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CN118361947B - Glass fiber net piece aftertreatment stoving control system - Google Patents

Glass fiber net piece aftertreatment stoving control system Download PDF

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CN118361947B
CN118361947B CN202410789024.3A CN202410789024A CN118361947B CN 118361947 B CN118361947 B CN 118361947B CN 202410789024 A CN202410789024 A CN 202410789024A CN 118361947 B CN118361947 B CN 118361947B
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drying
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CN118361947A (en
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顾建冬
顾华
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Nantong Gubang Fibreglass Products Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00Details of general application not covered by group F26B21/00 or F26B23/00

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Abstract

本发明属于玻璃纤维网片后处理烘干控制技术领域,涉及到一种玻璃纤维网片后处理烘干控制系统。本发明通过试验获取各类玻璃纤维网片后处理的预设烘干曲线,有助于实现生产过程的规范化、自动化和可追溯性,提高了生产效率和产品质量稳定性,通过分析得到各异常烘干设备,利于及时发现烘干过程中的问题,确保网片达到预定的质量标准,利于企业了解设备的运行状况,避免了大量不合格产品的产生,减少了生产损失,通过对各异常烘干设备的异常原因进行分析,据此对各异常设备进行调整控制,有利于及时分析异常原因并进行调整控制,利于缩短故障修复时间,避免了由于烘干设备异常导致的能源浪费、原材料损失或设备损坏等问题。

The present invention belongs to the technical field of post-processing drying control of glass fiber mesh, and relates to a post-processing drying control system for glass fiber mesh. The present invention obtains preset drying curves for post-processing of various types of glass fiber meshes through experiments, which is helpful to realize the standardization, automation and traceability of the production process, improves production efficiency and product quality stability, obtains various abnormal drying equipment through analysis, is conducive to timely discovering problems in the drying process, ensures that the mesh reaches the predetermined quality standard, is conducive to enterprises understanding the operating status of the equipment, avoids the production of a large number of unqualified products, and reduces production losses. By analyzing the abnormal causes of each abnormal drying equipment, adjusting and controlling each abnormal equipment accordingly, it is conducive to timely analyzing the abnormal causes and adjusting and controlling, which is conducive to shortening the fault repair time, and avoiding problems such as energy waste, raw material loss or equipment damage caused by abnormal drying equipment.

Description

一种玻璃纤维网片后处理烘干控制系统A glass fiber mesh post-processing drying control system

技术领域Technical Field

本发明属于玻璃纤维网片后处理烘干控制技术领域,涉及到一种玻璃纤维网片后处理烘干控制系统。The invention belongs to the technical field of glass fiber mesh post-processing drying control and relates to a glass fiber mesh post-processing drying control system.

背景技术Background Art

玻璃纤维网片是一种非金属材料,它是通过高温熔融玻璃并将其拉成细的纤维,再将这些纤维编织成网状结构制成的。玻璃纤维网片后处理烘干是玻璃纤维网片生产过程中的一个关键步骤,它主要指的是在玻璃纤维网片制作完成后,为了去除网片中多余的水分和有机溶剂,以及固化涂层或其他添加剂,而进行的烘干处理。故而,针对玻璃纤维网片后处理烘干的管控方法具有十分重要的意义。Glass fiber mesh is a non-metallic material, which is made by melting glass at high temperature and pulling it into fine fibers, and then weaving these fibers into a mesh structure. Post-processing drying of glass fiber mesh is a key step in the production process of glass fiber mesh. It mainly refers to the drying process after the glass fiber mesh is made to remove excess moisture and organic solvents in the mesh, as well as to cure coatings or other additives. Therefore, the control method for post-processing drying of glass fiber mesh is of great significance.

已有的玻璃纤维网片后处理烘干的管控方法基本能够满足需求,但是仍然存在一定的不足之处:一方面,已有的玻璃纤维网片后处理烘干的管控方法通过温度传感器、湿度传感器等对烘干设备内的温湿度进行监测和分析,从而确保烘干设备内的温湿度能够满足玻璃纤维网片后处理烘干的需求,但是已有的玻璃纤维网片后处理烘干的管控方法缺乏对玻璃纤维网片后处理烘干先进行试验得到其预设烘干曲线,从而不利于玻璃纤维网片后处理烘干的自动化和标准化生产,不利于提高生产效率和产品质量稳定性。The existing control method for post-processing drying of glass fiber mesh can basically meet the needs, but there are still certain shortcomings: on the one hand, the existing control method for post-processing drying of glass fiber mesh monitors and analyzes the temperature and humidity in the drying equipment through temperature sensors, humidity sensors, etc., so as to ensure that the temperature and humidity in the drying equipment can meet the needs of post-processing drying of the glass fiber mesh, but the existing control method for post-processing drying of glass fiber mesh lacks the test of post-processing drying of glass fiber mesh to obtain its preset drying curve, which is not conducive to the automation and standardized production of post-processing drying of glass fiber mesh, and is not conducive to improving production efficiency and product quality stability.

另一方面,已有的玻璃纤维网片后处理烘干的管控方法忽略了对各烘干设备在对玻璃纤维网片进行后处理烘干时监测其实际烘干情况和结构,从而不利于及时发现烘干过程中的问题,无法调整烘干参数,无法确保网片达到预定的质量标准,也不利于企业了解设备的运行状况,从而无法为设备的维护、更新或替换提供数据支持。On the other hand, the existing control methods for post-processing drying of glass fiber meshes ignore the monitoring of the actual drying conditions and structures of each drying equipment when post-processing and drying the glass fiber meshes, which is not conducive to timely discovery of problems in the drying process, and is unable to adjust the drying parameters, and is unable to ensure that the mesh meets the predetermined quality standards. It is also not conducive to enterprises understanding the operating status of the equipment, and is unable to provide data support for equipment maintenance, updating or replacement.

发明内容Summary of the invention

鉴于此,为解决上述背景技术中所提出的问题,现提出一种玻璃纤维网片后处理烘干控制系统。In view of this, in order to solve the problems raised in the above background technology, a glass fiber mesh post-processing drying control system is now proposed.

本发明的目的可以通过以下技术方案实现:本发明提供一种玻璃纤维网片后处理烘干控制系统,包括:预设烘干曲线获取模块、烘干曲线设置模块、烘干效果验证模块、控制终端和数据库。The purpose of the present invention can be achieved through the following technical solutions: The present invention provides a glass fiber mesh post-processing drying control system, including: a preset drying curve acquisition module, a drying curve setting module, a drying effect verification module, a control terminal and a database.

所述预设烘干曲线获取模块包括物理特性获取单元、玻璃纤维网片划分单元、烘干数据检测单元和烘干数据分析单元。The preset drying curve acquisition module includes a physical property acquisition unit, a glass fiber mesh division unit, a drying data detection unit and a drying data analysis unit.

所述预设烘干曲线获取模块与烘干曲线设置模块连接,所述烘干曲线设置模块与烘干效果验证模块连接,所述烘干效果验证模块与控制终端连接,所述数据库分别与预设烘干曲线获取模块和烘干效果验证模块连接。The preset drying curve acquisition module is connected to the drying curve setting module, the drying curve setting module is connected to the drying effect verification module, the drying effect verification module is connected to the control terminal, and the database is connected to the preset drying curve acquisition module and the drying effect verification module respectively.

所述物理特性获取单元与玻璃纤维网片单元划分单元连接,所述玻璃纤维网片划分单元与烘干数据检测单元连接,所述烘干数据检测单元与烘干数据分析单元连接。The physical property acquisition unit is connected to the glass fiber mesh unit division unit, the glass fiber mesh division unit is connected to the drying data detection unit, and the drying data detection unit is connected to the drying data analysis unit.

预设烘干曲线获取模块,用于从各类玻璃纤维网片中随机选取若干玻璃纤维网片,将其记为各类玻璃纤维网片对应各试验玻璃纤维网片,并通过试验获取各类玻璃纤维网片后处理烘干的预设烘干曲线,其中烘干曲线包括温度曲线、湿度曲线和烘干速度曲线。The preset drying curve acquisition module is used to randomly select a number of glass fiber meshes from various types of glass fiber meshes, record them as various types of glass fiber meshes corresponding to various test glass fiber meshes, and obtain preset drying curves for post-processing drying of various types of glass fiber meshes through experiments, wherein the drying curves include temperature curves, humidity curves and drying speed curves.

所述物理特性获取单元用于获取各类玻璃纤维网片对应各试验玻璃纤维网片后处理烘干前、后的物理特性。The physical property acquisition unit is used to acquire the physical properties of various types of glass fiber meshes corresponding to each test glass fiber mesh before and after post-processing and drying.

所述玻璃纤维网片划分单元用于将各类玻璃纤维网片对应各试验玻璃纤维网片根据各试验条件进行划分得到各类玻璃纤维网片对应各试验条件所属各试验玻璃纤维网片。The glass fiber mesh dividing unit is used to divide various types of glass fiber meshes corresponding to various test glass fiber meshes according to various test conditions to obtain various types of glass fiber meshes corresponding to various test conditions.

所述烘干数据检测单元用于获取各类玻璃纤维网片对应各试验条件所属各试验玻璃纤维网片后处理烘干过程中的烘干数据。The drying data detection unit is used to obtain drying data of various types of glass fiber meshes during the post-processing drying process of each test glass fiber mesh corresponding to each test condition.

所述烘干数据分析单元用于绘制各类玻璃纤维网片后处理的预设烘干曲线。The drying data analysis unit is used to draw preset drying curves for post-processing of various types of glass fiber meshes.

烘干曲线设置模块,用于在烘干设备的控制系统中导入各类玻璃纤维网片后处理的预设烘干曲线。The drying curve setting module is used to import preset drying curves for post-processing of various types of glass fiber mesh into the control system of the drying equipment.

烘干效果验证模块,用于监测各烘干设备所属各类玻璃纤维网片对应各玻璃纤维网片后处理烘干的实际烘干曲线以及其前、后的尺寸信息,进而分析得到各烘干设备的烘干效果,并获得各异常烘干设备。The drying effect verification module is used to monitor the actual drying curves of the post-processing drying of each glass fiber mesh corresponding to each type of glass fiber mesh belonging to each drying equipment, as well as its before and after size information, and then analyze the drying effect of each drying equipment and obtain each abnormal drying equipment.

控制终端,对各异常烘干设备的异常原因进行分析,并根据异常原因对各异常设备进行调整控制。The control terminal analyzes the abnormal causes of each abnormal drying equipment and adjusts and controls each abnormal equipment according to the abnormal causes.

数据库,用于存储各类玻璃纤维网片后处理烘干前后的标准水分含量差值、标准硬度和尺寸信息的标准重合度,存储烘干设备所属各类玻璃纤维网片后处理烘干的实际烘干曲线与预设烘干曲线的标准重合度以及其后处理烘干前后的标准收缩率,存储玻璃纤维网片的表面压痕的各深度对应的硬度。The database is used to store the standard moisture content difference before and after post-processing drying of various types of glass fiber meshes, the standard coincidence of standard hardness and size information, the standard coincidence of actual drying curves and preset drying curves of various types of glass fiber meshes after post-processing drying of drying equipment, and the standard shrinkage rate before and after post-processing drying, and the hardness corresponding to each depth of surface indentation of the glass fiber mesh.

相较于现有技术,本发明的有益效果如下:1、本发明通过试验获取各类玻璃纤维网片后处理的预设温度曲线、预设湿度曲线和预设烘干速度曲线,将其作为玻璃纤维网片后处理烘干工艺的标准化依据,从而有助于实现生产过程的规范化、自动化和可追溯性,提高了生产效率和产品质量稳定性,提高了烘干效率,降低了生产成本。Compared with the prior art, the beneficial effects of the present invention are as follows: 1. The present invention obtains the preset temperature curve, preset humidity curve and preset drying speed curve for post-processing of various types of glass fiber meshes through experiments, and uses them as the basis for standardization of the post-processing drying process of the glass fiber mesh, thereby helping to achieve standardization, automation and traceability of the production process, improve production efficiency and product quality stability, improve drying efficiency, and reduce production costs.

2、本发明通过监测各烘干设备所属各类玻璃纤维网片对应各玻璃纤维网片后处理烘干的实际烘干曲线以及其前、后的尺寸信息,并对其分析得到各异常烘干设备,有助于及时发现烘干过程中的问题,从而及时调整烘干参数,确保网片达到预定的质量标准,有助于企业了解设备的运行状况,为设备的维护、更新或替换提供数据支持,避免了大量不合格产品的产生,减少了生产损失。2. The present invention monitors the actual drying curves of the post-processing drying of each glass fiber mesh corresponding to each type of glass fiber mesh belonging to each drying equipment, as well as the size information before and after the drying curves, and analyzes the curves to obtain the abnormal drying equipment, which helps to promptly discover the problems in the drying process, thereby adjusting the drying parameters in time to ensure that the mesh meets the predetermined quality standards. It helps enterprises understand the operating status of the equipment, provides data support for equipment maintenance, updating or replacement, avoids the generation of a large number of unqualified products, and reduces production losses.

3、本发明通过对各异常烘干设备的异常原因进行分析,据此对各异常设备进行调整控制,确保了烘干设备正常运行,提升产品质量,有利于及时分析异常原因并进行调整控制,利于缩短故障修复时间,减少生产延误,提高生产效率,避免了由于烘干设备异常导致的能源浪费、原材料损失或设备损坏等问题。3. The present invention analyzes the abnormal causes of each abnormal drying equipment and adjusts and controls each abnormal equipment accordingly, thereby ensuring the normal operation of the drying equipment and improving product quality. It is conducive to timely analyzing the abnormal causes and making adjustments and controls, which is beneficial to shortening the fault repair time, reducing production delays, and improving production efficiency, avoiding problems such as energy waste, raw material loss or equipment damage caused by abnormal drying equipment.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

图1为本发明的系统模块连接示意图。FIG. 1 is a schematic diagram showing the connection of system modules of the present invention.

具体实施方式DETAILED DESCRIPTION

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

请参阅图1所示,本发明提供了一种玻璃纤维网片后处理烘干控制系统,具体模块分布如下:预设烘干曲线获取模块、烘干曲线设置模块、烘干效果验证模块、控制终端和数据库。且所述预设烘干曲线获取模块包括物理特性获取单元、玻璃纤维网片划分单元、烘干数据检测单元和烘干数据分析单元。Please refer to Figure 1, the present invention provides a glass fiber mesh post-processing drying control system, and the specific modules are distributed as follows: a preset drying curve acquisition module, a drying curve setting module, a drying effect verification module, a control terminal and a database. The preset drying curve acquisition module includes a physical property acquisition unit, a glass fiber mesh division unit, a drying data detection unit and a drying data analysis unit.

其中,模块之间的连接方式为:预设烘干曲线获取模块与烘干曲线设置模块连接,烘干曲线设置模块与烘干效果验证模块连接,烘干效果验证模块与控制终端连接,数据库分别与预设烘干曲线获取模块和烘干效果验证模块连接。Among them, the connection method between the modules is: the preset drying curve acquisition module is connected to the drying curve setting module, the drying curve setting module is connected to the drying effect verification module, the drying effect verification module is connected to the control terminal, and the database is connected to the preset drying curve acquisition module and the drying effect verification module respectively.

单元之间的连接方式为:物理特性获取单元与玻璃纤维网片单元划分单元连接,玻璃纤维网片划分单元与烘干数据检测单元连接,烘干数据检测单元与烘干数据分析单元连接。The connection between the units is as follows: the physical property acquisition unit is connected to the glass fiber mesh unit division unit, the glass fiber mesh division unit is connected to the drying data detection unit, and the drying data detection unit is connected to the drying data analysis unit.

预设烘干曲线获取模块,用于从各类玻璃纤维网片中随机选取若干玻璃纤维网片,将其记为各类玻璃纤维网片对应各试验玻璃纤维网片,并通过试验获取各类玻璃纤维网片后处理烘干的预设烘干曲线,其中烘干曲线包括温度曲线、湿度曲线和烘干速度曲线。The preset drying curve acquisition module is used to randomly select a number of glass fiber meshes from various types of glass fiber meshes, record them as various types of glass fiber meshes corresponding to various test glass fiber meshes, and obtain preset drying curves for post-processing drying of various types of glass fiber meshes through experiments, wherein the drying curves include temperature curves, humidity curves and drying speed curves.

需要进一步进行说明的是,所述试验为将各类玻璃纤维网片对应各试验玻璃纤维网片在烘干设备中进行烘干测试并记录其过程的操作。It needs to be further explained that the test is to perform drying tests on various types of glass fiber meshes corresponding to each test glass fiber mesh in a drying device and record the process.

所述预设烘干曲线获取模块包括物理特性获取单元、玻璃纤维网片划分单元、烘干数据检测单元和烘干数据分析单元。The preset drying curve acquisition module includes a physical property acquisition unit, a glass fiber mesh division unit, a drying data detection unit and a drying data analysis unit.

所述物理特性获取单元用于获取各类玻璃纤维网片对应各试验玻璃纤维网片后处理烘干前、后的物理特性。The physical property acquisition unit is used to acquire the physical properties of various types of glass fiber meshes corresponding to each test glass fiber mesh before and after post-processing and drying.

作为一种具体的可行实施例,所述各类玻璃纤维网片对应各试验玻璃纤维网片后处理烘干前、后的物理特性包括水分含量、硬度和尺寸信息。As a specific feasible embodiment, the physical properties of the various types of glass fiber meshes corresponding to each test glass fiber mesh before and after post-processing and drying include moisture content, hardness and size information.

需要进一步进行说明的是,所述各类玻璃纤维网片对应各试验玻璃纤维网片后处理烘干前、后的水分含量的具体获取方式为:利用电容式湿度计对后处理烘干前、后的各类玻璃纤维网片对应各试验玻璃纤维网片进行检测得到各类玻璃纤维网片对应各试验玻璃纤维网片后处理烘干前、后的水分含量。It needs to be further explained that the specific method of obtaining the moisture content of the various types of glass fiber meshes corresponding to each test glass fiber mesh before and after post-processing and drying is: using a capacitive hygrometer to detect the various types of glass fiber meshes corresponding to each test glass fiber mesh before and after post-processing and drying to obtain the moisture content of the various types of glass fiber meshes corresponding to each test glass fiber mesh before and after post-processing and drying.

所述各类玻璃纤维网片对应各试验玻璃纤维网片后处理烘干前、后的硬度的具体获取方式为:利用肖氏硬度计在各类玻璃纤维网片对应各试验玻璃纤维网片后处理烘干前、后的网片的表面施加一定的压力,并测量各类玻璃纤维网片对应各试验玻璃纤维网片后处理烘干前、后的网片的表面压痕的深度,将其与数据库中存储的玻璃纤维网片的表面压痕的各深度对应的硬度进行匹配,得到各类玻璃纤维网片对应各试验玻璃纤维网片后处理烘干前、后的硬度。The specific method for obtaining the hardness of the various types of glass fiber meshes corresponding to each test glass fiber mesh before and after post-processing and drying is: using a Shore hardness tester to apply a certain pressure on the surface of the various types of glass fiber meshes corresponding to each test glass fiber mesh before and after post-processing and drying, and measuring the depth of the surface indentation of the various types of glass fiber meshes corresponding to each test glass fiber mesh before and after post-processing and drying, and matching it with the hardness corresponding to each depth of the surface indentation of the glass fiber mesh stored in the database, to obtain the hardness of the various types of glass fiber meshes corresponding to each test glass fiber mesh before and after post-processing and drying.

所述各类玻璃纤维网片对应各试验玻璃纤维网片后处理烘干前、后的尺寸信息的具体获取方式为:利用影像测量仪对各类玻璃纤维网片对应各试验玻璃纤维网片后处理烘干前、后进行测量得到各类玻璃纤维网片对应各试验玻璃纤维网片后处理烘干前、后的尺寸信息。The specific method for obtaining the size information of the various types of glass fiber meshes corresponding to each test glass fiber mesh before and after post-processing and drying is: using an image measuring instrument to measure the various types of glass fiber meshes corresponding to each test glass fiber mesh before and after post-processing and drying to obtain the size information of the various types of glass fiber meshes corresponding to each test glass fiber mesh before and after post-processing and drying.

具体地,所述尺寸信息包括但不限于各网格的长度、宽度和厚度。Specifically, the size information includes but is not limited to the length, width and thickness of each grid.

所述玻璃纤维网片划分单元用于将各类玻璃纤维网片对应各试验玻璃纤维网片根据各试验条件进行划分得到各类玻璃纤维网片对应各试验条件所属各试验玻璃纤维网片。The glass fiber mesh dividing unit is used to divide various types of glass fiber meshes corresponding to various test glass fiber meshes according to various test conditions to obtain various types of glass fiber meshes corresponding to various test conditions.

作为一种具体的可行实施例,所述各试验条件下为各温度、各湿度和各风速以各种形式进行组合得到的各试验条件。As a specific feasible embodiment, the test conditions are test conditions obtained by combining various temperatures, humidity and wind speeds in various forms.

作为一种具体的可行实施例,所述得到各类玻璃纤维网片对应各试验条件所属各玻璃纤维网片,其具体操作方式包括:提取各试验条件,对其进行统计得到试验条件数量。As a specific feasible embodiment, the glass fiber meshes of various types corresponding to the test conditions are obtained, and the specific operation method includes: extracting each test condition, and performing statistics on it to obtain the number of test conditions.

提取各类玻璃纤维网片对应各试验玻璃纤维网片,对其进行统计得到各类玻璃纤维网片对应试验玻璃纤维网片的数量。The various types of glass fiber meshes corresponding to the various test glass fiber meshes are extracted, and statistics are performed to obtain the number of the various types of glass fiber meshes corresponding to the test glass fiber meshes.

将各类玻璃纤维网片对应试验玻璃纤维网片的数量除以试验条件数量,将其商作为设定的划分数量,进而将各类玻璃纤维网片对应各试验玻璃纤维网片根据设定的划分数量进行分组得到各类玻璃纤维网片对应各试验条件所属各玻璃纤维网片。Divide the number of test glass fiber meshes corresponding to each type of glass fiber mesh by the number of test conditions, and use the quotient as the set number of divisions. Then group the test glass fiber meshes corresponding to each type of glass fiber mesh according to the set number of divisions to obtain the glass fiber meshes corresponding to each test condition of each type of glass fiber mesh.

若有余数,则将余数进行剔除处理。If there is a remainder, it will be eliminated.

所述烘干数据检测单元用于获取各类玻璃纤维网片对应各试验条件所属各试验玻璃纤维网片后处理烘干过程中的烘干数据。The drying data detection unit is used to obtain drying data of various types of glass fiber meshes during the post-processing drying process of each test glass fiber mesh corresponding to each test condition.

作为一种具体的可行实施例,所述各类玻璃纤维网片对应各试验条件所属各试验玻璃纤维网片后处理烘干过程中的烘干数据包括各时间点对应的温度、湿度和风速。As a specific feasible embodiment, the drying data of each type of glass fiber mesh in the post-processing drying process of each test glass fiber mesh corresponding to each test condition includes the temperature, humidity and wind speed corresponding to each time point.

需要进一步进行说明的是,所述各类玻璃纤维网片对应各试验条件所属各试验玻璃纤维网片后处理烘干过程中的各时间点对应的温度、湿度和风速的具体获取方式为:通过对烘干设备中实时记录得到各类玻璃纤维网片对应各试验条件所属各试验玻璃纤维网片后处理烘干过程中的各时间点对应的温度、湿度和风速。It needs to be further explained that the specific method of obtaining the temperature, humidity and wind speed corresponding to each time point in the post-processing drying process of each test glass fiber mesh corresponding to each test condition is: by real-time recording in the drying equipment the temperature, humidity and wind speed corresponding to each time point in the post-processing drying process of each test glass fiber mesh corresponding to each test condition.

所述烘干数据分析单元用于绘制各类玻璃纤维网片后处理的预设烘干曲线。The drying data analysis unit is used to draw preset drying curves for post-processing of various types of glass fiber meshes.

作为一种具体的可行实施例,所述绘制各类玻璃纤维网片后处理的预设烘干曲线,其具体绘制方式包括:提取各类玻璃纤维网片对应各试验条件所属各试验玻璃纤维网片后处理烘干过程中的各时间点对应的温度、湿度和风速,进一步对其进行作均值处理得到各类玻璃纤维网片对应各试验条件所属试验玻璃纤维网片后处理烘干过程中的各时间点对应的平均温度、平均湿度和平均风速。As a specific feasible embodiment, the preset drying curves for post-processing of various types of glass fiber meshes are drawn, and the specific drawing method includes: extracting the temperature, humidity and wind speed corresponding to each time point in the post-processing drying process of each test glass fiber mesh corresponding to each test condition of each type of glass fiber mesh, and further performing mean processing on them to obtain the average temperature, average humidity and average wind speed corresponding to each time point in the post-processing drying process of each type of glass fiber mesh corresponding to each test condition.

以时间点作为横坐标,以试验玻璃纤维网片的平均温度作为纵坐标,建立二维坐标系,并在建立的二维坐标系中进行描点连线,得到各类玻璃纤维网片对应各试验条件所属试验玻璃纤维网片的温度曲线,将其记为各类玻璃纤维网片后处理对应各试验条件的预设温度曲线,同理可得到各类玻璃纤维网片后处理对应各试验条件的预设湿度曲线和预设风速曲线。A two-dimensional coordinate system is established with the time point as the horizontal coordinate and the average temperature of the test glass fiber mesh as the vertical coordinate. Points are drawn and connected in the established two-dimensional coordinate system to obtain the temperature curves of the test glass fiber meshes corresponding to each test condition for each type of glass fiber mesh. The temperature curves are recorded as the preset temperature curves of the post-treatment of each type of glass fiber mesh corresponding to each test condition. Similarly, the preset humidity curves and preset wind speed curves of the post-treatment of each type of glass fiber mesh corresponding to each test condition can be obtained.

作为一种具体的可行实施例,所述绘制各类玻璃纤维网片后处理的预设烘干曲线,其具体绘制方式还包括:提取各类玻璃纤维网片对应各试验玻璃纤维网片后处理烘干前、后的水分含量、硬度和尺寸信息,进而得到各类玻璃纤维网片对应各试验条件所属各试验玻璃纤维网片后处理烘干前、后的水分含量、硬度和尺寸信息。As a specific feasible embodiment, the preset drying curves for post-processing of various types of glass fiber meshes are drawn, and the specific drawing method thereof also includes: extracting the moisture content, hardness and size information of various types of glass fiber meshes corresponding to each test glass fiber mesh before and after post-processing drying, and then obtaining the moisture content, hardness and size information of various types of glass fiber meshes corresponding to each test glass fiber mesh under each test condition before and after post-processing drying.

将各类玻璃纤维网片对应各试验条件所属各试验玻璃纤维网片后处理烘干前、后的尺寸信息进行对比,得到各类玻璃纤维网片对应各试验条件所属各试验玻璃纤维网片后处理烘干前后的尺寸信息的重合度,其中为各类玻璃纤维网片的编号,为各试验条件的编号,为各试验玻璃纤维网片的编号,为试验玻璃纤维网片的数量。Compare the size information of various glass fiber meshes before and after post-treatment and drying corresponding to each test condition, and obtain the overlap of the size information of various glass fiber meshes before and after post-treatment and drying corresponding to each test condition. ,in , It is the serial number of various types of glass fiber mesh. , is the number of each test condition, , is the number of each test glass fiber mesh, is the number of glass fiber mesh sheets tested.

需要进一步进行说明的是,所述各类玻璃纤维网片对应各试验条件所属各试验玻璃纤维网片后处理烘干前后的尺寸信息的重合度的具体获取方式为:提取各类玻璃纤维网片对应各试验条件所属各试验玻璃纤维网片后处理烘干前、后的尺寸信息,其中尺寸信息包括但不限于各网格的长度、宽度和厚度,即提取各类玻璃纤维网片对应各试验条件所属各试验玻璃纤维网片后处理烘干前、后的各网格的长度、宽度和厚度,分别记为,其中为试验玻璃纤维网片的各网格的编号,为试验玻璃纤维网片的网格的数量,根据计算模型得到各类玻璃纤维网片对应各试验条件所属各试验玻璃纤维网片后处理烘干前后的尺寸信息的重合度It needs to be further explained that the specific method for obtaining the overlap of the size information of each type of glass fiber mesh corresponding to each test glass fiber mesh under each test condition before and after post-processing and drying is: extract the size information of each type of glass fiber mesh corresponding to each test condition before and after post-processing and drying, wherein the size information includes but is not limited to the length, width and thickness of each grid, that is, extract the length, width and thickness of each grid before and after post-processing and drying of each type of glass fiber mesh corresponding to each test condition, and record them as ,in , is the number of each grid of the test glass fiber mesh, To test the number of meshes of the glass fiber mesh, according to the calculation model Obtain the overlap of the size information of various types of glass fiber meshes corresponding to each test condition before and after post-processing and drying of each test glass fiber mesh .

分析各类玻璃纤维网片对应各试验条件所属试验玻璃纤维网片后处理烘干前后的物理特性变化评估系数,其中分别为第类玻璃纤维网片对应第个试验条件所属第个试验玻璃纤维网片后处理烘干前、后的水分含量,为第类玻璃纤维网片对应第个试验条件所属第个试验玻璃纤维网片后处理烘干后的硬度,分别为从数据库中提取的第类玻璃纤维网片后处理烘干前后的标准水分含量差值、标准硬度和尺寸信息的标准重合度,分别为设定的水分含量、硬度和尺寸信息对应的权重因子。Analyze the evaluation coefficients of the physical properties changes of various types of glass fiber meshes under various test conditions before and after post-treatment and drying ,in Respectively Type 1 glass fiber mesh corresponds to The test conditions belong to The moisture content of the glass fiber mesh before and after post-treatment drying was tested. For the Type 1 glass fiber mesh corresponds to The test conditions belong to The hardness of the glass fiber mesh after post-treatment and drying is tested. The first The standard moisture content difference before and after drying of the glass fiber mesh, the standard hardness and the standard coincidence of the size information, They are the weight factors corresponding to the set moisture content, hardness and size information respectively.

需要进一步进行说明的是,所述设定的水分含量、硬度和尺寸信息对应的权重因子分别为0.3、0.3和0.4。It should be further explained that the weight factors corresponding to the set moisture content, hardness and size information are 0.3, 0.3 and 0.4 respectively.

对于玻璃纤维网片来说,水分含量的多少直接影响到其强度、耐久性以及其他物理性能。过多的水分可能导致网片在使用过程中发生变形、腐蚀或性能下降,因此,水分含量是一个关键的评估指标。故而水分含量对应的权重因子设为0.3。For glass fiber mesh, the moisture content directly affects its strength, durability and other physical properties. Excessive moisture may cause the mesh to deform, corrode or degrade in performance during use. Therefore, moisture content is a key evaluation indicator. Therefore, the weight factor corresponding to moisture content is set to 0.3.

硬度反映了玻璃纤维网片的抵抗外部压力和变形的能力。在实际应用中,玻璃纤维网片的硬度决定了其能否承受预期的载荷和应力,因此也是一个重要的评估参数。故而硬度对应的权重因子设为0.3。Hardness reflects the ability of the glass fiber mesh to resist external pressure and deformation. In practical applications, the hardness of the glass fiber mesh determines whether it can withstand the expected load and stress, so it is also an important evaluation parameter. Therefore, the weight factor corresponding to hardness is set to 0.3.

尺寸信息对于玻璃纤维网片的安装、配合和使用具有决定性作用。准确的尺寸可以确保网片与其他部件或系统的兼容性,避免因尺寸不匹配导致的性能问题或安全隐患。故而尺寸信息对应的权重因子设为0.4。Dimension information plays a decisive role in the installation, matching and use of glass fiber mesh. Accurate size can ensure the compatibility of mesh with other components or systems, and avoid performance problems or safety hazards caused by size mismatch. Therefore, the weight factor corresponding to the size information is set to 0.4.

从各类玻璃纤维网片对应各试验条件所属试验玻璃纤维网片后处理烘干前后的物理特性变化评估系数筛选得到试验玻璃纤维网片后处理烘干前后的物理特性变化评估系数最大的各类玻璃纤维网片对应试验条件,将其的预设温度曲线、预设湿度曲线和预设风速曲线作为各类玻璃纤维网片后处理的预设温度曲线、预设湿度曲线和预设烘干速度曲线。The evaluation coefficients of changes in physical properties of various types of glass fiber meshes corresponding to each test condition before and after post-processing and drying are screened to obtain the test conditions corresponding to various types of glass fiber meshes with the largest evaluation coefficients of changes in physical properties of the test glass fiber meshes before and after post-processing and drying, and their preset temperature curves, preset humidity curves and preset wind speed curves are used as the preset temperature curves, preset humidity curves and preset drying speed curves for post-processing of various types of glass fiber meshes.

本发明通过试验获取各类玻璃纤维网片后处理的预设温度曲线、预设湿度曲线和预设烘干速度曲线,将其作为玻璃纤维网片后处理烘干工艺的标准化依据,从而有助于实现生产过程的规范化、自动化和可追溯性,提高了生产效率和产品质量稳定性,提高了烘干效率,降低了生产成本。The present invention obtains preset temperature curves, preset humidity curves and preset drying speed curves for post-processing of various types of glass fiber meshes through experiments, and uses them as a standardized basis for the post-processing drying process of the glass fiber mesh, thereby helping to achieve standardization, automation and traceability of the production process, improve production efficiency and product quality stability, improve drying efficiency, and reduce production costs.

烘干曲线设置模块,用于在烘干设备的控制系统中导入各类玻璃纤维网片后处理的预设烘干曲线。The drying curve setting module is used to import preset drying curves for post-processing of various types of glass fiber mesh into the control system of the drying equipment.

烘干效果验证模块,用于监测各烘干设备所属各类玻璃纤维网片对应各玻璃纤维网片后处理烘干的实际烘干曲线以及其前、后的尺寸信息,进而分析得到各烘干设备的烘干效果,并获得各异常烘干设备。The drying effect verification module is used to monitor the actual drying curves of the post-processing drying of each glass fiber mesh corresponding to each type of glass fiber mesh belonging to each drying equipment, as well as its before and after size information, and then analyze the drying effect of each drying equipment and obtain each abnormal drying equipment.

作为一种具体的可行实施例,所述各烘干设备的烘干效果,其具体分析方式包括:提取各烘干设备所属各类玻璃纤维网片对应各玻璃纤维网片后处理烘干的实际烘干曲线,将其与对应烘干设备各类玻璃纤维网片后处理的预设烘干曲线进行对比,得到各烘干设备所属各类玻璃纤维网片对应各玻璃纤维网片后处理烘干的实际烘干曲线与预设烘干曲线的重合度,其中为各烘干设备的编号,为烘干设备所属各类玻璃纤维网片的编号,为烘干设备所属类玻璃纤维网片的数量,为各玻璃纤维网片的编号,为玻璃纤维网片的数量。As a specific feasible embodiment, the drying effect of each drying device is specifically analyzed in the following manner: extracting the actual drying curve of each glass fiber mesh corresponding to the post-treatment drying of each glass fiber mesh belonging to each drying device, comparing it with the preset drying curve of each glass fiber mesh post-treatment of the corresponding drying device, and obtaining the degree of overlap between the actual drying curve of each glass fiber mesh corresponding to the post-treatment drying of each glass fiber mesh belonging to each drying device and the preset drying curve. ,in , is the number of each drying equipment, , It is the serial number of various types of glass fiber meshes belonging to the drying equipment. The number of glass fiber mesh sheets of the drying equipment category. , is the number of each glass fiber mesh, is the number of glass fiber mesh sheets.

需要进一步进行说明的是,所述各烘干设备所属各类玻璃纤维网片对应各玻璃纤维网片后处理烘干的实际烘干曲线与预设烘干曲线的重合度的具体获取方式为:提取各烘干设备所属各类玻璃纤维网片对应各玻璃纤维网片后处理烘干的实际烘干曲线以及各烘干设备的预设烘干曲线,将其进行对比,得到各烘干设备所属各类玻璃纤维网片对应各玻璃纤维网片后处理烘干的实际烘干曲线中各监测点与其对应烘干设备中的预设烘干曲线中对应监测点的距离差,其中为各监测点的编号,为监测点的数量,根据计算模型得到各烘干设备所属各类玻璃纤维网片对应各玻璃纤维网片后处理烘干的实际烘干曲线与预设烘干曲线的重合度,其中为设定的许可距离差。It needs to be further explained that the specific method for obtaining the degree of overlap between the actual drying curves of the post-processing drying of each glass fiber mesh corresponding to each type of glass fiber mesh belonging to each drying device and the preset drying curves of each drying device is: extract the actual drying curves of the post-processing drying of each glass fiber mesh corresponding to each type of glass fiber mesh belonging to each drying device and the preset drying curves of each drying device, compare them, and obtain the distance difference between each monitoring point in the actual drying curves of the post-processing drying of each glass fiber mesh corresponding to each type of glass fiber mesh belonging to each drying device and the corresponding monitoring point in the preset drying curve in the corresponding drying device. ,in , is the number of each monitoring point, is the number of monitoring points, according to the calculation model Obtain the degree of overlap between the actual drying curve and the preset drying curve of each glass fiber mesh post-processing drying corresponding to each type of glass fiber mesh belonging to each drying equipment ,in is the set allowable distance difference.

提取各烘干设备所属各类玻璃纤维网片对应各玻璃纤维网片后处理烘干前、后的尺寸信息,将其进行对比,进而得到各烘干设备所属各类玻璃纤维网片对应各玻璃纤维网片后处理烘干前后的收缩率Extract the size information of each type of glass fiber mesh belonging to each drying equipment before and after post-processing and drying, compare them, and then obtain the shrinkage rate of each type of glass fiber mesh belonging to each drying equipment before and after post-processing and drying .

需要进一步进行说明的是,所述各烘干设备所属各类玻璃纤维网片对应各玻璃纤维网片后处理烘干前后的收缩率的具体获取方式为:提取各烘干设备所属各类玻璃纤维网片对应各玻璃纤维网片后处理烘干前、后的各网格的长度、宽度和厚度,分别记为,其中为玻璃纤维网片的各网格的编号,为玻璃纤维网片的网格的数量,根据计算模型得到各烘干设备所属各类玻璃纤维网片对应各玻璃纤维网片后处理烘干前后的收缩率It should be further explained that the specific method for obtaining the shrinkage rate of each glass fiber mesh of each drying device before and after post-treatment drying is as follows: extract the length, width and thickness of each grid of each glass fiber mesh of each drying device before and after post-treatment drying, respectively. ,in , is the number of each grid of the glass fiber mesh, is the number of meshes in the glass fiber mesh, according to the calculation model Get the shrinkage rate of each glass fiber mesh before and after post-processing drying of each glass fiber mesh belonging to each drying equipment .

分析各烘干设备的烘干效果评估系数,其中分别为从数据库中提取的烘干设备所属第类玻璃纤维网片后处理烘干的实际烘干曲线与预设烘干曲线的标准重合度以及其后处理烘干前后的标准收缩率。Analyze the drying effect evaluation coefficient of each drying equipment ,in They are the drying equipment extracted from the database. The standard coincidence between the actual drying curve of the post-processing drying of the glass fiber mesh and the preset drying curve, as well as the standard shrinkage rate before and after the post-processing drying.

作为一种具体的可行实施例,所述获得各异常烘干设备,其具体方式包括:将各烘干设备的烘干效果评估系数分别与设定的烘干效果评估系数阈值进行对比,筛选得到烘干效果评估系数小于烘干效果评估系数阈值的各烘干设备,将其记为各异常烘干设备。As a specific feasible embodiment, the specific method of obtaining each abnormal drying device includes: comparing the drying effect evaluation coefficient of each drying device with the set drying effect evaluation coefficient threshold, screening out the drying devices whose drying effect evaluation coefficient is less than the drying effect evaluation coefficient threshold, and recording them as abnormal drying devices.

本发明通过监测各烘干设备所属各类玻璃纤维网片对应各玻璃纤维网片后处理烘干的实际烘干曲线以及其前、后的尺寸信息,并对其分析得到各异常烘干设备,有助于及时发现烘干过程中的问题,从而及时调整烘干参数,确保网片达到预定的质量标准,有助于企业了解设备的运行状况,为设备的维护、更新或替换提供数据支持,避免了大量不合格产品的产生,减少了生产损失。The present invention monitors the actual drying curves of the post-processing drying of each glass fiber mesh corresponding to each type of glass fiber mesh belonging to each drying equipment, as well as the size information before and after the drying curves, and analyzes them to obtain each abnormal drying equipment, which helps to promptly discover problems in the drying process, thereby adjusting the drying parameters in time to ensure that the mesh meets the predetermined quality standards, helps enterprises understand the operating status of the equipment, provides data support for equipment maintenance, updating or replacement, avoids the generation of a large number of unqualified products, and reduces production losses.

控制终端,对各异常烘干设备的异常原因进行分析,并根据异常原因对各异常设备进行调整控制。The control terminal analyzes the abnormal causes of each abnormal drying equipment and adjusts and controls each abnormal equipment according to the abnormal causes.

作为一种具体的可行实施例,所述对各异常烘干设备的异常原因进行分析,其具体分析包括:A1、提取各异常烘干设备所属各类玻璃纤维网片对应各玻璃纤维网片后处理烘干的实际烘干曲线与预设烘干曲线的重合度,进而得到各异常烘干设备的实际烘干曲线与预设烘干曲线的重合度对应合格率,若其小于设定的合格率阈值,则说明各异常烘干设备的异常原因为实际烘干曲线不合格,反之,则执行A2。As a specific feasible implementation example, the abnormal causes of each abnormal drying device are analyzed, and the specific analysis includes: A1, extracting the overlap between the actual drying curve and the preset drying curve of each glass fiber mesh post-processing drying corresponding to each type of glass fiber mesh belonging to each abnormal drying device, and then obtaining the qualified rate corresponding to the overlap between the actual drying curve and the preset drying curve of each abnormal drying device. If it is less than the set qualified rate threshold, it means that the abnormal cause of each abnormal drying device is that the actual drying curve is unqualified. Otherwise, execute A2.

A2、提取各异常烘干设备所属各类玻璃纤维网片对应各玻璃纤维网片后处理烘干前后的收缩率,进而得到各异常烘干设备对玻璃纤维网片后处理烘干前后的收缩率对应合格率,若其小于设定的合格率阈值,则说明各异常烘干设备的异常原因为各类玻璃纤维网片后处理烘干的要求与其预设烘干曲线不匹配。A2. Extract the shrinkage rates of various types of glass fiber meshes belonging to each abnormal drying device before and after post-processing drying of each glass fiber mesh, and then obtain the corresponding qualified rate of the shrinkage rates of the glass fiber meshes before and after post-processing drying of each abnormal drying device. If it is less than the set qualified rate threshold, it means that the abnormal reason for the abnormal drying device is that the requirements for post-processing drying of various types of glass fiber meshes do not match their preset drying curves.

作为一种具体的可行实施例,所述根据异常原因对各异常设备进行调整控制,其具体方式包括:若各异常烘干设备的异常原因为实际烘干曲线不合格,则将各异常烘干设备的编号进行反馈,对其进行检修。As a specific feasible embodiment, the adjustment and control of each abnormal device according to the abnormal cause includes: if the abnormal cause of each abnormal drying device is that the actual drying curve is unqualified, the number of each abnormal drying device is fed back and repaired.

若各异常烘干设备的异常原因为各类玻璃纤维网片后处理烘干的要求与其预设烘干曲线不匹配,则重新执行预设烘干曲线获取模块。If the abnormal reason of each abnormal drying device is that the requirements for post-processing drying of various glass fiber mesh sheets do not match their preset drying curves, the preset drying curve acquisition module is re-executed.

所述数据库用于存储各类玻璃纤维网片后处理烘干前后的标准水分含量差值、标准硬度和尺寸信息的标准重合度,存储烘干设备所属各类玻璃纤维网片后处理烘干的实际烘干曲线与预设烘干曲线的标准重合度以及其后处理烘干前后的标准收缩率,存储玻璃纤维网片的表面压痕的各深度对应的硬度。The database is used to store the standard moisture content difference, standard hardness and standard coincidence of size information of various types of glass fiber meshes before and after post-processing drying, store the standard coincidence of actual drying curves and preset drying curves of various types of glass fiber meshes after post-processing drying of the drying equipment, and the standard shrinkage rate before and after post-processing drying, and store the hardness corresponding to each depth of surface indentation of the glass fiber mesh.

本发明通过对各异常烘干设备的异常原因进行分析,据此对各异常设备进行调整控制,确保了烘干设备正常运行,提升产品质量,有利于及时分析异常原因并进行调整控制,利于缩短故障修复时间,减少生产延误,提高生产效率,避免了由于烘干设备异常导致的能源浪费、原材料损失或设备损坏等问题。The present invention analyzes the abnormal causes of each abnormal drying equipment and adjusts and controls each abnormal equipment accordingly, thereby ensuring the normal operation of the drying equipment and improving product quality. It is beneficial to timely analyze the abnormal causes and make adjustments and controls, which is beneficial to shortening the fault repair time, reducing production delays, and improving production efficiency, avoiding problems such as energy waste, raw material loss or equipment damage caused by the abnormality of the drying equipment.

以上内容仅仅是对本发明的构思所作的举例和说明,所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离发明的构思或者超越本发明所定义的范围,均应属于本发明的保护范围。The above contents are merely examples and explanations of the concept of the present invention. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the concept of the invention or exceed the scope defined by the present invention, they should all fall within the protection scope of the present invention.

Claims (6)

1.一种玻璃纤维网片后处理烘干控制系统,其特征在于:包括:1. A glass fiber mesh post-processing drying control system, characterized in that it includes: 预设烘干曲线获取模块,用于从各类玻璃纤维网片中随机选取若干玻璃纤维网片,将其记为各类玻璃纤维网片对应各试验玻璃纤维网片,并通过试验获取各类玻璃纤维网片后处理烘干的预设烘干曲线,其中烘干曲线包括温度曲线、湿度曲线和烘干速度曲线;A preset drying curve acquisition module is used to randomly select a number of glass fiber meshes from various types of glass fiber meshes, record them as various types of glass fiber meshes corresponding to various test glass fiber meshes, and obtain preset drying curves for post-processing drying of various types of glass fiber meshes through experiments, wherein the drying curves include temperature curves, humidity curves and drying speed curves; 所述预设烘干曲线获取模块包括物理特性获取单元、玻璃纤维网片划分单元、烘干数据检测单元和烘干数据分析单元;The preset drying curve acquisition module includes a physical property acquisition unit, a glass fiber mesh division unit, a drying data detection unit and a drying data analysis unit; 所述物理特性获取单元用于获取各类玻璃纤维网片对应各试验玻璃纤维网片后处理烘干前、后的物理特性;The physical property acquisition unit is used to obtain the physical properties of various types of glass fiber meshes corresponding to each test glass fiber mesh before and after post-processing and drying; 所述玻璃纤维网片划分单元用于将各类玻璃纤维网片对应各试验玻璃纤维网片根据各试验条件进行划分得到各类玻璃纤维网片对应各试验条件所属各试验玻璃纤维网片;The glass fiber mesh division unit is used to divide various types of glass fiber meshes corresponding to various test glass fiber meshes according to various test conditions to obtain various types of glass fiber meshes corresponding to various test conditions; 所述烘干数据检测单元用于获取各类玻璃纤维网片对应各试验条件所属各试验玻璃纤维网片后处理烘干过程中的烘干数据;The drying data detection unit is used to obtain drying data of various types of glass fiber meshes during the post-processing drying process of each test glass fiber mesh corresponding to each test condition; 所述烘干数据分析单元用于绘制各类玻璃纤维网片后处理的预设烘干曲线;The drying data analysis unit is used to draw preset drying curves for post-processing of various types of glass fiber meshes; 烘干曲线设置模块,用于在烘干设备的控制系统中导入各类玻璃纤维网片后处理的预设烘干曲线;A drying curve setting module is used to import preset drying curves for post-processing of various types of glass fiber mesh into the control system of the drying equipment; 烘干效果验证模块,用于监测各烘干设备所属各类玻璃纤维网片对应各玻璃纤维网片后处理烘干的实际烘干曲线以及其前、后的尺寸信息,进而分析得到各烘干设备的烘干效果,并获得各异常烘干设备;The drying effect verification module is used to monitor the actual drying curves of the post-processing drying of each glass fiber mesh corresponding to each type of glass fiber mesh belonging to each drying device, as well as the size information before and after the drying, and then analyze the drying effect of each drying device and obtain each abnormal drying device; 控制终端,对各异常烘干设备的异常原因进行分析,并根据异常原因对各异常设备进行调整控制;The control terminal analyzes the abnormal causes of each abnormal drying equipment and adjusts and controls each abnormal equipment according to the abnormal causes; 数据库,用于存储各类玻璃纤维网片后处理烘干前后的标准水分含量差值、标准硬度和尺寸信息的标准重合度,存储烘干设备所属各类玻璃纤维网片后处理烘干的实际烘干曲线与预设烘干曲线的标准重合度以及其后处理烘干前后的标准收缩率,存储玻璃纤维网片的表面压痕的各深度对应的硬度;A database for storing the standard moisture content difference before and after post-processing drying of various types of glass fiber meshes, the standard coincidence of standard hardness and size information, the standard coincidence of the actual drying curve and the preset drying curve of various types of glass fiber meshes after post-processing drying of the drying equipment, and the standard shrinkage rate before and after post-processing drying, and the hardness corresponding to each depth of the surface indentation of the glass fiber mesh; 所述各类玻璃纤维网片对应各试验玻璃纤维网片后处理烘干前、后的物理特性包括水分含量、硬度和尺寸信息;The physical properties of the various types of glass fiber meshes corresponding to each test glass fiber mesh before and after post-treatment and drying include moisture content, hardness and size information; 所述各类玻璃纤维网片对应各试验条件所属各试验玻璃纤维网片后处理烘干过程中的烘干数据包括各时间点对应的温度、湿度和风速;The drying data of each glass fiber mesh in the post-processing drying process of each test glass fiber mesh corresponding to each test condition include the temperature, humidity and wind speed corresponding to each time point; 所述绘制各类玻璃纤维网片后处理的预设烘干曲线,其具体绘制方式包括:The specific drawing method of drawing the preset drying curves for post-processing of various types of glass fiber meshes includes: 提取各类玻璃纤维网片对应各试验条件所属各试验玻璃纤维网片后处理烘干过程中的各时间点对应的温度、湿度和风速,进一步对其进行作均值处理得到各类玻璃纤维网片对应各试验条件所属试验玻璃纤维网片后处理烘干过程中的各时间点对应的平均温度、平均湿度和平均风速;Extract the temperature, humidity and wind speed corresponding to each time point in the post-treatment drying process of each test glass fiber mesh corresponding to each test condition of each type of glass fiber mesh, and further perform mean processing on them to obtain the average temperature, average humidity and average wind speed corresponding to each time point in the post-treatment drying process of each type of glass fiber mesh corresponding to each test condition of each type of glass fiber mesh; 以时间点作为横坐标,以试验玻璃纤维网片的平均温度作为纵坐标,建立二维坐标系,并在建立的二维坐标系中进行描点连线,得到各类玻璃纤维网片对应各试验条件所属试验玻璃纤维网片的温度曲线,将其记为各类玻璃纤维网片后处理对应各试验条件的预设温度曲线,同理可得到各类玻璃纤维网片后处理对应各试验条件的预设湿度曲线和预设风速曲线;A two-dimensional coordinate system is established with the time point as the abscissa and the average temperature of the test glass fiber mesh as the ordinate, and points are drawn and connected in the established two-dimensional coordinate system to obtain the temperature curves of the test glass fiber meshes corresponding to each test condition for each type of glass fiber mesh, which are recorded as the preset temperature curves of the post-treatment of each type of glass fiber mesh corresponding to each test condition. Similarly, the preset humidity curves and preset wind speed curves of the post-treatment of each type of glass fiber mesh corresponding to each test condition can be obtained; 所述绘制各类玻璃纤维网片后处理的预设烘干曲线,其具体绘制方式还包括:The specific drawing method of drawing the preset drying curves for post-processing of various types of glass fiber meshes also includes: 提取各类玻璃纤维网片对应各试验玻璃纤维网片后处理烘干前、后的水分含量、硬度和尺寸信息,进而得到各类玻璃纤维网片对应各试验条件所属各试验玻璃纤维网片后处理烘干前、后的水分含量、硬度和尺寸信息;Extract the moisture content, hardness and size information of each type of glass fiber mesh corresponding to each test glass fiber mesh before and after post-treatment and drying, and then obtain the moisture content, hardness and size information of each type of glass fiber mesh corresponding to each test condition before and after post-treatment and drying; 将各类玻璃纤维网片对应各试验条件所属各试验玻璃纤维网片后处理烘干前、后的尺寸信息进行对比,得到各类玻璃纤维网片对应各试验条件所属各试验玻璃纤维网片后处理烘干前后的尺寸信息的重合度,其中为各类玻璃纤维网片的编号,为各试验条件的编号,为各试验玻璃纤维网片的编号,为试验玻璃纤维网片的数量;Compare the size information of various glass fiber meshes before and after post-treatment and drying corresponding to each test condition, and obtain the overlap of the size information of various glass fiber meshes before and after post-treatment and drying corresponding to each test condition. ,in , It is the serial number of various types of glass fiber mesh. , is the number of each test condition, , is the number of each test glass fiber mesh, The number of glass fiber mesh sheets tested; 分析各类玻璃纤维网片对应各试验条件所属试验玻璃纤维网片后处理烘干前后的物理特性变化评估系数,其中分别为第类玻璃纤维网片对应第个试验条件所属第个试验玻璃纤维网片后处理烘干前、后的水分含量,为第类玻璃纤维网片对应第个试验条件所属第个试验玻璃纤维网片后处理烘干后的硬度,分别为从数据库中提取的第类玻璃纤维网片后处理烘干前后的标准水分含量差值、标准硬度和尺寸信息的标准重合度,分别为设定的水分含量、硬度和尺寸信息对应的权重因子;Analyze the evaluation coefficients of the physical properties changes of various types of glass fiber meshes under various test conditions before and after post-treatment and drying ,in Respectively Type 1 glass fiber mesh corresponds to The test conditions belong to The moisture content of the glass fiber mesh before and after post-treatment drying was tested. For the Type 1 glass fiber mesh corresponds to The test conditions belong to The hardness of the glass fiber mesh after post-treatment and drying is tested. The first The standard moisture content difference before and after drying of the glass fiber mesh, the standard hardness and the standard coincidence of the size information, They are the weight factors corresponding to the set moisture content, hardness and size information respectively; 从各类玻璃纤维网片对应各试验条件所属试验玻璃纤维网片后处理烘干前后的物理特性变化评估系数筛选得到试验玻璃纤维网片后处理烘干前后的物理特性变化评估系数最大的各类玻璃纤维网片对应试验条件,将其的预设温度曲线、预设湿度曲线和预设风速曲线作为各类玻璃纤维网片后处理的预设温度曲线、预设湿度曲线和预设烘干速度曲线;The various glass fiber meshes corresponding to the various test conditions and the physical property change evaluation coefficients of the test glass fiber meshes before and after post-treatment and drying are screened to obtain the various glass fiber meshes corresponding to the test conditions with the largest physical property change evaluation coefficients before and after post-treatment and drying, and use the preset temperature curves, preset humidity curves and preset wind speed curves thereof as the preset temperature curves, preset humidity curves and preset drying speed curves for post-treatment of the various glass fiber meshes; 所述各烘干设备的烘干效果,其具体分析方式包括:The specific analysis method of the drying effect of each drying equipment includes: 提取各烘干设备所属各类玻璃纤维网片对应各玻璃纤维网片后处理烘干的实际烘干曲线,将其与对应烘干设备各类玻璃纤维网片后处理的预设烘干曲线进行对比,得到各烘干设备所属各类玻璃纤维网片对应各玻璃纤维网片后处理烘干的实际烘干曲线与预设烘干曲线的重合度,其中为各烘干设备的编号,为烘干设备所属各类玻璃纤维网片的编号,为烘干设备所属类玻璃纤维网片的数量,为各玻璃纤维网片的编号,为玻璃纤维网片的数量;The actual drying curves of various types of glass fiber meshes corresponding to the post-treatment drying of each glass fiber mesh belonging to each drying equipment are extracted, and compared with the preset drying curves of various types of glass fiber meshes corresponding to the post-treatment drying of each glass fiber mesh belonging to the corresponding drying equipment, and the overlap between the actual drying curves and the preset drying curves of various types of glass fiber meshes corresponding to the post-treatment drying of each glass fiber mesh belonging to each drying equipment is obtained. ,in , is the number of each drying equipment, , It is the serial number of various types of glass fiber meshes belonging to the drying equipment. The number of glass fiber mesh sheets of the drying equipment category. , is the number of each glass fiber mesh, is the number of glass fiber meshes; 提取各烘干设备所属各类玻璃纤维网片对应各玻璃纤维网片后处理烘干前、后的尺寸信息,将其进行对比,进而得到各烘干设备所属各类玻璃纤维网片对应各玻璃纤维网片后处理烘干前后的收缩率Extract the size information of each type of glass fiber mesh belonging to each drying equipment before and after post-processing and drying, compare them, and then obtain the shrinkage rate of each type of glass fiber mesh belonging to each drying equipment before and after post-processing and drying ; 分析各烘干设备的烘干效果评估系数,其中分别为从数据库中提取的烘干设备所属第类玻璃纤维网片后处理烘干的实际烘干曲线与预设烘干曲线的标准重合度以及其后处理烘干前后的标准收缩率。Analyze the drying effect evaluation coefficient of each drying equipment ,in They are the drying equipment extracted from the database. The standard coincidence between the actual drying curve of the post-processing drying of the glass fiber mesh and the preset drying curve, as well as the standard shrinkage rate before and after the post-processing drying. 2.根据权利要求1所述的一种玻璃纤维网片后处理烘干控制系统,其特征在于:所述各试验条件下为各温度、各湿度和各风速以各种形式进行组合得到的各试验条件。2. A glass fiber mesh post-processing drying control system according to claim 1, characterized in that: the various test conditions are test conditions obtained by combining various temperatures, humidity and wind speeds in various forms. 3.根据权利要求1所述的一种玻璃纤维网片后处理烘干控制系统,其特征在于:所述得到各类玻璃纤维网片对应各试验条件所属各玻璃纤维网片,其具体操作方式包括:3. A glass fiber mesh post-processing drying control system according to claim 1, characterized in that: the specific operation method of obtaining various types of glass fiber meshes corresponding to each glass fiber mesh under each test condition includes: 提取各试验条件,对其进行统计得到试验条件数量;Extract each test condition and count them to get the number of test conditions; 提取各类玻璃纤维网片对应各试验玻璃纤维网片,对其进行统计得到各类玻璃纤维网片对应试验玻璃纤维网片的数量;Extract various types of glass fiber meshes corresponding to various test glass fiber meshes, and perform statistics on them to obtain the number of various types of glass fiber meshes corresponding to the test glass fiber meshes; 将各类玻璃纤维网片对应试验玻璃纤维网片的数量除以试验条件数量,将其商作为设定的划分数量,进而将各类玻璃纤维网片对应各试验玻璃纤维网片根据设定的划分数量进行分组得到各类玻璃纤维网片对应各试验条件所属各玻璃纤维网片;The number of test glass fiber meshes corresponding to each type of glass fiber mesh is divided by the number of test conditions, and the quotient is used as the set number of divisions, and then each type of glass fiber mesh corresponding to each test glass fiber mesh is grouped according to the set number of divisions to obtain each glass fiber mesh corresponding to each test condition of each type of glass fiber mesh; 若有余数,则将余数进行剔除处理。If there is a remainder, it will be eliminated. 4.根据权利要求1所述的一种玻璃纤维网片后处理烘干控制系统,其特征在于:所述获得各异常烘干设备,其具体方式包括:将各烘干设备的烘干效果评估系数分别与设定的烘干效果评估系数阈值进行对比,筛选得到烘干效果评估系数小于烘干效果评估系数阈值的各烘干设备,将其记为各异常烘干设备。4. A glass fiber mesh post-processing drying control system according to claim 1, characterized in that: the specific method of obtaining each abnormal drying equipment includes: comparing the drying effect evaluation coefficient of each drying equipment with the set drying effect evaluation coefficient threshold, screening out each drying equipment whose drying effect evaluation coefficient is less than the drying effect evaluation coefficient threshold, and recording it as each abnormal drying equipment. 5.根据权利要求1所述的一种玻璃纤维网片后处理烘干控制系统,其特征在于:所述对各异常烘干设备的异常原因进行分析,其具体分析包括:5. A glass fiber mesh post-processing drying control system according to claim 1, characterized in that: the abnormal reasons of each abnormal drying equipment are analyzed, and the specific analysis includes: A1、提取各异常烘干设备所属各类玻璃纤维网片对应各玻璃纤维网片后处理烘干的实际烘干曲线与预设烘干曲线的重合度,进而得到各异常烘干设备的实际烘干曲线与预设烘干曲线的重合度对应合格率,若其小于设定的合格率阈值,则说明各异常烘干设备的异常原因为实际烘干曲线不合格,反之,则执行A2;A1. Extract the overlap between the actual drying curve and the preset drying curve of each glass fiber mesh post-processing drying corresponding to each type of glass fiber mesh belonging to each abnormal drying device, and then obtain the pass rate corresponding to the overlap between the actual drying curve and the preset drying curve of each abnormal drying device. If it is less than the set pass rate threshold, it means that the abnormal reason of each abnormal drying device is that the actual drying curve is unqualified. Otherwise, execute A2. A2、提取各异常烘干设备所属各类玻璃纤维网片对应各玻璃纤维网片后处理烘干前后的收缩率,进而得到各异常烘干设备对玻璃纤维网片后处理烘干前后的收缩率对应合格率,若其小于设定的合格率阈值,则说明各异常烘干设备的异常原因为各类玻璃纤维网片后处理烘干的要求与其预设烘干曲线不匹配。A2. Extract the shrinkage rates of various types of glass fiber meshes belonging to each abnormal drying device before and after post-processing drying of each glass fiber mesh, and then obtain the corresponding qualified rate of the shrinkage rates of the glass fiber meshes before and after post-processing drying of each abnormal drying device. If it is less than the set qualified rate threshold, it means that the abnormal reason for the abnormal drying device is that the requirements for post-processing drying of various types of glass fiber meshes do not match their preset drying curves. 6.根据权利要求1所述的一种玻璃纤维网片后处理烘干控制系统,其特征在于:所述根据异常原因对各异常设备进行调整控制,其具体方式包括:6. A glass fiber mesh post-processing drying control system according to claim 1, characterized in that: the adjustment and control of each abnormal device according to the abnormal cause includes: 若各异常烘干设备的异常原因为实际烘干曲线不合格,则将各异常烘干设备的编号进行反馈,对其进行检修;If the abnormal reason of each abnormal drying equipment is that the actual drying curve is unqualified, the number of each abnormal drying equipment will be fed back and repaired; 若各异常烘干设备的异常原因为各类玻璃纤维网片后处理烘干的要求与其预设烘干曲线不匹配,则重新执行预设烘干曲线获取模块。If the abnormal reason of each abnormal drying device is that the requirements for post-processing drying of various glass fiber mesh sheets do not match their preset drying curves, the preset drying curve acquisition module is re-executed.
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