CN118362245A - Full-automatic rotor balance material reducing machine and operation method thereof - Google Patents
Full-automatic rotor balance material reducing machine and operation method thereof Download PDFInfo
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- CN118362245A CN118362245A CN202410573046.6A CN202410573046A CN118362245A CN 118362245 A CN118362245 A CN 118362245A CN 202410573046 A CN202410573046 A CN 202410573046A CN 118362245 A CN118362245 A CN 118362245A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M1/00—Testing static or dynamic balance of machines or structures
- G01M1/14—Determining imbalance
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/16—Rigid blades, e.g. scrapers; Flexible blades, e.g. wipers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
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Abstract
Description
技术领域Technical Field
本发明涉及减料机技术领域,尤其涉及一种全自动转子平衡减料机及其操作方法。The invention relates to the technical field of material reducing machines, and in particular to a full-automatic rotor balancing material reducing machine and an operating method thereof.
背景技术Background technique
平衡机的发展迄今已经有一百多年的历史。从德国西门子公司发明发电机开始,平衡技术逐渐得到应用和发展。随着工业技术的进步,平衡机经历了从纯机械测量到电子技术的融合,再到现代高精度、高效率的全自动平衡机的演变。全自动平衡机采用先进技术,能够自动完成平衡的过程,确保高效且精准的平衡。The development of balancing machines has a history of more than 100 years. Since the invention of the generator by Siemens in Germany, balancing technology has gradually been applied and developed. With the advancement of industrial technology, balancing machines have evolved from pure mechanical measurement to the integration of electronic technology, and then to modern high-precision and high-efficiency fully automatic balancing machines. Fully automatic balancing machines use advanced technology and can automatically complete the balancing process to ensure efficient and accurate balancing.
现有平衡机在对转子进行平衡测试时,常因转子自身的不平衡性而需要进行减料调整,然而,减料过程中往往会在转子表面遗留铁屑,且这些铁屑往往被忽视,未能及时清理,这些残留的铁屑不仅破坏了转子的表面清洁度,更关键的是它们会显著干扰平衡测试数据的准确性,使得测试结果产生偏差,从而无法真实反映转子的平衡状态,同时通常都是依靠单个皮带进行传动,给转子本体带来一定的下压力,加剧转子与调整架的磨损程度,进而影响转子本体加工的精确度。When the existing balancing machine performs a balancing test on the rotor, it is often necessary to reduce the material and adjust it due to the imbalance of the rotor itself. However, iron filings are often left on the rotor surface during the material reduction process, and these iron filings are often ignored and not cleaned up in time. These residual iron filings not only destroy the surface cleanliness of the rotor, but more importantly, they will significantly interfere with the accuracy of the balancing test data, causing deviations in the test results, and thus failing to truly reflect the balance state of the rotor. At the same time, they usually rely on a single belt for transmission, which brings a certain amount of downward pressure to the rotor body, aggravates the wear of the rotor and the adjustment frame, and further affects the accuracy of the rotor body processing.
发明内容Summary of the invention
本部分的目的在于概述本发明的实施例的一些方面以及简要介绍一些较佳实施例。在本部分以及本申请的说明书摘要和发明名称中可能会做些简化或省略以避免使本部分、说明书摘要和发明名称的目的模糊,而这种简化或省略不能用于限制本发明的范围。The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.
鉴于上述现有一种全自动转子平衡减料机及其操作方法存在的问题,提出了本发明。In view of the problems existing in the above-mentioned existing fully automatic rotor balancing and reducing machine and its operating method, the present invention is proposed.
因此,本发明目的是提供一种全自动转子平衡减料机及其操作方法,其适用于解决平衡机测试转子时,常需减料调平,但减料后转子易留铁屑,常被忽视不清理,铁屑不仅污染表面,更干扰测试数据,致结果偏差,难真实反映平衡状态和单皮带传动给转子施加下压力,加剧与调整架的磨损,影响加工精确度的问题。Therefore, the purpose of the present invention is to provide a fully automatic rotor balancing and reducing machine and an operating method thereof, which is suitable for solving the problem that when a balancing machine is used to test a rotor, it is often necessary to reduce material for leveling, but iron filings are easily left on the rotor after reducing material, which are often neglected and not cleaned. The iron filings not only contaminate the surface, but also interfere with the test data, causing result deviations, making it difficult to truly reflect the balance state, and the single belt drive exerts downward pressure on the rotor, aggravating the wear on the adjustment frame and affecting the processing accuracy.
为解决上述技术问题,本发明提供如下技术方案:一种全自动转子平衡减料机,包括:In order to solve the above technical problems, the present invention provides the following technical solutions: a fully automatic rotor balancing and reducing machine, comprising:
主体框架单元,其包括底座以及固定安装在底座顶端两侧的调整架,所述调整架的顶端安装有限位转轮,所述调整架的的顶端设置有转子,所述转子的两侧固定安装有转轴,且两组转轴的外表面与限位转轮相贴合;The main frame unit comprises a base and an adjustment frame fixedly mounted on both sides of the top of the base, a limit rotating wheel is mounted on the top of the adjustment frame, a rotor is arranged on the top of the adjustment frame, rotating shafts are fixedly mounted on both sides of the rotor, and the outer surfaces of the two sets of rotating shafts are in contact with the limit rotating wheels;
清洁单元,其包括设置在转子底端的第二皮带,且第二皮带的外表面固定安装有软磁铁,所述软磁铁内腔的中部设置有安装块,所述安装块的一侧设置有支撑架,且支撑架与底座的顶端固定连接,所述安装块的两侧对称开设有安装腔,所述安装腔的内腔均对称安装有伸缩弹簧,所述伸缩弹簧的相对面均固定安装有连接座,且两组连接座远离安装块的一侧固定安装有U形座,所述U形座远离安装块的一侧固定安装有滚轮,且两组滚轮的一侧与第二皮带的内表面相贴合,所述安装腔远离第二皮带的一侧开设有通孔,所述通孔的内腔滑动连接有插块,且插块的一端与连接座的一侧固定连接。A cleaning unit comprises a second belt arranged at the bottom end of the rotor, and a soft magnet is fixedly installed on the outer surface of the second belt, a mounting block is arranged in the middle of the inner cavity of the soft magnet, a support frame is arranged on one side of the mounting block, and the support frame is fixedly connected to the top of the base, mounting cavities are symmetrically opened on both sides of the mounting block, telescopic springs are symmetrically installed in the inner cavity of the mounting cavity, connecting seats are fixedly installed on opposite surfaces of the telescopic springs, and U-shaped seats are fixedly installed on one side of the two groups of connecting seats away from the mounting blocks, rollers are fixedly installed on the side of the U-shaped seats away from the mounting blocks, and one side of the two groups of rollers is in contact with the inner surface of the second belt, a through hole is opened on the side of the mounting cavity away from the second belt, an insert block is slidably connected to the inner cavity of the through hole, and one end of the insert block is fixedly connected to one side of the connecting seat.
作为本发明所述一种全自动转子平衡减料机的一种优选方案,其中:所述第二皮带内腔的两侧设置有第二传动轮,其中一组第二传动轮的两侧固定安装有第二连接轮,所述第二连接轮的外表面套接有第三皮带,所述第三皮带的内腔且远离第二连接轮的一侧活动连接有第一连接轮。As a preferred solution of the fully automatic rotor balancing and reducing machine described in the present invention, second transmission wheels are arranged on both sides of the inner cavity of the second belt, second connecting wheels are fixedly installed on both sides of a group of second transmission wheels, a third belt is sleeved on the outer surface of the second connecting wheel, and the inner cavity of the third belt and the side away from the second connecting wheel are movably connected to the first connecting wheel.
作为本发明所述一种全自动转子平衡减料机的一种优选方案,其中:所述减料机还包括传动单元,其包括固定安装在底座顶端两侧的安装筒,所述底座的一侧固定安装有第二电机,所述第二电机的输出端固定连接有双向丝杆,且双向丝杆贯穿两组安装筒的一侧,所述双向丝杆的外表面与两组第一连接轮固定连接,所述双向丝杆的两端螺纹连接有第一滑块,所述第一滑块的两侧固定连接有第一滑轮,且第一滑轮与安装筒滑动连接,所述安装筒内腔的两侧设置有U形块,且U形块和第一滑轮滑动连接,所述双向丝杆的两端滑动连接有连接块,且连接块的顶端均固定安装有连接支架。As a preferred solution of the fully automatic rotor balancing and reducing machine described in the present invention, the reducing machine also includes a transmission unit, which includes a mounting cylinder fixedly mounted on both sides of the top of the base, a second motor is fixedly mounted on one side of the base, a bidirectional screw is fixedly connected to the output end of the second motor, and the bidirectional screw passes through one side of the two groups of mounting cylinders, the outer surface of the bidirectional screw is fixedly connected to the two groups of first connecting wheels, the two ends of the bidirectional screw are threadedly connected to the first slider, the two sides of the first slider are fixedly connected to the first pulley, and the first pulley is slidably connected to the mounting cylinder, U-shaped blocks are arranged on both sides of the inner cavity of the mounting cylinder, and the U-shaped block is slidably connected to the first pulley, the two ends of the bidirectional screw are slidably connected to the connecting blocks, and the tops of the connecting blocks are fixedly mounted with connecting brackets.
作为本发明所述一种全自动转子平衡减料机的一种优选方案,其中:两组所述连接支架的一侧对称安装有第一传动轮,且第一传动轮的外表面套接有第一皮带,两组所述第一皮带的相对面与转子的两侧紧密贴合,两组所述连接支架的一侧固定安装有第三电机,且第三电机的输出端与第一传动轮固定连接。As a preferred solution of the fully automatic rotor balancing and reducing machine described in the present invention, the first transmission wheel is symmetrically installed on one side of the two groups of connecting brackets, and the outer surface of the first transmission wheel is sleeved with a first belt, the opposite surfaces of the two groups of the first belts are tightly fitted with the two sides of the rotor, and the third motor is fixedly installed on one side of the two groups of connecting brackets, and the output end of the third motor is fixedly connected to the first transmission wheel.
作为本发明所述一种全自动转子平衡减料机的一种优选方案,其中:两组所述安装筒的两侧对称安装有安装框,所述安装框的内腔滑动连接有移动块,且移动块靠近安装筒的一侧与U形块的表面固定连接,所述移动块远离安装筒的一侧均固定安装有拉杆。As a preferred solution of the fully automatic rotor balancing and reducing machine described in the present invention, wherein: installation frames are symmetrically installed on both sides of the two groups of installation cylinders, the inner cavity of the installation frame is slidably connected with a moving block, and the side of the moving block close to the installation cylinder is fixedly connected to the surface of the U-shaped block, and the side of the moving block away from the installation cylinder is fixedly installed with a pull rod.
作为本发明所述一种全自动转子平衡减料机的一种优选方案,其中:所述安装框内腔的对称开设有第一滑槽,所述第一滑槽的内腔滑动连接有第二滑块,且第二滑块的一侧与移动块的两侧固定连接。As a preferred solution of the fully automatic rotor balancing and reducing machine described in the present invention, the inner cavity of the installation frame is symmetrically provided with a first slide groove, the inner cavity of the first slide groove is slidably connected to a second slider, and one side of the second slider is fixedly connected to both sides of the moving block.
作为本发明所述一种全自动转子平衡减料机的一种优选方案,其中:两组所述安装筒的顶端开设有第二滑槽,且第二滑槽和连接支架滑动连接,两组所述安装筒对称开设有通槽,且通槽和移动块滑动连接。As a preferred solution of the fully automatic rotor balancing and reducing machine described in the present invention, the top ends of the two groups of mounting tubes are provided with a second slide groove, and the second slide groove is slidably connected to the connecting bracket, and the two groups of mounting tubes are symmetrically provided with through grooves, and the through grooves are slidably connected to the moving block.
作为本发明所述一种全自动转子平衡减料机的一种优选方案,其中:所述减料机还包括收集单元,其包括固定安装在底座顶端的收集盒,所述收集盒的顶端固定安装有清洁板,且清洁板的顶端为弧形,所述清洁板的顶端和软磁铁的外表面贴合,所述收集盒的一侧开设有活动槽,且活动槽的一侧滑动连接有收集板。As a preferred solution of the fully automatic rotor balancing and reducing machine described in the present invention, the reducing machine also includes a collecting unit, which includes a collecting box fixedly mounted on the top of the base, a cleaning plate fixedly mounted on the top of the collecting box, and the top of the cleaning plate is arc-shaped, the top of the cleaning plate is fitted with the outer surface of the soft magnet, a movable groove is opened on one side of the collecting box, and a collecting plate is slidably connected to one side of the movable groove.
作为本发明所述一种全自动转子平衡减料机的一种优选方案,其中:所述底座顶端的两侧开设有安装槽,且安装槽和调整架滑动连接,所述安装槽的两侧分别安装有螺纹杆和滑动杆,所述螺纹杆和调整架螺纹连接,所述滑动杆和调整架滑动连接,所述底座的一侧固定安装有第一电机,且第一电机的输出端与螺纹杆固定连接。As a preferred solution of the fully automatic rotor balancing and reducing machine described in the present invention, wherein: installation grooves are opened on both sides of the top of the base, and the installation grooves and the adjustment frame are slidably connected, threaded rods and sliding rods are respectively installed on both sides of the installation groove, the threaded rods and the adjustment frame are threadedly connected, the sliding rods and the adjustment frame are slidably connected, a first motor is fixedly installed on one side of the base, and the output end of the first motor is fixedly connected to the threaded rod.
本发明额外提供一种全自动转子平衡减料机操作方法,适用于上述平衡减料机,具体包括以下步骤:The present invention additionally provides a method for operating a fully automatic rotor balancing and reducing machine, which is applicable to the above-mentioned balancing and reducing machine, and specifically comprises the following steps:
S1:将转子放入两组调整架的顶端,启动第二电机,第二电机驱动双向丝杆旋转,因双向丝杆的两侧螺纹相反,带动第一滑块向中部移动,在第一滑块移动时,可带动连接块进行移动,使两侧连接支架向带动第一皮带向转子的方向移动,直至两组第一皮带表面与转子的表面紧密贴合,第一传动轮通过第一皮带带动转子旋转,进行平衡测试,使用减料机上现有的去料装置对转子的表面进行去料;S1: Put the rotor into the top of the two sets of adjustment frames, start the second motor, and the second motor drives the bidirectional screw to rotate. Since the threads on both sides of the bidirectional screw are opposite, the first slider is driven to move toward the middle. When the first slider moves, the connecting block can be driven to move, so that the connecting brackets on both sides drive the first belt to move toward the rotor, until the surfaces of the two sets of first belts are tightly fitted with the surface of the rotor. The first transmission wheel drives the rotor to rotate through the first belt, and a balance test is performed. The existing material removal device on the material reduction machine is used to remove the material from the surface of the rotor;
S2:通过拉杆将U形块向远离安装筒的方向移动,这时U形块无法对第一滑块进行限位,第一滑块就会在安装筒的内腔旋转,第一滑块无法带动连接块移动,保证双向丝杆在可以旋转的同时,连接支架不在进行移动;S2: Move the U-shaped block away from the installation tube through the pull rod. At this time, the U-shaped block cannot limit the first slider, and the first slider will rotate in the inner cavity of the installation tube. The first slider cannot drive the connecting block to move, ensuring that the bidirectional screw can rotate while the connecting bracket does not move;
S3:双向丝杆在旋转的同时,可以带动第二皮带旋转,第二皮带外表面的软磁铁可将转子减料之后所依附的铁屑进行吸附,连接支架在移动时,会挤压插块,两组连接座会因插块向中部移动,使一组滚轮向上移动,使软磁铁的接近转子的表面,更加容易清洁转子的表面,第一电机通过螺纹杆对转子的位置进行调整,使软磁铁所凸起的位置,更加的接近转子减料的位置,方便清理;S3: The bidirectional screw can drive the second belt to rotate while rotating. The soft magnet on the outer surface of the second belt can absorb the iron filings attached to the rotor after the material is reduced. When the connecting bracket moves, it will squeeze the plug block. The two sets of connecting seats will move toward the middle due to the plug block, so that a set of rollers will move upward, so that the soft magnet is close to the surface of the rotor, which makes it easier to clean the surface of the rotor. The first motor adjusts the position of the rotor through the threaded rod, so that the raised position of the soft magnet is closer to the position where the rotor is reduced, which is convenient for cleaning;
S4:清洁板的顶端与软磁铁外表面接触,清洁板可将软磁铁表面吸附的铁屑刮入收集盒的内部,对其进行清理,拉动收集板可将收集盒内部的铁屑排除,保证收集盒可收集更多的铁屑。S4: The top of the cleaning plate contacts the outer surface of the soft magnet. The cleaning plate can scrape the iron filings adsorbed on the surface of the soft magnet into the inside of the collection box to clean it. Pulling the collection plate can remove the iron filings inside the collection box to ensure that the collection box can collect more iron filings.
本发明的有益效果:Beneficial effects of the present invention:
双向丝杆旋转时驱动第二皮带转动,皮带上的软磁铁吸附转子减料后的铁屑,连接支架移动时,插块受挤压使滚轮上移,让软磁铁更贴近转子表面,便于清洁,第一电机通过螺纹杆调整转子位置,确保软磁铁与转子减料的位置更贴近,有效清理杂物,提高转子平衡测试精度。When the bidirectional lead screw rotates, it drives the second belt to rotate. The soft magnet on the belt absorbs the iron filings after the rotor is reduced. When the connecting bracket moves, the insert is squeezed to move the roller upward, allowing the soft magnet to be closer to the rotor surface for easy cleaning. The first motor adjusts the rotor position through the threaded rod to ensure that the soft magnet is closer to the position where the rotor is reduced, effectively cleaning up debris and improving the accuracy of the rotor balance test.
通过设置两组第一皮带从两侧带动转子旋转,进行平衡测试,解决单个皮带进行传动,给转子本体带来一定的下压力,加剧转子与调整架的磨损程度,进而影响转子本体加工的精确度的问题。By setting two sets of first belts to drive the rotor to rotate from both sides, a balance test is performed to solve the problem that a single belt is used for transmission, which brings a certain amount of downward pressure to the rotor body, aggravates the wear of the rotor and the adjustment frame, and further affects the accuracy of the rotor body processing.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。其中:In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. Among them:
图1为本发明提出的一种全自动转子平衡减料机的整体结构示意图;FIG1 is a schematic diagram of the overall structure of a fully automatic rotor balancing and reducing machine proposed by the present invention;
图2为本发明提出的一种全自动转子平衡减料机的侧面结构示意图;FIG2 is a schematic diagram of the side structure of a fully automatic rotor balancing and reducing machine proposed by the present invention;
图3为本发明提出的一种全自动转子平衡减料机的双向丝杆传动结构示意图;FIG3 is a schematic diagram of a bidirectional screw transmission structure of a fully automatic rotor balancing and reducing machine proposed by the present invention;
图4为本发明提出的一种全自动转子平衡减料机的安装筒内部结构示意图;FIG4 is a schematic diagram of the internal structure of a mounting barrel of a fully automatic rotor balancing and reducing machine proposed by the present invention;
图5为本发明提出的一种全自动转子平衡减料机的安装筒爆炸结构示意图;FIG5 is a schematic diagram of the exploded structure of the mounting barrel of a fully automatic rotor balancing and reducing machine proposed by the present invention;
图6为本发明提出的一种全自动转子平衡减料机的安装块结构示意图;FIG6 is a schematic diagram of the mounting block structure of a fully automatic rotor balancing and reducing machine proposed by the present invention;
图7为本发明提出的一种全自动转子平衡减料机的收集单元结构示意图FIG. 7 is a schematic diagram of the structure of a collection unit of a fully automatic rotor balancing and reducing machine proposed by the present invention.
图8为本发明提出的一种全自动转子平衡减料机的工作流程示意图。FIG8 is a schematic diagram of the working process of a fully automatic rotor balancing and reducing machine proposed by the present invention.
附图说明:100、主体框架单元;101、底座;102、转子;103、转轴;104、调整架;105、安装槽;106、第一电机;107、螺纹杆;108、滑动杆;200、传动单元;201、第二电机;202、连接支架;203、第一皮带;204、第一传动轮;205、双向丝杆;206、安装筒;207、安装框;208、第一滑块;209、第一滑轮;210、连接块;211、移动块;212、第一滑槽;213、第二滑块;214、U形块;215、通槽;216、第二滑槽;217、第三电机;218、拉杆;300、清洁单元;301、安装块;302、插块;303、第二皮带;304、软磁铁;305、第二传动轮;306、第一连接轮;307、第二连接轮;308、第三皮带;309、安装腔;310、连接座;311、伸缩弹簧;312、U形座;313、滚轮;314、通孔;400、收集单元;401、收集盒;402、清洁板;403、活动槽;404、收集板。Description of the drawings: 100, main frame unit; 101, base; 102, rotor; 103, rotating shaft; 104, adjustment frame; 105, mounting groove; 106, first motor; 107, threaded rod; 108, sliding rod; 200, transmission unit; 201, second motor; 202, connecting bracket; 203, first belt; 204, first transmission wheel; 205, bidirectional screw rod; 206, mounting cylinder; 207, mounting frame; 208, first slider; 209, first pulley; 210, connecting block; 211, moving block; 212, first slide groove; 213, second slider; 214 , U-shaped block; 215, through slot; 216, second slide slot; 217, third motor; 218, pull rod; 300, cleaning unit; 301, mounting block; 302, plug block; 303, second belt; 304, soft magnet; 305, second transmission wheel; 306, first connecting wheel; 307, second connecting wheel; 308, third belt; 309, mounting cavity; 310, connecting seat; 311, telescopic spring; 312, U-shaped seat; 313, roller; 314, through hole; 400, collecting unit; 401, collecting box; 402, cleaning plate; 403, movable slot; 404, collecting plate.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合说明书附图对本发明的具体实施方式做详细的说明。In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是本发明还可以采用其他不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似推广,因此本发明不受下面公开的具体实施例的限制。In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
其次,此处所称的“一个实施例”或“实施例”是指可包含于本发明至少一个实现方式中的特定特征、结构或特性。在本说明书中不同地方出现的“在一个实施例中”并非均指同一个实施例,也不是单独的或选择性的与其他实施例互相排斥的实施例。Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
再其次,本发明结合示意图进行详细描述,在详述本发明实施例时,为便于说明,表示器件结构的剖面图会不依一般比例作局部放大,而且所述示意图只是示例,其在此不应限制本发明保护的范围。此外,在实际制作中应包含长度、宽度及深度的三维空间尺寸。Secondly, the present invention is described in detail with reference to schematic diagrams. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
实施例1Example 1
参照图1-图8,为本发明的一个实施例,提供了一种全自动转子平衡减料机,包括主体框架单元100、传动单元200和清洁单元300。1 to 8 , an embodiment of the present invention provides a fully automatic rotor balancing and reducing machine, including a main frame unit 100 , a transmission unit 200 and a cleaning unit 300 .
其中,主体框架单元100包括底座101以及固定安装在底座101顶端两侧的调整架104,调整架104的顶端安装有限位转轮,调整架104的的顶端设置有转子102,转子102的两侧固定安装有转轴103,且两组转轴103的外表面与限位转轮相贴合,将转子102放置在两组调整架104的顶端,需要对转子102进行减料时,通过减料机上现有的装置,进行减料,此为减料机上常驻现有装置,在此不过多进行说明;The main frame unit 100 includes a base 101 and an adjustment frame 104 fixedly installed on both sides of the top of the base 101. A limit wheel is installed on the top of the adjustment frame 104. A rotor 102 is arranged on the top of the adjustment frame 104. Rotating shafts 103 are fixedly installed on both sides of the rotor 102. The outer surfaces of the two sets of rotating shafts 103 are in contact with the limit wheels. The rotor 102 is placed on the top of the two sets of adjustment frames 104. When the rotor 102 needs to be reduced, the existing device on the reducing machine is used to reduce the material. This is an existing device resident on the reducing machine, and no further explanation is given here.
清洁单元300包括设置在转子102底端的第二皮带303,且第二皮带303的外表面固定安装有软磁铁304,软磁铁304内腔的中部设置有安装块301,安装块301的一侧设置有支撑架,且支撑架与底座101的顶端固定连接,安装块301的两侧对称开设有安装腔309,安装腔309的内腔均对称安装有伸缩弹簧311,伸缩弹簧311的相对面均固定安装有连接座310,且两组连接座310远离安装块301的一侧固定安装有U形座312,U形座312远离安装块301的一侧固定安装有滚轮313,且两组滚轮313的一侧与第二皮带303的内表面相贴合,安装腔309远离第二皮带303的一侧开设有通孔314,通孔314的内腔滑动连接有插块302,且插块302的一端与连接座310的一侧固定连接,第二皮带303外表面的软磁铁304可将转子102减料之后所依附的铁屑进行吸附,连接支架202在移动时,会挤压插块302,两组连接座310会因插块302向中部移动,使一组滚轮313向上移动,使软磁铁304的接近转子102的表面,更加容易清洁转子102的表面,第一电机106通过螺纹杆107对转子102的位置进行调整,使软磁铁304所凸起的位置,更加的接近转子102,方便清理,保证转子102的表面没有杂物,提高转子102平衡测试的准确性。The cleaning unit 300 includes a second belt 303 arranged at the bottom end of the rotor 102, and a soft magnet 304 is fixedly installed on the outer surface of the second belt 303, a mounting block 301 is arranged in the middle of the inner cavity of the soft magnet 304, a support frame is arranged on one side of the mounting block 301, and the support frame is fixedly connected to the top of the base 101, mounting cavities 309 are symmetrically opened on both sides of the mounting block 301, and telescopic springs 311 are symmetrically installed in the inner cavity of the mounting cavity 309, and connecting seats 310 are fixedly installed on the opposite surfaces of the telescopic springs 311, and two groups of connecting seats 310 are fixedly installed with U-shaped seats 312 on the side away from the mounting block 301, and rollers 313 are fixedly installed on the side of the U-shaped seat 312 away from the mounting block 301, and one side of the two groups of rollers 313 is in contact with the inner surface of the second belt 303, and the mounting cavity 309 is away from the second belt 3 A through hole 314 is provided on one side of 03, and an insert block 302 is slidably connected to the inner cavity of the through hole 314, and one end of the insert block 302 is fixedly connected to one side of the connecting seat 310. The soft magnet 304 on the outer surface of the second belt 303 can absorb the iron filings attached to the rotor 102 after the material is reduced. When the connecting bracket 202 moves, it will squeeze the insert block 302. The two groups of connecting seats 310 will move toward the middle due to the insert block 302, so that a group of rollers 313 will move upward, so that the soft magnet 304 is close to the surface of the rotor 102, which makes it easier to clean the surface of the rotor 102. The first motor 106 adjusts the position of the rotor 102 through the threaded rod 107, so that the protruding position of the soft magnet 304 is closer to the rotor 102, which is convenient for cleaning, ensuring that there is no debris on the surface of the rotor 102, and improving the accuracy of the rotor 102 balance test.
第二皮带303内腔的两侧设置有第二传动轮305,其中一组第二传动轮305的两侧固定安装有第二连接轮307,第二连接轮307的外表面套接有第三皮带308,第三皮带308的内腔且远离第二连接轮307的一侧活动连接有第一连接轮306,第一连接轮306通过双向丝杆205带动第二皮带303旋转,进而使第二皮带303外表面的软磁铁304可以吸附更多的铁屑,提高清洁效率。Second transmission wheels 305 are arranged on both sides of the inner cavity of the second belt 303, and second connecting wheels 307 are fixedly installed on both sides of one group of the second transmission wheels 305. The outer surface of the second connecting wheel 307 is sleeved with a third belt 308, and the inner cavity of the third belt 308 and the side away from the second connecting wheel 307 are movably connected with the first connecting wheel 306. The first connecting wheel 306 drives the second belt 303 to rotate through the bidirectional screw rod 205, so that the soft magnet 304 on the outer surface of the second belt 303 can absorb more iron filings, thereby improving the cleaning efficiency.
传动单元200包括固定安装在底座101顶端两侧的安装筒206,底座101的一侧固定安装有第二电机201,第二电机201的输出端固定连接有双向丝杆205,且双向丝杆205贯穿两组安装筒206的一侧,双向丝杆205的外表面与两组第一连接轮306固定连接,双向丝杆205的两端螺纹连接有第一滑块208,第一滑块208的两侧固定连接有第一滑轮209,且第一滑轮209与安装筒206滑动连接,安装筒206内腔的两侧设置有U形块214,且U形块214和第一滑轮209滑动连接,第一滑轮209可对第一滑块208进行限位,双向丝杆205的两端滑动连接有连接块210,且连接块210的顶端均固定安装有连接支架202,第二电机201驱动双向丝杆205旋转,因双向丝杆205的两侧螺纹相反,带动第一滑块208向中部移动,在第一滑块208移动时,可带动连接块210进行移动,使两侧连接支架202向带动第一皮带203向转子102的方向移动。The transmission unit 200 includes a mounting cylinder 206 fixedly mounted on both sides of the top of the base 101, a second motor 201 is fixedly mounted on one side of the base 101, a bidirectional screw rod 205 is fixedly connected to the output end of the second motor 201, and the bidirectional screw rod 205 passes through one side of the two groups of mounting cylinders 206, the outer surface of the bidirectional screw rod 205 is fixedly connected to the two groups of first connecting wheels 306, the two ends of the bidirectional screw rod 205 are threadedly connected to the first slider 208, the two sides of the first slider 208 are fixedly connected to the first pulley 209, and the first pulley 209 is slidably connected to the mounting cylinder 206, and the two sides of the inner cavity of the mounting cylinder 206 are provided with A U-shaped block 214 is provided, and the U-shaped block 214 is slidably connected to the first pulley 209. The first pulley 209 can limit the first slider 208. The two ends of the bidirectional screw rod 205 are slidably connected with connecting blocks 210, and the top of the connecting block 210 is fixedly installed with a connecting bracket 202. The second motor 201 drives the bidirectional screw rod 205 to rotate. Since the threads on both sides of the bidirectional screw rod 205 are opposite, the first slider 208 is driven to move toward the middle. When the first slider 208 moves, the connecting block 210 can be driven to move, so that the connecting brackets 202 on both sides drive the first belt 203 to move in the direction of the rotor 102.
两组连接支架202的一侧对称安装有第一传动轮204,且第一传动轮204的外表面套接有第一皮带203,两组第一皮带203的相对面与转子102的两侧紧密贴合,两组连接支架202的一侧固定安装有第三电机217,且第三电机217的输出端与第一传动轮204固定连接,两组第一皮带203表面直至与转子102的表面紧密贴合,第一传动轮204通过第一皮带203带动转子102旋转,进行平衡测试,解决单个皮带进行传动,给转子本体带来一定的下压力,加剧转子与调整架104的磨损程度,进而影响转子本体加工的精确度的问题。A first transmission wheel 204 is symmetrically installed on one side of the two groups of connecting brackets 202, and the outer surface of the first transmission wheel 204 is sleeved with a first belt 203, and the opposite surfaces of the two groups of first belts 203 are tightly fitted with the two sides of the rotor 102. A third motor 217 is fixedly installed on one side of the two groups of connecting brackets 202, and the output end of the third motor 217 is fixedly connected to the first transmission wheel 204. The surfaces of the two groups of first belts 203 are tightly fitted with the surface of the rotor 102. The first transmission wheel 204 drives the rotor 102 to rotate through the first belt 203, and a balance test is performed to solve the problem that a single belt is used for transmission, which brings a certain downward pressure to the rotor body, aggravates the wear degree of the rotor and the adjustment frame 104, and further affects the accuracy of the rotor body processing.
两组安装筒206的两侧对称安装有安装框207,安装框207的内腔滑动连接有移动块211,且移动块211靠近安装筒206的一侧与U形块214的表面固定连接,移动块211远离安装筒206的一侧均固定安装有拉杆218,拉杆218通过拉动移动块211,使U形块214从安装筒206的内腔中移除,取消对第一滑块208的限位,保证第一滑块208可在安装筒206的内腔中转动。The two sides of the two groups of mounting cylinders 206 are symmetrically installed with mounting frames 207, and the inner cavity of the mounting frame 207 is slidably connected with a moving block 211, and the side of the moving block 211 close to the mounting cylinder 206 is fixedly connected to the surface of the U-shaped block 214, and the side of the moving block 211 away from the mounting cylinder 206 is fixedly installed with a pull rod 218. The pull rod 218 pulls the moving block 211 to remove the U-shaped block 214 from the inner cavity of the mounting cylinder 206, cancel the limit on the first slider 208, and ensure that the first slider 208 can rotate in the inner cavity of the mounting cylinder 206.
安装框207内腔的对称开设有第一滑槽212,第一滑槽212的内腔滑动连接有第二滑块213,且第二滑块213的一侧与移动块211的两侧固定连接,对移动块211进行限位,保证拉动移动块211移动时的稳定性。A first slide groove 212 is symmetrically opened in the inner cavity of the installation frame 207, and a second slider 213 is slidably connected to the inner cavity of the first slide groove 212, and one side of the second slider 213 is fixedly connected to the two sides of the moving block 211 to limit the moving block 211 and ensure stability when the moving block 211 is pulled to move.
两组安装筒206的顶端开设有第二滑槽216,且第二滑槽216和连接支架202滑动连接,两组安装筒206对称开设有通槽215,且通槽215和移动块211滑动连接,通槽215保证移动块211可进行移动,第二滑槽216保证连接支架202可以平稳的进行移动。A second slide groove 216 is provided at the top of the two groups of mounting tubes 206, and the second slide groove 216 is slidably connected to the connecting bracket 202. A through groove 215 is symmetrically provided on the two groups of mounting tubes 206, and the through groove 215 is slidably connected to the moving block 211. The through groove 215 ensures that the moving block 211 can move, and the second slide groove 216 ensures that the connecting bracket 202 can move smoothly.
收集单元400包括固定安装在底座101顶端的收集盒401,收集盒401的顶端固定安装有清洁板402,且清洁板402的顶端为弧形,清洁板402的顶端和软磁铁304的外表面贴合,收集盒401的一侧开设有活动槽403,且活动槽403的一侧滑动连接有收集板404,402的顶端与软磁铁304外表面接触,清洁板402可将软磁铁304表面吸附的铁屑刮入收集盒401的内部,对其进行清理,拉动收集板404可将收集盒401内部的铁屑排除,保证收集盒401可收集更多的铁屑。The collecting unit 400 includes a collecting box 401 fixedly mounted on the top of the base 101, a cleaning plate 402 fixedly mounted on the top of the collecting box 401, and the top of the cleaning plate 402 is arc-shaped, the top of the cleaning plate 402 is in contact with the outer surface of the soft magnet 304, a movable groove 403 is provided on one side of the collecting box 401, and a collecting plate 404 is slidably connected to one side of the movable groove 403, the top of 402 is in contact with the outer surface of the soft magnet 304, the cleaning plate 402 can scrape the iron filings adsorbed on the surface of the soft magnet 304 into the interior of the collecting box 401 for cleaning, and the iron filings inside the collecting box 401 can be removed by pulling the collecting plate 404, thereby ensuring that the collecting box 401 can collect more iron filings.
底座101顶端的两侧开设有安装槽105,且安装槽105和调整架104滑动连接,安装槽105的两侧分别安装有螺纹杆107和滑动杆108,螺纹杆107和调整架104螺纹连接,滑动杆108和调整架104滑动连接,底座101的一侧固定安装有第一电机106,且第一电机106的输出端与螺纹杆107固定连接,第一电机106通过螺纹杆107对转子102的位置进行调整,使软磁铁304所凸起的位置,更加的接近转子102,方便120表面的铁屑。Mounting grooves 105 are provided on both sides of the top of the base 101, and the mounting grooves 105 are slidably connected to the adjustment frame 104, threaded rods 107 and sliding rods 108 are respectively installed on both sides of the mounting grooves 105, the threaded rods 107 are threadedly connected to the adjustment frame 104, and the sliding rods 108 are slidably connected to the adjustment frame 104, a first motor 106 is fixedly installed on one side of the base 101, and the output end of the first motor 106 is fixedly connected to the threaded rod 107, the first motor 106 adjusts the position of the rotor 102 through the threaded rod 107, so that the raised position of the soft magnet 304 is closer to the rotor 102, which is convenient for removing iron filings from the surface 120.
实施例2Example 2
一种全自动转子平衡减料机操作方法,采用实施例1中全自动转子平衡减料机,具体包括以下步骤:A method for operating a fully automatic rotor balancing and reducing machine, using the fully automatic rotor balancing and reducing machine in Example 1, specifically comprising the following steps:
S1:将转子102放入两组调整架104的顶端,启动第二电机201,第二电机201驱动双向丝杆205旋转,因双向丝杆205的两侧螺纹相反,带动第一滑块208向中部移动,在第一滑块208移动时,可带动连接块210进行移动,使两侧连接支架202向带动第一皮带203向转子102的方向移动,直至两组第一皮带203表面与转子102的表面紧密贴合,第一传动轮204通过第一皮带203带动转子102旋转,进行平衡测试,使用减料机上现有的去料装置对转子102的表面进行去料;S1: Put the rotor 102 into the top of the two groups of adjustment frames 104, start the second motor 201, and the second motor 201 drives the bidirectional screw 205 to rotate. Because the threads on both sides of the bidirectional screw 205 are opposite, the first slider 208 is driven to move toward the middle. When the first slider 208 moves, the connecting block 210 can be driven to move, so that the connecting brackets 202 on both sides drive the first belt 203 to move toward the direction of the rotor 102, until the surfaces of the two groups of first belts 203 are tightly fitted with the surface of the rotor 102, and the first transmission wheel 204 drives the rotor 102 to rotate through the first belt 203, and a balance test is performed, and the surface of the rotor 102 is removed by using the existing removal device on the material reduction machine;
S2:通过拉杆218将U形块214向远离安装筒206的方向移动,这时U形块214无法对第一滑块208进行限位,第一滑块208就会在安装筒206的内腔旋转,第一滑块208无法带动连接块210移动,保证双向丝杆205在可以旋转的同时,连接支架202不在进行移动;S2: Move the U-shaped block 214 away from the mounting tube 206 through the pull rod 218. At this time, the U-shaped block 214 cannot limit the first slider 208, and the first slider 208 will rotate in the inner cavity of the mounting tube 206. The first slider 208 cannot drive the connecting block 210 to move, ensuring that the bidirectional screw rod 205 can rotate while the connecting bracket 202 does not move;
S3:双向丝杆205在旋转的同时,可以带动第二皮带303旋转,第二皮带303外表面的软磁铁304可将转子102减料之后所依附的铁屑进行吸附,连接支架202在移动时,会挤压插块302,两组连接座310会因插块302向中部移动,使一组滚轮313向上移动,使软磁铁304的接近转子102的表面,更加容易清洁转子102的表面,第一电机106通过螺纹杆107对转子102的位置进行调整,使软磁铁304所凸起的位置,更加的接近转子102减料的位置,方便清理;S3: When the bidirectional screw rod 205 rotates, it can drive the second belt 303 to rotate. The soft magnet 304 on the outer surface of the second belt 303 can absorb the iron filings attached to the rotor 102 after the material is reduced. When the connecting bracket 202 moves, it will squeeze the plug block 302. The two sets of connecting seats 310 will move toward the middle due to the plug block 302, so that a set of rollers 313 will move upward, so that the soft magnet 304 is close to the surface of the rotor 102, which is easier to clean the surface of the rotor 102. The first motor 106 adjusts the position of the rotor 102 through the threaded rod 107, so that the raised position of the soft magnet 304 is closer to the position where the rotor 102 is reduced, which is convenient for cleaning;
S4:清洁板402的顶端与软磁铁304外表面接触,清洁板402可将软磁铁304表面吸附的铁屑刮入收集盒401的内部,对其进行清理,拉动收集板404可将收集盒401内部的铁屑排除,保证收集盒401可收集更多的铁屑。S4: The top of the cleaning plate 402 contacts the outer surface of the soft magnet 304. The cleaning plate 402 can scrape the iron filings adsorbed on the surface of the soft magnet 304 into the interior of the collecting box 401 to clean it. Pulling the collecting plate 404 can remove the iron filings inside the collecting box 401, ensuring that the collecting box 401 can collect more iron filings.
应说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围,其均应涵盖在本发明的权利要求范围当中。It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
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KR20010010811A (en) * | 1999-07-23 | 2001-02-15 | 박노길 | Balancing machine for rotor and method therefor |
CN205960822U (en) * | 2016-08-23 | 2017-02-15 | 深圳市航天电机系统有限公司 | High speed motor rotor structure |
CN208443527U (en) * | 2018-07-25 | 2019-01-29 | 芜湖通力电机有限责任公司 | A kind of rotor dynamic balance testing device |
CN210625943U (en) * | 2019-11-11 | 2020-05-26 | 深圳市华耀智能装备科技有限公司 | Automatic add subtract material balance test machine |
CN116878733A (en) * | 2023-07-31 | 2023-10-13 | 武汉安兰斯电气科技有限公司 | Dynamic balancing machine for motor rotor |
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KR20010010811A (en) * | 1999-07-23 | 2001-02-15 | 박노길 | Balancing machine for rotor and method therefor |
CN205960822U (en) * | 2016-08-23 | 2017-02-15 | 深圳市航天电机系统有限公司 | High speed motor rotor structure |
CN208443527U (en) * | 2018-07-25 | 2019-01-29 | 芜湖通力电机有限责任公司 | A kind of rotor dynamic balance testing device |
CN210625943U (en) * | 2019-11-11 | 2020-05-26 | 深圳市华耀智能装备科技有限公司 | Automatic add subtract material balance test machine |
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