧制的开轧温度为1000℃~1100℃,所述再结晶区轧制的终轧温度为900℃~1000℃。In some embodiments, the general hot rolling is recrystallization zone rolling, the start rolling temperature of the recrystallization zone rolling is 1000°C to 1100°C, and the finish rolling temperature of the recrystallization zone rolling is 900°C to 1000°C.
本申请通过采用一般热轧+空冷+热处理的工艺获得目标的回火马氏体、逆转变奥氏体组织和Nb、V、Ti析出相,保证钢板屈服强度达到1000MPa级,且同时具有高塑性和高韧性。The present application obtains the target tempered martensite, reverse transformed austenite structure and Nb, V, Ti precipitation phases by adopting the general hot rolling + air cooling + heat treatment process, ensuring that the yield strength of the steel plate reaches 1000MPa level, and at the same time has high plasticity and high toughness.
S3、将所述热轧钢板进行热处理,得到结构钢。S3. Heat-treating the hot-rolled steel plate to obtain structural steel.
在一些实施方式中,所述热处理包括:一次淬火、二次淬火以及回火;In some embodiments, the heat treatment includes: primary quenching, secondary quenching and tempering;
所述一次淬火包括:将所述热轧钢板升温至850℃~900℃,并保温3d min,后进行第一入水淬火,其中,d为结构钢的厚度;The primary quenching includes: heating the hot-rolled steel plate to 850°C to 900°C, keeping the temperature for 3d min, and then performing the first water quenching, wherein d is the thickness of the structural steel;
所述二次淬火包括:将一次淬火后的所述热轧钢板升温至650℃~750℃,并保温3d min,后进行第二入水淬火,其中,d为结构钢的厚度;The secondary quenching comprises: heating the hot-rolled steel plate after the primary quenching to 650°C to 750°C, keeping the temperature for 3d min, and then performing a second water quenching, wherein d is the thickness of the structural steel;
所述回火包括:将二次淬火后的所述热轧钢板升温至500℃~600℃,并保温3dmin,后空冷至室温,其中,d为结构钢的厚度。The tempering comprises: heating the hot-rolled steel plate after secondary quenching to 500° C. to 600° C., keeping the temperature for 3 dmin, and then air-cooling to room temperature, wherein d is the thickness of the structural steel.
本申请通过一次淬火获得尺寸和成分均匀的一次淬火马氏体组织,二次淬火温度控制在马氏体和奥氏体两相区温度进行,二次淬火前加热过程导致Ni和Mn等元素在奥氏体富集,同时未发生相变的马氏体中Ni和Mn含量将降低,随后淬火时富集Ni和Mn元素的奥氏体将转变成富集Mn和Ni元素的二次淬火马氏体,其马氏体板条尺寸较一次淬火马氏体板条更细小。富集Ni和Mn元素的二次淬火马氏体在后续回火时将部分转变成逆转变奥氏体组织,其余部分与一次淬火马氏体共同组成回火马氏体组织,同时回火热处理将促进Nb、V、Ti的第二相析出。The present application obtains a first quenched martensite structure with uniform size and composition through a single quenching, and the temperature of the second quenching is controlled at the temperature of the two-phase region of martensite and austenite. The heating process before the second quenching causes the elements such as Ni and Mn to be enriched in the austenite, and the Ni and Mn content in the martensite that has not undergone phase transformation will be reduced. During the subsequent quenching, the austenite enriched with Ni and Mn elements will be transformed into a second quenched martensite enriched with Mn and Ni elements, and the size of its martensite lath is finer than that of the first quenched martensite lath. The second quenched martensite enriched with Ni and Mn elements will be partially transformed into a reverse-transformed austenite structure during subsequent tempering, and the remaining part and the first quenched martensite will form a tempered martensite structure together, and the tempering heat treatment will promote the second phase precipitation of Nb, V, and Ti.
该结构钢的制备方法是基于上述结构钢的化学成分来实现,该结构钢的化学成分具体可参照上述实施例,由于该结构钢的制备方法采用了上述实施例的部分或全部技术方案,因此至少具有上述实施例的技术方案所带来的所有有益效果,在此不再一一赘述。The preparation method of the structural steel is implemented based on the chemical composition of the above-mentioned structural steel. The specific chemical composition of the structural steel can be referred to the above-mentioned embodiment. Since the preparation method of the structural steel adopts part or all of the technical solutions of the above-mentioned embodiments, it has at least all the beneficial effects brought by the technical solutions of the above-mentioned embodiments, which will not be described one by one here.
下面结合具体的实施例,进一步阐述本申请。应理解,这些实施例仅用于说明本申请而不用于限制本申请的范围。下列实施例中未注明具体条件的实验方法,通常按照国家标准测定。若没有相应的国家标准,则按照通用的国际标准、常规条件、或按照制造厂商所建议的条件进行。The present application will be further described below in conjunction with specific embodiments. It should be understood that these embodiments are intended only to illustrate the present application and are not intended to limit the scope of the present application. The experimental methods for which specific conditions are not specified in the following examples are usually measured according to national standards. If there is no corresponding national standard, then the conditions recommended by the manufacturer are followed.
制备实施例1~5的钢液并铸成钢坯,所述钢坯的化学成分如表1所示。The molten steels of Examples 1 to 5 were prepared and cast into steel billets, the chemical compositions of which are shown in Table 1.
表1各实施例和对比例的钢坯的化学成分质量百分数(wt%),其余为Fe及不可避免的杂质Table 1 Chemical composition mass percentage (wt%) of the steel billets of each embodiment and comparative example, the remainder being Fe and unavoidable impurities
基于上述结构钢的化学成分,本申请实施例提供了一种结构钢的制备方法,所述方法包括以下步骤:Based on the chemical composition of the above structural steel, an embodiment of the present application provides a method for preparing structural steel, the method comprising the following steps:
S11、得到具有所述化学成分的钢坯;S11, obtaining a steel billet having the chemical composition;
S21、将所述钢坯依次进行轧前加热、一般热轧以及轧后空冷,得到热轧钢板;S21, sequentially performing pre-rolling heating, general hot rolling and post-rolling air cooling on the steel billet to obtain a hot-rolled steel plate;
S31、将所述热轧钢板进行一次淬火、二次淬火以及回火,得到结构钢,轧制的工艺参数如表2所示,热处理工艺参数如表3所示。S31. The hot-rolled steel plate is subjected to primary quenching, secondary quenching and tempering to obtain structural steel. The rolling process parameters are shown in Table 2, and the heat treatment process parameters are shown in Table 3.
表2轧制的工艺参数Table 2 Rolling process parameters
表3热处理工艺参数Table 3 Heat treatment process parameters
对实施例1~5得到的结构钢进行力学性能测试,结果如表4所示。力学性能的测试方法为:根据GB/T228《金属材料室温拉伸试验方法》测定钢板拉伸性能,根据GB/T229-2007《金属材料夏比摆锤冲击试验方法》测定钢板厚度1/4处的冲击性能。The mechanical properties of the structural steels obtained in Examples 1 to 5 were tested, and the results are shown in Table 4. The mechanical properties were tested by measuring the tensile properties of the steel plate according to GB/T228 "Metallic Materials Room Temperature Tensile Test Method", and measuring the impact properties of the steel plate at 1/4 of the thickness according to GB/T229-2007 "Metallic Materials Charpy Pendulum Impact Test Method".
表4结构钢板力学性能指标Table 4 Mechanical properties of structural steel plates
从表1-4可知,本发明实施例1-5通过低碳添加Cr、Mo的成分设计保证淬透性,通过添加适当的Mn、Ni元素为获得逆转变奥氏体创造条件,通过一次淬火获得尺寸和成分均匀的一次淬火马氏体组织,二次淬火温度控制在马氏体和奥氏体两相区温度进行,二次淬火前加热过程导致Ni和Mn等元素在奥氏体富集,同时未发生相变的马氏体中Ni和Mn含量将降低,随后淬火时富集Ni和Mn元素的奥氏体将转变成富集Mn和Ni元素的二次淬火马氏体,其马氏体板条尺寸较一次淬火马氏体板条更细小。富集Ni和Mn元素的二次淬火马氏体在后续回火时将部分转变成逆转变奥氏体组织,其余部分与一次淬火马氏体共同组成回火马氏体组织,同时回火热处理将促进Nb、V、Ti的第二相析出。通过采用一般热轧+空冷+热处理的工艺获得目标的回火马氏体、逆转变奥氏体组织和Nb、V、Ti析出相,保证钢板屈服强度达到1000MPa级,且同时具有高塑性和高韧性。As can be seen from Tables 1-4, Examples 1-5 of the present invention ensure hardenability by designing the composition of low-carbon addition of Cr and Mo, create conditions for obtaining reverse transformation austenite by adding appropriate Mn and Ni elements, obtain a first quenched martensite structure with uniform size and composition by a first quenching, and control the temperature of the second quenching to be carried out at the temperature of the two-phase region of martensite and austenite. The heating process before the second quenching causes elements such as Ni and Mn to be enriched in austenite, and the content of Ni and Mn in the martensite that has not undergone phase transformation will be reduced. The austenite enriched with Ni and Mn elements will be transformed into a second quenched martensite enriched with Mn and Ni elements during subsequent quenching, and the size of its martensite lath is finer than that of the first quenched martensite lath. The second quenched martensite enriched with Ni and Mn elements will be partially transformed into a reverse transformation austenite structure during subsequent tempering, and the remaining part and the first quenched martensite will form a tempered martensite structure together, and the tempering heat treatment will promote the second phase precipitation of Nb, V, and Ti. By adopting the general hot rolling + air cooling + heat treatment process, the target tempered martensite, reverse transformed austenite structure and Nb, V, Ti precipitation phases are obtained to ensure that the yield strength of the steel plate reaches 1000MPa level, and at the same time has high plasticity and high toughness.
在本发明成分设计和工艺条件下,实施例1-5的结构钢力学性能优良,屈服强度≥1055MPa,抗拉强度≥1192MPa,断后延伸率≥22%,-85℃冲击功>200J,开发的结构钢各项力学指标良好。Under the composition design and process conditions of the present invention, the structural steels of Examples 1-5 have excellent mechanical properties, with yield strength ≥1055MPa, tensile strength ≥1192MPa, elongation after fracture ≥22%, and impact energy at -85°C >200J. The developed structural steels have good mechanical indicators.
附图2-5的详细说明:Detailed description of attached drawings 2-5:
图2为本申请实施例1提供的结构钢的显微组织图。FIG. 2 is a microstructure diagram of the structural steel provided in Example 1 of the present application.
由图2可知,实施例1提供的结构钢的金相组织中回火马氏体的体积分数为87.2%,所述逆转变奥氏体的体积分数为12.8%。As can be seen from FIG. 2 , in the metallographic structure of the structural steel provided in Example 1, the volume fraction of tempered martensite is 87.2%, and the volume fraction of reversed austenite is 12.8%.
图3为本申请实施例1提供的结构钢的回火马氏体透射电镜分析图。FIG3 is a transmission electron microscope analysis diagram of the tempered martensite of the structural steel provided in Example 1 of the present application.
由图3可知,实施例1的结构钢的回火马氏体的板条平均宽度为0.18μm。As can be seen from FIG3 , the average lath width of the tempered martensite in the structural steel of Example 1 is 0.18 μm.
图4为本申请实施例1提供的结构钢的Nb、V、Ti纳米析出相的形貌图。FIG4 is a morphology diagram of the Nb, V, and Ti nano-precipitates of the structural steel provided in Example 1 of the present application.
由图4可知,实施例1得到的结构钢的Nb、V、Ti纳米析出相的尺寸小于100nm。As can be seen from FIG. 4 , the size of the Nb, V, and Ti nano-precipitates of the structural steel obtained in Example 1 is less than 100 nm.
图5为本申请实施例1提供的结构钢的Nb、V、Ti纳米析出相的能谱分析图。FIG5 is an energy spectrum analysis diagram of the Nb, V, and Ti nano-precipitation phases of the structural steel provided in Example 1 of the present application.
由图5可知,实施例1的结构钢中含有Nb、V、Ti纳米析出相。As can be seen from FIG5 , the structural steel of Example 1 contains Nb, V, and Ti nano-precipitates.
此外,本发明实施例中的一个或多个技术方案,至少还具有如下技术效果或优点:In addition, one or more technical solutions in the embodiments of the present invention have at least the following technical effects or advantages:
本发明实施例中,结构钢实现了高强度、高塑性和高韧性的综合匹配,较高的韧性为后续焊接提供了性能储备;较添加Cu的析出强化钢,本发明方法取消了Cu元素的添加,较一些添加较高Ni元素的高韧性钢,本发明通过二次淬火细化马氏体板条和结合Nb、V、Ti析出强化的手段保证钢板的高强度和高韧塑性,成本更具有优势。In the embodiments of the present invention, the structural steel achieves a comprehensive match of high strength, high plasticity and high toughness, and the higher toughness provides a performance reserve for subsequent welding; compared with precipitation-strengthened steel with the addition of Cu, the method of the present invention eliminates the addition of the Cu element, and compared with some high-toughness steels with the addition of a higher Ni element, the present invention ensures the high strength and high-toughness plasticity of the steel plate by refining the martensite laths through secondary quenching and combining Nb, V, and Ti precipitation strengthening, and has a more cost-effective approach.
以上所述仅是本申请的具体实施方式,使本领域技术人员能够理解或实现本申请。对这些实施例的多种修改对本领域的技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本申请的精神或范围的情况下,在其它实施例中实现。因此,本申请将不会被限制于本文所示的这些实施例,而是要符合与本文所申请的原理和新颖特点相一致的最宽的范围。The above description is only a specific implementation of the present application, so that those skilled in the art can understand or implement the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest range consistent with the principles and novel features applied for herein.
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