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CN118403946B - Beam forming mechanism for automobile manufacturing - Google Patents

Beam forming mechanism for automobile manufacturing Download PDF

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Publication number
CN118403946B
CN118403946B CN202410868128.3A CN202410868128A CN118403946B CN 118403946 B CN118403946 B CN 118403946B CN 202410868128 A CN202410868128 A CN 202410868128A CN 118403946 B CN118403946 B CN 118403946B
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China
Prior art keywords
groove
automobile
block
assembly
stamping
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CN202410868128.3A
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Chinese (zh)
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CN118403946A (en
Inventor
史慧硕
任东旭
孙植钢
高增杰
闫勇君
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Jilin Deli Intelligent Technology Co ltd
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Jilin Deli Intelligent Technology Co ltd
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Priority to CN202410868128.3A priority Critical patent/CN118403946B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/02Stamping using rigid devices or tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/16Rigid blades, e.g. scrapers; Flexible blades, e.g. wipers
    • B08B1/165Scrapers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/30Cleaning by methods involving the use of tools by movement of cleaning members over a surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/10Die sets; Pillar guides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/003Positioning devices
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Vehicle Cleaning, Maintenance, Repair, Refitting, And Outriggers (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)

Abstract

The invention relates to the technical field of automobile beam processing, and particularly discloses a beam forming mechanism for automobile manufacture, which comprises a base, wherein limit rods are fixedly arranged at two ends of the base, the surface of each limit rod is connected with a top seat in a sliding manner, a connecting frame is fixedly arranged on the upper surface of each top seat, the upper end of each connecting frame is fixedly connected with a pressure instrument of an automobile production line, and the beam forming mechanism further comprises: the two ends of the die assembly are connected to the outer surface of the limiting rod in a sliding manner; the die assembly comprises a clamping groove, the clamping groove is formed in the upper surface of the base, and a bearing frame is arranged in the clamping groove. The beam forming mechanism for automobile manufacture can keep the accuracy of the die intact when the automobile beam is subjected to stamping forming every time, so that the stamping forming automobile beam always meets the accuracy requirement, and the quality problem of the automobile beam produced later due to the fact that the lower die set is stamped and deformed along with the increase of the service time in the prior art is avoided.

Description

一种汽车制造的横梁成型机构A beam forming mechanism for automobile manufacturing

技术领域Technical Field

本发明涉及汽车横梁加工技术领域,具体的说是一种汽车制造的横梁成型机构。The invention relates to the technical field of automobile crossbeam processing, in particular to a crossbeam forming mechanism for automobile manufacturing.

背景技术Background Art

车架是跨接在汽车前后车桥上的框架式结构,俗称大梁,是汽车的基体。一般由两根纵梁和几根横梁组成,经由悬挂装置﹑前桥﹑后桥支承在车轮上。车架必须具有足够的强度和刚度以承受汽车的载荷和从车轮传来的冲击。车架的功用是支撑、连接汽车的各总成,使各总成保持相对正确的位置,并承受汽车内外的各种载荷。这其中横梁加工是汽车生产必不可少的一步,而汽车横梁通常采用冲压成型,成型速度快,加工成本低。The frame is a frame structure that spans the front and rear axles of the car, commonly known as the beam, and is the base of the car. It is generally composed of two longitudinal beams and several cross beams, and is supported on the wheels through the suspension device, the front axle, and the rear axle. The frame must have sufficient strength and rigidity to withstand the load of the car and the impact from the wheels. The function of the frame is to support and connect the various assemblies of the car, so that each assembly maintains a relatively correct position, and withstands various loads inside and outside the car. Among them, cross beam processing is an indispensable step in automobile production, and automobile cross beams are usually stamped, which has a fast molding speed and low processing cost.

在现有技术中,对汽车横梁进行冲压通常采用上模组和下模组配合的冲压器械来完成,但是随着加工时间的增加,冲压年限长的冲压器械的下模组经由常年受到高压会发生形变,导致下模组的维修率较高,同时冲压完成的汽车横梁容易卡在下模组难以脱出,且在对汽车横梁冲压过程中产生的金属废屑无法进行处理,通常都是采用加工工作完成后集体清理,但是在生产过程中产生的金属废屑容易在冲压过程中深陷下模组加快下模组的形变,降低器械的使用年限,也容易导致生产质量下降。In the prior art, stamping of automobile cross beams is usually completed by using a stamping machine that cooperates with an upper die set and a lower die set. However, with the increase of processing time, the lower die set of the stamping machine with a long stamping service life will be deformed due to high pressure over the years, resulting in a high maintenance rate of the lower die set. At the same time, the stamped automobile cross beam is easily stuck in the lower die set and difficult to dislodge, and the metal scraps generated in the process of stamping the automobile cross beam cannot be processed. Usually, they are cleaned up collectively after the processing work is completed. However, the metal scraps generated in the production process are easily sunk into the lower die set during the stamping process, accelerating the deformation of the lower die set, reducing the service life of the equipment, and easily leading to a decline in production quality.

发明内容Summary of the invention

本发明提供了一种汽车制造的横梁成型机构,解决了上述背景技术中所提到的问题。The present invention provides a crossbeam forming mechanism for automobile manufacturing, which solves the problems mentioned in the above background technology.

为实现以上目的,本发明通过以下技术方案予以实现:一种汽车制造的横梁成型机构,包括底座,所述底座的两端固定安装有限位杆,所述限位杆的表面滑动连接有顶座,所述顶座的上表面固定安装有连接架,其中连接架的上端与汽车生产流水线的压力器械固定连接,还包括:To achieve the above objectives, the present invention is implemented through the following technical solutions: A crossbeam forming mechanism for automobile manufacturing, comprising a base, two ends of the base are fixedly installed with limit rods, the surface of the limit rods is slidably connected with a top seat, the upper surface of the top seat is fixedly installed with a connecting frame, wherein the upper end of the connecting frame is fixedly connected to the pressure equipment of the automobile production line, and also includes:

模具组件,所述模具组件的两端滑动连接在限位杆的外表面,所述模具组件用于承托需要加工的汽车横梁;A mold assembly, both ends of which are slidably connected to the outer surface of the limit rod, and the mold assembly is used to support the automobile beam to be processed;

冲压组件,所述冲压组件固定安装在顶座的下表面,所述冲压组件用于对需要冲压成型的汽车横梁进行冲压操作;A stamping assembly, which is fixedly mounted on the lower surface of the top seat and is used to perform a stamping operation on the automobile cross beam that needs to be stamped;

清理组件,所述清理组件固定安装在底座的内部,所述清理组件用于对冲压过程中产生的废屑进行收集;A cleaning component, the cleaning component is fixedly mounted inside the base, and the cleaning component is used to collect waste chips generated during the stamping process;

压力组件,所述压力组件设置在模具组件的下方,所述压力组件用于配合清理组件对生产过程中产生的废屑进行清理;A pressure assembly, the pressure assembly is arranged below the mold assembly, and the pressure assembly is used to cooperate with the cleaning assembly to clean up the waste chips generated during the production process;

其中所述模具组件包括卡位槽,所述卡位槽开设在底座的上表面,所述卡位槽的内部设置有承托框,所述承托框设置为弧形,所述承托框的两端固定连接有安装板,所述安装板远离承托框的一端滑动连接在限位杆的外表面,所述安装板的下表面通过弹性伸缩杆弹性连接在卡位槽中。The mold assembly includes a positioning groove, which is opened on the upper surface of the base. A supporting frame is arranged inside the positioning groove, and the supporting frame is arranged in an arc shape. Both ends of the supporting frame are fixedly connected with mounting plates, and one end of the mounting plate away from the supporting frame is slidably connected to the outer surface of the limiting rod, and the lower surface of the mounting plate is elastically connected to the positioning groove through an elastic telescopic rod.

所述安装板靠近承托框的一端对称开设有滑槽,所述滑槽内通过弹簧滑动连接有滑块,所述滑块的上表面固定安装有卡块,所述卡块的上表面和下表面均设置为倾斜状,所述卡块上设置有电磁,将需要进行冲压的汽车横梁两端放置在卡块上,并在放置完成后通过冲压组件对汽车横梁进行挤压,使得汽车横梁在挤压力的作用下对卡块造成压力,从而促使卡块在压力作用下跟随滑块向两侧滑动,最终使得汽车横梁的两端通过卡块并与下方的安装板上表面接触,同时对汽车横梁完成固定,此时通过压力器械对顶座施加压力,促使顶座下移,并逐渐使得冲压组件靠近卡块,最终使得冲压组件与卡块产生接触,并逐渐增大挤压力,使得在压力作用下卡块会跟随安装板向卡位槽内移动,并使得安装板和承托框的下表面与卡位槽贴合,此时随着冲压组件的继续下压,会对卡块造成进一步的压力,从而促使卡块向两侧移动,最终冲压组件与汽车横梁的表面接触,并对其进行冲压成型,当冲压成型后,上移冲压组件即可移出冲压组件并取出冲压成型的汽车横梁。The mounting plate is symmetrically provided with a slide groove at one end close to the supporting frame, a slider is slidably connected in the slide groove through a spring, a clamping block is fixedly installed on the upper surface of the slider, the upper surface and the lower surface of the clamping block are both arranged in an inclined state, and an electromagnetic is arranged on the clamping block, and the two ends of the automobile cross beam to be stamped are placed on the clamping block, and after the placement is completed, the automobile cross beam is squeezed by the stamping assembly, so that the automobile cross beam exerts pressure on the clamping block under the action of the squeezing force, thereby prompting the clamping block to slide to both sides following the slider under the action of pressure, and finally the two ends of the automobile cross beam pass through the clamping block and contact the upper surface of the mounting plate below, and at the same time, the automobile cross beam is completely stamped. At this time, pressure is applied to the top seat through a pressure device to force the top seat to move downward, and gradually make the stamping assembly close to the block, and finally make the stamping assembly contact with the block, and gradually increase the extrusion force, so that under the action of pressure, the block will follow the mounting plate to move into the positioning groove, and make the lower surface of the mounting plate and the supporting frame fit with the positioning groove. At this time, as the stamping assembly continues to be pressed downward, further pressure will be applied to the block, thereby causing the block to move to both sides, and finally the stamping assembly will contact with the surface of the automobile beam and stamp it. After stamping, the stamping assembly can be moved up to remove the stamping assembly and take out the stamped automobile beam.

优选的,所述冲压组件包括冲压块,所述冲压块的上表面固定连接在顶座的下表面,其中冲压块的下表面可以与承托框远离底座一侧的表面贴合,所述冲压块的内部对称开设有填充槽,所述填充槽内通过弹簧滑动连接有推合板,所述推合板的外表面固定连接有第一刮板,所述第一刮板设置为弧形,其中第一刮板的弧度与填充槽底部的弧度设置为一致,所述第一刮板的横截面设置为三角形,且第一刮板的外端初始时设置在冲压块的外侧,同时第一刮板呈斜向设置。Preferably, the stamping assembly includes a stamping block, the upper surface of which is fixedly connected to the lower surface of the top seat, wherein the lower surface of the stamping block can be fitted with the surface of the supporting frame away from the base, and the inside of the stamping block is symmetrically provided with filling grooves, in which a push plate is slidably connected by a spring, and the outer surface of the push plate is fixedly connected to a first scraper, and the first scraper is arranged in an arc shape, wherein the curvature of the first scraper is arranged to be consistent with the curvature of the bottom of the filling groove, the cross-section of the first scraper is arranged in a triangle, and the outer end of the first scraper is initially arranged on the outside of the stamping block, and the first scraper is arranged obliquely.

优选的,所述冲压块的下表面设置有电磁,所述冲压块下表面的电磁磁性与卡块的磁性设置为相反磁性,当冲压组件通过卡块向承托框内移动时,冲压块两侧的第一刮板会逐渐与承托框的顶端接触从而产生挤压力,并随着冲压块的移动使得挤压力逐渐增大,进而使得在压力作用下第一刮板会连同推合板向冲压块内部移动,同时第一刮板牢牢贴合在承托框的内表面,当冲压操作完成冲压块上移时,因第一刮板的横截面为三角形,且第一刮板呈斜向设置,所以第一刮板会对承托框的内表面产生摩擦力,且当冲压操作完成后,即可对冲压块下表面和卡块进行通电充磁,使得冲压块的下表面对冲压完成后汽车横梁进行吸附,并随着冲压块的上移而上移,当冲压块的下表面靠近卡块后,卡块会因受到磁性相斥影响向两侧移动,进而降低对冲压块侧面的摩擦力,并最终脱离于冲压块侧面的接触,使得卡块在需要冲压时对汽车横梁进行固定,冲压完成后向两侧移动便于取出冲压完成后的汽车横梁,提高固定效果的同时,也可以避免冲压后的汽车横梁卡在承托框内难以取出的问题。Preferably, an electromagnet is provided on the lower surface of the punching block, and the electromagnet magnetism on the lower surface of the punching block is set to be opposite to the magnetism of the card block. When the punching assembly moves into the support frame through the card block, the first scrapers on both sides of the punching block will gradually contact the top of the support frame to generate an extrusion force, and the extrusion force gradually increases with the movement of the punching block, so that the first scraper will move into the inside of the punching block together with the pushing plate under the action of pressure, and the first scraper will firmly adhere to the inner surface of the support frame. When the punching operation is completed and the punching block moves upward, because the cross-section of the first scraper is triangular and the first scraper is obliquely arranged, the first scraper will press the inner surface of the support frame. Friction is generated, and when the stamping operation is completed, the lower surface of the stamping block and the clamping block can be energized and magnetized, so that the lower surface of the stamping block adsorbs the automobile beam after the stamping is completed, and moves upward with the upward movement of the stamping block. When the lower surface of the stamping block is close to the clamping block, the clamping block will move to both sides due to the influence of magnetic repulsion, thereby reducing the friction force on the side of the stamping block, and finally break away from the contact with the side of the stamping block, so that the clamping block can fix the automobile beam when stamping is required, and move to both sides after the stamping is completed to facilitate the removal of the automobile beam after the stamping is completed. While improving the fixing effect, it can also avoid the problem of the automobile beam being stuck in the supporting frame and difficult to remove after the stamping.

优选的,所述清理组件包括收纳腔,所述收纳腔对称开设在底座的两侧内部,所述收纳腔靠近卡位槽一侧的表面预留有通槽,所述收纳腔通过通槽与卡位槽连通,所述收纳腔靠近卡位槽一侧的表面转动连接有第二刮板,其中第二刮板初始时为倾斜设置,且第二刮板初始时设置在收纳腔内。Preferably, the cleaning component includes a storage cavity, which is symmetrically opened inside both sides of the base, and a through groove is reserved on the surface of the storage cavity close to the locking groove. The storage cavity is connected with the locking groove through the through groove, and the surface of the storage cavity close to the locking groove is rotatably connected to the second scraper, wherein the second scraper is initially set at an angle, and the second scraper is initially set in the storage cavity.

优选的,所述第二刮板靠近卡位槽一端的下表面转动连接有第一卡接板,所述第一卡接板的下端弹性滑动连接有第二卡接板,所述第二卡接板的底端两侧固定连接有连动杆,所述连动杆的外端转动插接有转接架,其中连动杆的外端亦滑动设置在转接块内,所述转接架远离连动杆的一端固定连接有动力板,所述动力板弹性滑动连接在底座的卡位槽下表面,随着承托框被冲压块挤压下降,会使得滑块逐渐与动力板接触,进而使得动力板随着滑块的下移被挤压下移,当动力板下移,会带动转接架下移,即使得其内部的连动杆下移,当连动杆下移过程中,会带动第二卡接板和第一卡接板下移,进而促使第二刮板转动,并最终其端面接触在承托框的外表面,且随着继续下移的过程,第二刮板与承托框外表面的摩擦力逐渐增大,当第二刮板与承托框外表面的摩擦力达到最大时,此时随着承托框的继续下降,第二卡接板会在第一卡接板上被弹性下拉,同时第二刮板还与承托框的外表面保持最大摩擦力,进而使得第二刮板对承托框外表面的金属废屑进行刮除。Preferably, the lower surface of the second scraper near one end of the clamping groove is rotatably connected with the first clamping plate, the lower end of the first clamping plate is elastically slidably connected with the second clamping plate, the bottom ends of the second clamping plate are fixedly connected with connecting rods on both sides, the outer end of the connecting rod is rotatably plugged with an adapter frame, wherein the outer end of the connecting rod is also slidably arranged in the adapter block, and the end of the adapter frame away from the connecting rod is fixedly connected with a power plate, and the power plate is elastically slidably connected to the lower surface of the clamping groove of the base, as the supporting frame is squeezed and lowered by the stamping block, the slider will gradually contact the power plate, and then the power plate will be squeezed and moved downward as the slider moves downward. When the power plate moves downward , will drive the adapter frame to move downward, that is, the connecting rod inside it moves downward, and when the connecting rod moves downward, it will drive the second clamping plate and the first clamping plate to move downward, thereby prompting the second scraper to rotate, and finally its end face contacts the outer surface of the supporting frame, and with the process of continuing to move downward, the friction between the second scraper and the outer surface of the supporting frame gradually increases. When the friction between the second scraper and the outer surface of the supporting frame reaches the maximum, at this time, as the supporting frame continues to descend, the second clamping plate will be elastically pulled down on the first clamping plate, and at the same time, the second scraper also maintains the maximum friction with the outer surface of the supporting frame, so that the second scraper scrapes off the metal waste on the outer surface of the supporting frame.

优选的,所述压力组件包括复合槽,所述复合槽开设在卡位槽的中部下表面,其中复合槽的两侧槽体设置为阶梯状,所述复合槽内弹性插接有复合块,所述复合块的两端下表面与复合槽的两侧槽体表面可以重合贴合。Preferably, the pressure assembly includes a composite groove, which is opened on the middle lower surface of the positioning groove, wherein the groove bodies on both sides of the composite groove are arranged in a stepped shape, and a composite block is elastically inserted in the composite groove, and the lower surfaces at both ends of the composite block can overlap and fit with the groove body surfaces on both sides of the composite groove.

优选的,所述复合块的内端下表面接触设置有压力囊,所述压力囊的底部固定连接在复合槽的内侧下表面。Preferably, a pressure bag is provided in contact with the lower surface of the inner end of the composite block, and the bottom of the pressure bag is fixedly connected to the inner lower surface of the composite groove.

优选的,所述压力囊的下表面贯穿固定连接有导气管,所述导气管的底端连通有气压槽,所述气压槽远离导气管的一侧开设在卡位槽的两侧边缘槽体上,所述气压槽远离导气管的一侧设置有滤板,所述滤板固定安装在卡位槽的边缘槽体内,随着承托框的下移,还会使得承托框逐渐与复合块接触,并对其进行挤压,当复合块受到的挤压力大于其与复合槽之间的弹力,会驱使复合块往复合槽内移动,并对其下方的压力囊进行挤压,随着压力囊被挤压,其会将内部气压通过导气管注入到气压槽内,并通过气压槽外端的滤板释放,而随着承托框的下移,承托框与卡位槽之间的空隙逐渐减小,进而对气压囊内释放的气压进行进一步增强,对卡位槽产生一个吹除力。Preferably, an air guide tube is fixedly connected to the lower surface of the pressure bag, and an air pressure groove is connected to the bottom end of the air guide tube. The side of the air pressure groove away from the air guide tube is opened on the edge groove bodies on both sides of the clamping groove, and a filter plate is arranged on the side of the air pressure groove away from the air guide tube, and the filter plate is fixedly installed in the edge groove body of the clamping groove. As the support frame moves downward, the support frame will gradually contact and squeeze the composite block. When the extrusion force applied to the composite block is greater than the elastic force between it and the composite groove, the composite block will be driven to move into the composite groove and squeeze the pressure bag below it. As the pressure bag is squeezed, it will inject the internal air pressure into the air pressure groove through the air guide tube and release it through the filter plate at the outer end of the air pressure groove. As the support frame moves downward, the gap between the support frame and the clamping groove gradually decreases, thereby further enhancing the air pressure released in the air pressure bag, thereby generating a blowing force on the clamping groove.

本发明提供了一种汽车制造的横梁成型机构。具备以下有益效果:The present invention provides a crossbeam forming mechanism for automobile manufacturing, which has the following beneficial effects:

1.本汽车制造的横梁成型机构,通过设置模具组件,即可实现在对汽车横梁进行冲压成型的过程中,亦可以对承托框和安装板进行挤压塑形,从而使得承托框和安装板的形状始终与卡位槽保持一致,进而实现每次对汽车横梁进行冲压成型时都可以保持模具的精确完好,从而使得冲压成型的汽车横梁始终满足精度要求,避免现有技术中随着使用时间的增加下模组被冲压变形导致后续生产的汽车横梁出现质量问题。1. The crossbeam forming mechanism of the automobile manufacturing can realize that during the process of stamping and forming the automobile crossbeam, the supporting frame and the mounting plate can also be extruded and shaped by setting a mold assembly, so that the shapes of the supporting frame and the mounting plate are always consistent with the positioning groove, thereby achieving that the mold can be kept accurate and intact each time the automobile crossbeam is stamped and formed, so that the stamped automobile crossbeam always meets the precision requirements, avoiding the prior art that the mold group is stamped and deformed as the use time increases, resulting in quality problems in the subsequent production of automobile crossbeams.

2.本汽车制造的横梁成型机构,使得冲压块在复位过程中其两侧的第一刮板会对承托框的内表面进行刮除操作,避免冲压过程产生的金属废屑停留在承托框内表面最终随着时间的增加堆叠呈块状金属废屑,不仅会在生产过程中导致汽车横梁的表面因挤压力产生坑坑洼洼的凹槽影响质量,同样也会使得承托框产生形变造成模具损坏大幅降低生产质量。2. The crossbeam forming mechanism of the automobile manufacturing makes the first scrapers on both sides of the punching block scrape the inner surface of the supporting frame during the resetting process, so as to prevent the metal scraps generated in the punching process from staying on the inner surface of the supporting frame and eventually stacking up into block-shaped metal scraps over time. Not only will the surface of the automobile crossbeam be unevenly grooved due to the extrusion force during the production process, affecting the quality, but the supporting frame will also be deformed, causing damage to the mold and significantly reducing the production quality.

3.本汽车制造的横梁成型机构,并通过斜向的第二刮板落入收纳腔内,实现对承托框外表面的进行清理,同时还能对废屑进行集中收集处理,不仅可以使得承托框的外表面始终保持洁净提高对冲压模具进行保护,同时还可以进一步提高冲压成型的汽车横梁质量,且大幅提高了对设备本身的清理效率,节省人力物力。3. The crossbeam forming mechanism of the automobile manufacturing can fall into the storage cavity through the oblique second scraper to clean the outer surface of the supporting frame, and can also collect and process the waste chips in a centralized manner, which can not only keep the outer surface of the supporting frame clean at all times to improve the protection of the stamping die, but also further improve the quality of the stamped automobile crossbeam, and greatly improve the cleaning efficiency of the equipment itself, saving manpower and material resources.

4.本汽车制造的横梁成型机构,实现对卡位槽内的金属废屑进行清理的效果,避免卡位槽内残留过多金属废屑导致承托框的下表面随着冲压工作的进行产生形变导致挤压成型的汽车横梁出现质量问题,配合第一刮板和第二刮板,最大程度的提高对金属废屑的清理效果,极大的保护了承托框,亦提高了汽车横梁成型的质量。4. The crossbeam forming mechanism of the automobile manufacturing can achieve the effect of cleaning the metal scraps in the positioning groove, so as to avoid excessive metal scraps remaining in the positioning groove, which may cause the lower surface of the supporting frame to deform as the stamping work proceeds, resulting in quality problems in the extruded automobile crossbeam. In combination with the first scraper and the second scraper, the cleaning effect of the metal scraps is improved to the greatest extent, which greatly protects the supporting frame and also improves the quality of the automobile crossbeam forming.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本发明的主视图;Fig. 1 is a front view of the present invention;

图2是本发明模具组件和冲压组件的安装示意图;FIG2 is a schematic diagram of the installation of the mold assembly and the punch assembly of the present invention;

图3是本发明模具组件的结构示意图;FIG3 is a schematic structural diagram of a mold assembly of the present invention;

图4是本发明模具组件端部的结构示意图;FIG4 is a schematic structural diagram of the end portion of the mold assembly of the present invention;

图5是本发明冲压组件的结构示意图;FIG5 is a schematic diagram of the structure of the stamping assembly of the present invention;

图6是本发明底座的局部剖面结构示意图;FIG6 is a schematic diagram of a partial cross-sectional structure of a base of the present invention;

图7是本发明清理组件的安装示意图;7 is a schematic diagram of the installation of the cleaning assembly of the present invention;

图8是本发明图7中A的局部放大图;FIG8 is a partial enlarged view of A in FIG7 of the present invention;

图9是本发明清理组件的结构示意图;FIG9 is a schematic diagram of the structure of the cleaning assembly of the present invention;

图10是本发明清理组件的局部剖面结构示意图;10 is a partial cross-sectional structural schematic diagram of the cleaning assembly of the present invention;

图11是本发明图10中B的局部放大图;FIG11 is a partial enlarged view of B in FIG10 of the present invention;

图12是本发明压力组件的安装示意图;12 is a schematic diagram of the installation of the pressure assembly of the present invention;

图13是本发明图12中C的局部放大图。FIG. 13 is a partial enlarged view of C in FIG. 12 of the present invention.

图中:1、底座;2、限位杆;3、顶座;4、连接架;5、模具组件;51、卡位槽;52、承托框;53、安装板;54、滑槽;55、滑块;56、卡块;6、冲压组件;61、冲压块;62、填充槽;63、推合板;64、第一刮板;7、清理组件;71、收纳腔;72、第二刮板;73、第一卡接板;74、第二卡接板;75、连动杆;76、转接架;77、动力板;8、压力组件;81、复合槽;82、复合块;83、压力囊;84、导气管;85、气压槽;86、滤板。In the figure: 1. base; 2. limit rod; 3. top seat; 4. connecting frame; 5. mold assembly; 51. clamping groove; 52. supporting frame; 53. mounting plate; 54. slide groove; 55. slider; 56. clamping block; 6. stamping assembly; 61. stamping block; 62. filling groove; 63. push plate; 64. first scraper; 7. cleaning assembly; 71. storage cavity; 72. second scraper; 73. first clamping plate; 74. second clamping plate; 75. connecting rod; 76. adapter frame; 77. power plate; 8. pressure assembly; 81. composite groove; 82. composite block; 83. pressure bag; 84. air guide tube; 85. air pressure groove; 86. filter plate.

具体实施方式DETAILED DESCRIPTION

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

第一实施例:如图1至图13所示,本发明提供一种技术方案:一种汽车制造的横梁成型机构,包括底座1,底座1的两端固定安装有限位杆2,限位杆2的表面滑动连接有顶座3,顶座3的上表面固定安装有连接架4,其中连接架4的上端与汽车生产流水线的压力器械固定连接,还包括:First embodiment: As shown in Figures 1 to 13, the present invention provides a technical solution: a crossbeam forming mechanism for automobile manufacturing, comprising a base 1, two ends of the base 1 are fixedly installed with limit rods 2, the surface of the limit rod 2 is slidably connected with a top seat 3, the upper surface of the top seat 3 is fixedly installed with a connecting frame 4, wherein the upper end of the connecting frame 4 is fixedly connected to the pressure equipment of the automobile production line, and further comprising:

模具组件5,模具组件5的两端滑动连接在限位杆2的外表面,模具组件5用于承托需要加工的汽车横梁;A mold assembly 5, both ends of which are slidably connected to the outer surface of the limit rod 2, and the mold assembly 5 is used to support the automobile beam to be processed;

冲压组件6,冲压组件6固定安装在顶座3的下表面,冲压组件6用于对需要冲压成型的汽车横梁进行冲压操作;A stamping assembly 6, which is fixedly mounted on the lower surface of the top seat 3, and is used to perform stamping operations on the automobile cross beam that needs to be stamped;

清理组件7,清理组件7固定安装在底座1的内部,清理组件7用于对冲压过程中产生的废屑进行收集;A cleaning component 7, which is fixedly mounted inside the base 1 and is used to collect waste chips generated during the stamping process;

压力组件8,压力组件8设置在模具组件5的下方,压力组件8用于配合清理组件7对生产过程中产生的废屑进行清理;A pressure assembly 8, which is disposed below the mold assembly 5 and is used to cooperate with the cleaning assembly 7 to clean up waste chips generated during the production process;

其中模具组件5包括卡位槽51,卡位槽51开设在底座1的上表面,卡位槽51的内部设置有承托框52,承托框52设置为弧形,承托框52的两端固定连接有安装板53,安装板53远离承托框52的一端滑动连接在限位杆2的外表面,安装板53的下表面通过弹性伸缩杆弹性连接在卡位槽51中。The mold assembly 5 includes a positioning groove 51, which is opened on the upper surface of the base 1. A supporting frame 52 is arranged inside the positioning groove 51. The supporting frame 52 is arranged in an arc shape. Both ends of the supporting frame 52 are fixedly connected with mounting plates 53. One end of the mounting plate 53 away from the supporting frame 52 is slidably connected to the outer surface of the limiting rod 2, and the lower surface of the mounting plate 53 is elastically connected to the positioning groove 51 through an elastic telescopic rod.

安装板53靠近承托框52的一端对称开设有滑槽54,滑槽54内通过弹簧滑动连接有滑块55,滑块55的上表面固定安装有卡块56,卡块56的上表面和下表面均设置为倾斜状,卡块56上设置有电磁。A slide groove 54 is symmetrically provided at one end of the mounting plate 53 close to the supporting frame 52, and a slider 55 is slidably connected to the slide groove 54 via a spring. A clamping block 56 is fixedly installed on the upper surface of the slider 55, and the upper and lower surfaces of the clamping block 56 are both arranged to be inclined, and an electromagnet is arranged on the clamping block 56.

工作时,将需要进行冲压的汽车横梁两端放置在卡块56上,并在放置完成后通过冲压组件6对汽车横梁进行挤压,使得汽车横梁在挤压力的作用下对卡块56造成压力,从而促使卡块56在压力作用下跟随滑块55向两侧滑动,最终使得汽车横梁的两端通过卡块56并与下方的安装板53上表面接触,同时对汽车横梁完成固定,此时通过压力器械对顶座3施加压力,促使顶座3下移,并逐渐使得冲压组件6靠近卡块56,最终使得冲压组件6与卡块56产生接触,并逐渐增大挤压力,使得在压力作用下卡块56会跟随安装板53向卡位槽51内移动,并使得安装板53和承托框52的下表面与卡位槽51贴合,此时随着冲压组件6的继续下压,会对卡块56造成进一步的压力,从而促使卡块56向两侧移动,最终冲压组件6与汽车横梁的表面接触,并对其进行冲压成型,当冲压成型后,上移冲压组件6即可移出冲压组件6并取出冲压成型的汽车横梁,通过设置模具组件5,即可实现在对汽车横梁进行冲压成型的过程中,亦可以对承托框52和安装板53进行挤压塑形,从而使得承托框52和安装板53的形状始终与卡位槽51保持一致,进而实现每次对汽车横梁进行冲压成型时都可以保持模具的精确完好,从而使得冲压成型的汽车横梁始终满足精度要求,避免现有技术中随着使用时间的增加下模组被冲压变形导致后续生产的汽车横梁出现质量问题。During operation, the two ends of the automobile beam that need to be punched are placed on the clamping block 56, and after the placement is completed, the automobile beam is squeezed by the punching assembly 6, so that the automobile beam exerts pressure on the clamping block 56 under the action of the squeezing force, thereby prompting the clamping block 56 to slide to both sides following the slider 55 under the action of pressure, and finally the two ends of the automobile beam pass through the clamping block 56 and contact the upper surface of the mounting plate 53 below, and the automobile beam is fixed at the same time. At this time, pressure is applied to the top seat 3 through the pressure device, prompting the top seat 3 to move downward, and gradually making the punching assembly 6 close to the clamping block 56, and finally making the punching assembly 6 contact with the clamping block 56, and gradually increasing the squeezing force, so that under the action of pressure, the clamping block 56 will follow the mounting plate 53 to move into the clamping groove 51, and make the lower surface of the mounting plate 53 and the supporting frame 52 fit with the clamping groove 51, at this time, with the punching assembly Continuing to press down the part 6 will cause further pressure on the block 56, thereby causing the block 56 to move to both sides, and finally the stamping component 6 contacts the surface of the automobile beam and performs stamping forming on it. After stamping and forming, the stamping component 6 can be moved up to remove the stamping component 6 and take out the stamped automobile beam. By setting the mold component 5, it can be achieved that in the process of stamping and forming the automobile beam, the supporting frame 52 and the mounting plate 53 can also be extruded and shaped, so that the shapes of the supporting frame 52 and the mounting plate 53 are always consistent with the clamping groove 51, thereby achieving each time the automobile beam is stamped and formed. The mold can be kept accurate and intact, so that the stamped automobile beam always meets the precision requirements, avoiding the prior art that the lower mold group is stamped and deformed with the increase of use time, resulting in quality problems in the subsequent production of automobile beams.

第二实施例:如图5所示,冲压组件6包括冲压块61,冲压块61的上表面固定连接在顶座3的下表面,其中冲压块61的下表面可以与承托框52远离底座1一侧的表面贴合,冲压块61的内部对称开设有填充槽62,填充槽62内通过弹簧滑动连接有推合板63,推合板63的外表面固定连接有第一刮板64,第一刮板64设置为弧形,其中第一刮板64的弧度与填充槽62底部的弧度设置为一致,第一刮板64的横截面设置为三角形,且第一刮板64的外端初始时设置在冲压块61的外侧,同时第一刮板64呈斜向设置。Second embodiment: As shown in Figure 5, the stamping assembly 6 includes a stamping block 61, the upper surface of the stamping block 61 is fixedly connected to the lower surface of the top seat 3, wherein the lower surface of the stamping block 61 can be in contact with the surface of the supporting frame 52 away from the base 1, and the inside of the stamping block 61 is symmetrically provided with a filling groove 62, and a push plate 63 is slidably connected to the filling groove 62 through a spring, and the outer surface of the push plate 63 is fixedly connected to a first scraper 64, and the first scraper 64 is arranged in an arc shape, wherein the curvature of the first scraper 64 is arranged to be consistent with the curvature of the bottom of the filling groove 62, the cross-section of the first scraper 64 is arranged to be triangular, and the outer end of the first scraper 64 is initially arranged on the outside of the stamping block 61, and the first scraper 64 is arranged obliquely.

冲压块61的下表面设置有电磁,冲压块61下表面的电磁磁性与卡块56的磁性设置为相反磁性。An electromagnet is disposed on the lower surface of the punching block 61 , and the magnetism of the electromagnet on the lower surface of the punching block 61 is set to be opposite to the magnetism of the clamping block 56 .

工作时,当冲压组件6通过卡块56向承托框52内移动时,冲压块61两侧的第一刮板64会逐渐与承托框52的顶端接触从而产生挤压力,并随着冲压块61的移动使得挤压力逐渐增大,进而使得在压力作用下第一刮板64会连同推合板63向冲压块61内部移动,同时第一刮板64牢牢贴合在承托框52的内表面,当冲压操作完成冲压块61上移时,因第一刮板64的横截面为三角形,且第一刮板64呈斜向设置,所以第一刮板64会对承托框52的内表面产生摩擦力,即使得冲压块61在复位过程中其两侧的第一刮板64会对承托框52的内表面进行刮除操作,避免冲压过程产生的金属废屑停留在承托框52内表面最终随着时间的增加堆叠呈块状金属废屑,不仅会在生产过程中导致汽车横梁的表面因挤压力产生坑坑洼洼的凹槽影响质量,同样也会使得承托框52产生形变造成模具损坏大幅降低生产质量,且当冲压操作完成后,即可对冲压块61下表面和卡块56进行通电充磁,使得冲压块61的下表面对冲压完成后汽车横梁进行吸附,并随着冲压块61的上移而上移,当冲压块61的下表面靠近卡块56后,卡块56会因受到磁性相斥影响向两侧移动,进而降低对冲压块61侧面的摩擦力,并最终脱离于冲压块61侧面的接触,使得卡块56在需要冲压时对汽车横梁进行固定,冲压完成后向两侧移动便于取出冲压完成后的汽车横梁,提高固定效果的同时,也可以避免冲压后的汽车横梁卡在承托框52内难以取出的问题。During operation, when the punching assembly 6 moves into the supporting frame 52 through the clamping block 56, the first scrapers 64 on both sides of the punching block 61 will gradually contact with the top of the supporting frame 52 to generate an extrusion force, and as the punching block 61 moves, the extrusion force gradually increases, so that under the action of pressure, the first scraper 64 will move into the inside of the punching block 61 together with the pushing plate 63, and at the same time, the first scraper 64 is firmly attached to the inner surface of the supporting frame 52. When the punching operation is completed and the punching block 61 moves upward, because the cross-section of the first scraper 64 is triangular and the first scraper 64 is obliquely arranged, the first scraper 64 will generate friction on the inner surface of the supporting frame 52, that is, during the resetting process of the punching block 61, the first scrapers 64 on both sides of the punching block 61 will scrape the inner surface of the supporting frame 52, so as to prevent the metal scraps generated during the punching process from staying on the inner surface of the supporting frame 52 and eventually stacking into block-shaped metal scraps over time. Not only will the surface of the automobile beam be unevenly grooved due to the extrusion pressure during the production process, affecting the quality, but the supporting frame 52 will also be deformed, causing damage to the mold and significantly reducing the production quality. When the stamping operation is completed, the lower surface of the stamping block 61 and the clamping block 56 can be energized and magnetized, so that the lower surface of the stamping block 61 adsorbs the automobile beam after the stamping is completed, and moves upward with the upward movement of the stamping block 61. When the lower surface of the stamping block 61 is close to the clamping block 56, the clamping block 56 will move to both sides due to the influence of magnetic repulsion, thereby reducing the friction force on the side of the stamping block 61, and finally break away from the contact with the side of the stamping block 61, so that the clamping block 56 fixes the automobile beam when stamping is needed, and moves to both sides after the stamping is completed to facilitate the removal of the stamped automobile beam. While improving the fixing effect, it can also avoid the problem of the automobile beam being stuck in the supporting frame 52 and difficult to remove after the stamping.

第三实施例:如图6至图11所示,清理组件7包括收纳腔71,收纳腔71对称开设在底座1的两侧内部,收纳腔71靠近卡位槽51一侧的表面预留有通槽,收纳腔71通过通槽与卡位槽51连通,收纳腔71靠近卡位槽51一侧的表面转动连接有第二刮板72,其中第二刮板72初始时为倾斜设置,且第二刮板72初始时设置在收纳腔71内。Third embodiment: As shown in Figures 6 to 11, the cleaning component 7 includes a storage cavity 71, and the storage cavity 71 is symmetrically arranged inside the two sides of the base 1. A through groove is reserved on the surface of the storage cavity 71 close to the locking groove 51. The storage cavity 71 is connected to the locking groove 51 through the through groove. The surface of the storage cavity 71 close to the locking groove 51 is rotatably connected to the second scraper 72, wherein the second scraper 72 is initially inclined, and the second scraper 72 is initially set in the storage cavity 71.

第二刮板72靠近卡位槽51一端的下表面转动连接有第一卡接板73,第一卡接板73的下端弹性滑动连接有第二卡接板74,第二卡接板74的底端两侧固定连接有连动杆75,连动杆75的外端转动插接有转接架76,其中连动杆75的外端亦滑动设置在转接块内,转接架76远离连动杆75的一端固定连接有动力板77,动力板77弹性滑动连接在底座1的卡位槽51下表面。The lower surface of the second scraper 72 near one end of the locking groove 51 is rotatably connected to the first clamping plate 73, and the lower end of the first clamping plate 73 is elastically slidably connected to the second clamping plate 74, and the bottom ends of the second clamping plate 74 are fixedly connected to connecting rods 75 on both sides, and the outer end of the connecting rod 75 is rotatably inserted into an adapter frame 76, wherein the outer end of the connecting rod 75 is also slidably set in the adapter block, and the end of the adapter frame 76 away from the connecting rod 75 is fixedly connected to a power plate 77, and the power plate 77 is elastically slidably connected to the lower surface of the locking groove 51 of the base 1.

工作时,随着承托框52被冲压块61挤压下降,会使得滑块55逐渐与动力板77接触,进而使得动力板77随着滑块55的下移被挤压下移,当动力板77下移,会带动转接架76下移,即使得其内部的连动杆75下移,当连动杆75下移过程中,会带动第二卡接板74和第一卡接板73下移,进而促使第二刮板72转动,并最终其端面接触在承托框52的外表面,且随着继续下移的过程,第二刮板72与承托框52外表面的摩擦力逐渐增大,当第二刮板72与承托框52外表面的摩擦力达到最大时,此时随着承托框52的继续下降,第二卡接板74会在第一卡接板73上被弹性下拉,同时第二刮板72还与承托框52的外表面保持最大摩擦力,进而使得第二刮板72对承托框52外表面的金属废屑进行刮除,并通过斜向的第二刮板72落入收纳腔71内,实现对承托框52外表面的进行清理,同时还能对废屑进行集中收集处理,不仅可以使得承托框52的外表面始终保持洁净提高对冲压模具进行保护,同时还可以进一步提高冲压成型的汽车横梁质量,且大幅提高了对设备本身的清理效率,节省人力物力。The second and third locking cams 76 are in a state of being moved downwardly, and the locking cams 76 are in a state of being moved downwardly, so that the locking cams 76 are in a state of being moved downwardly, and the locking cams 76 are in a state of being moved downwardly, so that the locking cams 76 are in a state of being moved downwardly, and the locking cams 76 are in a state of being moved downwardly, so that the locking cams 76 are in a state of being moved downwardly, and the locking cams 76 are in a state of being moved downwardly, and the locking cams 76 are in a state of being moved downwardly, and the locking cams 76 are in a state of being moved downwardly, and the locking cams 76 are in a state of being moved downwardly, and the locking cams 76 are in a state of being moved downwardly, and the locking cams 76 are in a state of being moved downwardly, and the locking cams 76 are in a state of being moved downwardly, and the locking cams 76 are in a state of being moved downwardly, and the locking cams 76 are in a state of being moved downwardly, and the locking cams 76 are in a state of being moved downwardly, and the locking cams As the support frame 52 continues to descend, the second clamping plate 74 will be elastically pulled down on the first clamping plate 73, and the second scraper 72 will maintain maximum friction with the outer surface of the support frame 52, so that the second scraper 72 can scrape off the metal waste on the outer surface of the support frame 52, and the metal waste will fall into the storage cavity 71 through the inclined second scraper 72, so as to clean the outer surface of the support frame 52 and collect the waste in a centralized manner. Not only can the outer surface of the support frame 52 be kept clean at all times to improve the protection of the stamping die, but also the quality of the stamped automobile beam can be further improved, and the cleaning efficiency of the equipment itself can be greatly improved, saving manpower and material resources.

第四实施例:如图12、图13所示,压力组件8包括复合槽81,复合槽81开设在卡位槽51的中部下表面,其中复合槽81的两侧槽体设置为阶梯状,复合槽81内弹性插接有复合块82,复合块82的两端下表面与复合槽81的两侧槽体表面可以重合贴合。Fourth embodiment: As shown in Figures 12 and 13, the pressure component 8 includes a composite groove 81, which is opened on the middle lower surface of the positioning groove 51, wherein the groove bodies on both sides of the composite groove 81 are arranged in a stepped shape, and a composite block 82 is elastically inserted in the composite groove 81, and the lower surfaces at both ends of the composite block 82 can overlap and fit with the groove body surfaces on both sides of the composite groove 81.

复合块82的内端下表面接触设置有压力囊83,压力囊83的底部固定连接在复合槽81的内侧下表面。A pressure bag 83 is provided in contact with the lower surface of the inner end of the composite block 82 , and the bottom of the pressure bag 83 is fixedly connected to the inner lower surface of the composite groove 81 .

压力囊83的下表面贯穿固定连接有导气管84,导气管84的底端连通有气压槽85,气压槽85远离导气管84的一侧开设在卡位槽51的两侧边缘槽体上,气压槽85远离导气管84的一侧设置有滤板86,滤板86固定安装在卡位槽51的边缘槽体内。An air duct 84 is fixedly connected to the lower surface of the pressure bag 83, and the bottom end of the air duct 84 is connected to an air pressure groove 85. The side of the air pressure groove 85 away from the air duct 84 is opened on the edge groove bodies on both sides of the positioning groove 51. A filter plate 86 is provided on the side of the air pressure groove 85 away from the air duct 84, and the filter plate 86 is fixedly installed in the edge groove body of the positioning groove 51.

工作时,随着承托框52的下移,还会使得承托框52逐渐与复合块82接触,并对其进行挤压,当复合块82受到的挤压力大于其与复合槽81之间的弹力,会驱使复合块82往复合槽81内移动,并对其下方的压力囊83进行挤压,随着压力囊83被挤压,其会将内部气压通过导气管84注入到气压槽85内,并通过气压槽85外端的滤板86释放,而随着承托框52的下移,承托框52与卡位槽51之间的空隙逐渐减小,进而对气压囊内释放的气压进行进一步增强,对卡位槽51产生一个吹除力,实现对卡位槽51内的金属废屑进行清理的效果,避免卡位槽51内残留过多金属废屑导致承托框52的下表面随着冲压工作的进行产生形变导致挤压成型的汽车横梁出现质量问题,配合第一刮板64和第二刮板72,最大程度的提高对金属废屑的清理效果,极大的保护了承托框52,亦提高了汽车横梁成型的质量。During operation, as the support frame 52 moves downward, the support frame 52 will gradually contact the composite block 82 and squeeze it. When the squeezing force on the composite block 82 is greater than the elastic force between it and the composite groove 81, the composite block 82 will be driven to move into the composite groove 81 and squeeze the pressure bag 83 below it. As the pressure bag 83 is squeezed, the internal air pressure will be injected into the air pressure groove 85 through the air guide pipe 84 and released through the filter plate 86 at the outer end of the air pressure groove 85. As the support frame 52 moves downward, the space between the support frame 52 and the positioning groove 51 is The gap gradually decreases, and the air pressure released in the air pressure bag is further enhanced, generating a blowing force on the positioning groove 51, so as to achieve the effect of cleaning the metal scraps in the positioning groove 51, and avoid excessive metal scraps remaining in the positioning groove 51, which causes the lower surface of the supporting frame 52 to be deformed as the stamping work proceeds, resulting in quality problems in the extruded automobile beam. In conjunction with the first scraper 64 and the second scraper 72, the cleaning effect of the metal scraps is maximized, which greatly protects the supporting frame 52 and also improves the quality of the automobile beam.

需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下。由语句“包括一个……限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素”。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by... does not exclude the existence of other identical elements in the process, method, article or device including the element".

Claims (4)

1.一种汽车制造的横梁成型机构,包括底座(1),其特征在于:所述底座(1)的两端固定安装有限位杆(2),所述限位杆(2)的表面滑动连接有顶座(3),所述顶座(3)的上表面固定安装有连接架(4),还包括:1. A crossbeam forming mechanism for automobile manufacturing, comprising a base (1), characterized in that: limit rods (2) are fixedly mounted at both ends of the base (1), a top seat (3) is slidably connected to the surface of the limit rod (2), a connecting frame (4) is fixedly mounted on the upper surface of the top seat (3), and further comprising: 模具组件(5),所述模具组件(5)的两端滑动连接在限位杆(2)的外表面,所述模具组件(5)用于承托需要加工的汽车横梁;A mold assembly (5), wherein both ends of the mold assembly (5) are slidably connected to the outer surface of the limit rod (2), and the mold assembly (5) is used to support the automobile cross beam to be processed; 冲压组件(6),所述冲压组件(6)固定安装在顶座(3)的下表面,所述冲压组件(6)用于对需要冲压成型的汽车横梁进行冲压操作;A stamping assembly (6), the stamping assembly (6) being fixedly mounted on the lower surface of the top seat (3), the stamping assembly (6) being used to perform a stamping operation on an automobile cross beam that needs to be stamped; 清理组件(7),所述清理组件(7)固定安装在底座(1)的内部,所述清理组件(7)用于对冲压过程中产生的废屑进行收集;A cleaning component (7), the cleaning component (7) being fixedly mounted inside the base (1), and the cleaning component (7) being used to collect waste chips generated during the stamping process; 压力组件(8),所述压力组件(8)设置在模具组件(5)的下方,所述压力组件(8)用于配合清理组件(7)对生产过程中产生的废屑进行清理;A pressure assembly (8), the pressure assembly (8) being arranged below the mold assembly (5), the pressure assembly (8) being used to cooperate with the cleaning assembly (7) to clean up waste chips generated during the production process; 其中所述模具组件(5)包括卡位槽(51),所述卡位槽(51)开设在底座(1)的上表面,所述卡位槽(51)的内部设置有承托框,所述承托框设置为弧形,所述承托框的两端固定连接有安装板(53),所述安装板(53)远离承托框的一端滑动连接在限位杆(2)的外表面,所述安装板(53)的下表面通过弹性伸缩杆弹性连接在卡位槽(51)中;The mold assembly (5) comprises a positioning groove (51), the positioning groove (51) is formed on the upper surface of the base (1), a supporting frame is provided inside the positioning groove (51), the supporting frame is arranged in an arc shape, both ends of the supporting frame are fixedly connected to mounting plates (53), one end of the mounting plate (53) away from the supporting frame is slidably connected to the outer surface of the limiting rod (2), and the lower surface of the mounting plate (53) is elastically connected to the positioning groove (51) via an elastic telescopic rod; 所述安装板(53)靠近承托框的一端对称开设有滑槽(54),所述滑槽(54)内通过弹簧滑动连接有滑块(55),所述滑块(55)的上表面固定安装有卡块(56),所述卡块(56)的上表面和下表面均设置为倾斜状,所述卡块(56)上设置有电磁;A slide groove (54) is symmetrically provided at one end of the mounting plate (53) close to the supporting frame, a slider (55) is slidably connected in the slide groove (54) via a spring, a clamping block (56) is fixedly mounted on the upper surface of the slider (55), the upper surface and the lower surface of the clamping block (56) are both arranged in an inclined shape, and an electromagnetic is arranged on the clamping block (56); 所述冲压组件(6)包括冲压块(61),所述冲压块(61)的上表面固定连接在顶座(3)的下表面,所述冲压块(61)的内部对称开设有填充槽(62),所述填充槽(62)内通过弹簧滑动连接有推合板(63),所述推合板(63)的外表面固定连接有第一刮板(64),所述第一刮板(64)设置为弧形,所述第一刮板(64)的横截面设置为三角形;The punching assembly (6) comprises a punching block (61), the upper surface of the punching block (61) is fixedly connected to the lower surface of the top seat (3), a filling groove (62) is symmetrically opened inside the punching block (61), a push plate (63) is slidably connected in the filling groove (62) via a spring, a first scraper (64) is fixedly connected to the outer surface of the push plate (63), the first scraper (64) is arranged in an arc shape, and the cross section of the first scraper (64) is arranged in a triangular shape; 所述冲压块(61)的下表面设置有电磁,所述冲压块(61)下表面的电磁磁性与卡块(56)的磁性设置为相反磁性;An electromagnet is provided on the lower surface of the punching block (61), and the magnetism of the electromagnet on the lower surface of the punching block (61) is arranged to be opposite to the magnetism of the clamping block (56); 所述清理组件(7)包括收纳腔(71),所述收纳腔(71)对称开设在底座(1)的两侧内部,所述收纳腔(71)靠近卡位槽(51)一侧的表面预留有通槽,所述收纳腔(71)通过通槽与卡位槽(51)连通,所述收纳腔(71)靠近卡位槽(51)一侧的表面转动连接有第二刮板(72);The cleaning assembly (7) comprises a storage cavity (71), the storage cavity (71) being symmetrically arranged inside two sides of the base (1), a through groove being reserved on a surface of the storage cavity (71) close to the locking groove (51), the storage cavity (71) being connected to the locking groove (51) via the through groove, and a second scraper (72) being rotatably connected to a surface of the storage cavity (71) close to the locking groove (51); 所述第二刮板(72)靠近卡位槽(51)一端的下表面转动连接有第一卡接板(73),所述第一卡接板(73)的下端弹性滑动连接有第二卡接板(74),所述第二卡接板(74)的底端两侧固定连接有连动杆(75),所述连动杆(75)的外端转动插接有转接架(76),所述转接架(76)远离连动杆(75)的一端固定连接有动力板(77),所述动力板(77)弹性滑动连接在底座(1)的卡位槽(51)下表面。The lower surface of the second scraper (72) near one end of the locking groove (51) is rotatably connected to a first clamping plate (73); the lower end of the first clamping plate (73) is elastically slidably connected to a second clamping plate (74); both sides of the bottom end of the second clamping plate (74) are fixedly connected to connecting rods (75); the outer end of the connecting rod (75) is rotatably plugged with an adapter frame (76); one end of the adapter frame (76) away from the connecting rod (75) is fixedly connected to a power plate (77); and the power plate (77) is elastically slidably connected to the lower surface of the locking groove (51) of the base (1). 2.根据权利要求1所述的一种汽车制造的横梁成型机构,其特征在于:所述压力组件(8)包括复合槽(81),所述复合槽(81)开设在卡位槽(51)的中部下表面,所述复合槽(81)内弹性插接有复合块(82),所述复合块(82)的两端下表面与复合槽(81)的两侧槽体表面可以重合贴合。2. A crossbeam forming mechanism for automobile manufacturing according to claim 1, characterized in that: the pressure component (8) includes a composite groove (81), the composite groove (81) is opened on the middle lower surface of the positioning groove (51), a composite block (82) is elastically inserted in the composite groove (81), and the lower surfaces at both ends of the composite block (82) can overlap and fit with the groove body surfaces on both sides of the composite groove (81). 3.根据权利要求2所述的一种汽车制造的横梁成型机构,其特征在于:所述复合块(82)的内端下表面接触设置有压力囊(83),所述压力囊(83)的底部固定连接在复合槽(81)的内侧下表面。3. A crossbeam forming mechanism for automobile manufacturing according to claim 2, characterized in that: a pressure bag (83) is provided in contact with the lower surface of the inner end of the composite block (82), and the bottom of the pressure bag (83) is fixedly connected to the inner lower surface of the composite groove (81). 4.根据权利要求3所述的一种汽车制造的横梁成型机构,其特征在于:所述压力囊(83)的下表面贯穿固定连接有导气管(84),所述导气管(84)的底端连通有气压槽(85),所述气压槽(85)远离导气管(84)的一侧开设在卡位槽(51)的两侧边缘槽体上,所述气压槽(85)远离导气管(84)的一侧设置有滤板(86),所述滤板(86)固定安装在卡位槽(51)的边缘槽体内。4. A crossbeam forming mechanism for automobile manufacturing according to claim 3, characterized in that: an air guide tube (84) is fixedly connected to the lower surface of the pressure bag (83), and the bottom end of the air guide tube (84) is connected to an air pressure groove (85), and the side of the air pressure groove (85) away from the air guide tube (84) is opened on the two side edge groove bodies of the locking groove (51), and a filter plate (86) is provided on the side of the air pressure groove (85) away from the air guide tube (84), and the filter plate (86) is fixedly installed in the edge groove body of the locking groove (51).
CN202410868128.3A 2024-07-01 2024-07-01 Beam forming mechanism for automobile manufacturing Active CN118403946B (en)

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Publication number Priority date Publication date Assignee Title
CN111822599A (en) * 2020-07-22 2020-10-27 芜湖市夯福机械模具有限公司 A stamping and forming die for automobile front beam tube
CN111889569A (en) * 2019-05-06 2020-11-06 重庆惠立铭汽车零部件有限公司 Stamping forming device for aluminum alloy part for automobile engine

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AT505656B1 (en) * 2008-02-19 2009-03-15 Trumpf Maschinen Austria Gmbh FOLDING DEVICE FOR A BENDING PEG, IN PARTICULAR BUTTING PRESSURE
KR101650275B1 (en) * 2015-07-23 2016-08-22 주식회사 새해성 Cross member manufacture troy device of cars
CN114505408B (en) * 2022-02-10 2024-08-02 柳州天仁汽车技术有限公司 Automobile longitudinal beam forming die

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Publication number Priority date Publication date Assignee Title
CN111889569A (en) * 2019-05-06 2020-11-06 重庆惠立铭汽车零部件有限公司 Stamping forming device for aluminum alloy part for automobile engine
CN111822599A (en) * 2020-07-22 2020-10-27 芜湖市夯福机械模具有限公司 A stamping and forming die for automobile front beam tube

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