CN118310219A - Control method and device for magnetic suspension water chilling unit, water chilling unit and medium - Google Patents
Control method and device for magnetic suspension water chilling unit, water chilling unit and medium Download PDFInfo
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- CN118310219A CN118310219A CN202310018325.1A CN202310018325A CN118310219A CN 118310219 A CN118310219 A CN 118310219A CN 202310018325 A CN202310018325 A CN 202310018325A CN 118310219 A CN118310219 A CN 118310219A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B49/00—Arrangement or mounting of control or safety devices
- F25B49/02—Arrangement or mounting of control or safety devices for compression type machines, plants or systems
- F25B49/022—Compressor control arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B41/00—Fluid-circulation arrangements
- F25B41/30—Expansion means; Dispositions thereof
- F25B41/31—Expansion valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2600/00—Control issues
- F25B2600/25—Control of valves
- F25B2600/2513—Expansion valves
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
- Y02B30/70—Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating
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Abstract
Description
技术领域Technical Field
本申请涉及制冷设备技术领域,例如涉及一种用于磁悬浮冷水机组的控制方法及装置、冷水机组、介质。The present application relates to the technical field of refrigeration equipment, for example, to a control method and device for a magnetic levitation chiller, a chiller, and a medium.
背景技术Background technique
目前,离心式冷水机组在建筑领域以及工业领域具有广泛的应用。离心式冷水机组所配置的压缩机的类型包括磁悬浮压缩机以及气悬浮压缩机。磁悬浮压缩机配置有变频器和驱动电机等电子部件以及电磁轴承,其采用变频控制的方式制冷。配置有磁悬浮压缩机的离心式冷水机组被称为磁悬浮冷水机组。其中,磁悬浮冷水机组在化工行业(例如,氧化铝行业、食用菌种植行业)、数据行业具有较为广泛的应用。对于氧化铝行业和食用菌种植行业而言,对磁悬浮冷水机组具有全年制冷运行的需求。At present, centrifugal chillers are widely used in the construction and industrial fields. The types of compressors equipped with centrifugal chillers include magnetic levitation compressors and gas levitation compressors. The magnetic levitation compressor is equipped with electronic components such as frequency converters and drive motors, as well as electromagnetic bearings, and it uses variable frequency control for refrigeration. A centrifugal chiller equipped with a magnetic levitation compressor is called a magnetic levitation chiller. Among them, magnetic levitation chillers are widely used in the chemical industry (for example, the alumina industry, the edible fungus cultivation industry) and the data industry. For the alumina industry and the edible fungus cultivation industry, there is a demand for year-round refrigeration operation of magnetic levitation chillers.
在磁悬浮冷水机组全年制冷运行的情况下,存在冷冻水出水温度较高(约为18℃)以及压缩机的吸气压力较高的情况,导致压缩机的压缩比较低。而变频器以及驱动电机等电子部件均需要液态冷媒的冷却。在压缩机的压缩比偏低的情况下,无法将液态冷媒供应至压缩机,也就无法满足变频器和驱动电机等电子部件的冷媒冷却需求,导致压缩机冷却不足。在磁悬浮冷水机组启动阶段以及长时间稳定运行阶段,因压缩机冷却不足,变频器和驱动电机等电子部件会发生损坏,甚至出现电磁轴承故障,不利于磁悬浮冷水机组的稳定运行。When the magnetic levitation chiller operates for cooling throughout the year, there is a high chilled water outlet temperature (about 18°C) and a high suction pressure of the compressor, resulting in a low compression ratio of the compressor. Electronic components such as the inverter and drive motor require cooling with liquid refrigerant. When the compression ratio of the compressor is low, liquid refrigerant cannot be supplied to the compressor, and the refrigerant cooling needs of electronic components such as the inverter and drive motor cannot be met, resulting in insufficient cooling of the compressor. During the startup phase of the magnetic levitation chiller and the long-term stable operation phase, due to insufficient cooling of the compressor, electronic components such as the inverter and drive motor will be damaged, and even electromagnetic bearing failures may occur, which is not conducive to the stable operation of the magnetic levitation chiller.
相关技术公开一种空调机组压缩机冷却控制方法,空调机组包括依次连接的压缩机、冷凝器、蒸发器,在所述冷凝器和蒸发器之间的液管上布设有膨胀阀,冷凝器通过冷却管与压缩机的冷却口连接。该控制方法包括:获取蒸发器进水温度T1、冷凝器进水温度T2;计算温差△T=T2-T1;判断温差△T是否≤设定温差阈值;若是,则根据蒸发器进水温度T1确定第一设定压缩比值,计算绝对压缩比,判断该绝对压缩比是否≤第一设定压缩比值;若是,则进入吸气过热度控制;在吸气过热度控制中,根据蒸发器进水温度T1确定吸气过热度目标值,根据吸气过热度目标值控制膨胀阀的开度。Related art discloses a compressor cooling control method for an air conditioning unit, wherein the air conditioning unit comprises a compressor, a condenser, and an evaporator connected in sequence, an expansion valve is arranged on the liquid pipe between the condenser and the evaporator, and the condenser is connected to the cooling port of the compressor through a cooling pipe. The control method comprises: obtaining the evaporator inlet water temperature T 1 and the condenser inlet water temperature T 2 ; calculating the temperature difference △T=T 2 -T 1 ; judging whether the temperature difference △T is ≤ a set temperature difference threshold; if so, determining a first set compression ratio value according to the evaporator inlet water temperature T 1 , calculating an absolute compression ratio, and judging whether the absolute compression ratio is ≤ the first set compression ratio value; if so, entering the suction superheat control; in the suction superheat control, determining a suction superheat target value according to the evaporator inlet water temperature T 1 , and controlling the opening of the expansion valve according to the suction superheat target value.
在实现本公开实施例的过程中,发现相关技术中至少存在如下问题:In the process of implementing the embodiments of the present disclosure, it is found that there are at least the following problems in the related art:
相关技术采用的技术方案,适用于磁悬浮冷水机组启动阶段。而在磁悬浮冷水机组处于启动后运行阶段的情况下,仅依据蒸发器进水温度和冷凝器出水温度的温差并不能准确地反映出压缩机的冷却能力。因此,上述压缩机冷却控制方法无法针对不同阶段的磁悬浮压缩机执行差异化的冷却操作,难以保证系统不同阶段运行的稳定性。The technical solution adopted by the related technology is applicable to the startup stage of the magnetic levitation chiller. However, when the magnetic levitation chiller is in the operation stage after startup, the temperature difference between the evaporator inlet water temperature and the condenser outlet water temperature alone cannot accurately reflect the cooling capacity of the compressor. Therefore, the above compressor cooling control method cannot perform differentiated cooling operations for magnetic levitation compressors at different stages, and it is difficult to ensure the stability of the system operation at different stages.
需要说明的是,在上述背景技术部分公开的信息仅用于加强对本申请的背景的理解,因此可以包括不构成对本领域普通技术人员已知的现有技术的信息。It should be noted that the information disclosed in the above background technology section is only used to enhance the understanding of the background of the present application, and therefore may include information that does not constitute the prior art known to ordinary technicians in the field.
发明内容Summary of the invention
为了对披露的实施例的一些方面有基本的理解,下面给出了简单的概括。所述概括不是泛泛评述,也不是要确定关键/重要组成元素或描绘这些实施例的保护范围,而是作为后面的详细说明的序言。In order to provide a basic understanding of some aspects of the disclosed embodiments, a brief summary is given below. The summary is not an extensive review, nor is it intended to identify key/critical components or delineate the scope of protection of these embodiments, but rather serves as a prelude to the detailed description that follows.
本公开实施例提供了一种用于磁悬浮冷水机组的控制方法、装置、冷水机组和介质,以提升磁悬浮冷水机组系统不同阶段运行的稳定性。The embodiments of the present disclosure provide a control method, device, chiller and medium for a magnetic levitation chiller to improve the stability of the operation of the magnetic levitation chiller system at different stages.
在一些实施例中,所述磁悬浮冷水机组包括磁悬浮压缩机、冷凝器以及冷却管路,所述冷凝器、所述冷却管路与所述磁悬浮压缩机串联连接,所述冷却管路配置有用于调节冷媒流量的流量调节器件,所述方法包括:获取所述磁悬浮冷水机组的运行阶段信息以及运行参数值;根据运行阶段信息,确定与运行阶段信息对应的流量判断条件;在运行参数值满足所述流量判断条件的情况下,通过所述流量调节器件执行流量调节操作。In some embodiments, the magnetic levitation chiller includes a magnetic levitation compressor, a condenser and a cooling pipeline, the condenser, the cooling pipeline and the magnetic levitation compressor are connected in series, and the cooling pipeline is configured with a flow regulating device for regulating the flow of refrigerant. The method includes: obtaining the operating stage information and operating parameter value of the magnetic levitation chiller; determining the flow judgment condition corresponding to the operating stage information according to the operating stage information; and performing the flow regulation operation through the flow regulating device when the operating parameter value meets the flow judgment condition.
在一些实施例中,所述装置包括:处理器和存储有程序指令的存储器,所述处理器被配置为在运行所述程序指令时,执行如前述的用于磁悬浮冷水机组的控制方法。In some embodiments, the device includes: a processor and a memory storing program instructions, and the processor is configured to execute the control method for the magnetic levitation chiller as described above when running the program instructions.
在一些实施例中,所述磁悬浮冷水机组,包括:磁悬浮压缩机;冷却管路,配置有用于调节冷媒流量的流量调节器件;冷凝器,与所述冷却管路和所述磁悬浮压缩机串联连接;以及如前述的用于磁悬浮冷水机组的控制装置,被安装于所述冷却管路。In some embodiments, the magnetic levitation chiller includes: a magnetic levitation compressor; a cooling pipeline, equipped with a flow regulating device for regulating the flow of refrigerant; a condenser, connected in series with the cooling pipeline and the magnetic levitation compressor; and a control device for the magnetic levitation chiller as described above, installed in the cooling pipeline.
在一些实施例中,所述存储介质,存储有程序指令,述程序指令在运行时,执行如前述的用于磁悬浮冷水机组的控制方法。In some embodiments, the storage medium stores program instructions, and when the program instructions are run, they execute the control method for the magnetic levitation chiller as described above.
本公开实施例提供的用于磁悬浮冷水机组的控制方法、装置、冷水机组和介质,可以实现以下技术效果:The control method, device, chiller and medium for a magnetic levitation chiller provided in the embodiments of the present disclosure can achieve the following technical effects:
本公开实施例根据磁悬浮冷水机组的运行阶段信息,确定对应的流量判断条件。在运行参数值满足流量判断条件的情况下,利用流量调节器件执行流量调节操作。本公开实施例可针对不同运行阶段压缩机的冷却情况,执行对应的流量判断并执行流量调节操作,以针对不同运行阶段的磁悬浮压缩机执行差异化的冷却操作,有利于提升磁悬浮冷水机组系统不同阶段运行的稳定性。The disclosed embodiment determines the corresponding flow judgment condition according to the operation stage information of the magnetic levitation chiller. When the operation parameter value satisfies the flow judgment condition, the flow regulation operation is performed using the flow regulation device. The disclosed embodiment can perform corresponding flow judgment and flow regulation operation according to the cooling condition of the compressor at different operation stages, so as to perform differentiated cooling operations for the magnetic levitation compressor at different operation stages, which is conducive to improving the stability of the operation of the magnetic levitation chiller system at different stages.
以上的总体描述和下文中的描述仅是示例性和解释性的,不用于限制本申请。The above general description and the following description are exemplary and explanatory only and are not intended to limit the present application.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
一个或多个实施例通过与之对应的附图进行示例性说明,这些示例性说明和附图并不构成对实施例的限定,附图中具有相同参考数字标号的元件示为类似的元件,附图不构成比例限制,并且其中:One or more embodiments are exemplarily described by corresponding drawings, which do not limit the embodiments. Elements with the same reference numerals in the drawings are shown as similar elements, and the drawings do not constitute a scale limitation, and wherein:
图1是磁悬浮冷水机组的系统示意图;FIG1 is a system schematic diagram of a magnetic suspension chiller;
图2是磁悬浮冷水机组的另一系统示意图;FIG2 is another system schematic diagram of a magnetic suspension chiller;
图3是本公开实施例提供的一个用于磁悬浮冷水机组的控制方法的示意图;FIG3 is a schematic diagram of a control method for a magnetic suspension chiller provided by an embodiment of the present disclosure;
图4是本公开实施例提供的另一个用于磁悬浮冷水机组的控制方法的示意图;FIG4 is a schematic diagram of another control method for a magnetic suspension chiller provided by an embodiment of the present disclosure;
图5是本公开实施例提供的另一个用于磁悬浮冷水机组的控制方法的示意图;FIG5 is a schematic diagram of another control method for a magnetic suspension chiller provided by an embodiment of the present disclosure;
图6是本公开实施例提供的另一个用于磁悬浮冷水机组的控制方法的示意图;FIG6 is a schematic diagram of another control method for a magnetic suspension chiller provided by an embodiment of the present disclosure;
图7是本公开实施例提供的一个用于磁悬浮冷水机组的控制装置的示意图;FIG7 is a schematic diagram of a control device for a magnetic suspension chiller provided by an embodiment of the present disclosure;
图8是本公开实施例提供的另一个用于磁悬浮冷水机组的控制装置的示意图;FIG8 is a schematic diagram of another control device for a magnetic suspension chiller provided by an embodiment of the present disclosure;
图9是本公开实施例提供的一个磁悬浮冷水机组的示意图。FIG. 9 is a schematic diagram of a magnetically suspended chiller provided in an embodiment of the present disclosure.
附图标记:Reference numerals:
10:压缩机;20:冷凝器;30:蒸发器;40:冷却管路;10: compressor; 20: condenser; 30: evaporator; 40: cooling pipeline;
501:变频冷媒泵;502:单向阀;503:干燥过滤器;501: variable frequency refrigerant pump; 502: one-way valve; 503: dry filter;
504:第一球阀;505:第二球阀;506:视镜;504: first ball valve; 505: second ball valve; 506: sight glass;
601:定频冷媒泵;602:电子膨胀阀。601: Constant frequency refrigerant pump; 602: Electronic expansion valve.
具体实施方式Detailed ways
为了能够更加详尽地了解本公开实施例的特点与技术内容,下面结合附图对本公开实施例的实现进行详细阐述,所附附图仅供参考说明之用,并非用来限定本公开实施例。在以下的技术描述中,为方便解释起见,通过多个细节以提供对所披露实施例的充分理解。然而,在没有这些细节的情况下,一个或多个实施例仍然可以实施。在其它情况下,为简化附图,熟知的结构和装置可以简化展示。In order to be able to understand the features and technical contents of the embodiments of the present disclosure in more detail, the implementation of the embodiments of the present disclosure is described in detail below in conjunction with the accompanying drawings. The attached drawings are for reference only and are not used to limit the embodiments of the present disclosure. In the following technical description, for the convenience of explanation, a full understanding of the disclosed embodiments is provided through multiple details. However, one or more embodiments can still be implemented without these details. In other cases, to simplify the drawings, well-known structures and devices can be simplified for display.
本公开实施例的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本公开实施例的实施例。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含。The terms "first", "second", etc. in the specification and claims of the embodiments of the present disclosure and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the terms used in this way can be interchanged where appropriate, so that the embodiments of the embodiments of the present disclosure described herein. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions.
除非另有说明,术语“多个”表示两个或两个以上。Unless otherwise stated, the term "plurality" means two or more.
本公开实施例中,字符“/”表示前后对象是一种“或”的关系。例如,A/B表示:A或B。In the embodiment of the present disclosure, the character "/" indicates that the preceding and following objects are in an "or" relationship. For example, A/B indicates: A or B.
术语“和/或”是一种描述对象的关联关系,表示可以存在三种关系。例如,A和/或B,表示:A或B,或,A和B这三种关系。The term "and/or" is a description of the association relationship between objects, indicating that three relationships can exist. For example, A and/or B means: A or B, or, A and B.
术语“对应”可以指的是一种关联关系或绑定关系,A与B相对应指的是A与B之间是一种关联关系或绑定关系。The term "correspondence" may refer to an association relationship or a binding relationship. The correspondence between A and B means that there is an association relationship or a binding relationship between A and B.
本公开实施例提供一种磁悬浮冷水机组包括压缩机10、冷凝器20、蒸发器30以及冷却管路40。冷凝器20、冷却管路40与压缩机10串联连接。冷却管路40配置有用于调节冷媒流量的流量调节器件。The embodiment of the present disclosure provides a magnetic suspension chiller including a compressor 10, a condenser 20, an evaporator 30 and a cooling pipeline 40. The condenser 20 and the cooling pipeline 40 are connected in series with the compressor 10. The cooling pipeline 40 is provided with a flow regulating device for regulating the flow of the refrigerant.
图1表示磁悬浮冷水机组的系统示意图。结合图1所示,冷却管路40包括变频冷媒泵501以及与变频冷媒泵501并联连接的单向阀502。单向阀502用以在变频冷媒泵501关闭的情况下受控开启,以向压缩机10供液以及用以控制冷媒由冷凝器2流通至压缩机10,避免冷媒回流。单向阀502在磁悬浮冷水机组启动阶段以及稳定运行阶段呈常开状态。FIG1 shows a schematic diagram of a system of a magnetic levitation chiller. As shown in FIG1 , the cooling pipeline 40 includes a variable frequency refrigerant pump 501 and a one-way valve 502 connected in parallel with the variable frequency refrigerant pump 501. The one-way valve 502 is used to be controlled to open when the variable frequency refrigerant pump 501 is turned off, so as to supply liquid to the compressor 10 and to control the refrigerant to flow from the condenser 2 to the compressor 10 to avoid refrigerant backflow. The one-way valve 502 is normally open during the startup stage and the stable operation stage of the magnetic levitation chiller.
可选地,冷却管路40还包括干燥过滤器503、第一球阀504、第二球阀505以及视镜506。第一球阀504与变频冷媒泵501、第二球阀505与视镜506沿冷媒流向依次串联连接。第一球阀504与第二球阀505用以在干燥过滤器503清洗阶段受控关闭,以排空冷却管路40内的冷媒,避免压缩机1、冷凝器20和蒸发器30内的冷媒被回收,减少冷媒的浪费。视镜506用以查看冷媒流动情况,有利于排查系统故障。Optionally, the cooling line 40 further includes a filter dryer 503, a first ball valve 504, a second ball valve 505 and a sight glass 506. The first ball valve 504 and the variable frequency refrigerant pump 501, the second ball valve 505 and the sight glass 506 are sequentially connected in series along the refrigerant flow direction. The first ball valve 504 and the second ball valve 505 are controlled to be closed during the cleaning phase of the filter dryer 503 to drain the refrigerant in the cooling line 40, to avoid the refrigerant in the compressor 1, the condenser 20 and the evaporator 30 from being recycled, and to reduce the waste of refrigerant. The sight glass 506 is used to check the refrigerant flow, which is conducive to troubleshooting system failures.
图2表示磁悬浮冷水机组的另一系统示意图。结合图2所示,冷却管路40包括由定频冷媒泵601以及与定频冷媒泵501串联连接的电子膨胀阀602构成的串联支路,以及与串联支路并联连接的单向阀502。单向阀502用以在电子膨胀阀602关闭的情况下受控开启,以向压缩机10供液以及用以控制冷媒由冷凝器2流通至压缩机10,避免冷媒回流。单向阀502在磁悬浮冷水机组启动阶段以及稳定运行阶段呈常开状态。FIG2 shows another system schematic diagram of the magnetic levitation chiller. As shown in FIG2 , the cooling pipeline 40 includes a series branch consisting of a fixed-frequency refrigerant pump 601 and an electronic expansion valve 602 connected in series with the fixed-frequency refrigerant pump 501, and a one-way valve 502 connected in parallel with the series branch. The one-way valve 502 is used to be controlled to open when the electronic expansion valve 602 is closed to supply liquid to the compressor 10 and to control the refrigerant to flow from the condenser 2 to the compressor 10 to avoid refrigerant backflow. The one-way valve 502 is normally open during the startup stage and the stable operation stage of the magnetic levitation chiller.
可选地,冷却管路40还包括干燥过滤器503、第一球阀504、第二球阀505以及视镜506。第一球阀504与变频冷媒泵501、第二球阀505与视镜506沿冷媒流向依次串联连接。本公开实施例中,第一球阀504、第二球阀505以及视镜506的作用与前文相同,在此不再赘述。Optionally, the cooling pipeline 40 further includes a drying filter 503, a first ball valve 504, a second ball valve 505 and a sight glass 506. The first ball valve 504 and the variable frequency refrigerant pump 501, the second ball valve 505 and the sight glass 506 are sequentially connected in series along the refrigerant flow direction. In the disclosed embodiment, the functions of the first ball valve 504, the second ball valve 505 and the sight glass 506 are the same as those described above and are not described in detail herein.
基于上述磁悬浮机组系统,结合图3所示,本公开实施例提供一种用于磁悬浮冷水机组的控制方法,方法包括:Based on the above-mentioned magnetic suspension chiller system, in combination with FIG3 , the present disclosure provides a control method for a magnetic suspension chiller, the method comprising:
S01,处理器获取磁悬浮冷水机组的运行阶段信息以及运行参数值。S01, the processor obtains the operation stage information and operation parameter values of the magnetic levitation chiller.
S02,处理器根据运行阶段信息,确定与运行阶段信息对应的流量判断条件。S02: The processor determines a flow determination condition corresponding to the operation stage information according to the operation stage information.
S03,处理器在运行参数值满足流量判断条件的情况下,通过流量调节器件执行流量调节操作。S03, when the operating parameter value meets the flow judgment condition, the processor performs a flow regulation operation through the flow regulation device.
采用本公开实施例提供的用于磁悬浮冷水机组的控制方法,本公开实施例根据磁悬浮冷水机组的运行阶段信息,确定对应的流量判断条件。在运行参数值满足流量判断条件的情况下,利用流量调节器件执行流量调节操作。本公开实施例可针对不同运行阶段压缩机的冷却情况,执行对应的流量判断并执行流量调节操作,以针对不同运行阶段的磁悬浮压缩机执行差异化的冷却操作,有利于提升磁悬浮冷水机组系统不同阶段运行的稳定性。The control method for a magnetic levitation chiller provided by an embodiment of the present disclosure is adopted. The embodiment of the present disclosure determines the corresponding flow judgment condition according to the operation stage information of the magnetic levitation chiller. When the operation parameter value meets the flow judgment condition, the flow regulation operation is performed using a flow regulating device. The embodiment of the present disclosure can perform corresponding flow judgments and flow regulation operations according to the cooling conditions of the compressor at different operation stages, so as to perform differentiated cooling operations for the magnetic levitation compressor at different operation stages, which is conducive to improving the stability of the operation of the magnetic levitation chiller system at different stages.
需要说明的是,在磁悬浮冷水机组处于启动阶段的情况下,冷冻水水温与冷却水水温存在以下两种情况:第一种为普通工况,冷冻水水温与冷却水水温均超过30℃;第二种为反转工况,冷冻水水温与冷却水水温的差值的绝对值大于或者等于5℃。第一种情况下,磁悬浮压缩机的压缩比的升高速率处于可控范围内。第二种情况下,磁悬浮压缩机的压缩比的升高速率较低,导致磁悬浮压缩机冷却能力不足,且变频器温度值高达70℃。因此,针对上述两种工况而言,均具有提升磁悬浮压缩机的冷却能力的需求。而针对上述第二种反转工况而言,需要快速提升磁悬浮压缩机的冷却能力。另外,稳定运行阶段表示磁悬浮冷水机组启动后持续预设时长对应的阶段。预设时长大于或者等于15分钟。It should be noted that when the magnetic levitation chiller is in the startup stage, the chilled water temperature and the cooling water temperature have the following two conditions: the first is the normal working condition, the chilled water temperature and the cooling water temperature are both over 30°C; the second is the reverse working condition, the absolute value of the difference between the chilled water temperature and the cooling water temperature is greater than or equal to 5°C. In the first case, the rate of increase of the compression ratio of the magnetic levitation compressor is within the controllable range. In the second case, the rate of increase of the compression ratio of the magnetic levitation compressor is low, resulting in insufficient cooling capacity of the magnetic levitation compressor, and the inverter temperature value is as high as 70°C. Therefore, for both of the above working conditions, there is a need to improve the cooling capacity of the magnetic levitation compressor. For the second reverse working condition mentioned above, it is necessary to quickly improve the cooling capacity of the magnetic levitation compressor. In addition, the stable operation stage refers to the stage corresponding to the preset duration after the magnetic levitation chiller is started. The preset duration is greater than or equal to 15 minutes.
可选地,处理器根据运行阶段信息,确定与运行阶段信息对应的流量判断条件,包括:Optionally, the processor determines, according to the running stage information, a flow determination condition corresponding to the running stage information, including:
在运行阶段信息表示处于启动阶段的情况下,处理器确定冷冻水水温以及冷却水水温为目标运行参数值,并确定第一预设条件为流量判断条件。When the operation stage information indicates that the system is in the startup stage, the processor determines the chilled water temperature and the cooling water temperature as target operation parameter values, and determines the first preset condition as a flow determination condition.
在运行阶段信息表示器处于稳定运行阶段的情况下,处理器确定磁悬浮压缩机的压缩比和负荷以及变频器温度值为目标运行参数值,并确定第二预设条件为流量判断条件。When the operation stage information indicator is in a stable operation stage, the processor determines the compression ratio and load of the magnetic levitation compressor and the inverter temperature value as the target operation parameter values, and determines the second preset condition as the flow judgment condition.
这样,磁悬浮冷水机组处于启动阶段以及稳定运行阶段,通过不同类型的运行参数获知磁悬浮压缩机的冷却能力。如前文所述,启动阶段通常根据冷冻水水温和冷却水水温判断磁悬浮压缩机的冷却能力。而在磁悬浮冷水机组处于稳定运行阶段时,冷冻水水温和冷却水水温较为稳定且压缩机的冷却能力也较为稳定。此时,可通过压缩机的压缩比和负荷以及变频器温度值间接获知磁悬浮压缩机的冷却能力。因此,本公开实施例可针对磁悬浮冷水机组不同阶段的情况,通过不同的运行参数获知磁悬浮压缩机的冷却情况,为后续的流量调节操作提供准确地依据。In this way, the cooling capacity of the magnetic levitation compressor is known through different types of operating parameters when the magnetic levitation chiller is in the startup stage and the stable operation stage. As mentioned above, the cooling capacity of the magnetic levitation compressor is usually judged according to the temperature of the chilled water and the temperature of the cooling water during the startup stage. When the magnetic levitation chiller is in the stable operation stage, the temperature of the chilled water and the temperature of the cooling water are relatively stable and the cooling capacity of the compressor is also relatively stable. At this time, the cooling capacity of the magnetic levitation compressor can be indirectly known through the compression ratio and load of the compressor and the temperature value of the inverter. Therefore, the embodiment of the present disclosure can obtain the cooling condition of the magnetic levitation compressor through different operating parameters according to the conditions of the magnetic levitation chiller at different stages, and provide an accurate basis for subsequent flow regulation operations.
可选地,压缩比为排气压力值与吸气压力值的比值。其中,排气压力值表示绝对排气压力值,吸气压力值表示绝对吸气压力值。Optionally, the compression ratio is a ratio of an exhaust pressure value to an intake pressure value, wherein the exhaust pressure value represents an absolute exhaust pressure value, and the intake pressure value represents an absolute intake pressure value.
可选地,在运行阶段信息表示处于启动阶段的情况下,处理器按照以下方式确定运行参数值满足第一预设条件:Optionally, when the operation stage information indicates that the operation stage is in the startup stage, the processor determines that the operation parameter value satisfies the first preset condition in the following manner:
冷冻水水温与冷却水水温的差值的绝对值大于或者等于预设水温偏差值。或,冷冻水水温大于或者等于预设水温且冷却水水温大于或者等于预设水温。其中,预设水温偏差值可以为5℃,6℃等。预设水温为30℃。The absolute value of the difference between the chilled water temperature and the cooling water temperature is greater than or equal to the preset water temperature deviation value. Or, the chilled water temperature is greater than or equal to the preset water temperature and the cooling water temperature is greater than or equal to the preset water temperature. The preset water temperature deviation value may be 5°C, 6°C, etc. The preset water temperature is 30°C.
这样,在磁悬浮冷水机组处于启动阶段时,可根据冷冻水水温和冷却水水温判断磁悬浮冷水机组处于普通工况还是反转工况,为后续的流量调节操作提供准确的依据。In this way, when the magnetic levitation chiller is in the startup stage, it can be judged whether the magnetic levitation chiller is in normal working condition or reverse working condition according to the temperature of the chilled water and the temperature of the cooling water, providing an accurate basis for subsequent flow regulation operations.
可选地,结合图4所示,在运行参数值满足第一预设条件的情况下,处理器通过流量调节器件执行流量调节操作,包括:Optionally, in combination with FIG. 4 , when the operating parameter value satisfies the first preset condition, the processor performs a flow regulation operation through the flow regulation device, including:
S11,处理器获取压缩比。S11, the processor obtains the compression ratio.
S12,处理器在压缩比小于预设下限压缩比的情况下,控制流量调节器件以最大流量值运行,直至压缩比大于或者等于预设下限压缩比。预设下限压缩比表征磁悬浮压缩机冷却是否充分的临界值。预设下限压缩机可以为1.5。S12, when the compression ratio is less than the preset lower limit compression ratio, the processor controls the flow regulating device to operate at the maximum flow value until the compression ratio is greater than or equal to the preset lower limit compression ratio. The preset lower limit compression ratio represents the critical value of whether the magnetic suspension compressor is sufficiently cooled. The preset lower limit compression ratio may be 1.5.
S13,处理器在压缩比大于或者等于预设上限压缩比的情况下,获取磁悬浮压缩机的压力值以及变频器温度值。预设上限压缩比表征流量调节器件由最大流量值切换为动态流量调节阶段的压缩比阈值。预设上限压缩比大于预设下限压力。例如,预设上限压缩比可以为1.6。S13, the processor obtains the pressure value of the magnetic suspension compressor and the inverter temperature value when the compression ratio is greater than or equal to the preset upper limit compression ratio. The preset upper limit compression ratio represents the compression ratio threshold value when the flow regulating device switches from the maximum flow value to the dynamic flow regulating stage. The preset upper limit compression ratio is greater than the preset lower limit pressure. For example, the preset upper limit compression ratio can be 1.6.
S14,处理器在压力值以及变频器温度值表示不满足预设终止条件的情况下,控制流量调节器件调节流量,直至满足预设终止条件。S14, when the pressure value and the inverter temperature value indicate that the preset termination condition is not satisfied, the processor controls the flow regulating device to regulate the flow until the preset termination condition is satisfied.
其中,预设终止条件为吸气压力值位于第一压力范围内、排气压力值位于第二压力范围内且变频器温度值位于第一预设温度范围内。第一压力范围为180kPa~500kPa,第二压力范围为500kPa~1050kPa,第一预设温度范围为30℃~70℃。The preset termination condition is that the suction pressure value is within the first pressure range, the exhaust pressure value is within the second pressure range, and the inverter temperature value is within the first preset temperature range. The first pressure range is 180kPa to 500kPa, the second pressure range is 500kPa to 1050kPa, and the first preset temperature range is 30℃ to 70℃.
这样,在运行参数值满足第一预设条件的情况下,确定需要提升磁悬浮压缩机的冷却能力。若压缩比小于预设下限压缩比,则表征磁悬浮压缩机低于冷却充分的临界值,需要需要开启流量调节器件以最大流量值运行,保证磁悬浮压缩机的压缩比快速升至预设下限压缩比。磁悬浮压缩机的压缩比持续上升至预设上限压缩比后,流量调节器件无需以最大流量值运行,此时,进入动态流量调节阶段。In this way, when the operating parameter value meets the first preset condition, it is determined that the cooling capacity of the magnetic levitation compressor needs to be increased. If the compression ratio is less than the preset lower limit compression ratio, it indicates that the magnetic levitation compressor is below the critical value of sufficient cooling, and it is necessary to turn on the flow regulating device to operate at the maximum flow value to ensure that the compression ratio of the magnetic levitation compressor quickly rises to the preset lower limit compression ratio. After the compression ratio of the magnetic levitation compressor continues to rise to the preset upper limit compression ratio, the flow regulating device does not need to operate at the maximum flow value. At this time, it enters the dynamic flow regulation stage.
由此,本公开实施例可根据磁悬浮压缩机相关联的不同类型的参数获知其冷却是否充分,并根据上述冷却情况利用流量调节器件对冷却管路内冷媒的流量进行精准的调节,以针对启动阶段的磁悬浮压缩机执行精准的冷却操作,进一步提升磁悬浮冷水机组系统启动阶段运行的稳定性。Therefore, the disclosed embodiment can determine whether the cooling of the magnetic levitation compressor is sufficient based on different types of parameters associated with the magnetic levitation compressor, and use a flow regulating device to accurately adjust the flow of the refrigerant in the cooling pipeline according to the above cooling conditions, so as to perform precise cooling operations on the magnetic levitation compressor during the startup phase, and further improve the stability of the operation of the magnetic levitation chiller system during the startup phase.
可选地,结合图5所示,步骤S14中,处理器控制流量调节器件调节流量,包括:Optionally, in combination with FIG. 5 , in step S14, the processor controls the flow regulating device to regulate the flow, including:
S21,处理器获取冷却管路的冷媒流量Q以及磁悬浮压缩机的负荷de。S21, the processor obtains the refrigerant flow Q of the cooling pipeline and the load de of the magnetic levitation compressor.
S22,处理器在冷媒流量Q位于预设流量范围内且负荷de位于预设负荷范围内的情况下,控制流量调节器件终止调节流量。S22, when the refrigerant flow rate Q is within a preset flow rate range and the load de is within a preset load range, the processor controls the flow regulating device to stop regulating the flow rate.
S23,处理器在冷媒流量Q位于预设流量范围以外且负荷de位于预设负荷范围内的情况下,控制流量调节器件微调流量,以使调节后的冷媒流量Q位于预设流量范围内。S23, when the refrigerant flow rate Q is outside the preset flow rate range and the load de is within the preset load range, the processor controls the flow regulating device to fine-tune the flow rate so that the adjusted refrigerant flow rate Q is within the preset flow rate range.
其中,预设流量范围可根据磁悬浮压缩机的型号确定。作为一种示例,预设流量范围为0.048~0.306m3/h(立方米/小时)。预设负荷范围为0%~100%。The preset flow rate range can be determined according to the model of the magnetic suspension compressor. As an example, the preset flow rate range is 0.048 to 0.306 m 3 /h (cubic meters per hour). The preset load range is 0% to 100%.
这样,实现流量的精准调节,实现对磁悬浮压缩机预设负荷范围内的冷却能力的可靠调节。In this way, accurate regulation of the flow rate is achieved, and reliable regulation of the cooling capacity of the magnetic levitation compressor within a preset load range is achieved.
可选地,在运行阶段信息表示处于稳定运行阶段且运行参数值满足第二预设条件的情况下,通过流量调节器件执行流量调节操作,包括:Optionally, when the operation stage information indicates that the system is in a stable operation stage and the operation parameter value satisfies a second preset condition, performing a flow regulation operation through a flow regulation device includes:
处理器在负荷大于或者等于负荷临界阈值且压缩比位于第一基准范围以外的情况下,控制流量调节器件开启。或者,When the load is greater than or equal to the critical load threshold and the compression ratio is outside the first reference range, the processor controls the flow regulating device to open. Or,
处理器在负荷大于或者等于负荷临界阈值且变频器温度值位于第二基准范围以外的情况下,控制流量调节器件开启。或者,When the load is greater than or equal to the critical load threshold and the inverter temperature value is outside the second reference range, the processor controls the flow regulating device to turn on. Or,
处理器在负荷小于负荷临界阈值的情况下,控制流量调节器件开启。其中,负荷临界阈值可以为30%~40%。When the load is less than the critical load threshold, the processor controls the flow regulating device to turn on, wherein the critical load threshold may be 30% to 40%.
这样,在负荷大于或者等于负荷临界阈值且压缩比位于预设压缩比范围以外,或者负荷大于或者等于负荷临界阈值且变频器温度值位于第二预设温度范围以外时,或者在负荷小于负荷临界阈值时,表明磁悬浮压缩机存在冷却不足的风险。此时,通过控制流量调节器件开启,可提升磁悬浮压缩机的冷却速率,从而针对稳定运行阶段的磁悬浮压缩机执行精准的冷却操作,进一步提升磁悬浮冷水机组系统稳定运行阶段运行的稳定性。In this way, when the load is greater than or equal to the critical load threshold and the compression ratio is outside the preset compression ratio range, or when the load is greater than or equal to the critical load threshold and the inverter temperature value is outside the second preset temperature range, or when the load is less than the critical load threshold, it indicates that the magnetic levitation compressor is at risk of insufficient cooling. At this time, by controlling the flow regulating device to open, the cooling rate of the magnetic levitation compressor can be increased, thereby performing precise cooling operations for the magnetic levitation compressor in the stable operation stage, and further improving the stability of the magnetic levitation chiller system in the stable operation stage.
可选地,处理器通过流量调节器件执行流量调节操作,还包括:Optionally, the processor performs the flow regulation operation through the flow regulation device, further comprising:
处理器在负荷大于或者等于负荷临界阈值且小于或者等于100%的情况下,若压缩比位于第一基准范围内且变频器温度值位于第二基准范围内,则控制流量调节器件关闭。When the load is greater than or equal to the critical load threshold and less than or equal to 100%, the processor controls the flow regulating device to be closed if the compression ratio is within the first reference range and the inverter temperature value is within the second reference range.
这样,本公开实施例在磁悬浮压缩机负荷大于或者等于负荷临界阈值且满负荷以内的情况下,判断压缩比和变频器温度是否分别位于各自的基准范围内。若位于,则表明压缩机冷却充分。此时,控制流量调节器件关闭。降低冷却管路的电能消耗,提升磁悬浮冷水机组的能效。In this way, in the embodiment of the present disclosure, when the load of the magnetic levitation compressor is greater than or equal to the critical load threshold and within the full load, it is determined whether the compression ratio and the inverter temperature are respectively within their respective reference ranges. If they are, it indicates that the compressor is sufficiently cooled. At this time, the flow regulating device is controlled to be closed. The power consumption of the cooling pipeline is reduced, and the energy efficiency of the magnetic levitation chiller is improved.
可选地,结合图6所示,按照以下方式确定第一基准范围以及第二基准范围:Optionally, in combination with FIG6 , the first reference range and the second reference range are determined in the following manner:
S31,处理器控制磁悬浮冷水机组以满负荷运行。其中,满负荷运行表示负荷为100%。S31, the processor controls the magnetic suspension chiller to operate at full load, wherein full load operation means that the load is 100%.
S32,处理器在满负荷运行且水温位于设定工况的情况下,获取当前压缩比以及当前变频器温度值。S32, when the processor is running at full load and the water temperature is at a set working condition, the processor obtains the current compression ratio and the current inverter temperature value.
S33,处理器选取当前压缩比对应的压缩比范围作为第一基准范围,并,选取当前变频器温度值对应的第二预设温度范围作为第二基准范围。S33, the processor selects a compression ratio range corresponding to the current compression ratio as a first reference range, and selects a second preset temperature range corresponding to the current inverter temperature value as a second reference range.
其中,第一基准范围以及第二基准范围表示负荷为100%的情况下,水温稳定于设定工况下对应的基准范围。水温包括冷冻水水温和冷却水水温。设定工况表示冷冻水水温的波动偏差值和冷却水水温的波动偏差值均小于或者等于2℃的工况。作为一种示例,第一基准范围为[1.9-ΔCR,1.9+ΔCR],ΔCR表示预设压缩比偏差值,且0<ΔCR≤0.1。例如,ΔCR可以为0.02、0.07、0.1等。第二基准范围为[42-ΔT,42+ΔT]℃。ΔT表示预设温度偏差值,且0≤ΔT≤13℃。例如,可以为5℃、10℃等。ΔCR与ΔT由磁悬浮压缩机的型号以及实测经验确定。Among them, the first reference range and the second reference range indicate that when the load is 100%, the water temperature is stable in the corresponding reference range under the set working condition. The water temperature includes the chilled water temperature and the cooling water temperature. The set working condition indicates the working condition where the fluctuation deviation value of the chilled water temperature and the fluctuation deviation value of the cooling water temperature are both less than or equal to 2°C. As an example, the first reference range is [1.9-ΔCR, 1.9+ΔCR], ΔCR represents the preset compression ratio deviation value, and 0<ΔCR≤0.1. For example, ΔCR can be 0.02, 0.07, 0.1, etc. The second reference range is [42-ΔT, 42+ΔT]°C. ΔT represents the preset temperature deviation value, and 0≤ΔT≤13°C. For example, it can be 5°C, 10°C, etc. ΔCR and ΔT are determined by the model of the magnetic levitation compressor and actual measurement experience.
这样,本公开实施例获取磁悬浮压缩机在负荷为100%下的压缩比范围以及第二预设温度范围,以将其各自对应的范围作为后续流量调节的基准范围,有利于提升冷却管路流量调节的准确性。In this way, the embodiment of the present disclosure obtains the compression ratio range of the magnetic levitation compressor under a load of 100% and the second preset temperature range, so as to use their respective corresponding ranges as the reference ranges for subsequent flow regulation, which is beneficial to improving the accuracy of cooling pipeline flow regulation.
可选地,流量调节器件包括变频冷媒泵。处理器通过流量调节器件执行流量调节操作,包括:通过调节变频冷媒泵的转速值执行流量调节操作。Optionally, the flow regulating device comprises a variable frequency refrigerant pump. The processor performs a flow regulating operation through the flow regulating device, including: performing the flow regulating operation by adjusting a rotation speed value of the variable frequency refrigerant pump.
或者,or,
流量调节器件包括定频冷媒泵与电子膨胀阀,定频冷媒泵与电子膨胀阀串联连接。处理器通过流量调节器件执行流量调节操作,包括:通过调节电子膨胀阀的开度值执行流量调节操作。The flow regulating device includes a fixed-frequency refrigerant pump and an electronic expansion valve, which are connected in series. The processor performs a flow regulating operation through the flow regulating device, including: performing a flow regulating operation by adjusting the opening value of the electronic expansion valve.
这样,在冷却管路配置变频冷媒泵时,通过调节变频冷媒泵的转速值即可实现流量的调节。在冷却管路配置有定频冷媒泵时,因定频冷媒泵无法调节其转速值,因此,本公开实施例在干燥过滤器与定频冷媒泵之间设置电子膨胀阀,从而通过调节电子膨胀阀的开度值实现定频冷媒泵的冷媒流量的调节。综上,本公开实施例可根据冷却管路配置的不同类型的冷媒泵执行不同的参数调节,以实现冷媒流量的调节。In this way, when a variable frequency refrigerant pump is configured in the cooling pipeline, the flow rate can be regulated by adjusting the speed value of the variable frequency refrigerant pump. When a fixed frequency refrigerant pump is configured in the cooling pipeline, since the fixed frequency refrigerant pump cannot adjust its speed value, the embodiment of the present disclosure sets an electronic expansion valve between the drying filter and the fixed frequency refrigerant pump, thereby adjusting the opening value of the electronic expansion valve to achieve the regulation of the refrigerant flow of the fixed frequency refrigerant pump. In summary, the embodiment of the present disclosure can perform different parameter adjustments according to different types of refrigerant pumps configured in the cooling pipeline to achieve the regulation of the refrigerant flow rate.
在如图1所示的实际应用中,用于磁悬浮冷水机组的控制方法具体执行以下步骤:In the practical application shown in FIG1 , the control method for the magnetic suspension chiller specifically performs the following steps:
S41,处理器获取磁悬浮冷水机组的运行阶段信息。S41, the processor obtains the operation stage information of the magnetic levitation chiller.
S42,处理器确定处于启动阶段,确定冷冻水水温和冷却水水温为目标运行参数值,并确定第一预设条件为流量判断条件。S42, the processor determines that it is in the startup phase, determines the chilled water temperature and the cooling water temperature as target operating parameter values, and determines the first preset condition as a flow determination condition.
S43,处理器判断获知,冷冻水水温与冷却水水温的差值的绝对值大于或者等于5℃,确定磁悬浮冷水机组处于反转工况,则控制变频冷媒泵以最大转速值运行,使压缩比迅速升高至1.5。S43, the processor determines that the absolute value of the difference between the chilled water temperature and the cooling water temperature is greater than or equal to 5°C, and determines that the magnetic levitation chiller is in a reverse condition, then controls the variable frequency refrigerant pump to operate at the maximum speed value, so that the compression ratio is rapidly increased to 1.5.
S44,处理器再次获取压缩比,并在新的压缩比大于或者等于1.6时,进入动态流量调节阶段。调节变频冷媒泵转速值由最大转速值微小降速。同时,获取磁悬浮压缩机的吸气压力值、排气压力值、变频器温度值三项参数,并判断吸气压力值是否位于180kPa~500kPa,以及排气压力值是否位于500kPa~1050kPa,以及变频器温度值是否位于30℃~70℃。经判断,吸气压力值位于180kPa~500kPa,排气压力值位于500kPa~1050kPa以及变频器温度值位于30℃~70℃上述三个条件均同时满足。S44, the processor obtains the compression ratio again, and enters the dynamic flow regulation stage when the new compression ratio is greater than or equal to 1.6. Adjust the speed of the variable frequency refrigerant pump to slightly reduce the speed from the maximum speed value. At the same time, obtain the three parameters of the suction pressure value, exhaust pressure value, and inverter temperature value of the magnetic levitation compressor, and judge whether the suction pressure value is between 180kPa and 500kPa, whether the exhaust pressure value is between 500kPa and 1050kPa, and whether the inverter temperature value is between 30℃ and 70℃. It is judged that the suction pressure value is between 180kPa and 500kPa, the exhaust pressure value is between 500kPa and 1050kPa, and the inverter temperature value is between 30℃ and 70℃. All three conditions are met at the same time.
S45,处理器获取冷却管路的冷媒流量Q和磁悬浮压缩机的负荷de。经判断,冷媒流量Q位于0.048~0.306m3/h外,且负荷de位于预设负荷范围0%~100%内,则控制变频冷媒泵微调转速值,以使调节后的冷媒流量Q位于0.048~0.306m3/h内。S45, the processor obtains the refrigerant flow Q of the cooling pipeline and the load de of the magnetic suspension compressor. After judging that the refrigerant flow Q is outside 0.048-0.306 m3 /h and the load de is within the preset load range of 0%-100%, the variable frequency refrigerant pump is controlled to fine-tune the speed value so that the adjusted refrigerant flow Q is within 0.048-0.306 m3 /h.
在如图2所示的实际应用中,用于磁悬浮冷水机组的控制方法具体执行以下步骤:In the actual application shown in FIG2 , the control method for the magnetic suspension chiller specifically performs the following steps:
S51,处理器获取磁悬浮冷水机组的运行阶段信息。S51, the processor obtains the operation stage information of the magnetic levitation chiller.
S52,处理器确定处于稳定运行阶段,确定磁悬浮压缩机的压缩比和负荷以及变频器温度值为目标运行参数值,并确定第二预设条件为流量判断条件。S52, the processor determines that it is in a stable operation stage, determines the compression ratio and load of the magnetic suspension compressor and the inverter temperature value as target operation parameter values, and determines the second preset condition as a flow judgment condition.
S53,处理器控制磁悬浮冷水机组以满负荷运行,并在满负荷运行且水温位于设定工况的情况下,获取当前压缩比为1.9以及当前变频器温度值为42℃。S53, the processor controls the magnetic suspension chiller to operate at full load, and when the chiller is operating at full load and the water temperature is at the set working condition, obtains a current compression ratio of 1.9 and a current inverter temperature value of 42°C.
S54,处理器选取当前压缩比对应的压缩比范围作为第一基准范围[1.8,2],并,选取当前变频器温度值对应的第二预设温度范围作为第二基准范围[30,54]℃。S54, the processor selects a compression ratio range corresponding to the current compression ratio as a first reference range [1.8, 2], and selects a second preset temperature range corresponding to the current inverter temperature value as a second reference range [30, 54]°C.
S55,处理器实时获取压缩比、负荷以及变频器温度值。经判断,负荷大于或者等于30%且压缩比位于第一基准范围[1.8,2]以外,则控制电子膨胀阀开启并保持开启状态。S55, the processor obtains the compression ratio, load and inverter temperature value in real time. After judging that the load is greater than or equal to 30% and the compression ratio is outside the first reference range [1.8, 2], the electronic expansion valve is controlled to open and remain open.
S56,处理器在机组运行1小时后,再次获取压缩比、负荷以及变频器温度值,经再次判断,负荷大于或者等于30%且压缩比位于第一基准范围[1.8,2]内,则控制电子膨胀阀关闭。S56, after the unit has been running for 1 hour, the processor obtains the compression ratio, load and inverter temperature value again. After further determination, if the load is greater than or equal to 30% and the compression ratio is within the first reference range [1.8, 2], the electronic expansion valve is controlled to close.
结合图7所示,本公开实施例提供一种用于磁悬浮冷水机组的控制装置200,磁悬浮冷水机组包括磁悬浮压缩机、冷凝器以及冷却管路。冷凝器、冷却管路与磁悬浮压缩机串联连接。冷却管路配置有用于调节冷媒流量的流量调节器件。该装置包括获取模块201、确定模块202和执行模块203。获取模块201被配置为获取磁悬浮冷水机组的运行阶段信息以及运行参数值;确定模块202被配置为根据运行阶段信息,确定与运行阶段信息对应的流量判断条件;执行模块203被配置为在运行参数值满足流量判断条件的情况下,通过流量调节器件执行流量调节操作。As shown in FIG7 , an embodiment of the present disclosure provides a control device 200 for a magnetic levitation chiller, which includes a magnetic levitation compressor, a condenser, and a cooling pipeline. The condenser, the cooling pipeline, and the magnetic levitation compressor are connected in series. The cooling pipeline is provided with a flow regulating device for regulating the flow of the refrigerant. The device includes an acquisition module 201, a determination module 202, and an execution module 203. The acquisition module 201 is configured to acquire the operation stage information and the operation parameter value of the magnetic levitation chiller; the determination module 202 is configured to determine the flow judgment condition corresponding to the operation stage information according to the operation stage information; the execution module 203 is configured to perform the flow regulation operation through the flow regulating device when the operation parameter value meets the flow judgment condition.
采用本公开实施例提供的用于磁悬浮冷水机组的控制装置,能够针对不同运行阶段的磁悬浮压缩机执行差异化的冷却操作,有利于提升磁悬浮冷水机组系统不同阶段运行的稳定性。The control device for a magnetic levitation chiller provided by the embodiment of the present disclosure can perform differentiated cooling operations on the magnetic levitation compressor at different operating stages, which is beneficial to improving the stability of the operation of the magnetic levitation chiller system at different stages.
结合图8所示,本公开实施例提供一种用于磁悬浮冷水机组的控制装置300,包括处理器(processor)100和存储器(memory)101。可选地,该装置还可以包括通信接口(Communication Interface)102和总线103。其中,处理器100、通信接口102、存储器101可以通过总线103完成相互间的通信。通信接口102可以用于信息传输。处理器100可以调用存储器101中的逻辑指令,以执行上述实施例的用于磁悬浮冷水机组的控制方法。As shown in FIG8 , the embodiment of the present disclosure provides a control device 300 for a magnetic levitation chiller, including a processor 100 and a memory 101. Optionally, the device may also include a communication interface 102 and a bus 103. The processor 100, the communication interface 102, and the memory 101 may communicate with each other through the bus 103. The communication interface 102 may be used for information transmission. The processor 100 may call the logic instructions in the memory 101 to execute the control method for a magnetic levitation chiller of the above embodiment.
此外,上述的存储器101中的逻辑指令可以通过软件功能单元的形式实现并作为独立的产品销售或使用时,可以存储在一个计算机可读取存储介质中。In addition, the logic instructions in the memory 101 described above may be implemented in the form of software functional units and when sold or used as independent products, may be stored in a computer-readable storage medium.
存储器101作为一种计算机可读存储介质,可用于存储软件程序、计算机可执行程序,如本公开实施例中的方法对应的程序指令/模块。处理器100通过运行存储在存储器101中的程序指令/模块,从而执行功能应用以及数据处理,即实现上述实施例中用于磁悬浮冷水机组的控制方法。The memory 101 is a computer-readable storage medium that can be used to store software programs and computer executable programs, such as program instructions/modules corresponding to the method in the embodiment of the present disclosure. The processor 100 executes functional applications and data processing by running the program instructions/modules stored in the memory 101, that is, the control method for the magnetic suspension chiller in the above embodiment is implemented.
存储器101可包括存储程序区和存储数据区,其中,存储程序区可存储操作系统、至少一个功能所需的应用程序;存储数据区可存储根据终端设备的使用所创建的数据等。此外,存储器101可以包括高速随机存取存储器,还可以包括非易失性存储器。The memory 101 may include a program storage area and a data storage area, wherein the program storage area may store an operating system and an application required for at least one function; the data storage area may store data created according to the use of the terminal device, etc. In addition, the memory 101 may include a high-speed random access memory and may also include a non-volatile memory.
结合图9所示,本公开实施例提供了一种磁悬浮冷水机组100,包括:磁悬浮压缩机、冷凝器、冷却管路,以及上述的用于磁悬浮冷水机组的控制装置200(300)。用于磁悬浮冷水机组的控制装置200(300)被安装于冷却管路。这里所表述的安装关系,并不仅限于在产品内部放置,还包括了与产品的其他元器件的安装连接,包括但不限于物理连接、电性连接或者信号传输连接等。本领域技术人员可以理解的是,用于磁悬浮冷水机组的控制装置200(300)可以适配于可行的产品主体,进而实现其他可行的实施例。As shown in FIG9 , the embodiment of the present disclosure provides a magnetic levitation chiller 100, including: a magnetic levitation compressor, a condenser, a cooling pipeline, and the above-mentioned control device 200 (300) for the magnetic levitation chiller. The control device 200 (300) for the magnetic levitation chiller is installed in the cooling pipeline. The installation relationship described here is not limited to placement inside the product, but also includes installation connections with other components of the product, including but not limited to physical connections, electrical connections or signal transmission connections. It can be understood by those skilled in the art that the control device 200 (300) for the magnetic levitation chiller can be adapted to a feasible product body, thereby realizing other feasible embodiments.
本公开实施例提供了一种计算机可读存储介质,存储有计算机可执行指令,所述计算机可执行指令设置为执行上述用于磁悬浮冷水机组的控制方法。An embodiment of the present disclosure provides a computer-readable storage medium storing computer-executable instructions, wherein the computer-executable instructions are configured to execute the control method for a magnetically levitated chiller.
上述的计算机可读存储介质可以是暂态计算机可读存储介质,也可以是非暂态计算机可读存储介质。The computer-readable storage medium mentioned above may be a transient computer-readable storage medium or a non-transitory computer-readable storage medium.
本公开实施例的技术方案可以以软件产品的形式体现出来,该计算机软件产品存储在一个存储介质中,包括一个或多个指令用以使得一台计算机设备(可以是个人计算机,服务器,或者网络设备等)执行本公开实施例所述方法的全部或部分步骤。而前述的存储介质可以是非暂态存储介质,包括:U盘、移动硬盘、只读存储器(ROM,Read-Only Memory)、随机存取存储器(RAM,Random Access Memory)、磁碟或者光盘等多种可以存储程序代码的介质,也可以是暂态存储介质。The technical solution of the embodiment of the present disclosure can be embodied in the form of a software product, which is stored in a storage medium and includes one or more instructions for enabling a computer device (which may be a personal computer, a server, or a network device, etc.) to perform all or part of the steps of the method described in the embodiment of the present disclosure. The aforementioned storage medium may be a non-transient storage medium, including: a USB flash drive, a mobile hard disk, a read-only memory (ROM), a random access memory (RAM), a disk or an optical disk, and other media that can store program codes, or a transient storage medium.
以上描述和附图充分地示出了本公开的实施例,以使本领域的技术人员能够实践它们。其他实施例可以包括结构的、逻辑的、电气的、过程的以及其他的改变。实施例仅代表可能的变化。除非明确要求,否则单独的部件和功能是可选的,并且操作的顺序可以变化。一些实施例的部分和特征可以被包括在或替换其他实施例的部分和特征。而且,本申请中使用的用词仅用于描述实施例并且不用于限制权利要求。如在实施例以及权利要求的描述中使用的,除非上下文清楚地表明,否则单数形式的“一个”(a)、“一个”(an)和“所述”(the)旨在同样包括复数形式。类似地,如在本申请中所使用的术语“和/或”是指包含一个或一个以上相关联的列出的任何以及所有可能的组合。另外,当用于本申请中时,术语“包括”(comprise)及其变型“包括”(comprises)和/或包括(comprising)等指陈述的特征、整体、步骤、操作、元素,和/或组件的存在,但不排除一个或一个以上其它特征、整体、步骤、操作、元素、组件和/或这些的分组的存在或添加。在没有更多限制的情况下,由语句“包括一个…”限定的要素,并不排除在包括所述要素的过程、方法或者设备中还存在另外的相同要素。本文中,每个实施例重点说明的可以是与其他实施例的不同之处,各个实施例之间相同相似部分可以互相参见。对于实施例公开的方法、产品等而言,如果其与实施例公开的方法部分相对应,那么相关之处可以参见方法部分的描述。The above description and accompanying drawings fully illustrate the embodiments of the present disclosure so that those skilled in the art can practice them. Other embodiments may include structural, logical, electrical, process and other changes. The embodiments represent possible changes only. Unless explicitly required, separate components and functions are optional, and the order of operation may vary. The parts and features of some embodiments may be included in or replace the parts and features of other embodiments. Moreover, the words used in this application are only used to describe the embodiments and are not used to limit the claims. As used in the description of the embodiments and claims, unless the context clearly indicates, the singular forms of "a", "an" and "the" are intended to include plural forms as well. Similarly, the term "and/or" as used in this application refers to any and all possible combinations of listings containing one or more associated ones. In addition, when used in the present application, the term "comprise" and its variants "comprises" and/or comprising refer to the presence of stated features, wholes, steps, operations, elements, and/or components, but do not exclude the presence or addition of one or more other features, wholes, steps, operations, elements, components and/or groups thereof. In the absence of further restrictions, the elements defined by the sentence "comprising a ..." do not exclude the presence of other identical elements in the process, method or device comprising the elements. In this article, each embodiment may focus on the differences from other embodiments, and the same and similar parts between the embodiments may refer to each other. For the methods, products, etc. disclosed in the embodiments, if they correspond to the method part disclosed in the embodiments, then the relevant parts can refer to the description of the method part.
本领域技术人员可以意识到,结合本文中所公开的实施例描述的各示例的单元及算法步骤,能够以电子硬件、或者计算机软件和电子硬件的结合来实现。这些功能究竟以硬件还是软件方式来执行,可以取决于技术方案的特定应用和设计约束条件。所述技术人员可以对每个特定的应用来使用不同方法以实现所描述的功能,但是这种实现不应认为超出本公开实施例的范围。所述技术人员可以清楚地了解到,为描述的方便和简洁,上述描述的系统、装置和单元的具体工作过程,可以参考前述方法实施例中的对应过程,在此不再赘述。Those skilled in the art will appreciate that the units and algorithm steps of each example described in conjunction with the embodiments disclosed herein can be implemented in electronic hardware, or a combination of computer software and electronic hardware. Whether these functions are performed in hardware or software may depend on the specific application and design constraints of the technical solution. The technicians may use different methods for each specific application to implement the described functions, but such implementations should not be considered to exceed the scope of the embodiments of the present disclosure. The technicians may clearly understand that for the convenience and simplicity of description, the specific working processes of the systems, devices and units described above can refer to the corresponding processes in the aforementioned method embodiments, and will not be repeated here.
本文所披露的实施例中,所揭露的方法、产品(包括但不限于装置、设备等),可以通过其它的方式实现。例如,以上所描述的装置实施例仅仅是示意性的,例如,所述单元的划分,可以仅仅为一种逻辑功能划分,实际实现时可以有另外的划分方式,例如多个单元或组件可以结合或者可以集成到另一个系统,或一些特征可以忽略,或不执行。另外,所显示或讨论的相互之间的耦合或直接耦合或通信连接可以是通过一些接口,装置或单元的间接耦合或通信连接,可以是电性,机械或其它的形式。所述作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部单元来实现本实施例。另外,在本公开实施例中的各功能单元可以集成在一个处理单元中,也可以是各个单元单独物理存在,也可以两个或两个以上单元集成在一个单元中。In the embodiments disclosed herein, the disclosed methods and products (including but not limited to devices, equipment, etc.) can be implemented in other ways. For example, the device embodiments described above are only schematic. For example, the division of the units can be only a logical function division. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. In addition, the coupling or direct coupling or communication connection between each other shown or discussed can be through some interfaces, indirect coupling or communication connection of devices or units, which can be electrical, mechanical or other forms. The units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the units may be selected according to actual needs to implement this embodiment. In addition, each functional unit in the embodiment of the present disclosure may be integrated in a processing unit, or each unit may exist physically alone, or two or more units may be integrated in one unit.
附图中的流程图和框图显示了根据本公开实施例的系统、方法和计算机程序产品的可能实现的体系架构、功能和操作。在这点上,流程图或框图中的每个方框可以代表一个模块、程序段或代码的一部分,所述模块、程序段或代码的一部分包含一个或多个用于实现规定的逻辑功能的可执行指令。在有些作为替换的实现中,方框中所标注的功能也可以以不同于附图中所标注的顺序发生。例如,两个连续的方框实际上可以基本并行地执行,它们有时也可以按相反的顺序执行,这可以依所涉及的功能而定。在附图中的流程图和框图所对应的描述中,不同的方框所对应的操作或步骤也可以以不同于描述中所披露的顺序发生,有时不同的操作或步骤之间不存在特定的顺序。例如,两个连续的操作或步骤实际上可以基本并行地执行,它们有时也可以按相反的顺序执行,这可以依所涉及的功能而定。框图和/或流程图中的每个方框、以及框图和/或流程图中的方框的组合,可以用执行规定的功能或动作的专用的基于硬件的系统来实现,或者可以用专用硬件与计算机指令的组合来实现。The flowchart and block diagram in the accompanying drawings show the possible architecture, function and operation of the system, method and computer program product according to the embodiment of the present disclosure. In this regard, each box in the flowchart or block diagram can represent a module, a program segment or a part of the code, and the module, the program segment or a part of the code contains one or more executable instructions for realizing the specified logical function. In some alternative implementations, the functions marked in the box can also occur in a different order from the order marked in the accompanying drawings. For example, two consecutive boxes can actually be executed substantially in parallel, and they can sometimes be executed in the opposite order, which can depend on the functions involved. In the description corresponding to the flowchart and the block diagram in the accompanying drawings, the operations or steps corresponding to different boxes can also occur in a different order from the order disclosed in the description, and sometimes there is no specific order between different operations or steps. For example, two consecutive operations or steps can actually be executed substantially in parallel, and they can sometimes be executed in the opposite order, which can depend on the functions involved. Each block in the block diagrams and/or flowcharts, and combinations of blocks in the block diagrams and/or flowcharts, may be implemented by a dedicated hardware-based system that performs the specified functions or actions, or may be implemented by a combination of dedicated hardware and computer instructions.
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