CN118371917B - A sulfide-resistant nickel-based welding wire with added active elements and preparation method thereof - Google Patents
A sulfide-resistant nickel-based welding wire with added active elements and preparation method thereof Download PDFInfo
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- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 title claims abstract description 117
- 238000003466 welding Methods 0.000 title claims abstract description 81
- 229910052759 nickel Inorganic materials 0.000 title claims abstract description 49
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 title claims abstract description 44
- 238000002360 preparation method Methods 0.000 title abstract description 5
- 239000000843 powder Substances 0.000 claims abstract description 43
- 239000002994 raw material Substances 0.000 claims abstract description 36
- 229910052735 hafnium Inorganic materials 0.000 claims abstract description 15
- 229910052726 zirconium Inorganic materials 0.000 claims abstract description 15
- 229910052758 niobium Inorganic materials 0.000 claims abstract description 13
- 229910052715 tantalum Inorganic materials 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 claims description 54
- 230000008569 process Effects 0.000 claims description 41
- 238000010438 heat treatment Methods 0.000 claims description 14
- 238000002156 mixing Methods 0.000 claims description 14
- 239000013078 crystal Substances 0.000 claims description 8
- 239000004519 grease Substances 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 238000005491 wire drawing Methods 0.000 claims description 8
- 239000003814 drug Substances 0.000 claims description 6
- 238000011049 filling Methods 0.000 claims description 6
- 229940079593 drug Drugs 0.000 claims description 3
- 239000002245 particle Substances 0.000 claims description 3
- 238000005253 cladding Methods 0.000 abstract description 42
- 230000007797 corrosion Effects 0.000 abstract description 33
- 238000005260 corrosion Methods 0.000 abstract description 33
- 229910052804 chromium Inorganic materials 0.000 abstract description 5
- 239000000758 substrate Substances 0.000 abstract description 5
- 150000003568 thioethers Chemical class 0.000 abstract 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 12
- 229910045601 alloy Inorganic materials 0.000 description 8
- 239000000956 alloy Substances 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 6
- 210000001787 dendrite Anatomy 0.000 description 6
- QDOXWKRWXJOMAK-UHFFFAOYSA-N dichromium trioxide Chemical compound O=[Cr]O[Cr]=O QDOXWKRWXJOMAK-UHFFFAOYSA-N 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 239000011780 sodium chloride Substances 0.000 description 6
- 229910052717 sulfur Inorganic materials 0.000 description 6
- 239000011593 sulfur Substances 0.000 description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 5
- 229910001566 austenite Inorganic materials 0.000 description 5
- 239000011159 matrix material Substances 0.000 description 5
- 150000003839 salts Chemical class 0.000 description 5
- 238000009461 vacuum packaging Methods 0.000 description 5
- 238000004804 winding Methods 0.000 description 5
- 238000002485 combustion reaction Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000005728 strengthening Methods 0.000 description 4
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 239000003245 coal Substances 0.000 description 3
- 229910052593 corundum Inorganic materials 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Substances N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 3
- 229910001845 yogo sapphire Inorganic materials 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 239000006104 solid solution Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 229910017060 Fe Cr Inorganic materials 0.000 description 1
- 229910002544 Fe-Cr Inorganic materials 0.000 description 1
- 229910000604 Ferrochrome Inorganic materials 0.000 description 1
- -1 Na 3 Fe (SO 4 ) 2 Chemical class 0.000 description 1
- 229910018487 Ni—Cr Inorganic materials 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 239000003518 caustics Substances 0.000 description 1
- 238000001311 chemical methods and process Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- UPHIPHFJVNKLMR-UHFFFAOYSA-N chromium iron Chemical compound [Cr].[Fe] UPHIPHFJVNKLMR-UHFFFAOYSA-N 0.000 description 1
- 230000002301 combined effect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000010587 phase diagram Methods 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 150000004763 sulfides Chemical class 0.000 description 1
- 150000003464 sulfur compounds Chemical class 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/30—Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
- B23K35/3033—Ni as the principal constituent
- B23K35/304—Ni as the principal constituent with Cr as the next major constituent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/40—Making wire or rods for soldering or welding
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Nonmetallic Welding Materials (AREA)
Abstract
本发明公开了一种添加活性元素的抗硫化物镍基焊丝及其制备方法,包括药粉以及包裹在药粉外侧的焊皮,以质量百分比计,所述药粉的原料包括:Cr为15.0%~20.0%,Nb为8.0%~14.0%,Ta为6.0%~8.0%,Al为3.0%~5.0%,Zr为2.0%~3.0%,Hf为1.0%~2.0%,其余为Ni,以上组分质量百分比之和为100%。本发明焊丝中设计以Cr、Al联合生成致密氧化膜来抵抗高温下硫化物对堆焊层的侵蚀,在此基础上配合Zr、Hf活性元素促进致密氧化膜与基体的附着力,并细化氧化膜晶粒,从而有效提高堆焊层抵抗高温下硫化物的腐蚀。
The present invention discloses a sulfide-resistant nickel-based welding wire with added active elements and a preparation method thereof, comprising powder and a welding skin wrapped outside the powder, wherein the raw materials of the powder include, by mass percentage, 15.0% to 20.0% Cr, 8.0% to 14.0% Nb, 6.0% to 8.0% Ta, 3.0% to 5.0% Al, 2.0% to 3.0% Zr, 1.0% to 2.0% Hf, and the rest Ni, and the sum of the mass percentages of the above components is 100%. In the welding wire of the present invention, Cr and Al are designed to jointly generate a dense oxide film to resist the corrosion of sulfides to the cladding layer at high temperature, and on this basis, Zr and Hf active elements are combined to promote the adhesion of the dense oxide film to the substrate, and refine the oxide film grains, thereby effectively improving the resistance of the cladding layer to the corrosion of sulfides at high temperature.
Description
技术领域Technical Field
本发明属于金属材料领域,具体涉及一种添加活性元素的抗硫化物镍基焊丝及其制备方法。The invention belongs to the field of metal materials, and in particular relates to a sulfide-resistant nickel-based welding wire with added active elements and a preparation method thereof.
背景技术Background Art
伴随着对锅炉燃烧污染物排放控制要求的逐步提升,低氮燃烧技术迅速发展起来,并在燃煤电厂实现了推广运用,有效解决了氮排放量的问题。但在经过长期的实践后,在高硫煤燃烧期间会对水冷壁带来非常突出的高温腐蚀问题,导致管壁受损,极易出现爆管而导致锅炉无法正常使用,从而使得电厂运作受到影响。根据相关统计数据显示,火电厂设备故障中,30%的事故均是由于水冷壁管爆裂事故导致锅炉四管爆破。为此,加强对水冷壁高温腐蚀问题的研究是燃煤电厂的探索重点和难点。With the gradual improvement of the requirements for boiler combustion pollutant emission control, low-nitrogen combustion technology has developed rapidly and has been promoted and applied in coal-fired power plants, effectively solving the problem of nitrogen emissions. However, after long-term practice, during the combustion of high-sulfur coal, it will cause very prominent high-temperature corrosion problems to the water-cooled wall, resulting in damage to the tube wall, and it is very easy to burst the tube, which will cause the boiler to be unable to use normally, thus affecting the operation of the power plant. According to relevant statistics, 30% of the equipment failures in thermal power plants are caused by water-cooled wall tube bursts, resulting in the explosion of four boiler tubes. For this reason, strengthening the research on the problem of high-temperature corrosion of water-cooled walls is the focus and difficulty of exploration of coal-fired power plants.
高硫煤的燃烧对锅炉受热面构成的威胁尤为显著,其中最为突出的问题便是水冷壁的高温腐蚀。高温腐蚀不仅是一个复杂的化学过程,更是一个持续不断、相互影响的动态系统。当高硫煤在锅炉中燃烧时,硫元素会在高温条件下转化为各种硫的化合物,这些化合物会对锅炉的水冷壁产生直接的腐蚀作用。具体来说,炉膛内的高温环境使得水冷壁表面极易附着大量灰尘,这些灰尘中富含低熔点的复合碱性硫酸盐,如Na3Fe(SO4)2等,以及具有强烈腐蚀性的气体,如H2S,这些物质在高温下变得极为活跃,能够迅速与其他基材表面的氧化膜发生化学反应。在反应过程中,复合碱性硫酸盐与氧化膜中的成分结合,形成新的化合物,这些化合物往往不稳定,容易分解并释放出腐蚀性物质。同时,腐蚀性气体如H2S也能直接攻击基材的氧化膜,使其失去保护作用。在这些因素的共同作用下,水冷壁管的基材会遭受迅速的腐蚀,导致管壁变薄、强度降低,甚至可能引发泄漏或爆管等严重事故,因此如何提高水冷壁在含硫环境下的服役寿命成为亟待解决的问题。The combustion of high-sulfur coal poses a particularly significant threat to the heating surface of the boiler, among which the most prominent problem is the high-temperature corrosion of the water-cooled wall. High-temperature corrosion is not only a complex chemical process, but also a dynamic system that is constantly influencing each other. When high-sulfur coal is burned in the boiler, the sulfur element will be converted into various sulfur compounds under high temperature conditions, which will have a direct corrosive effect on the water-cooled wall of the boiler. Specifically, the high temperature environment in the furnace makes it very easy for a large amount of dust to adhere to the surface of the water-cooled wall. These dusts are rich in low-melting-point composite alkaline sulfates, such as Na 3 Fe (SO 4 ) 2 , and highly corrosive gases, such as H 2 S. These substances become extremely active at high temperatures and can quickly react chemically with the oxide film on the surface of other substrates. During the reaction process, the composite alkaline sulfate combines with the components in the oxide film to form new compounds. These compounds are often unstable and easily decompose and release corrosive substances. At the same time, corrosive gases such as H 2 S can also directly attack the oxide film of the substrate, causing it to lose its protective effect. Under the combined effect of these factors, the base material of the water-cooled wall tube will suffer rapid corrosion, resulting in thinning of the tube wall, reduced strength, and may even cause serious accidents such as leakage or tube burst. Therefore, how to improve the service life of the water-cooled wall in a sulfur-containing environment has become an urgent problem to be solved.
发明内容Summary of the invention
本发明的目的在于克服上述问题,提供一种添加活性元素的抗硫化物镍基焊丝及其制备方法,本发明能够用于电厂锅炉水冷壁受热面表面的堆焊,起到提高水冷壁在含硫环境下的服役寿命的作用。The purpose of the present invention is to overcome the above-mentioned problems and provide a sulfide-resistant nickel-based welding wire with added active elements and a preparation method thereof. The present invention can be used for surfacing welding on the surface of the heating surface of the water-cooled wall of a power plant boiler, thereby improving the service life of the water-cooled wall in a sulfur-containing environment.
为了达到上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solution:
本发明提供一种添加活性元素的抗硫化物镍基焊丝,包括药粉以及包裹在药粉外侧的焊皮,以质量百分比计,所述药粉的原料包括:Cr为15.0%~20.0%,Nb为8.0%~14.0%,Ta为6.0%~8.0%,Al为3.0%~5.0%,Zr为2.0%~3.0%,Hf为1.0%~2.0%,其余为Ni,以上组分质量百分比之和为100%。The invention provides a sulfide-resistant nickel-based welding wire with added active elements, comprising powder and a welding skin wrapped outside the powder, wherein the raw materials of the powder include, by mass percentage, 15.0%-20.0% Cr, 8.0%-14.0% Nb, 6.0%-8.0% Ta, 3.0%-5.0% Al, 2.0%-3.0% Zr, 1.0%-2.0% Hf, and the rest Ni, and the sum of the mass percentages of the above components is 100%.
药粉的粒度均为100~200目。The particle size of the powder is 100~200 mesh.
焊皮为Cr30Ni 70带。The weld skin is Cr30Ni 70 strip.
焊皮厚度为0.4mm,宽度为7mm。The weld thickness is 0.4mm and the width is 7mm.
药粉的填充率控制在20%~25%。The filling rate of medicine powder is controlled at 20%~25%.
本发明还提供一种添加活性元素的抗硫化物镍基焊丝的制备方法,包括以下步骤:The present invention also provides a method for preparing a sulfide-resistant nickel-based welding wire with added active elements, comprising the following steps:
步骤1:按质量百分比分别称取以下原料,Cr:15.0%~20.0%,Nb:8.0%~14.0%,Ta:6.0%~8.0%,Al:3.0%~5.0%,Zr:2.0%~3.0%,Hf:1.0%~2.0%,其余为Ni,以上组分质量百分比之和为100%;Step 1: Weigh the following raw materials by mass percentage: Cr: 15.0%~20.0%, Nb: 8.0%~14.0%, Ta: 6.0%~8.0%, Al: 3.0%~5.0%, Zr: 2.0%~3.0%, Hf: 1.0%~2.0%, and the rest is Ni. The sum of the mass percentages of the above components is 100%;
步骤2:将步骤1称取的原料加热,去除原料中的结晶水,并将烘干后的原料混合,得到药粉;Step 2: heating the raw materials weighed in step 1 to remove crystal water in the raw materials, and mixing the dried raw materials to obtain drug powder;
步骤3:去除焊皮表面的油脂,通过药芯焊丝拉丝设备把步骤2得到的药粉包裹在焊皮内,进行第一道拉拔工序,所述第一道拉拔工序采用的拉拔模具孔径为2.6mm;Step 3: remove grease from the surface of the weld skin, wrap the powder obtained in step 2 in the weld skin through a flux-cored wire drawing device, and perform the first drawing process. The aperture of the drawing die used in the first drawing process is 2.6 mm;
步骤4:第一道拉拔工序完毕后,依次设置若干道拉拔工序,每道拉拔工序所对应的拉拔模具的孔径依次减小,使最终得到的镍基焊丝直径为1.0~1.2mm。Step 4: After the first drawing process is completed, several drawing processes are set in sequence, and the aperture of the drawing die corresponding to each drawing process is reduced in sequence, so that the final nickel-based welding wire diameter is 1.0~1.2mm.
步骤2中,加热温度为200~260℃,保温时间为1~2h。In step 2, the heating temperature is 200-260°C and the insulation time is 1-2h.
步骤2中,混合时间为1~2h。In step 2, the mixing time is 1 to 2 hours.
步骤3中,焊皮为Cr30Ni 70带,厚度为0.4mm,宽度为7mm。In step 3, the weld skin is Cr30Ni 70 strip with a thickness of 0.4 mm and a width of 7 mm.
步骤3中,药粉的填充率控制在20%~25%。In step 3, the filling rate of the medicine powder is controlled at 20%~25%.
与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明焊丝属于镍基焊丝,与水冷壁基体(铁基)之间焊接性较好,堆焊后形成的是冶金结合层,结合强度高;同时焊丝通过添加Cr、Al元素,在高温下形成Cr2O3和Al2O3氧化膜,这两种氧化膜致密,可以充分保护堆焊层免受硫化物的进一步侵蚀;通过向焊丝中添加活性元素Zr和Hf来显著提高Cr2O3和Al2O3氧化膜在合金上的附着能力,细化Cr2O3和Al2O3氧化膜晶粒,改善抗热循环能力。The welding wire of the present invention is a nickel-based welding wire, and has good weldability with a water-cooled wall substrate (iron-based). After surfacing, a metallurgical bonding layer is formed with high bonding strength. At the same time, the welding wire forms Cr2O3 and Al2O3 oxide films at high temperatures by adding Cr and Al elements. These two oxide films are dense and can fully protect the surfacing layer from further corrosion by sulfides. By adding active elements Zr and Hf to the welding wire, the adhesion ability of Cr2O3 and Al2O3 oxide films on the alloy is significantly improved, the Cr2O3 and Al2O3 oxide film grains are refined, and the heat cycle resistance is improved.
进一步的,本发明焊丝适用于燃煤锅炉中发生高温硫化物腐蚀区域的水冷壁的防护,可以有效减缓水冷壁发生高温腐蚀,从而避免爆管事故的发生。Furthermore, the welding wire of the present invention is suitable for protecting the water-cooled wall in the area where high-temperature sulfide corrosion occurs in a coal-fired boiler, and can effectively slow down the high-temperature corrosion of the water-cooled wall, thereby avoiding the occurrence of pipe burst accidents.
进一步的,本发明中的合金元素含量少,制备简单,可以用熔化极、非熔化极进行焊接,适用范围广,并且焊丝是金属粉型,焊接过程无渣,飞溅少。Furthermore, the alloy element content in the present invention is small, the preparation is simple, and the welding can be performed with a melting electrode or a non-melting electrode, so the application range is wide, and the welding wire is a metal powder type, so there is no slag and less spatter during the welding process.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为使用实施例2制备的一种添加活性元素的抗硫化物镍基焊丝在15CrMo板材上进行堆焊后,其堆焊层的金相组织;FIG1 is a metallographic structure of a surfacing layer after surfacing welding is performed on a 15CrMo plate using a sulfide-resistant nickel-based welding wire with added active elements prepared in Example 2;
图2(a)为使用实施例2制备的一种添加活性元素的抗硫化物镍基焊丝在15CrMo板材上进行堆焊后,其堆焊层焊丝的横截面高温腐蚀形貌;FIG2 (a) shows the high temperature corrosion morphology of the cross section of the cladding layer welding wire after cladding welding on a 15CrMo plate using a sulfide-resistant nickel-based welding wire with added active elements prepared in Example 2;
图2(b)为使用实施例2制备的一种添加活性元素的抗硫化物镍基焊丝在15CrMo板材上进行堆焊后,其堆焊层15CrMo母材的横截面高温腐蚀形貌。FIG2( b ) shows the cross-sectional high temperature corrosion morphology of the 15CrMo base material of the cladding layer after cladding welding on a 15CrMo plate using a sulfide-resistant nickel-based welding wire with added active elements prepared in Example 2.
具体实施方式DETAILED DESCRIPTION
下面结合附图和实施例对本发明作进一步说明,但不应该理解为本发明上述主题范围仅限于下述实施例。在不脱离本发明上述技术思想的情况下,根据本领域普通技术知识和惯用手段,做出各种替换和变更,均应包括在本发明的保护范围内。The present invention is further described below in conjunction with the accompanying drawings and embodiments, but it should not be understood that the above subject matter of the present invention is limited to the following embodiments. Without departing from the above technical ideas of the present invention, various substitutions and changes are made according to common technical knowledge and customary means in the field, which should all be included in the protection scope of the present invention.
本发明提供一种添加活性元素的抗硫化物镍基焊丝,包括药粉以及包裹在药粉外侧的焊皮,以质量百分比计,所述药粉的原料包括:Cr为15.0%~20.0%,Nb为8.0%~14.0%,Ta为6.0%~8.0%,Al为3.0%~5.0%,Zr为2.0%~3.0%,Hf为1.0%~2.0%,其余为Ni,以上组分质量百分比之和为100%。The invention provides a sulfide-resistant nickel-based welding wire with added active elements, comprising powder and a welding skin wrapped outside the powder, wherein the raw materials of the powder include, by mass percentage, 15.0%-20.0% Cr, 8.0%-14.0% Nb, 6.0%-8.0% Ta, 3.0%-5.0% Al, 2.0%-3.0% Zr, 1.0%-2.0% Hf, and the rest Ni, and the sum of the mass percentages of the above components is 100%.
药粉的粒度均为100~200目。The particle size of the powder is 100~200 mesh.
焊皮为Cr30Ni 70带。The weld skin is Cr30Ni 70 strip.
焊皮厚度为0.4mm,宽度为7mm。The weld thickness is 0.4mm and the width is 7mm.
药粉的填充率控制在20%~25%。The filling rate of medicine powder is controlled at 20%~25%.
该焊丝中主要合金组分的作用和功能如下:The roles and functions of the main alloy components in this welding wire are as follows:
Cr元素作为主要元素,在高温下与O生成致密的Cr2O3氧化膜覆盖在堆焊层表面,防止其进一步腐蚀,随着Cr含量的提高,堆焊层抗高温硫化物腐蚀的能力增强。Cr是绝对耐蚀性的根本元素,但是Cr的含量不宜过高,因为Fe-Cr二元相图可知,高的Cr含量与Fe反应会生成脆性FeCr相,恶化堆焊层结合强度。As the main element, Cr reacts with O at high temperature to form a dense Cr 2 O 3 oxide film covering the surface of the cladding layer to prevent further corrosion. As the Cr content increases, the cladding layer's ability to resist high-temperature sulfide corrosion increases. Cr is the fundamental element for absolute corrosion resistance, but the Cr content should not be too high, because the Fe-Cr binary phase diagram shows that a high Cr content reacts with Fe to form a brittle FeCr phase, which deteriorates the bonding strength of the cladding layer.
Ni元素作为另一个主要元素,与Fe的焊接性较好,因为想要利用Cr对水冷壁起到较好的保护,Ni是最适合的载体,Ni-Cr本身也可以无限固溶。虽然Ni在高温下抗硫化物腐蚀能力没有Cr强,但是其比Fe强,因此形成的镍基堆焊层,对抵抗高温硫化物腐蚀是有利的。此外,Ni属于面心立方结构,韧性好。在水冷壁表面堆焊镍基合金后,在高温服役过程中,具有优异韧性的镍基堆焊层可以抵抗由于温度波动带来的变形量,使得堆焊层不会发生横向开裂。As another main element, Ni has good weldability with Fe. Since Cr is used to provide better protection for the water-cooled wall, Ni is the most suitable carrier, and Ni-Cr itself can also be infinitely dissolved. Although Ni is not as resistant to sulfide corrosion as Cr at high temperatures, it is stronger than Fe. Therefore, the nickel-based surfacing layer formed is beneficial for resisting high-temperature sulfide corrosion. In addition, Ni has a face-centered cubic structure and good toughness. After surfacing the nickel-based alloy on the surface of the water-cooled wall, during high-temperature service, the nickel-based surfacing layer with excellent toughness can resist the deformation caused by temperature fluctuations, so that the surfacing layer will not crack laterally.
Al元素在高温下与O生成致密的Al2O3,与Cr2O3氧化层一起,起到保护堆焊合金的作用。并且,由于Cr2O3氧化膜和Al2O3氧化膜结构不同、尺寸不同,所以当合金表面同时生成上述两种氧化膜后,相互之间可以互相弥补,从而使得合金表面的氧化膜更加致密。但是,Al在镍基焊丝中是辅助作用,因为大量的Al添加将恶化焊接性。Al element reacts with O to form dense Al 2 O 3 at high temperature, which, together with Cr 2 O 3 oxide layer, protects the cladding alloy. In addition, since the Cr 2 O 3 oxide film and Al 2 O 3 oxide film have different structures and sizes, when the above two oxide films are formed on the alloy surface at the same time, they can compensate each other, making the oxide film on the alloy surface more dense. However, Al plays an auxiliary role in nickel-based welding wire, because a large amount of Al addition will deteriorate weldability.
Nb元素通过固溶于Ni基体中,起到强化镍基基体的作用。Nb在高温下会形成富Nb的析出相,该析出相可以钉扎晶界,从而组织晶粒高温下的长大。Nb element plays a role in strengthening the nickel-based matrix by dissolving in the Ni matrix. Nb will form a Nb-rich precipitate at high temperature, which can pin the grain boundary and thus prevent the growth of grains at high temperature.
Ta元素的作用和Nb元素相似,一方面通过固溶于Ni基体中,起到强化镍基基体的作用,但是Ta的固溶强化作用较Nb强,所以当同时添加Nb和Ta元素时,其由于相互的固溶,导致Ni基的固溶度更大,晶格畸变更加显著,从而强化效果更明显。此外,Ta在高温下会形成富Ta析出相,该析出相可以钉扎晶界,从而组织晶粒在高温下的长大。The role of Ta is similar to that of Nb. On the one hand, it strengthens the nickel-based matrix by dissolving in the Ni matrix. However, Ta has a stronger solid solution strengthening effect than Nb. Therefore, when Nb and Ta are added at the same time, the solid solubility of the Ni matrix is greater due to their mutual solid solution, and the lattice distortion is more significant, thus the strengthening effect is more obvious. In addition, Ta will form a Ta-rich precipitate phase at high temperature, which can pin the grain boundary, thereby organizing the growth of grains at high temperature.
Zr元素和Hf元素都属于活性元素,这两种元素的添加可以显著提高Cr2O3和Al2O3氧化膜的抗氧化能力,提高这两种氧化膜与基体的附着能力,并且还具有细化氧化膜的作用。因此,这两种活性元素的添加,对于提高堆焊层高温下的抗硫化物腐蚀能力至关重要。此外,大尺寸的活性元素原子会吸附在合金表面的位错等缺陷处,阻止金属离子向金属氧化膜的迁移,改变氧化膜的生长机制。Both Zr and Hf are active elements. The addition of these two elements can significantly improve the antioxidant capacity of Cr 2 O 3 and Al 2 O 3 oxide films, improve the adhesion of these two oxide films to the substrate, and also have the effect of refining the oxide film. Therefore, the addition of these two active elements is crucial to improving the sulfide corrosion resistance of the cladding layer at high temperatures. In addition, large-sized active element atoms will be adsorbed on defects such as dislocations on the alloy surface, preventing the migration of metal ions to the metal oxide film and changing the growth mechanism of the oxide film.
本发明还提供一种添加活性元素的抗硫化物镍基焊丝的制备方法,包括以下步骤:The present invention also provides a method for preparing a sulfide-resistant nickel-based welding wire with added active elements, comprising the following steps:
步骤1:按质量百分比分别称取以下原料,Cr:15.0%~20.0%,Nb:8.0%~14.0%,Ta:6.0%~8.0%,Al:3.0%~5.0%,Zr:2.0%~3.0%,Hf:1.0%~2.0%,其余为Ni,以上组分质量百分比之和为100%;Step 1: Weigh the following raw materials by mass percentage: Cr: 15.0%~20.0%, Nb: 8.0%~14.0%, Ta: 6.0%~8.0%, Al: 3.0%~5.0%, Zr: 2.0%~3.0%, Hf: 1.0%~2.0%, and the rest is Ni. The sum of the mass percentages of the above components is 100%;
步骤2:将步骤1称取的原料加热,去除原料中的结晶水,并将烘干后的原料混合,得到药粉;Step 2: heating the raw materials weighed in step 1 to remove crystal water in the raw materials, and mixing the dried raw materials to obtain drug powder;
步骤2中,加热温度为200~260℃,保温时间为1~2h,混合时间为1~2h;In step 2, the heating temperature is 200-260°C, the holding time is 1-2 hours, and the mixing time is 1-2 hours;
步骤3:去除焊皮表面的油脂,通过药芯焊丝拉丝设备把步骤2得到的药粉包裹在焊皮内,进行第一道拉拔工序,所述第一道拉拔工序采用的拉拔模具孔径为2.6mm;Step 3: remove grease from the surface of the weld skin, wrap the powder obtained in step 2 in the weld skin through a flux-cored wire drawing device, and perform the first drawing process. The aperture of the drawing die used in the first drawing process is 2.6 mm;
步骤3中,焊皮为Cr30Ni 70带,厚度为0.4mm,宽度为7mm,药粉的填充率控制在20%~25%;In step 3, the welding skin is Cr30Ni 70 strip with a thickness of 0.4 mm and a width of 7 mm, and the filling rate of the powder is controlled at 20%~25%;
步骤4:第一道拉拔工序完毕后,依次设置若干道拉拔工序,每道拉拔工序所对应的拉拔模具的孔径依次减小,使最终得到的镍基焊丝直径为1.0~1.2mm。Step 4: After the first drawing process is completed, several drawing processes are set in sequence, and the aperture of the drawing die corresponding to each drawing process is reduced in sequence, so that the final nickel-based welding wire diameter is 1.0~1.2mm.
实施例1Example 1
一种添加活性元素的抗硫化物镍基焊丝的制备方法,包括以下步骤:A method for preparing a sulfide-resistant nickel-based welding wire with added active elements comprises the following steps:
步骤1:按质量百分比分别称取以下原料,其中Cr为15.0%,Nb为8.0%,Ta为6.0%,Al为3.0%,Zr为2.0%,Hf为1.0%,其余为Ni,以上组分质量百分比之和为100%;Step 1: Weigh the following raw materials respectively by mass percentage, wherein Cr is 15.0%, Nb is 8.0%, Ta is 6.0%, Al is 3.0%, Zr is 2.0%, Hf is 1.0%, and the rest is Ni, and the sum of the mass percentages of the above components is 100%;
步骤2:将步骤1称取的原料置于真空加热炉内加热,加热温度为200℃,保温时间为1h,去除原料中的结晶水;烘干后的原料放置于混粉机中进行充分的混合,混合时间为1h,得到药粉;Step 2: The raw materials weighed in step 1 are placed in a vacuum heating furnace for heating at a temperature of 200° C. for a holding time of 1 hour to remove the crystal water in the raw materials; the dried raw materials are placed in a powder mixer for sufficient mixing for a mixing time of 1 hour to obtain a powder;
步骤3:采用酒精去除Cr30Ni 70带表面的油脂,通过药芯焊丝拉丝设备把步骤2制备得到的药粉包裹在Cr30Ni 70带内,第一道拉拔模具孔径为2.6mm;Step 3: Use alcohol to remove grease on the surface of the Cr30Ni 70 strip, and wrap the powder prepared in step 2 in the Cr30Ni 70 strip through a flux-cored wire drawing device. The aperture of the first drawing die is 2.6 mm;
步骤4:第一道拉拔工序完毕后,依次设置若干道拉拔工序,每道拉拔工序所对应的拉拔模具的孔径依次减小,最终获得直径为1.2mm的焊丝;Step 4: After the first drawing process is completed, several drawing processes are set in sequence, and the aperture of the drawing die corresponding to each drawing process is reduced in sequence, and finally a welding wire with a diameter of 1.2 mm is obtained;
步骤5:焊丝拉拔完毕后,经绕丝机缠绕在焊丝盘上,最终密封在焊丝真空包装袋内待用。Step 5: After the welding wire is drawn, it is wound on the welding wire reel by a wire winding machine and finally sealed in a welding wire vacuum packaging bag for standby use.
用实施例1制备的一种添加活性元素的抗硫化物镍基焊丝在15CrMo表面进行堆焊,堆焊过程及堆焊层组织性能测试如下:A sulfide-resistant nickel-based welding wire with added active elements prepared in Example 1 was surfacing-welded on the surface of 15CrMo. The surfacing process and the microstructure and properties of the surfacing layer were tested as follows:
(1)堆焊过程中电弧稳定、飞溅较少,所得到的堆焊层厚度为2.1mm;(1) During the cladding process, the arc is stable and spatter is less, and the thickness of the cladding layer is 2.1 mm;
(2)堆焊层以镍基奥氏体组织为主,呈现柱状树枝晶形貌;(2) The cladding layer is mainly composed of nickel-based austenite structure, showing a columnar dendrite morphology;
(3)堆焊层的显微硬度为260HV0.2;(3) The microhardness of the cladding layer is 260HV0.2;
(4)将上述堆焊层置于700℃、75%Na2SO4+25%NaCl的熔盐中进行高温腐蚀,所得的结果如表1所示,从表中可以看出,该堆焊层的耐高温硫化物腐蚀性能明显优于母材15CrMo。(4) The above-mentioned cladding layer was placed in a molten salt of 75% Na 2 SO 4 +25% NaCl at 700°C for high temperature corrosion. The results are shown in Table 1. It can be seen from the table that the high temperature sulfide corrosion resistance of the cladding layer is significantly better than that of the base material 15CrMo.
实施例2Example 2
一种添加活性元素的抗硫化物镍基焊丝的制备方法,包括以下步骤:A method for preparing a sulfide-resistant nickel-based welding wire with added active elements comprises the following steps:
步骤1:按质量百分比分别称取以下原料,其中Cr为20.0%,Nb为14.0%,Ta为8.0%,Al为5.0%,Zr为3.0%,Hf为2.0%,其余为Ni,以上组分质量百分比之和为100%;Step 1: Weigh the following raw materials respectively by mass percentage, of which Cr is 20.0%, Nb is 14.0%, Ta is 8.0%, Al is 5.0%, Zr is 3.0%, Hf is 2.0%, and the rest is Ni, and the sum of the mass percentages of the above components is 100%;
步骤2:将步骤1称取的原料置于真空加热炉内加热,加热温度为260℃,保温时间为2h,去除原料中的结晶水;烘干后的原料放置于混粉机中进行充分的混合,混合时间为2h,得到药粉;Step 2: The raw materials weighed in step 1 are placed in a vacuum heating furnace and heated at a temperature of 260° C. for a holding time of 2 hours to remove the crystal water in the raw materials; the dried raw materials are placed in a powder mixer for sufficient mixing for a mixing time of 2 hours to obtain a powder;
步骤3:采用酒精去除Cr30Ni 70带表面的油脂,通过药芯焊丝拉丝设备把步骤2制备得到的药粉包裹在Cr30Ni 70带内,第一道拉拔模具孔径为2.6mm;Step 3: Use alcohol to remove grease on the surface of the Cr30Ni 70 strip, and wrap the powder prepared in step 2 in the Cr30Ni 70 strip through a flux-cored wire drawing device. The aperture of the first drawing die is 2.6 mm;
步骤4:第一道拉拔工序完毕后,依次设置若干道拉拔工序,每道拉拔工序所对应的拉拔模具的孔径依次减小,最终获得直径为1.2mm的焊丝;Step 4: After the first drawing process is completed, several drawing processes are set in sequence, and the aperture of the drawing die corresponding to each drawing process is reduced in sequence, and finally a welding wire with a diameter of 1.2 mm is obtained;
步骤5:焊丝拉拔完毕后,经绕丝机缠绕在焊丝盘上,最终密封在焊丝真空包装袋内待用。Step 5: After the welding wire is drawn, it is wound on the welding wire reel by a wire winding machine and finally sealed in a welding wire vacuum packaging bag for standby use.
用实施例2制备的一种添加活性元素的抗硫化物镍基焊丝在15CrMo表面进行堆焊,堆焊过程及堆焊层组织性能测试如下:A sulfide-resistant nickel-based welding wire with added active elements prepared in Example 2 was surfacing-welded on the surface of 15CrMo. The surfacing process and the microstructure and properties of the surfacing layer were tested as follows:
(1)堆焊过程中电弧稳定、飞溅较少,所得到的堆焊层厚度为2.0mm;(1) During the cladding process, the arc is stable and spatter is less, and the thickness of the cladding layer is 2.0 mm;
(2)堆焊层以镍基奥氏体组织为主,呈现柱状树枝晶形貌;(2) The cladding layer is mainly composed of nickel-based austenite structure, showing a columnar dendrite morphology;
(3)堆焊层的显微硬度为264HV0.2;(3) The microhardness of the cladding layer is 264HV0.2;
(4)将上述堆焊层置于700℃、75%Na2SO4+25%NaCl的熔盐中进行高温腐蚀,所得的结果如表1所示,从表中可以看出,该堆焊层的耐高温硫化物腐蚀性能明显优于母材15CrMo。(4) The above-mentioned cladding layer was placed in a molten salt of 75% Na 2 SO 4 +25% NaCl at 700°C for high temperature corrosion. The results are shown in Table 1. It can be seen from the table that the high temperature sulfide corrosion resistance of the cladding layer is significantly better than that of the base material 15CrMo.
图1为使用实施例2制备的一种添加活性元素的抗硫化物镍基焊丝在15CrMo板材上进行堆焊后,其堆焊层的金相组织,从图中可以看出,堆焊层以柱状树枝晶形貌为主,未观察到气孔、裂纹等缺陷。FIG1 shows the metallographic structure of the surfacing layer after surfacing welding on a 15CrMo plate using a sulfide-resistant nickel-based welding wire with added active elements prepared in Example 2. As can be seen from the figure, the surfacing layer is mainly columnar dendrite morphology, and no defects such as pores and cracks are observed.
图2(a)为使用实施例2制备得到的添加活性元素的抗硫化物镍基焊丝在15CrMo板材上进行堆焊后,其堆焊层焊丝的横截面高温腐蚀形貌,图2(b)为使用实施例2制备得到的添加活性元素的抗硫化物镍基焊丝在15CrMo板材上进行堆焊后,其堆焊层15CrMo母材的横截面高温腐蚀形貌,从图2(a)和图2(b)中可以看出,堆焊层表面的腐蚀厚度均匀,未出现深入内部的现象,说明腐蚀速率较低。FIG2 (a) shows the high-temperature corrosion morphology of the cross section of the weld layer of the sulfide-resistant nickel-based welding wire with added active elements prepared in Example 2 after being surfacing on a 15CrMo plate. FIG2 (b) shows the high-temperature corrosion morphology of the cross section of the weld layer 15CrMo base material after being surfacing on a 15CrMo plate using the sulfide-resistant nickel-based welding wire with added active elements prepared in Example 2. It can be seen from FIG2 (a) and FIG2 (b) that the corrosion thickness on the surface of the weld layer is uniform, and there is no phenomenon of penetrating into the interior, indicating that the corrosion rate is low.
实施例3Example 3
一种添加活性元素的抗硫化物镍基焊丝的制备方法,包括以下步骤:A method for preparing a sulfide-resistant nickel-based welding wire with added active elements comprises the following steps:
步骤1:按质量百分比分别称取以下原料,其中Cr为17.0%,Nb为12.0%,Ta为7.0%,Al为4.0%,Zr为2.5%,Hf为1.5%,其余为Ni,以上组分质量百分比之和为100%;Step 1: Weigh the following raw materials respectively by mass percentage, of which Cr is 17.0%, Nb is 12.0%, Ta is 7.0%, Al is 4.0%, Zr is 2.5%, Hf is 1.5%, and the rest is Ni, and the sum of the mass percentages of the above components is 100%;
步骤2:将步骤1称取的原料置于真空加热炉内加热,加热温度为230℃,保温时间为1.5h,去除原料中的结晶水;烘干后的原料放置于混粉机中进行充分的混合,混合时间为1.5h,得到药粉;Step 2: The raw materials weighed in step 1 are placed in a vacuum heating furnace and heated at a temperature of 230° C. for 1.5 hours to remove the crystal water in the raw materials; the dried raw materials are placed in a powder mixer for sufficient mixing for 1.5 hours to obtain a powder;
步骤3:采用酒精去除Cr30Ni 70带表面的油脂,通过药芯焊丝拉丝设备把步骤2制备得到的药粉包裹在Cr30Ni 70带内,第一道拉拔模具孔径为2.6mm;Step 3: Use alcohol to remove grease on the surface of the Cr30Ni 70 strip, and wrap the powder prepared in step 2 in the Cr30Ni 70 strip through a flux-cored wire drawing device. The aperture of the first drawing die is 2.6 mm;
步骤4:第一道拉拔工序完毕后,依次设置若干道拉拔工序,每道拉拔工序所对应的拉拔模具的孔径依次减小,最终获得直径为1.2mm的焊丝;Step 4: After the first drawing process is completed, several drawing processes are set in sequence, and the aperture of the drawing die corresponding to each drawing process is reduced in sequence, and finally a welding wire with a diameter of 1.2 mm is obtained;
步骤5:焊丝拉拔完毕后,经绕丝机缠绕在焊丝盘上,最终密封在焊丝真空包装袋内待用。Step 5: After the welding wire is drawn, it is wound on the welding wire reel by a wire winding machine and finally sealed in a welding wire vacuum packaging bag for standby use.
用实施例3制备的一种添加活性元素的抗硫化物镍基焊丝在15CrMo表面进行堆焊,堆焊过程及堆焊层组织性能测试如下:A sulfide-resistant nickel-based welding wire with added active elements prepared in Example 3 was surfacing-welded on the surface of 15CrMo. The surfacing process and the microstructure and properties of the surfacing layer were tested as follows:
(1)堆焊过程中电弧稳定、飞溅较少,所得到的堆焊层厚度为1.9mm;(1) During the cladding process, the arc is stable and spatter is less, and the thickness of the cladding layer is 1.9 mm;
(2)堆焊层以镍基奥氏体组织为主,呈现柱状树枝晶形貌;(2) The cladding layer is mainly composed of nickel-based austenite structure, showing a columnar dendrite morphology;
(3)堆焊层的显微硬度为271HV0.2;(3) The microhardness of the cladding layer is 271HV0.2;
(4)将上述堆焊层置于700℃、75%Na2SO4+25%NaCl的熔盐中进行高温腐蚀,所得的结果如表1所示,从表中可以看出,该堆焊层的耐高温硫化物腐蚀性能明显优于母材15CrMo。(4) The above-mentioned cladding layer was placed in a molten salt of 75% Na 2 SO 4 +25% NaCl at 700°C for high temperature corrosion. The results are shown in Table 1. It can be seen from the table that the high temperature sulfide corrosion resistance of the cladding layer is significantly better than that of the base material 15CrMo.
实施例4Example 4
一种添加活性元素的抗硫化物镍基焊丝的制备方法,包括以下步骤:A method for preparing a sulfide-resistant nickel-based welding wire with added active elements comprises the following steps:
步骤1:按质量百分比分别称取以下原料,其中Cr为16.0%,Nb为11.0%,Ta为6.50%,Al为3.5%,Zr为2.20%,Hf为1.20%,其余为Ni,以上组分质量百分比之和为100%;Step 1: Weigh the following raw materials respectively by mass percentage, of which Cr is 16.0%, Nb is 11.0%, Ta is 6.50%, Al is 3.5%, Zr is 2.20%, Hf is 1.20%, and the rest is Ni, and the sum of the mass percentages of the above components is 100%;
步骤2:将步骤1称取的原料置于真空加热炉内加热,加热温度为220℃,保温时间为1.2h,去除原料中的结晶水;烘干后的原料放置于混粉机中进行充分的混合,混合时间为1.2h,得到药粉;Step 2: The raw materials weighed in step 1 are placed in a vacuum heating furnace and heated at a temperature of 220° C. for a holding time of 1.2 h to remove the crystal water in the raw materials; the dried raw materials are placed in a powder mixer for sufficient mixing for a mixing time of 1.2 h to obtain a powder;
步骤3:采用酒精去除Cr30Ni 70带表面的油脂,通过药芯焊丝拉丝设备把步骤2制备得到的药粉包裹在Cr30Ni 70带内,第一道拉拔模具孔径为2.6mm;Step 3: Use alcohol to remove grease on the surface of the Cr30Ni 70 strip, and wrap the powder prepared in step 2 in the Cr30Ni 70 strip through a flux-cored wire drawing device. The aperture of the first drawing die is 2.6 mm;
步骤4:第一道拉拔工序完毕后,依次设置若干道拉拔工序,每道拉拔工序所对应的拉拔模具的孔径依次减小,最终获得直径为1.2mm的焊丝;Step 4: After the first drawing process is completed, several drawing processes are set in sequence, and the aperture of the drawing die corresponding to each drawing process is reduced in sequence, and finally a welding wire with a diameter of 1.2 mm is obtained;
步骤5:焊丝拉拔完毕后,经绕丝机缠绕在焊丝盘上,最终密封在焊丝真空包装袋内待用。Step 5: After the welding wire is drawn, it is wound on the welding wire reel by a wire winding machine and finally sealed in a welding wire vacuum packaging bag for standby use.
用实施例4制备的一种添加活性元素的抗硫化物镍基焊丝在15CrMo表面进行堆焊,堆焊过程及堆焊层组织性能测试如下:A sulfide-resistant nickel-based welding wire with added active elements prepared in Example 4 was surfacing-welded on the surface of 15CrMo. The surfacing process and the microstructure and properties of the surfacing layer were tested as follows:
(1)堆焊过程中电弧稳定、飞溅较少,所得到的堆焊层厚度为1.8mm;(1) During the cladding process, the arc is stable and there is less spatter, and the thickness of the cladding layer is 1.8 mm;
(2)堆焊层以镍基奥氏体组织为主,呈现柱状树枝晶形貌;(2) The cladding layer is mainly composed of nickel-based austenite structure, showing a columnar dendrite morphology;
(3)堆焊层的显微硬度为261HV0.2;(3) The microhardness of the cladding layer is 261HV0.2;
(4)将上述堆焊层置于700℃、75%Na2SO4+25%NaCl的熔盐中进行高温腐蚀,所得的结果如表1所示,从表中可以看出,该堆焊层的耐高温硫化物腐蚀性能明显优于母材15CrMo。(4) The above-mentioned cladding layer was placed in a molten salt of 75% Na 2 SO 4 +25% NaCl at 700°C for high temperature corrosion. The results are shown in Table 1. It can be seen from the table that the high temperature sulfide corrosion resistance of the cladding layer is significantly better than that of the base material 15CrMo.
实施例5Example 5
一种添加活性元素的抗硫化物镍基焊丝的制备方法,包括以下步骤:A method for preparing a sulfide-resistant nickel-based welding wire with added active elements comprises the following steps:
步骤1:按质量百分比分别称取以下原料,其中Cr为19.0%,Nb为13.0%,Ta为7.50%,Al为4.50%,Zr为2.8%,Hf为1.1%,其余为Ni,以上组分质量百分比之和为100%;Step 1: Weigh the following raw materials respectively by mass percentage, of which Cr is 19.0%, Nb is 13.0%, Ta is 7.50%, Al is 4.50%, Zr is 2.8%, Hf is 1.1%, and the rest is Ni, and the sum of the mass percentages of the above components is 100%;
步骤2:将步骤1称取的原料置于真空加热炉内加热,加热温度为210℃,保温时间为1.8h,去除原料中的结晶水;烘干后的原料放置于混粉机中进行充分的混合,混合时间为1.9h,得到药粉;Step 2: The raw materials weighed in step 1 are placed in a vacuum heating furnace and heated at a temperature of 210° C. for 1.8 hours to remove the crystal water in the raw materials; the dried raw materials are placed in a powder mixer for sufficient mixing for 1.9 hours to obtain a powder;
步骤3:采用酒精去除Cr30Ni 70带表面的油脂,通过药芯焊丝拉丝设备把步骤2制备得到的药粉包裹在Cr30Ni 70带内,第一道拉拔模具孔径为2.6mm;Step 3: Use alcohol to remove grease on the surface of the Cr30Ni 70 strip, and wrap the powder prepared in step 2 in the Cr30Ni 70 strip through a flux-cored wire drawing device. The aperture of the first drawing die is 2.6 mm;
步骤4:第一道拉拔工序完毕后,依次设置若干道拉拔工序,每道拉拔工序所对应的拉拔模具的孔径依次减小,最终获得直径为1.2mm的焊丝;Step 4: After the first drawing process is completed, several drawing processes are set in sequence, and the aperture of the drawing die corresponding to each drawing process is reduced in sequence, and finally a welding wire with a diameter of 1.2 mm is obtained;
步骤5:焊丝拉拔完毕后,经绕丝机缠绕在焊丝盘上,最终密封在焊丝真空包装袋内待用。Step 5: After the welding wire is drawn, it is wound on the welding wire reel by a wire winding machine and finally sealed in a welding wire vacuum packaging bag for standby use.
用实施例5制备的一种添加活性元素的抗硫化物镍基焊丝在15CrMo表面进行堆焊,堆焊过程及堆焊层组织性能测试如下:A sulfide-resistant nickel-based welding wire with added active elements prepared in Example 5 was surfacing-welded on the surface of 15CrMo. The surfacing process and the microstructure and properties of the surfacing layer were tested as follows:
(1)堆焊过程中电弧稳定、飞溅较少,所得到的堆焊层厚度为2.3mm;(1) During the cladding process, the arc is stable and there is less spatter, and the thickness of the cladding layer is 2.3 mm;
(2)堆焊层以镍基奥氏体组织为主,呈现柱状树枝晶形貌;(2) The cladding layer is mainly composed of nickel-based austenite structure, showing a columnar dendrite morphology;
(3)堆焊层的显微硬度为250HV0.2;(3) The microhardness of the cladding layer is 250HV0.2;
(4)将上述堆焊层置于700℃、75%Na2SO4+25%NaCl的熔盐中进行高温腐蚀,所得的结果如表1所示,从表中可以看出,该堆焊层的耐高温硫化物腐蚀性能明显优于母材15CrMo。(4) The above-mentioned cladding layer was placed in a molten salt of 75% Na 2 SO 4 +25% NaCl at 700°C for high temperature corrosion. The results are shown in Table 1. It can be seen from the table that the high temperature sulfide corrosion resistance of the cladding layer is significantly better than that of the base material 15CrMo.
表1为堆焊层700℃高温腐蚀结果(5%Na2SO4+25%NaCl)Table 1 shows the corrosion results of the cladding layer at 700℃ (5%Na 2 SO 4 +25%NaCl)
最后应当说明的是:以上实施例仅用以说明本发明的技术方案而非对其限制,尽管参照上述实施例对本发明进行了详细的说明,所属领域的普通技术人员应当理解:依然可以对本发明的具体实施方式进行修改或者等同替换,而未脱离本发明精神和范围的任何修改或者等同替换,其均应涵盖在本发明的权利要求保护范围之内。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in the relevant field should understand that the specific implementation methods of the present invention can still be modified or replaced by equivalents, and any modifications or equivalent replacements that do not depart from the spirit and scope of the present invention should be covered within the scope of protection of the claims of the present invention.
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