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CN118357276B - Automatic positioning system and method in cold rolling process - Google Patents

Automatic positioning system and method in cold rolling process Download PDF

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Publication number
CN118357276B
CN118357276B CN202410487922.3A CN202410487922A CN118357276B CN 118357276 B CN118357276 B CN 118357276B CN 202410487922 A CN202410487922 A CN 202410487922A CN 118357276 B CN118357276 B CN 118357276B
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cold rolling
equipment
deviation
correction
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CN118357276A (en
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李健
谢映
王文
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Wuxi Guangxing Dongmao Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B38/00Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Control Of Metal Rolling (AREA)

Abstract

本发明公开了一种冷轧工艺中自动定位系统及方法,属于智能控制领域,其中方法包括:建立冷轧设备的设备特征集;构建带钢的实时测量数据库;依据设备特征集和实时测量数据库进行偏离评价,生成窗口纠偏因子;建立实时偏离数据库,实时偏离数据库为通过纠偏传感器进行实时偏离采集建立的偏离数据集;确定延时节点,延时节点基于冷轧控制速度和预采集距离获得,预采集距离为实时测量数据库与实时偏离数据库的采集点距离;依据偏离数据集、窗口纠偏因子和延时节点配置时序控制参数;通过时序控制参数执行冷轧设备的定位控制。本申请解决了现有技术中冷轧设备定位控制效果差的技术问题,达到了对冷轧过程实时纠偏,提高定位控制效果的技术效果。

The present invention discloses an automatic positioning system and method in a cold rolling process, which belongs to the field of intelligent control, wherein the method includes: establishing an equipment feature set of cold rolling equipment; constructing a real-time measurement database of strip steel; performing deviation evaluation based on the equipment feature set and the real-time measurement database, and generating a window correction factor; establishing a real-time deviation database, which is a deviation data set established by real-time deviation collection through a correction sensor; determining a delay node, which is obtained based on the cold rolling control speed and a pre-collection distance, and the pre-collection distance is the distance between the collection points of the real-time measurement database and the real-time deviation database; configuring a timing control parameter based on the deviation data set, the window correction factor and the delay node; and performing positioning control of the cold rolling equipment through the timing control parameter. The present application solves the technical problem of poor positioning control effect of cold rolling equipment in the prior art, and achieves the technical effect of real-time correction of the cold rolling process and improving the positioning control effect.

Description

一种冷轧工艺中自动定位系统及方法Automatic positioning system and method in cold rolling process

技术领域Technical Field

本发明涉及智能控制领域,具体涉及一种冷轧工艺中自动定位系统及方法。The invention relates to the field of intelligent control, and in particular to an automatic positioning system and method in a cold rolling process.

背景技术Background Art

冷轧工艺在工业生产中的应用日益广泛,冷轧带钢作为一种重要的冷轧产品,其冷轧加工质量直接影响后续加工环节和最终产品的性能指标。现有的冷轧加工工艺主要依赖操作经验来调节冷轧机的各项参数,实现对冷轧过程的定位控制。但是,这种定位控制方式无法根据设备特点和实时工况动态实时纠偏,导致冷轧带钢的定位效果难以保证。Cold rolling technology is increasingly used in industrial production. As an important cold-rolled product, the quality of cold-rolled steel strip directly affects the performance indicators of subsequent processing links and final products. The existing cold rolling process mainly relies on operating experience to adjust the parameters of the cold rolling mill to achieve positioning control of the cold rolling process. However, this positioning control method cannot dynamically correct the deviation in real time according to the characteristics of the equipment and the real-time working conditions, resulting in the difficulty in ensuring the positioning effect of the cold-rolled steel strip.

发明内容Summary of the invention

本申请通过提供了一种冷轧工艺中自动定位系统及方法,旨在解决现有技术中冷轧设备定位控制效果差的技术问题。The present application aims to solve the technical problem of poor positioning control effect of cold rolling equipment in the prior art by providing an automatic positioning system and method in a cold rolling process.

鉴于上述问题,本申请提供了一种冷轧工艺中自动定位系统及方法。In view of the above problems, the present application provides an automatic positioning system and method in a cold rolling process.

本申请公开的第一个方面,提供了一种冷轧工艺中自动定位方法,该方法包括:建立冷轧设备的设备特征集,所述设备特征集通过与冷轧设备数字通信后获得,所述设备特征集包括设备自由段长度、冷轧控制张力、冷轧控制速度、设备磨损特征;构建带钢的实时测量数据库,所述实时测量数据库通过建立实时交互点采集获得,所述实时测量数据库中数据包括厚度数据、粗糙度数据;依据所述设备特征集和所述实时测量数据库进行偏离评价,生成窗口纠偏因子;建立实时偏离数据库,所述实时偏离数据库为通过纠偏传感器进行实时偏离采集建立的偏离数据集;确定延时节点,所述延时节点基于所述冷轧控制速度和预采集距离获得,所述预采集距离为所述实时测量数据库与所述实时偏离数据库的采集点距离;依据所述偏离数据集、窗口纠偏因子和所述延时节点配置时序控制参数;通过所述时序控制参数执行冷轧设备的定位控制。The first aspect disclosed in the present application provides an automatic positioning method in a cold rolling process, the method comprising: establishing an equipment feature set of the cold rolling equipment, the equipment feature set being obtained through digital communication with the cold rolling equipment, the equipment feature set comprising equipment free section length, cold rolling control tension, cold rolling control speed, and equipment wear characteristics; constructing a real-time measurement database of the strip, the real-time measurement database being obtained through establishing real-time interactive point collection, the data in the real-time measurement database comprising thickness data and roughness data; performing deviation evaluation based on the equipment feature set and the real-time measurement database, and generating a window correction factor; establishing a real-time deviation database, the real-time deviation database being a deviation data set established by real-time deviation collection by a correction sensor; determining a delay node, the delay node being obtained based on the cold rolling control speed and a pre-collection distance, the pre-collection distance being the collection point distance between the real-time measurement database and the real-time deviation database; configuring timing control parameters based on the deviation data set, the window correction factor, and the delay node; and performing positioning control of the cold rolling equipment through the timing control parameters.

本申请公开的另一个方面,提供了一种冷轧工艺中自动定位系统,该系统包括:设备特征建立模块,用于建立冷轧设备的设备特征集,所述设备特征集通过与冷轧设备数字通信后获得,所述设备特征集包括设备自由段长度、冷轧控制张力、冷轧控制速度、设备磨损特征;实时测量数据模块,用于构建带钢的实时测量数据库,所述实时测量数据库通过建立实时交互点采集获得,所述实时测量数据库中数据包括厚度数据、粗糙度数据;窗口纠偏因子模块,用于依据所述设备特征集和所述实时测量数据库进行偏离评价,生成窗口纠偏因子;实时偏离数据模块,用于建立实时偏离数据库,所述实时偏离数据库为通过纠偏传感器进行实时偏离采集建立的偏离数据集;延时节点确定模块,用于确定延时节点,所述延时节点基于所述冷轧控制速度和预采集距离获得,所述预采集距离为所述实时测量数据库与所述实时偏离数据库的采集点距离;时序控制参数模块,用于依据所述偏离数据集、窗口纠偏因子和所述延时节点配置时序控制参数;设备定位控制模块,用于通过所述时序控制参数执行冷轧设备的定位控制。Another aspect disclosed in the present application provides an automatic positioning system in a cold rolling process, the system comprising: an equipment feature establishment module, used to establish an equipment feature set of the cold rolling equipment, the equipment feature set is obtained through digital communication with the cold rolling equipment, the equipment feature set includes equipment free section length, cold rolling control tension, cold rolling control speed, equipment wear characteristics; a real-time measurement data module, used to build a real-time measurement database of the strip, the real-time measurement database is obtained by establishing real-time interaction point collection, the data in the real-time measurement database includes thickness data, roughness data; a window correction factor module, used to perform correction based on the equipment feature set and the real-time measurement database. The invention relates to a method for determining a delay node, wherein the delay node is obtained based on the cold rolling control speed and the pre-collection distance, and the pre-collection distance is the collection point distance between the real-time measurement database and the real-time deviation database; a timing control parameter module is used to configure the timing control parameters according to the deviation data set, the window correction factor and the delay node; and an equipment positioning control module is used to perform positioning control of the cold rolling equipment through the timing control parameters.

本申请中提供的一个或多个技术方案,至少具有如下技术效果或优点:One or more technical solutions provided in this application have at least the following technical effects or advantages:

由于采用了建立冷轧设备的设备特征集,用于全面描述设备状态;构建带钢的实时测量数据库,以获取带钢实时加工质量数据;依据设备特征集和实时测量数据库进行偏离评价,生成窗口纠偏因子,用于评估带钢当前的偏离状态;通过纠偏传感器进行实时偏离采集建立的偏离数据集,建立实时偏离数据库,以监测带钢的实时偏离值;基于冷轧控制速度和预采集距离获得延时节点,考虑了数据采集与执行定位之间的时间延迟对应关系;依据偏离数据集、窗口纠偏因子和延时节点配置时序控制参数,实现控制策略的制定;通过时序控制参数执行冷轧设备的定位控制,实现对冷轧过程的自动化精准定位的技术方案,解决了现有技术中冷轧设备定位控制效果差的技术问题,达到了对冷轧过程实时纠偏,提高定位控制效果的技术效果。The invention adopts the method of establishing an equipment feature set for cold rolling equipment to comprehensively describe the equipment status; constructing a real-time measurement database for strip steel to obtain real-time processing quality data of strip steel; performing deviation evaluation based on the equipment feature set and the real-time measurement database to generate a window correction factor for evaluating the current deviation status of the strip steel; establishing a real-time deviation database based on a deviation data set established by real-time deviation acquisition using a correction sensor to monitor the real-time deviation value of the strip steel; obtaining delay nodes based on the cold rolling control speed and the pre-acquisition distance, taking into account the corresponding relationship between the time delay between data acquisition and execution of positioning; configuring timing control parameters based on the deviation data set, the window correction factor and the delay node to realize the formulation of control strategies; executing positioning control of cold rolling equipment through timing control parameters to realize the technical solution of automatic and precise positioning of the cold rolling process, solving the technical problem of poor positioning control effect of cold rolling equipment in the prior art, and achieving the technical effect of real-time correction of the cold rolling process and improving the positioning control effect.

上述说明仅是本申请技术方案的概述,为了能够更清楚了解本申请的技术手段,而可依照说明书的内容予以实施,并且为了让本申请的上述和其它目的、特征和优点能够更明显易懂,以下特举本申请的具体实施方式。The above description is only an overview of the technical solution of the present application. In order to more clearly understand the technical means of the present application, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are listed below.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本申请实施例提供了一种冷轧工艺中自动定位方法的一种流程示意图;FIG1 is a schematic flow chart of an automatic positioning method in a cold rolling process provided by an embodiment of the present application;

图2为本申请实施例提供了一种冷轧工艺中自动定位方法中生成窗口纠偏因子的一种流程示意图;FIG2 is a schematic diagram of a flow chart of generating a window correction factor in an automatic positioning method in a cold rolling process provided by an embodiment of the present application;

图3为本申请实施例提供了一种冷轧工艺中自动定位系统的一种结构示意图。FIG3 is a schematic structural diagram of an automatic positioning system in a cold rolling process provided in an embodiment of the present application.

附图标记说明:设备特征建立模块11,实时测量数据模块12,窗口纠偏因子模块13,实时偏离数据模块14,延时节点确定模块15,时序控制参数模块16,设备定位控制模块17。Explanation of the accompanying drawings: equipment characteristic establishment module 11, real-time measurement data module 12, window correction factor module 13, real-time deviation data module 14, delay node determination module 15, timing control parameter module 16, equipment positioning control module 17.

具体实施方式DETAILED DESCRIPTION

本申请提供的技术方案总体思路如下:The overall idea of the technical solution provided by this application is as follows:

本申请实施例提供了一种冷轧工艺中自动定位系统及方法。首先,建立描述冷轧设备状态的设备特征集,并构建反映带钢加工质量的实时测量数据库,以获取与冷轧加工相关的多维过程数据。然后,依据设备特征集和实时测量数据库进行偏离评价,生成窗口纠偏因子。同时,实时监测带钢实时偏离值,得到偏离数据集。确定考虑速度和距离因素的延时节点,以准确把握冷轧过程特征。接着,利用偏离数据集、窗口纠偏因子和延时节点配置时序控制参数,实现过程控制策略的制定。最后,通过时序控制参数闭环执行定位纠偏控制,完成对冷轧过程的自动精准定位。The embodiment of the present application provides an automatic positioning system and method in a cold rolling process. First, an equipment feature set describing the status of the cold rolling equipment is established, and a real-time measurement database reflecting the processing quality of the strip is constructed to obtain multidimensional process data related to the cold rolling process. Then, a deviation evaluation is performed based on the equipment feature set and the real-time measurement database, and a window correction factor is generated. At the same time, the real-time deviation value of the strip is monitored in real time to obtain a deviation data set. Determine the delay node that takes into account speed and distance factors to accurately grasp the characteristics of the cold rolling process. Then, the deviation data set, window correction factor and delay node are used to configure the timing control parameters to realize the formulation of the process control strategy. Finally, the positioning correction control is performed in a closed loop through the timing control parameters to complete the automatic and precise positioning of the cold rolling process.

在介绍了本申请基本原理后,下面将结合说明书附图来具体介绍本申请的各种非限制性的实施方式。After introducing the basic principles of the present application, various non-limiting implementation methods of the present application will be specifically described below in conjunction with the drawings in the specification.

实施例一Embodiment 1

如图1所示,本申请实施例提供了一种冷轧工艺中自动定位方法,该方法包括:As shown in FIG1 , an embodiment of the present application provides an automatic positioning method in a cold rolling process, the method comprising:

建立冷轧设备的设备特征集,所述设备特征集通过与冷轧设备数字通信后获得,所述设备特征集包括设备自由段长度、冷轧控制张力、冷轧控制速度、设备磨损特征;Establishing a device feature set of the cold rolling equipment, wherein the device feature set is obtained through digital communication with the cold rolling equipment, and the device feature set includes a free section length of the equipment, a cold rolling control tension, a cold rolling control speed, and a wear feature of the equipment;

在本申请实施例中,首先,获取冷轧设备的数字接口,数字接口用于与冷轧设备进行数字通信以获取设备状态数据,其中,数字接口为现场总线接口、工业以太网接口等用于工业现场的数据交互接口。然后,通过数字接口与冷轧设备建立数字通信连接,发送设备特征数据采集指令。接收到冷轧设备返回的设备特征集,设备特征集包含冷轧设备的自由段长度、冷轧控制张力、冷轧控制速度等动态设备特征数据。同时,获取冷轧设备的磨损检测装置监测数据,磨损检测装置设置在冷轧设备增压机构、传动系统等易磨部位,实时检测磨损状态,根据磨损检测装置监测数据,提取设备磨损特征参数。最后,将所获得的自由段长度、冷轧控制张力、冷轧控制速度和设备磨损特征集合在一起,构建冷轧设备的设备特征集数据库,作为冷轧设备运行时的整体状态特征,为后续定位控制提供设备状态约束。In the embodiment of the present application, first, a digital interface of the cold rolling equipment is obtained, and the digital interface is used to digitally communicate with the cold rolling equipment to obtain equipment status data, wherein the digital interface is a data interaction interface for industrial sites such as a field bus interface and an industrial Ethernet interface. Then, a digital communication connection is established with the cold rolling equipment through the digital interface, and an equipment feature data acquisition instruction is sent. The equipment feature set returned by the cold rolling equipment is received, and the equipment feature set contains dynamic equipment feature data such as the free section length, cold rolling control tension, and cold rolling control speed of the cold rolling equipment. At the same time, the monitoring data of the wear detection device of the cold rolling equipment is obtained. The wear detection device is set at the wear-prone parts such as the supercharging mechanism and the transmission system of the cold rolling equipment to detect the wear state in real time. According to the monitoring data of the wear detection device, the equipment wear feature parameters are extracted. Finally, the obtained free section length, cold rolling control tension, cold rolling control speed and equipment wear feature set are collected together to construct an equipment feature set database of the cold rolling equipment, which is used as the overall state feature of the cold rolling equipment during operation, and provides equipment state constraints for subsequent positioning control.

构建带钢的实时测量数据库,所述实时测量数据库通过建立实时交互点采集获得,所述实时测量数据库中数据包括厚度数据、粗糙度数据;Constructing a real-time measurement database of the strip steel, wherein the real-time measurement database is obtained by establishing real-time interaction point collection, and the data in the real-time measurement database includes thickness data and roughness data;

进一步的,本申请实施例还包括:Furthermore, the embodiment of the present application also includes:

获取带钢的宽度数据,将所述宽度数据作为宽度约束;Acquire width data of the steel strip, and use the width data as a width constraint;

对带钢原材进行原材数据采集,建立原材数据库,对所述原材数据库中带钢的横向厚度均匀分析,生成厚度均匀约束;Collect raw material data of the strip steel, establish a raw material database, analyze the uniformity of the transverse thickness of the strip steel in the raw material database, and generate uniform thickness constraints;

对所述原材数据库中带钢的横向粗糙度均匀分析,生成粗糙度均匀约束;Analyze the uniformity of the transverse roughness of the strip steel in the raw material database and generate a uniformity constraint for the roughness;

通过所述宽度约束、所述厚度均匀约束和所述粗糙度均匀约束进行所述实时交互点的布设密度配置,根据布设密度配置结果建立所述实时测量数据库。The layout density of the real-time interaction points is configured through the width constraint, the thickness uniformity constraint and the roughness uniformity constraint, and the real-time measurement database is established according to the layout density configuration result.

进一步的,本申请实施例还包括:Furthermore, the embodiment of the present application also includes:

以带钢的中心点作为对称点,建立对称采样点列表,其中,所述对称采样点列表中每一对称点设置有关联映射;Taking the center point of the steel strip as the symmetry point, a symmetry sampling point list is established, wherein each symmetry point in the symmetry sampling point list is provided with an associated mapping;

通过所述布设密度配置结果执行所述对称采样点列表的方案匹配,基于方案匹配结果分布采集传感器,其中,所述采集传感器包括厚度传感器和粗糙度传感器;Execute scheme matching of the symmetrical sampling point list through the arrangement density configuration result, and distribute acquisition sensors based on the scheme matching result, wherein the acquisition sensors include thickness sensors and roughness sensors;

通过所述厚度传感器和所述粗糙度传感器进行数据采集,并通过对应关联映射建立所述实时测量数据库。Data is collected through the thickness sensor and the roughness sensor, and the real-time measurement database is established through corresponding association mapping.

在一种优选的实施方式中,首先,在冷轧设备入口设置宽度测量仪,通过宽度测量仪获取带钢的实时宽度数据,并将所获得的宽度数据作为后续实时交互点布设的宽度约束条件。其次,沿带钢原材横向等间距设置若干厚度测量传感器,当带钢原材通过若干厚度测量传感器时,对带钢原材进行横向多点厚度扫描,获取带钢不同横向位置的厚度数据,将采集到的多点厚度数据汇总,构建带钢原材的原材数据库。再次,分析各横向位置厚度数据的均匀性,判断厚度数据分布是否满足均匀性要求,生成带钢原材的厚度均匀约束条件。同时,设置若干粗糙度测量传感器,对原材数据库中的粗糙度数据进行分析,判断原材带钢的横向粗糙度均匀情况,生成粗糙度均匀约束条件。In a preferred embodiment, first, a width measuring instrument is set at the entrance of the cold rolling equipment, and the real-time width data of the strip is obtained through the width measuring instrument, and the obtained width data is used as the width constraint condition for the subsequent real-time interaction point layout. Secondly, a number of thickness measurement sensors are set at equal intervals along the horizontal direction of the strip steel raw material. When the strip steel raw material passes through a number of thickness measurement sensors, the strip steel raw material is subjected to a horizontal multi-point thickness scan to obtain the thickness data of the strip steel at different horizontal positions, and the collected multi-point thickness data are summarized to construct a raw material database of the strip steel raw material. Thirdly, the uniformity of the thickness data at each horizontal position is analyzed to determine whether the thickness data distribution meets the uniformity requirement, and the uniform thickness constraint condition of the strip steel raw material is generated. At the same time, a number of roughness measurement sensors are set to analyze the roughness data in the raw material database, determine the uniformity of the horizontal roughness of the raw material strip steel, and generate a uniform roughness constraint condition.

然后,读取已生成的宽度约束、厚度均匀约束和粗糙度均匀约束;在带钢宽度范围内,综合考虑厚度均匀约束和粗糙度均匀约束,对实时交互测量点进行合理的布设密度配置,得到布设密度配置结果。例如在厚度和粗糙度变化剧烈的区域设置更高密度的测量点,而在变化相对均匀的区域可以设置较低密度的测量点。Then, the generated width constraint, thickness uniformity constraint and roughness uniformity constraint are read; within the width range of the strip, the thickness uniformity constraint and the roughness uniformity constraint are comprehensively considered, and the real-time interactive measurement points are reasonably arranged in density to obtain the arrangement density configuration result. For example, a higher density of measurement points can be set in areas where the thickness and roughness change dramatically, while a lower density of measurement points can be set in areas where the changes are relatively uniform.

随后,取带钢表面的中心点作为对称基点,在带钢宽度范围内建立多个对称采样点,将每个对称采样点与中心点形成映射关系,建立带钢的对称采样点列表。接着,读取已生成的布设密度配置结果,其中包含了带钢冷轧区各区域的优化测量点密度分布方案;加载构建好的对称采样点列表,基于布设密度配置结果,根据测量精度需求、信号传输距离等因素匹配选择合适的对称采样点。同时,在选定的对称采样点位置设置厚度传感器和粗糙度传感器,完成采集传感器的分布。之后,带钢在冷轧过程中依次通过设置好的厚度传感器和粗糙度传感器,厚度传感器和粗糙度传感器在带钢通过时实时采集对应的厚度数据和粗糙度数据,并即时传输至数据采集卡。数据采集卡依据对称采样点列表中预设的关联映射关系,将厚度数据和粗糙度数据与带钢中心点关联,构建带钢的实时测量数据库。Subsequently, the center point of the strip surface is taken as the symmetry base point, and multiple symmetric sampling points are established within the width of the strip. Each symmetric sampling point is mapped with the center point to establish a symmetric sampling point list of the strip. Next, the generated layout density configuration result is read, which contains the optimized measurement point density distribution scheme for each area of the cold rolling zone of the strip; the constructed symmetric sampling point list is loaded, and based on the layout density configuration result, the appropriate symmetric sampling point is matched and selected according to the measurement accuracy requirements, signal transmission distance and other factors. At the same time, thickness sensors and roughness sensors are set at the selected symmetric sampling point positions to complete the distribution of the acquisition sensors. After that, the strip passes through the set thickness sensors and roughness sensors in turn during the cold rolling process. The thickness sensors and roughness sensors collect the corresponding thickness data and roughness data in real time when the strip passes, and transmit them to the data acquisition card in real time. The data acquisition card associates the thickness data and roughness data with the center point of the strip according to the preset association mapping relationship in the symmetric sampling point list to build a real-time measurement database for the strip.

依据所述设备特征集和所述实时测量数据库进行偏离评价,生成窗口纠偏因子;Performing deviation evaluation based on the device feature set and the real-time measurement database to generate a window correction factor;

进一步的,如图2所示,本步骤包括:Further, as shown in FIG2 , this step includes:

配置各个映射的距离影响因子,所述距离影响因子以中心点为距离零点设定;Configure the distance impact factor of each mapping, wherein the distance impact factor is set with the center point as the distance zero point;

计算各个映射的厚度差值和粗糙度差值,通过所述厚度差值、所述粗糙度差值和所述距离影响因子进行偏离判定和计算,生成原材纠偏因子;Calculating the thickness difference and roughness difference of each mapping, performing deviation judgment and calculation through the thickness difference, the roughness difference and the distance influencing factor, and generating a raw material correction factor;

依据所述设备特征集对所述原材纠偏因子进行执行修正,根据执行修正结果生成窗口纠偏因子。The raw material correction factor is corrected according to the equipment feature set, and a window correction factor is generated according to the correction result.

优选的,本步骤还包括:Preferably, this step also includes:

建立窗口纠偏网络,所述窗口纠偏网络通过大数据构建而成;Establishing a window correction network, wherein the window correction network is constructed through big data;

通过所述设备特征集进行所述窗口纠偏网络的网络配置,并将所述原材纠偏因子输入所述窗口纠偏网络;Performing network configuration of the window correction network through the device feature set, and inputting the raw material correction factor into the window correction network;

基于所述窗口纠偏网络对所述原材纠偏因子处理,生成所述窗口纠偏因子。The window correction factor is generated by processing the original material correction factor based on the window correction network.

在一种优选的实施方式中,窗口纠偏因子是用于提前预测和评估带钢在后续冷轧过程中的潜在偏差,在偏差发生前就进行补偿,以避免了偏差过大时的剧烈纠偏造成控制失常。首先,根据对称采样点列表,提取每个对称采样点到带钢中心点的距离数据,选取距离带钢中心点距离最远的采样点,将其距离设定为最大距离值。其次,以带钢中心点为零距离基点,将其他各采样点的距离映射到0-最大距离值的范围内,得到规范化后的距离数据。同时,根据经验设置距离与影响因子的对应关系,得到每个规范化距离对应的距离影响因子,将每个对称采样点与得到的距离影响因子相关联,完成距离影响因子的配置。In a preferred embodiment, the window correction factor is used to predict and evaluate the potential deviation of the strip in the subsequent cold rolling process in advance, and to compensate for the deviation before it occurs, so as to avoid drastic correction when the deviation is too large and cause control abnormality. First, according to the list of symmetrical sampling points, the distance data from each symmetrical sampling point to the center point of the strip is extracted, and the sampling point farthest from the center point of the strip is selected, and its distance is set to the maximum distance value. Secondly, taking the center point of the strip as the zero distance base point, the distances of other sampling points are mapped to the range of 0-maximum distance value to obtain normalized distance data. At the same time, the corresponding relationship between distance and influencing factor is set according to experience, and the distance influencing factor corresponding to each normalized distance is obtained. Each symmetrical sampling point is associated with the obtained distance influencing factor to complete the configuration of the distance influencing factor.

然后,提取实时测量数据库中的各对称采样点的厚度数据和粗糙度数据,计算各采样点的数据与中心点数据的差值,得到厚度差值和粗糙度差值。接着,读取各采样点配置好的距离影响因子,将厚度差值、粗糙度差值与各自距离影响因子相乘,得到规范化后的偏差数据。随后,将规范化偏差数据与根据控制精度设置的规范偏差阈值进行比较,生成原材纠偏因子,反映带钢的原材偏差状况。Then, extract the thickness data and roughness data of each symmetrical sampling point in the real-time measurement database, calculate the difference between the data of each sampling point and the data of the center point, and obtain the thickness difference and roughness difference. Next, read the distance influence factor configured for each sampling point, multiply the thickness difference and roughness difference with their respective distance influence factors, and obtain the normalized deviation data. Subsequently, compare the normalized deviation data with the standard deviation threshold set according to the control accuracy to generate the raw material correction factor, which reflects the raw material deviation status of the strip.

从多条冷轧工艺生产线中收集大量历史过程数据,包括带钢原材参数、冷轧过程测量数据、设备特征参数以及冷轧质量数据,对收集的数据进行清洗、标注和规范化处理,构建冷轧窗口纠偏数据集。接着,基于深度学习的神经网络结构,设计窗口纠偏预测的网络模型,网络模型包含输入层、多隐层和输出层。使用构建的冷轧窗口纠偏数据集训练网络模型,从而得到通过大数据构建的窗口纠偏网络。然后,根据设备特征集中参数的值,调整窗口纠偏网络,进行针对当前设备的个性化配置,优化网络超参数,如学习率等,完成网络的性能优化。随后,将已经生成的原材纠偏因子数据输入到窗口纠偏网络中,启动窗口纠偏网络模型进行前向传播计算,通过神经网络中间隐层的多次特征提取和组合,网络输出带钢偏差的预测结果,对网络输出结果进行后处理,转换为标准化的窗口纠偏因子,综合了原材偏差和当前设备参数对偏差影响的预测结果。A large amount of historical process data is collected from multiple cold rolling process production lines, including strip raw material parameters, cold rolling process measurement data, equipment characteristic parameters and cold rolling quality data. The collected data is cleaned, labeled and normalized to construct a cold rolling window correction data set. Then, based on the neural network structure of deep learning, a network model for window correction prediction is designed. The network model includes an input layer, multiple hidden layers and an output layer. The constructed cold rolling window correction data set is used to train the network model to obtain a window correction network constructed by big data. Then, according to the value of the parameters in the equipment feature set, the window correction network is adjusted to perform personalized configuration for the current equipment, and the network hyperparameters, such as the learning rate, are optimized to complete the performance optimization of the network. Subsequently, the generated raw material correction factor data is input into the window correction network, and the window correction network model is started for forward propagation calculation. Through multiple feature extraction and combination of the intermediate hidden layer of the neural network, the network outputs the prediction result of the strip deviation. The network output result is post-processed and converted into a standardized window correction factor, which integrates the prediction results of the raw material deviation and the influence of the current equipment parameters on the deviation.

建立实时偏离数据库,所述实时偏离数据库为通过纠偏传感器进行实时偏离采集建立的偏离数据集;Establishing a real-time deviation database, wherein the real-time deviation database is a deviation data set established by real-time deviation collection by a deviation correction sensor;

在本申请实施例中,为获取带钢在冷轧过程中的实时偏离信息,在设定的若干采集点布设有纠偏传感器,以实现对带钢位置的测量采集。该纠偏传感器采用图像技术、激光技术等多种测量方法,用于检测和传输带钢的实时偏离信息。In the embodiment of the present application, in order to obtain the real-time deviation information of the strip during the cold rolling process, a correction sensor is arranged at a set number of collection points to realize the measurement and collection of the position of the strip. The correction sensor uses a variety of measurement methods such as image technology and laser technology to detect and transmit the real-time deviation information of the strip.

在带钢进入纠偏传感器的检测范围时,纠偏传感器开始持续对带钢边缘位置进行扫描测量,并以高频率采样获得带钢在各检测点的偏离数据。对这些偏离数据进行分析处理,实时形成带钢的偏离数据集,包含带钢各检测点的横向偏离信息,包括偏离方向、偏离距离等参数,反映出带钢在冷轧过程中不同位置的移动轨迹,为实现精确定位控制提供依据。When the strip enters the detection range of the deviation correction sensor, the deviation correction sensor begins to continuously scan and measure the edge position of the strip, and obtains the deviation data of the strip at each detection point at a high frequency. These deviation data are analyzed and processed to form a deviation data set of the strip in real time, including the lateral deviation information of each detection point of the strip, including deviation direction, deviation distance and other parameters, reflecting the movement trajectory of the strip at different positions during the cold rolling process, providing a basis for achieving precise positioning control.

确定延时节点,所述延时节点基于所述冷轧控制速度和预采集距离获得,所述预采集距离为所述实时测量数据库与所述实时偏离数据库的采集点距离;Determine a delay node, wherein the delay node is obtained based on the cold rolling control speed and a pre-collection distance, wherein the pre-collection distance is a distance between a collection point of the real-time measurement database and the real-time deviation database;

在本申请实施例中,在获取实时测量数据库和实时偏离数据库后,需要基于冷轧控制速度和预采集距离确定延时节点以实现闭环控制。其中,冷轧控制速度是根据设备特征集配置的冷轧速度控制参数;预采集距离是实时测量数据库的采集点与实时偏离数据库的采集点之间的距离。通过将预采集距离除以冷轧控制速度,可得到从实时测量点到达实时偏离检测点的时间,即为延时节点的时间参数,为带钢从实时测量点移动到实时偏离检测点的时间,为后续的定位控制提供精确的时间基准,从而提高控制的实时性和精确度。In an embodiment of the present application, after obtaining the real-time measurement database and the real-time deviation database, it is necessary to determine the delay node based on the cold rolling control speed and the pre-collection distance to achieve closed-loop control. Among them, the cold rolling control speed is the cold rolling speed control parameter configured according to the equipment feature set; the pre-collection distance is the distance between the collection point of the real-time measurement database and the collection point of the real-time deviation database. By dividing the pre-collection distance by the cold rolling control speed, the time from the real-time measurement point to the real-time deviation detection point can be obtained, which is the time parameter of the delay node, the time for the strip to move from the real-time measurement point to the real-time deviation detection point, and provides an accurate time reference for subsequent positioning control, thereby improving the real-time and accuracy of the control.

依据所述偏离数据集、窗口纠偏因子和所述延时节点配置时序控制参数;configuring timing control parameters according to the deviation data set, the window correction factor and the delay node;

在本申请实施例中,时序控制参数的配置分为预控制参数和实时纠偏参数两部分。In the embodiment of the present application, the configuration of the timing control parameters is divided into two parts: pre-control parameters and real-time correction parameters.

在带钢进入冷轧工序之前,根据偏离数据集和窗口纠偏因子,提前配置冷轧设备的初始化参数,包括轧制速度、张力、工作辊间隙等,实现预控制参数的配置,使带钢在冷轧初始阶段能够快速定位。在冷轧过程中,当带钢通过实时偏离检测点时,获取带钢的实时偏离信息,以配置好的延时节点为基准,计算带钢到达下一个控制执行点的预期偏离,并生成对应纠偏量的控制信号,实现实时纠偏参数的配置。重复实时检测和纠偏控制,即可持续补偿带钢在冷轧过程中的偏离,实现精确的轧制定位。Before the strip enters the cold rolling process, the initialization parameters of the cold rolling equipment, including rolling speed, tension, working roll gap, etc., are configured in advance according to the deviation data set and the window correction factor, so as to realize the configuration of pre-control parameters and enable the strip to be quickly positioned in the initial stage of cold rolling. During the cold rolling process, when the strip passes through the real-time deviation detection point, the real-time deviation information of the strip is obtained, and the expected deviation of the strip to the next control execution point is calculated based on the configured delay node, and the control signal of the corresponding correction amount is generated to realize the configuration of the real-time correction parameters. By repeating the real-time detection and correction control, the deviation of the strip during the cold rolling process can be continuously compensated to achieve accurate rolling positioning.

通过预控制和实时纠偏参数的配合控制,配置时序控制参数,能够提高冷轧初期的定位速度,并保证冷轧全过程的精确定位,从而提高自动化定位能力和控制质量。By coordinating the pre-control and real-time correction parameters and configuring the timing control parameters, the positioning speed in the initial stage of cold rolling can be improved, and accurate positioning can be ensured throughout the cold rolling process, thereby improving the automated positioning capability and control quality.

通过所述时序控制参数执行冷轧设备的定位控制。The positioning control of the cold rolling equipment is performed by the timing control parameters.

在本申请实施例中,在完成时序控制参数的配置后,将时序控制参数发送给冷轧设备的执行系统。首先,发送预控制参数,调整冷轧设备的初始化参数,包括速度、张力、工作辊间隙等的初始化设置,使带钢处于优化的准备状态。然后,发送实时纠偏参数,根据带钢在各控制执行点的预期偏离量,输出补偿控制的执行信号,驱动执行机构对带钢进行纠偏定位。在冷轧过程中,定位系统实时监测带钢的偏离信息,并按照延时节点和实时纠偏参数进行闭环控制,以保持带钢在精确的轧制位置上,从而实现带钢在冷轧全过程中的自动化纠偏,使带钢获得所需的形位精度,提高冷轧质量。In an embodiment of the present application, after completing the configuration of the timing control parameters, the timing control parameters are sent to the execution system of the cold rolling equipment. First, the pre-control parameters are sent to adjust the initialization parameters of the cold rolling equipment, including the initialization settings of speed, tension, working roll gap, etc., so that the strip is in an optimized ready state. Then, the real-time correction parameters are sent, and according to the expected deviation of the strip at each control execution point, the execution signal of the compensation control is output to drive the actuator to correct the deviation of the strip. During the cold rolling process, the positioning system monitors the deviation information of the strip in real time, and performs closed-loop control according to the delay nodes and real-time correction parameters to keep the strip in a precise rolling position, thereby realizing the automatic correction of the strip during the entire cold rolling process, so that the strip can obtain the required shape and position accuracy and improve the quality of cold rolling.

进一步的,本申请实施例还包括:Furthermore, the embodiment of the present application also includes:

建立纠偏设备的纠偏参数,依据所述纠偏参数和所述设备特征集进行纠偏极限预测,设定纠偏极限阈值;Establishing correction parameters of the correction equipment, predicting the correction limit based on the correction parameters and the equipment feature set, and setting the correction limit threshold;

通过所述纠偏极限阈值对所述窗口纠偏因子进行纠偏控制评价;Performing correction control evaluation on the window correction factor by using the correction limit threshold;

若所述窗口纠偏因子不能满足所述纠偏极限阈值,则根据所述窗口纠偏因子的冲破比例进行速度反馈配置;If the window correction factor cannot meet the correction limit threshold, speed feedback configuration is performed according to the breakthrough ratio of the window correction factor;

根据速度反馈结果更新窗口纠偏因子,根据更新结果和所述速度反馈结果重新配置时序控制参数。The window correction factor is updated according to the speed feedback result, and the timing control parameters are reconfigured according to the update result and the speed feedback result.

在一种优选的实施方式中,建立纠偏设备的纠偏参数,纠偏参数包括纠偏电机的转速范围、纠偏极限位置等参数。然后,结合纠偏设备的纠偏参数和设备特征集计算出纠偏设备的理论最大纠偏能力;设置纠偏极限阈值判定规则,例如可取理论最大纠偏能力的80%作为阈值,获取设置不同工艺条件下的动态阈值,从而得到纠偏极限阈值,完成纠偏极限预测,为后续的纠偏控制评价提供限制条件。In a preferred embodiment, the correction parameters of the correction device are established, and the correction parameters include the speed range of the correction motor, the correction limit position and other parameters. Then, the theoretical maximum correction capacity of the correction device is calculated by combining the correction parameters of the correction device and the device feature set; the correction limit threshold judgment rule is set, for example, 80% of the theoretical maximum correction capacity can be taken as the threshold, and the dynamic threshold under different process conditions is obtained, so as to obtain the correction limit threshold, complete the correction limit prediction, and provide restriction conditions for the subsequent correction control evaluation.

随后,将窗口纠偏因子的值与纠偏极限阈值进行比较,判断窗口纠偏因子是否超出纠偏极限阈值,以进行纠偏控制评价。当判断窗口纠偏因子超出纠偏极限阈值时,即窗口纠偏因子不能满足纠偏极限阈值,则无法完成定位纠偏,此时,计算窗口纠偏因子相对于纠偏极限阈值的超出比例,即超当前过程条件下的纠偏可超限程度,基于此设置速度反馈参数,速度反馈参数中定义了不同超出比例下的冷轧速度降低值,冷轧速度降低值与超出比例呈正比关系。随后,根据窗口纠偏因子的超出比例,查询速度反馈参数,得到当前应该降低的冷轧速度值,作为速度反馈结果,即实现速度反馈配置。然后,根据应该降低的冷轧速度值,更新窗口纠偏因子,获取调整后带钢横向偏离的新值,再根据调整后的窗口纠偏因子和速度反馈结果,重新配置时序控制参数,实现定位控制方案的协调优化。Subsequently, the value of the window correction factor is compared with the correction limit threshold to determine whether the window correction factor exceeds the correction limit threshold, so as to evaluate the correction control. When it is determined that the window correction factor exceeds the correction limit threshold, that is, the window correction factor cannot meet the correction limit threshold, the positioning correction cannot be completed. At this time, the excess ratio of the window correction factor relative to the correction limit threshold is calculated, that is, the degree of correction that can exceed the limit under the current process conditions. Based on this, the speed feedback parameter is set. The speed feedback parameter defines the cold rolling speed reduction value under different excess ratios, and the cold rolling speed reduction value is proportional to the excess ratio. Subsequently, according to the excess ratio of the window correction factor, the speed feedback parameter is queried to obtain the current cold rolling speed value that should be reduced as the speed feedback result, that is, the speed feedback configuration is realized. Then, according to the cold rolling speed value that should be reduced, the window correction factor is updated to obtain the new value of the lateral deviation of the adjusted strip, and then the timing control parameters are reconfigured according to the adjusted window correction factor and the speed feedback result to achieve coordinated optimization of the positioning control scheme.

进一步的,本申请实施例还包括:Furthermore, the embodiment of the present application also includes:

配置反馈约束的反馈周期;Configure the feedback cycle of the feedback constraint;

在所述反馈周期内对冷轧设备的定位结果进行评价,生成反馈约束集;evaluating the positioning results of the cold rolling equipment within the feedback cycle to generate a feedback constraint set;

通过所述反馈约束集对窗口纠偏因子的生成控制补偿。The generation control and compensation of the window correction factor are performed through the feedback constraint set.

在一种优选的实施方式中,首先,根据冷轧工艺参数,结合定位控制的需求,确定定位反馈评价的时间间隔,即反馈约束的反馈周期,例如高速冷轧过程可以设置较短的反馈周期,以快速响应定位偏差;低速冷轧过程设置较长的反馈周期间隔。例如,预先设置反馈周期的时间范围,如20—60秒,然后根据具体工艺和设备情况,选择其中的某一数值作为反馈周期的参数,完成反馈周期的配置。在设定的反馈周期时间间隔内,依据传感器的采集结果,获取带钢在冷轧过程中多个时间点的横向偏离数据,综合定位偏差、波动频率、波动范围等多项质量指标,并设置了各个指标的权重和评分规则,得到定位质量的评价分数。再根据有专家设置的评分规则,判定定位质量等级,生成反馈约束集,包括定位偏差约束、波动约束、质量等级等。In a preferred embodiment, first, according to the cold rolling process parameters and the needs of positioning control, the time interval of positioning feedback evaluation, that is, the feedback cycle of feedback constraints, is determined. For example, a short feedback cycle can be set for a high-speed cold rolling process to quickly respond to positioning deviations; a longer feedback cycle interval is set for a low-speed cold rolling process. For example, the time range of the feedback cycle is pre-set, such as 20-60 seconds, and then a certain value is selected as the parameter of the feedback cycle according to the specific process and equipment conditions to complete the configuration of the feedback cycle. Within the set feedback cycle time interval, according to the acquisition results of the sensor, the lateral deviation data of the strip at multiple time points in the cold rolling process is obtained, and multiple quality indicators such as positioning deviation, fluctuation frequency, and fluctuation range are comprehensively considered, and the weights and scoring rules of each indicator are set to obtain the evaluation score of the positioning quality. Then, according to the scoring rules set by experts, the positioning quality level is determined, and a feedback constraint set is generated, including positioning deviation constraints, fluctuation constraints, quality levels, etc.

随后,将反馈约束集与窗口纠偏因子生成过程相结合,确定控制补偿的方案,例如,如果反馈结果显示定位偏差过大,则可增加窗口纠偏网络中偏差权重,增强纠偏作用;如果反馈结果显示定位波动过快,则可调整网络滤波参数,抑制波动频率等,从而实现针对窗口纠偏因子生成补偿和控制,提升定位的适应能力,保证定位质量。Subsequently, the feedback constraint set is combined with the window correction factor generation process to determine the control compensation scheme. For example, if the feedback result shows that the positioning deviation is too large, the deviation weight in the window correction network can be increased to enhance the correction effect. If the feedback result shows that the positioning fluctuates too fast, the network filtering parameters can be adjusted to suppress the fluctuation frequency, etc., thereby achieving compensation and control for the window correction factor generation, improving the adaptability of positioning, and ensuring the positioning quality.

综上所述,本申请实施例所提供的一种冷轧工艺中自动定位方法具有如下技术效果:In summary, the automatic positioning method in a cold rolling process provided by the embodiment of the present application has the following technical effects:

建立冷轧设备的设备特征集,设备特征集通过与冷轧设备数字通信后获得,为评价带钢偏离提供设备端信息。构建带钢的实时测量数据库,实时测量数据库通过建立实时交互点采集获得,为偏离评价提供带钢端信息。依据设备特征集和实时测量数据库进行偏离评价,生成窗口纠偏因子,评估带钢当前的偏离状态。建立实时偏离数据库,实时偏离数据库为通过纠偏传感器进行实时偏离采集建立的偏离数据集,为定位控制提供实时反馈。确定延时节点,延时节点基于冷轧控制速度和预采集距离获得,预采集距离为实时测量数据库与实时偏离数据库的采集点距离,考虑数据采集到执行定位的时间延迟,提供控制时序依据。依据偏离数据集、窗口纠偏因子和延时节点配置时序控制参数,制定精准的过程控制策略。通过时序控制参数执行冷轧设备的定位控制,实施自动化精准纠偏定位,完成对整个冷轧过程的定位控制。Establish the equipment feature set of the cold rolling equipment. The equipment feature set is obtained through digital communication with the cold rolling equipment, and provides equipment-side information for evaluating the deviation of the strip. Construct a real-time measurement database for the strip. The real-time measurement database is obtained by establishing real-time interactive point collection, and provides strip-side information for deviation evaluation. Deviation evaluation is performed based on the equipment feature set and the real-time measurement database, and the window correction factor is generated to evaluate the current deviation state of the strip. Establish a real-time deviation database. The real-time deviation database is a deviation data set established by real-time deviation collection through the correction sensor, and provides real-time feedback for positioning control. Determine the delay node. The delay node is obtained based on the cold rolling control speed and the pre-collection distance. The pre-collection distance is the distance between the collection point of the real-time measurement database and the real-time deviation database. Considering the time delay from data collection to execution of positioning, it provides a control timing basis. Configure the timing control parameters based on the deviation data set, window correction factor and delay node, and formulate an accurate process control strategy. Perform positioning control of the cold rolling equipment through the timing control parameters, implement automatic and accurate correction positioning, and complete the positioning control of the entire cold rolling process.

实施例二Embodiment 2

基于与前述实施例中一种冷轧工艺中自动定位方法相同的发明构思,如图3所示,本申请实施例提供了一种冷轧工艺中自动定位系统,该系统包括:Based on the same inventive concept as the automatic positioning method in a cold rolling process in the aforementioned embodiment, as shown in FIG3 , the embodiment of the present application provides an automatic positioning system in a cold rolling process, the system comprising:

设备特征建立模块11,用于建立冷轧设备的设备特征集,所述设备特征集通过与冷轧设备数字通信后获得,所述设备特征集包括设备自由段长度、冷轧控制张力、冷轧控制速度、设备磨损特征;The equipment feature establishment module 11 is used to establish an equipment feature set of the cold rolling equipment, wherein the equipment feature set is obtained through digital communication with the cold rolling equipment, and the equipment feature set includes equipment free section length, cold rolling control tension, cold rolling control speed, and equipment wear characteristics;

实时测量数据模块12,用于构建带钢的实时测量数据库,所述实时测量数据库通过建立实时交互点采集获得,所述实时测量数据库中数据包括厚度数据、粗糙度数据;A real-time measurement data module 12 is used to construct a real-time measurement database for the strip steel, wherein the real-time measurement database is obtained by establishing real-time interaction point collection, and the data in the real-time measurement database includes thickness data and roughness data;

窗口纠偏因子模块13,用于依据所述设备特征集和所述实时测量数据库进行偏离评价,生成窗口纠偏因子;A window correction factor module 13, used to perform deviation evaluation based on the device feature set and the real-time measurement database to generate a window correction factor;

实时偏离数据模块14,用于建立实时偏离数据库,所述实时偏离数据库为通过纠偏传感器进行实时偏离采集建立的偏离数据集;A real-time deviation data module 14 is used to establish a real-time deviation database, wherein the real-time deviation database is a deviation data set established by real-time deviation collection by a deviation correction sensor;

延时节点确定模块15,用于确定延时节点,所述延时节点基于所述冷轧控制速度和预采集距离获得,所述预采集距离为所述实时测量数据库与所述实时偏离数据库的采集点距离;A delay node determination module 15 is used to determine a delay node, wherein the delay node is obtained based on the cold rolling control speed and a pre-collection distance, wherein the pre-collection distance is a distance between a collection point of the real-time measurement database and the real-time deviation database;

时序控制参数模块16,用于依据所述偏离数据集、窗口纠偏因子和所述延时节点配置时序控制参数;A timing control parameter module 16, configured to configure timing control parameters according to the deviation data set, the window correction factor and the delay node;

设备定位控制模块17,用于通过所述时序控制参数执行冷轧设备的定位控制。The equipment positioning control module 17 is used to perform positioning control of the cold rolling equipment through the timing control parameters.

进一步的,本申请实施例还包括控制参数更新模块,该模块包括以下执行步骤:Furthermore, the embodiment of the present application also includes a control parameter updating module, which includes the following execution steps:

建立纠偏设备的纠偏参数,依据所述纠偏参数和所述设备特征集进行纠偏极限预测,设定纠偏极限阈值;Establishing correction parameters of the correction equipment, predicting the correction limit based on the correction parameters and the equipment feature set, and setting the correction limit threshold;

通过所述纠偏极限阈值对所述窗口纠偏因子进行纠偏控制评价;Performing correction control evaluation on the window correction factor by using the correction limit threshold;

若所述窗口纠偏因子不能满足所述纠偏极限阈值,则根据所述窗口纠偏因子的冲破比例进行速度反馈配置;If the window correction factor cannot meet the correction limit threshold, speed feedback configuration is performed according to the breakthrough ratio of the window correction factor;

根据速度反馈结果更新窗口纠偏因子,根据更新结果和所述速度反馈结果重新配置时序控制参数。The window correction factor is updated according to the speed feedback result, and the timing control parameters are reconfigured according to the update result and the speed feedback result.

进一步的,实时测量数据模块12包括以下执行步骤:Furthermore, the real-time measurement data module 12 includes the following execution steps:

获取带钢的宽度数据,将所述宽度数据作为宽度约束;Acquire width data of the steel strip, and use the width data as a width constraint;

对带钢原材进行原材数据采集,建立原材数据库,对所述原材数据库中带钢的横向厚度均匀分析,生成厚度均匀约束;Collect raw material data of the strip steel, establish a raw material database, analyze the uniformity of the transverse thickness of the strip steel in the raw material database, and generate uniform thickness constraints;

对所述原材数据库中带钢的横向粗糙度均匀分析,生成粗糙度均匀约束;Analyze the uniformity of the transverse roughness of the strip steel in the raw material database and generate a uniformity constraint for the roughness;

通过所述宽度约束、所述厚度均匀约束和所述粗糙度均匀约束进行所述实时交互点的布设密度配置,根据布设密度配置结果建立所述实时测量数据库。The layout density of the real-time interaction points is configured through the width constraint, the thickness uniformity constraint and the roughness uniformity constraint, and the real-time measurement database is established according to the layout density configuration result.

进一步的,实时测量数据模块12还包括以下执行步骤:Furthermore, the real-time measurement data module 12 further includes the following execution steps:

以带钢的中心点作为对称点,建立对称采样点列表,其中,所述对称采样点列表中每一对称点设置有关联映射;Taking the center point of the steel strip as the symmetry point, a symmetry sampling point list is established, wherein each symmetry point in the symmetry sampling point list is provided with an associated mapping;

通过所述布设密度配置结果执行所述对称采样点列表的方案匹配,基于方案匹配结果分布采集传感器,其中,所述采集传感器包括厚度传感器和粗糙度传感器;Execute scheme matching of the symmetrical sampling point list through the arrangement density configuration result, and distribute acquisition sensors based on the scheme matching result, wherein the acquisition sensors include thickness sensors and roughness sensors;

通过所述厚度传感器和所述粗糙度传感器进行数据采集,并通过对应关联映射建立所述实时测量数据库。Data is collected through the thickness sensor and the roughness sensor, and the real-time measurement database is established through corresponding association mapping.

进一步的,窗口纠偏因子模块13包括以下执行步骤:Furthermore, the window correction factor module 13 includes the following execution steps:

配置各个映射的距离影响因子,所述距离影响因子以中心点为距离零点设定;Configure the distance impact factor of each mapping, wherein the distance impact factor is set with the center point as the distance zero point;

计算各个映射的厚度差值和粗糙度差值,通过所述厚度差值、所述粗糙度差值和所述距离影响因子进行偏离判定和计算,生成原材纠偏因子;Calculating the thickness difference and roughness difference of each mapping, performing deviation judgment and calculation through the thickness difference, the roughness difference and the distance influencing factor, and generating a raw material correction factor;

依据所述设备特征集对所述原材纠偏因子进行执行修正,根据执行修正结果生成窗口纠偏因子。The raw material correction factor is corrected according to the equipment feature set, and a window correction factor is generated according to the correction result.

进一步的,窗口纠偏因子模块13还包括以下执行步骤:Furthermore, the window correction factor module 13 further includes the following execution steps:

建立窗口纠偏网络,所述窗口纠偏网络通过大数据构建而成;Establishing a window correction network, wherein the window correction network is constructed through big data;

通过所述设备特征集进行所述窗口纠偏网络的网络配置,并将所述原材纠偏因子输入所述窗口纠偏网络;Performing network configuration of the window correction network through the device feature set, and inputting the raw material correction factor into the window correction network;

基于所述窗口纠偏网络对所述原材纠偏因子处理,生成所述窗口纠偏因子。The window correction factor is generated by processing the original material correction factor based on the window correction network.

进一步的,本申请实施例还包括控制补偿生成模块,该模块包括以下执行步骤:Furthermore, the embodiment of the present application also includes a control compensation generation module, which includes the following execution steps:

配置反馈约束的反馈周期;Configure the feedback cycle of the feedback constraint;

在所述反馈周期内对冷轧设备的定位结果进行评价,生成反馈约束集;evaluating the positioning results of the cold rolling equipment within the feedback cycle to generate a feedback constraint set;

通过所述反馈约束集对窗口纠偏因子的生成控制补偿。The generation control and compensation of the window correction factor are performed through the feedback constraint set.

综上所述的方法的任意步骤都可作为计算机指令或者程序存储在不设限制的计算机存储器中,并可以被不设限制的计算机处理器调用识别用以实现本申请实施例中的任一项方法,在此不做多余限制。Any step of the method described above can be stored as a computer instruction or program in an unlimited computer memory, and can be called and recognized by an unlimited computer processor to implement any method in the embodiments of the present application, without any unnecessary restrictions.

显然,本领域的技术人员可以对本申请进行各种改动和变型而不脱离本申请的范围。这样,倘若本申请的这些修改和变型属于本申请及其等同技术的范围之内,则本申请意图包括这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present application without departing from the scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the present application and its equivalents, the present application is intended to include these modifications and variations.

Claims (4)

1.一种冷轧工艺中自动定位系统,其特征在于,所述系统包括:1. An automatic positioning system in a cold rolling process, characterized in that the system comprises: 设备特征建立模块,所述设备特征建立模块用于建立冷轧设备的设备特征集,所述设备特征集通过与冷轧设备数字通信后获得,所述设备特征集包括设备自由段长度、冷轧控制张力、冷轧控制速度、设备磨损特征;An equipment feature establishment module, the equipment feature establishment module is used to establish an equipment feature set of the cold rolling equipment, the equipment feature set is obtained through digital communication with the cold rolling equipment, and the equipment feature set includes equipment free section length, cold rolling control tension, cold rolling control speed, and equipment wear characteristics; 实时测量数据模块,所述实时测量数据模块用于构建带钢的实时测量数据库,所述实时测量数据库通过建立实时交互点采集获得,所述实时测量数据库中数据包括厚度数据、粗糙度数据;A real-time measurement data module, which is used to construct a real-time measurement database for the strip steel. The real-time measurement database is obtained by establishing real-time interaction point collection. The data in the real-time measurement database includes thickness data and roughness data. 窗口纠偏因子模块,所述窗口纠偏因子模块用于依据所述设备特征集和所述实时测量数据库进行偏离评价,生成窗口纠偏因子;A window correction factor module, the window correction factor module is used to perform deviation evaluation based on the device feature set and the real-time measurement database to generate a window correction factor; 实时偏离数据模块,所述实时偏离数据模块用于建立实时偏离数据库,所述实时偏离数据库为通过纠偏传感器进行实时偏离采集建立的偏离数据集;A real-time deviation data module, wherein the real-time deviation data module is used to establish a real-time deviation database, wherein the real-time deviation database is a deviation data set established by real-time deviation collection by a deviation correction sensor; 延时节点确定模块,所述延时节点确定模块用于确定延时节点,所述延时节点基于所述冷轧控制速度和预采集距离获得,所述预采集距离为所述实时测量数据库与所述实时偏离数据库的采集点距离;A delay node determination module, the delay node determination module is used to determine a delay node, the delay node is obtained based on the cold rolling control speed and a pre-collection distance, the pre-collection distance is the distance between the collection points of the real-time measurement database and the real-time deviation database; 时序控制参数模块,所述时序控制参数模块用于依据所述偏离数据集、窗口纠偏因子和所述延时节点配置时序控制参数;A timing control parameter module, the timing control parameter module is used to configure timing control parameters according to the deviation data set, the window correction factor and the delay node; 设备定位控制模块,所述设备定位控制模块用于通过所述时序控制参数执行冷轧设备的定位控制;An equipment positioning control module, the equipment positioning control module is used to perform positioning control of cold rolling equipment through the timing control parameters; 其中,所述系统还包括:Wherein, the system further comprises: 获取带钢的宽度数据,将所述宽度数据作为宽度约束;Acquire width data of the steel strip, and use the width data as a width constraint; 对带钢原材进行原材数据采集,建立原材数据库,对所述原材数据库中带钢的横向厚度均匀分析,生成厚度均匀约束;Collect raw material data of the strip steel, establish a raw material database, analyze the uniformity of the transverse thickness of the strip steel in the raw material database, and generate uniform thickness constraints; 对所述原材数据库中带钢的横向粗糙度均匀分析,生成粗糙度均匀约束;Analyze the uniformity of the transverse roughness of the strip steel in the raw material database and generate a uniformity constraint for the roughness; 通过所述宽度约束、所述厚度均匀约束和所述粗糙度均匀约束进行所述实时交互点的布设密度配置,根据布设密度配置结果建立所述实时测量数据库;The layout density of the real-time interaction points is configured by using the width constraint, the thickness uniformity constraint and the roughness uniformity constraint, and the real-time measurement database is established according to the layout density configuration result; 其中,所述系统还包括:Wherein, the system further comprises: 以带钢的中心点作为对称点,建立对称采样点列表,其中,所述对称采样点列表中每一对称点设置有关联映射;Taking the center point of the steel strip as the symmetry point, a symmetry sampling point list is established, wherein each symmetry point in the symmetry sampling point list is provided with an associated mapping; 通过所述布设密度配置结果执行所述对称采样点列表的方案匹配,基于方案匹配结果分布采集传感器,其中,所述采集传感器包括厚度传感器和粗糙度传感器;Execute scheme matching of the symmetrical sampling point list through the arrangement density configuration result, and distribute acquisition sensors based on the scheme matching result, wherein the acquisition sensors include thickness sensors and roughness sensors; 通过所述厚度传感器和所述粗糙度传感器进行数据采集,并通过对应关联映射建立所述实时测量数据库;Collecting data through the thickness sensor and the roughness sensor, and establishing the real-time measurement database through corresponding association mapping; 其中,所述系统还包括:Wherein, the system further comprises: 配置各个映射的距离影响因子,所述距离影响因子以中心点为距离零点设定;Configure the distance impact factor of each mapping, wherein the distance impact factor is set with the center point as the distance zero point; 计算各个映射的厚度差值和粗糙度差值,通过所述厚度差值、所述粗糙度差值和所述距离影响因子进行偏离判定和计算,生成原材纠偏因子;Calculating the thickness difference and roughness difference of each mapping, performing deviation judgment and calculation through the thickness difference, the roughness difference and the distance influencing factor, and generating a raw material correction factor; 依据所述设备特征集对所述原材纠偏因子进行执行修正,根据执行修正结果生成窗口纠偏因子;Performing correction on the raw material correction factor according to the equipment feature set, and generating a window correction factor according to the correction result; 其中,所述系统还包括:Wherein, the system further comprises: 建立窗口纠偏网络,所述窗口纠偏网络通过大数据构建而成;Establishing a window correction network, wherein the window correction network is constructed through big data; 通过所述设备特征集进行所述窗口纠偏网络的网络配置,并将所述原材纠偏因子输入所述窗口纠偏网络;Performing network configuration of the window correction network through the device feature set, and inputting the raw material correction factor into the window correction network; 基于所述窗口纠偏网络对所述原材纠偏因子处理,生成所述窗口纠偏因子。The window correction factor is generated by processing the original material correction factor based on the window correction network. 2.如权利要求1所述的系统,其特征在于,所述系统还包括:2. The system according to claim 1, characterized in that the system further comprises: 建立纠偏设备的纠偏参数,依据所述纠偏参数和所述设备特征集进行纠偏极限预测,设定纠偏极限阈值;Establishing correction parameters of the correction equipment, predicting the correction limit based on the correction parameters and the equipment feature set, and setting the correction limit threshold; 通过所述纠偏极限阈值对所述窗口纠偏因子进行纠偏控制评价;Performing correction control evaluation on the window correction factor by using the correction limit threshold; 若所述窗口纠偏因子不能满足所述纠偏极限阈值,则根据所述窗口纠偏因子的冲破比例进行速度反馈配置;If the window correction factor cannot meet the correction limit threshold, speed feedback configuration is performed according to the breakthrough ratio of the window correction factor; 根据速度反馈结果更新窗口纠偏因子,根据更新结果和所述速度反馈结果重新配置时序控制参数。The window correction factor is updated according to the speed feedback result, and the timing control parameters are reconfigured according to the update result and the speed feedback result. 3.如权利要求1所述的系统,其特征在于,所述系统还包括:3. The system according to claim 1, characterized in that the system further comprises: 配置反馈约束的反馈周期;Configure the feedback cycle of the feedback constraint; 在所述反馈周期内对冷轧设备的定位结果进行评价,生成反馈约束集;evaluating the positioning results of the cold rolling equipment within the feedback cycle to generate a feedback constraint set; 通过所述反馈约束集对窗口纠偏因子的生成控制补偿。The generation control and compensation of the window correction factor are performed through the feedback constraint set. 4.一种冷轧工艺中自动定位方法,其特征在于,所述方法应用于权利要求1-3所述的一种冷轧工艺中自动定位系统,所述方法包括:4. An automatic positioning method in a cold rolling process, characterized in that the method is applied to an automatic positioning system in a cold rolling process according to claims 1-3, and the method comprises: 建立冷轧设备的设备特征集,所述设备特征集通过与冷轧设备数字通信后获得,所述设备特征集包括设备自由段长度、冷轧控制张力、冷轧控制速度、设备磨损特征;Establishing a device feature set of the cold rolling equipment, wherein the device feature set is obtained through digital communication with the cold rolling equipment, and the device feature set includes a free section length of the equipment, a cold rolling control tension, a cold rolling control speed, and a wear feature of the equipment; 构建带钢的实时测量数据库,所述实时测量数据库通过建立实时交互点采集获得,所述实时测量数据库中数据包括厚度数据、粗糙度数据;Constructing a real-time measurement database of the strip steel, wherein the real-time measurement database is obtained by establishing real-time interaction point collection, and the data in the real-time measurement database includes thickness data and roughness data; 依据所述设备特征集和所述实时测量数据库进行偏离评价,生成窗口纠偏因子;Performing deviation evaluation based on the device feature set and the real-time measurement database to generate a window correction factor; 建立实时偏离数据库,所述实时偏离数据库为通过纠偏传感器进行实时偏离采集建立的偏离数据集;Establishing a real-time deviation database, wherein the real-time deviation database is a deviation data set established by real-time deviation collection by a deviation correction sensor; 确定延时节点,所述延时节点基于所述冷轧控制速度和预采集距离获得,所述预采集距离为所述实时测量数据库与所述实时偏离数据库的采集点距离;Determine a delay node, wherein the delay node is obtained based on the cold rolling control speed and a pre-collection distance, wherein the pre-collection distance is a distance between a collection point of the real-time measurement database and the real-time deviation database; 依据所述偏离数据集、窗口纠偏因子和所述延时节点配置时序控制参数;configuring timing control parameters according to the deviation data set, the window correction factor and the delay node; 通过所述时序控制参数执行冷轧设备的定位控制。The positioning control of the cold rolling equipment is performed by the timing control parameters.
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