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CN118374061B - Modified basalt fiber cloth, reinforced cyano resin composite material and preparation method - Google Patents

Modified basalt fiber cloth, reinforced cyano resin composite material and preparation method Download PDF

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CN118374061B
CN118374061B CN202410834103.1A CN202410834103A CN118374061B CN 118374061 B CN118374061 B CN 118374061B CN 202410834103 A CN202410834103 A CN 202410834103A CN 118374061 B CN118374061 B CN 118374061B
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basalt fiber
fiber cloth
resin
cyano
dopamine
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CN118374061A (en
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张帅
杨奥
李光照
韩锐
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Chengdu Shimi Yunfan Technology Co ltd
Xihua University
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Xihua University
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/24Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
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Abstract

本发明属于纤维增强聚合物复合材料领域,涉及一种改性玄武岩纤维布、增强氰基树脂复合材料及制备方法,本发明的改性玄武岩纤维增强氰基树脂复合材料通过含有苯并噁嗪的氰基树脂与改性玄武岩纤维布制备得到。本发明的改性玄武岩纤维布与基体树脂同时形成物理互锁和化学键链接,同时赋予改性玄武岩纤维布催化固化热固性树脂的能力,降低树脂的固化温度,提升复合材料的力学和耐热性能。

The present invention belongs to the field of fiber-reinforced polymer composite materials, and relates to a modified basalt fiber cloth, a reinforced cyano resin composite material and a preparation method. The modified basalt fiber reinforced cyano resin composite material of the present invention is prepared by a cyano resin containing benzoxazine and a modified basalt fiber cloth. The modified basalt fiber cloth of the present invention forms a physical interlock and a chemical bond with a matrix resin at the same time, and at the same time gives the modified basalt fiber cloth the ability to catalyze and cure thermosetting resins, thereby reducing the curing temperature of the resin and improving the mechanical and heat resistance properties of the composite material.

Description

改性玄武岩纤维布、增强氰基树脂复合材料及制备方法Modified basalt fiber cloth, reinforced cyano resin composite material and preparation method

技术领域Technical Field

本发明属于纤维增强聚合物复合材料技术领域,涉及改性玄武岩纤维布、增强氰基树脂复合材料及制备方法。The invention belongs to the technical field of fiber-reinforced polymer composite materials, and relates to modified basalt fiber cloth, reinforced cyano resin composite materials and a preparation method thereof.

背景技术Background Art

纤维增强聚合物复合材料已经成为现代社会建设中的重要角色,下至民用汽车、铁路运输等行业,上至军事制造、航空航天等高新技术领域都有它的身影。玄武岩纤维(BF)是近年来的一种新型连续无机纤维,其具有易开采、储量丰富、制备过程绿色环保的优势以及高强、高模、高耐热、阻燃、防火、等突出性能特点。玄武岩纤维拥有与天然纤维等相似的环境友好特性,但是其机械强度远远高于天然纤维,与常见的玻璃纤维相比较,其机械强度也有一定的优势;和碳纤维相比,玄武岩纤维有着优异的抗氧化性和耐热性能,并且成本更低,鉴于以上的特性,玄武岩纤维在结构、建筑、隔热、汽车等行业有着巨大的应用潜力,也是作为增强复合材料的优秀纤维增强相选择,但是其光滑的表面形貌及化学惰性的特点,这使得其难以与聚合物基体进行表面的粘结,限制了其作为增强材料的使用。为了增强玄武岩纤维与树脂基体的粘结,提升玄武岩纤维与树脂基体的界面强度,通常对玄武岩纤维进行改性处理,常见的有酸碱刻蚀、电化学刻蚀、等离子体处理、偶联剂反应改性等,这些方法的基本原理为利用化学或物理方法对纤维表面产生一定的破坏,使得其与基体物质能够更好地啮合,从而达到界面改性的效果。Fiber-reinforced polymer composites have become an important role in the construction of modern society, ranging from civil automobiles, railway transportation and other industries to military manufacturing, aerospace and other high-tech fields. Basalt fiber (BF) is a new type of continuous inorganic fiber in recent years. It has the advantages of easy mining, abundant reserves, green and environmentally friendly preparation process, and outstanding performance characteristics such as high strength, high modulus, high heat resistance, flame retardancy, and fire resistance. Basalt fiber has similar environmentally friendly properties as natural fibers, but its mechanical strength is much higher than that of natural fibers. Compared with common glass fibers, its mechanical strength also has certain advantages; compared with carbon fibers, basalt fibers have excellent oxidation resistance and heat resistance, and lower cost. In view of the above characteristics, basalt fibers have great application potential in industries such as structure, construction, insulation, and automobiles. It is also an excellent fiber reinforcement phase choice for reinforced composite materials. However, its smooth surface morphology and chemical inertness make it difficult to bond with the polymer matrix on the surface, limiting its use as a reinforcing material. In order to enhance the bonding between basalt fiber and resin matrix and improve the interface strength between basalt fiber and resin matrix, basalt fiber is usually modified. Common methods include acid-base etching, electrochemical etching, plasma treatment, coupling agent reaction modification, etc. The basic principle of these methods is to use chemical or physical methods to cause certain damage to the fiber surface so that it can better mesh with the matrix material, thereby achieving the effect of interface modification.

目前,对玄武岩纤维的改性工作要么关注表面化学活化,引入带有官能团的高分子,要么生长氧化物或者陶瓷纳米颗粒以增加粗糙度和物理缠结,很少有工作利用二者共同改性,且玄武岩纤维多是以短切纤维的形式进行改性用于热塑性聚合物的增强,少有对玄武岩纤维布进行改性以增强热固性树脂的力学性能,玄武岩纤维布在一般的改性过程中涉及的搅拌混合等操作易对纤维布编织结构造成破坏;此外,热固性树脂(氰基树脂)的凝胶化时间长达数天时间,并且固化温度高,这样的聚合条件显然是十分不利于生产和应用的。因此,需要一种克服玄武岩纤维布改性难、改性过程中易破坏、难以实现界面强度的优化的问题的玄武岩纤维布改性方法,以提升玄武岩纤维增强基体树脂复合材料的力学和耐热性能,同时使得玄武岩纤维布具有催化固化热固性树脂的能力,降低树脂的固化温度。At present, the modification of basalt fiber focuses on either surface chemical activation, the introduction of polymers with functional groups, or the growth of oxides or ceramic nanoparticles to increase roughness and physical entanglement. Few works use both to modify together, and basalt fiber is mostly modified in the form of chopped fibers for the reinforcement of thermoplastic polymers. Few basalt fiber cloth is modified to enhance the mechanical properties of thermosetting resins. The stirring and mixing operations involved in the general modification process of basalt fiber cloth are easy to damage the fiber cloth weaving structure; in addition, the gelation time of thermosetting resin (cyano resin) is as long as several days, and the curing temperature is high. Such polymerization conditions are obviously very unfavorable for production and application. Therefore, a basalt fiber cloth modification method is needed to overcome the problems of difficult modification of basalt fiber cloth, easy damage during the modification process, and difficulty in optimizing the interface strength, so as to improve the mechanical and heat resistance properties of basalt fiber reinforced matrix resin composites, and at the same time make the basalt fiber cloth have the ability to catalytically cure thermosetting resins and reduce the curing temperature of the resin.

发明内容Summary of the invention

在本发明为了解决上述技术问题提供改性玄武岩纤维布、增强氰基树脂复合材料及制备方法,克服玄武岩纤维布改性难、改性过程中易破坏、难以实现界面强度的优化的问题,实现改性玄武岩纤维布与基体树脂同时形成物理互锁和化学键链接,有效地增强界面强度,提升了玄武岩纤维增强氰基树脂复合材料的力学和耐热性能,同时赋予玄武岩纤维布催化固化热固性树脂的能力,降低树脂的固化温度。In order to solve the above technical problems, the present invention provides a modified basalt fiber cloth, a reinforced cyano resin composite material and a preparation method, which overcomes the problems of difficult modification of basalt fiber cloth, easy damage during the modification process, and difficulty in optimizing the interface strength, and realizes the physical interlocking and chemical bond connection between the modified basalt fiber cloth and the matrix resin, effectively enhancing the interface strength, improving the mechanical and heat resistance of the basalt fiber reinforced cyano resin composite material, and at the same time giving the basalt fiber cloth the ability to catalyze the curing of thermosetting resins, thereby reducing the curing temperature of the resin.

本发明解决上述技术问题的技术方案如下:The technical solution of the present invention to solve the above technical problems is as follows:

本发明提供了一种改性玄武岩纤维布,所述改性玄武岩纤维布通过如下制备步骤制得:The present invention provides a modified basalt fiber cloth, which is prepared by the following preparation steps:

S101、取玄武岩纤维布在烘箱中处理2-3小时;S101, treating the basalt fiber cloth in an oven for 2-3 hours;

S102、将步骤S101处理后的玄武岩纤维布放置在多巴胺溶液中,室温静置,浸泡2-4小时后,取出玄武岩纤维布在70℃干燥2小时;S102, placing the basalt fiber cloth treated in step S101 in a dopamine solution, leaving it to stand at room temperature, soaking for 2-4 hours, taking out the basalt fiber cloth and drying it at 70° C. for 2 hours;

S103、取步骤S102中干燥后的玄武岩纤维布进行辐照处理;S103, taking the basalt fiber cloth dried in step S102 and subjecting it to irradiation treatment;

S104、分别配制乙酸锌乙醇溶液和氢氧化钠乙醇溶液,两种溶液混合后加入乙醇进行超声分散,将辐照后的玄武岩纤维布置于其中,于60℃水浴中静置反应30min后取出烘干,并在200℃空气气氛中退火10min,得到ZnO种子层包覆的玄武岩纤维布;S104, respectively preparing a zinc acetate ethanol solution and a sodium hydroxide ethanol solution, mixing the two solutions, adding ethanol for ultrasonic dispersion, placing the irradiated basalt fibers therein, standing in a 60° C. water bath for reaction for 30 minutes, taking out and drying, and annealing in an air atmosphere at 200° C. for 10 minutes to obtain a basalt fiber cloth coated with a ZnO seed layer;

S105、将硝酸锌和六次甲基四胺加入到去离子水中,搅拌溶解,再将步骤S104中的ZnO种子层包覆的玄武岩纤维布置于其中,在90℃水浴中静置反应2h,取出烘干后得到ZnO改性玄武岩纤维布;S105, adding zinc nitrate and hexamethylenetetramine into deionized water, stirring to dissolve, and then arranging the basalt fiber coated with the ZnO seed layer in step S104 therein, standing in a 90° C. water bath for reaction for 2 hours, taking out and drying to obtain a ZnO-modified basalt fiber cloth;

S106、配置含有多巴胺和环氧树脂E51的丙酮溶液,将步骤S105得到的ZnO改性玄武岩纤维布静置在其中2-3小时,得到改性玄武岩纤维布。S106, preparing an acetone solution containing dopamine and epoxy resin E51, and placing the ZnO-modified basalt fiber cloth obtained in step S105 in the acetone solution for 2-3 hours to obtain a modified basalt fiber cloth.

优选地,在步骤S101中,所述烘箱的温度为300℃-350℃。Preferably, in step S101, the temperature of the oven is 300°C-350°C.

优选地,在步骤S102中,所述多巴胺溶液的浓度为0.1-0.5g/L,pH为8.4。Preferably, in step S102, the concentration of the dopamine solution is 0.1-0.5 g/L, and the pH is 8.4.

优选地,在步骤S103中,所述辐照处理的辐照剂量为100KGy-800KGy。Preferably, in step S103, the irradiation dose of the irradiation treatment is 100 KGy-800 KGy.

优选地,在步骤S106中,所述多巴胺和环氧树脂E51的总重量占玄武岩纤维布重量的0.3%-2%。Preferably, in step S106, the total weight of the dopamine and the epoxy resin E51 accounts for 0.3%-2% of the weight of the basalt fiber cloth.

本发明还提供一种改性玄武岩纤维增强氰基树脂复合材料,所述复合材料通过含有苯并噁嗪的氰基树脂与上述的改性玄武岩纤维布制备得到。The present invention also provides a modified basalt fiber reinforced cyano resin composite material, wherein the composite material is prepared by a cyano resin containing benzoxazine and the modified basalt fiber cloth.

本发明还提供上述改性玄武岩纤维增强氰基树脂复合材料的制备方法,包括如下制备步骤:The present invention also provides a method for preparing the modified basalt fiber reinforced cyano resin composite material, comprising the following preparation steps:

S201、将氰基树脂胶液涂覆于所述改性玄武岩纤维布上,160℃干燥半个小时得到预浸料布;S201, applying cyano resin glue on the modified basalt fiber cloth, and drying at 160° C. for half an hour to obtain a prepreg cloth;

S202、将步骤S201中得到预浸料布在240-300℃下热压2小时,得到改性玄武岩纤维增强氰基树脂复合材料。S202, hot-pressing the prepreg obtained in step S201 at 240-300°C for 2 hours to obtain a modified basalt fiber reinforced cyano resin composite material.

优选地,在步骤S201中,所述氰基树脂胶液为含有苯并噁嗪的邻苯二甲腈基树脂胶液,含有苯并噁嗪的氰基树脂胶液的制备方法为:以N,N-二甲基甲酰胺和甲苯作为溶剂,以双酚A、甲醛、3-氨基苯基-邻苯二甲腈为原料,在80℃条件下磁力搅拌5h,反应得到含有苯并噁嗪的邻苯二甲腈基树脂胶液,调整固含量至60%。Preferably, in step S201, the cyano resin glue is a phthalonitrile-based resin glue containing benzoxazine, and the preparation method of the cyano resin glue containing benzoxazine is: using N,N-dimethylformamide and toluene as solvents, bisphenol A, formaldehyde, and 3-aminophenyl-phthalonitrile as raw materials, magnetically stirring at 80° C. for 5 hours, reacting to obtain the phthalonitrile-based resin glue containing benzoxazine, and adjusting the solid content to 60%.

优选地,在步骤S201中,所述改性玄武岩纤维布与含有苯并噁嗪的氰基树脂胶液的重量比为5.5:4.5。Preferably, in step S201, the weight ratio of the modified basalt fiber cloth to the cyano resin adhesive containing benzoxazine is 5.5:4.5.

优选地,在步骤S202中,所述热压的方法为:在240℃下不上压力地情况下预热5分钟,使预浸料布上的树脂变为流动状态时启动热压机,在温度240℃、压力5MPa的条件下热压1h,随后压力不变,温度升至280℃,热压0.5h。Preferably, in step S202, the hot pressing method is: preheating at 240°C for 5 minutes without pressure, starting the hot press when the resin on the prepreg cloth becomes a fluid state, hot pressing for 1 hour at a temperature of 240°C and a pressure of 5 MPa, then keeping the pressure unchanged, raising the temperature to 280°C, and hot pressing for 0.5 hour.

本发明的有益效果是:The beneficial effects of the present invention are:

1、本发明利用氧化锌、多巴胺与环氧树脂对玄武岩纤维布进行多级结构改性,改性玄武岩纤维布上生长的氧化锌纳米线与多巴胺、环氧树脂实现了改性玄武岩纤维布与氰基树脂之间同时形成物理互锁和化学键链接,从而更为有效的增强了玄武岩纤维与基体树脂间的粘结,提升了界面强度;1. The present invention uses zinc oxide, dopamine and epoxy resin to perform multi-level structural modification on basalt fiber cloth. The zinc oxide nanowires grown on the modified basalt fiber cloth, dopamine and epoxy resin simultaneously form physical interlocking and chemical bond links between the modified basalt fiber cloth and the cyano resin, thereby more effectively enhancing the bonding between the basalt fiber and the matrix resin and improving the interface strength.

2、本发明首先采用多巴胺作为有机源,辐照后的多巴胺产生更多活性位点,有利于氧化锌生长,直接包覆多巴胺与玄武岩纤维之间的化学作用比较弱,而电子束轰击会让纤维上生长更多的有机官能团,所以氧化锌生长更多,更牢固,相较于直接辐照玄武岩纤维布可以产生更多的活性位点,使得氧化锌生长更为牢固,不易脱落;氧化锌纳米线可以粗糙化纤维布,有利于物理缠结,提高玄武岩纤维布与氰基树脂间的粘结;最后多巴胺与环氧树脂进行共同包覆,有利于进一步提升界面强度,同时可以避免单独包覆分层,多巴胺较软,环氧树脂与树脂基体共聚之后比较硬,得到的复合材料在受外力冲击时容易分离,能够承受的应力更小,多巴胺与环氧树脂二者混在一起包覆,既可以利用多巴胺的粘附力,又使得其与树脂的结合更紧密何牢固,增强效果明显,界面作用力更大;利用多巴胺高黏附力提升界面作用,环氧树脂与含有苯并噁嗪的氰基树脂形成化学交联结构,提升力学强度和耐热性;2. The present invention firstly adopts dopamine as an organic source. The irradiated dopamine produces more active sites, which is beneficial to the growth of zinc oxide. The chemical reaction between the directly coated dopamine and the basalt fiber is relatively weak, while the electron beam bombardment will make more organic functional groups grow on the fiber, so the zinc oxide grows more and is more solid. Compared with the direct irradiation of the basalt fiber cloth, more active sites can be produced, making the zinc oxide grow more firmly and not easy to fall off; the zinc oxide nanowires can roughen the fiber cloth, which is beneficial to physical entanglement and improves the bonding between the basalt fiber cloth and the cyano resin; finally, dopamine and epoxy resin are further irradiated. Co-coating is beneficial to further improve the interface strength and avoid separate coating stratification. Dopamine is relatively soft, and epoxy resin is relatively hard after copolymerization with the resin matrix. The obtained composite material is easy to separate when subjected to external force impact and can withstand less stress. Dopamine and epoxy resin are mixed together for coating, which can not only utilize the adhesion of dopamine, but also make it more tightly and firmly combined with the resin, with obvious reinforcement effect and greater interface force. The high adhesion of dopamine is used to enhance the interface effect, and the epoxy resin and the cyano resin containing benzoxazine form a chemical cross-linking structure to enhance the mechanical strength and heat resistance.

3、本发明采用辐照有利于包覆的多巴胺以及树脂基体在纤维表面的更好的浸润,避免一定程度上的团聚,进一步提升复合材料的力学强度与耐热性;3. The irradiation used in the present invention is beneficial to better infiltration of the coated dopamine and the resin matrix on the fiber surface, avoiding agglomeration to a certain extent, and further improving the mechanical strength and heat resistance of the composite material;

4、本发明的改性玄武岩纤维布最后涂覆的多巴胺中的氨基和酚羟基可以催化热固性树脂聚合反应,降低树脂固化温度,提高官能团转化率,降低了固化反应条件;4. The amino group and phenolic hydroxyl group in the dopamine finally coated on the modified basalt fiber cloth of the present invention can catalyze the polymerization reaction of thermosetting resin, reduce the curing temperature of the resin, increase the conversion rate of functional groups, and reduce the curing reaction conditions;

5、本发明改性玄武岩纤维布的制备过程简便,改性过程没有机械搅拌等操作,不会打乱破坏玄武岩纤维布的编织结构,适用于玄武岩纤维布的改性和基于热固性树脂的复合材料增强;5. The preparation process of the modified basalt fiber cloth of the present invention is simple, and the modification process does not require mechanical stirring and other operations, which will not disrupt or damage the woven structure of the basalt fiber cloth. The modified basalt fiber cloth is suitable for modification of basalt fiber cloth and reinforcement of composite materials based on thermosetting resins.

6、本发明的改性玄武岩纤维增强氰基树脂复合材料的力学强度提升,强度提升140MPa,玻璃化温度由380oC提升至400oC以上,且复合材料制备过程中改性玄武岩纤维布的多巴胺与氰基树脂的苯并噁嗪协同配合起到了高效自催化的效果,使得复合材料制备无需添加固化剂,有效地避免了固化剂非均相体系的引入会影响体系的均一性的问题。6. The mechanical strength of the modified basalt fiber reinforced cyano resin composite material of the present invention is improved by 140MPa, and the glass transition temperature is increased from 380 ° C to above 400 ° C. In addition, during the preparation of the composite material, the dopamine of the modified basalt fiber cloth and the benzoxazine of the cyano resin cooperate to achieve a highly efficient self-catalytic effect, so that the composite material does not need to be prepared by adding a curing agent, effectively avoiding the problem that the introduction of a heterogeneous curing agent system will affect the uniformity of the system.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本发明的玄武岩纤维的扫描电镜图,FIG1 is a scanning electron microscope image of the basalt fiber of the present invention,

其中,图1(a)为未预处理的玄武岩纤维的电镜图,图1(b)为经过预处理后的玄武岩纤维的电镜图,图1(c)为实施例3的经过多巴胺包覆后的玄武岩纤维电镜图,图1(d)为实施例1的经过多巴胺包覆后的玄武岩纤维电镜图,图1(e)为实施例2的经过多巴胺包覆后的玄武岩纤维电镜图,图1(f)为实施例3的包覆多巴胺再辐照之后的玄武岩纤维表面电镜图,图1(g)为实施例1的包覆多巴胺再辐照之后的玄武岩纤维表面电镜图,图1(h)为实施例2的包覆多巴胺再辐照之后的玄武岩纤维表面电镜图,图1(i)为没有多巴胺包覆直接辐照后生长ZnO得到的玄武岩纤维电镜图,图1(j)为实施例1的多巴胺涂覆后辐照再生长ZnO的玄武岩纤维表面电镜图,图(k)为实施例2的多巴胺涂覆后辐照再生长ZnO的玄武岩纤维表面电镜图,图1(l)为实施例1的最后涂覆了多巴胺和环氧树脂之后的玄武岩纤维的电镜图;Among them, Figure 1 (a) is an electron microscope image of the untreated basalt fiber, Figure 1 (b) is an electron microscope image of the pretreated basalt fiber, Figure 1 (c) is an electron microscope image of the basalt fiber coated with dopamine in Example 3, Figure 1 (d) is an electron microscope image of the basalt fiber coated with dopamine in Example 1, Figure 1 (e) is an electron microscope image of the basalt fiber coated with dopamine in Example 2, Figure 1 (f) is an electron microscope image of the surface of the basalt fiber coated with dopamine in Example 3 after re-irradiation, and Figure 1 (g) is an electron microscope image of the surface of the basalt fiber coated with dopamine in Example 1 after re-irradiation. Electron microscope images of the basalt fiber surface, FIG1(h) is an electron microscope image of the basalt fiber surface after being coated with dopamine and then irradiated in Example 2, FIG1(i) is an electron microscope image of the basalt fiber obtained by directly irradiating without dopamine coating and growing ZnO, FIG1(j) is an electron microscope image of the basalt fiber surface after being coated with dopamine and then irradiated and then growing ZnO in Example 1, FIG1(k) is an electron microscope image of the basalt fiber surface after being coated with dopamine and then irradiated and then growing ZnO in Example 2, and FIG1(l) is an electron microscope image of the basalt fiber after being finally coated with dopamine and epoxy resin in Example 1;

图2是本发明的实施例1与对比例1的玄武岩纤维布的XPS与XRD图谱,FIG2 is the XPS and XRD spectra of the basalt fiber cloth of Example 1 and Comparative Example 1 of the present invention,

其中,图2(a)是实施例1的改性玄武岩纤维布的XPS全谱,图2(b)是实施例1的改性玄武岩纤维布的XPS的氧元素谱,图2(c)是实施例1的改性玄武岩纤维布的XPS的锌元素谱,图2(d)是实施例1的改性玄武岩纤维布与对比例1的未改性玄武岩纤维布的XRD谱图;Among them, Figure 2 (a) is the XPS full spectrum of the modified basalt fiber cloth of Example 1, Figure 2 (b) is the XPS oxygen element spectrum of the modified basalt fiber cloth of Example 1, Figure 2 (c) is the XPS zinc element spectrum of the modified basalt fiber cloth of Example 1, and Figure 2 (d) is the XRD spectrum of the modified basalt fiber cloth of Example 1 and the unmodified basalt fiber cloth of Comparative Example 1;

图3是本发明的实施例1的复合材料照片图。FIG. 3 is a photograph of the composite material of Example 1 of the present invention.

具体实施方式DETAILED DESCRIPTION

以下(结合附图)对本发明的原理和特征进行描述,所举实例只用于解释本发明,并非用于限定本发明的范围。The principles and features of the present invention are described below (in conjunction with the accompanying drawings). The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.

除非另有特别说明,本发明中用到的各种原材料、试剂、仪器和设备等,均可通过市场购买得到或者可通过现有方法制备得到。Unless otherwise specified, various raw materials, reagents, instruments and equipment used in the present invention can be purchased from the market or prepared by existing methods.

本发明部分原料来源如下所示:The sources of some raw materials of the present invention are as follows:

玄武岩纤维布,购自四川玻璃纤维集团有限公司;多巴胺,购自阿拉丁试剂有限公司;环氧E51购自山东品尚新材料有限公司。Basalt fiber cloth was purchased from Sichuan Glass Fiber Group Co., Ltd.; dopamine was purchased from Aladdin Reagent Co., Ltd.; epoxy E51 was purchased from Shandong Pinshang New Materials Co., Ltd.

本发明提供一种改性玄武岩纤维布,所述改性玄武岩纤维布通过如下制备步骤制得:The present invention provides a modified basalt fiber cloth, which is prepared by the following preparation steps:

S101、取玄武岩纤维布在烘箱中处理2-3小时;S101, treating the basalt fiber cloth in an oven for 2-3 hours;

S102、将步骤S101处理后的玄武岩纤维布放置在多巴胺溶液中,室温静置,浸泡2-4小时后,取出玄武岩纤维布在70℃干燥2小时;S102, placing the basalt fiber cloth treated in step S101 in a dopamine solution, leaving it to stand at room temperature, soaking for 2-4 hours, taking out the basalt fiber cloth and drying it at 70° C. for 2 hours;

S103、取步骤S102中干燥后的玄武岩纤维布进行辐照处理;S103, taking the basalt fiber cloth dried in step S102 and subjecting it to irradiation treatment;

S104、分别配制乙酸锌乙醇溶液和氢氧化钠乙醇溶液,两种溶液混合后加入乙醇进行超声分散,将辐照后的玄武岩纤维布置于其中,于60℃水浴中静置反应30min后取出烘干,并在200℃空气气氛中退火10min,得到ZnO种子层包覆的玄武岩纤维布;S104, respectively preparing a zinc acetate ethanol solution and a sodium hydroxide ethanol solution, mixing the two solutions, adding ethanol for ultrasonic dispersion, placing the irradiated basalt fibers therein, standing in a 60° C. water bath for reaction for 30 minutes, taking out and drying, and annealing in an air atmosphere at 200° C. for 10 minutes to obtain a basalt fiber cloth coated with a ZnO seed layer;

S105、将硝酸锌和六次甲基四胺加入到去离子水中,搅拌溶解,再将步骤S104中的ZnO种子层包覆的玄武岩纤维布置于其中,在90℃水浴中静置反应2h,取出烘干后得到ZnO改性玄武岩纤维布;S105, adding zinc nitrate and hexamethylenetetramine into deionized water, stirring to dissolve, and then arranging the basalt fiber coated with the ZnO seed layer in step S104 therein, standing in a 90° C. water bath for reaction for 2 hours, taking out and drying to obtain a ZnO-modified basalt fiber cloth;

S106、配置含有多巴胺和环氧树脂E51的丙酮溶液,将步骤S105得到的ZnO改性玄武岩纤维布静置在其中2-3小时,得到改性玄武岩纤维布。S106, preparing an acetone solution containing dopamine and epoxy resin E51, and placing the ZnO-modified basalt fiber cloth obtained in step S105 in the acetone solution for 2-3 hours to obtain a modified basalt fiber cloth.

在步骤S101中,玄武岩纤维布在烘箱中处理2-3小时利于除去浸润剂,便于进行改性处理;In step S101, the basalt fiber cloth is treated in an oven for 2-3 hours to remove the impregnation agent and facilitate the modification treatment;

在步骤S102、S103中,首先采用多巴胺作为有机源,提供活性位点,再对玄武岩纤维布上的多巴胺进行辐照处理,辐照后的多巴胺产生更多活性位点,利于氧化锌生长,相较于直接辐照玄武岩纤维布可以产生更多的活性位点,使得氧化锌生长更为牢固,不易脱落;同时,辐照更有利于包覆的多巴胺以及树脂基体在纤维表面的更好的浸润,避免一定程度上的团聚,进一步提升复合材料的力学强度与耐热性;In steps S102 and S103, dopamine is first used as an organic source to provide active sites, and then the dopamine on the basalt fiber cloth is irradiated. The irradiated dopamine produces more active sites, which is beneficial to the growth of zinc oxide. Compared with direct irradiation of basalt fiber cloth, more active sites can be produced, making the zinc oxide grow more firmly and not easy to fall off; at the same time, irradiation is more conducive to better infiltration of the coated dopamine and the resin matrix on the fiber surface, avoiding a certain degree of agglomeration, and further improving the mechanical strength and heat resistance of the composite material;

在步骤S104、S105中,氧化锌的生长分为两步走以及退火处理更有利于氧化锌的生长均匀和更密集,一步生长更容易掉,长种子层之后退火使得氧化锌结合更紧密;且在步骤S104,将体系置于60℃水浴中静置反应,60℃使得反应更充分、更快,ZnO种子长得更牢固;In steps S104 and S105, the growth of zinc oxide is divided into two steps and the annealing treatment is more conducive to the uniform and denser growth of zinc oxide. One-step growth is more likely to fall off. Annealing after the long seed layer makes the zinc oxide more tightly bound. In step S104, the system is placed in a 60°C water bath for static reaction. 60°C makes the reaction more complete and faster, and the ZnO seeds grow more firmly.

在步骤S106中,最后采用多巴胺和环氧共同包覆,共同包覆更有利于界面强度提升,单独包覆容易分层;单独包覆时,多巴胺较软,环氧树脂与树脂基体共聚之后比较硬,得到的复合材料在受外力冲击时容易分离,能够承受的应力更小,多巴胺与环氧树脂二者混在一起包覆,既可以利用多巴胺的粘附力,又使得其与树脂的结合更紧密何牢固,增强效果明显,界面作用力更大。In step S106, dopamine and epoxy are finally used for co-coating. Co-coating is more conducive to improving the interface strength, while single coating is prone to stratification. When coated alone, dopamine is relatively soft, and epoxy resin is relatively hard after copolymerization with the resin matrix. The obtained composite material is easy to separate when impacted by external force and can withstand less stress. Dopamine and epoxy resin are mixed together for coating, which can not only utilize the adhesion of dopamine, but also make it more tightly and firmly combined with the resin, with obvious reinforcement effect and greater interface force.

作为一种可选的实施方式,在步骤S101中,所述烘箱的温度为300℃-350℃。As an optional implementation, in step S101, the temperature of the oven is 300°C-350°C.

烘箱温度控制在300℃-350℃,低于300℃浸润剂不能完全除去,温度高于350℃浪费资源。The oven temperature is controlled at 300℃-350℃. If the temperature is lower than 300℃, the wetting agent cannot be completely removed, and if the temperature is higher than 350℃, resources will be wasted.

作为一种可选的实施方式,在步骤S102中,所述多巴胺溶液的浓度为0.1-0.5g/L,pH为8.4。As an optional implementation, in step S102, the concentration of the dopamine solution is 0.1-0.5 g/L, and the pH is 8.4.

多巴胺溶液的浓度控制在0.1-0.5g/L,使得形成的活性位点充足,氧化锌充分生长且生长牢固,不容易脱落;多巴胺溶液的浓度高于0.5g/L,多巴胺太多,则氧化锌生长不够稳固,容易脱落;多巴胺溶液的浓度低于0.5g/L,多巴胺太少,形成的活性位点少,氧化锌生长不够;pH控制在8.4使得反应温,便于控制反应。The concentration of the dopamine solution is controlled at 0.1-0.5g/L, so that sufficient active sites are formed, the zinc oxide grows fully and firmly, and is not easy to fall off; when the concentration of the dopamine solution is higher than 0.5g/L, there is too much dopamine, and the zinc oxide does not grow firmly enough and is easy to fall off; when the concentration of the dopamine solution is lower than 0.5g/L, there is too little dopamine, and few active sites are formed, and the zinc oxide does not grow enough; the pH is controlled at 8.4 to make the reaction temperature, which is convenient for controlling the reaction.

作为一种可选的实施方式,在步骤S103中,所述辐照处理的辐照剂量为100KGy-800KGy。As an optional implementation, in step S103, the irradiation dose of the irradiation treatment is 100 KGy-800 KGy.

辐照剂量低于100KGy不利于氧化锌的生长,辐照剂量高于800KGy,有机物全部分解,不利于粘接。When the irradiation dose is lower than 100KGy, it is not conducive to the growth of zinc oxide. When the irradiation dose is higher than 800KGy, all organic matter will be decomposed, which is not conducive to bonding.

作为一种可选的实施方式,在步骤S106中,所述多巴胺和环氧树脂E51的总重量占玄武岩纤维布重量的0.3%-2%。As an optional implementation, in step S106, the total weight of the dopamine and the epoxy resin E51 accounts for 0.3%-2% of the weight of the basalt fiber cloth.

多巴胺和环氧树脂的总重量占玄武岩纤维布重量低于0.3%,催化效果不明显,界面强度降低;多巴胺和环氧树脂的总重量占玄武岩纤维布重量高于2%,会降低复合材料耐热性。When the total weight of dopamine and epoxy resin is less than 0.3% of the weight of basalt fiber cloth, the catalytic effect is not obvious and the interface strength is reduced; when the total weight of dopamine and epoxy resin is higher than 2% of the weight of basalt fiber cloth, the heat resistance of the composite material will be reduced.

本发明还提供一种改性玄武岩纤维增强氰基树脂复合材料,所述复合材料通过含有苯并噁嗪的氰基树脂与上述的改性玄武岩纤维布制备得到。The present invention also provides a modified basalt fiber reinforced cyano resin composite material, wherein the composite material is prepared by a cyano resin containing benzoxazine and the modified basalt fiber cloth.

本发明还提供上述改性玄武岩纤维增强氰基树脂复合材料的制备方法,包括如下制备步骤:The present invention also provides a method for preparing the modified basalt fiber reinforced cyano resin composite material, comprising the following preparation steps:

S201、将氰基树脂胶液涂覆于所述改性玄武岩纤维布上,160℃干燥半个小时得到预浸料布;S201, applying cyano resin glue on the modified basalt fiber cloth, and drying at 160° C. for half an hour to obtain a prepreg cloth;

S202、将步骤S201中得到预浸料布在240-300℃下热压2小时,得到改性玄武岩纤维增强氰基树脂复合材料。S202, hot-pressing the prepreg obtained in step S201 at 240-300°C for 2 hours to obtain a modified basalt fiber reinforced cyano resin composite material.

作为一种可选的实施方式,在步骤S201中,所述氰基树脂胶液为含有苯并噁嗪的邻苯二甲腈基树脂胶液,含有苯并噁嗪的氰基树脂胶液的制备方法为:以N,N-二甲基甲酰胺和甲苯作为溶剂,以双酚A、甲醛、3-氨基苯基-邻苯二甲腈为原料,在80℃条件下磁力搅拌5h,反应得到含有苯并噁嗪的邻苯二甲腈基树脂胶液,调整固含量至60%。As an optional implementation, in step S201, the cyano resin glue is a phthalonitrile-based resin glue containing benzoxazine, and the preparation method of the cyano resin glue containing benzoxazine is: using N,N-dimethylformamide and toluene as solvents, bisphenol A, formaldehyde, and 3-aminophenyl-phthalonitrile as raw materials, magnetically stirring at 80°C for 5 hours, reacting to obtain the phthalonitrile-based resin glue containing benzoxazine, and adjusting the solid content to 60%.

苯并噁嗪结构可以有效地配合邻苯二甲腈的优异特性,在保证优异热稳定性的同时兼顾灵活的分子结构设计,在热反应条件下会发生开环聚合,形成曼尼希桥结构,产生大量的酚羟基和胺结构,这些结构会对聚合反应产生积极的促进作用,从而达到自催化的效果,促进邻苯二甲腈的固化;The benzoxazine structure can effectively cooperate with the excellent properties of phthalonitrile, ensuring excellent thermal stability while taking into account flexible molecular structure design. Under thermal reaction conditions, ring-opening polymerization will occur to form a Mannich bridge structure, generating a large number of phenolic hydroxyl and amine structures. These structures will have a positive promoting effect on the polymerization reaction, thereby achieving a self-catalytic effect and promoting the curing of phthalonitrile.

含有苯并噁嗪的邻苯二甲腈基树脂胶液的固含量控制在60%,使得纤维布上的树脂浸润充足,增强复合材料的性能。The solid content of the phthalonitrile-based resin adhesive containing benzoxazine is controlled at 60%, so that the resin on the fiber cloth is fully impregnated and the performance of the composite material is enhanced.

作为一种可选的实施方式,在步骤S201中,所述改性玄武岩纤维布与含有苯并噁嗪的氰基树脂胶液的重量比为5.5:4.5。As an optional implementation, in step S201, the weight ratio of the modified basalt fiber cloth to the cyano resin adhesive containing benzoxazine is 5.5:4.5.

作为一种可选的实施方式,在步骤S202中,所述热压的方法为:在240℃下不上压力地情况下预热5分钟,使预浸料布上的树脂变为流动状态时启动热压机,在温度240℃、压力5MPa的条件下热压1h,随后压力不变,温度升至280℃,热压0.5h。As an optional embodiment, in step S202, the hot pressing method is: preheating at 240°C for 5 minutes without pressure, starting the hot press when the resin on the prepreg cloth becomes a fluid state, hot pressing for 1 hour at a temperature of 240°C and a pressure of 5 MPa, then keeping the pressure unchanged, raising the temperature to 280°C, and hot pressing for 0.5 hour.

温度控制在240温度下可以凝胶,而后温度升至280进行固化提升官能团转化率,提高固化度和耐热性。The temperature can be controlled at 240°C to gel, and then the temperature is raised to 280°C for curing to increase the functional group conversion rate, improve the degree of curing and heat resistance.

下面结合实施例及实验数据对本发明进行详细说明。The present invention is described in detail below in conjunction with embodiments and experimental data.

实施例1Example 1

一种改性玄武岩纤维布的制备方法,包括如下制备步骤:A method for preparing a modified basalt fiber cloth comprises the following preparation steps:

S101、将玄武岩经纬布裁剪得到10片10cm×10cm的正方形样片,随后将其放入丙酮-无水乙醇混合溶液中(丙酮与无水乙醇质量比为3:7),浸泡24h后,取出纤维布放入300℃高温烘箱中,空气气氛下热处理3小时后取出,冷却备用;S101, cut the basalt warp and weft cloth into 10 square samples of 10 cm×10 cm, then put it into an acetone-anhydrous ethanol mixed solution (the mass ratio of acetone to anhydrous ethanol is 3:7), soak it for 24 hours, take out the fiber cloth and put it into a 300°C high-temperature oven, heat treat it in air atmosphere for 3 hours, take it out, cool it and set it aside;

S102、向500ml去离子水中加入0.2g多巴胺粉末,常温振荡搅拌使其充分溶解至溶液呈透明,向溶液中缓慢加入Tris缓冲液至溶液PH为8.4;将S101处理后的玄武岩纤维布放入前一步的盐酸多巴胺溶液中,室温下浸泡4h,取出后用清水冲洗掉表面未吸附上的残留物,放入烘箱中70℃干燥2h;S102, add 0.2g dopamine powder to 500ml deionized water, stir and shake at room temperature to fully dissolve it until the solution becomes transparent, slowly add Tris buffer to the solution until the pH of the solution is 8.4; put the basalt fiber cloth treated by S101 into the dopamine hydrochloride solution of the previous step, soak it at room temperature for 4h, take it out and rinse off the unabsorbed residue on the surface with clean water, and put it in an oven at 70℃ to dry for 2h;

S103、将步骤S102得到的表面负载有多巴胺的纤维布放入GJ-2电子加速器中,在空气氛围下进行电子束辐照,辐照强度为400KGy;S103, placing the fiber cloth with dopamine loaded on the surface obtained in step S102 into a GJ-2 electron accelerator, and irradiating it with an electron beam in an air atmosphere at an irradiation intensity of 400 KGy;

S104、分别配制浓度为0.0125mol/L的乙酸锌乙醇溶液和0.02mol/L的氢氧化钠乙醇溶液,两种溶液各取16ml混合后加入168ml乙醇进行超声分散2min;将辐照后的玄武岩纤维布放入配制好的溶液中,于60℃水浴中静置反应30min,然后将玄武岩纤维布取出烘干,并在200℃空气气氛中退火10min,得到ZnO种子层包覆的玄武岩纤维布;S104, respectively preparing a zinc acetate ethanol solution with a concentration of 0.0125 mol/L and a sodium hydroxide ethanol solution with a concentration of 0.02 mol/L, taking 16 ml of each solution, mixing, adding 168 ml of ethanol, and performing ultrasonic dispersion for 2 minutes; placing the irradiated basalt fiber cloth into the prepared solution, standing in a 60°C water bath for reaction for 30 minutes, then taking out the basalt fiber cloth, drying it, and annealing it in an air atmosphere at 200°C for 10 minutes to obtain a basalt fiber cloth coated with a ZnO seed layer;

S105、将3.7g硝酸锌和1.75g六次甲基四胺加入到500ml去离子水中,搅拌10min使其充分溶解,再将ZnO种子层包覆的玄武岩纤维布置于其中,在90℃水浴中静置反应2h,取出烘干后便在玄武岩纤维布表面得到ZnO纳米线;S105, adding 3.7g zinc nitrate and 1.75g hexamethylenetetramine into 500ml deionized water, stirring for 10min to fully dissolve them, then arranging the basalt fiber coated with the ZnO seed layer therein, standing in a 90°C water bath for reaction for 2h, taking out and drying to obtain ZnO nanowires on the surface of the basalt fiber cloth;

S106、取500ml丙酮溶液,加入0.2g多巴胺、0.25g环氧树脂E51,充分搅拌使环氧树脂溶解在丙酮溶液中,将上一步得到的改性玄武岩纤维布静置在其中2-3小时,得到多级改性的玄武岩纤维布。S106, taking 500 ml of acetone solution, adding 0.2 g of dopamine and 0.25 g of epoxy resin E51, stirring thoroughly to dissolve the epoxy resin in the acetone solution, and placing the modified basalt fiber cloth obtained in the previous step in the acetone solution for 2-3 hours to obtain a multi-stage modified basalt fiber cloth.

一种改性玄武岩纤维增强氰基树脂复合材料的制备方法,包括如下制备步骤:A method for preparing a modified basalt fiber reinforced cyano resin composite material comprises the following preparation steps:

S201、以N,N-二甲基甲酰胺和甲苯作为溶剂,以双酚A、甲醛、3-氨基苯基-邻苯二甲腈为原料,在80℃条件下磁力搅拌5h,反应得到含有苯并噁嗪的邻苯二甲腈基树脂,调整固含量至60%备用;称取得到10张纤维布的重量,按照纤维布:树脂胶液=5.5:4.5的比例计算并称取含有苯并噁嗪的邻苯二甲腈树脂,将树脂胶液均匀地涂敷在每一张纤维布上,然后放入烘箱中在160℃下烘干半小时去除溶剂,得到预浸料布;S201, using N,N-dimethylformamide and toluene as solvents, bisphenol A, formaldehyde, and 3-aminophenyl-phthalonitrile as raw materials, and magnetically stirring at 80°C for 5 hours to obtain a phthalonitrile-based resin containing benzoxazine, and adjusting the solid content to 60% for standby use; weighing the weights of 10 fiber cloths, calculating and weighing the phthalonitrile resin containing benzoxazine according to the ratio of fiber cloth: resin glue = 5.5:4.5, and evenly coating the resin glue on each fiber cloth, and then drying it in an oven at 160°C for half an hour to remove the solvent, to obtain a prepreg cloth;

S202、将预浸料纤维布完全贴合重叠,放入热压机,在240℃下不上压力地情况下预热5分钟,使预浸料布上的树脂变为流动状态时启动热压机,让树脂凝胶在温度240℃、压力5MPa的条件下热压1h,随后压力不变,温度升至280℃,热压0.5h,热压结束后得到10cm×10cm的复合层压板,待样品冷却后取出,得到改性玄武岩纤维增强氰基树脂复合材料。S202. Completely fit and overlap the prepreg fiber cloth, put it into a hot press, and preheat it at 240°C without pressure for 5 minutes. When the resin on the prepreg cloth becomes a fluid state, start the hot press, and allow the resin gel to be hot-pressed at a temperature of 240°C and a pressure of 5 MPa for 1 hour. Then, the pressure remains unchanged, the temperature is raised to 280°C, and hot-pressed for 0.5 hour. After the hot-pressing is completed, a 10 cm×10 cm composite laminate is obtained. After the sample is cooled, it is taken out to obtain a modified basalt fiber reinforced cyano resin composite material.

实施例2Example 2

一种改性玄武岩纤维布的制备方法,包括如下制备步骤:A method for preparing a modified basalt fiber cloth comprises the following preparation steps:

S101、将玄武岩经纬布裁剪得到10片10cm×10cm的正方形样片,随后将其放入丙酮-无水乙醇混合溶液中(丙酮与无水乙醇质量比为3:7),浸泡24h后,取出纤维布放入300℃高温烘箱中,空气气氛下热处理3小时后取出,冷却备用;S101, cut the basalt warp and weft cloth into 10 square samples of 10 cm × 10 cm, then put them into an acetone-anhydrous ethanol mixed solution (the mass ratio of acetone to anhydrous ethanol is 3:7), soak them for 24 hours, take out the fiber cloth and put it into a 300°C high-temperature oven, heat treat it in air atmosphere for 3 hours, take it out, cool it and set it aside;

S102、向500ml去离子水中加入0.25g多巴胺粉末,常温振荡搅拌使其充分溶解至溶液呈透明,向溶液中缓慢加入Tris缓冲液至溶液PH为8.4;将S101处理后的玄武岩纤维布放入前一步的盐酸多巴胺溶液中,室温下浸泡4h,取出后用清水冲洗掉表面未吸附上的残留物,放入烘箱中70℃干燥1h;S102, add 0.25g dopamine powder to 500ml deionized water, stir and shake at room temperature to fully dissolve it until the solution becomes transparent, slowly add Tris buffer to the solution until the pH of the solution is 8.4; put the basalt fiber cloth treated by S101 into the dopamine hydrochloride solution of the previous step, soak it at room temperature for 4h, take it out and rinse off the unabsorbed residue on the surface with clean water, and put it in an oven at 70℃ to dry for 1h;

S103、将步骤S102得到的表面负载有多巴胺的纤维布放入GJ-2电子加速器中,在空气氛围下进行电子束辐照,辐照强度为200KGy;S103, placing the fiber cloth with dopamine loaded on the surface obtained in step S102 into a GJ-2 electron accelerator, and irradiating it with an electron beam in an air atmosphere at an irradiation intensity of 200 KGy;

S104、分别配制浓度为0.025mol/L的乙酸锌乙醇溶液和0.04mol/L的氢氧化钠乙醇溶液,两种溶液各取16ml混合后加入168ml乙醇进行超声分散2min。将辐照后的玄武岩纤维布放入配制好的溶液中,于60℃水浴中静置反应30min,然后将玄武岩纤维布取出烘干,并在200℃空气气氛中退火10min,得到ZnO种子层包覆的玄武岩纤维布;S104, prepare 0.025 mol/L zinc acetate ethanol solution and 0.04 mol/L sodium hydroxide ethanol solution respectively, take 16 ml of each solution, mix them, add 168 ml of ethanol and perform ultrasonic dispersion for 2 minutes. Put the irradiated basalt fiber cloth into the prepared solution, let it stand in a 60°C water bath for 30 minutes, then take out the basalt fiber cloth, dry it, and anneal it in an air atmosphere at 200°C for 10 minutes to obtain a basalt fiber cloth coated with a ZnO seed layer;

S105、将5g硝酸锌和2.4g六次甲基四胺加入到500ml去离子水中,搅拌10min使其充分溶解,再将ZnO种子层包覆的玄武岩纤维布置于其中,在90℃水浴中静置反应2h,取出烘干后便在玄武岩纤维布表面得到ZnO纳米线;S105, adding 5g zinc nitrate and 2.4g hexamethylenetetramine into 500ml deionized water, stirring for 10min to fully dissolve them, then arranging the basalt fiber coated with the ZnO seed layer therein, standing in a 90°C water bath for reaction for 2h, taking out and drying to obtain ZnO nanowires on the surface of the basalt fiber cloth;

S106、取500ml丙酮溶液,加入0.2g多巴胺、0.25g环氧树脂E51,充分搅拌使环氧树脂溶解在丙酮溶液中,将上一步得到的改性玄武岩纤维布静置在其中2-3小时,得到多级改性的玄武岩纤维布。S106, taking 500 ml of acetone solution, adding 0.2 g of dopamine and 0.25 g of epoxy resin E51, stirring thoroughly to dissolve the epoxy resin in the acetone solution, and placing the modified basalt fiber cloth obtained in the previous step in the acetone solution for 2-3 hours to obtain a multi-stage modified basalt fiber cloth.

一种改性玄武岩纤维增强氰基树脂复合材料的制备方法,包括如下制备步骤:A method for preparing a modified basalt fiber reinforced cyano resin composite material comprises the following preparation steps:

S201、以N,N-二甲基甲酰胺和甲苯作为溶剂,以双酚A、甲醛、3-氨基苯基-邻苯二甲腈为原料,在80℃条件下磁力搅拌5h,反应得到含有苯并噁嗪的邻苯二甲腈基树脂,调整固含量至60%备用。称取得到10张纤维布的重量,按照纤维布:树脂胶液=5.5:4.5的比例计算并称取含有苯并噁嗪的邻苯二甲腈树脂,将树脂胶液均匀地涂敷在每一张纤维布上,然后放入烘箱中在160℃下烘干半小时去除溶剂,得到预浸料布;S201. Use N,N-dimethylformamide and toluene as solvents, bisphenol A, formaldehyde, and 3-aminophenyl-phthalonitrile as raw materials, stir magnetically at 80°C for 5 hours, and react to obtain a phthalonitrile-based resin containing benzoxazine. Adjust the solid content to 60% for later use. Weigh the weight of 10 fiber cloths, calculate and weigh the phthalonitrile resin containing benzoxazine according to the ratio of fiber cloth: resin glue = 5.5:4.5, evenly apply the resin glue on each fiber cloth, and then put it in an oven and dry it at 160°C for half an hour to remove the solvent to obtain a prepreg cloth;

S202、将预浸料纤维布完全贴合重叠,放入热压机,在240℃下不上压力地情况下预热5分钟,使预浸料布上的树脂变为流动状态时启动热压机,在温度240℃、压力5MPa的条件下热压1h,随后压力不变,温度升至280℃,热压0.5h。热压结束后得到10cm×10cm的复合层压板,待样品冷却后取出,得到改性玄武岩纤维增强氰基树脂复合材料。S202, completely overlap the prepreg fiber cloth, put it into the hot press, preheat it at 240℃ without pressure for 5 minutes, start the hot press when the resin on the prepreg cloth becomes fluid, and hot press for 1 hour at 240℃ and 5MPa, then keep the pressure unchanged, raise the temperature to 280℃, and hot press for 0.5 hour. After the hot press is completed, a 10cm×10cm composite laminate is obtained, and the sample is taken out after cooling to obtain a modified basalt fiber reinforced cyano resin composite material.

实施例3Example 3

一种改性玄武岩纤维布的制备方法,包括如下制备步骤:A method for preparing a modified basalt fiber cloth comprises the following preparation steps:

S101、将玄武岩经纬布裁剪得到10片10cm×10cm的正方形样片,随后将其放入丙酮-无水乙醇混合溶液中(丙酮与无水乙醇质量比为3:7),浸泡24h后,取出纤维布放入300℃高温烘箱中,空气气氛下热处理3小时后取出,冷却备用;S101, cut the basalt warp and weft cloth into 10 square samples of 10 cm×10 cm, then put it into an acetone-anhydrous ethanol mixed solution (the mass ratio of acetone to anhydrous ethanol is 3:7), soak it for 24 hours, take out the fiber cloth and put it into a 300°C high-temperature oven, heat treat it in air atmosphere for 3 hours, take it out, cool it and set it aside;

S102、向500ml去离子水中加入0.1g多巴胺粉末,常温振荡搅拌使其充分溶解至溶液呈透明,向溶液中缓慢加入Tris缓冲液至溶液PH为8.4;将处理后的纤维布放入前一步的盐酸多巴胺溶液中,室温下浸泡4h,取出后用清水冲洗掉表面未吸附上的残留物,放入烘箱中70℃干燥1h;S102, add 0.1g dopamine powder to 500ml deionized water, stir and shake at room temperature to fully dissolve it until the solution becomes transparent, slowly add Tris buffer to the solution until the pH of the solution is 8.4; put the treated fiber cloth into the dopamine hydrochloride solution of the previous step, soak it at room temperature for 4h, take it out and rinse off the residue not adsorbed on the surface with clean water, and put it in an oven at 70℃ to dry for 1h;

S103、将表面负载有多巴胺的纤维布放入GJ-2电子加速器中,在空气氛围下进行电子束辐照,辐照强度为800KGy;S103, placing the fiber cloth with dopamine loaded on the surface into a GJ-2 electron accelerator, and irradiating it with an electron beam in an air atmosphere at an irradiation intensity of 800 KGy;

S104、分别配制浓度为0.0125mol/L的乙酸锌乙醇溶液和0.02mol/L的氢氧化钠乙醇溶液,两种溶液各取16ml混合后加入168ml乙醇进行超声分散2min;将辐照后的玄武岩纤维布放入配制好的溶液中,于60℃水浴中静置反应30min,然后将玄武岩纤维布取出烘干,并在200℃空气气氛中退火10min,得到ZnO种子层包覆的玄武岩纤维布;S104, respectively preparing a zinc acetate ethanol solution with a concentration of 0.0125 mol/L and a sodium hydroxide ethanol solution with a concentration of 0.02 mol/L, taking 16 ml of each solution, mixing, adding 168 ml of ethanol, and performing ultrasonic dispersion for 2 minutes; placing the irradiated basalt fiber cloth into the prepared solution, standing in a 60°C water bath for reaction for 30 minutes, then taking out the basalt fiber cloth, drying it, and annealing it in an air atmosphere at 200°C for 10 minutes to obtain a basalt fiber cloth coated with a ZnO seed layer;

S105、将3.7g硝酸锌和1.75g六次甲基四胺加入到500ml去离子水中,搅拌10min使其充分溶解,再将ZnO种子层包覆的玄武岩纤维布置于其中,在90℃水浴中静置反应2h,取出烘干后便在玄武岩纤维布表面得到ZnO纳米线;S105, adding 3.7g zinc nitrate and 1.75g hexamethylenetetramine into 500ml deionized water, stirring for 10min to fully dissolve them, then arranging the basalt fiber coated with the ZnO seed layer therein, standing in a 90°C water bath for reaction for 2h, taking out and drying to obtain ZnO nanowires on the surface of the basalt fiber cloth;

S106、取500ml丙酮溶液,加入0.1g多巴胺、0.5g环氧树脂E51,充分搅拌使环氧树脂溶解在丙酮溶液中,将上一步得到的改性玄武岩纤维布静置在其中2-3小时,得到多级改性的玄武岩纤维布。S106, taking 500 ml of acetone solution, adding 0.1 g of dopamine and 0.5 g of epoxy resin E51, stirring thoroughly to dissolve the epoxy resin in the acetone solution, and placing the modified basalt fiber cloth obtained in the previous step in the acetone solution for 2-3 hours to obtain a multi-stage modified basalt fiber cloth.

一种改性玄武岩纤维增强氰基树脂复合材料的制备方法,包括如下制备步骤:A method for preparing a modified basalt fiber reinforced cyano resin composite material comprises the following preparation steps:

S201、以N,N-二甲基甲酰胺和甲苯作为溶剂,以双酚A、甲醛、3-氨基苯基-邻苯二甲腈为原料,在80℃条件下磁力搅拌5h,反应得到含有苯并噁嗪的邻苯二甲腈基树脂,调整固含量至60%备用;称取得到10张纤维布的重量,按照纤维布:树脂胶液=5.5:4.5的比例计算并称取含有苯并噁嗪的邻苯二甲腈树脂;将树脂胶液均匀地涂敷在每一张纤维布上,然后放入烘箱中在160℃下烘干半小时去除溶剂,得到预浸料布;S201, using N,N-dimethylformamide and toluene as solvents, bisphenol A, formaldehyde, and 3-aminophenyl-phthalonitrile as raw materials, and magnetically stirring at 80°C for 5 hours to obtain a phthalonitrile-based resin containing benzoxazine, and adjusting the solid content to 60% for standby use; weighing the weights of 10 fiber cloths, and calculating and weighing the phthalonitrile resin containing benzoxazine according to the ratio of fiber cloth: resin glue = 5.5:4.5; evenly coating the resin glue on each fiber cloth, and then drying it in an oven at 160°C for half an hour to remove the solvent, to obtain a prepreg cloth;

S202、将预浸料纤维布完全贴合重叠,放入热压机,在240℃下不上压力地情况下预热5分钟,使预浸料布上的树脂变为流动状态时启动热压机,在温度240℃、压力5MPa的条件下热压1h,随后压力不变,温度升至280℃,热压0.5h。热压结束后得到10cm×10cm的复合层压板,待样品冷却后取出,得到改性玄武岩纤维增强氰基树脂复合材料。S202, completely overlap the prepreg fiber cloth, put it into the hot press, preheat it at 240℃ without pressure for 5 minutes, start the hot press when the resin on the prepreg cloth becomes fluid, and hot press for 1 hour at 240℃ and 5MPa, then keep the pressure unchanged, raise the temperature to 280℃, and hot press for 0.5 hour. After the hot press is completed, a 10cm×10cm composite laminate is obtained, and the sample is taken out after cooling to obtain a modified basalt fiber reinforced cyano resin composite material.

对比例1Comparative Example 1

将玄武岩纤维布裁剪得到10片10cm×10cm的正方形样片,随后将其放入丙酮-无水乙醇混合溶液中(丙酮与无水乙醇质量比为3:7),浸泡24h后,取出纤维布放入300℃高温烘箱中,空气气氛下热处理3小时后取出,冷却备用;The basalt fiber cloth was cut into 10 square pieces of 10 cm × 10 cm, and then placed in an acetone-anhydrous ethanol mixed solution (the mass ratio of acetone to anhydrous ethanol was 3:7). After soaking for 24 hours, the fiber cloth was taken out and placed in a 300°C high-temperature oven. After heat treatment for 3 hours in air atmosphere, it was taken out and cooled for use.

以N,N-二甲基甲酰胺和甲苯作为溶剂,以双酚A、甲醛、3-氨基苯基-邻苯二甲腈为原料,在80℃条件下磁力搅拌5h,反应得到含有苯并噁嗪的邻苯二甲腈基树脂,调整固含量至60%备用。称取得到10张纤维布的重量,按照纤维布:树脂胶液=5.5:4.5的比例计算并称取含有苯并噁嗪的邻苯二甲腈树脂。将树脂胶液均匀地涂敷在每一张纤维布上,然后放入烘箱中在160℃下烘干半小时去除溶剂,得到预浸料布。将预浸料纤维布完全贴合重叠,放入热压机,在240℃下不上压力地情况下预热5分钟,使预浸料布上的树脂变为流动状态时启动热压机,在温度240℃、压力5MPa的条件下热压1h,随后压力不变,温度升至280℃,热压0.5h。热压结束后得到10cm×10cm的复合层压板,待样品冷却后取出,得到玄武岩纤维增强氰基树脂复合材料。N,N-dimethylformamide and toluene are used as solvents, bisphenol A, formaldehyde, and 3-aminophenyl-phthalonitrile are used as raw materials, and magnetic stirring is performed at 80°C for 5h to obtain a phthalonitrile-based resin containing benzoxazine. The solid content is adjusted to 60% for standby use. The weight of 10 fiber cloths is obtained, and the phthalonitrile resin containing benzoxazine is calculated and weighed according to the ratio of fiber cloth: resin glue = 5.5:4.5. The resin glue is evenly coated on each fiber cloth, and then placed in an oven and dried at 160°C for half an hour to remove the solvent to obtain a prepreg cloth. The prepreg fiber cloth is completely laminated and overlapped, placed in a hot press, and preheated at 240°C without pressure for 5 minutes. When the resin on the prepreg cloth becomes a flowing state, the hot press is started, and hot pressing is performed at a temperature of 240°C and a pressure of 5MPa for 1h. Then the pressure remains unchanged, the temperature is raised to 280°C, and hot pressing is performed for 0.5h. After the hot pressing, a composite laminate of 10 cm×10 cm was obtained. After the sample was cooled, it was taken out to obtain a basalt fiber reinforced cyano resin composite material.

对比例2Comparative Example 2

一种改性玄武岩纤维布的制备方法,包括如下制备步骤:A method for preparing a modified basalt fiber cloth comprises the following preparation steps:

S101、将玄武岩经纬布裁剪得到10片10cm×10cm的正方形样片,随后将其放入丙酮-无水乙醇混合溶液中(丙酮与无水乙醇质量比为3:7),浸泡24h后,取出纤维布放入300℃高温烘箱中,空气气氛下热处理3小时后取出,冷却备用;S101, cut the basalt warp and weft cloth into 10 square samples of 10 cm×10 cm, then put it into an acetone-anhydrous ethanol mixed solution (the mass ratio of acetone to anhydrous ethanol is 3:7), soak it for 24 hours, take out the fiber cloth and put it into a 300°C high-temperature oven, heat treat it in air atmosphere for 3 hours, take it out, cool it and set it aside;

S102、向500ml去离子水中加入0.2g多巴胺粉末,常温振荡搅拌使其充分溶解至溶液呈透明,向溶液中缓慢加入Tris缓冲液至溶液PH为8.4;将S101处理后的玄武岩纤维布放入前一步的盐酸多巴胺溶液中,室温下浸泡4h,取出后用清水冲洗掉表面未吸附上的残留物,放入烘箱中70℃干燥2h;S102, add 0.2g dopamine powder to 500ml deionized water, stir and shake at room temperature to fully dissolve it until the solution becomes transparent, slowly add Tris buffer to the solution until the pH of the solution is 8.4; put the basalt fiber cloth treated by S101 into the dopamine hydrochloride solution of the previous step, soak it at room temperature for 4h, take it out and rinse off the unabsorbed residue on the surface with clean water, and put it in an oven at 70℃ to dry for 2h;

S103、分别配制浓度为0.0125mol/L的乙酸锌乙醇溶液和0.02mol/L的氢氧化钠乙醇溶液,两种溶液各取16ml混合后加入168ml乙醇进行超声分散2min;将辐照后的玄武岩纤维布放入配制好的溶液中,于60℃水浴中静置反应30min,然后将玄武岩纤维布取出烘干,并在200℃空气气氛中退火10min,得到ZnO种子层包覆的玄武岩纤维布;S103, respectively preparing a zinc acetate ethanol solution with a concentration of 0.0125 mol/L and a sodium hydroxide ethanol solution with a concentration of 0.02 mol/L, taking 16 ml of each solution, mixing, adding 168 ml of ethanol, and performing ultrasonic dispersion for 2 minutes; placing the irradiated basalt fiber cloth into the prepared solution, standing in a 60°C water bath for reaction for 30 minutes, then taking out the basalt fiber cloth, drying it, and annealing it in an air atmosphere at 200°C for 10 minutes to obtain a basalt fiber cloth coated with a ZnO seed layer;

S104、将3.7g硝酸锌和1.75g六次甲基四胺加入到500ml去离子水中,搅拌10min使其充分溶解,再将ZnO种子层包覆的玄武岩纤维布置于其中,在90℃水浴中静置反应2h,取出烘干后便在玄武岩纤维布表面得到ZnO纳米线;S104, adding 3.7g zinc nitrate and 1.75g hexamethylenetetramine into 500ml deionized water, stirring for 10min to fully dissolve them, then arranging the basalt fiber coated with the ZnO seed layer therein, standing in a 90°C water bath for reaction for 2h, taking out and drying to obtain ZnO nanowires on the surface of the basalt fiber cloth;

S105、取500ml丙酮溶液,加入0.2g多巴胺、0.25g环氧树脂E51,充分搅拌使环氧树脂溶解在丙酮溶液中,将上一步得到的改性玄武岩纤维布静置在其中2-3小时,得到多级改性的玄武岩纤维布。S105, taking 500 ml of acetone solution, adding 0.2 g of dopamine and 0.25 g of epoxy resin E51, stirring thoroughly to dissolve the epoxy resin in the acetone solution, and placing the modified basalt fiber cloth obtained in the previous step in the acetone solution for 2-3 hours to obtain a multi-stage modified basalt fiber cloth.

一种改性玄武岩纤维增强氰基树脂复合材料的制备方法,与实施例1中的复合材料制备方法相同。A method for preparing a modified basalt fiber reinforced cyano resin composite material is the same as the method for preparing the composite material in Example 1.

对比例3Comparative Example 3

一种改性玄武岩纤维布的制备方法,与实施例1中的改性玄武岩纤维布的制备方法相同。A method for preparing a modified basalt fiber cloth is the same as the method for preparing the modified basalt fiber cloth in Example 1.

一种改性玄武岩纤维增强氰基树脂复合材料的制备方法,包括如下制备步骤:A method for preparing a modified basalt fiber reinforced cyano resin composite material comprises the following preparation steps:

S201、以N,N-二甲基甲酰胺和甲苯作为溶剂,以双酚A、甲醛、3-氨基苯基-邻苯二甲腈为原料,在80℃条件下磁力搅拌5h,反应得到含有苯并噁嗪的邻苯二甲腈基树脂,调整固含量至60%备用;称取得到10张纤维布的重量,按照纤维布:树脂胶液=5.5:4.5的比例计算并称取含有苯并噁嗪的邻苯二甲腈树脂,将树脂胶液均匀地涂敷在每一张纤维布上,然后放入烘箱中在160℃下烘干半小时去除溶剂,得到预浸料布;S201, using N,N-dimethylformamide and toluene as solvents, bisphenol A, formaldehyde, and 3-aminophenyl-phthalonitrile as raw materials, and magnetically stirring at 80°C for 5 hours to obtain a phthalonitrile-based resin containing benzoxazine, and adjusting the solid content to 60% for standby use; weighing the weights of 10 fiber cloths, calculating and weighing the phthalonitrile resin containing benzoxazine according to the ratio of fiber cloth: resin glue = 5.5:4.5, and evenly coating the resin glue on each fiber cloth, and then drying it in an oven at 160°C for half an hour to remove the solvent, to obtain a prepreg cloth;

S202、将预浸料纤维布完全贴合重叠,放入热压机,在200℃下不上压力地情况下预热5分钟,使预浸料布上的树脂变为流动状态时启动热压机,让树脂凝胶在温度200℃、压力5MPa的条件下热压1h,随后压力不变,温度升至240℃,热压0.5h,热压结束后得到10cm×10cm的复合层压板,待样品冷却后取出,得到改性玄武岩纤维增强氰基树脂复合材料。S202. Completely fit and overlap the prepreg fiber cloth, put it into a hot press, and preheat it at 200°C without pressure for 5 minutes. When the resin on the prepreg cloth becomes a fluid state, start the hot press, and allow the resin gel to be hot-pressed at a temperature of 200°C and a pressure of 5 MPa for 1 hour. Then, the pressure remains unchanged, the temperature is raised to 240°C, and hot-pressed for 0.5 hour. After the hot-pressing is completed, a 10 cm×10 cm composite laminate is obtained. After the sample is cooled, it is taken out to obtain a modified basalt fiber reinforced cyano resin composite material.

对比例4Comparative Example 4

一种改性玄武岩纤维布的制备方法,与实施例1中的改性玄武岩纤维布的制备方法相同。A method for preparing a modified basalt fiber cloth is the same as the method for preparing the modified basalt fiber cloth in Example 1.

一种改性玄武岩纤维增强氰基树脂复合材料的制备方法,包括如下制备步骤:A method for preparing a modified basalt fiber reinforced cyano resin composite material comprises the following preparation steps:

S201、以N,N-二甲基甲酰胺和甲苯作为溶剂,以双酚A、甲醛、3-氨基苯基-邻苯二甲腈为原料,在80℃条件下磁力搅拌5h,反应得到含有苯并噁嗪的邻苯二甲腈基树脂,调整固含量至40%备用;称取得到10张纤维布的重量,按照纤维布:树脂胶液=5.5:4.5的比例计算并称取含有苯并噁嗪的邻苯二甲腈树脂,将树脂胶液均匀地涂敷在每一张纤维布上,然后放入烘箱中在160℃下烘干半小时去除溶剂,得到预浸料布;S201, using N,N-dimethylformamide and toluene as solvents, bisphenol A, formaldehyde, and 3-aminophenyl-phthalonitrile as raw materials, and magnetically stirring at 80°C for 5 hours to obtain a phthalonitrile-based resin containing benzoxazine, and adjusting the solid content to 40% for standby use; weighing the weights of 10 fiber cloths, calculating and weighing the phthalonitrile resin containing benzoxazine according to the ratio of fiber cloth: resin glue = 5.5:4.5, and evenly coating the resin glue on each fiber cloth, and then drying it in an oven at 160°C for half an hour to remove the solvent, to obtain a prepreg cloth;

S202、将预浸料纤维布完全贴合重叠,放入热压机,在240℃下不上压力地情况下预热5分钟,使预浸料布上的树脂变为流动状态时启动热压机,让树脂凝胶在温度240℃、压力5MPa的条件下热压1h,随后压力不变,温度升至280℃,热压0.5h,热压结束后得到10cm×10cm的复合层压板,待样品冷却后取出,得到改性玄武岩纤维增强氰基树脂复合材料。S202. Completely fit and overlap the prepreg fiber cloth, put it into a hot press, and preheat it at 240°C without pressure for 5 minutes. When the resin on the prepreg cloth becomes a fluid state, start the hot press, and allow the resin gel to be hot-pressed at a temperature of 240°C and a pressure of 5 MPa for 1 hour. Then, the pressure remains unchanged, the temperature is raised to 280°C, and hot-pressed for 0.5 hour. After the hot-pressing is completed, a 10 cm×10 cm composite laminate is obtained. After the sample is cooled, it is taken out to obtain a modified basalt fiber reinforced cyano resin composite material.

对比例5Comparative Example 5

一种改性玄武岩纤维布的制备方法,与实施例2中的改性玄武岩纤维布的制备方法除S106不同,其他操作均一致;本对比例的S106为取500ml丙酮溶液,加入0.2g多巴胺,充分搅拌使多巴胺溶解在丙酮溶液中,将上一步得到的改性玄武岩纤维布静置在其中2-3小时,得到多级改性的玄武岩纤维布。A method for preparing a modified basalt fiber cloth is different from the method for preparing the modified basalt fiber cloth in Example 2 except for S106, and other operations are the same; S106 of this comparative example is to take 500 ml of acetone solution, add 0.2 g of dopamine, stir thoroughly to dissolve the dopamine in the acetone solution, and place the modified basalt fiber cloth obtained in the previous step in the acetone solution for 2-3 hours to obtain a multi-stage modified basalt fiber cloth.

一种改性玄武岩纤维增强氰基树脂复合材料的制备方法,与实施例2中的改性玄武岩纤维布的制备方法相同。A method for preparing a modified basalt fiber reinforced cyano resin composite material is the same as the method for preparing the modified basalt fiber cloth in Example 2.

以下用实施例的方式来说明本发明有益效果。下列实施例中未注明具体条件的实验方法,通常按照国家标准测定。若没有相应的国家标准,则按照通用的国际标准、常规条件、或按照制造厂商所建议的条件进行。The following examples illustrate the beneficial effects of the present invention. The experimental methods in the following examples without specifying specific conditions are usually measured according to national standards. If there are no corresponding national standards, the methods are carried out according to the general international standards, conventional conditions, or conditions recommended by the manufacturer.

试验例Test example

一、改性玄武岩纤维布的表征分析1. Characterization and analysis of modified basalt fiber cloth

1、SEM1. SEM

使用扫描电镜对实施例1的各个阶段的玄武岩纤维布以及实施例2-3的玄武岩纤维布进行表征,并对没有多巴胺包覆直接辐照后生长ZnO的玄武岩纤维进行表征,表征结果如图1所示。The basalt fiber cloths at various stages of Example 1 and the basalt fiber cloths of Examples 2-3 were characterized using a scanning electron microscope, and the basalt fiber without dopamine coating and directly irradiated and grown with ZnO was characterized. The characterization results are shown in FIG1 .

图1为玄武岩纤维布改性前后的扫描电镜图,图1(a)为未预处理的玄武岩纤维的电镜图,表面许多粘接剂,图1(b)为经过预处理后的玄武岩纤维的电镜图,可以看出,经过预处理后的玄武岩纤维表面十分光滑,图1(c)-(e)分别为实施例3、实施例1、实施例2的经过多巴胺包覆后的玄武岩纤维电镜图,(f)-(h)为实施例3、实施例1、实施例2的包覆多巴胺再辐照之后的纤维表面电镜图,(i)是没有多巴胺包覆,直接辐照后生长ZnO得到的纤维样品电镜图,(j)-(k)为实验例1、实验例2的多巴胺涂覆后辐照再生长ZnO的玄武岩纤维表面电镜图,经过EDS分析可知表面的致密棒状结构为ZnO;(l)为实施例1的最后涂覆了多巴胺和环氧树脂之后的玄武岩纤维的电镜图;从图1中可以得到,没多巴胺涂覆直接长ZnO得到的ZnO粒子少,且形貌不均匀不稳定;Figure 1 is a scanning electron microscope image of basalt fiber cloth before and after modification. Figure 1 (a) is an electron microscope image of untreated basalt fiber, with many adhesives on the surface. Figure 1 (b) is an electron microscope image of pretreated basalt fiber. It can be seen that the surface of the pretreated basalt fiber is very smooth. Figures 1 (c)-(e) are electron microscope images of basalt fibers coated with dopamine in Example 3, Example 1, and Example 2, respectively. (f)-(h) are the fiber surfaces of Example 3, Example 1, and Example 2 after being coated with dopamine and then irradiated. Electron microscope images, (i) is an electron microscope image of a fiber sample obtained by directly irradiating and growing ZnO without dopamine coating, (j)-(k) are electron microscope images of the surface of basalt fibers coated with dopamine and then irradiated and then grown with ZnO in Experimental Examples 1 and 2. EDS analysis shows that the dense rod-like structure on the surface is ZnO; (l) is an electron microscope image of the basalt fiber after being coated with dopamine and epoxy resin in Example 1. As can be seen from Figure 1, the ZnO particles obtained by directly growing ZnO without dopamine coating are small, and the morphology is uneven and unstable.

2、XPS、XRD2. XPS, XRD

对实施例1的改性玄武岩纤维布及对比例1的未改性玄武岩纤维布进行XPS与XRD分析,检测结果如图2所示。XPS and XRD analyses were performed on the modified basalt fiber cloth of Example 1 and the unmodified basalt fiber cloth of Comparative Example 1, and the test results are shown in FIG2 .

图2是实施例1的改性玄武岩纤维布的XPS、XRD结果图,图2(a)是XPS全谱,图2(b)是XPS的氧元素谱,图2(c)是XPS的锌元素谱,从图2中可以看出,O1s高分辨率光谱峰中心在529.8 eV,对应于氧化锌中的氧(O-Zn键),其他峰属于Si-O键和其他金属氧化物,对应玄武岩纤维中的金属氧化物;在图2(a)和(c)中,在1021.3 eV和1044.4eV下分别可以检测到Zn-O键中的Zn2p3/2和Zn2p1/2;图2(d)为对比例1的未改性玄武岩纤维和实施例1的改性玄武岩纤维的XRD谱图,在改性后纤维的XRD谱图中2θ = 31.6o、34.6o、36.2o、47.6o、56.5o和62.9o处可以观察到6个尖锐的衍射峰,它们对应于氧化锌的(100)、(002)、(101)、(102)、(110)和(103)晶体平面,而未改性纤维则没有这些衍射峰。FIG2 is the XPS and XRD results of the modified basalt fiber cloth of Example 1. FIG2 (a) is the full XPS spectrum, FIG2 (b) is the oxygen element spectrum of XPS, and FIG2 (c) is the zinc element spectrum of XPS. As can be seen from FIG2, the center of the O1s high-resolution spectrum peak is at 529.8 eV, corresponding to the oxygen (O-Zn bond) in zinc oxide, and the other peaks belong to the Si-O bond and other metal oxides, corresponding to the metal oxides in the basalt fiber. In FIG2 (a) and (c), Zn2p3/2 and Zn2p1/2 in the Zn-O bond can be detected at 1021.3 eV and 1044.4 eV, respectively. FIG2 (d) is the XRD spectrum of the unmodified basalt fiber of Comparative Example 1 and the modified basalt fiber of Example 1. In the XRD spectrum of the modified fiber, 2θ = Six sharp diffraction peaks can be observed at 31.6o, 34.6o, 36.2o, 47.6o, 56.5o and 62.9o, which correspond to the (100), (002), (101), (102), (110) and (103) crystal planes of ZnO, while the unmodified fibers do not have these diffraction peaks.

二、复合材料的弯曲力学测试2. Bending mechanical test of composite materials

对实施例1-3、对比例1-5的复合材料进行弯曲力学测试:采用三点弯曲方式,十字头位移测试速度为5 mm/min,支撑跨距与厚度比为15:1,结果取三个样品的平均值,测试结果如下表1所示:The composite materials of Examples 1-3 and Comparative Examples 1-5 were subjected to bending mechanical tests: a three-point bending method was adopted, the crosshead displacement test speed was 5 mm/min, the support span to thickness ratio was 15:1, and the results were taken as the average of three samples. The test results are shown in Table 1 below:

表1 弯曲力学测试结果表Table 1 Bending mechanical test results

由表1可知,实施例1-3相对于对比例1-4的弯曲强度和弯曲模量都有大幅度的提升,说明对玄武岩纤维的表面多级改性有效地改善了复合材料的界面性能,从而提升了材料的机械性能;在实施例中,实施例1最佳,实施例2最差,实施例3位于两者之间,表明对于纤维的最佳多巴胺改性浓度在0.2g/500ml附近,过高的多巴胺浓度可能会影响纤维表面的均匀性,也会影响ZnO的生长,使得界面结合无法达到最佳状态,从而会使得机械性能有一定程度的下降;而对于其余对比例组的样品,发现对比例3的弯曲强度和弯曲模量最低,说明热压时固化温度过低,导致树脂固化不完全,机械性能最差;而未辐照的对比例2相对完全未改性的对比例1组有一定提升,较于实验组更低,说明辐照对纤维表面改性的影响十分关键,而对比例4说明了树脂基体过少会导致纤维上的树脂浸润不足,性能变差,对比例5较于实施例2只少了环氧E51,但是性能下降较多,这说明低强度的辐照水平会导致纤维表面改性的粗糙度不够,导致过量的多巴胺无法均匀包覆而导致团聚现象发生,从而导致力学性能下降,不仅如此,也说明环氧的存在会有效改善树脂的脆性,提高力学性能。As can be seen from Table 1, the bending strength and bending modulus of Examples 1-3 are greatly improved compared with Comparative Examples 1-4, indicating that the multi-level surface modification of basalt fibers effectively improves the interface properties of the composite material, thereby improving the mechanical properties of the material; in the examples, Example 1 is the best, Example 2 is the worst, and Example 3 is between the two, indicating that the optimal dopamine modification concentration for the fiber is around 0.2g/500ml. Too high a dopamine concentration may affect the uniformity of the fiber surface and the growth of ZnO, making it impossible for the interface to reach the optimal state, thereby causing a certain degree of decline in the mechanical properties; and for the samples of the other comparative example groups, it was found that the bending strength and bending modulus of Comparative Example 3 were The lowest, indicating that the curing temperature during hot pressing is too low, resulting in incomplete resin curing and the worst mechanical properties; the non-irradiated comparative example 2 has a certain improvement over the completely unmodified comparative example 1 group, which is lower than the experimental group, indicating that the effect of irradiation on fiber surface modification is very critical, and comparative example 4 shows that too little resin matrix will lead to insufficient resin impregnation on the fiber and poor performance. Comparative example 5 only lacks epoxy E51 compared to example 2, but the performance is greatly reduced, which shows that the low-intensity irradiation level will lead to insufficient roughness of fiber surface modification, resulting in the inability to evenly coat excessive dopamine and causing agglomeration, thereby resulting in a decrease in mechanical properties. Not only that, it also shows that the presence of epoxy can effectively improve the brittleness of the resin and improve the mechanical properties.

三、性能分析3. Performance Analysis

1、复合材料的热稳定性分析1. Thermal stability analysis of composite materials

利用热重法(TGA)研究实施例1-3、对比例1-5的复合材料的热稳定性:在氮气气氛中,以20 ℃/min的加热速率,在40 mL/min的流速下从50至800 ℃加热进行测试,测试结果如下表2所示:The thermal stability of the composite materials of Examples 1-3 and Comparative Examples 1-5 was studied by thermogravimetric analysis (TGA): the test was conducted by heating from 50 to 800°C at a heating rate of 20°C/min and a flow rate of 40 mL/min in a nitrogen atmosphere. The test results are shown in Table 2 below:

表2 热稳定性测试结果表Table 2 Thermal stability test results

由表2可知,实施例的5%质量损失温度均优于对比例,其中实施例1>实施例3>实施例2,但10%质量损失温度实施例2、3与对比例几乎相近,实施例2中的纤维表面包覆多巴胺浓度较高,较厚的包覆层会导致界面结合不够牢固,而实施例3与之相反,表面较少的多巴胺起到的改善界面结合效果不够,故与未改性的对比例的效果相近,只有实施例1的数值要略高于三者,这说明实施例1在保证界面性能最佳的同时,环氧树脂和多巴胺的包覆层有效地催化了邻苯二甲腈树脂的固化,高度交联的网络略微延缓了高温对树脂结构的破坏,对比例3中过低的5%质量损失温度是由于热压程序中的温度不够,导致同样的热压时间下,相比其他的样品树脂的固化程度不够,这说明了树脂的交联程度会对质量损失温度产生影响,对比例1和4说明了界面性能对热失重温度有一定的影响,但是树脂基体的固化程度才是最关键的影响因素;而800℃残炭七组样品数据相近,这是因为该温度下只存在玄武岩纤维,所以残炭相近。综上,实施例适宜的多巴胺包覆浓度、辐照强度、环氧多巴胺混合溶液浓度,提供了优异纤维与树脂的界面结合性能,并且树脂基体的完全固化和其在纤维表面的完全浸润,使得实施例较于对比例热稳定性更为优异,对比例5有效地说明了纤维表面低改性强度但过多包覆会导致界面结合缺陷过多,并且缺少了环氧树脂也使得基体树脂固化程度有一定程度不足,综合因素使得复合材料的耐热性大幅度下降。As shown in Table 2, the 5% mass loss temperature of the embodiments is better than that of the comparative example, among which embodiment 1> embodiment 3> embodiment 2, but the 10% mass loss temperature of embodiments 2 and 3 is almost the same as that of the comparative example. The dopamine concentration coated on the fiber surface in embodiment 2 is higher, and the thicker coating layer will lead to insufficient firmness of the interface bonding. On the contrary, embodiment 3 has less dopamine on the surface and the effect of improving the interface bonding is not enough, so it is similar to the effect of the unmodified comparative example. Only the value of embodiment 1 is slightly higher than the other three. This shows that while embodiment 1 ensures the best interface performance, the epoxy resin and dopamine coating layer effectively catalyzes The highly cross-linked network slightly delayed the damage of the resin structure to the high temperature. The too low 5% mass loss temperature in Example 3 was due to the insufficient temperature in the hot pressing program, resulting in insufficient curing of the resin compared with other samples under the same hot pressing time. This shows that the cross-linking degree of the resin will affect the mass loss temperature. Comparative Examples 1 and 4 show that the interfacial properties have a certain influence on the thermal weight loss temperature, but the curing degree of the resin matrix is the most critical influencing factor. The data of the seven groups of samples at 800°C carbon residue are similar, because only basalt fiber exists at this temperature, so the carbon residue is similar. In summary, the appropriate dopamine coating concentration, irradiation intensity, and epoxy dopamine mixed solution concentration of the embodiment provide excellent fiber-resin interface bonding performance, and the complete curing of the resin matrix and its complete infiltration on the fiber surface make the embodiment more thermally stable than the comparative example. Comparative Example 5 effectively illustrates that low modified strength of the fiber surface but excessive coating will lead to too many interface bonding defects, and the lack of epoxy resin also makes the curing degree of the matrix resin insufficient to a certain extent. These comprehensive factors greatly reduce the heat resistance of the composite material.

2、复合材料的动态力学以及热机械分析2. Dynamic mechanics and thermomechanical analysis of composite materials

(1)动态力学分析:通过动态力学分析(DMA)在空气气氛中、以5℃/min的加热速率、从30℃至400℃测试实施例1-3、对比例1-的复合材料,由损耗正切角曲线得知玻璃化转变温度Tg,结果如下表3所示:(1) Dynamic Mechanical Analysis: The composite materials of Examples 1-3 and Comparative Example 1 were tested by dynamic mechanical analysis (DMA) in an air atmosphere at a heating rate of 5°C/min from 30°C to 400°C. The glass transition temperature Tg was obtained from the loss tangent curve. The results are shown in Table 3 below:

表3 动态力学分析测试结果表Table 3 Dynamic mechanical analysis test results

由表3可知,动态力学分析(DMA)中得到的玻璃化转变温度Tg很好地说明了适量环氧、多巴胺层对树脂存在一定的催化作用,实施例1和实施例3有着高于对比例一20℃、12℃度的玻璃化转变温度Tg,实施例1高于对比例二和四32℃、27℃的Tg,说明界面结合的程度也对Tg有一定的影响,实施例2和对比例的Tg相近,说明两者树脂的固化程度相近;对比例3的玻璃化转变温度Tg最低,说明其交联程度最低,同时印证了上述的分析。As can be seen from Table 3, the glass transition temperature Tg obtained in the dynamic mechanical analysis (DMA) well illustrates that the appropriate amount of epoxy and dopamine layers have a certain catalytic effect on the resin. Example 1 and Example 3 have glass transition temperatures Tg that are 20°C and 12°C higher than those of Comparative Example 1, and Example 1 is 32°C and 27°C higher than those of Comparative Examples 2 and 4, respectively, indicating that the degree of interfacial bonding also has a certain influence on Tg. The Tg of Example 2 and the Comparative Example are similar, indicating that the curing degrees of the two resins are similar; the glass transition temperature Tg of Comparative Example 3 is the lowest, indicating that its crosslinking degree is the lowest, which confirms the above analysis.

(2)热机械分析:使用热机械分析方法TMA对复合材料(样条尺寸为10×10×2 mm,宽度、长度、厚度)进行测试,测试结果如下表4所示:(2) Thermomechanical analysis: The composite material (strip size is 10×10×2 mm, width, length, thickness) was tested using the thermomechanical analysis method TMA. The test results are shown in Table 4 below:

表4 热稳定性测试结果表Table 4 Thermal stability test results

由表4可知,TMA得到了略微不同于DMA玻璃化转变温度Tg,这可能是由于在切割样条为10×10×2 mm样品的过程中,切割机的震动会影响样品的界面结合,所以会使得界面不紧密的样条的界面更加的松散,从而玻璃化转变降低,这也能说明从表格中的对比例大幅度降低的玻璃化转变温度Tg和低于实施例数倍的尺寸稳定性看出,3组实施例的Tg都远高于未经任何改性的对比例1,说明实施例中的改性方法可以提高复合材料的玻璃化转变温度,而与前部分分析相似的是,适宜的多巴胺改性浓度(0.2g/500ml)、辐照强度(400KGy)、环氧多巴胺混合溶液浓度(0.2g多巴胺、0.25g环氧树脂E51/500ml丙酮)也可以使其改性效果达到最佳;对比例2、对比例4和对比例5的Tg和尺寸稳定性会略好于对比例1,但相对于几组实验例来说有一定幅度下降,实施例与对比例2比较,说明辐照会更有利于包覆的多巴胺以及树脂基体在纤维表面的更好的浸润,避免一定程度上的团聚;对比例4则说明树脂含量不足也会导致性能下降,对比例5则说明环氧的加入会有利于树脂柔性和与纤维界面的改善,而对比例3则说明了树脂固化程度对Tg有着较大的影响,对比例3是固化温度的不足会导致Tg和尺寸稳定性的大幅度下降。As shown in Table 4, TMA obtained a slightly different glass transition temperature Tg from DMA. This may be because in the process of cutting the sample into 10×10×2 mm samples, the vibration of the cutting machine will affect the interface bonding of the sample, so the interface of the sample with loose interface will be looser, thereby reducing the glass transition. This can also be explained by the greatly reduced glass transition temperature Tg of the comparative example in the table and the dimensional stability several times lower than that of the embodiment. It can be seen that the Tg of the three groups of embodiments is much higher than that of the comparative example 1 without any modification, indicating that the modification method in the embodiment can improve the glass transition temperature of the composite material. Similar to the analysis in the previous part, the appropriate dopamine modification concentration (0.2g/500ml), irradiation intensity (400KGy), epoxy dopamine mixed solution concentration (0.2g dopamine, 0.25g epoxy resin E51/ 500ml acetone) can also achieve the best modification effect; the Tg and dimensional stability of Comparative Examples 2, 4 and 5 are slightly better than those of Comparative Example 1, but have a certain degree of decrease compared with several groups of experimental examples. The embodiment is compared with Comparative Example 2, which shows that irradiation is more conducive to the better infiltration of the coated dopamine and the resin matrix on the fiber surface, avoiding a certain degree of agglomeration; Comparative Example 4 shows that insufficient resin content will also lead to performance degradation, Comparative Example 5 shows that the addition of epoxy is conducive to the improvement of resin flexibility and the interface with the fiber, and Comparative Example 3 shows that the degree of resin curing has a greater impact on Tg, and Comparative Example 3 is that insufficient curing temperature will lead to a significant decrease in Tg and dimensional stability.

3、复合材料的介电性能3. Dielectric properties of composite materials

在测试频率范围为1 kHz至1 MHz下对复合材料的介电性能进行测试,测试复合材料在该频率范围下的介电常数及介电损耗,测试结果如表5所示:The dielectric properties of the composite material were tested in the test frequency range of 1 kHz to 1 MHz. The dielectric constant and dielectric loss of the composite material in this frequency range were tested. The test results are shown in Table 5:

表5 介电性能测试结果表Table 5 Dielectric performance test results

对于纤维增强复合材料的介电性能,其影响主要在于基体的分子极性和复材的界面极化,在此工作中,界面极化的影响是最重要的因素,从表5中可以得到与机械性能相近的变化趋势的介电性能,这说明优异的界面改性效果能有效改善介电性能,使得复合材料有较低的介电常数和介电损耗,值得注意的是,由于固化程度的变化邻苯二甲腈中的高极性的氰基减少、和引入的纳米ZnO部分也会在一定程度上影响材料的介电性能,而对于对比例3而言,大量的未反应的极性基团例如氰基导致了体系的极性较大,此时分子极性占为主导,对比例3有着较高的介电常数和介电损耗。The dielectric properties of fiber reinforced composites are mainly affected by the molecular polarity of the matrix and the interface polarization of the composite. In this work, the influence of interface polarization is the most important factor. From Table 5, dielectric properties with a change trend similar to that of mechanical properties can be obtained, which shows that excellent interface modification can effectively improve the dielectric properties, so that the composite material has a lower dielectric constant and dielectric loss. It is worth noting that due to the change in the degree of curing, the high-polarity cyano group in phthalonitrile is reduced, and the introduced nano-ZnO part will also affect the dielectric properties of the material to a certain extent. For Comparative Example 3, a large number of unreacted polar groups such as cyano groups lead to a larger polarity of the system. At this time, molecular polarity is dominant, and Comparative Example 3 has a higher dielectric constant and dielectric loss.

综上可得,玄武岩纤维布经多级改性处理后,所得的复合材料综合性能都要明显优于未改性纤维布所合成的复合材料,说明对纤维布的改性有效地改善了纤维布和树脂基体之间的界面结合力,提升了复合材料的性能;首先采用多巴胺作为有机源,辐照后的多巴胺产生更多活性位点,有利于氧化锌生长,相较于直接辐照玄武岩纤维布可以产生更多的活性位点,使得氧化锌生长更为牢固,不易脱落;氧化锌纳米线可以粗糙化纤维布,有利于物理缠结,提高玄武岩纤维布与氰基树脂间的粘结;最后多巴胺与环氧树脂进行共同包覆,有利于进一步提升界面强度,同时可以避免单独包覆分层,利用多巴胺高黏附力提升界面作用,环氧树脂与含有苯并噁嗪的氰基树脂形成化学交联结构,提升力学强度和耐热性;本发明的改性玄武岩纤维布最后包覆的多巴胺中的氨基和酚羟基可以催化热固性树脂聚合反应,降低树脂固化温度,提高官能团转化率,降低了固化反应条件。In summary, after multi-stage modification of basalt fiber cloth, the comprehensive performance of the composite material is significantly better than that of the composite material synthesized by unmodified fiber cloth, indicating that the modification of fiber cloth effectively improves the interfacial bonding force between fiber cloth and resin matrix, and improves the performance of the composite material; firstly, dopamine is used as an organic source. After irradiation, dopamine produces more active sites, which is conducive to the growth of zinc oxide. Compared with direct irradiation of basalt fiber cloth, more active sites can be produced, making zinc oxide grow more firmly and not easy to fall off; zinc oxide nanowires can roughen the fiber cloth, It is beneficial to physical entanglement and improves the bonding between the basalt fiber cloth and the cyano resin; finally, dopamine and epoxy resin are coated together, which is beneficial to further improve the interface strength and avoid separate coating and stratification. The high adhesion of dopamine is used to improve the interface effect. The epoxy resin and the cyano resin containing benzoxazine form a chemical cross-linking structure to improve the mechanical strength and heat resistance. The amino group and phenolic hydroxyl group in the dopamine finally coated on the modified basalt fiber cloth of the present invention can catalyze the polymerization reaction of thermosetting resin, reduce the resin curing temperature, increase the functional group conversion rate, and reduce the curing reaction conditions.

以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (5)

1. The modified basalt fiber reinforced cyano resin composite material is characterized in that the composite material is prepared from cyano resin containing benzoxazine and modified basalt fiber cloth;
The modified basalt fiber cloth is prepared by the following steps:
s101, taking basalt fiber cloth and treating the basalt fiber cloth in an oven for 2-3 hours;
S102, placing the basalt fiber cloth processed in the step S101 in a dopamine solution, standing at room temperature, soaking for 2-4 hours, taking out the basalt fiber cloth, and drying at 70 ℃ for 2 hours; the concentration of the dopamine solution is 0.1-0.5g/L;
s103, carrying out irradiation treatment on the basalt fiber cloth dried in the step S102; the irradiation dose of the irradiation treatment is 100KGy-800KGy;
s104, respectively preparing zinc acetate ethanol solution and sodium hydroxide ethanol solution, mixing the two solutions, adding ethanol for ultrasonic dispersion, arranging irradiated basalt fibers therein, standing in a water bath at 60 ℃ for 30min for reaction, taking out and drying, and annealing in an air atmosphere at 200 ℃ for 10min to obtain basalt fiber cloth coated with a ZnO seed layer;
s105, adding zinc nitrate and hexamethylenetetramine into deionized water, stirring and dissolving, arranging basalt fibers coated by a ZnO seed layer in the step S104, standing in a water bath at 90 ℃ for reaction for 2 hours, taking out and drying to obtain ZnO modified basalt fiber cloth;
S106, preparing an acetone solution containing dopamine and epoxy resin E51, and standing the ZnO modified basalt fiber cloth obtained in the step S105 for 2-3 hours to obtain the modified basalt fiber cloth; the total weight of the dopamine and the epoxy resin E51 accounts for 0.3-2% of the weight of the basalt fiber cloth;
The composite material is prepared through the following preparation steps:
s201, coating cyano resin glue solution containing benzoxazine on the modified basalt fiber cloth, and drying at 160 ℃ for half an hour to obtain prepreg cloth; the solid content of the cyano resin glue solution is 60%;
s202, preheating the prepreg cloth obtained in the step S201 for 5 minutes at 240 ℃ without increasing pressure, starting a hot press when the resin on the prepreg cloth is changed into a flowing state, hot-pressing for 1h under the conditions of the temperature of 240 ℃ and the pressure of 5MPa, then heating to 280 ℃ under the condition that the pressure is unchanged, and hot-pressing for 0.5h to obtain the modified basalt fiber reinforced cyano resin composite material.
2. The modified basalt fiber-reinforced cyano-resin composite of claim 1, wherein in step S101, the temperature of the oven is 300 ℃ to 350 ℃.
3. The modified basalt fiber-reinforced cyano-resin composite of claim 1, wherein in step S102, the pH of said dopamine solution is 8.4.
4. The modified basalt fiber-reinforced cyano-resin composite material of claim 1, wherein in step S201, the preparation method of the benzoxazine-containing cyano-resin glue solution is as follows: n, N-dimethylformamide and toluene are used as solvents, bisphenol A, formaldehyde and 3-aminophenyl-phthalonitrile are used as raw materials, magnetic stirring is carried out for 5 hours at the temperature of 80 ℃, benzoxazine-containing phthalonitrile resin glue solution is obtained through reaction, and the solid content is adjusted to 60%.
5. The modified basalt fiber-reinforced cyano-resin composite material of claim 1, wherein in step S201, the weight ratio of the modified basalt fiber cloth to the benzoxazine-containing cyano-resin glue solution is 5.5:4.5.
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CN113789659A (en) * 2021-10-14 2021-12-14 中国人民警察大学 Surface modified Kevlar fiber and preparation method and application thereof

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