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CN118406394A - Preparation method of fireproof flame-retardant material - Google Patents

Preparation method of fireproof flame-retardant material Download PDF

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CN118406394A
CN118406394A CN202410555280.6A CN202410555280A CN118406394A CN 118406394 A CN118406394 A CN 118406394A CN 202410555280 A CN202410555280 A CN 202410555280A CN 118406394 A CN118406394 A CN 118406394A
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田一航
王云岭
张君
管磊
王新虎
任红超
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Abstract

本发明公开了一种防火阻燃材料的制备方法。其首先通过溶胶‑凝胶法制备无机涂层,接着,将所述无机涂层附着于基材的表面以形成防火阻燃材料,然后,对所述防火阻燃材料进行质检。这样,可以实现对防火阻燃材料的质检。

The present invention discloses a method for preparing a fireproof and flame retardant material. The method firstly prepares an inorganic coating by a sol-gel method, then attaches the inorganic coating to the surface of a substrate to form a fireproof and flame retardant material, and then performs a quality inspection on the fireproof and flame retardant material. In this way, the quality inspection of the fireproof and flame retardant material can be achieved.

Description

一种防火阻燃材料的制备方法A method for preparing fire retardant material

技术领域Technical Field

本申请涉及阻燃材料领域,且更为具体地,涉及一种防火阻燃材料的制备方法。The present application relates to the field of flame retardant materials, and more specifically, to a method for preparing a fireproof and flame retardant material.

背景技术Background technique

随着社会的发展和人们对安全性能要求的不断提高,防火阻燃材料在建筑、交通工具、电子设备等领域的需求日益增长。这些防火阻燃材料可以有效地防止火灾的发生和蔓延,保护人们的生命安全和财产安全。With the development of society and people's increasing requirements for safety performance, the demand for fire-retardant materials in the fields of construction, transportation, electronic equipment, etc. is growing. These fire-retardant materials can effectively prevent the occurrence and spread of fires and protect people's lives and property safety.

防火阻燃材料的制备方法涉及多种化学和物理过程。一种常见的方法是添加阻燃剂,这些化合物在高温下能够产生化学反应,从而抑制火焰的生长或阻止其传播。例如,卤素化合物是一类广泛使用的阻燃剂,它们在燃烧过程中释放卤素原子,这些原子能够捕获燃烧所需的自由基,从而减缓火焰的扩散。除了化学添加剂外,物理方法也被用于制备阻燃材料,如通过材料的表面处理或涂层来提供防护。The preparation of fire-retardant materials involves a variety of chemical and physical processes. A common method is to add flame retardants, which are compounds that can produce chemical reactions at high temperatures, thereby inhibiting the growth of flames or preventing their spread. For example, halogen compounds are a widely used class of flame retardants that release halogen atoms during combustion. These atoms can capture free radicals required for combustion, thereby slowing the spread of flames. In addition to chemical additives, physical methods are also used to prepare flame-retardant materials, such as providing protection through surface treatment or coating of materials.

然而,传统的防火阻燃材料及其制备过程往往存在一些问题。例如,市面上有些材料的阻燃效果不佳,不能有效地防止火灾的发生和蔓延。还有一些材料虽然具有良好的阻燃效果,但其制备过程复杂,成本高昂,不适合大规模生产。因此,期待一种优化的防火阻燃材料的制备方法。However, there are often some problems with traditional fire-retardant materials and their preparation processes. For example, some materials on the market have poor flame retardant effects and cannot effectively prevent the occurrence and spread of fires. Some other materials have good flame retardant effects, but their preparation processes are complicated and costly, and are not suitable for large-scale production. Therefore, an optimized method for preparing fire-retardant materials is desired.

发明内容Summary of the invention

有鉴于此,本申请提出了一种防火阻燃材料的制备方法。In view of this, the present application proposes a method for preparing a fire-retardant material.

根据本申请的一方面,提供了一种防火阻燃材料的制备方法,其包括:通过溶胶-凝胶法制备无机涂层;将所述无机涂层附着于基材的表面以形成防火阻燃材料;以及对所述防火阻燃材料进行质检。According to one aspect of the present application, a method for preparing a fire-proof and flame-retardant material is provided, which comprises: preparing an inorganic coating by a sol-gel method; attaching the inorganic coating to the surface of a substrate to form a fire-proof and flame-retardant material; and performing quality inspection on the fire-proof and flame-retardant material.

在上述的防火阻燃材料的制备方法中,将所述无机涂层附着于基材的表面以形成防火阻燃材料,包括:获取由摄像头采集的附着状态图像;对所述附着状态图像进行图像特征提取和图像重构以得到重构附着状态图像;计算所述附着状态图像和所述重构附着状态图像之间的逐像素差分图像;以及基于所述逐像素差分图像来确定附着的质检结果。In the above-mentioned method for preparing the fire-retardant material, the inorganic coating is attached to the surface of the substrate to form the fire-retardant material, including: obtaining an attachment state image captured by a camera; performing image feature extraction and image reconstruction on the attachment state image to obtain a reconstructed attachment state image; calculating a pixel-by-pixel difference image between the attachment state image and the reconstructed attachment state image; and determining the quality inspection result of the attachment based on the pixel-by-pixel difference image.

在上述的防火阻燃材料的制备方法中,对所述附着状态图像进行图像特征提取和图像重构以得到重构附着状态图像,包括:对所述附着状态图像进行特征编码以得到附着状态图像编码特征图;对所述附着状态图像编码特征图进行特征显化以得到显著化附着状态图像编码特征图;对所述显著化附着状态图像编码特征图进行优化以得到优化后显著化附着状态图像编码特征图;以及将所述优化后显著化附着状态图像编码特征图通过基于解码器部分的图像重构器以得到所述重构附着状态图像。In the above-mentioned method for preparing fire-retardant and flame-retardant materials, image feature extraction and image reconstruction are performed on the attachment state image to obtain a reconstructed attachment state image, including: feature encoding the attachment state image to obtain an attachment state image coding feature map; feature visualization of the attachment state image coding feature map to obtain a significant attachment state image coding feature map; optimizing the significant attachment state image coding feature map to obtain an optimized significant attachment state image coding feature map; and passing the optimized significant attachment state image coding feature map through an image reconstructor based on a decoder part to obtain the reconstructed attachment state image.

在上述的防火阻燃材料的制备方法中,对所述附着状态图像进行特征编码以得到附着状态图像编码特征图,包括:对所述附着状态图像进行亮度补偿以得到亮度补偿后附着状态图像;以及利用深度学习网络模型对所述亮度补偿后附着状态图像进行特征提取以得到所述附着状态图像编码特征图。In the above-mentioned method for preparing fire-retardant materials, feature encoding is performed on the attachment state image to obtain an attachment state image encoding feature map, including: brightness compensation is performed on the attachment state image to obtain an attachment state image after brightness compensation; and feature extraction is performed on the attachment state image after brightness compensation using a deep learning network model to obtain the attachment state image encoding feature map.

在上述的防火阻燃材料的制备方法中,对所述附着状态图像进行亮度补偿以得到亮度补偿后附着状态图像,包括:以如下亮度补偿公式对所述附着状态图像进行处理以得到所述亮度补偿后附着状态图像;其中,所述亮度补偿公式为:;其中,为所述附着状态图像从RGB空间转换成HSV空间后图像的各个位置的像素值,A、B、C和D为数值不相同的调整参数,为所述亮度补偿后附着状态图像的各个位置的像素值。In the above-mentioned method for preparing the fire-retardant material, performing brightness compensation on the attachment state image to obtain the brightness compensated attachment state image comprises: processing the attachment state image according to the following brightness compensation formula to obtain the brightness compensated attachment state image; wherein the brightness compensation formula is: ;in, is the pixel value at each position of the image after the attachment state image is converted from the RGB space to the HSV space, A, B, C and D are adjustment parameters with different values, It is the pixel value at each position of the attached state image after brightness compensation.

在上述的防火阻燃材料的制备方法中,利用深度学习网络模型对所述亮度补偿后附着状态图像进行特征提取以得到所述附着状态图像编码特征图,包括:将所述亮度补偿后附着状态图像通过基于卷积神经网络模型的编码器部分以得到所述附着状态图像编码特征图。In the above-mentioned method for preparing fire-retardant materials, a deep learning network model is used to extract features of the attachment state image after brightness compensation to obtain the attachment state image coding feature map, including: passing the attachment state image after brightness compensation through an encoder part based on a convolutional neural network model to obtain the attachment state image coding feature map.

在上述的防火阻燃材料的制备方法中,对所述附着状态图像编码特征图进行特征显化以得到显著化附着状态图像编码特征图,包括:将所述附着状态图像编码特征图通过基于卷积核注意力机制的特征显著器以得到所述显著化附着状态图像编码特征图。In the above-mentioned method for preparing fire-retardant materials, the attachment state image coding feature map is feature visualized to obtain a significant attachment state image coding feature map, including: passing the attachment state image coding feature map through a feature saliency device based on a convolution kernel attention mechanism to obtain the significant attachment state image coding feature map.

在上述的防火阻燃材料的制备方法中,将所述附着状态图像编码特征图通过基于卷积核注意力机制的特征显著器以得到所述显著化附着状态图像编码特征图,包括:提取所述附着状态图像编码特征图的多尺度非线性卷积全局表征特征以得到第一非线性卷积特征图、第二非线性卷积特征图、第三非线性卷积特征图、第四非线性卷积特征图和浓缩全局表征特征向量;以及提取所述浓缩全局表征特征向量中与所述第一非线性卷积特征图、所述第二非线性卷积特征图、所述第三非线性卷积特征图和所述第四非线性卷积特征图对应通道的向量元素作为权重进行注意力施加以得到所述显著化附着状态图像编码特征图。In the above-mentioned method for preparing fire-retardant materials, the attachment state image coding feature map is passed through a feature saliency device based on a convolution kernel attention mechanism to obtain the salient attachment state image coding feature map, including: extracting the multi-scale nonlinear convolution global representation features of the attachment state image coding feature map to obtain a first nonlinear convolution feature map, a second nonlinear convolution feature map, a third nonlinear convolution feature map, a fourth nonlinear convolution feature map and a concentrated global representation feature vector; and extracting the vector elements of the channels corresponding to the first nonlinear convolution feature map, the second nonlinear convolution feature map, the third nonlinear convolution feature map and the fourth nonlinear convolution feature map in the concentrated global representation feature vector as weights for attention application to obtain the salient attachment state image coding feature map.

在上述的防火阻燃材料的制备方法中,提取所述附着状态图像编码特征图的多尺度非线性卷积全局表征特征以得到第一非线性卷积特征图、第二非线性卷积特征图、第三非线性卷积特征图、第四非线性卷积特征图和浓缩全局表征特征向量,包括:将所述附着状态图像编码特征图通过多尺度卷积核组进行非线性卷积操作以得到所述第一非线性卷积特征图、所述第二非线性卷积特征图、所述第三非线性卷积特征图和所述第四非线性卷积特征图;以如下全局表示公式对所述第一非线性卷积特征图、所述第二非线性卷积特征图、所述第三非线性卷积特征图和所述第四非线性卷积特征图进行处理以得到全局表征特征向量;其中,所述全局表示公式为:;其中,分别为所述第一非线性卷积特征图、所述第二非线性卷积特征图、所述第三非线性卷积特征图和所述第四非线性卷积特征图,为多尺度非线性卷积融合特征图,表示级联处理,表示所述全局表征特征向量中第个特征值,表示对所述多尺度非线性卷积融合特征图中第个特征矩阵进行全局均值池化处理,分别为所述多尺度非线性卷积融合特征图中第个特征矩阵的高度和宽度,为所述多尺度非线性卷积融合特征图中第个特征矩阵中位置处的特征值;以及对所述全局表征特征向量进行激活处理以得到所述浓缩全局表征特征向量。In the above-mentioned method for preparing fire-retardant material, extracting the multi-scale nonlinear convolution global characterization features of the attachment state image coding feature map to obtain a first nonlinear convolution feature map, a second nonlinear convolution feature map, a third nonlinear convolution feature map, a fourth nonlinear convolution feature map and a concentrated global characterization feature vector, including: performing a nonlinear convolution operation on the attachment state image coding feature map through a multi-scale convolution kernel group to obtain the first nonlinear convolution feature map, the second nonlinear convolution feature map, the third nonlinear convolution feature map and the fourth nonlinear convolution feature map; processing the first nonlinear convolution feature map, the second nonlinear convolution feature map, the third nonlinear convolution feature map and the fourth nonlinear convolution feature map with the following global representation formula to obtain a global characterization feature vector; wherein the global representation formula is: ;in, , , and are respectively the first nonlinear convolution feature map, the second nonlinear convolution feature map, the third nonlinear convolution feature map and the fourth nonlinear convolution feature map, is a multi-scale nonlinear convolution fusion feature map, Indicates cascade processing, represents the first eigenvalues, Represents the multi-scale nonlinear convolution fusion feature map The feature matrix is processed by global mean pooling. and They are respectively the first The height and width of the feature matrix, is the first In the feature matrix The feature value at the position; and activating the global characterization feature vector to obtain the concentrated global characterization feature vector.

在上述的防火阻燃材料的制备方法中,基于所述逐像素差分图像来确定附着的质检结果,包括:将所述逐像素差分图像通过基于分类器的质检器以得到所述质检结果,所述质检结果用于表示是否合格。In the above-mentioned method for preparing fire-retardant materials, the attached quality inspection result is determined based on the pixel-by-pixel differential image, including: passing the pixel-by-pixel differential image through a classifier-based quality inspector to obtain the quality inspection result, and the quality inspection result is used to indicate whether it is qualified.

在本申请中,其首先通过溶胶-凝胶法制备无机涂层,接着,将所述无机涂层附着于基材的表面以形成防火阻燃材料,然后,对所述防火阻燃材料进行质检。这样,可以实现对防火阻燃材料的质检。In the present application, an inorganic coating is first prepared by a sol-gel method, then the inorganic coating is attached to the surface of a substrate to form a fire-retardant material, and then the fire-retardant material is quality inspected. In this way, the quality inspection of the fire-retardant material can be achieved.

根据下面参考附图对本申请的详细说明,本申请的其它特征及方面将变得清楚。Other features and aspects of the present application will become apparent from the following detailed description of the present application with reference to the accompanying drawings.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

包含在说明书中并且构成说明书的一部分的附图与说明书一起示出了本申请的示例性实施例、特征和方面,并且用于解释本申请的原理。The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate exemplary embodiments, features, and aspects of the present application and, together with the description, serve to explain the principles of the present application.

图1示出根据本申请的实施例的防火阻燃材料的制备方法的流程图。FIG1 shows a flow chart of a method for preparing a fire-proof and flame-retardant material according to an embodiment of the present application.

图2示出根据本申请的实施例的防火阻燃材料的制备方法的子步骤S120的流程图。FIG. 2 shows a flow chart of sub-step S120 of the method for preparing a fire-proof and flame-retardant material according to an embodiment of the present application.

图3示出根据本申请的实施例的防火阻燃材料的制备方法的子步骤S122的流程图。FIG3 shows a flow chart of sub-step S122 of the method for preparing a fire-proof and flame-retardant material according to an embodiment of the present application.

图4示出根据本申请的实施例的防火阻燃材料的制备方法的子步骤S1222的流程图。FIG. 4 shows a flowchart of sub-step S1222 of the method for preparing a fire-proof and flame-retardant material according to an embodiment of the present application.

图5示出根据本申请的实施例的防火阻燃材料的制备系统的框图。FIG5 shows a block diagram of a system for preparing a fire-proof and flame-retardant material according to an embodiment of the present application.

图6示出根据本申请的实施例的防火阻燃材料的制备方法的应用场景图。FIG. 6 shows an application scenario diagram of a method for preparing a fire-proof and flame-retardant material according to an embodiment of the present application.

具体实施方式Detailed ways

下面将结合附图对本申请实施例中的技术方案进行清楚、完整地描述,显而易见地,所描述的实施例仅仅是本申请的部分实施例,而不是全部的实施例。基于本申请实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,也属于本申请保护的范围。The technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, not all embodiments. Based on the embodiments of the present application, all other embodiments obtained by ordinary technicians in this field without creative work also fall within the scope of protection of the present application.

如本申请和权利要求书中所示,除非上下文明确提示例外情形,“一”、“一个”、“一种”和/或“该”等词并非特指单数,也可包括复数。一般说来,术语“包括”与“包含”仅提示包括已明确标识的步骤和元素,而这些步骤和元素不构成一个排它性的罗列,方法或者设备也可能包含其他的步骤或元素。As shown in this application and claims, unless the context clearly indicates an exception, the words "a", "an", "an" and/or "the" do not refer to the singular and may also include the plural. Generally speaking, the terms "comprises" and "includes" only indicate the inclusion of the steps and elements that have been clearly identified, and these steps and elements do not constitute an exclusive list. The method or device may also include other steps or elements.

以下将参考附图详细说明本申请的各种示例性实施例、特征和方面。附图中相同的附图标记表示功能相同或相似的元件。尽管在附图中示出了实施例的各种方面,但是除非特别指出,不必按比例绘制附图。Various exemplary embodiments, features and aspects of the present application will be described in detail below with reference to the accompanying drawings. The same reference numerals in the accompanying drawings represent elements with the same or similar functions. Although various aspects of the embodiments are shown in the accompanying drawings, the drawings are not necessarily drawn to scale unless otherwise specified.

另外,为了更好的说明本申请,在下文的具体实施方式中给出了众多的具体细节。本领域技术人员应当理解,没有某些具体细节,本申请同样可以实施。在一些实例中,对于本领域技术人员熟知的方法、手段、元件和电路未作详细描述,以便于凸显本申请的主旨。In addition, in order to better illustrate the present application, numerous specific details are provided in the following specific embodiments. It should be understood by those skilled in the art that the present application can also be implemented without certain specific details. In some examples, methods, means, components and circuits well known to those skilled in the art are not described in detail in order to highlight the subject matter of the present application.

考虑到通过溶胶-凝胶法制备无机涂层可以形成一层热稳定的保护层,这层保护层在高温下不易分解,能有效防止火焰接触到材料的表面。具体而言,溶胶-凝胶法是一种通过溶胶(胶体溶液)转化为凝胶(半固体)来制备无机材料的方法。在这个过程中,金属或金属氧化物的前体被溶解在溶剂中,形成溶胶。然后,通过添加催化剂或改变溶液的pH值,溶胶中的前体发生水解和缩聚反应,形成凝胶网络。由于这些无机涂层通常由高度结晶的无机材料组成,通过溶胶-凝胶法制备得到后具有优异的热稳定性,在高温下不易分解,可以防止火焰接触到基材表面。Considering that the preparation of inorganic coatings by the sol-gel method can form a thermally stable protective layer, this protective layer is not easy to decompose at high temperatures and can effectively prevent flames from contacting the surface of the material. Specifically, the sol-gel method is a method for preparing inorganic materials by converting a sol (colloidal solution) into a gel (semi-solid). In this process, a precursor of a metal or metal oxide is dissolved in a solvent to form a sol. Then, by adding a catalyst or changing the pH value of the solution, the precursors in the sol undergo hydrolysis and polycondensation reactions to form a gel network. Since these inorganic coatings are usually composed of highly crystalline inorganic materials, they have excellent thermal stability after being prepared by the sol-gel method, are not easy to decompose at high temperatures, and can prevent flames from contacting the surface of the substrate.

基于此,本申请提供了一种防火阻燃材料的制备方法,图1示出根据本申请的实施例的防火阻燃材料的制备方法的流程图,其具体步骤,如图1所示,包括:S110,通过溶胶-凝胶法制备无机涂层;S120,将所述无机涂层附着于基材的表面以形成防火阻燃材料;以及,S130,对所述防火阻燃材料进行质检。在本申请的实施例中,所述无机涂层包括但不限于氧化铝(Al2O3)、氧化锆(ZrO2)、硅酸盐(SiO2)和钛酸盐(TiO2)。Based on this, the present application provides a method for preparing a fireproof and flame-retardant material. FIG1 shows a flow chart of the method for preparing a fireproof and flame-retardant material according to an embodiment of the present application. The specific steps, as shown in FIG1, include: S110, preparing an inorganic coating by a sol-gel method; S120, attaching the inorganic coating to the surface of a substrate to form a fireproof and flame-retardant material; and, S130, performing a quality inspection on the fireproof and flame-retardant material. In the embodiment of the present application, the inorganic coating includes but is not limited to aluminum oxide (Al 2 O 3 ), zirconium oxide (ZrO 2 ), silicate (SiO 2 ) and titanate (TiO 2 ).

其中,在实际进行所述防火阻燃材料的制备过程中,更具体地在S120步骤中,通常需要对附着效果进行质量检测。其原因在于,附着效果直接影响到防火阻燃材料的性能和稳定性,对于保障材料的防火性能和使用寿命具有重要意义。具体而言,附着效果直接影响到无机涂层与基材之间的结合强度。如果附着效果不佳,涂层容易剥落或脱落,会降低防火阻燃材料的阻燃性能,使其无法有效地抵御火焰和高温。目前,常用的质量检测方式是由人工使用划格仪器在涂层与基材交界处进行划痕,再通过观察划痕下涂层的剥离情况来评估附着强度。这种方式往往依赖于人工操作和主观判断,结果可能受操作者技术水平和主观因素的影响,缺乏客观性。同时,这种破坏性测试可能导致测定过程中的样品损坏,无法进行后续的分析或使用。因此,期待一种优化的方案。Among them, in the actual preparation process of the fire-retardant material, more specifically in step S120, it is usually necessary to perform quality inspection on the adhesion effect. The reason is that the adhesion effect directly affects the performance and stability of the fire-retardant material, which is of great significance for ensuring the fire resistance and service life of the material. Specifically, the adhesion effect directly affects the bonding strength between the inorganic coating and the substrate. If the adhesion effect is not good, the coating is easy to peel off or fall off, which will reduce the flame retardant properties of the fire-retardant material and make it unable to effectively resist flames and high temperatures. At present, the commonly used quality inspection method is to manually use a grid instrument to scratch the junction of the coating and the substrate, and then evaluate the adhesion strength by observing the peeling of the coating under the scratch. This method often relies on manual operation and subjective judgment, and the results may be affected by the operator's technical level and subjective factors, and lack objectivity. At the same time, this destructive test may cause damage to the sample during the measurement process, and subsequent analysis or use cannot be performed. Therefore, an optimized solution is expected.

针对上述技术问题,本申请的技术构思为:基于无监督的异常检测机制,结合图像处理技术对附着状态图像进行特征提取,将经过特征提取得到的附着状态特征信息通过基于深度学习算法的图像重构处理获得重构附着状态图像,将所述重构附着状态图像与实际的附着状态图像进行逐像素差异化度量,并基于两者之间的这种差异程度来智能化地实现对附着效果的质量检测。特别地,在图像重构的过程中,由于在训练阶段大量使用被标注为合格的附着状态图像来进行图像重构,因而当实际检测的所述附着状态图像中是不合格的产品时,重构后的图像会丢失大量异常信息而导致重构附着状态图像与实际的所述附着状态图存在较大差异,从而准确判别质检结果。也就是,这种无监督的异常检测机制能够优化对附着效果的质量检测过程。In view of the above technical problems, the technical concept of the present application is as follows: based on an unsupervised anomaly detection mechanism, feature extraction is performed on the attachment state image in combination with image processing technology, the attachment state feature information obtained through feature extraction is processed through image reconstruction based on a deep learning algorithm to obtain a reconstructed attachment state image, the reconstructed attachment state image and the actual attachment state image are differentiated pixel by pixel, and the quality inspection of the attachment effect is intelligently realized based on the degree of difference between the two. In particular, in the process of image reconstruction, since a large number of attachment state images marked as qualified are used for image reconstruction in the training stage, when the attachment state image actually detected contains unqualified products, the reconstructed image will lose a large amount of abnormal information, resulting in a large difference between the reconstructed attachment state image and the actual attachment state image, thereby accurately judging the quality inspection results. That is, this unsupervised anomaly detection mechanism can optimize the quality inspection process of the attachment effect.

基于此,如图2所示,将所述无机涂层附着于基材的表面以形成防火阻燃材料,包括:S121,获取由摄像头采集的附着状态图像;S122,对所述附着状态图像进行图像特征提取和图像重构以得到重构附着状态图像;S123,计算所述附着状态图像和所述重构附着状态图像之间的逐像素差分图像;以及,S124,基于所述逐像素差分图像来确定附着的质检结果。Based on this, as shown in FIG. 2 , the inorganic coating is attached to the surface of the substrate to form a fire-retardant material, including: S121, acquiring an attachment state image captured by a camera; S122, performing image feature extraction and image reconstruction on the attachment state image to obtain a reconstructed attachment state image; S123, calculating a pixel-by-pixel difference image between the attachment state image and the reconstructed attachment state image; and, S124, determining an attachment quality inspection result based on the pixel-by-pixel difference image.

应可以理解,在步骤S121中,使用摄像头拍摄无机涂层附着在基材表面的图像,该图像显示了涂层的附着状态,包括脱落、起泡、开裂或其他缺陷;在步骤S122中,从原始图像中提取代表涂层附着状态的特征,例如颜色、纹理和形状,使用机器学习或计算机视觉技术将提取的特征重建为一张新的图像,称为重构附着状态图像;在步骤S123中,逐像素差分图像突出显示了原始图像和重构图像之间的差异,这些差异可能表明涂层附着缺陷;在步骤S124中,分析差异图像以识别涂层附着缺陷,根据缺陷的严重程度和数量,确定涂层的附着质检结果,质检结果可以是合格、不合格或需要返工。It should be understood that in step S121, a camera is used to capture an image of the inorganic coating attached to the surface of the substrate, and the image shows the adhesion state of the coating, including peeling, blistering, cracking or other defects; in step S122, features representing the adhesion state of the coating, such as color, texture and shape, are extracted from the original image, and the extracted features are reconstructed into a new image using machine learning or computer vision technology, which is called a reconstructed adhesion state image; in step S123, a pixel-by-pixel difference image highlights the differences between the original image and the reconstructed image, which may indicate coating adhesion defects; in step S124, the difference image is analyzed to identify coating adhesion defects, and the coating adhesion quality inspection result is determined based on the severity and number of defects, and the quality inspection result may be qualified, unqualified or requires rework.

具体地,在本申请的技术方案中,将所述无机涂层附着于基材的表面以形成防火阻燃材料的具体编码过程,包括:首先,获取由摄像头采集的附着状态图像。这里,使用摄像头采集附着状态图像是一种非破坏性的检测方式,不会对被检测物品造成损坏。同时,通过摄像头采集的图像可以提供客观的数据,是直观的信息载体,以展示和反映附着的状态,便于后续模型的进一步处理和分析。然后,对所述附着状态图像进行亮度补偿以得到亮度补偿后附着状态图像。也就是,通过亮度补偿的处理手段来增强所述附着状态图像的对比度,使得所述附着状态图像中的细节更加清晰可见。Specifically, in the technical solution of the present application, the specific encoding process of attaching the inorganic coating to the surface of the substrate to form a fire-retardant material includes: first, obtaining an attachment state image captured by a camera. Here, using a camera to capture an attachment state image is a non-destructive detection method that will not cause damage to the detected object. At the same time, the image captured by the camera can provide objective data and is an intuitive information carrier to display and reflect the state of attachment, which is convenient for further processing and analysis of subsequent models. Then, the attachment state image is brightness compensated to obtain a brightness compensated attachment state image. That is, the contrast of the attachment state image is enhanced by the processing means of brightness compensation, so that the details in the attachment state image are more clearly visible.

接着,将所述亮度补偿后附着状态图像通过基于卷积神经网络模型的编码器部分以得到附着状态图像编码特征图。其中,卷积神经网络(Convolutional Neural Network,CNN)是一种深度学习模型,专门用于处理具有类似网格结构的数据,如图像和二维矩阵数据。CNN的核心思想是通过卷积层(Convolutional Layer)和池化层(Pooling Layer)来逐层提取图像中的抽象特征。也就是,在本申请的技术方案中,利用卷积神经网络模型来捕捉所述亮度补偿后附着状态图像中的隐含邻域关联特征和附着状态表示。Next, the attachment state image after brightness compensation is passed through the encoder part based on the convolutional neural network model to obtain the encoding feature map of the attachment state image. Among them, the convolutional neural network (CNN) is a deep learning model specifically used to process data with a similar grid structure, such as images and two-dimensional matrix data. The core idea of CNN is to extract abstract features in the image layer by layer through convolutional layers and pooling layers. That is, in the technical solution of the present application, the convolutional neural network model is used to capture the implicit neighborhood association features and attachment state representation in the attachment state image after brightness compensation.

相应地,如图3所示,对所述附着状态图像进行图像特征提取和图像重构以得到重构附着状态图像,包括:S1221,对所述附着状态图像进行特征编码以得到附着状态图像编码特征图;S1222,对所述附着状态图像编码特征图进行特征显化以得到显著化附着状态图像编码特征图;S1223,对所述显著化附着状态图像编码特征图进行优化以得到优化后显著化附着状态图像编码特征图;以及,S1224,将所述优化后显著化附着状态图像编码特征图通过基于解码器部分的图像重构器以得到所述重构附着状态图像。Accordingly, as shown in FIG3 , image feature extraction and image reconstruction are performed on the attachment state image to obtain a reconstructed attachment state image, including: S1221, feature encoding the attachment state image to obtain an attachment state image coding feature map; S1222, feature visualization of the attachment state image coding feature map to obtain a significant attachment state image coding feature map; S1223, optimizing the significant attachment state image coding feature map to obtain an optimized significant attachment state image coding feature map; and, S1224, passing the optimized significant attachment state image coding feature map through an image reconstructor based on a decoder part to obtain the reconstructed attachment state image.

其中,在步骤S1221中,对所述附着状态图像进行特征编码以得到附着状态图像编码特征图,包括:对所述附着状态图像进行亮度补偿以得到亮度补偿后附着状态图像;以及,利用深度学习网络模型对所述亮度补偿后附着状态图像进行特征提取以得到所述附着状态图像编码特征图。Among them, in step S1221, feature encoding is performed on the attachment state image to obtain an attachment state image encoding feature map, including: brightness compensation is performed on the attachment state image to obtain a brightness compensated attachment state image; and feature extraction is performed on the brightness compensated attachment state image using a deep learning network model to obtain the attachment state image encoding feature map.

在一个具体示例中,对所述附着状态图像进行亮度补偿以得到亮度补偿后附着状态图像,包括:以如下亮度补偿公式对所述附着状态图像进行处理以得到所述亮度补偿后附着状态图像;其中,所述亮度补偿公式为:;其中,为所述附着状态图像从RGB空间转换成HSV空间后图像的各个位置的像素值,A、B、C和D为数值不相同的调整参数,为所述亮度补偿后附着状态图像的各个位置的像素值。In a specific example, performing brightness compensation on the attachment state image to obtain the brightness compensated attachment state image includes: processing the attachment state image using the following brightness compensation formula to obtain the brightness compensated attachment state image; wherein the brightness compensation formula is: ;in, is the pixel value at each position of the image after the attachment state image is converted from the RGB space to the HSV space, A, B, C and D are adjustment parameters with different values, It is the pixel value at each position of the attached state image after brightness compensation.

在一个具体示例中,利用深度学习网络模型对所述亮度补偿后附着状态图像进行特征提取以得到所述附着状态图像编码特征图,包括:将所述亮度补偿后附着状态图像通过基于卷积神经网络模型的编码器部分以得到所述附着状态图像编码特征图。In a specific example, a deep learning network model is used to extract features of the attachment state image after brightness compensation to obtain a coding feature map of the attachment state image, including: passing the attachment state image after brightness compensation through an encoder part based on a convolutional neural network model to obtain the coding feature map of the attachment state image.

值得一提的是,卷积神经网络(CNN)是一种深度学习模型,专门用于处理具有网格状结构的数据,例如图像。卷积神经网络使用称为卷积层的特殊层来提取图像中的特征,卷积层包含一组可学习的滤波器,这些滤波器在图像上滑动,检测特定的模式和特征。其中,卷积操作涉及将滤波器与图像的一部分进行逐元素相乘,然后将结果求和,滤波器在图像上滑动,在每个位置执行卷积操作,卷积操作的结果是一个新的特征图,其中每个像素值代表原始图像中相应区域的特征强度。通过堆叠多个卷积层,卷积神经网络可以提取图像中越来越复杂的特征,其中,早期的层检测低级特征,例如边缘和纹理,而较后的层检测高级特征,例如对象和面部。卷积神经网络可以自动从数据中学习特征,无需手动特征工程;卷积神经网络对图像中的平移和旋转具有不变性,这意味着可以检测特征,无论它们在图像中的位置或方向如何。It is worth mentioning that a convolutional neural network (CNN) is a deep learning model that is specifically designed to process data with a grid-like structure, such as images. Convolutional neural networks use special layers called convolutional layers to extract features from images. Convolutional layers contain a set of learnable filters that slide over the image to detect specific patterns and features. Among them, the convolution operation involves element-wise multiplication of the filter with a portion of the image and then summing the results. The filter slides over the image and performs a convolution operation at each position. The result of the convolution operation is a new feature map, where each pixel value represents the feature intensity of the corresponding area in the original image. By stacking multiple convolutional layers, convolutional neural networks can extract increasingly complex features in images, where early layers detect low-level features such as edges and textures, while later layers detect high-level features such as objects and faces. Convolutional neural networks can automatically learn features from data without manual feature engineering; convolutional neural networks are invariant to translation and rotation in images, which means that features can be detected regardless of their position or orientation in the image.

进一步地,将所述附着状态图像编码特征图通过基于卷积核注意力机制的特征显著器以得到显著化附着状态图像编码特征图。其中,所述基于卷积核注意力机制的特征显著器将所述附着状态图像编码特征图通过多尺度卷积核组进行非线性卷积操作以提取所述附着状态图像编码特征图中不同局部空间邻域内的关联特征,提高特征的表达能力和区分度。之后,同时考虑通道和卷积核两个方面的重要程度,通过权重信息来指导网络给具有不同尺寸的卷积核分配不同的关注度。通过这样的方式来提取有用特征的卷积核所捕获的特征分布,忽略无用背景特征或噪声的卷积核的目标信息。Furthermore, the feature map of the attached state image coding is passed through a feature saliency device based on a convolution kernel attention mechanism to obtain a salient attached state image coding feature map. The feature saliency device based on a convolution kernel attention mechanism performs a nonlinear convolution operation on the attached state image coding feature map through a multi-scale convolution kernel group to extract the associated features in different local spatial neighborhoods in the attached state image coding feature map, thereby improving the expressiveness and distinguishability of the features. Afterwards, the importance of both the channel and the convolution kernel is considered at the same time, and the weight information is used to guide the network to assign different attentions to convolution kernels of different sizes. In this way, the feature distribution captured by the convolution kernel of useful features is extracted, and the target information of the convolution kernel of useless background features or noise is ignored.

其中,在步骤S1222中,对所述附着状态图像编码特征图进行特征显化以得到显著化附着状态图像编码特征图,包括:将所述附着状态图像编码特征图通过基于卷积核注意力机制的特征显著器以得到所述显著化附着状态图像编码特征图。Among them, in step S1222, the attachment state image coding feature map is feature-manifested to obtain a salient attachment state image coding feature map, including: passing the attachment state image coding feature map through a feature salientator based on a convolution kernel attention mechanism to obtain the salient attachment state image coding feature map.

值得一提的是,卷积核注意力机制是一种用于突出卷积神经网络(CNN)中重要卷积核的技术。卷积核注意力机制为每个卷积核分配一个权重,该权重表示该卷积核在特征提取中的重要性。权重通过计算卷积核输出特征图的激活程度来计算,然后,将权重与卷积核输出特征图相乘,以突出重要特征,同时抑制不重要特征。卷积核注意力机制用于:识别对模型预测最重要的特征和卷积核;选择对特定任务最重要的特征;通过去除不重要的卷积核来减小模型的大小。应可以理解,通过关注重要特征,卷积核注意力机制可以提高模型的准确性和鲁棒性;卷积核注意力机制允许可视化模型如何关注图像中的不同区域和特征;通过去除不重要的卷积核,卷积核注意力机制可以减少模型的计算成本。在对附着状态图像编码特征图进行特征显化时,卷积核注意力机制可以识别出与涂层附着缺陷相关的特征,例如脱落、起泡或开裂。通过突出这些特征,卷积神经网络模型可以更准确地检测和分类附着缺陷。It is worth mentioning that the convolution kernel attention mechanism is a technique for highlighting important convolution kernels in convolutional neural networks (CNNs). The convolution kernel attention mechanism assigns a weight to each convolution kernel, which represents the importance of the convolution kernel in feature extraction. The weight is calculated by calculating the activation degree of the convolution kernel output feature map, and then the weight is multiplied by the convolution kernel output feature map to highlight important features while suppressing unimportant features. The convolution kernel attention mechanism is used to: identify the most important features and convolution kernels for model prediction; select the most important features for a specific task; and reduce the size of the model by removing unimportant convolution kernels. It should be understood that by focusing on important features, the convolution kernel attention mechanism can improve the accuracy and robustness of the model; the convolution kernel attention mechanism allows visualization of how the model focuses on different regions and features in the image; and by removing unimportant convolution kernels, the convolution kernel attention mechanism can reduce the computational cost of the model. When performing feature visualization on the feature map encoded by the adhesion state image, the convolution kernel attention mechanism can identify features related to coating adhesion defects, such as peeling, blistering, or cracking. By highlighting these features, the convolutional neural network model can detect and classify attachment defects more accurately.

更具体地,如图4所示,在步骤S1222中,将所述附着状态图像编码特征图通过基于卷积核注意力机制的特征显著器以得到所述显著化附着状态图像编码特征图,包括:S12221,提取所述附着状态图像编码特征图的多尺度非线性卷积全局表征特征以得到第一非线性卷积特征图、第二非线性卷积特征图、第三非线性卷积特征图、第四非线性卷积特征图和浓缩全局表征特征向量;以及,S12222,提取所述浓缩全局表征特征向量中与所述第一非线性卷积特征图、所述第二非线性卷积特征图、所述第三非线性卷积特征图和所述第四非线性卷积特征图对应通道的向量元素作为权重进行注意力施加以得到所述显著化附着状态图像编码特征图。More specifically, as shown in Figure 4, in step S1222, the attachment state image coding feature map is passed through a feature saliency device based on a convolution kernel attention mechanism to obtain the salient attachment state image coding feature map, including: S12221, extracting the multi-scale nonlinear convolution global representation features of the attachment state image coding feature map to obtain a first nonlinear convolution feature map, a second nonlinear convolution feature map, a third nonlinear convolution feature map, a fourth nonlinear convolution feature map and a concentrated global representation feature vector; and, S12222, extracting the vector elements of the channels corresponding to the first nonlinear convolution feature map, the second nonlinear convolution feature map, the third nonlinear convolution feature map and the fourth nonlinear convolution feature map in the concentrated global representation feature vector as weights for attention application to obtain the salient attachment state image coding feature map.

在一个具体示例中,在步骤S12221中,提取所述附着状态图像编码特征图的多尺度非线性卷积全局表征特征以得到第一非线性卷积特征图、第二非线性卷积特征图、第三非线性卷积特征图、第四非线性卷积特征图和浓缩全局表征特征向量,包括:将所述附着状态图像编码特征图通过多尺度卷积核组进行非线性卷积操作以得到所述第一非线性卷积特征图、所述第二非线性卷积特征图、所述第三非线性卷积特征图和所述第四非线性卷积特征图;以如下全局表示公式对所述第一非线性卷积特征图、所述第二非线性卷积特征图、所述第三非线性卷积特征图和所述第四非线性卷积特征图进行处理以得到全局表征特征向量;其中,所述全局表示公式为:;其中,分别为所述第一非线性卷积特征图、所述第二非线性卷积特征图、所述第三非线性卷积特征图和所述第四非线性卷积特征图,为多尺度非线性卷积融合特征图,表示级联处理,表示所述全局表征特征向量中第个特征值,表示对所述多尺度非线性卷积融合特征图中第个特征矩阵进行全局均值池化处理,分别为所述多尺度非线性卷积融合特征图中第个特征矩阵的高度和宽度,为所述多尺度非线性卷积融合特征图中第个特征矩阵中位置处的特征值;以及对所述全局表征特征向量进行激活处理以得到所述浓缩全局表征特征向量。In a specific example, in step S12221, extracting the multi-scale nonlinear convolution global representation features of the attachment state image coding feature map to obtain a first nonlinear convolution feature map, a second nonlinear convolution feature map, a third nonlinear convolution feature map, a fourth nonlinear convolution feature map and a concentrated global representation feature vector, including: performing a nonlinear convolution operation on the attachment state image coding feature map through a multi-scale convolution kernel group to obtain the first nonlinear convolution feature map, the second nonlinear convolution feature map, the third nonlinear convolution feature map and the fourth nonlinear convolution feature map; processing the first nonlinear convolution feature map, the second nonlinear convolution feature map, the third nonlinear convolution feature map and the fourth nonlinear convolution feature map according to the following global representation formula to obtain a global representation feature vector; wherein the global representation formula is: ;in, , , and are respectively the first nonlinear convolution feature map, the second nonlinear convolution feature map, the third nonlinear convolution feature map and the fourth nonlinear convolution feature map, is a multi-scale nonlinear convolution fusion feature map, Indicates cascade processing, represents the first eigenvalues, Represents the multi-scale nonlinear convolution fusion feature map The feature matrix is processed by global mean pooling. and They are respectively the first The height and width of the feature matrix, is the first In the feature matrix The feature value at the position; and activating the global characterization feature vector to obtain the concentrated global characterization feature vector.

随后,将所述显著化附着状态图像编码特征图通过基于解码器部分的图像重构器以得到重构附着状态图像。这里,通过所述基于解码器部分的图像重构器,可以将经过特征提取和局部注意力信息增强后的所述显著化附着状态图像编码特征图重新转换为图像形式,实现对原始图像的重建。并进一步地计算所述附着状态图像和所述重构附着状态图像之间的逐像素差分图像以量化所述附着状态图像和所述重构附着状态图像之间的像素差异程度。应可以理解,由于解码器不具备重构异常图像的能力,若所述附着状态图像中为不合格的产品,经重构后获得的所述重构附着状态图像就会丢失异常部分的信息。因而,所述逐像素差分图像便在一定程度上描述和刻画了所述附着状态图像与被标注为合格的产品之间的差异信息。继而,将所述逐像素差分图像通过基于分类器的质检器以得到质检结果,所述质检结果用于表示是否合格。Subsequently, the salient attachment state image coding feature map is passed through an image reconstructor based on a decoder part to obtain a reconstructed attachment state image. Here, the salient attachment state image coding feature map after feature extraction and local attention information enhancement can be converted back into an image form through the image reconstructor based on the decoder part to achieve reconstruction of the original image. And further calculate the pixel-by-pixel difference image between the attachment state image and the reconstructed attachment state image to quantify the degree of pixel difference between the attachment state image and the reconstructed attachment state image. It should be understood that since the decoder does not have the ability to reconstruct abnormal images, if the attachment state image contains unqualified products, the reconstructed attachment state image obtained after reconstruction will lose the information of the abnormal part. Therefore, the pixel-by-pixel difference image describes and depicts the difference information between the attachment state image and the product marked as qualified to a certain extent. Subsequently, the pixel-by-pixel difference image is passed through a quality inspector based on a classifier to obtain a quality inspection result, and the quality inspection result is used to indicate whether it is qualified.

相应地,在步骤S124中,基于所述逐像素差分图像来确定附着的质检结果,包括:将所述逐像素差分图像通过基于分类器的质检器以得到所述质检结果,所述质检结果用于表示是否合格。Accordingly, in step S124, the attached quality inspection result is determined based on the pixel-by-pixel differential image, including: passing the pixel-by-pixel differential image through a classifier-based quality inspector to obtain the quality inspection result, and the quality inspection result is used to indicate whether it is qualified.

具体地,将所述逐像素差分图像通过基于分类器的质检器以得到所述质检结果,所述质检结果用于表示是否合格,包括:将所述逐像素差分图像按照行向量或者列向量展开为分类特征向量;使用所述基于分类器的质检器的全连接层对所述分类特征向量进行全连接编码以得到编码分类特征向量;以及,将所述编码分类特征向量输入所述基于分类器的质检器的Softmax分类函数以得到所述质检结果。Specifically, the pixel-by-pixel difference image is passed through a classifier-based quality inspector to obtain the quality inspection result, and the quality inspection result is used to indicate whether it is qualified, including: expanding the pixel-by-pixel difference image into a classification feature vector according to a row vector or a column vector; using the fully connected layer of the classifier-based quality inspector to fully connect encode the classification feature vector to obtain an encoded classification feature vector; and inputting the encoded classification feature vector into the Softmax classification function of the classifier-based quality inspector to obtain the quality inspection result.

应可以理解,分类器的作用是利用给定的类别、已知的训练数据来学习分类规则和分类器,然后对未知数据进行分类(或预测)。逻辑回归(logistics)、SVM等常用于解决二分类问题,对于多分类问题(multi-class classification),同样也可以用逻辑回归或SVM,只是需要多个二分类来组成多分类,但这样容易出错且效率不高,常用的多分类方法有Softmax分类函数。It should be understood that the role of the classifier is to use the given categories and known training data to learn classification rules and classifiers, and then classify (or predict) unknown data. Logistic regression, SVM, etc. are often used to solve binary classification problems. For multi-class classification problems, logistic regression or SVM can also be used, but multiple binary classifications are required to form a multi-classification, but this is prone to errors and inefficient. Commonly used multi-classification methods include the Softmax classification function.

在上述技术方案中,所述附着状态图像编码特征图表达所述亮度补偿后附着状态图像的图像语义特征,并且,将所述附着状态图像编码特征图通过基于卷积核注意力机制的特征显著器后,得到的所述显著化附着状态图像编码特征图的图像语义特征表示会在所述附着状态图像编码特征图的基础上进一步对于局部图像语义特征空间分布进行强化,但是,这在提升了局部图像语义特征表示显著性的同时,也会导致所述显著化附着状态图像编码特征图的图像语义特征表示的整体特征分布离散性受到增强。In the above technical scheme, the attachment state image coding feature map expresses the image semantic features of the attachment state image after brightness compensation, and after the attachment state image coding feature map passes through the feature saliency device based on the convolution kernel attention mechanism, the image semantic feature representation of the significant attachment state image coding feature map obtained will further strengthen the spatial distribution of local image semantic features on the basis of the attachment state image coding feature map. However, while this improves the significance of the local image semantic feature representation, it will also lead to the enhancement of the discreteness of the overall feature distribution of the image semantic feature representation of the significant attachment state image coding feature map.

这样,将所述显著化附着状态图像编码特征图通过基于解码器部分的图像重构器以得到重构附着状态图像时,会由于所述显著化附着状态图像编码特征图的整体特征分布相对于源图像语义特征分布的增强的离散性,导致所述显著化附着状态图像编码特征图具有基于多个离散局部子维度的多子维度分布特征表示维度复杂性,因此,相应地也会期望提升在模型迭代过程中对于复杂特征表示维度下的特征整体性表达效果。In this way, when the significant attachment state image coding feature map is passed through an image reconstructor based on the decoder part to obtain a reconstructed attachment state image, the significant attachment state image coding feature map will have a multi-sub-dimensional distribution feature representation dimensional complexity based on multiple discrete local sub-dimensions due to the enhanced discreteness of the overall feature distribution of the significant attachment state image coding feature map relative to the semantic feature distribution of the source image. Therefore, it is also expected to improve the overall feature expression effect under the complex feature representation dimension during the model iteration process.

基于此,本申请在每次模型的迭代过程中,对于所述显著化附着状态图像编码特征图进行优化,具体包括:将所述显著化附着状态图像编码特征图的每个特征值与所述显著化附着状态图像编码特征图的最大特征值的倒数,即进行点乘,再将点乘结果分别与所述显著化附着状态图像编码特征图的特征值均值和特征值标准差的比值,即进行点减和点加,并先将点减结果取绝对值再进行以2为底的对数计算后,再与点加结果和权重超参数的点乘结果进行进一步点加计算。Based on this, in each iteration of the model, the present application encodes the characteristic map of the salient attachment state image. Optimization is performed, specifically comprising: encoding the characteristic map of the salient attachment state image Each eigenvalue of the salient attachment state image encoding feature map The reciprocal of the maximum eigenvalue of Perform dot multiplication, and then add the dot multiplication result to the salient attachment state image encoding feature map The ratio of the eigenvalue mean and the eigenvalue standard deviation, that is, Perform point subtraction and point addition, take the absolute value of the point subtraction result and then perform logarithm calculation with base 2, and then perform further point addition calculation with the point addition result and the dot product result of the weight hyperparameter.

也就是,通过以包含由均值和标准值代表的概率统计特征的交互表示和作为隐变量特征的的分布交互表示的短序列来作为所述显著化附着状态图像编码特征图的复杂流形网络下的子流形潜在模体,来将得到的所述显著化附着状态图像编码特征图的潜在模体特征信息模式和特征分布模式来作为其全局结构推断单元,从而基于连接地以全局结构潜在模体字典的形式来重构所述显著化附着状态图像编码特征图的复杂流形结构,以提升模型在迭代过程当中对于由复杂特征表示维度的关联特征对应的流形结构的生成和演化理解能力,提升模型迭代过程中对于基于多维度分布的复杂特征表示维度的特征表达效果,从而提升解码图像的图像质量,改进得到的质检结果的准确性。That is, by including the mean and standard value The interactive representation of the probability statistical features represented by and The short sequence of distribution interaction representations is used as the salient attachment state image encoding feature map The submanifold potential motif under the complex manifold network is used to encode the characteristic map of the salient attachment state image. The latent motif feature information pattern and feature distribution pattern of the global structure inference unit are used to reconstruct the salient attachment state image encoding feature map in the form of a global structure latent motif dictionary based on the connection. The complex manifold structure of the model is used to improve the model's ability to understand the generation and evolution of the manifold structure corresponding to the associated features of the complex feature representation dimension during the iteration process, and to improve the feature expression effect of the complex feature representation dimension based on multi-dimensional distribution during the model iteration process, thereby improving the image quality of the decoded image and improving the accuracy of the quality inspection results.

相应地,对所述显著化附着状态图像编码特征图进行优化以得到优化后显著化附着状态图像编码特征图,包括:将所述显著化附着状态图像编码特征图的每个特征值与所述显著化附着状态图像编码特征图的最大特征值的倒数进行点乘以显著化附着状态图像编码图像语义交互表示图;将所述显著化附着状态图像编码特征图的特征值均值除以所述显著化附着状态图像编码特征图的特征值标准差以获得与所述显著化附着状态图像编码特征图对应的统计交互值;将所述显著化附着状态图像编码图像语义交互表示图的每个特征值减去所述统计交互值再取绝对值后进行以2为底的对数计算以获得显著化附着状态图像编码图像语义交互信息表示图;将所述显著化附着状态图像编码图像语义交互表示图的每个特征值加上所述统计交互值后再乘以预定权重超参数以获得显著化附着状态图像编码图像语义交互模式表示图;将所述显著化附着状态图像编码图像语义交互信息表示图与所述显著化附着状态图像编码图像语义交互模式表示图点加以获得优化后显著化附着状态图像编码特征图。Accordingly, the significant attachment state image coding feature map is optimized to obtain an optimized significant attachment state image coding feature map, including: performing a dot multiplication of each eigenvalue of the significant attachment state image coding feature map and the inverse of the maximum eigenvalue of the significant attachment state image coding feature map by the significant attachment state image coding image semantic interaction representation map; dividing the eigenvalue mean of the significant attachment state image coding feature map by the eigenvalue standard deviation of the significant attachment state image coding feature map to obtain a statistical interaction value corresponding to the significant attachment state image coding feature map; and Each eigenvalue of the image semantic interaction representation map is subtracted from the statistical interaction value and then the absolute value is taken, and then a logarithm calculation with base 2 is performed to obtain a significant attachment state image encoding image semantic interaction information representation map; each eigenvalue of the significant attachment state image encoding image semantic interaction representation map is added to the statistical interaction value and then multiplied by a predetermined weight hyperparameter to obtain a significant attachment state image encoding image semantic interaction pattern representation map; the significant attachment state image encoding image semantic interaction information representation map and the significant attachment state image encoding image semantic interaction pattern representation map are added to obtain an optimized significant attachment state image encoding feature map.

综上,基于本申请实施例的防火阻燃材料的制备方法,其可以实现防火阻燃材料的无所检测。In summary, based on the method for preparing the fire-proof and flame-retardant material according to the embodiment of the present application, it is possible to realize the detection-free fire-proof and flame-retardant material.

图5示出根据本申请的实施例的防火阻燃材料的制备系统100的框图。如图5所示,根据本申请实施例的防火阻燃材料的制备系统100,包括:无机涂层制备模块110,用于通过溶胶-凝胶法制备无机涂层;附着模块120,用于将所述无机涂层附着于基材的表面以形成防火阻燃材料;以及,质检模块130,用于对所述防火阻燃材料进行质检。FIG5 shows a block diagram of a system 100 for preparing a fireproof and flame retardant material according to an embodiment of the present application. As shown in FIG5, the system 100 for preparing a fireproof and flame retardant material according to an embodiment of the present application comprises: an inorganic coating preparation module 110 for preparing an inorganic coating by a sol-gel method; an attachment module 120 for attaching the inorganic coating to the surface of a substrate to form a fireproof and flame retardant material; and a quality inspection module 130 for performing quality inspection on the fireproof and flame retardant material.

这里,本领域技术人员可以理解,上述防火阻燃材料的制备系统100中的各个单元和模块的具体功能和操作已经在上面参考图1到图4的防火阻燃材料的制备方法的描述中得到了详细介绍,并因此,将省略其重复描述。Here, those skilled in the art can understand that the specific functions and operations of each unit and module in the above-mentioned fire-proof and flame-retardant material preparation system 100 have been described in detail in the description of the fire-proof and flame-retardant material preparation method with reference to Figures 1 to 4 above, and therefore, its repeated description will be omitted.

如上所述,根据本申请实施例的防火阻燃材料的制备系统100可以实现在各种无线终端中,例如具有防火阻燃材料的制备算法的服务器等。在一种可能的实现方式中,根据本申请实施例的防火阻燃材料的制备系统100可以作为一个软件模块和/或硬件模块而集成到无线终端中。例如,该防火阻燃材料的制备系统100可以是该无线终端的操作系统中的一个软件模块,或者可以是针对于该无线终端所开发的一个应用程序;当然,该防火阻燃材料的制备系统100同样可以是该无线终端的众多硬件模块之一。As described above, the system 100 for preparing fire-retardant materials according to the embodiment of the present application can be implemented in various wireless terminals, such as a server having a preparation algorithm for fire-retardant materials. In a possible implementation, the system 100 for preparing fire-retardant materials according to the embodiment of the present application can be integrated into a wireless terminal as a software module and/or a hardware module. For example, the system 100 for preparing fire-retardant materials can be a software module in the operating system of the wireless terminal, or can be an application developed for the wireless terminal; of course, the system 100 for preparing fire-retardant materials can also be one of the many hardware modules of the wireless terminal.

替换地,在另一示例中,该防火阻燃材料的制备系统100与该无线终端也可以是分立的设备,并且该防火阻燃材料的制备系统100可以通过有线和/或无线网络连接到该无线终端,并且按照约定的数据格式来传输交互信息。Alternatively, in another example, the fire retardant material preparation system 100 and the wireless terminal may also be separate devices, and the fire retardant material preparation system 100 may be connected to the wireless terminal via a wired and/or wireless network and transmit interactive information in accordance with an agreed data format.

图6示出根据本申请的实施例的防火阻燃材料的制备方法的应用场景图。如图6所示,在该应用场景中,首先,获取由摄像头采集的附着状态图像(例如,图6中所示意的D),然后,将所述附着状态图像输入至部署有防火阻燃材料的制备算法的服务器(例如,图6中所示意的S)中,其中,所述服务器能够使用所述防火阻燃材料的制备算法对所述附着状态图像进行处理以得到用于表示是否合格的质检结果。Figure 6 shows an application scenario diagram of the method for preparing a fire-retardant material according to an embodiment of the present application. As shown in Figure 6, in this application scenario, first, an attachment state image captured by a camera (for example, D shown in Figure 6) is obtained, and then the attachment state image is input into a server (for example, S shown in Figure 6) in which a preparation algorithm for fire-retardant materials is deployed, wherein the server can process the attachment state image using the preparation algorithm for fire-retardant materials to obtain a quality inspection result indicating whether the material is qualified.

在示例性实施例中,还提供了一种非易失性计算机可读存储介质,例如包括计算机程序指令的存储器,上述计算机程序指令可由装置的处理组件执行以完成上述方法。In an exemplary embodiment, there is also provided a non-volatile computer-readable storage medium, such as a memory including computer program instructions, which can be executed by a processing component of an apparatus to perform the above method.

本申请可以是系统、方法和/或计算机程序产品。计算机程序产品可以包括计算机可读存储介质,其上载有用于使处理器实现本申请的各个方面的计算机可读程序指令。The present application may be a system, a method and/or a computer program product. The computer program product may include a computer-readable storage medium carrying computer-readable program instructions for causing a processor to implement various aspects of the present application.

计算机可读存储介质可以是可以保持和存储由指令执行设备使用的指令的有形设备。计算机可读存储介质例如可以是但不限于电存储设备、磁存储设备、光存储设备、电磁存储设备、半导体存储设备或者上述的任意合适的组合。计算机可读存储介质的更具体的例子(非穷举的列表)包括:便携式计算机盘、硬盘、随机存取存储器(RAM)、只读存储器(ROM)、可擦式可编程只读存储器(EPROM或闪存)、静态随机存取存储器(SRAM)、便携式压缩盘只读存储器(CD-ROM)、数字多功能盘(DVD)、记忆棒、软盘、机械编码设备、例如其上存储有指令的打孔卡或凹槽内凸起结构、以及上述的任意合适的组合。这里所使用的计算机可读存储介质不被解释为瞬时信号本身,诸如无线电波或者其他自由传播的电磁波、通过波导或其他传输媒介传播的电磁波(例如,通过光纤电缆的光脉冲)、或者通过电线传输的电信号。Computer readable storage medium can be a tangible device that can hold and store instructions used by an instruction execution device. Computer readable storage medium can be, for example, but not limited to, an electrical storage device, a magnetic storage device, an optical storage device, an electromagnetic storage device, a semiconductor storage device, or any suitable combination thereof. More specific examples (non-exhaustive list) of computer readable storage medium include: a portable computer disk, a hard disk, a random access memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or flash memory), a static random access memory (SRAM), a portable compact disk read-only memory (CD-ROM), a digital versatile disk (DVD), a memory stick, a floppy disk, a mechanical encoding device, for example, a punch card or a convex structure in a groove on which instructions are stored, and any suitable combination thereof. The computer readable storage medium used here is not interpreted as a transient signal itself, such as a radio wave or other freely propagating electromagnetic wave, an electromagnetic wave propagated by a waveguide or other transmission medium (for example, a light pulse by an optical fiber cable), or an electrical signal transmitted by a wire.

附图中的流程图和框图显示了根据本申请的多个实施例的系统、方法和计算机程序产品的可能实现的体系架构、功能和操作。在这点上,流程图或框图中的每个方框可以代表一个模块、程序段或指令的一部分,所述模块、程序段或指令的一部分包含一个或多个用于实现规定的逻辑功能的可执行指令。在有些作为替换的实现中,方框中所标注的功能也可以以不同于附图中所标注的顺序发生。例如,两个连续的方框实际上可以基本并行地执行,它们有时也可以按相反的顺序执行,这依所涉及的功能而定。也要注意的是,框图和/或流程图中的每个方框、以及框图和/或流程图中的方框的组合,可以用执行规定的功能或动作的专用的基于硬件的系统来实现,或者可以用专用硬件与计算机指令的组合来实现。The flow chart and block diagram in the accompanying drawings show the possible architecture, function and operation of the system, method and computer program product according to multiple embodiments of the present application. In this regard, each square box in the flow chart or block diagram can represent a part of a module, program segment or instruction, and a part of the module, program segment or instruction includes one or more executable instructions for realizing the logical function of the specification. In some alternative implementations, the function marked in the square box can also occur in a sequence different from that marked in the accompanying drawings. For example, two continuous square boxes can actually be executed substantially in parallel, and they can sometimes be executed in the opposite order, depending on the function involved. It should also be noted that each square box in the block diagram and/or flow chart, and the combination of the square boxes in the block diagram and/or flow chart can be realized by a dedicated hardware-based system that performs the specified function or action, or can be realized by a combination of special-purpose hardware and computer instructions.

以上已经描述了本申请的各实施例,上述说明是示例性的,并非穷尽性的,并且也不限于所披露的各实施例。在不偏离所说明的各实施例的范围和精神的情况下,对于本技术领域的普通技术人员来说许多修改和变更都是显而易见的。本文中所用术语的选择,旨在最好地解释各实施例的原理、实际应用或对市场中的技术的改进,或者使本技术领域的其它普通技术人员能理解本文披露的各实施例。The embodiments of the present application have been described above, and the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and changes will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The selection of terms used herein is intended to best explain the principles of the embodiments, practical applications, or improvements to the technology in the market, or to enable other persons of ordinary skill in the art to understand the embodiments disclosed herein.

Claims (10)

1. A method of preparing a fire-resistant material, comprising: preparing an inorganic coating by a sol-gel method; attaching the inorganic coating to a surface of a substrate to form a fire-retardant material; and performing quality inspection on the fireproof flame-retardant material.
2. The method of preparing a fire resistant material according to claim 1, wherein attaching the inorganic coating to a surface of a substrate to form the fire resistant material comprises: acquiring an attachment state image acquired by a camera; extracting image features and reconstructing images of the attached state images to obtain reconstructed attached state images; calculating a pixel-by-pixel differential image between the attachment state image and the reconstructed attachment state image; and determining an attached quality inspection result based on the pixel-by-pixel differential image.
3. The method of producing a fire-retardant material according to claim 2, wherein performing image feature extraction and image reconstruction on the adhesion state image to obtain a reconstructed adhesion state image comprises: performing feature coding on the attached state image to obtain an attached state image coding feature map; performing feature visualization on the attached state image coding feature map to obtain a visualized attached state image coding feature map; optimizing the salified attached state image coding feature map to obtain an optimized salified attached state image coding feature map; and passing the optimized salified attached state image coding feature map through an image reconstructor based on a decoder portion to obtain the reconstructed attached state image.
4. A method of producing a fire resistant material according to claim 3, wherein feature encoding the adhesion state image to obtain an adhesion state image encoded feature map comprises: performing brightness compensation on the attached state image to obtain a brightness-compensated attached state image; and extracting the characteristics of the brightness compensated attached state image by using a deep learning network model to obtain the attached state image coding characteristic map.
5. The method of producing a fire-retardant material according to claim 4, wherein the brightness-compensating the adhesion-state image to obtain a brightness-compensated adhesion-state image comprises: processing the attached state image with the following brightness compensation formula to obtain an attached state image after brightness compensation; wherein, the brightness compensation formula is: ; wherein, For the pixel values of each position of the image after the attachment state image is converted from RGB space to HSV space, A, B, C and D are the adjusting parameters with different values,And pixel values of the positions of the attached state image after the brightness compensation are obtained.
6. The method for preparing a fire-retardant material according to claim 5, wherein the feature extraction of the brightness-compensated adhesion state image by using a deep learning network model to obtain the adhesion state image coding feature map comprises: and passing the brightness compensated attachment state image through an encoder part based on a convolutional neural network model to obtain the attachment state image coding feature map.
7. The method of producing a fire-retardant material according to claim 6, wherein characterizing the adhesion state image coding feature map to obtain a pronounced adhesion state image coding feature map comprises: the attached state image coding feature map is passed through a feature salizer based on a convolution kernel attention mechanism to obtain the salified attached state image coding feature map.
8. The method of producing a fire resistant material according to claim 7, wherein passing the adhesion state image coding feature map through a feature salizer based on a convolution kernel attention mechanism to obtain the salified adhesion state image coding feature map comprises: extracting multi-scale nonlinear convolution global characterization features of the attached state image coding feature map to obtain a first nonlinear convolution feature map, a second nonlinear convolution feature map, a third nonlinear convolution feature map, a fourth nonlinear convolution feature map and a concentrated global characterization feature vector; and extracting vector elements of channels corresponding to the first nonlinear convolution feature map, the second nonlinear convolution feature map, the third nonlinear convolution feature map and the fourth nonlinear convolution feature map in the condensed global characterization feature vector as weights to apply attention so as to obtain the salient attachment state image coding feature map.
9. The method of preparing a fire-resistant material of claim 8, wherein extracting the multi-scale nonlinear convolution global characterization feature of the adhesion state image encoding feature map to obtain a first nonlinear convolution feature map, a second nonlinear convolution feature map, a third nonlinear convolution feature map, a fourth nonlinear convolution feature map, and a condensed global characterization feature vector comprises: performing nonlinear convolution operation on the attached state image coding feature map through a multi-scale convolution kernel group to obtain the first nonlinear convolution feature map, the second nonlinear convolution feature map, the third nonlinear convolution feature map and the fourth nonlinear convolution feature map; processing the first nonlinear convolution feature map, the second nonlinear convolution feature map, the third nonlinear convolution feature map and the fourth nonlinear convolution feature map with the following global expression formula to obtain a global characterization feature vector; wherein the global expression formula is: ; wherein, AndThe first nonlinear convolution characteristic map, the second nonlinear convolution characteristic map, the third nonlinear convolution characteristic map, and the fourth nonlinear convolution characteristic map,The feature map is fused for multi-scale nonlinear convolution,A cascade of processes is represented which is a cascade of processes,Representing the first of the global characterization feature vectorsThe value of the characteristic is a value of,Representing the third dimension in the multi-scale nonlinear convolution fusion characteristic diagramThe feature matrices are subjected to global averaging treatment,AndRespectively the first of the multi-scale nonlinear convolution fusion characteristic diagramsThe height and width of the individual feature matrices,Fusing the third feature map for the multi-scale nonlinear convolutionIn a characteristic matrixA feature value at the location; and activating the global characterization feature vector to obtain the concentrated global characterization feature vector.
10. The method of preparing a fire resistant material according to claim 9, wherein determining an attached quality inspection result based on the pixel-by-pixel differential image comprises: and passing the pixel-by-pixel differential image through a classifier-based quality detector to obtain the quality detection result, wherein the quality detection result is used for indicating whether the quality detection result is qualified or not.
CN202410555280.6A 2024-05-07 2024-05-07 Preparation method of fireproof flame-retardant material Withdrawn CN118406394A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118319082A (en) * 2024-04-10 2024-07-12 中国人民解放军总医院第一医学中心 Multifunctional mask and preparation method thereof
CN119242116A (en) * 2024-12-05 2025-01-03 杭州浙达精益机电技术股份有限公司 A rare earth reflective heat-insulating coating and preparation method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118319082A (en) * 2024-04-10 2024-07-12 中国人民解放军总医院第一医学中心 Multifunctional mask and preparation method thereof
CN118319082B (en) * 2024-04-10 2025-02-11 中国人民解放军总医院第一医学中心 Multifunctional mask and preparation method thereof
CN119242116A (en) * 2024-12-05 2025-01-03 杭州浙达精益机电技术股份有限公司 A rare earth reflective heat-insulating coating and preparation method thereof

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Application publication date: 20240730