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CN118374068A - Preparation method and application of diatomite and zinc oxide composite high-density rubber material - Google Patents

Preparation method and application of diatomite and zinc oxide composite high-density rubber material Download PDF

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CN118374068A
CN118374068A CN202410837389.9A CN202410837389A CN118374068A CN 118374068 A CN118374068 A CN 118374068A CN 202410837389 A CN202410837389 A CN 202410837389A CN 118374068 A CN118374068 A CN 118374068A
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zinc oxide
diatomite
rubber
rubber material
density
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CN118374068B (en
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吴禹璋
苗全兴
陈旭东
王可有
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Linjiang Dayuan Diatomite New Material Ecological Environmental Protection Technology Co ltd
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Linjiang Dayuan Diatomite New Material Ecological Environmental Protection Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L7/00Compositions of natural rubber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C1/00Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
    • B60C1/0016Compositions of the tread
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L15/00Compositions of rubber derivatives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2296Oxides; Hydroxides of metals of zinc
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/80Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
    • Y02T10/86Optimisation of rolling resistance, e.g. weight reduction 

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Abstract

The invention provides a preparation method and application of a diatomite and zinc oxide composite high-density rubber material, and belongs to the technical field of solid adsorbent composition materials. First, a rubber mother liquor is prepared according to a certain ratio of natural rubber and epoxy natural rubber. Then, zinc oxide and diatomite in a certain proportion are added and mixed with the rubber mother solution, and the mixture is heated and stirred to prepare the zinc oxide and diatomite rubber material. Then adding N-cyclohexyl-2-benzothiazole-sulfonamide, diphenyl guanidine and sulfur, mixing with zinc oxide and diatomite rubber material, grinding, heating and stirring to prepare the zinc oxide and diatomite composite rubber solution. Finally, the zinc oxide and diatomite composite high-density rubber solution is injected into an injection molding machine, and a target mold is selected for molding. Meanwhile, the rubber material is used as a rubber material, can enhance the elasticity and wear resistance of the rubber material, is a cost-effective and high-performance choice, and can well exert the elasticity and skid resistance of the tire when applied to the tire.

Description

硅藻土和氧化锌复合高密度橡胶材料的制备方法与应用Preparation method and application of diatomite and zinc oxide composite high-density rubber material

技术领域Technical Field

本发明属于固体填料组合物材料技术领域,尤其涉及一种硅藻土和氧化锌复合高密度橡胶材料的制备方法与应用。The invention belongs to the technical field of solid filler composite materials, and in particular relates to a preparation method and application of a diatomaceous earth and zinc oxide composite high-density rubber material.

背景技术Background technique

天然橡胶由于其优良性能,在国民经济和社会发展的多个领域得到了广泛应用。但纯天然橡胶由于其自身的强度、模量较小,通常需要加入补强填料使其具有高弹性、高强度。除具有出色的弹性外,天然橡胶还表现出粘弹性。橡胶的动态生热特性与其自身的粘弹性有关。橡胶在经过硫化处理后,由于大分子链形成了交联网络,使得橡胶内分子链间、分子链与填充粒子的相对位置在静态时不发生变化。当受到周期性变形时,橡胶材料由于受到动态交变应力,在外力作用下橡胶分子链和填充粒子发生相对移动,使得橡胶内分子链间、分子链与填充离职、填充粒子间发生相对滑动,产生热量。并且橡胶同大多数聚合物一样,属于热的不良导体,因而不能快速地将橡胶内部的热量传递到外界,加速橡胶的老化,导致橡胶制品的使用安全性和寿命下降。因此,改善橡胶中填料的分散性,增强填料与橡胶基体的界面相互作用,能有效地降低橡胶制品的动态热量累积,提高产品的使用寿命。Due to its excellent properties, natural rubber has been widely used in many fields of national economic and social development. However, pure natural rubber usually needs to be added with reinforcing fillers to make it highly elastic and strong due to its low strength and modulus. In addition to its excellent elasticity, natural rubber also exhibits viscoelasticity. The dynamic heat generation characteristics of rubber are related to its own viscoelasticity. After vulcanization, the macromolecular chains form a cross-linked network, so that the relative positions between the molecular chains in the rubber and between the molecular chains and the filling particles do not change in static state. When subjected to periodic deformation, the rubber material is subjected to dynamic alternating stress, and the rubber molecular chains and filling particles move relative to each other under the action of external forces, so that the molecular chains in the rubber, the molecular chains and the filling separation, and the filling particles slide relative to each other, generating heat. And rubber, like most polymers, is a poor conductor of heat, so it cannot quickly transfer the heat inside the rubber to the outside world, accelerates the aging of the rubber, and leads to a decrease in the safety and life of rubber products. Therefore, improving the dispersibility of fillers in rubber and enhancing the interface interaction between fillers and rubber matrix can effectively reduce the dynamic heat accumulation of rubber products and increase the service life of products.

申请号为CN202010190290.6的中国发明专利公开了一种氧化石墨烯增强丁苯橡胶材料的制备方法,包括以下步骤:步骤1,将0.1份~0.8份的酪素超声分散在氨水溶液中,得到酪素的氨溶液,将1.5份~3.0份的氧化石墨烯预处理后加入到浓度为8mg/ml~12mg/ml的壳聚糖水溶液中,搅拌混合后加入酪素的氨溶液,超声分散5分钟,酪素-氧化石墨烯混合液;步骤2,将步骤1得到的酪素-氧化石墨烯混合液加入到20份~60份的丁腈胶乳中,搅拌混合均匀后加入浓度为8wt%~14wt%的氯化钙溶液,混合搅拌后静置20分钟,烘干得到改性丁腈胶乳;步骤3,将100份的丁苯橡胶放到开炼机中进行塑炼,得到塑炼胶;步骤4,将水、无水乙醇和硅烷偶联剂在50℃~65℃下混合3分钟,得到混合液,将所述混合液均匀喷洒在2.5份~6.5份的氮化硼晶须表面,再烘干得到改性氮化硼晶须;步骤5,将步骤2得到的改性丁腈胶乳、步骤3得到的塑炼胶和步骤4得到的改性氮化硼晶须放到密炼机中,密炼3分钟,加入1.8份~3.6份的纳米二氧化硅、1.2份~3.5份的石蜡、0.8份~1.5份的氧化锌、0.3份~1.5份的防老剂,经混炼后成型,得到氧化石墨烯增强丁苯橡胶材料。The Chinese invention patent with application number CN202010190290.6 discloses a method for preparing a graphene oxide reinforced styrene-butadiene rubber material, comprising the following steps: step 1, ultrasonically dispersing 0.1 to 0.8 parts of casein in an ammonia solution to obtain an ammonia solution of casein, pre-treating 1.5 to 3.0 parts of graphene oxide and adding them to an aqueous chitosan solution with a concentration of 8 mg/ml to 12 mg/ml, stirring and mixing, adding the ammonia solution of casein, ultrasonically dispersing for 5 minutes, and obtaining a casein-graphene oxide mixed solution; step 2, adding the casein-graphene oxide mixed solution obtained in step 1 to 20 to 60 parts of nitrile latex, stirring and mixing evenly, adding a calcium chloride solution with a concentration of 8wt% to 14wt%, mixing and stirring, and standing for 20 minutes. The modified nitrile latex is obtained by drying; step 3, 100 parts of styrene-butadiene rubber are put into an open mill for plastication to obtain plasticized rubber; step 4, water, anhydrous ethanol and a silane coupling agent are mixed at 50° C. to 65° C. for 3 minutes to obtain a mixed solution, the mixed solution is evenly sprayed on the surface of 2.5 parts to 6.5 parts of boron nitride whiskers, and then dried to obtain modified boron nitride whiskers; step 5, the modified nitrile latex obtained in step 2, the plasticized rubber obtained in step 3 and the modified boron nitride whiskers obtained in step 4 are put into an internal mixer, and the mixture is mixed for 3 minutes, and 1.8 parts to 3.6 parts of nano-silicon dioxide, 1.2 parts to 3.5 parts of paraffin wax, 0.8 parts to 1.5 parts of zinc oxide and 0.3 parts to 1.5 parts of an antioxidant are added, and the mixture is mixed and molded to obtain a graphene oxide reinforced styrene-butadiene rubber material.

该技术的局限性为:石墨烯填料虽然可以增加橡胶分子的分散应力、防止分子链断裂,增强橡胶的强度。但其尺寸有限,在基体内分散性有限,导致橡胶弹性不高。The limitation of this technology is that although graphene fillers can increase the dispersion stress of rubber molecules, prevent molecular chain breakage, and enhance the strength of rubber, their size is limited and their dispersion in the matrix is limited, resulting in low elasticity of the rubber.

申请号为CN202010190290.6的中国发明专利公开了一种改性硅藻土及其在橡胶材料中的应用,包括以下步骤:步骤1,取20-30份硅藻土,加入20-30份氢氟酸和硫酸的混合酸和30-40份去离子水搅拌2-5min,放入超声仪中,在200-300W下超声处理30-60min;步骤2,转移至马弗炉中,在温度400-500℃下焙烧30-60min;步骤3,自然冷却后取出,得一次改性硅藻土;步骤4,将氯化铁、氯化铝和去离子水搅拌溶解,其中,[Fe3+]/([Fe3+]+[Al3+])的摩尔比为0.5-0.7;步骤5,置于70℃水浴中,在不断搅拌下缓慢加入NaOH溶液调节其碱度为1.5,室温下陈化2d,得液体A;步骤6,将一次改性硅藻土和浓度为1.0-2.0mol/L的KCl溶液混合,在60℃下振荡2-3h;步骤7,离心,去上清液,用去离子水清洗2-3次,放入烘箱中在100-105℃下干燥,研磨,过筛,得二次改性硅藻土;步骤8,加入去离子水,制成3wt%的悬浊液,缓慢滴加30-40份液体A,并搅拌,滴加完成后继续振荡2-3h;步骤9,在温度50-90℃下恒温反应12-36h,弃去上清液,用去离子水清洗2-3次,离心,室温风干;步骤10,在温度300-600℃下恒温老化1-3h,得三次改性硅藻土;步骤11,将三次改性硅藻土均匀地平铺在低温等离子处理装置中的地电极上,在电源频率10-15kHz、工作电压20kV、放电功率70-80W条件下处理10-15min,得四次改性硅藻土;步骤12,置于90℃的恒温水浴锅中,在转速250-300r/min下搅拌预热,逐滴加入1wt%-2wt%的硬脂酸无水乙醇溶液,加完后,将搅拌速度增加至1500r/min,搅拌反应60min;步骤13,离心,放入干燥箱中在温度60-70℃下烘干即得改性硅藻土。The Chinese invention patent with application number CN202010190290.6 discloses a modified diatomite and its application in rubber materials, comprising the following steps: step 1, take 20-30 parts of diatomite, add 20-30 parts of a mixed acid of hydrofluoric acid and sulfuric acid and 30-40 parts of deionized water, stir for 2-5 minutes, put it into an ultrasonic instrument, and ultrasonically treat it at 200-300W for 30-60 minutes; step 2, transfer it to a muffle furnace and roast it at a temperature of 400-500℃ for 30-60 minutes; step 3, take it out after natural cooling to obtain a modified diatomite. soil; step 4, stirring and dissolving ferric chloride, aluminum chloride and deionized water, wherein the molar ratio of [Fe3+]/([Fe3+]+[Al3+]) is 0.5-0.7; step 5, placing in a 70°C water bath, slowly adding NaOH solution under constant stirring to adjust its alkalinity to 1.5, aging at room temperature for 2 days to obtain liquid A; step 6, mixing the primary modified diatomaceous earth and a KCl solution with a concentration of 1.0-2.0 mol/L, and shaking at 60°C for 2-3 hours; step 7, centrifuging, removing the supernatant, washing with deionized water 2-3 times, and placing in an oven at Dry at 100-105°C, grind, and sieve to obtain secondary modified diatomite; Step 8, add deionized water to make a 3wt% suspension, slowly drop 30-40 parts of liquid A, and stir, and continue to oscillate for 2-3h after the dropwise addition is completed; Step 9, react at a constant temperature of 50-90°C for 12-36h, discard the supernatant, wash with deionized water 2-3 times, centrifuge, and air-dry at room temperature; Step 10, age at a constant temperature of 300-600°C for 1-3h to obtain tertiary modified diatomite; Step 11, evenly spread the tertiary modified diatomite on a low-temperature plasma treatment On the ground electrode in the device, treat for 10-15 minutes under the conditions of power frequency of 10-15kHz, working voltage of 20kV, and discharge power of 70-80W to obtain four-time modified diatomite; step 12, place it in a constant temperature water bath at 90°C, stir and preheat at a speed of 250-300r/min, add 1wt%-2wt% stearic acid anhydrous ethanol solution dropwise, after adding, increase the stirring speed to 1500r/min, and stir the reaction for 60min; step 13, centrifuge, put it in a drying oven and dry it at a temperature of 60-70°C to obtain modified diatomite.

该技术的局限性为:硅藻土填料具有耐高温和优异的导热性能,能够提高橡胶的耐磨性和热传导性能,但橡胶弹性不高。The limitations of this technology are: diatomaceous earth filler has high temperature resistance and excellent thermal conductivity, which can improve the wear resistance and thermal conductivity of rubber, but the rubber elasticity is not high.

发明内容Summary of the invention

针对上述技术无法获得具备高弹性度橡胶的问题,本发明第一方面提供了一种硅藻土和氧化锌复合高密度橡胶材料的制备方法,In view of the problem that the above-mentioned technology cannot obtain rubber with high elasticity, the first aspect of the present invention provides a method for preparing a high-density rubber material composited with diatomaceous earth and zinc oxide.

以天然橡胶为载体,所述天然橡胶表面负载有硅藻土和氧化锌,所述氧化锌负载在硅藻土上;Taking natural rubber as a carrier, the surface of the natural rubber is loaded with diatomaceous earth and zinc oxide, and the zinc oxide is loaded on the diatomaceous earth;

制备方法包括以下步骤:The preparation method comprises the following steps:

S1,硅藻土原土粉碎煅烧,冷却得到碳化硅藻土;S1, crushing and calcining the original diatomite, and cooling to obtain carbonized diatomite;

S2,将碳化硅藻土、生胶、硬脂酸、氧化锌、硫粉和硫化促进剂混合,加热,冷却,得到改性硅藻土;S2, mixing carbonized diatomaceous earth, raw rubber, stearic acid, zinc oxide, sulfur powder and a vulcanization accelerator, heating, and cooling to obtain modified diatomaceous earth;

S3,将天然橡胶,不同含量的环氧化天然橡胶加入搅拌机内,加热、搅拌、混合,得到橡胶母液;S3, adding natural rubber and epoxidized natural rubber with different contents into a mixer, heating, stirring and mixing to obtain a rubber mother liquor;

S4,将S3得到的橡胶母液,加入S2得到的改性硅藻土、硬脂酸钙、氧化锌、生物树脂,加热、搅拌、混合,挤出,得到氧化锌/硅藻土橡胶材料;S4, adding the rubber mother liquid obtained in S3 to the modified diatomaceous earth, calcium stearate, zinc oxide, and bio-resin obtained in S2, heating, stirring, mixing, and extruding to obtain a zinc oxide/diatomaceous earth rubber material;

S5,将S4得到的氧化锌/硅藻土橡胶材料,加入N-环己基-2-苯并噻唑-磺酰胺、二苯胍、硫,研磨、加热、混合,得到氧化锌/硅藻土复合橡胶溶液;S5, adding N-cyclohexyl-2-benzothiazole-sulfonamide, diphenylguanidine, and sulfur to the zinc oxide/diatomaceous earth rubber material obtained in S4, grinding, heating, and mixing to obtain a zinc oxide/diatomaceous earth composite rubber solution;

S6,将S5得到的氧化锌/硅藻土复合橡胶溶液,置于模具,冷却成型,得到硅藻土和氧化锌复合高密度橡胶材料。S6, placing the zinc oxide/diatomaceous earth composite rubber solution obtained in S5 into a mold, cooling and molding, and obtaining a diatomaceous earth and zinc oxide composite high-density rubber material.

优选的,所述S2中,碳化硅藻土、生胶、硬脂酸、氧化锌、硫粉和硫化促进剂质量比为100:100:100:15:300:10,混炼温度为140℃。Preferably, in S2, the mass ratio of carbonized diatomaceous earth, raw rubber, stearic acid, zinc oxide, sulfur powder and vulcanization accelerator is 100:100:100:15:300:10, and the mixing temperature is 140°C.

优选的,所述S4具体为:Preferably, S4 is specifically:

S41,将橡胶母液静置12小时,温度为16℃,得到橡胶凝胶;S41, leaving the rubber mother solution to stand for 12 hours at a temperature of 16° C. to obtain a rubber gel;

S42,将S41中调节得到的橡胶凝胶,加入改性硅藻土、硬脂酸钙、氧化锌、生物树脂,得到混合溶液,在110℃温度下,转速为60rpm,搅拌混合8分钟,挤出,得到氧化锌/硅藻土橡胶材料。S42, adding modified diatomaceous earth, calcium stearate, zinc oxide and bio-resin to the rubber gel obtained in S41 to obtain a mixed solution, stirring and mixing at a temperature of 110° C. and a rotation speed of 60 rpm for 8 minutes, and extruding to obtain a zinc oxide/diatomaceous earth rubber material.

优选的,所述S5具体为:Preferably, S5 is specifically:

S51,将氧化锌/硅藻土橡胶材料加热,挤出,剪切,得到直径为3mm氧化锌/硅藻土橡胶颗粒;S51, heating, extruding, and shearing the zinc oxide/diatomaceous earth rubber material to obtain zinc oxide/diatomaceous earth rubber particles with a diameter of 3 mm;

S52,将S51中调节得到的氧化锌/硅藻土橡胶颗粒,加入N-环己基-2-苯并噻唑-磺酰胺、二苯胍、硫,研磨,混合,加热,得到氧化锌/硅藻土橡胶复合溶液。S52, adding N-cyclohexyl-2-benzothiazole-sulfonamide, diphenylguanidine, and sulfur to the zinc oxide/diatomaceous earth rubber particles obtained in S51, grinding, mixing, and heating to obtain a zinc oxide/diatomaceous earth rubber composite solution.

优选的,所述S3中,天然橡胶和环氧化天然橡胶体积混合比为50mL:50mL,环氧化天然橡胶内的含氧浓度为25 mol%和50 mol%,溶液在110℃温度下,搅拌速度为60rpm,搅拌时间为8分钟。Preferably, in S3, the volume mixing ratio of natural rubber and epoxidized natural rubber is 50 mL:50 mL, the oxygen concentration in the epoxidized natural rubber is 25 mol% and 50 mol%, and the solution is stirred at a temperature of 110°C, at a speed of 60 rpm, and for 8 minutes.

优选的,所述S42中,橡胶凝胶体积为100mL,改性硅藻土、硬脂酸钙、氧化锌和生物树脂的质量比为60g:3g:2g:2g,加热温度为110℃,搅拌速度为60rpm,搅拌时间为8分钟。Preferably, in S42, the volume of the rubber gel is 100 mL, the mass ratio of modified diatomaceous earth, calcium stearate, zinc oxide and bio-resin is 60 g:3 g:2 g:2 g, the heating temperature is 110° C., the stirring speed is 60 rpm, and the stirring time is 8 minutes.

优选的,所述S51中,氧化锌/硅藻土橡胶材料质量为100g,加热温度为100℃,挤出速度为15g/分钟,氧化锌/硅藻土橡胶颗粒直径为3mm。Preferably, in S51, the mass of the zinc oxide/diatomaceous earth rubber material is 100 g, the heating temperature is 100° C., the extrusion speed is 15 g/min, and the diameter of the zinc oxide/diatomaceous earth rubber particles is 3 mm.

优选的,所述S52中,氧化锌/硅藻土橡胶材料质量为100g,N-环己基-2-苯并噻唑-磺酰胺、二苯胍和硫的质量比为1.2g:1.5g:2g,研磨速度为70rpm,加热温度为110℃,搅拌速度为60rpm,搅拌时间为4分钟。Preferably, in S52, the mass of the zinc oxide/diatomaceous earth rubber material is 100 g, the mass ratio of N-cyclohexyl-2-benzothiazole-sulfonamide, diphenylguanidine and sulfur is 1.2 g:1.5 g:2 g, the grinding speed is 70 rpm, the heating temperature is 110°C, the stirring speed is 60 rpm, and the stirring time is 4 minutes.

优选的,所述S6中,氧化锌/硅藻土复合橡胶溶液注塑的阻合力为245166.3N,空腔填充时间为1s,空腔冷却时间为15s。Preferably, in S6, the resistance force of the zinc oxide/diatomaceous earth composite rubber solution injection molding is 245166.3N, the cavity filling time is 1s, and the cavity cooling time is 15s.

本发明第二方面提供了一种如第一方面所述的制备方法所制得的硅藻土和氧化锌复合高密度橡胶材料的应用:用于作为轮胎材料,可保持橡胶材料的高弹性。The second aspect of the present invention provides an application of a diatomaceous earth and zinc oxide composite high-density rubber material prepared by the preparation method described in the first aspect: the composite high-density rubber material is used as a tire material to maintain the high elasticity of the rubber material.

现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

(1)提供了一种硅藻土和氧化锌复合高密度橡胶材料,以天然橡胶为载体,氧化锌/硅藻土分布在橡胶表面。本发明中所制备的改性硅藻土在微粉分选环节中,采用自主研发的微粉脉冲分离装置,通过高转速的离心分选,制得325目全通过粉体,使制备的改性硅藻土精度更高、杂质更少。其改性硅藻土具有多孔隙结构,作填充天然橡胶的高分子材料,可提高天然橡胶的固化;纳米氧化锌颗粒有利于促进天然橡胶在硫交联过程中的高效固化,同时减少橡胶材料的发热积累,提高橡胶的耐磨性;天然橡胶具有优良的回弹性、绝缘性、隔水性及可塑性等特性,其大分子链主要是由聚异烯构成,可经过适当处理后还具有耐油、耐酸、耐碱、耐热、耐寒、耐压、耐磨等性质,这三种材料的复合形成的硅藻土和氧化锌复合橡胶材料,氧化锌、硅藻土和天然橡胶的共混促进橡胶固化,保持了复合材料良好的弹性;并且该复合材料通过增加橡胶固化和弹力,提高复合橡胶轮胎的弹性和耐磨性,因此对复合橡胶轮胎的湿抓地力显示出较大抓地力。此外,本发明的硅藻土和氧化锌复合橡胶材料中,以天然橡胶为主体材料,硅藻土和氧化锌用量较少,由于氧化锌价格十分低廉,因而该复合材料的成本相对较低,经济实用。因此本发明硅藻土和氧化锌复合橡胶材料具有成本低廉、结构稳定、弹性好、耐磨性高、适用范围广等优点,有着较高的应用价值和较好的应用前景;(1) Provided is a diatomite and zinc oxide composite high-density rubber material, with natural rubber as a carrier and zinc oxide/diatomite distributed on the rubber surface. In the micro-powder sorting process, the modified diatomite prepared in the present invention uses a self-developed micro-powder pulse separation device to obtain 325 mesh full-pass powder through high-speed centrifugal sorting, so that the prepared modified diatomite has higher precision and less impurities. The modified diatomite has a porous structure and can be used as a polymer material for filling natural rubber to improve the solidification of natural rubber; the nano zinc oxide particles are conducive to promoting the efficient solidification of natural rubber in the sulfur crosslinking process, while reducing the heat accumulation of the rubber material and improving the wear resistance of the rubber; the natural rubber has excellent properties such as resilience, insulation, water-proof and plasticity, and its macromolecular chain is mainly composed of polyisoolefins, which can also have the properties of oil resistance, acid resistance, alkali resistance, heat resistance, cold resistance, pressure resistance and wear resistance after proper treatment. The diatomite and zinc oxide composite rubber material formed by the composite of these three materials, the blending of zinc oxide, diatomite and natural rubber promotes rubber solidification and maintains the good elasticity of the composite material; and the composite material improves the elasticity and wear resistance of the composite rubber tire by increasing rubber solidification and elasticity, so that the wet grip of the composite rubber tire is shown to be larger. In addition, in the diatomite and zinc oxide composite rubber material of the present invention, natural rubber is used as the main material, and the amount of diatomite and zinc oxide is small. Since the price of zinc oxide is very low, the cost of the composite material is relatively low, and it is economical and practical. Therefore, the diatomite and zinc oxide composite rubber material of the present invention has the advantages of low cost, stable structure, good elasticity, high wear resistance, wide application range, etc., and has high application value and good application prospects;

(2)本发明还提供一种硅藻土和氧化锌复合高密度橡胶材料的制备方法,以天然橡胶和不同氧含量的环氧天然橡胶为原料,在制备得到橡胶母液;加入硅藻土、氧化锌的同时,也引入生物树脂,进行混合、挤压,切割成微球颗粒;加入N-环己基-2-苯并噻唑-磺酰胺、二苯胍、硫,研磨混合,注塑成型,得到硅藻土和氧化锌复合橡胶材料。生物树脂具有较高的极性和较低的芳香性,可作为增塑剂,软化未固化的橡胶化合物。另外,生物树脂用量少,获取简单,价格经济,且此制备操作过程也较简单。本发明制备方法具有工艺简单、操作方便、成本低廉等优点,能够实现大规模制备,适用于工业化利用;(2) The present invention also provides a method for preparing a diatomaceous earth and zinc oxide composite high-density rubber material, using natural rubber and epoxy natural rubber with different oxygen contents as raw materials to prepare a rubber mother liquor; while adding diatomaceous earth and zinc oxide, a bio-resin is also introduced, mixed, extruded, and cut into microsphere particles; N-cyclohexyl-2-benzothiazole-sulfonamide, diphenylguanidine, and sulfur are added, ground and mixed, and injection molded to obtain a diatomaceous earth and zinc oxide composite rubber material. The bio-resin has high polarity and low aromaticity, and can be used as a plasticizer to soften uncured rubber compounds. In addition, the bio-resin is used in small amounts, is easy to obtain, and is economical in price, and the preparation operation process is also relatively simple. The preparation method of the present invention has the advantages of simple process, convenient operation, and low cost, and can achieve large-scale preparation and is suitable for industrial use;

(3)本发明的硅藻土和氧化锌复合高密度橡胶材料可用于制备汽车轮胎,结果显示,本发明的硅藻土和氧化锌复合橡胶材料与传统橡胶材料相比,使硅藻土和氧化锌复合橡胶轮胎滚动阻力性能降低了4%,湿抓地力性能提高了33%。且硅藻土和氧化锌复合橡胶轮胎的存储模量值是传统复合橡胶材料的两倍,其富集的二氧化硅在天然橡胶和环氧橡胶中更均匀的分散,表现出硅藻土和氧化锌复合橡胶在轮胎应用方面的优越性。(3) The diatomite and zinc oxide composite high-density rubber material of the present invention can be used to prepare automobile tires. The results show that compared with traditional rubber materials, the diatomite and zinc oxide composite rubber material of the present invention reduces the rolling resistance of the diatomite and zinc oxide composite rubber tire by 4% and improves the wet grip performance by 33%. The storage modulus value of the diatomite and zinc oxide composite rubber tire is twice that of the traditional composite rubber material, and its enriched silica is more evenly dispersed in natural rubber and epoxy rubber, showing the superiority of the diatomite and zinc oxide composite rubber in tire applications.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明制备方法整体流程示意图。FIG1 is a schematic diagram of the overall process of the preparation method of the present invention.

图2为改性硅藻土实物图。Figure 2 is a physical picture of modified diatomite.

图3为常规橡胶材料与本发明复合高密度橡胶材料的应力-应变曲线比对图。FIG. 3 is a comparison diagram of stress-strain curves of conventional rubber materials and the composite high-density rubber material of the present invention.

图4为常规橡胶材料与本发明复合高密度橡胶材料的固化曲线(a)和导数固化曲线(b)对比图。FIG. 4 is a comparison diagram of the curing curve (a) and the derivative curing curve (b) of a conventional rubber material and the composite high-density rubber material of the present invention.

图5为常规橡胶材料与本发明复合高密度橡胶材料的存储模量与温度曲线图(a)和损耗切线与温度曲线图(b)的比对图。FIG. 5 is a comparison diagram of the storage modulus and temperature curve (a) and the loss tangent and temperature curve (b) of a conventional rubber material and the composite high-density rubber material of the present invention.

具体实施方式Detailed ways

下面结合实施例对本发明作更进一步的说明。显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The present invention is further described below in conjunction with the embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

实施例1:Embodiment 1:

天然橡胶具有优良的回弹性、绝缘性、隔水性及可塑性等特性,其大分子链主要是由聚异烯构成,可经过适当处理后还具有耐油、耐酸、耐碱、耐热、耐寒、耐压、耐磨等性质;硅基硅藻土因其特有的空隙结构,常用作填充天然橡胶的材料,可提高天然橡胶的固化;纳米氧化锌颗粒有利于促进天然橡胶在硫交联过程中的高效固化,同时减少橡胶材料的发热积累,提高橡胶的耐磨性。所以,硅藻土与纳米氧化锌颗粒在橡胶的联用在橡胶材料中的应用将增强橡胶材料在生产、生活各方面的应用和普及。Natural rubber has excellent resilience, insulation, water-proof and plasticity. Its macromolecular chain is mainly composed of polyisocyanate, which can be oil-resistant, acid-resistant, alkali-resistant, heat-resistant, cold-resistant, pressure-resistant and wear-resistant after proper treatment. Silicon-based diatomaceous earth is often used as a material to fill natural rubber due to its unique void structure, which can improve the curing of natural rubber. Nano zinc oxide particles are beneficial to promote the efficient curing of natural rubber in the sulfur cross-linking process, while reducing the heat accumulation of rubber materials and improving the wear resistance of rubber. Therefore, the combined use of diatomaceous earth and nano zinc oxide particles in rubber will enhance the application and popularization of rubber materials in production and life.

为提高硅藻土表面性能,本发明提出了一种改性硅藻土的制备方法。In order to improve the surface performance of diatomite, the present invention provides a preparation method of modified diatomite.

该技术包括以下步骤:首先将硅藻土原土粉碎至小于200目,然后置于高温中煅烧,隔绝空气保温,随炉冷却制成碳化硅藻土。随后将碳化硅藻土、生胶、硬脂酸、氧化锌、硫粉和硫化促进剂质量比为100:100:100:15:300:10在一定温度下混炼,冷却后在平板硫化仪中成型制备成改性硅藻土。The technology includes the following steps: firstly, the original diatomite is crushed to less than 200 meshes, then calcined at high temperature, isolated from air for heat preservation, and cooled in the furnace to form carbonized diatomite. Then, the carbonized diatomite, raw rubber, stearic acid, zinc oxide, sulfur powder and vulcanization accelerator are mixed at a mass ratio of 100:100:100:15:300:10 at a certain temperature, and after cooling, they are molded in a flat vulcanizer to prepare modified diatomite.

为提高橡胶材料的弹性和耐磨性,本发明提出了一种改性硅藻土和氧化锌复合高密度橡胶材料的制备方法与应用。氧化锌/硅藻土橡胶复合高密度材料是以天然橡胶为载体,天然橡胶表面负载有硅藻土/氧化锌;氧化锌/硅藻土复合材料包括氧化锌和硅藻土,氧化锌负载在硅藻土上;氧化锌、硅藻土和天然橡胶的质量体积比为1:60:100。In order to improve the elasticity and wear resistance of rubber materials, the present invention proposes a preparation method and application of a modified diatomite and zinc oxide composite high-density rubber material. The zinc oxide/diatomite rubber composite high-density material uses natural rubber as a carrier, and diatomite/zinc oxide is loaded on the surface of the natural rubber; the zinc oxide/diatomite composite material includes zinc oxide and diatomite, and zinc oxide is loaded on the diatomite; the mass volume ratio of zinc oxide, diatomite and natural rubber is 1:60:100.

该技术包括以下关键步骤,如图1所示:首先,制备改性硅藻土。然后,根据一定比例的天然橡胶和环氧橡胶制备成橡胶母液。随后,为提高其性能,加入改性硅藻土、硬脂酸钙、氧化锌、生物树脂,并其与橡胶母液在反应釜中,进行加热、搅拌混合,制备成氧化锌/硅藻土橡胶材料。随后,加入N-环己基-2-苯并噻唑-磺酰胺、二苯胍、硫,研磨,加热,混合,注入到注塑机中,选择目的模具,进行成型。The technology includes the following key steps, as shown in Figure 1: First, prepare modified diatomaceous earth. Then, prepare a rubber mother liquor according to a certain ratio of natural rubber and epoxy rubber. Subsequently, in order to improve its performance, add modified diatomaceous earth, calcium stearate, zinc oxide, and bio-resin, and heat, stir and mix them with the rubber mother liquor in a reactor to prepare a zinc oxide/diatomaceous earth rubber material. Subsequently, add N-cyclohexyl-2-benzothiazole-sulfonamide, diphenylguanidine, and sulfur, grind, heat, mix, inject into an injection molding machine, select the target mold, and form.

制备改性硅藻土:Preparation of modified diatomaceous earth:

将硅藻土原土粉碎至小于200目,置于高温中煅烧,煅烧温度为100℃,隔绝空气保温,随炉冷却制成碳化硅藻土。将碳化硅藻土、生胶、硬脂酸、氧化锌、硫粉和硫化促进剂质量比为100:100:100:15:300:10在温度为140℃下混炼,冷却后在平板硫化仪中成型,利用可变程序控制程序对排气阀和脉冲阀进行全自动控制改性硅藻土,制备成高精度改性硅藻土,如图2所示。The original diatomite is crushed to less than 200 meshes, calcined at high temperature, the calcination temperature is 100℃, isolated from air for heat preservation, and cooled with the furnace to make carbonized diatomite. Carbonized diatomite, raw rubber, stearic acid, zinc oxide, sulfur powder and vulcanization accelerator are mixed at a mass ratio of 100:100:100:15:300:10 at a temperature of 140℃, and formed in a flat vulcanizer after cooling. The variable program control program is used to fully automatically control the exhaust valve and pulse valve to modify the diatomite, and high-precision modified diatomite is prepared, as shown in Figure 2.

制备橡胶母液:Preparation of rubber mother liquor:

按照体积比为50mL:50mL,将天然橡胶和环氧天然橡胶加入到反应釜中,在反应釜搅拌器的作用下于温度为110℃、转速60rpm/min搅拌8min,得到橡胶母液。Natural rubber and epoxidized natural rubber were added into a reactor at a volume ratio of 50 mL:50 mL, and stirred for 8 minutes at a temperature of 110° C. and a rotation speed of 60 rpm/min under the action of a stirrer in the reactor to obtain a rubber mother liquor.

制备氧化锌/硅藻土橡胶材料:Preparation of zinc oxide/diatomaceous earth rubber material:

将橡胶母液在温度为16℃静置12小时,得到橡胶凝胶,按照质量比为60g:3g:2g:2g:100mL,将改性硅藻土、硬脂酸钙、氧化锌、生物树脂与橡胶凝胶混合8min,在温度为110℃,60rpm搅拌,得到氧化锌/硅藻土氧化锌/硅藻土橡胶材料。The rubber mother liquor was allowed to stand at 16°C for 12 hours to obtain a rubber gel. The modified diatomaceous earth, calcium stearate, zinc oxide, and bio-resin were mixed with the rubber gel at a mass ratio of 60g:3g:2g:2g:100mL for 8 minutes, and stirred at 110°C and 60rpm to obtain a zinc oxide/diatomaceous earth zinc oxide/diatomaceous earth rubber material.

制备氧化锌/硅藻土复合橡胶溶液:Preparation of zinc oxide/diatomaceous earth composite rubber solution:

将氧化锌/硅藻土橡胶材料在温度为100℃加热,挤出,剪切,得到直径为3mm氧化锌/硅藻土橡胶颗粒;按照质量比为:1.2g:1.5g:2g:100g,将N-环己基-2-苯并噻唑-磺酰胺、二苯胍、硫与氧化锌/硅藻土橡胶颗粒混合,研磨速度为70rpm,在温度为110℃,转速为60rpm,搅拌4分钟,得到氧化锌/硅藻土橡胶复合溶液。The zinc oxide/diatomaceous earth rubber material is heated at a temperature of 100°C, extruded, and sheared to obtain zinc oxide/diatomaceous earth rubber particles with a diameter of 3 mm; N-cyclohexyl-2-benzothiazole-sulfonamide, diphenylguanidine, sulfur and zinc oxide/diatomaceous earth rubber particles are mixed according to a mass ratio of 1.2g:1.5g:2g:100g, the grinding speed is 70rpm, the temperature is 110°C, the rotation speed is 60rpm, and the stirring is carried out for 4 minutes to obtain a zinc oxide/diatomaceous earth rubber composite solution.

制备硅藻土和氧化锌复合高密度橡胶材料:Preparation of diatomaceous earth and zinc oxide composite high-density rubber material:

将氧化锌/硅藻土橡胶复合溶液,加入到注塑机中,选择目的模具,在注塑过程中施加245166.3牛顿(即25吨)的阻合力,空腔填充和冷却时间分别为1s和15 s,得到硅藻土和氧化锌复合高密度橡胶材料。The zinc oxide/diatomaceous earth rubber composite solution was added into the injection molding machine, the target mold was selected, and a resistance force of 245166.3 Newtons (i.e., 25 tons) was applied during the injection molding process. The cavity filling and cooling times were 1 s and 15 s, respectively, to obtain a diatomaceous earth and zinc oxide composite high-density rubber material.

图3为氧化锌和硅藻土复合高密度橡胶材料的应力-应变曲线。氧化锌和硅藻土复合高密度橡胶材料在大多数情况下在抗拉强度、断裂伸长率、300%应变模量和硬度方面的物理性质在大多数情况下显著提高(表1)。这表明,在硫化过程中,纳米氧化锌与生物树脂结合导致弹性体的交联程度和交联密度增加。生物树脂与橡胶-二氧化硅表面形成更强的氢键。多功能丰富的芳香羟基为氢键提供了位点,以促进天然橡胶和环氧天然橡胶的混合物中更大的二氧化硅分散。Figure 3 shows the stress-strain curves of the high-density rubber materials composited with zinc oxide and diatomite. The physical properties of the high-density rubber materials composited with zinc oxide and diatomite in terms of tensile strength, elongation at break, 300% strain modulus and hardness were significantly improved in most cases (Table 1). This indicates that during the vulcanization process, the combination of nano zinc oxide with the bio-resin resulted in an increase in the cross-linking degree and cross-linking density of the elastomer. The bio-resin formed stronger hydrogen bonds with the rubber-silica surface. The multifunctional and abundant aromatic hydroxyl groups provided sites for hydrogen bonding to promote greater silica dispersion in the blend of natural rubber and epoxidized natural rubber.

实施例2:Embodiment 2:

将实施例1制备方法所制得的硅藻土和氧化锌复合高密度橡胶材料用于作为轮胎材料,可保持橡胶材料的高弹性。The diatomaceous earth and zinc oxide composite high-density rubber material prepared by the preparation method of Example 1 is used as a tire material to maintain the high elasticity of the rubber material.

1.弹性抗压实验1. Elastic compression test

将氧化锌/硅藻土复合高密度橡胶材料制备成轮胎,裁取氧化锌/硅藻土复合高密度橡胶轮胎长宽为10×10cm形状,置于振荡圆盘流变仪中,在150℃的温度下,加热30min,测定氧化锌和硅藻土复合高密度橡胶材料最佳固化时间和烘烤时间。The zinc oxide/diatomaceous earth composite high-density rubber material was prepared into a tire. The zinc oxide/diatomaceous earth composite high-density rubber tire was cut into a shape of 10×10 cm in length and width, placed in an oscillating disc rheometer, and heated at 150°C for 30 minutes to determine the optimal curing time and baking time of the zinc oxide and diatomaceous earth composite high-density rubber material.

以不加氧化锌的橡胶材料试验作为空白对照组,以加入氧化锌的氧化锌和硅藻土复合高密度橡胶材料试验为实验组。The rubber material test without zinc oxide was used as the blank control group, and the zinc oxide and diatomaceous earth composite high-density rubber material test with zinc oxide added was used as the experimental group.

图4中的图a、图b描述了氧化锌和硅藻土复合高密度橡胶轮胎的弹性特性。如表1所示,纳米氧化锌的掺入增加了氧化锌/硅藻土复合橡胶应变时的模量,而不影响橡胶的弹性时间。表面积大的纳米氧化锌可以大大提高硫化过程中与二苯胍/正环己基-2-苯并噻唑-磺酰胺、硫等接触的最大限度。这一现象使纳米氧化锌成为硫可交联橡胶的高效活化剂。此外,当使用生物树脂与纳米氧化锌耦合时,在大多数情况下,最大流变仪转矩值都有边际增加。这可能是由于天然橡胶与环氧橡胶的共混物中极性生物树脂之间具有较高的极性相容性。总的来说,氧化锌和硅藻土复合高密度橡胶材料的固化特性似乎会受到生物树脂和纳米氧化锌添加物的显著影响。Figures a and b in Figure 4 describe the elastic properties of zinc oxide and diatomite composite high-density rubber tires. As shown in Table 1, the incorporation of nano zinc oxide increases the modulus of the zinc oxide/diatomite composite rubber when strained without affecting the elastic time of the rubber. Nano zinc oxide with a large surface area can greatly increase the maximum contact with diphenylguanidine/n-cyclohexyl-2-benzothiazole-sulfonamide, sulfur, etc. during vulcanization. This phenomenon makes nano zinc oxide an efficient activator for sulfur-crosslinkable rubber. In addition, when bio-resin is used to couple with nano zinc oxide, in most cases, the maximum rheometer torque value has a marginal increase. This may be due to the high polar compatibility between polar bio-resins in the blend of natural rubber and epoxy rubber. In general, the curing characteristics of zinc oxide and diatomite composite high-density rubber materials seem to be significantly affected by the addition of bio-resin and nano zinc oxide.

表1 传统/氧化锌和硅藻土复合高密度橡胶材料的物理力学和流变性能Table 1 Physical, mechanical and rheological properties of traditional/zinc oxide and diatomaceous earth composite high-density rubber materials

2.滚动阻力实验2. Rolling resistance test

将氧化锌/硅藻土复合高密度橡胶材料制备成轮胎,裁取氧化锌/硅藻土复合高密度橡胶轮胎长宽为10×10cm形状,置于在温度为-100℃~100℃,拉力为0.1%,10Hz,3℃/min加热速率模式下进行动力学分析,以10Hz的恒定频率测量0.56%~100%的动态应变振幅。The zinc oxide/diatomaceous earth composite high-density rubber material was prepared into a tire. The zinc oxide/diatomaceous earth composite high-density rubber tire was cut into a shape of 10×10 cm in length and width, and placed in a temperature of -100℃~100℃, a tension of 0.1%, 10Hz, and a heating rate mode of 3℃/min for dynamic analysis. The dynamic strain amplitude of 0.56%~100% was measured at a constant frequency of 10Hz.

以不加氧化锌的橡胶材料试验作为空白对照组,以加入氧化锌的氧化锌和硅藻土复合高密度橡胶材料试验为实验组。The rubber material test without zinc oxide was used as the blank control group, and the zinc oxide and diatomaceous earth composite high-density rubber material test with zinc oxide added was used as the experimental group.

图5中的图a为常规/氧化锌和硅藻土复合高密度橡胶材料的存储模量与温度曲线图。为了详细判断氧化锌和硅藻土复合高密度橡胶对轮胎应用的影响,分别考虑了60℃的滚动阻力和0℃的湿抓地力的结果。滚动阻力代表着与湿抓地力特性相反的趋势。显然,较低的滞后率将有利于较低的滚动阻力,氧化锌和硅藻土复合高密度橡胶在动态力学性能方面表现出与复合橡胶相似的趋势。生物树脂容易与橡胶或填料发生反应,并产生额外的交联。因此导致在二氧化硅颗粒周围形成更强的固定化橡胶壳,并从硅聚集体的空隙空间中释放出更多的橡胶。通过降低迟滞性,提高了化合物的弹性性能,并在氧化锌和硅藻土复合橡胶中表现出最低值。结果表明,与传统橡胶材料相比,滚动阻力性能降低了4%,湿抓地力性能提高了33%。图5中的图b显示了存储模量的温度依赖性也指材料耐磨曲线。在从-50℃到10℃的过渡区附近,所有化合物的存储模量值均显著下降。这种急剧的存储模量下降是由于随着温度的升高,橡胶链段的流动性增加。该复合材料在橡胶状态(25~80℃)下的存储模量值可以用来评价填料与橡胶之间的相互作用。绿色复合材料的存储模量值几乎是传统复合橡胶材料的两倍。这种效果可能由于生物树脂和纳米氧化锌的存在而导致的在天然橡胶和环氧橡胶中富集的二氧化硅分散。Figure 5a shows the storage modulus versus temperature curve of conventional/zinc oxide and diatomite composite high-density rubber materials. In order to determine the impact of zinc oxide and diatomite composite high-density rubber on tire applications in detail, the results of rolling resistance at 60°C and wet grip at 0°C were considered respectively. Rolling resistance represents an opposite trend to the wet grip properties. Obviously, lower hysteresis will be conducive to lower rolling resistance. Zinc oxide and diatomite composite high-density rubber shows a similar trend to composite rubber in terms of dynamic mechanical properties. Bioresins easily react with rubber or fillers and produce additional crosslinks. This leads to the formation of a stronger immobilized rubber shell around the silica particles and the release of more rubber from the void space of the silica aggregates. The elastic properties of the compound are improved by reducing hysteresis and show the lowest value in zinc oxide and diatomite composite rubber. The results show that the rolling resistance performance is reduced by 4% and the wet grip performance is improved by 33% compared with conventional rubber materials. Figure 5b shows the temperature dependence of the storage modulus, which also refers to the material wear curve. The storage modulus values of all compounds decreased significantly near the transition zone from -50°C to 10°C. This sharp drop in storage modulus is due to the increased mobility of the rubber segments with increasing temperature. The storage modulus values of the composites in the rubber state (25-80°C) can be used to evaluate the interaction between fillers and rubber. The storage modulus values of the green composites are almost twice that of the conventional composite rubber materials. This effect may be due to the presence of bio-resin and nano-zinc oxide-enriched silica dispersion in natural rubber and epoxy rubber.

以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

上述虽然对本发明的具体实施方式进行了描述,但并非对本发明保护范围的限制,所属领域技术人员应该明白,在本发明的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本发明的保护范围以内。Although the above describes the specific implementation methods of the present invention, it is not intended to limit the scope of protection of the present invention. Those skilled in the art should understand that various modifications or variations that can be made by those skilled in the art on the basis of the technical solution of the present invention without creative work are still within the scope of protection of the present invention.

Claims (9)

1. A preparation method of a diatomite and zinc oxide composite high-density rubber material is characterized by comprising the following steps:
Taking natural rubber as a carrier, wherein diatomite and zinc oxide are loaded on the surface of the natural rubber, and the zinc oxide is loaded on the diatomite;
The preparation method comprises the following steps:
s1, crushing and calcining raw diatomite, and cooling to obtain carbonized diatomite;
s2, mixing carbonized diatomite, raw rubber, stearic acid, zinc oxide, sulfur powder and a vulcanization accelerator, heating and cooling to obtain modified diatomite;
s3, adding the natural rubber and the epoxidized natural rubber with different contents into a stirrer, heating, stirring and mixing to obtain a rubber mother solution;
S4, adding the modified diatomite, calcium stearate, zinc oxide and biological resin obtained in the step S2 into the rubber mother solution obtained in the step S3, heating, stirring, mixing and extruding to obtain a zinc oxide/diatomite rubber material;
s5, adding the zinc oxide/diatomite rubber material obtained in the step S4 into N-cyclohexyl-2-benzothiazole-sulfonamide, diphenyl guanidine and sulfur, grinding, heating and mixing to obtain a zinc oxide/diatomite composite rubber solution;
S6, placing the zinc oxide/diatomite composite rubber solution obtained in the step 5 in a die, and cooling and forming to obtain the diatomite and zinc oxide composite high-density rubber material.
2. The method for preparing the diatomite and zinc oxide composite high-density rubber material according to claim 1, wherein the S4 specifically comprises:
s41, standing the rubber mother liquor for 12 hours at the temperature of 16 ℃ to obtain rubber gel;
s42, adding modified diatomite, calcium stearate, zinc oxide and biological resin into the rubber gel obtained in the step S41 to obtain a mixed solution, stirring and mixing for 8 minutes at the temperature of 110 ℃ and the rotating speed of 60rpm, and extruding to obtain the zinc oxide/diatomite rubber material.
3. The method for preparing the diatomite and zinc oxide composite high-density rubber material according to claim 1, wherein the step S5 is specifically:
S51, heating, extruding and shearing a zinc oxide/diatomite rubber material to obtain zinc oxide/diatomite rubber particles with the diameter of 3 mm;
s52, adding the zinc oxide/diatomite rubber particles obtained in the step S51 into N-cyclohexyl-2-benzothiazole-sulfonamide, diphenyl guanidine and sulfur, grinding, mixing and heating to obtain the zinc oxide/diatomite rubber composite solution.
4. The method for preparing the diatomite and zinc oxide composite high-density rubber material as set forth in claim 1, wherein the method comprises the following steps: in the S3, the volume mixing ratio of the natural rubber to the epoxidized natural rubber is 50mL:50mL of the epoxidized natural rubber had an oxygen content of 25 mol% and 50 mol%, and the solution was stirred at 110℃for 8 minutes at 60 rpm.
5. The method for preparing the diatomite and zinc oxide composite high-density rubber material as set forth in claim 2, wherein the method comprises the following steps: in the S42, the volume of the rubber gel is 100mL, and the mass ratio of the modified diatomite, the calcium stearate, the zinc oxide and the biological resin is 60g:3g:2g:2g, heating temperature 110 ℃, stirring speed 60rpm, stirring time 8 minutes.
6. The method for preparing the diatomite and zinc oxide composite high-density rubber material as set forth in claim 3, wherein the method comprises the following steps: in S51, the mass of the zinc oxide/diatomite rubber material is 100g, the heating temperature is 100 ℃, the extrusion speed is 15 g/min, and the particle diameter of the zinc oxide/diatomite rubber material is 3mm.
7. The method for preparing the diatomite and zinc oxide composite high-density rubber material as set forth in claim 3, wherein the method comprises the following steps: in the S52, the mass ratio of the zinc oxide to the diatomite rubber material is 100g, and the mass ratio of the N-cyclohexyl-2-benzothiazole-sulfonamide to the diphenyl guanidine to the sulfur is 1.2g:1.5g:2g, a grinding speed of 70rpm, a heating temperature of 110 ℃, a stirring speed of 60rpm and a stirring time of 4 minutes.
8. The method for preparing the diatomite and zinc oxide composite high-density rubber material as set forth in claim 1, wherein the method comprises the following steps: in the step S6, the blocking force of injection molding of the zinc oxide/diatomite composite rubber solution is 245166.3N, the cavity filling time is 1S, and the cavity cooling time is 15S.
9. Use of the diatomite and zinc oxide composite high-density rubber material prepared by the preparation method according to any one of claims 1 to 8, characterized in that: is used as a tire material to maintain the elasticity and wear resistance of the rubber material.
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