CN118360809A - Antistatic coating composition, preparation method thereof and antistatic textile fabric - Google Patents
Antistatic coating composition, preparation method thereof and antistatic textile fabric Download PDFInfo
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- CN118360809A CN118360809A CN202410750082.5A CN202410750082A CN118360809A CN 118360809 A CN118360809 A CN 118360809A CN 202410750082 A CN202410750082 A CN 202410750082A CN 118360809 A CN118360809 A CN 118360809A
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- textile fabric
- antistatic
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- polyurethane resin
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- 239000004744 fabric Substances 0.000 title claims abstract description 37
- 239000004753 textile Substances 0.000 title claims abstract description 31
- 239000008199 coating composition Substances 0.000 title claims abstract description 18
- 238000002360 preparation method Methods 0.000 title abstract description 19
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 56
- 229910021389 graphene Inorganic materials 0.000 claims abstract description 39
- 229920000728 polyester Polymers 0.000 claims abstract description 31
- 229920005749 polyurethane resin Polymers 0.000 claims abstract description 29
- 239000006087 Silane Coupling Agent Substances 0.000 claims abstract description 25
- 239000003963 antioxidant agent Substances 0.000 claims abstract description 24
- 239000003431 cross linking reagent Substances 0.000 claims abstract description 22
- 239000002270 dispersing agent Substances 0.000 claims abstract description 21
- 229920001940 conductive polymer Polymers 0.000 claims abstract description 20
- 239000002904 solvent Substances 0.000 claims abstract description 18
- 229920002873 Polyethylenimine Polymers 0.000 claims abstract description 17
- 239000002041 carbon nanotube Substances 0.000 claims abstract description 17
- 229910021393 carbon nanotube Inorganic materials 0.000 claims abstract description 17
- 230000003078 antioxidant effect Effects 0.000 claims abstract description 14
- 239000000203 mixture Substances 0.000 claims abstract description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 41
- 239000002048 multi walled nanotube Substances 0.000 claims description 15
- 235000019441 ethanol Nutrition 0.000 claims description 13
- 229920000767 polyaniline Polymers 0.000 claims description 13
- 239000002064 nanoplatelet Substances 0.000 claims description 12
- 238000003756 stirring Methods 0.000 claims description 12
- 239000000758 substrate Substances 0.000 claims description 12
- 239000006185 dispersion Substances 0.000 claims description 11
- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical group CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 claims description 10
- ZAKOWWREFLAJOT-CEFNRUSXSA-N D-alpha-tocopherylacetate Chemical group CC(=O)OC1=C(C)C(C)=C2O[C@@](CCC[C@H](C)CCC[C@H](C)CCCC(C)C)(C)CCC2=C1C ZAKOWWREFLAJOT-CEFNRUSXSA-N 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 10
- 238000009832 plasma treatment Methods 0.000 claims description 10
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 8
- 229920004933 Terylene® Polymers 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 8
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 8
- 239000007788 liquid Substances 0.000 claims description 7
- 229920000128 polypyrrole Polymers 0.000 claims description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 6
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 6
- 239000008367 deionised water Substances 0.000 claims description 6
- 229910021641 deionized water Inorganic materials 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 229920000123 polythiophene Polymers 0.000 claims description 5
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 4
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 4
- 239000002135 nanosheet Substances 0.000 claims description 4
- 229910000077 silane Inorganic materials 0.000 claims description 4
- 238000002791 soaking Methods 0.000 claims description 4
- MTEZSDOQASFMDI-UHFFFAOYSA-N 1-trimethoxysilylpropan-1-ol Chemical compound CCC(O)[Si](OC)(OC)OC MTEZSDOQASFMDI-UHFFFAOYSA-N 0.000 claims description 3
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 3
- 238000005470 impregnation Methods 0.000 claims description 3
- 229920001495 poly(sodium acrylate) polymer Polymers 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 3
- NNMHYFLPFNGQFZ-UHFFFAOYSA-M sodium polyacrylate Chemical compound [Na+].[O-]C(=O)C=C NNMHYFLPFNGQFZ-UHFFFAOYSA-M 0.000 claims description 3
- 239000005057 Hexamethylene diisocyanate Substances 0.000 claims description 2
- 239000002318 adhesion promoter Substances 0.000 claims description 2
- 239000004841 bisphenol A epoxy resin Substances 0.000 claims description 2
- 239000003795 chemical substances by application Substances 0.000 claims description 2
- 238000004140 cleaning Methods 0.000 claims description 2
- 238000011010 flushing procedure Methods 0.000 claims description 2
- 239000004519 grease Substances 0.000 claims description 2
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 claims description 2
- 238000009775 high-speed stirring Methods 0.000 claims description 2
- 150000002500 ions Chemical class 0.000 claims description 2
- 238000002156 mixing Methods 0.000 claims description 2
- 229920000036 polyvinylpyrrolidone Polymers 0.000 claims description 2
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 claims description 2
- 239000001267 polyvinylpyrrolidone Substances 0.000 claims description 2
- 230000008569 process Effects 0.000 claims description 2
- 238000004381 surface treatment Methods 0.000 claims description 2
- 229940042585 tocopherol acetate Drugs 0.000 claims description 2
- 230000006872 improvement Effects 0.000 abstract description 2
- 238000005457 optimization Methods 0.000 abstract description 2
- 239000011248 coating agent Substances 0.000 description 47
- 238000000576 coating method Methods 0.000 description 47
- 239000000523 sample Substances 0.000 description 21
- 238000005299 abrasion Methods 0.000 description 17
- 230000000052 comparative effect Effects 0.000 description 16
- 230000014759 maintenance of location Effects 0.000 description 13
- 238000012360 testing method Methods 0.000 description 12
- 239000000835 fiber Substances 0.000 description 10
- 239000000243 solution Substances 0.000 description 10
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 description 8
- 229920003081 Povidone K 30 Polymers 0.000 description 8
- ZAKOWWREFLAJOT-UHFFFAOYSA-N d-alpha-Tocopheryl acetate Natural products CC(=O)OC1=C(C)C(C)=C2OC(CCCC(C)CCCC(C)CCCC(C)C)(C)CCC2=C1C ZAKOWWREFLAJOT-UHFFFAOYSA-N 0.000 description 8
- FOYKKGHVWRFIBD-UHFFFAOYSA-N gamma-tocopherol acetate Natural products CC(=O)OC1=C(C)C(C)=C2OC(CCCC(C)CCCC(C)CCCC(C)C)(C)CCC2=C1 FOYKKGHVWRFIBD-UHFFFAOYSA-N 0.000 description 8
- 239000011159 matrix material Substances 0.000 description 6
- 239000000853 adhesive Substances 0.000 description 5
- 230000001070 adhesive effect Effects 0.000 description 5
- 239000002086 nanomaterial Substances 0.000 description 4
- 230000003068 static effect Effects 0.000 description 4
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- 238000011156 evaluation Methods 0.000 description 2
- 238000011056 performance test Methods 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 238000003618 dip coating Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 239000013022 formulation composition Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002071 nanotube Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920001601 polyetherimide Polymers 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
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Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M10/00—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
- D06M10/02—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements ultrasonic or sonic; Corona discharge
- D06M10/025—Corona discharge or low temperature plasma
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M10/00—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
- D06M10/04—Physical treatment combined with treatment with chemical compounds or elements
- D06M10/08—Organic compounds
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/50—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with organometallic compounds; with organic compounds containing boron, silicon, selenium or tellurium atoms
- D06M13/51—Compounds with at least one carbon-metal or carbon-boron, carbon-silicon, carbon-selenium, or carbon-tellurium bond
- D06M13/513—Compounds with at least one carbon-metal or carbon-boron, carbon-silicon, carbon-selenium, or carbon-tellurium bond with at least one carbon-silicon bond
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0056—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
- D06N3/0059—Organic ingredients with special effects, e.g. oil- or water-repellent, antimicrobial, flame-resistant, magnetic, bactericidal, odour-influencing agents; perfumes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0056—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
- D06N3/0063—Inorganic compounding ingredients, e.g. metals, carbon fibres, Na2CO3, metal layers; Post-treatment with inorganic compounds
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/12—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
- D06N3/14—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
- D06N3/141—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes mixture of two or more polyurethanes in the same layer
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/04—Properties of the materials having electrical or magnetic properties
- D06N2209/046—Anti-static
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Dispersion Chemistry (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Paints Or Removers (AREA)
Abstract
The invention relates to the technical field of textile fabric preparation, in particular to an antistatic coating composition for polyester textile fabric, a preparation method of the antistatic coating composition and the antistatic textile fabric. The antistatic coating composition for the polyester textile fabric comprises the following components in percentage by mass: polyurethane resin: 50-70%, conductive polymer: 3.0-10%, polyethyleneimine: 3.0-10%, carbon nano tube: 0.5-2.0%, graphene: 0.5-2.0 percent of silane coupling agent: 1.0-5.0 percent of dispersing agent: 1.0-3.0%, crosslinking agent: 1.0-3.0%, antioxidant: 0.5-2.0%, solvent: 10-20%. The composition ensures the reliability and the effectiveness of the antistatic coating formulation in practical application through system optimization and improvement.
Description
Technical Field
The invention relates to the technical field of textile fabric preparation, in particular to an antistatic coating composition for polyester textile fabric, a preparation method and an antistatic textile fabric.
Background
Polyester textile fabrics are widely used in the fields of clothing, home textiles, industrial fabrics and the like due to excellent mechanical properties, wear resistance and wrinkle resistance. However, the insulating properties of polyester fibers make them susceptible to static charge build-up during rubbing. The static electricity not only can cause the adsorption of dust and particles to influence the beauty and cleanness of the fabrics, but also can cause adhesion between the fabrics to influence the wearing comfort. In addition, when static electricity accumulation is serious, electric shock or spark can be caused, so that potential safety hazards are brought, and textiles used in flammable and explosive environments are particularly formed. Therefore, developing effective antistatic technology has important significance for improving the usability and safety of the terylene textile fabric.
The existing antistatic technology has the advantage that the antistatic coating is coated on the surface of the polyester fiber, so that the generation of static electricity can be effectively reduced. Common coating materials include conductive polymers, carbon nanotubes, and the like. These materials are capable of forming a conductive network on the surface of the fiber, thereby achieving an antistatic function. The following technical problems exist in applying an antistatic coating:
1. Insufficient adhesion between the coating and the polyester fiber can cause the coating to fall off, and the antistatic effect is affected;
2. the coating may be gradually worn out due to friction, washing, etc. during long-term use, resulting in a decrease in antistatic properties.
Disclosure of Invention
In order to solve the technical problems, the invention aims to provide an antistatic coating composition for terylene textile fabric, which can solve the technical problems through system optimization and improvement and ensure the reliability and the effectiveness of an antistatic coating formula in practical application.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the antistatic coating composition for the polyester textile fabric comprises the following components in percentage by mass:
Polyurethane resin: 50-70%
Conductive polymer: 3.0-10%
Polyethyleneimine: 3.0-10%
Carbon nanotubes: 0.5-2.0%
Graphene: 0.5-2.0%
Silane coupling agent: 1.0 to 5.0 percent
Dispersing agent: 1.0 to 3.0%
Crosslinking agent: 1.0 to 3.0%
Antioxidant: 0.5-2.0%
Solvent: 10-20%.
The components of the invention have the following functions:
1. the conductive polymer provides conductivity and reduces the surface resistance of the coating.
2. The carbon nano tube has high conductivity and high strength, and the conductivity and the mechanical strength of the coating are enhanced.
3. Graphene is a two-dimensional material, has excellent conductivity and strength, and can be uniformly distributed in a coating to form a conductive network; further improving the conductivity and mechanical properties of the coating.
4. The bio-based polyurethane resin is environment-friendly and excellent in performance, and provides excellent flexibility and mechanical strength as a coating matrix material.
5. The dispersing agent can effectively stabilize the dispersion state of the nano material in the coating, ensure the uniform dispersion of the nano material in the coating and prevent agglomeration.
5. The cross-linking agent can perform cross-linking reaction with the resin matrix, promote the solidification of the coating and enhance the mechanical property and stability of the coating.
6. An antioxidant, which prevents the coating from aging and improves the service life.
7. The silane coupling agent can be chemically bonded with the resin matrix, so that the wear resistance of the coating is enhanced, and the wear resistance and mechanical strength of the coating are improved.
8. The polyethyleneimine and PEI have multifunctional groups, and can have strong physical and chemical interactions with the surfaces of the coating and the fibers, so that the adhesive force is enhanced, and the adhesive force between the coating and the polyester fibers is enhanced.
Preferably, the composition comprises the following components in percentage by mass:
Polyurethane resin: 55-65%
Conductive polymer: 5.0-8.0%
Polyethyleneimine: 5.0-8.0%
Carbon nanotubes: 1.0 to 1.5 percent
Graphene: 1.0 to 1.5 percent
Silane coupling agent: 2.0-4.0%
Dispersing agent: 1.5-2.5%
Crosslinking agent: 1.5-2.5%
Antioxidant: 1.0 to 1.5 percent
Solvent: 10-20%.
Preferably, the polyurethane resin is bio-based polyurethane resin or modified polyurethane resin, the bio-based polyurethane resin is Eco-Flex ™ series or Baycusan C1000 series, and the modified polyurethane resin is Desmopan series or Vulkollan series.
Preferably, the conductive polymer is one or more of Polyaniline (PANI), polypyrrole (Polypyrrole, PPy) and polythiophene (Polythiophene, PT).
Preferably, the carbon nanotubes are multiwall carbon nanotubes, preferably ARKEMA GRAPHISTRENGTH ℃ MWCNTs or Cheap Tubes Inc. MWCNTs; the graphene is selected from graphene nano sheets or graphene oxide; ,XG Sciences Graphene Nanoplatelets (xGnP)、AngstronMaterials Graphene Nanoplatelets、ACS Material Graphene Oxide or GRAPHENEAGRAPHENE OXIDE are preferred.
Preferably, the silane coupling agent is gamma-aminopropyl triethoxysilane or gamma-glycidol ether oxypropyl trimethoxysilane; the dispersing agent is polyvinylpyrrolidone or sodium polyacrylate; the cross-linking agent is bisphenol A epoxy resin or hexamethylene diisocyanate; the antioxidant is tocopherol acetate or hindered phenol antioxidant BHT; the solvent is one or two of ethanol and acetone.
Further, the invention also discloses a preparation method of the antistatic coating composition for the polyester textile fabric, which comprises the following steps:
1) Adding polyurethane resin, solvent and dispersing agent into the mixer, and stirring uniformly;
2) Gradually adding the multiwall carbon nanotubes and the graphene nano sheets, and uniformly dispersing by using an ultrasonic dispersing instrument under high-speed stirring to form uniform nano dispersion;
3) Gradually adding the prepared polyaniline powder into the nano dispersion liquid, and uniformly stirring to ensure that the conductive polymer is uniformly distributed;
4) Addition of crosslinking agent, antioxidant, antiwear agent and adhesion promoter:
adding the cross-linking agent, the antioxidant, the silane coupling agent and the polyethyleneimine under stirring, and continuously stirring until complete mixing.
Preferably, parameters of the ultrasonic disperser: the power is set to 200-300W, the frequency is set to 20-40kHz, and the dispersion time is set to 20-30 minutes.
The invention further discloses an antistatic polyester textile fabric, and the fabric is subjected to coating treatment by adopting the composition.
Preferably, the polyester textile fabric is subjected to plasma treatment and silane coupling agent impregnation treatment, and the adhesion force between the coating and the surface of the polyester fiber is obviously enhanced and the risk of coating falling is reduced through the plasma treatment and the silane coupling agent impregnation treatment.
The plasma treatment can increase the activity of the fiber surface, promote the chemical combination of the silane coupling agent and the fiber, form a firm coating and improve the durability of the coating.
The method of ion treatment is as follows:
1) Cleaning the polyester substrate with deionized water or ethanol to remove dirt and grease on the surface, and then thoroughly drying in a dry environment;
2) Placing the dried polyester substrate into a treatment chamber of plasma treatment equipment;
3) Starting the plasma treatment equipment to carry out surface treatment: the process parameters were as follows: gas flow rate: 20-50 sccm; power: 100-300W; the treatment time is as follows: 5-10 minutes; pressure: 0.1-0.5 Torr;
The method for treating the silane coupling agent comprises the following steps:
1) Dissolving 1-2% of silane coupling Agent (APTES) in absolute ethyl alcohol or deionized water;
2) Adding 0.1-0.5% acetic acid or hydrochloric acid;
3) Soaking the polyester substrate subjected to plasma treatment in a silane solution, and keeping the polyester substrate for 20-30 minutes; after soaking, fully flushing the substrate with deionized water to remove redundant silane solution; drying the substrate at 80-100deg.C for 1-2 hr.
The invention has remarkable advantages in antistatic performance, durability, adhesive force and environmental protection. The components in the formula are mutually synergistic, so that the coating can meet the high-performance requirement in practical application, and the balance is achieved in the aspects of environmental friendliness and cost control.
Detailed Description
The technical solutions in the embodiments are clearly and completely described below in connection with the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
The formula comprises the following components:
polyurethane resin (Eco-Flex ™ C1000): 60 percent of
Conductive polymer (polyaniline): 6%
Polyethyleneimine: 6%
Carbon nanotubes (ARKEMA GRAPHISTRENGTH; MWCNTs): 1.2%
Graphene (XG SCIENCES GRAPHENE Nanoplatelets): 1.2%
Silane coupling agent (gamma-aminopropyl triethoxysilane): 3%
Dispersant (PVP K30): 2%
Crosslinking agent (Desmodur N3300): 2%
Antioxidants (tocopheryl acetate): 1.2%
Solvent (ethanol): 17.4%;
the preparation method comprises the following steps:
1. preparing a matrix solution
In a clean glass beaker, 60 grams of Eco-Flex ™ C1000 polyurethane resin and 17.4 grams of ethanol were added. And uniformly stirring by using a magnetic stirrer to ensure that the polyurethane resin is completely dissolved in the ethanol to form uniform matrix solution. 2g PVP K30 dispersant was added and stirring continued until the dispersant was completely dissolved.
2. Dispersing nanomaterials
Gradually adding 1.2 g of multi-wall carbon nano tube (MWCNTs, arkema Graphistrength percent) into a matrix solution; preliminary stirring to uniformly disperse the nanotubes in the solution; then 1.2 g graphene nanoplatelets (XG SCIENCES GRAPHENE Nanoplatelets) were added and preliminary stirring was continued. The mixed solution was placed in a dispersion vessel of an ultrasonic disperser, ensuring that the ultrasonic probe was immersed in the liquid but not touching the bottom of the vessel. Setting parameters of an ultrasonic dispersion instrument: the power is 200-300W, the frequency is 20-40kHz, and the dispersion time is 20-30 minutes. And starting an ultrasonic dispersion instrument to perform ultrasonic dispersion, so as to ensure that the nano material is uniformly dispersed in the solution.
3. Addition of conductive polymers
6 G of polyaniline powder was gradually added to the nano-dispersion, and stirred using a magnetic stirrer, ensuring uniform distribution of polyaniline in the solution.
4. Adding other components
2 G of Desmodur N3300 cross-linking agent, 1.2 g of tocopheryl acetate, 3 g of gamma-aminopropyl triethoxysilane and 6 g of polyethylenimine are successively added to the solution and stirred uniformly.
5. Preparation and curing of coating liquids
Ensuring that all the components are uniformly mixed to obtain uniform antistatic coating liquid.
6. Coating polyester fabric:
Dip-coating, namely uniformly coating the antistatic coating liquid on the surface of the polyester fabric. After coating, the polyester fiber coated with the coating liquid was put into an oven at 60 ℃ to be cured for 1 hour. And after solidification, taking out and cooling, so as to ensure that the coating forms a uniform and firm antistatic layer on the surface of the fabric.
Example 2
The formula comprises the following components:
polyurethane resin (Baycusan C1000): 58%
Conductive polymer (polypyrrole): 7%
Polyethyleneimine: 6%
Carbon nanotubes (Cheap Tubes inc. MWCNTs): 1%
Graphene (Angstron MATERIALS GRAPHENE Nanoplatelets): 1.5%
Silane coupling agent (gamma-glycidol ether oxypropyl trimethoxysilane): 3.5%
Dispersant (sodium polyacrylate): 2%
Crosslinking agent (bisphenol a type epoxy resin): 2%
Antioxidants (hindered phenol antioxidants BHT): 1%
Solvent (acetone): 18%;
The preparation method is shown in reference to example 1.
Example 3
The formula comprises the following components:
Polyurethane resin (Desmopan): 62 percent of
Conductive polymer (polythiophene): 6.5%
Polyethyleneimine: 5.5%
Carbon nanotubes (ARKEMA GRAPHISTRENGTH; MWCNTs): 1.5%
Graphene (ACS MATERIAL GRAPHENE Oxide): 1%
Silane coupling agent (gamma-aminopropyl triethoxysilane): 2.5%
Dispersant (PVP K30): 2.5%
Crosslinking agent (Desmodur N3300): 2.5%
Antioxidants (tocopheryl acetate): 1%
Solvent (mixture of ethanol and acetone): 14.5%
The preparation method is shown in reference to example 1.
Comparative example 1
The formula comprises the following components:
Polyurethane resin (Eco-Flex ™ C1000): 66 percent of
Conductive polymer (polyaniline): 6%
Carbon nanotubes (ARKEMA GRAPHISTRENGTH; MWCNTs): 1.2%
Graphene (XG SCIENCES GRAPHENE Nanoplatelets): 1.2%
Silane coupling agent (gamma-aminopropyl triethoxysilane): 3%
Dispersant (PVP K30): 2%
Crosslinking agent (Desmodur N3300): 2%
Antioxidants (tocopheryl acetate): 1.2%
Solvent (ethanol): 17.4%;
The preparation method is shown in reference to example 1.
Comparative example 2
The formula comprises the following components:
polyurethane resin (Eco-Flex ™ C1000): 60 percent of
Conductive polymer (polyaniline): 8.4%
Polyethyleneimine: 6%
Silane coupling agent (gamma-aminopropyl triethoxysilane): 3%
Dispersant (PVP K30): 2%
Crosslinking agent (Desmodur N3300): 2%
Antioxidants (tocopheryl acetate): 1.2%
Solvent (ethanol): 17.4%;
The preparation method is shown in reference to example 1.
Comparative example 3
The formula comprises the following components:
polyurethane resin (Eco-Flex ™ C1000): 60 percent of
Conductive polymer (polyaniline): 6%
Polyethyleneimine: 6%
Carbon nanotubes (ARKEMA GRAPHISTRENGTH; MWCNTs): 1.2%
Graphene (XG SCIENCES GRAPHENE Nanoplatelets): 1.2%
Dispersant (PVP K30): 2%
Crosslinking agent (Desmodur N3300): 2%
Antioxidants (tocopheryl acetate): 1.2%
Solvent (ethanol): 20.4%;
The preparation method is shown in reference to example 1.
Comparative example 4
Polyurethane resin (Eco-Flex ™ C1000): 66 percent of
Polyethyleneimine: 6%
Carbon nanotubes (ARKEMA GRAPHISTRENGTH; MWCNTs): 1.2%
Graphene (XG SCIENCES GRAPHENE Nanoplatelets): 1.2%
Silane coupling agent (gamma-aminopropyl triethoxysilane): 3%
Dispersant (PVP K30): 2%
Crosslinking agent (Desmodur N3300): 2%
Antioxidants (tocopheryl acetate): 1.2%
Solvent (ethanol): 17.4%;
The preparation method is shown in reference to example 1.
Comparative example 5
Polyurethane resin (Eco-Flex ™ C1000): 66.4%
Conductive polymer (polyaniline): 6%
Carbon nanotubes (ARKEMA GRAPHISTRENGTH; MWCNTs): 1.2%
Graphene (XG SCIENCES GRAPHENE Nanoplatelets): 1.2%
Dispersant (PVP K30): 2%
Crosslinking agent (Desmodur N3300): 2%
Antioxidants (tocopheryl acetate): 1.2%
Solvent (ethanol): 20% of a base;
The preparation method is shown in reference to example 1.
The adhesion, antistatic properties, coating integrity and antistatic property retention test methods for the above examples and comparative products were as follows:
1. Adhesive force testing method
Test standard: ASTM D3359;
the device comprises: blade (cutting tool), transparent adhesive tape, tensile tester;
The steps are as follows:
Sample preparation: preparing a terylene textile fabric sample coated with an antistatic coating, and ensuring the surface of the sample to be smooth and clean.
Cutting a sample: a set of parallel lines (typically 6) were cut on the sample surface using a blade with a distance between the lines of 1 mm and another set of parallel lines were cut perpendicular to form a grid pattern (25 squares).
And (3) sticking adhesive tape: a clear tape (about 5 cm a long) was adhered to the grid to ensure adequate contact of the tape with the sample surface without air bubbles.
Peeling tape: after 10 minutes of taping, the tape was peeled off rapidly at 45 degree angle.
Evaluation results: the grid was checked for coating detachment. According to the shedding area of the coating, the coating is evaluated according to the following criteria:
5B: no coating layer is dropped off;
4B: the falling area is less than 5%;
3B: the falling area is 5-15%;
2B: the falling area is 15-35%;
1B: the falling area is 35-65%;
0B: the falling area exceeds 65%.
2. Antistatic performance test method
Test standard: ASTM D257;
The device comprises: surface resistance tester, conductive electrode (usually aluminum electrode).
The steps are as follows:
Sample preparation: preparing a terylene textile fabric sample coated with an antistatic coating, and ensuring that the sample is dry and the surface is clean;
Electrode placement: placing two conductive electrodes on the surface of a sample, wherein the distance between the electrodes is 10 cm;
And (3) connecting a tester: connecting the electrode to a surface resistance tester;
measuring resistance: starting the tester, and reading the surface resistance value;
recording data: the measurement was repeated 3 times, and the average value was taken as the surface resistance of the sample.
3. Antistatic performance retention test method
Test standard: combining ASTM D257 (surface resistance measurement) and abrasion resistance test
The device comprises:
surface resistance tester, taber abrasion tester (or other abrasion tester)
The steps are as follows:
initial antistatic performance measurement:
sample preparation: preparing a terylene textile fabric sample coated with an antistatic coating, and ensuring that the sample is dry and the surface is clean.
Electrode placement: two conductive electrodes were placed on the sample surface with a distance between the electrodes of 10 cm.
And (3) connecting a tester: the electrodes were connected to a surface resistance tester.
Measuring resistance: starting the tester, reading the initial surface resistance value, and recording the initial antistatic performance.
Abrasion resistance test:
sample installation: the sample was mounted on a sample holder of a Taber abrasion tester, and a CS-10 abrasion wheel was selected.
Setting parameters: the number of rubs (e.g., 100 times, 200 times, 500 times, 1000 times, etc.) is set.
Starting the test: the tester was started and the abrasion wheel was rubbed against the sample surface.
The antistatic performance is measured by stopping the machine at regular intervals (such as every 100 times):
Electrode placement: two conductive electrodes were placed on the sample surface with a distance between the electrodes of 10 cm.
And (3) connecting a tester: the electrodes were connected to a surface resistance tester.
Measuring resistance: and starting the tester, reading the surface resistance value, and recording the antistatic performance.
Antistatic property retention calculation:
And calculating the retention rate of the antistatic performance according to the surface resistance value measured after each abrasion resistance test.
The formula:
Antistatic property retention (%) = (initial surface resistance of surface resistance after abrasion test) ×100% antistatic property retention (%) = (surface resistance of initial surface resistance after abrasion test) ×100%
The retention of antistatic properties after each abrasion test was recorded and analyzed.
Evaluation of results
Coating integrity:
And (3) completing: the coating does not wear or fall off obviously.
Slight abrasion: the surface of the coating is slightly worn, but the function is not affected.
Obvious abrasion: the surface of the coating is obviously worn, and the function is reduced.
Severe wear: the surface of the coating is severely worn or falls off, and the function is obviously reduced.
Antistatic property retention:
Excellent: the retention rate is >90%, and the antistatic performance is basically unchanged.
Good: the retention rate is between 70% and 90%, the antistatic performance is reduced, and the antistatic performance is still effective.
Generally: the retention rate is between 50% and 70%, and the antistatic performance is obviously reduced.
Poor: the retention rate is less than 50%, the antistatic performance is greatly reduced, and the antistatic performance is almost ineffective.
Table 1: formulation composition
Composition of the components | Example 1 | Example 2 | Example 3 | Comparative example 1 | Comparative example 2 | Comparative example 3 | Comparative example 4 | Comparative example 5 |
Polyurethane resin | 60% | 58% | 62% | 66% | 60% | 60% | 66% | 66.4% |
Conductive polymer | 6% | 7% | 6.5% | 6% | 8.4% | 6% | 0 | 6% |
Polyethylene imine | 6% | 6% | 5.5% | 0 | 6% | 6% | 6% | 0 |
Carbon nanotubes | 1.2% | 1% | 1.5% | 1.2% | 0 | 1.2% | 1.2% | 1.2% |
Graphene | 1.2% | 1.5% | 1% | 1.2% | 0 | 1.2% | 1.2% | 1.2% |
Silane coupling agent | 3% | 3.5% | 2.5% | 3% | 3% | 0 | 3% | 0 |
Dispersing agent | 2% | 2% | 2.5% | 2% | 2% | 2% | 2% | 2% |
Crosslinking agent | 2% | 2% | 2.5% | 2% | 2% | 2% | 2% | 2% |
Antioxidant agent | 1.2% | 1% | 1% | 1.2% | 1.2% | 1.2% | 1.2% | 1.2% |
Solvent(s) | 17.4% | 18% | 14.5% | 17.4% | 17.4% | 20.4% | 17.4% | 20% |
Table 2: results of Performance test
Test item/recipe numbering | Example 1 | Example 2 | Example 3 | Comparative example 1 | Comparative example 2 | Comparative example 3 | Comparative example 4 | Comparative example 5 |
Surface resistance (omega) | 1.35*105 | 1.54*105 | 1.07*105 | 4.27*105 | 5.82*106 | 1.87*105 | 1.84*106 | 1.28*105 |
Adhesive force (ASTM D3359 standard) | 5B | 5B | 5B | 3B | 3B | 4B | 4B | 2B |
Coating integrity | Complete and complete | Complete and complete | Complete and complete | Obvious abrasion | Obvious abrasion | Obvious abrasion | Slight abrasion | Severe wear and tear |
Antistatic retention (%) | 95.4% | 97.1% | 94.6% | 65.7% | 72.6% | 63.4% | 84.7% | 32.8% |
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art. The generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. The antistatic coating composition for the polyester textile fabric is characterized by comprising the following components in percentage by mass:
Polyurethane resin: 50-70%
Conductive polymer: 3.0-10%
Polyethyleneimine: 3.0-10%
Carbon nanotubes: 0.5-2.0%
Graphene: 0.5-2.0%
Silane coupling agent: 1.0 to 5.0 percent
Dispersing agent: 1.0 to 3.0%
Crosslinking agent: 1.0 to 3.0%
Antioxidant: 0.5-2.0%
Solvent: 10-20%.
2. The antistatic coating composition for polyester textile fabric according to claim 1, which is characterized by comprising the following components in percentage by mass:
Polyurethane resin: 55-65%
Conductive polymer: 5.0-8.0%
Polyethyleneimine: 5.0-8.0%
Carbon nanotubes: 1.0 to 1.5 percent
Graphene: 1.0 to 1.5 percent
Silane coupling agent: 2.0-4.0%
Dispersing agent: 1.5-2.5%
Crosslinking agent: 1.5-2.5%
Antioxidant: 1.0 to 1.5 percent
Solvent: 10-20%.
3. The antistatic coating composition for polyester textile fabric according to claim 1 or 2, wherein the polyurethane resin is bio-based polyurethane resin or modified polyurethane resin, the bio-based polyurethane resin is Eco-Flex ™ series or Baycusan square C1000 series, and the modified polyurethane resin is Desmopan square series or Vulkollan square series.
4. An antistatic coating composition for polyester textile fabrics according to claim 1 or 2, characterized in that one or more of the conductive polymers Polyaniline (PANI), polypyrrole (Polypyrrole, PPy) and polythiophene (Polythiophene, PT).
5. An antistatic coating composition for terylene textile fabric according to claim 1 or 2, characterized in that the carbon nanotubes are multi-walled carbon nanotubes, preferably ARKEMA GRAPHISTRENGTH @ MWCNTs or Cheap Tubes inc. The graphene is selected from graphene nano sheets or graphene oxide; preferably, XG Sciences Graphene Nanoplatelets (xGnP)、Angstron Materials Graphene Nanoplatelets、ACS Material Graphene Oxide or GRAPHENEA GRAPHENE Oxide is selected as the graphene.
6. An antistatic coating composition for polyester textile fabric according to claim 1 or 2, wherein the silane coupling agent is selected from gamma-aminopropyl triethoxysilane or gamma-glycidol ether oxypropyl trimethoxysilane; the dispersing agent is polyvinylpyrrolidone or sodium polyacrylate; the cross-linking agent is bisphenol A epoxy resin or hexamethylene diisocyanate; the antioxidant is tocopherol acetate or hindered phenol antioxidant BHT; the solvent is one or two of ethanol and acetone.
7. A method for preparing an antistatic coating composition for polyester textile fabric according to any one of claims 1 to 6, characterized in that the method further comprises the steps of:
1) Adding polyurethane resin, solvent and dispersing agent into the mixer, and stirring uniformly;
2) Gradually adding the multiwall carbon nanotubes and the graphene nano sheets, and uniformly dispersing by using an ultrasonic dispersing instrument under high-speed stirring to form uniform nano dispersion;
3) Gradually adding the prepared polyaniline powder into the nano dispersion liquid, and uniformly stirring to ensure that the conductive polymer is uniformly distributed;
4) Addition of crosslinking agent, antioxidant, antiwear agent and adhesion promoter:
adding the cross-linking agent, the antioxidant, the silane coupling agent and the polyethyleneimine under stirring, and continuously stirring until complete mixing.
8. The method according to claim 7, characterized by parameters of an ultrasonic disperser: the power is set to 200-300W, the frequency is set to 20-40kHz, and the dispersion time is set to 20-30 minutes.
9. An antistatic polyester textile fabric, characterized in that the fabric is coated with the composition according to any one of claims 1-6.
10. An antistatic terylene textile fabric according to claim 9, wherein the terylene textile fabric is subjected to plasma treatment and silane coupling agent impregnation treatment,
The method of ion treatment is as follows:
1) Cleaning the polyester substrate with deionized water or ethanol to remove dirt and grease on the surface, and then thoroughly drying in a dry environment;
2) Placing the dried polyester substrate into a treatment chamber of plasma treatment equipment;
3) Starting the plasma treatment equipment to carry out surface treatment: the process parameters were as follows: gas flow rate: 20-50 sccm; power: 100-300W; the treatment time is as follows: 5-10 minutes; pressure: 0.1-0.5 Torr;
The method for treating the silane coupling agent comprises the following steps:
1) Dissolving 1-2% of silane coupling Agent (APTES) in absolute ethyl alcohol or deionized water;
2) Adding 0.1-0.5% acetic acid or hydrochloric acid;
3) Soaking the polyester substrate subjected to plasma treatment in a silane solution, and keeping the polyester substrate for 20-30 minutes; after soaking, fully flushing the substrate with deionized water to remove redundant silane solution; drying the substrate at 80-100deg.C for 1-2 hr.
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