CN118308597B - Method for recovering palladium from palladium-containing polyketone - Google Patents
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- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 title claims abstract description 349
- 229910052763 palladium Inorganic materials 0.000 title claims abstract description 173
- 229920001470 polyketone Polymers 0.000 title claims abstract description 152
- 238000000034 method Methods 0.000 title claims abstract description 49
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 claims abstract description 62
- AZQWKYJCGOJGHM-UHFFFAOYSA-N 1,4-benzoquinone Chemical compound O=C1C=CC(=O)C=C1 AZQWKYJCGOJGHM-UHFFFAOYSA-N 0.000 claims abstract description 35
- 235000005074 zinc chloride Nutrition 0.000 claims abstract description 31
- 239000011592 zinc chloride Substances 0.000 claims abstract description 31
- 238000003756 stirring Methods 0.000 claims abstract description 23
- 239000000706 filtrate Substances 0.000 claims abstract description 22
- 238000006116 polymerization reaction Methods 0.000 claims abstract description 17
- 239000003463 adsorbent Substances 0.000 claims abstract description 15
- 239000007787 solid Substances 0.000 claims abstract description 15
- 238000010438 heat treatment Methods 0.000 claims abstract description 10
- 238000005406 washing Methods 0.000 claims abstract description 5
- 238000001914 filtration Methods 0.000 claims abstract description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 16
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 11
- 229910002091 carbon monoxide Inorganic materials 0.000 claims description 11
- 239000003957 anion exchange resin Substances 0.000 claims description 9
- 150000001336 alkenes Chemical class 0.000 claims description 7
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 claims description 4
- 239000003729 cation exchange resin Substances 0.000 claims description 4
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims description 2
- 238000011084 recovery Methods 0.000 abstract description 6
- 229910000510 noble metal Inorganic materials 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 55
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 45
- 230000000052 comparative effect Effects 0.000 description 24
- 238000006243 chemical reaction Methods 0.000 description 12
- 238000001095 inductively coupled plasma mass spectrometry Methods 0.000 description 12
- 239000002002 slurry Substances 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 8
- 239000005977 Ethylene Substances 0.000 description 8
- 239000003054 catalyst Substances 0.000 description 8
- VNDYJBBGRKZCSX-UHFFFAOYSA-L zinc bromide Chemical compound Br[Zn]Br VNDYJBBGRKZCSX-UHFFFAOYSA-L 0.000 description 8
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 6
- 229920001429 chelating resin Polymers 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000011347 resin Substances 0.000 description 6
- 229920005989 resin Polymers 0.000 description 6
- 238000001816 cooling Methods 0.000 description 5
- 239000003446 ligand Substances 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- LVEYOSJUKRVCCF-UHFFFAOYSA-N 1,3-bis(diphenylphosphino)propane Chemical compound C=1C=CC=CC=1P(C=1C=CC=CC=1)CCCP(C=1C=CC=CC=1)C1=CC=CC=C1 LVEYOSJUKRVCCF-UHFFFAOYSA-N 0.000 description 4
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- XYFCBTPGUUZFHI-UHFFFAOYSA-N Phosphine Chemical compound P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Substances N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 4
- 229940102001 zinc bromide Drugs 0.000 description 4
- BARUNXKDFNLHEV-UHFFFAOYSA-N [3-diphenylphosphanyl-2-(diphenylphosphanylmethyl)-2-methylpropyl]-diphenylphosphane Chemical compound C=1C=CC=CC=1P(C=1C=CC=CC=1)CC(CP(C=1C=CC=CC=1)C=1C=CC=CC=1)(C)CP(C=1C=CC=CC=1)C1=CC=CC=C1 BARUNXKDFNLHEV-UHFFFAOYSA-N 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000003197 catalytic effect Effects 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 239000007800 oxidant agent Substances 0.000 description 3
- 230000001590 oxidative effect Effects 0.000 description 3
- WXHIJDCHNDBCNY-UHFFFAOYSA-N palladium dihydride Chemical compound [PdH2] WXHIJDCHNDBCNY-UHFFFAOYSA-N 0.000 description 3
- 239000010970 precious metal Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- BYEAHWXPCBROCE-UHFFFAOYSA-N 1,1,1,3,3,3-hexafluoropropan-2-ol Chemical compound FC(F)(F)C(O)C(F)(F)F BYEAHWXPCBROCE-UHFFFAOYSA-N 0.000 description 2
- -1 Nitroso tetrafluoroborate Chemical compound 0.000 description 2
- DTQVDTLACAAQTR-UHFFFAOYSA-N Trifluoroacetic acid Chemical compound OC(=O)C(F)(F)F DTQVDTLACAAQTR-UHFFFAOYSA-N 0.000 description 2
- 239000010941 cobalt Substances 0.000 description 2
- 229910017052 cobalt Inorganic materials 0.000 description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 229910000073 phosphorus hydride Inorganic materials 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 2
- MWUXSHHQAYIFBG-UHFFFAOYSA-N Nitric oxide Chemical group O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 1
- PEAYNCDRXHGLCF-UHFFFAOYSA-N acetonitrile cyclohexa-2,5-diene-1,4-dione Chemical compound C(C)#N.C1(C=CC(C=C1)=O)=O PEAYNCDRXHGLCF-UHFFFAOYSA-N 0.000 description 1
- 238000012648 alternating copolymerization Methods 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 231100000135 cytotoxicity Toxicity 0.000 description 1
- 230000003013 cytotoxicity Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- LMBWSYZSUOEYSN-UHFFFAOYSA-N diethyldithiocarbamic acid Chemical compound CCN(CC)C(S)=S LMBWSYZSUOEYSN-UHFFFAOYSA-N 0.000 description 1
- 229950004394 ditiocarb Drugs 0.000 description 1
- 238000012377 drug delivery Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 125000002524 organometallic group Chemical group 0.000 description 1
- 229910003445 palladium oxide Inorganic materials 0.000 description 1
- JQPTYAILLJKUCY-UHFFFAOYSA-N palladium(ii) oxide Chemical compound [O-2].[Pd+2] JQPTYAILLJKUCY-UHFFFAOYSA-N 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- 231100000331 toxic Toxicity 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B11/00—Obtaining noble metals
- C22B11/04—Obtaining noble metals by wet processes
- C22B11/042—Recovery of noble metals from waste materials
- C22B11/048—Recovery of noble metals from waste materials from spent catalysts
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Chemical Kinetics & Catalysis (AREA)
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- Materials Engineering (AREA)
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- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Polyethers (AREA)
Abstract
Description
技术领域Technical Field
本发明属于贵金属回收领域,涉及一种从含钯聚酮上回收钯的方法。The invention belongs to the field of precious metal recovery and relates to a method for recovering palladium from palladium-containing polyketone.
背景技术Background Art
聚酮(Polyketone)是一种由一氧化碳和烯烃所组成的高分子量线形交替聚合物。其中,常用的烯烃原料包括乙烯,以及C3~C8烯烃。由于一氧化碳和乙烯的高分子量线性交替结构,聚酮材料拥有卓越的耐化学性、耐磨性、耐水解性、耐热性、耐低温性能、高阻隔性能并同时符合低VOC要求,是一款性能多元化的绿色环保材料。聚酮具有广泛得用途,可用于制造高质量、高强度、高温耐受的零件、密封件和复合材料等,可应用于汽车、电子、航空航天等领域。同时,由于聚酮具有较低的细胞毒性、良好的生物相容性,还可以用于生物医学领域,如药物输送系统和组织工程。而且,聚酮还具有可控的可降解性,在节约资源和环境友好方面具有广阔的发展前景。Polyketone is a high molecular weight linear alternating polymer composed of carbon monoxide and olefins. Among them, commonly used olefin raw materials include ethylene and C3~C8 olefins. Due to the high molecular weight linear alternating structure of carbon monoxide and ethylene, polyketone materials have excellent chemical resistance, wear resistance, hydrolysis resistance, heat resistance, low temperature resistance, high barrier performance and meet the requirements of low VOC at the same time. It is a green and environmentally friendly material with diversified performance. Polyketone has a wide range of uses. It can be used to manufacture high-quality, high-strength, high-temperature resistant parts, seals and composite materials, etc., and can be applied to automobiles, electronics, aerospace and other fields. At the same time, due to its low cytotoxicity and good biocompatibility, polyketone can also be used in biomedical fields, such as drug delivery systems and tissue engineering. Moreover, polyketone also has controllable degradability, and has broad development prospects in terms of resource conservation and environmental friendliness.
在早期,聚酮的催化体系可分为镍,钴,和钯系催化剂(专利CN86105214A)。但真正用于工业化生产的是钯催化剂体系。相较于镍和钴,使用钯作为催化剂能极大的提升聚酮的时空产率,其反应条件也相对温和。根据Mechanistic aspects of metal-catalyzedalternating copolymerization of olefins with carbon monoxide(Acc. Chem. Res.1993, 26, 6, 303–310,doi:10.1021/ar00030a002),聚酮的生产通常是在甲醇浆料中通过催化聚合制备的,从一氧化碳和乙烯的1:1气体混合物开始,在中等温度(25±100℃)和一定压力条件下。催化系统通常包含双膦配体(例如1,3-双(二苯基膦)丙烷)、Pd(II)的盐(例如Pd(OAc)2)和三氟乙酸。In the early days, the catalytic systems of polyketones can be divided into nickel, cobalt, and palladium catalysts (patent CN86105214A). However, the palladium catalyst system is truly used for industrial production. Compared with nickel and cobalt, the use of palladium as a catalyst can greatly improve the space-time yield of polyketones, and its reaction conditions are relatively mild. According to Mechanistic aspects of metal-catalyzed alternating copolymerization of olefins with carbon monoxide (Acc. Chem. Res. 1993, 26, 6, 303–310, doi: 10.1021/ar00030a002), the production of polyketones is usually prepared by catalytic polymerization in methanol slurry, starting from a 1:1 gas mixture of carbon monoxide and ethylene, at moderate temperature (25±100℃) and certain pressure conditions. The catalytic system usually contains a bisphosphine ligand (such as 1,3-bis(diphenylphosphino)propane), a salt of Pd(II) (such as Pd(OAc) 2 ) and trifluoroacetic acid.
然而,虽然拥有相对较高的时空产率,有相当一部分钯会残留在聚酮上。由此带来两个问题1)贵金属钯的损失提高了生产成本。2)钯的残留降低了聚酮的稳定性,使其更易于在加热等条件下变色分解。而由于聚酮本身熔点较高,所以钯的残留对于后续注塑加工是极其不利的。根据Efficient palladium catalysts for the copolymerization ofcarbon monoxide with olefins to produce perfectly alternating polyketones(Journal of Organometallic Chemistry Volume 417, Issues 1–2,doi:10.1016/0022-328X(91)80176-K)。相对于Pd(0),Pd(II)对聚酮的热稳定性能产生更大的破坏。However, despite the relatively high time-space yield, a considerable amount of palladium will remain on the polyketone. This brings two problems: 1) The loss of precious metal palladium increases the production cost. 2) The residual palladium reduces the stability of polyketone, making it easier to discolor and decompose under heating conditions. Since polyketone itself has a high melting point, the residual palladium is extremely unfavorable for subsequent injection molding processing. According to Efficient palladium catalysts for the copolymerization of carbon monoxide with olefins to produce perfectly alternating polyketones (Journal of Organometallic Chemistry Volume 417, Issues 1–2, doi: 10.1016/0022-328X(91)80176-K). Compared with Pd(0), Pd(II) has a greater damage to the thermal stability of polyketone.
因此,如何去除残留在聚酮的钯并加以回收利用是聚酮生产工艺的关键技术。一种方案是将聚酮溶解在特定溶剂中,随后使用某种亲和Pd(II)的化合物进行捕获。专利US4870156A在一个实施例中,介绍了一种使用六氟异丙醇溶解聚酮颗粒,随后使用二乙基二硫代氨基甲酸钠将钯捕获,从而使得聚酮中钯含量从2230ppm降低到100ppm以下。然而,六氟异丙醇价格昂贵,而且具有高毒性和低沸点,因此工业应用价值低。US5362850A使用乙烯对反应后的聚酮进行处理,在一个实施例中,其使得钯含量从约500ppm降低至50ppm。专利CN1008102B介绍了一种使用双齿膦配体充当钯捕获剂的方法。针对每克钯,其使用1至3克1,3-双-(二苯基膦基)丙烷或2-甲基-2-(二苯基膦基甲基)-1,3-双-(二苯基膦基)丙烷,并于反应后加入釜内。由于配体量相对于钯而言大大过量,使得聚酮上残留得钯能被溶液中的配体捕获。通过这种方法,其使得聚酮上残留的钯含量由95ppm降低至37ppm。专利CN1018734B使用类似方法,在一个实施例中,其使用三苯基膦作为捕获剂,将聚酮钯含量由50ppm降低至10ppm。专利EP0285218A2在一个实施例中,使用双齿膦配体作为捕获剂的同时,将捕获温度升至高于聚合反应温度,使得聚酮上残留的钯含量降低至5ppm。专利GB2247890A介绍了一种使用氟硼酸亚硝酰对Pd(0)氧化并加以捕获的方法。在回流状态下,其使得残留在聚酮上的钯含量降低至5ppm。Therefore, how to remove the palladium remaining in the polyketone and recycle it is a key technology in the polyketone production process. One solution is to dissolve the polyketone in a specific solvent and then capture it using a compound that is affinity for Pd(II). Patent US4870156A, in one embodiment, introduces a method of dissolving polyketone particles using hexafluoroisopropanol, followed by capturing palladium using sodium diethyldithiocarbamate, thereby reducing the palladium content in the polyketone from 2230 ppm to less than 100 ppm. However, hexafluoroisopropanol is expensive, highly toxic and has a low boiling point, so its industrial application value is low. US5362850A uses ethylene to treat the reacted polyketone, and in one embodiment, it reduces the palladium content from about 500 ppm to 50 ppm. Patent CN1008102B introduces a method of using a bidentate phosphine ligand as a palladium capture agent. For each gram of palladium, 1 to 3 grams of 1,3-bis-(diphenylphosphino)propane or 2-methyl-2-(diphenylphosphinomethyl)-1,3-bis-(diphenylphosphino)propane is used and added to the kettle after the reaction. Since the amount of ligand is greatly excessive relative to palladium, the palladium remaining on the polyketone can be captured by the ligand in the solution. Through this method, the residual palladium content on the polyketone is reduced from 95ppm to 37ppm. Patent CN1018734B uses a similar method. In one embodiment, it uses triphenylphosphine as a capture agent to reduce the palladium content of the polyketone from 50ppm to 10ppm. Patent EP0285218A2, in one embodiment, uses a bidentate phosphine ligand as a capture agent while raising the capture temperature to a temperature higher than the polymerization reaction temperature, so that the residual palladium content on the polyketone is reduced to 5ppm. Patent GB2247890A introduces a method for oxidizing and capturing Pd(0) using nitrosyl fluoroborate. Under reflux, this reduced the palladium content remaining on the polyketone to 5 ppm.
然而,上述方法的共同问题在于,虽然最多达到97%的在聚酮上大部分钯已经除去,但仍有至少4ppm的钯残留。这对于聚酮的生产成本以及后续加工依然是极其不利的。举例从生产成本而言,对于年产5万吨的聚酮装置而言,聚酮上的钯含量4ppm对应的钯损耗为300kg,按照200元/克钯计算,相当于6千万元的成本。However, the common problem of the above methods is that although up to 97% of the palladium on the polyketone has been removed, there is still at least 4 ppm of palladium remaining. This is still extremely disadvantageous for the production cost and subsequent processing of the polyketone. For example, in terms of production cost, for a polyketone plant with an annual output of 50,000 tons, the palladium content of 4 ppm on the polyketone corresponds to a palladium loss of 300 kg, which is equivalent to a cost of 60 million yuan based on 200 yuan/gram of palladium.
发明内容Summary of the invention
本发明是为了解决上述问题而进行的,目的在于提供一种从含钯聚酮上回收钯的方法,通过该方法可以降低贵金属钯的损失;避免钯的残留影响聚酮的稳定性,不利于后续注塑加工。The present invention is made to solve the above-mentioned problem, and aims to provide a method for recovering palladium from palladium-containing polyketone, by which the loss of precious metal palladium can be reduced; and the residual palladium is prevented from affecting the stability of polyketone and being unfavorable for subsequent injection molding processing.
本发明提供了一种从含钯聚酮上回收钯的方法,所述方法包括如下步骤:The present invention provides a method for recovering palladium from a palladium-containing polyketone, the method comprising the following steps:
1)将含钯聚酮溶解于氯化锌溶液中,得到溶液I;1) dissolving the palladium-containing polyketone in a zinc chloride solution to obtain a solution I;
2)在步骤1)中的溶液I中加入对苯醌,得到溶液II;2) adding p-benzoquinone to the solution I in step 1) to obtain a solution II;
3)对步骤2)中的溶液II进行加热搅拌,加热至温度大于聚合反应所需的温度;再加入钯吸附剂,过滤得到滤液和富集钯的固体;3) heating and stirring the solution II in step 2) to a temperature higher than the temperature required for the polymerization reaction; then adding a palladium adsorbent, filtering to obtain a filtrate and a solid enriched with palladium;
4)洗涤步骤3)中的滤液,回收滤液中的聚酮;4) washing the filtrate in step 3) to recover the polyketone in the filtrate;
所述氯化锌溶液的质量浓度为85-90wt%。The mass concentration of the zinc chloride solution is 85-90wt%.
本发明具有以下有益效果:The present invention has the following beneficial effects:
通过本发明提供的一种从含钯聚酮上回收钯的方法,可以将残留在含钯聚酮上的钯绝大部分回收,经回收处理后的聚酮中的钯含量 ≤0.6ppm。By using a method for recovering palladium from palladium-containing polyketone provided by the present invention, most of the palladium remaining on the palladium-containing polyketone can be recovered, and the palladium content in the polyketone after recovery treatment is ≤0.6ppm.
具体实施方式DETAILED DESCRIPTION
以下,详细说明具体公开的一种从含钯聚酮上回收钯的方法的实施方式。Hereinafter, a specific disclosed embodiment of a method for recovering palladium from a palladium-containing polyketone is described in detail.
本发明采用了一种特定的方法从含钯聚酮中回收钯,具体地:通过将含钯聚酮溶解于氯化锌溶液中,加入对苯醌后加热至温度大于聚合反应所需的温度,再加入钯吸附剂吸附,得到滤液和富集钯的固体;洗涤滤液,回收滤液中的聚酮。该方法工艺简单,回收处理后,含钯聚酮上的钯绝大部分回收,聚酮中的钯含量 ≤0.6ppm。操作简单,安全、高效,具有广泛的应用前景。在此基础上,完成了本发明。The present invention adopts a specific method to recover palladium from palladium-containing polyketone, specifically: dissolving the palladium-containing polyketone in a zinc chloride solution, adding p-benzoquinone and heating to a temperature greater than the temperature required for the polymerization reaction, then adding a palladium adsorbent for adsorption, obtaining a filtrate and a solid enriched in palladium; washing the filtrate, and recovering the polyketone in the filtrate. The method has a simple process, and after the recovery treatment, most of the palladium on the palladium-containing polyketone is recovered, and the palladium content in the polyketone is ≤0.6ppm. The operation is simple, safe, and efficient, and has a wide range of application prospects. On this basis, the present invention is completed.
本发明提供一种从含钯聚酮上回收钯的方法,所述方法包括如下步骤:The present invention provides a method for recovering palladium from a palladium-containing polyketone, the method comprising the following steps:
1)将含钯聚酮溶解于氯化锌溶液中,得到溶液I;1) dissolving the palladium-containing polyketone in a zinc chloride solution to obtain a solution I;
2)在步骤1)中的溶液I中加入对苯醌,得到溶液II;2) adding p-benzoquinone to the solution I in step 1) to obtain a solution II;
3)对步骤2)中的溶液II进行加热搅拌,加热至温度大于聚合反应所需的温度;再加入钯吸附剂,过滤得到滤液和富集钯的固体;3) heating and stirring the solution II in step 2) to a temperature higher than the temperature required for the polymerization reaction; then adding a palladium adsorbent, filtering to obtain a filtrate and a solid enriched with palladium;
4)洗涤步骤3)中的滤液,回收滤液中的聚酮;4) washing the filtrate in step 3) to recover the polyketone in the filtrate;
本发明中的氯化锌溶液的质量浓度为85-90wt%,可选为85~87wt%、87~88wt%或88~90wt%等。The mass concentration of the zinc chloride solution in the present invention is 85-90wt%, which can be selected as 85-87wt%, 87-88wt% or 88-90wt%.
本发明提供的从含钯聚酮上回收钯的方法中,步骤1)是将含钯聚酮溶解于氯化锌溶液中,得到溶液I。具体地:In the method for recovering palladium from palladium-containing polyketone provided by the present invention, step 1) is to dissolve the palladium-containing polyketone in a zinc chloride solution to obtain a solution I. Specifically:
本发明步骤1)中,所述含钯聚酮和所述氯化锌溶液的质量体积比等于10g:(70~120) mL,可选为10g:(70~100) mL、10g:(100~120) mL、10g:(70~80) mL、10g:(80~90) mL、10g:(90~100) mL、10g:(100~110) mL或10g:(110~120) mL等。本发明发现,使用上述质量体积比有助于含钯聚酮的充分溶解和钯的回收。若使用较小的氯化锌溶液体积,易导致含钯聚酮即使在加热状态下依然溶解不充分进而降低钯的回收率。若使用较大的氯化锌溶液体积,则造成不必要的原料损失并增大废液处理工序的负荷。In step 1) of the present invention, the mass volume ratio of the palladium-containing polyketone and the zinc chloride solution is equal to 10g: (70-120) mL, which can be selected as 10g: (70-100) mL, 10g: (100-120) mL, 10g: (70-80) mL, 10g: (80-90) mL, 10g: (90-100) mL, 10g: (100-110) mL or 10g: (110-120) mL, etc. The present invention finds that the use of the above mass volume ratio helps to fully dissolve the palladium-containing polyketone and recover palladium. If a smaller volume of zinc chloride solution is used, it is easy to cause the palladium-containing polyketone to still not dissolve sufficiently even in a heated state, thereby reducing the recovery rate of palladium. If a larger volume of zinc chloride solution is used, unnecessary raw material loss is caused and the load of the waste liquid treatment process is increased.
本发明步骤1)中,所述含钯聚酮中的聚酮为一氧化碳和烯烃所组成的高分子量线形交替聚酮。In step 1) of the present invention, the polyketone in the palladium-containing polyketone is a high molecular weight linear alternating polyketone composed of carbon monoxide and olefins.
本发明提供的从含钯聚酮上回收钯的方法中,步骤2)是在步骤1)中的溶液I中加入对苯醌,得到溶液II。In the method for recovering palladium from palladium-containing polyketone provided by the present invention, step 2) is to add p-benzoquinone to the solution I in step 1) to obtain solution II.
本发明步骤1)中的所述含钯聚酮和步骤2)中的所述的对苯醌质量比为1:(0.01~0.04),可选为1:(0.01~0.02)、1:(0.02~0.04)、1:(0.02~0.03)或1:(0.03~0.04)等。该质量比范围下有助于将钯氧化成稳定的钯氧化物,防止其在后续步骤中还原。The mass ratio of the palladium-containing polyketone in step 1) of the present invention to the p-benzoquinone in step 2) is 1: (0.01-0.04), which may be 1: (0.01-0.02), 1: (0.02-0.04), 1: (0.02-0.03) or 1: (0.03-0.04), etc. This mass ratio range helps to oxidize palladium into stable palladium oxide, preventing it from being reduced in subsequent steps.
本发明提供的从含钯聚酮上回收钯的方法中,步骤3)是对步骤2)中的溶液II进行加热搅拌,加热至温度大于聚合反应所需的温度;再加入钯吸附剂,过滤得到滤液和富集钯的固体。具体地:对步骤2)中的溶液II进行加热,加热至温度大于聚合反应所需的温度,搅拌后加入钯吸附剂,降温,继续搅拌,随后过滤,得到滤液和富集钯的固体。In the method for recovering palladium from palladium-containing polyketone provided by the present invention, step 3) is to heat and stir the solution II in step 2) to a temperature greater than the temperature required for the polymerization reaction; then add a palladium adsorbent, and filter to obtain a filtrate and a solid enriched in palladium. Specifically: the solution II in step 2) is heated to a temperature greater than the temperature required for the polymerization reaction, and then the palladium adsorbent is added after stirring, the temperature is lowered, the stirring is continued, and then the filtrate and the solid enriched in palladium are obtained.
本发明步骤3)中,所述的加热的温度为120℃。In step 3) of the present invention, the heating temperature is 120°C.
本发明步骤3)中,所述的搅拌的时间为1h。In step 3) of the present invention, the stirring time is 1 hour.
本发明步骤1)中,所述的含钯聚酮与步骤3)中的钯吸附剂质量比为2:1。该质量比范围下,能够确保体系中的钯吸附剂具有足够的吸附容量。In step 1) of the present invention, the mass ratio of the palladium-containing polyketone to the palladium adsorbent in step 3) is 2: 1. Within this mass ratio range, it can be ensured that the palladium adsorbent in the system has sufficient adsorption capacity.
本发明步骤3)中,所述的降温的温度为55~60℃,可选为55~58℃或58~60℃。In step 3) of the present invention, the cooling temperature is 55-60°C, and can be 55-58°C or 58-60°C.
本发明步骤3)中,所述的钯吸附剂选自活性炭、阳离子交换树脂或阴离子交换树脂中的一种或多种,优选为阴离子交换树脂。In step 3) of the present invention, the palladium adsorbent is selected from one or more of activated carbon, cation exchange resin or anion exchange resin, preferably anion exchange resin.
本发明提供的从含钯聚酮上回收钯的方法中,步骤4)是洗涤步骤3)中的滤液,回收滤液中的聚酮。具体地:步骤3)中的滤液冷却至室温并析出聚酮,使用水洗涤聚酮以去除残留的氯化锌并干燥。聚酮中的钯含量使用ICP-MS检测。In the method for recovering palladium from palladium-containing polyketone provided by the present invention, step 4) is to wash the filtrate in step 3) and recover the polyketone in the filtrate. Specifically: the filtrate in step 3) is cooled to room temperature and the polyketone is precipitated, and the polyketone is washed with water to remove residual zinc chloride and dried. The palladium content in the polyketone is detected by ICP-MS.
本发明步骤4)中,所述的滤液冷却至室温后析出聚酮。In step 4) of the present invention, the filtrate is cooled to room temperature to precipitate polyketone.
本发明步骤4)中,所述的聚酮的钯含量 ≤0.6ppm,可选为0~0.1ppm、0.1~0.5ppm、0.5~0.6ppm等。In step 4) of the present invention, the palladium content of the polyketone is ≤0.6ppm, which can be selected from 0~0.1ppm, 0.1~0.5ppm, 0.5~0.6ppm, etc.
以下结合实施例进一步说明本发明的有益效果。The beneficial effects of the present invention are further illustrated below in conjunction with embodiments.
为了使本发明的发明目的、技术方案和有益技术效果更加清晰,以下结合实施例进一步详细描述本发明。但是,应当理解的是,本发明的实施例仅仅是为了解释本发明,并非为了限制本发明,且本发明的实施例并不局限于说明书中给出的实施例。实施例中未注明具体实验条件或操作条件的按常规条件制作,或按材料供应商推荐的条件制作。In order to make the invention purpose, technical scheme and beneficial technical effect of the present invention clearer, the present invention is further described in detail below in conjunction with examples. However, it should be understood that the examples of the present invention are only for explaining the present invention, not for limiting the present invention, and the examples of the present invention are not limited to the examples given in the specification. The specific experimental conditions or operating conditions not specified in the examples are made under conventional conditions, or are made under the conditions recommended by the material supplier.
此外应理解,本发明中提到的一个或多个方法步骤并不排斥在所述组合步骤前后还可以存在其他方法步骤或在这些明确提到的步骤之间还可以插入其他方法步骤,除非另有说明;还应理解,本发明中提到的一个或多个设备/装置之间的组合连接关系并不排斥在所述组合设备/装置前后还可以存在其他设备/装置或在这些明确提到的两个设备/装置之间还可以插入其他设备/装置,除非另有说明。而且,除非另有说明,各方法步骤的编号仅为鉴别各方法步骤的便利工具,而非为限制各方法步骤的排列次序或限定本发明可实施的范围,其相对关系的改变或调整,在无实质变更技术内容的情况下,当亦视为本发明可实施的范畴。In addition, it should be understood that one or more method steps mentioned in the present invention do not exclude the existence of other method steps before or after the combination step or the insertion of other method steps between these explicitly mentioned steps, unless otherwise specified; it should also be understood that the combination connection relationship between one or more devices/apparatuses mentioned in the present invention does not exclude the existence of other devices/apparatuses before or after the combination device/apparatus or the insertion of other devices/apparatuses between these explicitly mentioned two devices/apparatuses, unless otherwise specified. Moreover, unless otherwise specified, the numbering of each method step is only a convenient tool for identifying each method step, and is not intended to limit the order of arrangement of each method step or the scope of the present invention. Changes or adjustments in their relative relationships should also be regarded as the scope of the present invention without substantially changing the technical content.
在下述实施例中,所使用到的试剂、材料以及仪器如没有特殊的说明,均可商购获得。In the following examples, the reagents, materials and instruments used are all commercially available unless otherwise specified.
如无特殊说明,本发明各实施例的各产品的纯度均超过98%。Unless otherwise specified, the purity of each product in each embodiment of the present invention exceeds 98%.
对比例1Comparative Example 1
聚酮的合成将参考专利CN116535441B中的实施例的一种。于250毫升高压反应釜内,加入200毫升甲醇和1.2毫升含钯催化剂(其中含有0.597mg钯)。使用氮气置换反应釜5次,随后升温至90℃,通入一氧化碳与乙烯的混合气(体积摩尔 比1:1),使反应釜内压力达到53bar,反应持续7h。最后,通过降温和泄压结束反应,收集到含聚酮的甲醇浆液。将浆液经过离心并使用200毫升热甲醇洗涤过滤,干燥,得到的聚酮72.2g,其中钯含量经ICP-MS检测,为6ppm,对应72.6%的钯残留在聚酮上。The synthesis of polyketone will refer to one of the embodiments in patent CN116535441B. In a 250 ml high-pressure reactor, 200 ml of methanol and 1.2 ml of palladium-containing catalyst (containing 0.597 mg of palladium) were added. The reactor was replaced with nitrogen 5 times, then the temperature was raised to 90°C, and a mixture of carbon monoxide and ethylene (volume molar ratio 1:1) was introduced to make the pressure in the reactor reach 53 bar, and the reaction lasted for 7 hours. Finally, the reaction was terminated by cooling and depressurizing, and a methanol slurry containing polyketone was collected. The slurry was centrifuged, washed and filtered with 200 ml of hot methanol, and dried to obtain 72.2 g of polyketone, in which the palladium content was 6 ppm as detected by ICP-MS, corresponding to 72.6% of palladium remaining on the polyketone.
对比例2Comparative Example 2
本对比例将对比CN1008102B的方法。于250毫升高压反应釜内,加入200毫升甲醇和1.2毫升含钯催化剂(其中含有0.597mg钯)。使用氮气置换反应釜5次,随后升温至90℃,通入一氧化碳与乙烯的混合气(体积摩尔 比1:1),使反应釜内压力达到53bar,反应持续7h。随后加入1毫克2-甲基-2-(二苯基膦基甲基)-1,3-双-(二苯基膦基)丙烷的10毫升甲醇溶液终止反应。最后,通过降温和泄压结束反应,收集到 含聚酮的甲醇浆液。将浆液经过离心并使用200毫升热甲醇洗涤过滤,干燥,得到的聚酮70.8g,其中钯含量经ICP-MS检测,为3.9ppm,对应46.3%的钯残留在聚酮上。This comparative example will compare the method of CN1008102B. In a 250 ml high-pressure reactor, 200 ml of methanol and 1.2 ml of palladium-containing catalyst (containing 0.597 mg of palladium) were added. The reactor was replaced with nitrogen 5 times, then the temperature was raised to 90°C, and a mixture of carbon monoxide and ethylene (volume molar ratio 1:1) was introduced to make the pressure in the reactor reach 53 bar, and the reaction lasted for 7 hours. Then, 1 mg of 2-methyl-2-(diphenylphosphinomethyl)-1,3-bis-(diphenylphosphino)propane in 10 ml of methanol solution was added to terminate the reaction. Finally, the reaction was terminated by cooling and depressurizing, and a methanol slurry containing polyketone was collected. The slurry was centrifuged and washed and filtered with 200 ml of hot methanol, and dried to obtain 70.8 g of polyketone, in which the palladium content was 3.9 ppm as detected by ICP-MS, corresponding to 46.3% of palladium remaining on the polyketone.
对比例3Comparative Example 3
本对比例将对比专利EP0285218A2的方法。于250毫升高压反应釜内,加入200毫升甲醇和1.2毫升含钯催化剂(其中含有0.597mg钯)。使用氮气置换反应釜5次,随后升温至90℃,通入一氧化碳与乙烯的混合气(体积摩尔 比1:1),使反应釜内压力达到53bar,反应持续7h。随后加入1毫克2-甲基-2-(二苯基膦基甲基)-1,3-双-(二苯基膦基)丙烷的10毫升甲醇溶液终止反应,并将反应釜温度提升至120℃,持续2小时。最后,通过降温和泄压结束反应,收集到 含聚酮的甲醇浆液。将浆液经过离心并使用200毫升热甲醇洗涤过滤,干燥,得到的聚酮71.5g,其中钯含量经ICP-MS检测,为3.2ppm,对应38.3%的钯残留在聚酮上。This comparative example will compare the method of patent EP0285218A2. In a 250 ml high-pressure reactor, 200 ml of methanol and 1.2 ml of palladium-containing catalyst (containing 0.597 mg of palladium) were added. The reactor was replaced with nitrogen 5 times, then the temperature was raised to 90°C, and a mixture of carbon monoxide and ethylene (volume molar ratio 1:1) was introduced to make the pressure in the reactor reach 53 bar, and the reaction lasted for 7 hours. Then, 1 mg of 2-methyl-2-(diphenylphosphinomethyl)-1,3-bis-(diphenylphosphino)propane in 10 ml of methanol solution was added to terminate the reaction, and the temperature of the reactor was raised to 120°C for 2 hours. Finally, the reaction was terminated by cooling and depressurizing, and a methanol slurry containing polyketone was collected. The slurry was centrifuged, washed and filtered with 200 ml of hot methanol, and dried to obtain 71.5 g of polyketone, in which the palladium content was 3.2 ppm as detected by ICP-MS, corresponding to 38.3% of palladium remaining on the polyketone.
对比例4Comparative Example 4
本对比例将对比无步骤2的实施效果。于250毫升高压反应釜内,加入200毫升甲醇和1.2毫升含钯催化剂(其中含有0.597mg钯)。使用氮气置换反应釜5次,随后升温至90℃,通入一氧化碳与乙烯的混合气(体积摩尔 比1:1),使反应釜内压力达到53bar,反应持续7h。最后,通过降温和泄压结束反应,收集到含聚酮的甲醇浆液。将浆液经过离心并使用200毫升热甲醇洗涤过滤,干燥,得到的聚酮71.4g。This comparative example will compare the effect of the implementation without step 2. In a 250 ml high-pressure reactor, 200 ml of methanol and 1.2 ml of palladium-containing catalyst (containing 0.597 mg of palladium) were added. The reactor was replaced with nitrogen 5 times, then the temperature was raised to 90°C, and a mixture of carbon monoxide and ethylene (volume molar ratio 1:1) was introduced to make the pressure in the reactor reach 53 bar, and the reaction lasted for 7 hours. Finally, the reaction was terminated by cooling and depressurizing, and a methanol slurry containing polyketone was collected. The slurry was centrifuged, washed and filtered with 200 ml of hot methanol, and dried to obtain 71.4 g of polyketone.
取10g上述聚酮,在80℃下,溶解于70毫升含85%的氯化锌溶液中,搅拌1小时。将5g活性炭(上海活性炭厂生产)加入溶液中,并将温度降至60℃继续搅拌1小时,随后过滤出含钯的活性炭固体。剩余溶液冷却至室温并析出聚酮,使用500毫升水洗涤聚酮以去除残留的氯化锌并干燥。聚酮的钯含量经ICP-MS检测,为2.9ppm,对应34.8%的钯残留在聚酮上。Take 10g of the above polyketone, dissolve it in 70ml of 85% zinc chloride solution at 80℃, and stir for 1 hour. Add 5g of activated carbon (produced by Shanghai Activated Carbon Factory) to the solution, lower the temperature to 60℃ and continue stirring for 1 hour, then filter out the activated carbon solid containing palladium. The remaining solution is cooled to room temperature and polyketone is precipitated. The polyketone is washed with 500ml of water to remove the residual zinc chloride and dried. The palladium content of the polyketone is 2.9ppm by ICP-MS, corresponding to 34.8% of palladium remaining on the polyketone.
对比例5Comparative Example 5
取10g对比例4中聚合得到的聚酮,溶解于120毫升含30%的溴化锌溶液中,并加入0.1克对苯醌。随后,将温度升至120℃,搅拌1小时。将5g活性炭(上海活性炭厂生产)加入溶液中,并将温度降至60℃继续搅拌1小时,随后过滤出含钯的活性炭固体。剩余溶液冷却至室温并析出聚酮,使用500毫升水洗涤聚酮以去除残留的溴化锌并干燥。聚酮的钯含量经ICP-MS检测,为1.7ppm,对应20.4%的钯残留在聚酮上。Take 10g of the polyketone obtained by polymerization in Comparative Example 4, dissolve it in 120ml of 30% zinc bromide solution, and add 0.1g of p-benzoquinone. Then, raise the temperature to 120°C and stir for 1 hour. Add 5g of activated carbon (produced by Shanghai Activated Carbon Factory) to the solution, lower the temperature to 60°C and continue stirring for 1 hour, then filter out the activated carbon solid containing palladium. The remaining solution is cooled to room temperature and polyketone is precipitated. The polyketone is washed with 500ml of water to remove residual zinc bromide and dried. The palladium content of the polyketone is 1.7ppm as detected by ICP-MS, corresponding to 20.4% of palladium remaining on the polyketone.
实施例1Example 1
取10g对比例4中聚合得到的聚酮,在80℃下,溶解于70毫升含85%的氯化锌溶液中,并加入0.1克对苯醌。随后,将温度升至120℃,搅拌1小时。将5g Amberlyst® 15阳离子交换树脂加入溶液中,并将温度降至60℃继续搅拌1小时,随后过滤出含钯的树脂固体。剩余溶液冷却至室温并析出聚酮,使用500毫升水洗涤聚酮以去除残留的氯化锌并干燥。聚酮的钯含量经ICP-MS检测,为0.6ppm,对应7.2%的钯残留在聚酮上。Take 10g of the polyketone obtained by polymerization in Comparative Example 4, dissolve it in 70ml of 85% zinc chloride solution at 80°C, and add 0.1g of p-benzoquinone. Then, raise the temperature to 120°C and stir for 1 hour. Add 5g of Amberlyst® 15 cation exchange resin to the solution, lower the temperature to 60°C and continue stirring for 1 hour, then filter out the palladium-containing resin solid. The remaining solution is cooled to room temperature and polyketone is precipitated. The polyketone is washed with 500ml of water to remove residual zinc chloride and dried. The palladium content of the polyketone is 0.6ppm by ICP-MS, corresponding to 7.2% of palladium remaining on the polyketone.
实施例2Example 2
取10g对比例4中聚合得到的聚酮,在80℃下,溶解于70毫升含85%的氯化锌溶液中,并加入0.2克对苯醌。随后,将温度升至120℃,搅拌1小时。将5g Amberlite IRA900Cl阴离子交换树脂加入溶液中,并将温度降至60℃继续搅拌1小时,随后过滤出含钯的树脂固体。剩余溶液冷却至室温并析出聚酮,使用500毫升水洗涤聚酮以去除残留的氯化锌并干燥。聚酮的钯含量经ICP-MS检测,为0.1ppm,对应1.2%的钯残留在聚酮上。Take 10g of the polyketone obtained by polymerization in Comparative Example 4, dissolve it in 70ml of 85% zinc chloride solution at 80°C, and add 0.2g of p-benzoquinone. Then, raise the temperature to 120°C and stir for 1 hour. Add 5g of Amberlite IRA900Cl anion exchange resin to the solution, lower the temperature to 60°C and continue stirring for 1 hour, then filter out the palladium-containing resin solid. The remaining solution is cooled to room temperature and polyketone is precipitated. The polyketone is washed with 500ml of water to remove residual zinc chloride and dried. The palladium content of the polyketone is 0.1ppm by ICP-MS, corresponding to 1.2% of palladium remaining on the polyketone.
对比例6Comparative Example 6
取10g对比例4中聚合得到的聚酮,溶解于120毫升含30%的溴化锌溶液中,并加入0.4克对苯醌。随后,将温度升至110℃,搅拌1小时。将5g Amberlyst® 15阳离子交换树脂加入溶液中,并将温度降至60℃继续搅拌1小时,随后过滤出含钯的树脂固体。剩余溶液冷却至室温并析出聚酮,使用500毫升水洗涤聚酮以去除残留的溴化锌并干燥。聚酮的钯含量经ICP-MS检测,为2.0ppm,对应24%的钯残留在聚酮上。Take 10g of the polyketone obtained by polymerization in Comparative Example 4, dissolve it in 120ml of 30% zinc bromide solution, and add 0.4g of p-benzoquinone. Then, raise the temperature to 110°C and stir for 1 hour. Add 5g of Amberlyst® 15 cation exchange resin to the solution, lower the temperature to 60°C and continue stirring for 1 hour, then filter out the palladium-containing resin solid. The remaining solution is cooled to room temperature and polyketone is precipitated. The polyketone is washed with 500ml of water to remove residual zinc bromide and dried. The palladium content of the polyketone is 2.0ppm by ICP-MS, corresponding to 24% of palladium remaining on the polyketone.
实施例3-5使用了与实施例2类似的条件,所不同的是,使用了不同含量的对苯醌和不同浓度的氯化锌溶液。Examples 3-5 used similar conditions to Example 2, except that different contents of p-benzoquinone and different concentrations of zinc chloride solutions were used.
对比例7-9使用了与实施例2类似的条件,所不同的是,使用了乙腈作为溶剂或亚硝基四氟硼酸酯作为氧化剂。Comparative Examples 7-9 used similar conditions to Example 2, except that acetonitrile was used as a solvent or nitrosotetrafluoroborate was used as an oxidant.
实施例6Example 6
取10g对比例4中聚合得到的聚酮,溶解于120毫升含85%的氯化锌溶液中,并加入0.2克对苯醌。随后,将温度升至120℃,搅拌1小时。将5g Amberlite IRA900Cl阴离子交换树脂加入溶液中,并将温度降至60℃继续搅拌1小时,随后过滤出含钯的树脂固体。剩余溶液冷却至室温并析出聚酮,使用500毫升水洗涤聚酮以去除残留的氯化锌并干燥。聚酮的钯含量经ICP-MS检测,为0.1ppm,对应1.2%的钯残留在聚酮上。Take 10g of the polyketone obtained by polymerization in Comparative Example 4, dissolve it in 120ml of 85% zinc chloride solution, and add 0.2g of p-benzoquinone. Then, raise the temperature to 120℃ and stir for 1 hour. Add 5g of Amberlite IRA900Cl anion exchange resin to the solution, lower the temperature to 60℃ and continue stirring for 1 hour, then filter out the palladium-containing resin solid. The remaining solution is cooled to room temperature and polyketone is precipitated. The polyketone is washed with 500ml of water to remove residual zinc chloride and dried. The palladium content of the polyketone is 0.1ppm by ICP-MS, corresponding to 1.2% of palladium remaining on the polyketone.
对比例10Comparative Example 10
取10g对比例4中聚合得到的聚酮,在80℃下,溶解于70毫升含85%的氯化锌溶液中,并加入0.2克双氧水。随后,将温度升至120℃,搅拌1小时。将5g Amberlite IRA900Cl阴离子交换树脂加入溶液中,并将温度降至60℃继续搅拌1小时,随后过滤出含钯的树脂固体。剩余溶液冷却至室温并析出聚酮,使用500毫升水洗涤聚酮以去除残留的氯化锌并干燥。聚酮的钯含量经ICP-MS检测,为2.2ppm,对应26.4%的钯残留在聚酮上。Take 10g of the polyketone obtained by polymerization in Comparative Example 4, dissolve it in 70ml of 85% zinc chloride solution at 80°C, and add 0.2g of hydrogen peroxide. Then, raise the temperature to 120°C and stir for 1 hour. Add 5g of Amberlite IRA900Cl anion exchange resin to the solution, lower the temperature to 60°C and continue stirring for 1 hour, then filter out the palladium-containing resin solid. The remaining solution is cooled to room temperature and polyketone is precipitated. The polyketone is washed with 500ml of water to remove residual zinc chloride and dried. The palladium content of the polyketone is 2.2ppm as detected by ICP-MS, corresponding to 26.4% of palladium remaining on the polyketone.
对比例11Comparative Example 11
取10g对比例4中聚合得到的聚酮,在80℃下,溶解于120毫升含30%的氯化锌溶液中,并加入0.2克双氧水。随后,将温度升至120℃,搅拌1小时。将5g Amberlite IRA900Cl阴离子交换树脂加入溶液中,并将温度降至60℃继续搅拌1小时,随后过滤出含钯的树脂固体。剩余溶液冷却至室温并析出聚酮,使用500毫升水洗涤聚酮以去除残留的氯化锌并干燥。聚酮的钯含量经ICP-MS检测,为3.5ppm,对应42.0%的钯残留在聚酮上。Take 10g of the polyketone obtained by polymerization in Comparative Example 4, dissolve it in 120 ml of 30% zinc chloride solution at 80°C, and add 0.2 g of hydrogen peroxide. Subsequently, the temperature is raised to 120°C and stirred for 1 hour. 5g of Amberlite IRA900Cl anion exchange resin is added to the solution, and the temperature is lowered to 60°C and stirred for 1 hour, and then the palladium-containing resin solid is filtered out. The remaining solution is cooled to room temperature and polyketone is precipitated. The polyketone is washed with 500 ml of water to remove residual zinc chloride and dried. The palladium content of the polyketone is 3.5ppm as detected by ICP-MS, corresponding to 42.0% of palladium remaining on the polyketone.
结合对比例1~4、对比例6~11,虽然通过不同的方法可以降低钯在聚酮上的残留量。但是聚酮的钯含量均在2.0ppm以上。而实施例1~6中通过把含钯聚酮溶解在氯化锌溶液中,加入对苯醌,升高温度至超过聚合反应温度后加入钯吸附剂的方式对降低聚酮钯残留含量的效果更为优异,可使聚酮上残留的钯含量 ≤ 0.6ppm,尤其是实施例4通过将含钯聚酮融入氯化锌溶液,加入对苯醌作为氧化剂,升高温度至120℃后加入阴离子交换树脂作为钯吸附剂,该方式对回收聚酮上的钯效果最为优异,可使残留在聚酮上的钯含量降低至小于0.1ppm,对应小于1.2%的钯残留在聚酮上,取得了意料不到的技术效果。Combined with Comparative Examples 1-4 and Comparative Examples 6-11, although the residual amount of palladium on polyketone can be reduced by different methods. However, the palladium content of polyketone is above 2.0ppm. In Examples 1-6, the method of dissolving the palladium-containing polyketone in a zinc chloride solution, adding p-benzoquinone, raising the temperature to exceed the polymerization reaction temperature and then adding a palladium adsorbent has a better effect on reducing the residual content of palladium in polyketone, and the residual palladium content on the polyketone can be made ≤ 0.6ppm. In particular, in Example 4, the palladium-containing polyketone is dissolved in a zinc chloride solution, p-benzoquinone is added as an oxidant, and the temperature is raised to 120°C and then an anion exchange resin is added as a palladium adsorbent. This method is the most excellent for recovering palladium on polyketone, and the palladium content remaining on the polyketone can be reduced to less than 0.1ppm, corresponding to less than 1.2% of palladium remaining on the polyketone, and an unexpected technical effect has been achieved.
上述实施方式为本发明的优选案例,并不用来限制本发明的保护范围。但是,本发明并不限于上述实施方式中的具体细节,在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,这些简单变型均属于本发明的保护范围。The above embodiments are preferred cases of the present invention and are not intended to limit the protection scope of the present invention. However, the present invention is not limited to the specific details in the above embodiments. Within the technical concept of the present invention, the technical solution of the present invention can be subjected to a variety of simple modifications, and these simple modifications all belong to the protection scope of the present invention.
另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合,为了避免不必要的重复,本发明对各种可能的组合方式不再另行说明。It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, the present invention will not further describe various possible combinations.
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