CN118357856B - Milling cutter scratch detection and repair device and detection method thereof - Google Patents
Milling cutter scratch detection and repair device and detection method thereof Download PDFInfo
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- CN118357856B CN118357856B CN202410792874.9A CN202410792874A CN118357856B CN 118357856 B CN118357856 B CN 118357856B CN 202410792874 A CN202410792874 A CN 202410792874A CN 118357856 B CN118357856 B CN 118357856B
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- 238000003801 milling Methods 0.000 title claims abstract description 129
- 238000001514 detection method Methods 0.000 title claims abstract description 31
- 230000008439 repair process Effects 0.000 title claims abstract description 15
- 238000006073 displacement reaction Methods 0.000 claims abstract description 100
- 238000007664 blowing Methods 0.000 claims description 30
- 238000000227 grinding Methods 0.000 claims description 29
- 230000007246 mechanism Effects 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 13
- 238000001125 extrusion Methods 0.000 claims description 12
- 230000001681 protective effect Effects 0.000 claims description 10
- 239000002184 metal Substances 0.000 claims description 8
- 230000002457 bidirectional effect Effects 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 3
- 230000008569 process Effects 0.000 description 12
- 238000005498 polishing Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000008263 repair mechanism Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/12—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving optical means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B3/00—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools
- B24B3/02—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools of milling cutters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/02—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Health & Medical Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Health & Medical Sciences (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Machine Tool Sensing Apparatuses (AREA)
Abstract
The invention belongs to the technical field of milling cutter scratch detection, and discloses a milling cutter scratch detection and repair device and a detection method thereof, wherein the detection and repair device comprises a base, the base is fixedly provided with a transverse displacement frame, the inside of the transverse displacement frame is connected with a longitudinal displacement frame in a front-back sliding way, the inside upper and lower sliding connection of vertical displacement frame has the upper and lower displacement frame, upper and lower displacement frame one end fixed mounting has 4k high definition digtal camera, base top one side rotates and is connected with the swivel mount, the inside left and right sliding connection of swivel mount has vertical displacement seat, vertical displacement seat top fixed mounting has milling cutter holder. The invention can save the time required by detecting the milling cutter again after repairing, and improves the detection efficiency of the milling cutter.
Description
Technical Field
The invention belongs to the technical field of milling cutter scratch detection, and particularly relates to a milling cutter scratch detection and repair device and a milling cutter scratch detection method.
Background
The milling cutter is a rotary cutter which is used for milling and has one or more cutter teeth, and when in operation, each cutter tooth cuts off the allowance of a workpiece intermittently in sequence; milling cutters come in a variety of forms, such as cylindrical milling cutters, face milling cutters, three-sided edge milling cutters, saw blade milling cutters, and the like;
the milling cutter is detected by using a five-axis cutter detector with the model pc1000-400 in the scratch detection process, scratches of the milling cutter are detected by using the device, and photos in the detection process are displayed through a computer display screen;
Because the cutter detector can detect the milling cutter outside, but be inconvenient for repairing the milling cutter after detecting to need to dismantle the milling cutter, then detect once more after repairing, cause the milling cutter to dismantle and install the step on the cutter detector, further influenced the restoration and the detection efficiency of milling cutter piece.
Disclosure of Invention
The invention aims at the problems that in the prior art, the cutter detector can detect the outer side of a milling cutter, but the milling cutter is inconvenient to repair after detection, so that the milling cutter needs to be disassembled, then the milling cutter is repaired and then is detected again, and the disassembly and the installation of the milling cutter on the cutter detector are caused, so that the repair and the detection efficiency of a milling cutter blade are further influenced, and the invention provides the following technical scheme:
The utility model provides a milling cutter scratch detection prosthetic devices, includes the base, base fixed mounting has horizontal displacement frame, inside front and back sliding connection of horizontal displacement frame has vertical displacement frame, inside upper and lower sliding connection of vertical displacement frame has upper and lower displacement frame, upper and lower displacement frame one end fixed mounting has 4k high definition digtal camera, base top one side rotates and is connected with the swivel mount, inside left and right sliding connection of swivel mount has vertical displacement seat, vertical displacement seat top fixed mounting has milling cutter clamping frame;
The milling cutter repairing mechanism is fixedly mounted at the top end of the longitudinal displacement seat and comprises a fixing frame welded at the top end of the longitudinal displacement seat, a lifting frame is connected inside the fixing frame in a vertical sliding mode, a horizontal plate is welded at the top end of the lifting frame, a driving motor is horizontally and movably connected to one side of the top end of the horizontal plate, an output shaft of the driving motor is provided with a polishing wheel through a flat key in a clamping mode, a protecting sleeve is movably connected to the other side of the top end of the lifting frame, the protecting sleeve and the driving motor move synchronously relative to each other, and a gas extrusion mechanism is fixedly mounted at one end face of the longitudinal displacement seat.
Preferably, the inside rotation of mount is connected with threaded rod and passes through threaded connection between threaded rod and the crane, the inside rotation of horizontal plate is connected with two-way screw thread actuating lever, two-way screw thread actuating lever outward appearance symmetry is through threaded connection has the displacement piece.
Preferably, one of them displacement piece top welding has the displacement board, displacement board inner wall sliding connection has the slider, slider one end symmetry embedding is installed the spring beam, two spring beam one end joint is installed stripper plate and stripper plate one end and displacement board inner wall laminating each other, slider top one side integrated into one piece has bracing piece and bracing piece top and fixed connection between the lag bottom.
Preferably, the other displacement piece top welding has the supporting shoe, the cylinder is installed in the embedding of supporting shoe inner wall, the cylinder outside rotates and is connected with the dwang, the cylinder outside is located dwang top position department fixed mounting tooth line ring, tooth line ring inside meshing has the joint spare of sliding connection in dwang top, the embedding of joint spare one end is installed manual telescopic link and is fixed connection between manual telescopic link and the dwang.
Preferably, the driving motor outside has cup jointed the installing frame and has passed through the screw thread between installing frame and the turning block, turning block top one side welding has the arch, manual telescopic link one end joint is installed in protruding inside.
Preferably, the gas extrusion mechanism comprises a fan fixedly arranged on the longitudinal displacement seat, a Y-shaped pipe is arranged at the top end of the fan, a blowing plate is arranged at the top end of the Y-shaped pipe, and a blowing nozzle is arranged at one end of the Y-shaped pipe.
Preferably, a drainage cover is arranged between the top end of the fan and the bottom end of the Y-shaped pipe, two ends of the drainage cover are respectively connected between the fan and the Y-shaped pipe in an adhesive mode, the top end of the Y-shaped pipe is connected with the air blowing plate through a hose, two ends of the hose are respectively sleeved on the outer sides of air inlets of the Y-shaped pipe and the air blowing plate, the Y-shaped pipe is connected with the air blowing nozzle through a metal corrugated pipe, and the Y-shaped pipe is connected with the air blowing nozzle through clamping connection between two ends of the metal corrugated pipe.
Preferably, the blowing plate is fixedly arranged on the movable strip of the milling cutter clamping frame, the drainage cover is conical in shape, and the diameter of the top end of the drainage cover is smaller than that of the bottom end of the drainage cover.
The invention also provides a detection method of the milling cutter scratch detection and repair device, which comprises the following steps:
step one: the relative action between the transverse displacement frame and the longitudinal displacement frame is used for adjusting the position of the 4k high-definition camera, and then the positioning plate is used for positioning the position of the 4k high-definition camera;
step two: putting the milling cutter on a milling cutter clamping frame, blowing, extruding and fixing the milling cutter through air blown by a fan, and fixing the milling cutter again through the milling cutter clamping frame;
step three: shooting and detecting the outer side of the milling cutter through a 4k high-definition camera, and transmitting the shot and detected data on a display;
step four: adjusting the positions of the driving motor and the grinding wheel, synchronously displacing the protective sleeve to enter the outer side of the lens of the 4k high-definition camera at the moment, and then continuously adjusting the driving motor and the grinding wheel;
Step five: starting a driving motor, driving the grinding wheel to rotate by the driving motor, and repairing scratches on the outer side of the milling cutter after the grinding wheel rotates;
Step six: resetting the driving motor and the grinding wheel, and separating the protective sleeve from the lens of the 4k high-definition camera at the moment;
Step seven: and (3) repeating the operation of the step three, and detecting the outer side of the repaired milling cutter.
The beneficial effects of the invention are as follows:
(1) The purpose of repairing the milling cutter can be achieved without disassembling the milling cutter in the milling cutter detection process, and further the process that the milling cutter is disassembled and then transferred into the repairing device after being detected and then the repaired milling cutter is installed in the detecting device again is saved, so that the time required by detecting the milling cutter again after repairing is saved, and the detection efficiency of the milling cutter is improved;
(2) The abrasion conditions of different parts of the milling cutter are repaired, so that the recovery of the overall performance of the cutter is ensured, the service life of the cutter is prolonged, the sharpness of the milling cutter can be effectively recovered, and the cutting efficiency and the processing quality are improved;
(3) The purpose that the lens of the 4k high-definition camera is always protected in the repairing process of the milling cutter is achieved, the phenomenon that dirt in the repairing process of the milling cutter enters the outer side of the lens of the 4k high-definition camera is reduced, the cleaning of the outer side of the lens of the 4k high-definition camera is ensured, and the repaired milling cutter is further convenient to detect;
(4) The lens of the 4k high-definition camera can conveniently detect the milling cutter, the precision of detection after repairing the milling cutter is improved, the purpose of blowing extrusion pre-fixing the milling cutter is achieved, and the problem of time required for fixing the subsequent milling cutter is solved.
Drawings
Fig. 1 is a schematic structural view of a milling cutter scratch detection and repair device;
FIG. 2 is a schematic view showing the mounting structure of a milling cutter repair mechanism;
FIG. 3 shows a cross-sectional view of the mount;
FIG. 4 is a schematic view showing the mounting structure of the grinding wheel;
FIG. 5 is a schematic view showing the structure of the area A in FIG. 3;
fig. 6 shows a schematic structural view of the gas extrusion mechanism.
In the figure: 1. a base; 2. a transverse displacement frame; 3. a longitudinal displacement frame; 4. a vertical displacement frame; 5. k high definition camera; 6. a rotating frame; 7. a longitudinal displacement seat; 8. a milling cutter clamping frame; 9. a milling cutter repairing mechanism; 91. a fixing frame; 92. a threaded rod; 93. a lifting frame; 94. a horizontal plate; 95. a bi-directional threaded drive rod; 96. a displacement block; 97. a displacement plate; 98. a slide block; 99. a spring rod; 910. an extrusion plate; 911. a support rod; 912. a protective sleeve; 913. a support block; 914. a cylinder; 915. a rotating block; 916. a toothed ring; 917. a clamping piece; 918. a manual telescopic rod; 919. a driving motor; 920. grinding wheel; 10. a gas extrusion mechanism; 101. a blower; 102. a drainage cover; 103. a Y-shaped tube; 104. a hose; 105. a blowing plate; 106. a metal bellows; 107. and a blowing nozzle.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the present invention will be clearly and completely described below with reference to the embodiments.
Example 1: the invention provides a milling cutter scratch detection and repair device and a detection method thereof, as shown in figures 1-6, comprising the following steps: the base 1, the base 1 is fixedly provided with the horizontal displacement frame 2, the inside of the horizontal displacement frame 2 is connected with the longitudinal displacement frame 3 in a fore-and-aft sliding way, the inside of the longitudinal displacement frame 3 and the inside of the horizontal displacement frame 2 are both connected with a screw thread driving rod in a rotating way, the longitudinal displacement frame 3 and the horizontal displacement frame 2 are connected through the screw thread driving rod, the inside of the longitudinal displacement frame 3 is connected with the upper and lower displacement frame 4 in a vertical sliding way, the upper and lower displacement frame 4 and the longitudinal displacement frame 3 are connected through the screw thread driving rod, the screw thread driving rod and the upper and lower displacement frame 4 are connected through the screw thread, one end of the upper and lower displacement frame 4 is fixedly provided with a 4k high-definition camera 5, one side of the top end of the base 1 is connected with a rotating frame 6 in a rotating way, the inside of the rotating frame 6 is connected with a longitudinal displacement seat 7 in a left-and-right sliding way, and the top of the longitudinal displacement seat 7 is fixedly provided with a milling cutter clamping frame 8;
The milling cutter repairing mechanism 9 is fixedly mounted at the top end of the longitudinal displacement seat 7, the milling cutter repairing mechanism 9 comprises a fixing frame 91 welded at the top end of the longitudinal displacement seat 7, a lifting frame 93 is connected inside the fixing frame 91 in a vertical sliding mode, a horizontal plate 94 is welded at the top end of the lifting frame 93, a driving motor 919 is horizontally and movably connected to one side of the top end of the horizontal plate 94, an output shaft of the driving motor 919 is provided with a polishing wheel 920 through a flat key in a clamping mode, a protecting sleeve 912 is movably connected to the other side of the top end of the lifting frame 93, the protecting sleeve 912 and the driving motor 919 move relatively and synchronously, and a gas extruding mechanism 10 is fixedly mounted on one end face of the longitudinal displacement seat 7.
As shown in fig. 2 and 3, the threaded rod 92 is connected to the inside rotation of the fixing frame 91, and the threaded rod 92 and the lifting frame 93 are connected through threads, so that the height of the lifting frame 93 is convenient to adjust, the height of the driving motor 919 is convenient to adjust, the grinding wheel 920 is further enabled to grind the milling cutter, the grinding repair difficulty of the milling cutter is reduced, the bidirectional threaded driving rod 95 is connected to the inside rotation of the horizontal plate 94, the outer surface symmetry of the bidirectional threaded driving rod 95 is provided with the displacement blocks 96 through threads, the synchronous relative movement of the two displacement blocks 96 is convenient, and the purpose that the protecting sleeve 912 and the grinding wheel 920 are respectively separated from the lens of the 4k high-definition camera 5 and the milling cutter is achieved.
As shown in fig. 3 and 5, a displacement plate 97 is welded at the top end of one of the displacement blocks 96, a sliding block 98 is slidably connected to the inner wall of the displacement plate 97, a spring rod 99 is symmetrically embedded in one end face of the sliding block 98, an extrusion plate 910 is installed at one end of each of the two spring rods 99 in a clamping manner, one end face of each extrusion plate 910 is mutually attached to the inner wall of the displacement plate 97, a supporting rod 911 is integrally formed on one side of the top end of the sliding block 98, the top end of the supporting rod 911 is fixedly connected with the bottom end of a protecting sleeve 912, the protecting sleeve 912 and the bottom end of the protecting sleeve 912 are attached to the 4k high-definition camera 5, and the synchronous movement of the two displacement blocks 96 is not affected after the protecting sleeve 912 and the 4k high-definition camera 5 are attached, so that the mechanism can still be used after the position of the longitudinal displacement seat 7 is adjusted.
As shown in fig. 3 and fig. 4, a supporting block 913 is welded at the top end of another displacement block 96, a cylinder 914 is embedded in the inner wall of the supporting block 913, a rotating block 915 is rotationally connected at the outer side of the cylinder 914, a toothed ring 916 is fixedly installed at the top end of the rotating block 915 at the outer side of the cylinder 914, a clamping piece 917 which is slidably connected to the top end of the rotating block 915 is engaged in the toothed ring 916, a mounting frame is sleeved at the outer side of the driving motor 919 and is fixed with the rotating block 915 through threads, a boss is welded at one side of the top end of the rotating block 915, one end of a manual telescopic rod 918 is clamped inside the boss, the input end of the driving motor 919 is electrically connected with the output end of an external power supply, the installation and fixation of the driving motor 919 are facilitated, the installation and fixation difficulty of the driving motor 919 is changed, one end of the clamping piece 917 is embedded and is provided with a manual telescopic rod 918 and the rotating block 915, the angle of the rotating block 915 is deflected, and the polishing wheel 920 is fixed after being deflected, so that the purpose of polishing the milling cutter is inclined to polish the milling cutter, and the whole milling cutter can be restored by repairing the different angles, and the service life of the milling cutter can be ensured.
The gas extrusion mechanism 10 comprises a fan 101 fixedly arranged on the longitudinal displacement seat 7, a Y-shaped pipe 103 is arranged at the top end of the fan 101, a gas blowing plate 105 is arranged at the top end of the Y-shaped pipe 103, and a gas blowing nozzle 107 is arranged at one end of the Y-shaped pipe 103.
As shown in fig. 1 and 6, a drainage cover 102 is installed between the top end of a fan 101 and the bottom end of a Y-shaped tube 103, two ends of the drainage cover 102 are respectively connected between the fan 101 and the Y-shaped tube 103 in an adhering manner, the top end of the Y-shaped tube 103 is connected with a blowing plate 105 through a hose 104, two ends of the hose 104 are respectively sleeved outside air inlets of the Y-shaped tube 103 and the blowing plate 105, the Y-shaped tube 103 is connected with a blowing nozzle 107 through a metal corrugated tube 106, the Y-shaped tube 103 and the blowing nozzle 107 are respectively connected between two ends of the metal corrugated tube 106 in a clamping manner, the blowing plate 105 is fixedly installed on a movable strip of a milling cutter clamping frame 8, the drainage cover 102 is conical, the diameter of the top end of the drainage cover 102 is smaller than the diameter of the bottom end, the angle of the blowing nozzle 107 and the height of the blowing plate 105 can be conveniently adjusted, so that the milling cutter outside after polishing and repairing can be conveniently cleaned, the height of the blowing plate 105 is adjusted, the impact force of air on the milling cutter is increased, and the pre-fixing is more stable.
The invention also provides a detection method of the milling cutter scratch detection and repair device, which comprises the following steps:
step one: the relative action between the transverse displacement frame 2 and the longitudinal displacement frame 3 is used for adjusting the position of the 4k high-definition camera 5, and then the positioning plate is used for positioning the position of the 4k high-definition camera 5;
step two: putting the milling cutter on a milling cutter clamping frame 8, then blowing, extruding and fixing the milling cutter through air blown out by a fan 101, and fixing the milling cutter again through the milling cutter clamping frame 8;
Step three: shooting and detecting the outer side of the milling cutter through a 4k high-definition camera 5, and transmitting the shot and detected data on a display;
step four: adjusting the positions of the driving motor 919 and the grinding wheel 920, wherein the protective sleeve 912 is synchronously displaced to enter the outer side of the lens of the 4k high-definition camera 5, and then continuously adjusting the driving motor 919 and the grinding wheel 920;
Step five: starting a driving motor 919, wherein the driving motor 919 drives the grinding wheel 920 to rotate, and repairing scratches on the outer side of the milling cutter after the grinding wheel 920 rotates;
step six: resetting the driving motor 919 and the grinding wheel 920, and separating the protecting sleeve 912 from the lens of the 4k high-definition camera 5;
Step seven: and (3) repeating the operation of the step three, and detecting the outer side of the repaired milling cutter.
Working principle: in the actual use process of the device, the position of the longitudinal displacement seat 7 is adjusted to a preset position, then the position of the longitudinal displacement frame 3 is adjusted through the transverse displacement frame 2, then the vertical displacement frame 4 is driven to move through the longitudinal displacement frame 3, the angle of the 4k high-definition camera 5 is driven to adjust when the vertical displacement frame 4 moves, so that the 4k high-definition camera 5 is positioned, a blower 101 is started, the blower 101 drives external gas to enter the outer side of a milling cutter placed on the milling cutter clamping frame 8 along the drainage cover 102, the Y-shaped tube 103, the hose 104 and the air blowing plate 105, the purpose of blowing extrusion pre-fixing of the milling cutter is achieved, the milling cutter is extruded and fixed through the milling cutter clamping frame 8, and then the milling cutter is shot and detected through the 4k high-definition camera 5;
When scratches remain on the outer side of the milling cutter, the driving motor 919 is started at this time, the driving motor 919 drives the grinding wheel 920 to rotate, then a person rotates the threaded rod 92, the threaded rod 92 drives the lifting frame 93 to ascend when rotating, the lifting frame 93 drives the height of the horizontal plate 94 to adjust after ascending, then the person rotates the bidirectional thread driving rod 95, the bidirectional thread driving rod 95 drives the two displacement blocks 96 to move when rotating, one of the displacement blocks 96 drives the supporting block 913 to move, the cylinder 914 drives the rotating block 915 to move in the moving process of the supporting block 913, the driving motor 919 moves when the rotating block 915 drives the grinding wheel 920 to repair the outer side of the milling cutter, the purpose of repairing the milling cutter without disassembling the milling cutter in the detecting process of the milling cutter is achieved, and then the process of installing the repaired milling cutter in the detecting device again after the milling cutter is disassembled and then transferred into the repairing device is saved, so that the time required for detecting the milling cutter again after repairing is saved, and the detecting efficiency of the milling cutter is improved;
When the angle of the grinding wheel 920 needs to be deflected, the grinding wheel 920 is reset at the moment, then a person pulls the manual telescopic rod 918, the manual telescopic rod 918 drives the clamping piece 917 to be separated when moving, after the clamping piece 917 is separated, the person rotates the rotating block 915, the rotating block 915 drives the driving motor 919 to deflect with the angle of the grinding wheel 920 when rotating, then the clamping piece 917 is reset, then the grinding wheel 920 is driven to horizontally move, the grinding wheel 920 after horizontally moving carries out inclined grinding on the milling cutter, and the restoration of the whole performance of the milling cutter is ensured, the service life is prolonged, the sharpness of the milling cutter can be effectively restored, and the cutting efficiency and the processing quality are improved;
Meanwhile, when the two displacement blocks 96 synchronously move, the other displacement block 96 drives the displacement plate 97 to horizontally move, at the moment, the protective sleeve 912 at the top end of the displacement plate 97 is firstly contacted with the outer side of the lens of the 4k high-definition camera 5, then the displacement plate 97 is continuously moved, at the moment, the protective sleeve 912 is mutually abutted with the 4k high-definition camera 5, so that the displacement plate 97 moves along the outer side of the sliding block 98, the purpose of protecting the lens of the 4k high-definition camera 5 all the time in the repairing process of the milling cutter is achieved, the phenomenon that dirt enters the outer side of the lens of the 4k high-definition camera 5 in the repairing process of the milling cutter is reduced, the cleaning of the outer side of the lens of the 4k high-definition camera 5 is ensured, the repaired milling cutter is further conveniently detected, and the distance between the longitudinal displacement seat 7 and the transverse displacement frame 2 is increased or decreased, and the protection of the protective sleeve 912 on the lens of the 4k high-definition camera 5 is not affected, so that the purpose of increasing the applicability is achieved;
And after milling cutter repairing mechanism 9 resets, personnel drive the angle of blowing nozzle 107 through corrugated metal pipe 106 and adjust this moment, and blowing nozzle 107 after the regulation can blow the milling cutter outside to make the milling cutter outside keep clean, and then the camera lens of the 4k high definition digtal camera 5 of being convenient for detects the milling cutter, has improved the precision that detects after the milling cutter is repaired, detects the milling cutter outside after repairing and the clearance through the camera lens of 4k high definition digtal camera 5 at last.
The above embodiments are only for illustrating the technical solution of the present invention, and are not limiting.
Claims (4)
1. The utility model provides a milling cutter scratch detection prosthetic devices, its characterized in that, including base (1), base (1) fixed mounting has horizontal displacement frame (2), inside front and back sliding connection of horizontal displacement frame (2) has vertical displacement frame (3), inside upper and lower sliding connection of vertical displacement frame (3) has upper and lower displacement frame (4), upper and lower displacement frame (4) one end fixed mounting has 4k high definition digtal camera (5), base (1) top one side rotates and is connected with swivel mount (6), inside left and right sliding connection of swivel mount (6) has vertical displacement seat (7), vertical displacement seat (7) top fixed mounting has milling cutter clamping frame (8);
The milling cutter repairing mechanism (9) is fixedly arranged at the top end of the longitudinal displacement seat (7), the milling cutter repairing mechanism (9) comprises a fixing frame (91) welded at the top end of the longitudinal displacement seat (7), a lifting frame (93) is connected inside the fixing frame (91) in a vertical sliding mode, a horizontal plate (94) is welded at the top end of the lifting frame (93), a driving motor (919) is horizontally and movably connected to one side of the top end of the horizontal plate (94), a grinding wheel (920) is mounted on an output shaft of the driving motor (919) through a flat key in a clamping mode, a protective sleeve (912) is movably connected to the other side of the top end of the lifting frame (93), the protective sleeve (912) and the driving motor (919) move synchronously relatively, and a gas extrusion mechanism (10) is fixedly arranged on one end face of the longitudinal displacement seat (7).
The inside of the fixing frame (91) is rotationally connected with a threaded rod (92) and the threaded rod (92) is in threaded connection with the lifting frame (93), the inside of the horizontal plate (94) is rotationally connected with a bidirectional threaded driving rod (95), and the outer surface of the bidirectional threaded driving rod (95) is symmetrically connected with a displacement block (96) through threads;
One of the displacement blocks (96) is welded with a displacement plate (97) at the top end, the inner wall of the displacement plate (97) is slidably connected with a sliding block (98), one end face of the sliding block (98) is symmetrically embedded and provided with a spring rod (99), one end of each spring rod (99) is clamped and provided with a squeezing plate (910), one end face of each squeezing plate (910) is mutually attached to the inner wall of the displacement plate (97), one side of the top end of the sliding block (98) is integrally formed with a supporting rod (911), and the top end of the supporting rod (911) is fixedly connected with the bottom end of a protecting sleeve (912);
The other displacement block (96) is welded with a supporting block (913) at the top end, a cylinder (914) is embedded in the inner wall of the supporting block (913), a rotating block (915) is rotationally connected to the outer side of the cylinder (914), a ring gear (916) is fixedly arranged on the outer side of the cylinder (914) at the top end of the rotating block (915), a clamping piece (917) which is in sliding connection with the top end of the rotating block (915) is meshed with the outer side of the ring gear (916), a manual telescopic rod (918) is embedded in one end of the clamping piece (917), and the manual telescopic rod (918) is fixedly connected with the rotating block (915);
The gas extrusion mechanism (10) comprises a fan (101) fixedly arranged on a longitudinal displacement seat (7), a Y-shaped pipe (103) is arranged at the top end of the fan (101), a blowing plate (105) is arranged at the top end of the Y-shaped pipe (103), and a blowing nozzle (107) is arranged at one end of the Y-shaped pipe (103);
install drainage cover (102) between fan (101) top and Y type pipe (103) bottom, bonding connection between fan (101) and Y type pipe (103) respectively is at drainage cover (102) both ends, be connected through hose (104) between Y type pipe (103) top and the blow plate (105), cup joint respectively in the air intake outside of Y type pipe (103) and blow plate (105) at hose (104) both ends, be connected through metal bellows (106) between Y type pipe (103) and blow nozzle (107), joint connection between metal bellows (106) both ends is respectively to Y type pipe (103) and blow nozzle (107).
2. The milling cutter scratch detection and repair device according to claim 1, wherein a mounting frame is sleeved on the outer side of the driving motor (919) and is fixed with the rotating block (915) through threads, a bulge is welded on one side of the top end of the rotating block (915), and one end of the manual telescopic rod (918) is clamped and mounted in the bulge.
3. The milling cutter scratch detection and repair device according to claim 2, wherein the air blowing plate (105) is fixedly arranged on a movable strip of the milling cutter clamping frame (8), the shape of the drainage cover (102) is conical, and the diameter of the top end of the drainage cover (102) is smaller than that of the bottom end.
4. The method for detecting and repairing the scratches of the milling cutter according to claim 3, comprising the steps of:
Step one: the relative action between the transverse displacement frame (2) and the longitudinal displacement frame (3) is used for adjusting the position of the 4k high-definition camera (5), and then the positioning plate is used for positioning the position of the 4k high-definition camera (5);
Step two: putting the milling cutter on a milling cutter clamping frame (8), then blowing, extruding and fixing the milling cutter through air blown by a fan (101), and fixing the milling cutter again through the milling cutter clamping frame (8);
Step three: shooting and detecting the outer side of the milling cutter through a 4k high-definition camera (5), and transmitting the shot and detected data on a display;
Step four: the positions of the driving motor (919) and the grinding wheel (920) are adjusted, at the moment, the protective sleeve (912) synchronously shifts to the outer side of the lens of the 4k high-definition camera (5), and then the driving motor (919) and the grinding wheel (920) are continuously adjusted;
Step five: starting a driving motor (919), and driving the driving motor (919) to drive the grinding wheel (920) to rotate, wherein scratches on the outer side of the milling cutter are repaired after the grinding wheel (920) rotates;
Step six: resetting the driving motor (919) and the grinding wheel (920), and separating the protecting sleeve (912) from the lens of the 4k high-definition camera (5);
Step seven: and (3) repeating the operation of the step three, and detecting the outer side of the repaired milling cutter.
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| CN110202426A (en) * | 2019-07-18 | 2019-09-06 | 北京市电加工研究所 | Single vision on-line checking tool grinding system and method |
| CN111434451A (en) * | 2019-01-10 | 2020-07-21 | 宝山钢铁股份有限公司 | Efficient welding machine scissors cutting edge burr detection and grinding device |
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| CN207873544U (en) * | 2018-02-22 | 2018-09-18 | 安徽大学 | Tool monitoring based on permanent magnetic linear synchronous motor repairs unified platform |
| CN112405130A (en) * | 2020-11-27 | 2021-02-26 | 台州路桥南瑞智能装备科技有限公司 | A repair equipment for mechanical tool cutting edge detects |
| CN112454023B (en) * | 2020-12-08 | 2024-11-01 | 苏州赛帕埃惜精机有限公司 | Cutter grinding degree measuring device |
| CN214702127U (en) * | 2021-04-07 | 2021-11-12 | 江苏斯坦福精密传动有限公司 | Milling cutter blade abrasion detection device |
| CN220367229U (en) * | 2023-07-24 | 2024-01-19 | 中质特检科技山西有限公司 | High-pressure gas cylinder surface scratch detection device |
| CN117554377B (en) * | 2023-11-25 | 2024-04-30 | 广东博勒科技有限公司 | Milling cutter scratch detection and repair device and application method thereof |
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| CN111434451A (en) * | 2019-01-10 | 2020-07-21 | 宝山钢铁股份有限公司 | Efficient welding machine scissors cutting edge burr detection and grinding device |
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