CN118389978A - Continuous production device for aluminum-plated zinc plate and aluminum-plated zinc plate - Google Patents
Continuous production device for aluminum-plated zinc plate and aluminum-plated zinc plate Download PDFInfo
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- CN118389978A CN118389978A CN202410485513.XA CN202410485513A CN118389978A CN 118389978 A CN118389978 A CN 118389978A CN 202410485513 A CN202410485513 A CN 202410485513A CN 118389978 A CN118389978 A CN 118389978A
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/003—Apparatus
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/003—Apparatus
- C23C2/0036—Crucibles
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/003—Apparatus
- C23C2/0038—Apparatus characterised by the pre-treatment chambers located immediately upstream of the bath or occurring locally before the dipping process
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
- C23C2/024—Pretreatment of the material to be coated, e.g. for coating on selected surface areas by cleaning or etching
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/06—Zinc or cadmium or alloys based thereon
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/34—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
- C23C2/36—Elongated material
- C23C2/40—Plates; Strips
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/50—Controlling or regulating the coating processes
- C23C2/52—Controlling or regulating the coating processes with means for measuring or sensing
- C23C2/523—Bath level or amount
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Chemical Kinetics & Catalysis (AREA)
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- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Electroplating Methods And Accessories (AREA)
Abstract
The invention discloses a continuous production device of an aluminum-plated zinc plate and the aluminum-plated zinc plate, which relate to the field of aluminum-plated zinc plate processing and solve the problem that the existing production device is difficult to continuously clean water on the surface of a steel coil, and the continuous production device comprises a zinc pot and a discharging barrel fixedly arranged at the top of the zinc pot, wherein the zinc pot is used for galvanizing, and the continuous production device also comprises a steering roller rotatably arranged in the zinc pot, the top of the zinc pot is provided with a discharge hole, two symmetrically-distributed rotating rods are rotatably arranged in the discharging barrel, mounting plates are fixedly arranged at two ends of each rotating rod, and four cleaning brushes which are annularly and equidistantly distributed are fixedly arranged between the two mounting plates; the cleaning mechanism is used for rotating and switching the cleaning brushes, and is arranged on the outer side of the blanking barrel.
Description
Technical Field
The invention relates to the field of aluminum-zinc plated plate processing, in particular to a continuous production device for aluminum-zinc plated plates and the aluminum-zinc plated plates.
Background
The aluminum-plated zinc plate is characterized in that aluminum is added to a steel coil coating on the basis of zinc, and the general components of the aluminum-plated zinc plate are 55% of aluminum, 43.5% of zinc and 1.5% of silicon, so that the aluminum-plated zinc plate has excellent atmospheric corrosion resistance, 2-4 times of corrosion resistance as compared with a galvanized plate, and the aluminum-plated zinc plate further has the high-temperature corrosion resistance of an aluminum plate, is smooth in surface and has good appearance and application: building roofs, wall surfaces, electrical cabinets, household appliances, automobiles, color-coated substrates and the like.
After the steel coil is uncoiled, the steel coil is required to be cleaned and the components of the steel coil are reduced through a degreasing section and a reducing furnace, so that the degree of galvanizing can be achieved, water adhered to the surface of the steel coil is required to be cleaned before galvanizing, the conventional production device can clean the surface of the steel coil in a sponge moisture-erasing mode, but due to continuous processing of a production line, accumulated water in the sponge cannot be timely removed, the water-absorbing effect on the surface of the steel coil is poor when the sponge is erased again, namely the conventional wiping structure cannot effectively clean the water stain on the surface of the steel coil for a long time, and therefore, the continuous production device for aluminum-plated zinc plates and the aluminum-plated zinc plates are provided.
Disclosure of Invention
The invention aims to provide an aluminum-zinc plated plate continuous production device and an aluminum-zinc plated plate, so as to solve the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the utility model provides an aluminized zinc sheet continuous production unit and aluminized zinc sheet, include zinc pot with fixed mounting in the unloading bucket at zinc pot top, zinc pot is used for galvanization processing, still includes: the steering roller is rotatably arranged in the zinc pot, the top of the zinc pot is provided with a discharge hole, the galvanization is completed, the steel coil is discharged from the discharge hole, two rotating rods which are symmetrically distributed are rotatably arranged in the discharging barrel, the two ends of the rotating rod are fixedly provided with mounting plates, and four cleaning brushes distributed in an annular equidistant manner are fixedly arranged between the two mounting plates; the cleaning mechanism is used for rotating and switching the cleaning brush, is arranged in the blanking barrel and extends to the outer side of the blanking barrel; the zinc supplementing mechanism is used for adding zinc blocks into the zinc pot and is arranged at the outer side of the blanking barrel; the liquid measuring mechanism is used for monitoring the liquid level of the zinc liquid in the zinc pot, the liquid measuring mechanism is installed in the zinc pot, and an opening for installing the liquid measuring mechanism is formed in the top of the zinc pot.
Preferably, the cleaning mechanism comprises two mounting boxes respectively positioned at two ends of the rotating rod, the mounting boxes are fixedly mounted on the outer sides of the discharging barrels, two ends of the rotating rod are fixedly connected with regulating discs positioned in the mounting boxes, driving rods are arranged below the regulating discs, chucks are fixedly connected to the outer sides of the driving rods, four locating grooves which are distributed at equal intervals are formed in the outer sides of the regulating discs, the chucks prop against the locating grooves to enable the regulating discs to be in a static state, the outer sides of the chucks are in contact with the locating grooves, a first gear is fixedly connected to the outer sides of the driving rods, a pull rod is fixedly connected to the outer sides of the driving rods, the pull rod is positioned between the first gear and the chuck, one end of the pull rod, which is far away from the first gear, is rotatably provided with a driven rod, one end of the driven rod is fixedly connected with a rotating plate, one end of the rotating plate, which is far away from the driven rod, is fixedly connected with a push rod, the other end of the driven rod, the rotating plate is propped against the locating grooves, the rotating plate is fixedly connected with one end of the driving rod, the rotating plate is provided with a first adjusting rod, the two adjacent driving rods are fixedly connected with the two arc-shaped grooves, the two driving rods are fixedly arranged at the outer sides of the driving rods, one end of the driving rods are fixedly connected with the two arc-shaped discs, one end of the driving rods is provided with the driving rods, one end of the driving rods is fixedly arranged with the driving rods, one end of the driving rods is provided with the driving rods, one end is provided with one end and is provided with the rotary drum, and is fixedly provided with the rotary drum, and is provided with the rotary drum, and one and is provided with the rotary drum, and with the same through and is provided with and with the rotary drum, and is provided with and with the rotary drum and is provided with and with each and is provided, when the motor operates, the driving rods can synchronously rotate through the first driving belt, the driving rods can make the rotating plate on the second gear do circular motion through the first gear, when the arc-shaped groove on the chuck faces the adjusting plate, the push rod on the rotating plate is inserted into the push groove on the adjusting plate, the adjusting plate is pushed to rotate ninety degrees, the rotating rod drives the cleaning brushes on the mounting plate to rotate, the positions of the four cleaning brushes are replaced, and continuous cleaning of steel coils is facilitated.
Preferably, the zinc supplementing mechanism comprises a rotary table rotatably arranged at the inner side of the blanking barrel, a positioning rod penetrating through the blanking barrel is fixedly connected with the surface of the rotary table, when the driving rod rotates, a transmission belt II is arranged between the positioning rod and the adjacent driving rod, the positioning rod can be driven by the transmission belt II to synchronously rotate, the rotary table is close to one surface of the positioning rod and fixedly connected with a rotating ring, an annular groove for the insertion of the rotating ring is formed at the inner side of the blanking barrel, a sealing plate is arranged at the inner side of the annular groove, a cavity for limiting and sliding of the sealing plate is formed in the inner side of the blanking barrel, a pressing block which is distributed at annular equal intervals is fixedly connected with the outer side of the rotating ring, the pressing block is in a semicircular structure with the pressing block, when the pressing block is contacted with the pressing block, sleeve blocks can be pushed to move downwards, sleeve blocks are fixedly connected to the two sides of the sealing plate, sliding cavities for limiting and sliding of the sleeve blocks are formed on the two sides of the cavity, guide rods are fixedly connected with the inner side of the sliding cavity, a guide rod is connected with the inner side of the zinc sleeve, a storage barrel is pushed by the guide rod, a return spring is arranged at the inner side of the zinc sleeve, the zinc sleeve is pushed by the guide rod, the inner side of the zinc sleeve is pushed by the guide rod, the guide rod is pushed by the sealing rod to move away from the inner side of the sealing plate, the zinc sleeve is pushed by the sealing block, and the storage barrel, and the storage sleeve is kept away from the storage groove, and along with the rotation of locating lever, another briquetting contacts with supporting the piece, makes the closing plate close the unloading hole once more, has played the effect of automatic feed supplement.
Preferably, the liquid measuring mechanism comprises a supporting frame arranged between the motor and the zinc pot, an elastic button is arranged on the outer side of the supporting frame and used for starting the motor, a push rod which penetrates through the zinc pot in a sliding mode is arranged on the outer side of the elastic button, a pressing groove which is arranged on the outer side of the elastic button is formed in the position, close to the push rod, of one face of the supporting frame, the top of the pressing groove is of an inclined face structure, the inclined face of the pressing groove is in contact with the inclined face of the elastic button, the motor is opened, a sliding rod is fixedly connected to the bottom of the push rod, a sleeve seat is movably sleeved on the outer side of the sliding rod, two floating rods which are symmetrically distributed are fixedly arranged at one end of the sliding rod, and when zinc liquid in the zinc pot is reduced, the push rod can downwards pull the push rod, the pressing groove on the push rod is in contact with the elastic button, the motor is opened, and a cleaning brush and a liquid level supplementing block can be replaced, so that the real-time monitoring effect is achieved.
Preferably, the inside both sides of unloading bucket are all fixed mounting has the stripper plate, the bottom fixedly connected with drainage frame of stripper plate, and the cleaning brush contacts with the stripper plate and can extrude inside moisture.
Preferably, the bottom fixedly connected with drainage frame of drainage frame, the drainage frame the drainage hole that links to each other has all been seted up with the outside of unloading bucket to the drainage frame, the drainage hole is the slope structure, is convenient for quick drainage.
Preferably, the both sides of unloading bucket all are provided with the water storage box, the equal fixedly connected with cutting in both ends of water storage box, the both sides of unloading bucket all fixedly connected with confession the spacing socket of pegging graft of cutting for collect cleaning brush exhaust water.
Preferably, the bottom of the storage barrel is of an inclined plane structure, so that zinc blocks can be rapidly discharged.
Preferably, one end of the push bar, which is far away from the slide bar, is fixedly connected with a limiting block, and the limiting block is positioned at the top of the zinc pot to prevent the push bar from falling into the zinc pot.
An aluminum-zinc plated plate is prepared by the continuous production device of the aluminum-zinc plated plate.
Compared with the prior art, the invention has the beneficial effects that:
1. According to the cleaning mechanism, the motor enables the plurality of driving rods to synchronously rotate through the first driving belt, the driving rods can enable the rotating plate on the second gear to circularly move through the first gear, when the arc-shaped groove on the chuck faces the adjusting disc, the push rod on the rotating plate is inserted into the push groove on the adjusting disc to push the adjusting disc to ninety degrees, the rotating rod drives the cleaning brushes on the mounting disc to rotate, and the positions of the four cleaning brushes are replaced, so that the effect of conveniently cleaning the water stains on the surface of the steel coil for a long time is achieved.
2. According to the invention, through the zinc supplementing mechanism, the driving rod can drive the rotary table on the positioning rod to synchronously rotate through the second driving belt, so that the pressing block is far away from the abutting block, the blanking hole is opened by the sealing plate through the resilience force of the spring, the zinc block in the storage barrel can enter the zinc pot to supplement materials, and the other pressing block contacts with the abutting block along with the rotation of the positioning rod, so that the blanking hole is closed again by the sealing plate, the effect of automatic material supplementing is achieved, and continuous processing of steel coils is facilitated.
3. According to the invention, through the liquid measuring mechanism, the floating rod can move downwards synchronously due to the reduction of zinc liquid in the zinc pot, the pushing rod on the sliding rod can be pulled downwards by the floating rod, the pressing groove on the pushing rod is contacted with the elastic button, the motor is turned on, and the cleaning brush and the zinc block can be replaced, so that the effect of monitoring the liquid level in real time is achieved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic diagram of a bucket and motor structure according to the present invention;
FIG. 3 is a schematic diagram of the structure of the blanking barrel and the zinc pot in the invention;
FIG. 4 is a schematic view of a structure of a cleaning brush and a mounting plate according to the present invention;
FIG. 5 is a schematic view of the chuck and conditioner disk structure of the present invention;
FIG. 6 is a schematic diagram of a liquid measuring mechanism according to the present invention;
FIG. 7 is a schematic diagram of a zinc-supplementing mechanism according to the present invention;
FIG. 8 is a schematic view of a drain frame and a drain frame according to the present invention;
FIG. 9 is an enlarged schematic view of the area A in FIG. 6;
fig. 10 is an enlarged schematic view of the area B in fig. 7.
In the figure: 1. a zinc pot; 2. discharging barrels; 3. a cleaning mechanism; 301. a mounting box; 302. an adjusting plate; 303. a driving rod; 304. a chuck; 305. a first gear; 306. a pull rod; 307. a driven rod; 308. a second gear; 309. a rotating plate; 310. a push rod; 311. a first transmission belt; 312. a motor; 4. a zinc supplementing mechanism; 401. a turntable; 402. a positioning rod; 403. a second transmission belt; 404. a swivel; 405. a sealing plate; 406. abutting blocks; 407. briquetting; 408. sleeving blocks; 409. a guide rod; 410. a spring; 411. a storage barrel; 5.a liquid measuring mechanism; 501. a support frame; 502. an elastic button; 503. pushing the strip; 504. a slide bar; 505. a sleeve seat; 506. a floating rod; 6. a steering roller; 7. a rotating rod; 8. a mounting plate; 9. a cleaning brush; 10. an extrusion plate; 11. a drain frame; 12. a drainage rack; 13. a water storage box; 14. cutting; 15. a socket; 16. and a limiting block.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art without inventive faculty, are intended to fall within the scope of the present invention, based on the embodiments of the present invention.
Embodiment one: referring to fig. 1-4, the continuous production device for aluminum-plated zinc plates in the drawings comprises a zinc pot 1 and a blanking barrel 2 fixedly installed at the top of the zinc pot 1, wherein the zinc pot 1 is used for galvanizing, and further comprises: a steering roller 6 rotatably arranged in the zinc pot 1, a discharge hole is arranged at the top of the zinc pot 1, the galvanization is completed, the steel coil is discharged from the discharge hole, two rotating rods 7 which are symmetrically distributed are rotatably arranged in the discharging barrel 2, the two ends of the rotating rod 7 are fixedly provided with mounting plates 8, and four cleaning brushes 9 which are distributed in an annular equidistant manner are fixedly arranged between the two mounting plates 8; the cleaning mechanism 3 is used for rotating and switching the cleaning brush 9, the cleaning mechanism 3 is arranged in the blanking barrel 2, the cleaning mechanism 3 extends to the zinc supplementing mechanism 4 at the outer side of the blanking barrel 2 and is used for adding zinc blocks into the zinc pot 1, and the zinc supplementing mechanism 4 is arranged at the outer side of the blanking barrel 2; the liquid measuring mechanism 5 is used for monitoring the liquid level of the zinc liquid in the zinc pot 1, the liquid measuring mechanism 5 is arranged in the zinc pot 1, and an opening for installing the liquid measuring mechanism 5 is formed in the top of the zinc pot 1.
Referring to fig. 1-5, the cleaning mechanism 3 in the drawings includes two mounting boxes 301 respectively located at two ends of a rotating rod 7, the mounting boxes 301 are fixedly mounted on the outer side of a blanking barrel 2, two ends of the rotating rod 7 are fixedly connected with an adjusting plate 302 located in the mounting boxes 301, a driving rod 303 is arranged below the adjusting plate 302, a chuck 304 is fixedly connected on the outer side of the driving rod 303, four equally spaced positioning grooves are formed on the outer side of the adjusting plate 302, the chuck 304 abuts against the positioning grooves to enable the adjusting plate 302 to be in a static state, the outer side of the chuck 304 is in contact with the positioning grooves, a first gear 305 is fixedly connected on the outer side of the driving rod 303, a pull rod 306 is fixedly connected on the outer side of the driving rod 303, the pull rod 306 is located between the first gear 305 and the chuck 304, one end, away from the first gear 305, of the pull rod 306 is rotatably mounted with a second driven rod 307, one end of the driven rod 307 is fixedly connected with a second gear 308 matched with the first gear 305, the end of the driven rod 307 far away from the gear II 308 is fixedly connected with a rotating plate 309, the end of the rotating plate 309 far away from the driven rod 307 is fixedly connected with a push rod 310, four push grooves for limiting sliding of the push rod 310 are formed in the outer side of the adjusting plate 302, the push grooves and the positioning grooves are distributed on the outer side of the adjusting plate 302 in a crossing manner, the push rods 310 are inserted into the push grooves to push the adjusting plate 302 to rotate, the push grooves are distributed on the outer side of the adjusting plate 302 in an annular equidistant manner, an arc-shaped groove for limiting sliding of the push rod 310 is formed in the outer side of the chuck 304, a first transmission belt 311 is arranged on the outer side of a mounting box 301 on the front side of the discharging barrel 2, two driving rods 303 are respectively arranged at two ends of the first transmission belt 311 and used for keeping the two driving rods 303 to synchronously rotate, a motor 312 is fixedly arranged on the outer side of the mounting box 301 on the back side of the discharging barrel 2, the output end of the motor 312 is fixedly connected with the adjacent driving rods 303, for powering the drive rod 303;
when the motor 312 operates, the corresponding driving rods 303 are driven to rotate, the driving rods 303 synchronously rotate through the first transmission belt 311, at this time, the driving rods 303 can drive the second gears 308 to rotate through the first gears 305, the driving rods 303 drive the chucks 304 to rotate, the second gears 308 drive the rotating plates 309 to do circular motion through the driven rods 307, when the arc grooves on the chucks 304 face the adjusting plate 302, the rotating plates 309 drive the push rods 310 to be inserted into the pushing grooves on the adjusting plate 302, the adjusting plate 302 is pushed to rotate ninety degrees, the adjusting plate 302 drives the rotating rods 7 to rotate, the rotating rods 7 drive the cleaning brushes 9 on the mounting plate 8 to rotate, the outer sides of the chucks 304 are contacted with the arc grooves on the adjusting plate 302 again, the adjusting plate 302 stops rotating, and the positions of the four cleaning brushes 9 are replaced, so that the problem that the rotating shafts are easy to deviate due to overhigh temperature of the traditional servo motor is solved, and continuous cleaning of steel coils is facilitated, and therefore the effect of being convenient for cleaning the surface water stains of the steel coils for a long time is achieved.
Referring to fig. 2-10, the zinc supplementing mechanism 4 in the drawing comprises a rotary table 401 rotatably mounted at the inner side of a blanking barrel 2, a positioning rod 402 penetrating through the blanking barrel 2 is fixedly connected to the surface of the rotary table 401, a transmission belt II 403 is mounted between the positioning rod 402 and an adjacent driving rod 303, when the driving rod 303 rotates, the transmission belt II 403 drives the positioning rod 402 to synchronously rotate, a rotary ring 404 is fixedly connected to one surface of the rotary table 401, which is close to the positioning rod 402, an annular groove for inserting the rotary ring 404 is formed at the inner side of the blanking barrel 2, a sealing plate 405 is mounted at the inner side of the annular groove, a cavity for limiting sliding of the sealing plate 405 is formed in the inner side of the blanking barrel 2, a supporting block 406 is fixedly connected to the top of the sealing plate 405, four pressing blocks 407 distributed at equal intervals in an annular shape are fixedly connected to the outer side of the rotary ring 404, the pressing blocks 407 and the supporting blocks 406 are of semicircular structures, when the pressing blocks 407 are contacted with the supporting blocks 406, sleeve blocks 408 are fixedly connected to two sides of the sealing plate 405, a sliding cavity for limiting sliding of the sleeve block 408 is formed at two sides of the sliding cavity, a guide rod 409 is fixedly connected to the inner side of the sliding sleeve 408, a guide rod 409 is fixedly connected to the guide rod 408, a guide rod 411 is connected to the inner side of the lower spring is connected to the inner side of the zinc barrel 410, and the guide sleeve 411 is connected to the lower spring 411, and the guide rod is fixedly connected to the lower side of the zinc barrel 410, and is connected to the guide sleeve 411;
When the driving rod 303 rotates, the turntable 401 on the positioning rod 402 is driven to synchronously rotate by the second driving belt 403, the pressing block 407 is driven by the turntable 401 to be away from the abutting block 406, the sleeve block 408 is pushed to move along the outer side of the guide rod 409 by the resilience force of the spring 410, the sleeve block 408 drives the sealing plate 405 to move upwards, the abutting block 406 contacts with the swivel 404, the blanking hole on the blanking barrel 2 can be opened, the zinc block in the storage barrel 411 can enter the zinc pot 1 through the blanking hole to supplement the zinc pot 1, and the other pressing block 407 contacts with the abutting block 406 along with the rotation of the positioning rod 402, so that the sealing plate 405 is pushed to move downwards, and the blanking hole is closed again, thereby achieving the effect of automatic feeding.
Referring to fig. 2, 6 and 9, the illustrated liquid measuring mechanism 5 includes a supporting frame 501 installed between the motor 312 and the zinc pot 1, an elastic button 502 is installed on the outer side of the supporting frame 501, the elastic button 502 is electrically connected with the motor 312 through the supporting frame 501 and is used for starting the motor 312, a push bar 503 which penetrates through the zinc pot 1 in a sliding manner is arranged on the outer side of the elastic button 502, a pressing groove positioned on the outer side of the elastic button 502 is formed in one surface of the push bar 503, the top of the pressing groove and the top of the elastic button 502 are both in inclined structures, the inclined surfaces of the pressing groove are contacted with the inclined surfaces of the elastic button 502, the motor 312 is opened, a sliding bar 504 is fixedly connected to the bottom of the push bar 503, a sleeve 505 is movably sleeved on the outer side of the sliding bar 504 and is fixedly installed on the outer side of the zinc pot 1, two floating bars 506 which are symmetrically distributed are fixedly connected to one end of the sliding bar 504, and float on the liquid surface of the zinc pot 1;
When the zinc liquid in the zinc pot 1 is reduced, the floating rod 506 moves downwards along with the liquid level, the pushing bar 503 on the sliding rod 504 is pulled downwards, the pressing groove on the pushing bar 503 moves downwards synchronously, the inclined surface of the pressing groove contacts with the inclined surface of the elastic button 502, the motor 312 is opened through the supporting frame 501, the motor 312 is operated, and the cleaning brush 9 and the supplementary zinc block can be replaced, so that the effect of monitoring the liquid level in real time is achieved.
An aluminized zinc plate is prepared by an aluminized zinc plate continuous production device.
Working principle: firstly, a user inserts a steel coil to be galvanized into a blanking barrel 2, a cleaning brush 9 props against the outer side of the steel coil, enters the zinc pot 1 to galvanize the steel coil, a steering roller 6 discharges the steel coil from a discharge hole of the zinc pot 1, when zinc liquid in the zinc pot 1 is reduced, a floating rod 506 moves downwards along with the liquid level, and pulls a push rod 503 on a slide rod 504 to synchronously move, a pressing groove on the push rod 503 moves downwards, the inclined surface of the pressing groove contacts with the inclined surface of an elastic button 502, a motor 312 is opened through a supporting frame 501, the motor 312 is operated, the motor 312 drives a corresponding driving rod 303 to rotate, the driving rod 303 synchronously rotates through a first driving belt 311, at this time, the driving rod 303 can drive a second gear 308 to rotate through a first gear 305, the driving rod 303 drives a chuck 304 to rotate, the second gear 308 drives a rotating plate 309 to do circular motion through a second driving rod 307, when the arc-shaped groove on the chuck 304 faces the adjusting disc 302, the rotating plate 309 drives the push rod 310 to be inserted into the push groove on the adjusting disc 302, the adjusting disc 302 is pushed to rotate ninety degrees, the adjusting disc 302 drives the rotating rod 7 to rotate, the rotating rod 7 drives the cleaning brushes 9 on the mounting disc 8 to rotate, the outer side of the chuck 304 is contacted with the arc-shaped groove on the adjusting disc 302 again, the adjusting disc 302 stops rotating, the positions of the four cleaning brushes 9 are replaced, the steel coil is conveniently and continuously cleaned, the arc-shaped groove on the adjusting disc 302 is propped against by the chuck 304, the braking is provided for the adjusting disc 302, the problem that the rotating shaft is easy to deviate due to overhigh temperature of the zinc pot 1 in the traditional servo motor is solved, meanwhile, the driving rod 303 drives the rotating disc 401 on the positioning rod 402 to synchronously rotate through the driving belt two 403, the rotating disc 401 drives the pressing block 407 to be far away from the propping block 406, the sleeve block 408 is pushed to move along the outer side of the guide rod 409 by the resilience force of the spring 410, the sleeve block 408 drives the sealing plate 405 to move upwards, the abutting block 406 is contacted with the swivel 404, a blanking hole on the blanking barrel 2 can be opened, a zinc block in the storage barrel 411 can enter the zinc pot 1 through the blanking hole to supplement materials for the zinc pot 1, and along with the rotation of the positioning rod 402, the other pressing block 407 is contacted with the abutting block 406 to push the sealing plate 405 to move downwards, so that the sealing plate 405 closes the blanking hole again, the effects of automatic zinc supplement and cleaning brush 9 replacement are achieved, and continuous galvanization processing of steel coils is facilitated.
Embodiment two: referring to fig. 2 and 8, in this embodiment, for further explanation of the embodiment, the squeezing plates 10 are fixedly installed on two sides of the inner portion of the blanking barrel 2 in the illustration, the bottom of the squeezing plates 10 is fixedly connected with the draining frame 11, the cleaning brush 9 contacts with the squeezing plates 10 to squeeze out water in the inner portion, the draining frame 11 is fixedly connected with the draining frame 12, the draining frame 11 and the outer side of the blanking barrel 2 are provided with connected draining holes, the draining holes are of an inclined structure, rapid draining is facilitated, water storage boxes 13 are arranged on two sides of the blanking barrel 2, cutting 14 are fixedly connected to two ends of the water storage boxes 13, and sockets 15 for limiting and inserting the cutting 14 are fixedly connected to two sides of the blanking barrel 2 for collecting water discharged by the cleaning brush 9.
In this embodiment: when the cleaning brush 9 contacts with the extrusion plate 10, the cleaning brush 9 deforms and extrudes water in the water storage box 13, the water storage box 13 is filled with water through the water discharge holes in the water discharge frame 11 and the water discharge frame 12, and when the water storage box 13 is cleaned in the later period, a user can pull the water storage box 13 to take out the water storage box, insert the cutting 14 into the socket 15 in an aligned mode, and the water storage box 13 can be installed, so that the effect of cleaning accumulated water conveniently is achieved.
Embodiment III: referring to fig. 2 and 6, in this embodiment, for further explanation of other embodiments, in the drawings, the bottom of the storage barrel 411 is in an inclined structure, so as to facilitate quick blanking of zinc blocks, one end of the push rod 503 away from the slide rod 504 is fixedly connected with a limiting block 16, the limiting block 16 is located at the top of the zinc pot 1, and the push rod 503 is prevented from falling into the zinc pot 1.
In this embodiment: when the blanking hole on the blanking barrel 2 is opened by the sealing plate 405, zinc blocks can quickly pass through the blanking hole along the inclined plane at the bottom of the storage barrel 411 to enter the zinc pot 1, so that the effect of being convenient for quick blanking is achieved.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides an aluminized zinc sheet continuous production device, includes zinc pot (1) with fixed mounting in blanking barrel (2) at zinc pot (1) top, zinc pot (1) are used for galvanization processing, and its characterized in that still includes:
The automatic cleaning device comprises a zinc pot (1), a steering roller (6) rotatably arranged in the zinc pot (1), a discharge hole is formed in the top of the zinc pot (1), two symmetrically-distributed rotating rods (7) are rotatably arranged in a discharging barrel (2), mounting plates (8) are fixedly arranged at two ends of each rotating rod (7), and four annular cleaning brushes (9) which are distributed at equal intervals are fixedly arranged between the two mounting plates (8);
The cleaning mechanism (3) is used for rotating and switching the cleaning brush (9), the cleaning mechanism (3) is arranged in the blanking barrel (2), and the cleaning mechanism (3) extends to the outer side of the blanking barrel (2);
the zinc supplementing mechanism (4) is used for adding zinc blocks into the zinc pot (1), and the zinc supplementing mechanism (4) is arranged at the outer side of the discharging barrel (2);
the liquid measuring mechanism (5) is used for monitoring the liquid level of the zinc liquid in the zinc pot (1), the liquid measuring mechanism (5) is installed in the zinc pot (1), and an opening for installing the liquid measuring mechanism (5) is formed in the top of the zinc pot (1).
2. An apparatus for continuously producing aluminum-zinc plated sheet according to claim 1, wherein: the cleaning mechanism (3) comprises two mounting boxes (301) which are respectively positioned at two ends of the rotating rod (7), the mounting boxes (301) are fixedly arranged at the outer sides of the discharging barrel (2), two ends of the rotating rod (7) are fixedly connected with adjusting discs (302) which are positioned in the mounting boxes (301), driving rods (303) are arranged below the adjusting discs (302), chucks (304) are fixedly connected to the outer sides of the driving rods (303), four equally-distributed positioning grooves are formed in the outer sides of the adjusting discs (302), the outer sides of the chucks (304) are in contact with the positioning grooves, a first gear (305) is fixedly connected to the outer sides of the driving rods (303), the pulling rods (306) are positioned between the first gear (305) and the chucks (304), one ends of the pulling rods (306) far away from the first gear (305) are rotatably provided with driven rods (307), one ends of the driven rods (307) are fixedly connected with the first gear (307) far away from the second gear (307), one ends of the driven rods (307) are fixedly connected with the second gear (307) far from the driven rods (308), four confession have been seted up in the outside of adjustment disk (302) push away the spacing gliding groove of push rod (310), push away the groove be annular equidistance distribute in the outside of adjustment disk (302), supply has been seted up in the outside of chuck (304) push rod (310) spacing gliding arc wall, unloading bucket (2) positive the outside of installation box (301) is provided with drive belt one (311), two actuating lever (303) all install in the both ends of drive belt one (311), unloading bucket (2) the outside fixed mounting of installation box (301) at the back has motor (312), the output of motor (312) with adjacent actuating lever (303) fixed connection.
3. An apparatus for continuously producing aluminum-zinc plated sheet according to claim 2, wherein: the zinc supplementing mechanism (4) comprises a rotary table (401) which is rotatably arranged on the inner side of the blanking barrel (2), a positioning rod (402) which penetrates through the blanking barrel (2) is fixedly connected to the surface of the rotary table (401), a transmission belt II (403) is arranged between the positioning rod (402) and the adjacent driving rod (303), a rotary ring (404) is fixedly connected to one surface of the rotary table (401) close to the positioning rod (402), an annular groove for plugging the rotary ring (404) is formed in the inner side of the blanking barrel (2), a sealing plate (405) is arranged on the inner side of the annular groove, a cavity for limiting sliding of the sealing plate (405) is formed in the inner side of the blanking barrel (2), a pressing block (406) is fixedly connected to the top of the sealing plate (405), four pressing blocks (407) which are distributed in annular equidistance are fixedly connected, the pressing blocks (407) and the pressing blocks (406) are of semicircular structures, sleeve blocks (408) are fixedly connected to the two sides of the sealing plate (405), a guide sleeve (408) is fixedly connected to the two sides of the sealing plate (405), a sliding sleeve (408) is fixedly connected to the inner side of the sliding sleeve (410), the sleeve block (408) is movably sleeved on the outer side of the guide rod (409), the guide rod (409) is positioned on the inner side of the spring (410), the front side of the discharging barrel (2) is fixedly connected with a storage barrel (411) for storing zinc blocks, and a discharging hole connected with the storage barrel (411) is formed in the inner side of the cavity.
4. A continuous production device for aluminized zinc sheets according to claim 3, characterized in that: the utility model provides a liquid mechanism (5) is including installing in support frame (501) between motor (312) with zinc pot (1), elastic button (502) are installed in the outside of support frame (501) for start-up motor (312), the outside of elastic button (502) is provided with and slides and run through push away strip (503) of zinc pot (1), push away strip (503) are close to the one side of support frame (501) has been seted up and is located the push groove in the outside of elastic button (502), the top of push groove with the top of elastic button (502) is the inclined plane structure, the bottom fixedly connected with slide bar (504) of push away strip (503), sleeve seat (505) have been cup jointed in the outside activity of slide bar (504), sleeve seat (505) fixed mounting in the outside of zinc pot (1), one end fixedly connected with two kicking bars (506) that are symmetrical distribution of push away from strip (503).
5. An apparatus for continuously producing aluminum-zinc plated sheet according to claim 2, wherein: the discharging barrel is characterized in that extrusion plates (10) are fixedly arranged on two sides of the interior of the discharging barrel (2), and a drainage frame (11) is fixedly connected to the bottom of each extrusion plate (10).
6. The continuous production device for aluminum-zinc plated plates according to claim 5, wherein: the bottom fixedly connected with drainage frame (12) of drainage frame (11), drainage frame (12) drainage frame (11) all set up the drainage hole that links to each other with the outside of unloading bucket (2), the drainage hole is the slope structure.
7. The continuous production device for aluminum-zinc plated plates according to claim 6, wherein: both sides of blanking barrel (2) all are provided with retaining box (13), the both ends of retaining box (13) all fixedly connected with cutting (14), the both sides of blanking barrel (2) all fixedly connected with confession cutting (14) spacing socket (15) of pegging graft.
8. A continuous production device for aluminized zinc sheets according to claim 3, characterized in that: the bottom of the storage barrel (411) is of an inclined plane structure.
9. The continuous production device for aluminum-zinc plated plates according to claim 4, wherein: one end of the push bar (503) far away from the slide bar (504) is fixedly connected with a limiting block (16), and the limiting block (16) is positioned at the top of the zinc pot (1).
10. An aluminized zinc sheet, characterized in that: prepared by the continuous production device for aluminum-zinc plated plates according to any one of claims 1 to 9.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410485513.XA CN118389978B (en) | 2024-04-22 | 2024-04-22 | Continuous production device for aluminum-plated zinc plate and aluminum-plated zinc plate |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410485513.XA CN118389978B (en) | 2024-04-22 | 2024-04-22 | Continuous production device for aluminum-plated zinc plate and aluminum-plated zinc plate |
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| US2800416A (en) * | 1953-06-05 | 1957-07-23 | Libbey Owens Ford Glass Co | Method and apparatus for coating and marking lead strip |
| JP2004137525A (en) * | 2002-10-16 | 2004-05-13 | Nippon Steel Corp | Steel plate cleaning equipment for continuous annealing and hot-dip galvanizing equipment |
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