CN118306081A - Efficient radiation cooling film with excellent weather resistance and preparation method thereof - Google Patents
Efficient radiation cooling film with excellent weather resistance and preparation method thereof Download PDFInfo
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Abstract
本发明公开一种具有优异耐候性能的高效辐射冷却膜及其制备方法,辐射冷却膜的光反射层中,高分子材料基体具有沿法线方向重叠的多层层状结构,填料均匀分布于层状结构之间,高分子材料基体中还具有微孔结构,微孔结构与填料协同反射太阳光;大气窗口发射层中,紫外光屏蔽剂均匀分散于氟塑料基体中。其制备方法是先采用聚烯烃高分子材料、致孔剂和填料通过共混、挤出、萃取制备光反射层,采用氟高分子材料和紫外光屏蔽剂通过共混、挤出或流涎制备大气窗口发射层,再通过胶水层粘接光反射层和大气窗口发射层,形成辐射冷却膜。本发明制得的辐射冷却膜具有较强的太阳光反射率和大气窗口波段发射率,并且具有优异的耐候性能。
The invention discloses a high-efficiency radiation cooling film with excellent weather resistance and a preparation method thereof. In the light reflection layer of the radiation cooling film, a polymer material matrix has a multi-layer structure overlapping along the normal direction, a filler is evenly distributed between the layer structures, and the polymer material matrix also has a microporous structure, and the microporous structure and the filler cooperate to reflect sunlight; in the atmospheric window emission layer, an ultraviolet light shielding agent is evenly dispersed in a fluoroplastic matrix. The preparation method is to first use a polyolefin polymer material, a porogen and a filler to prepare a light reflection layer by blending, extruding and extracting, and use a fluorine polymer material and an ultraviolet light shielding agent to prepare an atmospheric window emission layer by blending, extruding or salivating, and then bond the light reflection layer and the atmospheric window emission layer by a glue layer to form a radiation cooling film. The radiation cooling film prepared by the invention has a strong sunlight reflectivity and an atmospheric window band emissivity, and has excellent weather resistance.
Description
技术领域Technical Field
本发明涉及聚合物加工成型技术领域,特别涉及一种具有优异耐候性能的高效辐射冷却膜及其制备方法。The invention relates to the technical field of polymer processing and molding, and in particular to a high-efficiency radiation cooling film with excellent weather resistance and a preparation method thereof.
背景技术Background technique
地球的大气层在8-13μm波段存在一个透明窗口,该波段的光波通过大气层时很少被反射、吸收和散射。地球上的物体能够将自身热量以热辐射的形式穿过该透明窗口辐射回太空并以宇宙作为冷端来达到降温的目的。辐射冷却就是利用该原理达到降温效果,是一种零能耗的被动冷却技术。在白天物体因接受太阳辐射而升温,所以能够实现日间辐射制冷将具有非常现实的意义,这就要求辐射冷却膜需要具有相对较高的太阳光谱波段反射率以及在大气窗口波段的高发射率。目前有研究发现,在日间使用时,辐射冷却膜若多吸收1%的太阳光,其冷却能力也会降低约10%。因此高效的辐射冷却膜不仅需要具备高红外发射率,还需要具有优异的太阳光反射能力。The earth's atmosphere has a transparent window in the 8-13μm band, and the light waves in this band are rarely reflected, absorbed, and scattered when passing through the atmosphere. Objects on the earth can radiate their own heat back to space in the form of thermal radiation through this transparent window and use the universe as the cold end to achieve the purpose of cooling. Radiative cooling uses this principle to achieve a cooling effect and is a zero-energy passive cooling technology. During the day, objects heat up due to solar radiation, so it is very practical to be able to achieve daytime radiative cooling, which requires that the radiative cooling film needs to have a relatively high reflectivity in the solar spectrum band and a high emissivity in the atmospheric window band. At present, studies have found that when used during the day, if the radiative cooling film absorbs 1% more sunlight, its cooling capacity will also be reduced by about 10%. Therefore, an efficient radiative cooling film not only needs to have a high infrared emissivity, but also needs to have excellent sunlight reflection ability.
实现太阳光谱波段的高反射率以及在大气窗口波段的高发射率的方式有很多,近年来研究较多的辐射冷却材料主要有超材料镀层、高分子材料以及多层薄膜等。常用的聚合物材料结构简单,原料易获得,价格便宜且更容易实现工业化,近年来在辐射冷却领域的应用越来越多。2021年,Ji Zhang等通过模压的方式,将聚酯编织布压在两层UHMWPE(超高分子量聚乙烯)微孔膜的中间,制备了三层结构的辐射冷却膜,该辐射冷却膜的制备工艺简单,太阳光反射率达到95%,红外光发射率可以达到84%,可以使物体表面温度低于环境温度约5℃,但是在实际应用中,UHMWPE膜存在着耐老化性能差等问题,造成了该产品难以在实际生产中进行推广和应用。There are many ways to achieve high reflectivity in the solar spectrum band and high emissivity in the atmospheric window band. In recent years, the radiation cooling materials that have been studied more are mainly metamaterial coatings, polymer materials, and multilayer films. Commonly used polymer materials have simple structures, easy to obtain raw materials, cheap prices, and are easier to industrialize. In recent years, they have been used more and more in the field of radiation cooling. In 2021, Ji Zhang et al. prepared a three-layer radiation cooling film by pressing a polyester woven cloth between two layers of UHMWPE (ultra-high molecular weight polyethylene) microporous membranes through molding. The preparation process of the radiation cooling film is simple, the solar reflectivity reaches 95%, and the infrared light emissivity can reach 84%, which can make the surface temperature of the object lower than the ambient temperature by about 5°C. However, in actual applications, the UHMWPE film has problems such as poor aging resistance, which makes it difficult to promote and apply the product in actual production.
2020年,四川大学的李忠明课题组使用静电纺丝机制备了PA/PVDF/PE三层复合材料。其中,PVDF中的C-F键赋予了复合材料极高的大气窗口发射率;PA(聚酰胺)、PVDF(聚偏氟乙烯)、PE(聚乙烯)三者的折射率差,带来了强烈的散射效应,纤维的交错排布也加强了这一效应,因此,该复合材料具有超过90%的太阳光波段反射率;此外,PA的亲水性、PE的耐磨性也增加了复合材料的功能性。但该研究也没在制品的耐候性方面做优化工作。In 2020, Li Zhongming's research group at Sichuan University used an electrospinning machine to prepare a three-layer composite material of PA/PVDF/PE. Among them, the C-F bond in PVDF gives the composite material an extremely high atmospheric window emissivity; the difference in refractive index between PA (polyamide), PVDF (polyvinylidene fluoride), and PE (polyethylene) brings a strong scattering effect, and the staggered arrangement of the fibers also enhances this effect. Therefore, the composite material has a reflectivity of more than 90% in the solar band; in addition, the hydrophilicity of PA and the wear resistance of PE also increase the functionality of the composite material. However, the study did not optimize the weather resistance of the product.
综上,日间辐射冷却膜具有广阔的应用前景,特别是高分子材料在该领域有这广阔的应用前景,但目前研究很少涉及到制品的耐老化性能及太阳光发射率的综合优化,因此产品的实用性都不大,还有待进一步开发。In summary, daytime radiation cooling film has broad application prospects, especially polymer materials have broad application prospects in this field, but current research rarely involves the comprehensive optimization of product aging resistance and solar emissivity, so the practicality of the products is not great and needs further development.
发明内容Summary of the invention
本发明的目的在于克服现有技术的不足,提供一种具有优异耐候性能的高效辐射冷却膜,该辐射冷却膜结构简单、原料范围较广,具有较强的太阳光反射率和大气窗口波段发射率,并且具有优异的耐候性能。The purpose of the present invention is to overcome the shortcomings of the prior art and provide a high-efficiency radiation cooling film with excellent weather resistance. The radiation cooling film has a simple structure, a wide range of raw materials, strong solar reflectivity and atmospheric window band emissivity, and excellent weather resistance.
本发明的另一目的在于提供一种上述具有优异耐候性能的高效辐射冷却膜的制备方法,该方法可实现辐射冷却模的大规模高效连续生产,其生产效率高,生产成本较低。Another object of the present invention is to provide a method for preparing the above-mentioned efficient radiation cooling film with excellent weather resistance, which can realize large-scale efficient and continuous production of radiation cooling molds, and has high production efficiency and low production cost.
本发明的技术方案为:一种具有优异耐候性能的高效辐射冷却膜,具有依次连接的光反射层、胶水层和大气窗口发射层;其中,The technical solution of the present invention is: a high-efficiency radiation cooling film with excellent weather resistance, comprising a light reflection layer, a glue layer and an atmospheric window emission layer connected in sequence; wherein,
光反射层中包括高分子材料基体和填料,高分子材料基体具有沿法线方向重叠的多层层状结构,填料均匀分布于层状结构之间;同时,高分子材料基体中还具有微孔结构,微孔结构与填料协同反射太阳光;The light reflecting layer includes a polymer material matrix and a filler. The polymer material matrix has a multi-layer structure overlapping along the normal direction, and the filler is evenly distributed between the layer structures. At the same time, the polymer material matrix also has a microporous structure, and the microporous structure and the filler cooperate to reflect sunlight.
大气窗口发射层中包括氟塑料基体和紫外光屏蔽剂,紫外光屏蔽剂均匀分散于氟塑料基体中。The atmospheric window emission layer includes a fluoroplastic matrix and an ultraviolet light shielding agent, and the ultraviolet light shielding agent is uniformly dispersed in the fluoroplastic matrix.
该高效辐射冷却膜中,其光反射层中,在填料和微孔结构的协同反射作用下,可有效提高太阳光的反射率,其主要原因有以下几方面:(1)填料粒径与太阳光波段有部分重叠,放大了阳光入射时的散射效应;(2)高分子材料基体中的微孔结构一方面可以加强对应光波波长的散射,另一方面可以让光波入射进入辐射冷却膜后发生多次反射,透射率进一步降低,反射率进一步提高;(3)高分子材料基体和填料的界面处存在较大的折射率差值,根据菲涅尔公式,光线入射前后折射率差越大,最终的反射率也越大,另外填料的加入可以起到致孔作用,有助于提高高分子材料基体的孔隙率,从而通过微孔结构提高反射层的反射率。其大气窗口发射层中,由具有高红外发射率的聚合物材料(即氟塑料)作为基体,可以大幅度提高辐射冷却膜的大气窗口发射率,同时,在该层中还加入了紫外光屏蔽剂,可防止该辐射冷却膜长时间吸收紫外光后发生老化而影响其使用性能。In the high-efficiency radiation cooling film, the reflectivity of sunlight in its light reflection layer can be effectively improved under the synergistic reflection effect of the filler and the microporous structure. The main reasons are as follows: (1) The particle size of the filler partially overlaps with the wavelength of sunlight, which amplifies the scattering effect when sunlight is incident; (2) The microporous structure in the polymer material matrix can, on the one hand, enhance the scattering of the corresponding light wavelength, and on the other hand, allow the light wave to be reflected multiple times after entering the radiation cooling film, further reducing the transmittance and further improving the reflectivity; (3) There is a large refractive index difference at the interface between the polymer material matrix and the filler. According to the Fresnel formula, the greater the refractive index difference before and after the light is incident, the greater the final reflectivity. In addition, the addition of fillers can play a pore-forming role, which helps to increase the porosity of the polymer material matrix, thereby improving the reflectivity of the reflection layer through the microporous structure. Its atmospheric window emission layer is composed of a polymer material with high infrared emissivity (i.e. fluoroplastic) as the matrix, which can greatly improve the atmospheric window emissivity of the radiation cooling film. At the same time, ultraviolet light shielding agent is also added to this layer to prevent the radiation cooling film from aging after absorbing ultraviolet light for a long time and affecting its performance.
所述光反射层中,高分子材料基体中微孔结构的孔径为0.1~20μm,微孔结构的孔隙率为50~90%。经过试验证明,在该孔径及孔隙率范围内,可有效保证辐射冷却膜的反射率达到实际使用需求。In the light reflection layer, the pore size of the microporous structure in the polymer material matrix is 0.1-20 μm, and the porosity of the microporous structure is 50-90%. Tests have shown that within this pore size and porosity range, the reflectivity of the radiation cooling film can be effectively guaranteed to meet actual use requirements.
所述光反射层中,高分子材料基体的主要原料为聚烯烃材中的一种或多种,包括超高分子量聚乙烯(UHMWPE)、高密度聚乙烯(UHMWPE)或聚丙烯(PP)中的一种或多种。In the light reflecting layer, the main raw material of the polymer material matrix is one or more polyolefin materials, including one or more of ultra-high molecular weight polyethylene (UHMWPE), high-density polyethylene (UHMWPE) or polypropylene (PP).
所述光反射层中,填料采用具有强化光反射能力的高分子填料,包括聚氟乙烯颗粒(PVF)、聚偏氟乙烯颗粒(PVDF)或偏氟乙烯-六氟丙烯共聚物颗粒(PVDF-HFP)中的一种或多种。In the light reflecting layer, the filler is a polymer filler with enhanced light reflecting ability, including one or more of polyvinyl fluoride particles (PVF), polyvinylidene fluoride particles (PVDF) or vinylidene fluoride-hexafluoropropylene copolymer particles (PVDF-HFP).
所述大气窗口发射层中,氟塑料基体的主要原料为聚偏氟乙烯(PVDF)、乙烯-四氟乙烯共聚物(ETFE)、氟化乙烯丙烯共聚物(FEP)或乙烯-四氟乙烯-六氟丙烯三元共聚物(EFEP)中的一种或多种。在原料的选择上,不仅要满足高红外发射率的要求,还需要满足高透光率的要求,否则将会影响下层的光反射层发挥作用。In the atmospheric window emission layer, the main raw material of the fluoroplastic matrix is one or more of polyvinylidene fluoride (PVDF), ethylene-tetrafluoroethylene copolymer (ETFE), fluorinated ethylene propylene copolymer (FEP) or ethylene-tetrafluoroethylene-hexafluoropropylene terpolymer (EFEP). In the selection of raw materials, not only the requirements of high infrared emissivity but also the requirements of high light transmittance are required, otherwise it will affect the function of the light reflection layer of the lower layer.
所述大气窗口发射层中,紫外光屏蔽剂采用无机紫外光屏蔽剂中的二氧化钛(TiO2)、氧化锌(ZnO),或者采用有机紫外光屏蔽剂中的二苯甲酮类有机紫外光屏蔽剂、苯并三唑类有机紫外光屏蔽剂、三嗪类有机紫外光屏蔽剂等。在紫外光屏蔽剂的选择上,要求紫外光屏蔽剂的加入量可以有效截止紫外光,但对红外光发射层的透光率影响较小。In the atmospheric window emission layer, the ultraviolet light shielding agent is titanium dioxide (TiO 2 ) and zinc oxide (ZnO) among inorganic ultraviolet light shielding agents, or is a benzophenone type organic ultraviolet light shielding agent, a benzotriazole type organic ultraviolet light shielding agent, a triazine type organic ultraviolet light shielding agent, etc. In the selection of the ultraviolet light shielding agent, the addition amount of the ultraviolet light shielding agent is required to effectively cut off the ultraviolet light, but have little effect on the transmittance of the infrared light emission layer.
所述胶水层的材料为聚丙烯酸树脂胶粘剂、聚丙烯酸树脂、聚氨酯胶粘剂、环氧树脂胶粘剂、合成胶粘剂、脲醛树脂胶粘剂或聚醋酸乙烯胶粘剂。在胶水的选择上,要求胶水在光反射层和红外光发射层之间不影响光线的透过。The material of the glue layer is polyacrylic resin adhesive, polyacrylic resin, polyurethane adhesive, epoxy resin adhesive, synthetic adhesive, urea-formaldehyde resin adhesive or polyvinyl acetate adhesive. In the selection of glue, it is required that the glue does not affect the transmission of light between the light reflection layer and the infrared light emission layer.
本发明一种具有优异耐候性能的高效辐射冷却膜的制备方法,包括以下步骤:The present invention provides a method for preparing a high-efficiency radiation cooling film with excellent weather resistance, comprising the following steps:
(1)将聚烯烃高分子材料、致孔剂和填料按照预设的配比进行共混,形成光反射层混合物;(1) blending a polyolefin polymer material, a porogen and a filler according to a preset ratio to form a light reflecting layer mixture;
(2)将光反射层混合物挤出成膜,形成内部分布有致孔剂和填料的光反射层凝胶薄膜;(2) extruding the light reflection layer mixture into a film to form a light reflection layer gel film with porogen and filler distributed inside;
(3)将制备的光反射层凝胶薄膜进行双向拉伸,使光反射层凝胶薄膜中高分子材料基体的聚合物分子链沿拉伸方向取向形成与拉伸平面相平行的多个基体层重叠的层状结构,同时聚合物分子链会将填料和致孔剂排挤到这些基体层之间的空隙中,从而形成交替的三明治结构;(3) biaxially stretching the prepared light-reflecting layer gel film, so that the polymer molecular chains of the polymer material matrix in the light-reflecting layer gel film are oriented along the stretching direction to form a layered structure in which multiple matrix layers overlap and are parallel to the stretching plane, and at the same time, the polymer molecular chains will squeeze the filler and the porogen into the gaps between the matrix layers, thereby forming an alternating sandwich structure;
(4)将经过拉伸的光反射层凝胶薄膜进行萃取,去除致孔剂后,形成内部分布有微孔和填料的光反射层;(4) extracting the stretched light-reflecting layer gel film to remove the porogen, thereby forming a light-reflecting layer having micropores and fillers distributed therein;
(5)将含氟高分子材料和紫外光屏蔽剂按照预设的配比进行共混,形成大气窗口发射层混合物;(5) blending the fluorine-containing polymer material and the ultraviolet light shielding agent according to a preset ratio to form an atmospheric window emission layer mixture;
(6)将大气窗口发射层混合物挤出或流涎成膜,形成内部均匀分布有紫外光屏蔽剂的大气窗口发射层;(6) extruding or casting the atmosphere window emission layer mixture into a film to form an atmosphere window emission layer having an ultraviolet light shielding agent uniformly distributed therein;
(7)通过胶水层将光反射层和大气窗口发射层进行粘接,制成完整的高效辐射冷却膜。(7) The light reflection layer and the atmosphere window emission layer are bonded together by a glue layer to form a complete high-efficiency radiation cooling film.
所述步骤(4)中,萃取时采用超声萃取的方式,将光反射层凝胶薄膜连续通过超声萃取池中进行萃取,超声萃取池中所采用的萃取液为水、乙醇、正己烷、丙酮或三氯甲烷中的一种。In the step (4), ultrasonic extraction is used during extraction, and the light reflection layer gel film is continuously passed through an ultrasonic extraction pool for extraction. The extraction liquid used in the ultrasonic extraction pool is one of water, ethanol, n-hexane, acetone or chloroform.
所述步骤(7)中,将光反射层和大气窗口发射层进行粘接前,先将将光反射层和大气窗口发射层的薄膜表面进行电晕处理或等离子体处理。In the step (7), before bonding the light reflecting layer and the atmosphere window emitting layer, the film surfaces of the light reflecting layer and the atmosphere window emitting layer are first subjected to corona treatment or plasma treatment.
本发明相对于现有技术,具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本具有优异耐候性能的高效辐射冷却膜为三层结构的高效辐射冷却膜,其结构简单、原料范围较广;其光反射层利用填料和微孔结构的协同反射作用,具有较强的可见光反射率;其大气窗口发射层的发射率高,可以有效将热量辐射出去,使得该辐射冷却膜有着优异的冷却降温能力。同时,大气窗口发射层为上层,紫外光屏蔽剂均匀的分布在其中,可以大大减少辐射冷却膜对紫外光的吸收,从而使得辐射冷却膜具有优异的耐候性能。The high-efficiency radiation cooling film with excellent weather resistance is a three-layer structure with a simple structure and a wide range of raw materials. Its light reflection layer uses the synergistic reflection effect of fillers and microporous structures to have a strong visible light reflectivity. Its atmospheric window emission layer has a high emissivity and can effectively radiate heat, making the radiation cooling film have excellent cooling and temperature reduction capabilities. At the same time, the atmospheric window emission layer is the upper layer, and the ultraviolet light shielding agent is evenly distributed in it, which can greatly reduce the absorption of ultraviolet light by the radiation cooling film, thereby making the radiation cooling film have excellent weather resistance.
本具有优异耐候性能的高效辐射冷却膜结构稳定,光反射层中的填料为嵌入式分散于具有微孔结构的高分子材料基体的多层结构中,不易脱落;光反射层与大气窗口发射层通过预处理提高表面活性,然后再用合适的胶水粘接,两层界面结合稳定。The high-efficiency radiation cooling film with excellent weather resistance has a stable structure. The filler in the light reflection layer is embedded and dispersed in a multilayer structure of a polymer material matrix with a microporous structure and is not easy to fall off. The light reflection layer and the atmospheric window emission layer are pretreated to increase the surface activity and then bonded with a suitable glue, so that the interface between the two layers is stably bonded.
本具有优异耐候性能的高效辐射冷却膜的制备方法中,采用聚烯烃高分子作为太阳光反射层聚合物基体,其材料体系成本低、材料种类选择较多,且本制备方法简单、操作方便,生产效率高,适合规模工业化生产。此外,本辐射冷却膜以高分子材料取代传统的金属反射基板,简化了膜片的制备过程,降低了膜片的制备成本,同时,由于聚合物具有较强的柔性,极大地拓宽了其应用场景,具有广阔的市场空间。In the preparation method of the high-efficiency radiation cooling film with excellent weather resistance, polyolefin polymer is used as the polymer matrix of the sunlight reflection layer. The material system has low cost and a wide range of material types. The preparation method is simple, easy to operate, and has high production efficiency, which is suitable for large-scale industrial production. In addition, the radiation cooling film replaces the traditional metal reflective substrate with a polymer material, which simplifies the preparation process of the film and reduces the preparation cost of the film. At the same time, due to the strong flexibility of the polymer, its application scenarios are greatly broadened, and it has a broad market space.
本具有优异耐候性能的高效辐射冷却膜的制备方法中,对光反射层进行了双向拉伸处理,最大限度提高辐射冷却膜力学性能,使得最终制品是一张超薄的高强度辐射冷却膜,即使在大拉力的情况下也不容易受到破坏,大幅度提高产品的性能。In the preparation method of the high-efficiency radiation cooling film with excellent weather resistance, the light reflection layer is subjected to biaxial stretching treatment to maximize the mechanical properties of the radiation cooling film, so that the final product is an ultra-thin high-strength radiation cooling film that is not easily damaged even under high tension, thereby greatly improving the performance of the product.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本具有优异耐候性能的高效辐射冷却膜的截面原理示意图。FIG1 is a schematic diagram of the cross-sectional principle of the high-efficiency radiation cooling film with excellent weather resistance.
图2为光反射层的截面电镜图。FIG2 is a cross-sectional electron microscope image of the light reflecting layer.
上述各图中,各附图标记所示部件如下:1为大气窗口发射层,2为胶水层,3为光反射层,4为氟塑料基体,5为紫外光屏蔽剂,6为高分子材料基体,7为填料。In the above figures, the components indicated by the respective reference numerals are as follows: 1 is an atmospheric window emission layer, 2 is a glue layer, 3 is a light reflecting layer, 4 is a fluoroplastic matrix, 5 is an ultraviolet light shielding agent, 6 is a polymer material matrix, and 7 is a filler.
具体实施方式Detailed ways
下面结合实施例,对本发明作进一步的详细说明,但本发明的实施方式不限于此。The present invention will be further described in detail below in conjunction with examples, but the embodiments of the present invention are not limited thereto.
实施例1Example 1
本实施例提供一种具有优异耐候性能的高效辐射冷却膜。This embodiment provides a high-efficiency radiation cooling film with excellent weather resistance.
如图1所示,高效辐射冷却膜具有依次连接的光反射层3、胶水层2和大气窗口发射层1;其中,光反射层中包括高分子材料基体6和填料7,高分子材料基体具有沿法线方向重叠的多层层状结构,填料均匀分布于层状结构之间;同时,高分子材料基体中还具有微孔结构,微孔结构与填料协同反射太阳光;大气窗口发射层中包括氟塑料基体4和紫外光屏蔽剂5,紫外光屏蔽剂均匀分散于氟塑料基体中。As shown in Figure 1, the high-efficiency radiation cooling film has a light reflecting layer 3, a glue layer 2 and an atmospheric window emission layer 1 which are connected in sequence; wherein the light reflecting layer includes a polymer material matrix 6 and a filler 7, the polymer material matrix has a multi-layer structure overlapping along the normal direction, and the filler is evenly distributed between the layer structures; at the same time, the polymer material matrix also has a microporous structure, and the microporous structure and the filler cooperate to reflect sunlight; the atmospheric window emission layer includes a fluoroplastic matrix 4 and an ultraviolet light shielding agent 5, and the ultraviolet light shielding agent is evenly dispersed in the fluoroplastic matrix.
上述光反射层中,高分子材料基体中微孔结构的孔径为0.1~20μm,微孔结构的孔隙率为50~90%。经过试验证明,在该孔径及孔隙率范围内,可有效保证辐射冷却膜的反射率达到实际使用需求。高分子材料基体的主要原料为聚烯烃材中的一种或多种,包括超高分子量聚乙烯(UHMWPE)、高密度聚乙烯(UHMWPE)或聚丙烯(PP)中的一种或多种。填料可采用具有强化光反射能力的高分子填料,包括聚氟乙烯颗粒(PVF)、聚偏氟乙烯颗粒(PVDF)或偏氟乙烯-六氟丙烯共聚物颗粒(PVDF-HFP)中的一种或多种。In the above-mentioned light reflecting layer, the pore size of the microporous structure in the polymer material matrix is 0.1 to 20 μm, and the porosity of the microporous structure is 50 to 90%. It has been proved through experiments that within the range of pore size and porosity, the reflectivity of the radiation cooling film can be effectively guaranteed to meet the actual use requirements. The main raw materials of the polymer material matrix are one or more polyolefin materials, including one or more of ultra-high molecular weight polyethylene (UHMWPE), high-density polyethylene (UHMWPE) or polypropylene (PP). The filler can be a polymer filler with enhanced light reflection ability, including one or more of polyvinyl fluoride particles (PVF), polyvinylidene fluoride particles (PVDF) or vinylidene fluoride-hexafluoropropylene copolymer particles (PVDF-HFP).
上述大气窗口发射层中,氟塑料基体的主要原料为聚偏氟乙烯(PVDF)、乙烯-四氟乙烯共聚物(ETFE)、氟化乙烯丙烯共聚物(FEP)或乙烯-四氟乙烯-六氟丙烯三元共聚物(EFEP)中的一种或多种。在原料的选择上,不仅要满足高红外发射率的要求,还需要满足高透光率的要求,否则将会影响下层的光反射层发挥作用。紫外光屏蔽剂采用无机紫外光屏蔽剂中的二氧化钛(TiO2)、氧化锌(ZnO),或者采用有机紫外光屏蔽剂中的二苯甲酮类有机紫外光屏蔽剂、苯并三唑类有机紫外光屏蔽剂、三嗪类有机紫外光屏蔽剂等。在紫外光屏蔽剂的选择上,要求紫外光屏蔽剂的加入量可以有效截止紫外光,但对红外光发射层的透光率影响较小。In the above-mentioned atmospheric window emission layer, the main raw material of the fluoroplastic matrix is one or more of polyvinylidene fluoride (PVDF), ethylene-tetrafluoroethylene copolymer (ETFE), fluorinated ethylene propylene copolymer (FEP) or ethylene-tetrafluoroethylene-hexafluoropropylene terpolymer (EFEP). In the selection of raw materials, not only the requirements of high infrared emissivity must be met, but also the requirements of high light transmittance must be met, otherwise it will affect the function of the light reflection layer of the lower layer. The ultraviolet light shielding agent adopts titanium dioxide ( TiO2 ) and zinc oxide (ZnO) in inorganic ultraviolet light shielding agents, or adopts benzophenone organic ultraviolet light shielding agents, benzotriazole organic ultraviolet light shielding agents, triazine organic ultraviolet light shielding agents, etc. in organic ultraviolet light shielding agents. In the selection of ultraviolet light shielding agents, it is required that the amount of ultraviolet light shielding agents added can effectively cut off ultraviolet light, but have little effect on the light transmittance of the infrared light emission layer.
胶水层的材料为聚丙烯酸树脂胶粘剂、聚丙烯酸树脂、聚氨酯胶粘剂、环氧树脂胶粘剂、合成胶粘剂、脲醛树脂胶粘剂或聚醋酸乙烯胶粘剂。在胶水的选择上,要求胶水在光反射层和红外光发射层之间不影响光线的透过。The material of the glue layer is polyacrylic resin adhesive, polyacrylic resin, polyurethane adhesive, epoxy resin adhesive, synthetic adhesive, urea-formaldehyde resin adhesive or polyvinyl acetate adhesive. In the selection of glue, it is required that the glue does not affect the transmission of light between the light reflection layer and the infrared light emission layer.
上述高效辐射冷却膜应用时,其原理如下:其光反射层中,在填料和微孔结构的协同反射作用下,可有效提高太阳光的反射率,其主要原因有以下几方面:(1)填料粒径与太阳光波段有部分重叠,放大了阳光入射时的散射效应;(2)高分子材料基体中的微孔结构一方面可以加强对应光波波长的散射,另一方面可以让光波入射进入辐射冷却膜后发生多次反射,透射率进一步降低,反射率进一步提高;(3)高分子材料基体和填料的界面处存在较大的折射率差值,根据菲涅尔公式,光线入射前后折射率差越大,最终的反射率也越大,另外填料的加入可以起到致孔作用,有助于提高高分子材料基体的孔隙率,从而通过微孔结构提高反射层的反射率。其大气窗口发射层中,由具有高红外发射率的聚合物材料(即氟塑料)作为基体,可以大幅度提高辐射冷却膜的大气窗口发射率,同时,在该层中还加入了紫外光屏蔽剂,可防止该辐射冷却膜长时间吸收紫外光后发生老化而影响其使用性能。When the above-mentioned high-efficiency radiation cooling film is used, its principle is as follows: in its light reflection layer, under the synergistic reflection effect of the filler and the microporous structure, the reflectivity of sunlight can be effectively improved. The main reasons are as follows: (1) The particle size of the filler partially overlaps with the wavelength of sunlight, which amplifies the scattering effect when the sunlight is incident; (2) The microporous structure in the polymer material matrix can, on the one hand, enhance the scattering of the corresponding light wavelength, and on the other hand, allow the light wave to be reflected multiple times after entering the radiation cooling film, further reducing the transmittance and further improving the reflectivity; (3) There is a large refractive index difference at the interface between the polymer material matrix and the filler. According to the Fresnel formula, the greater the refractive index difference before and after the light is incident, the greater the final reflectivity. In addition, the addition of fillers can play a pore-forming role, which helps to increase the porosity of the polymer material matrix, thereby improving the reflectivity of the reflection layer through the microporous structure. Its atmospheric window emission layer is composed of a polymer material with high infrared emissivity (i.e. fluoroplastic) as the matrix, which can greatly improve the atmospheric window emissivity of the radiation cooling film. At the same time, ultraviolet light shielding agent is also added to this layer to prevent the radiation cooling film from aging after absorbing ultraviolet light for a long time and affecting its performance.
实施例2Example 2
本实施例提供一种具有优异耐候性能的高效辐射冷却膜的制备方法。This embodiment provides a method for preparing a high-efficiency radiation cooling film with excellent weather resistance.
本实施例作为一种优选方案,辐射冷却膜的太阳光反射层中,填料所占的重量比≤80wt%。In this embodiment, as a preferred solution, the weight ratio of the filler in the sunlight reflecting layer of the radiation cooling film is ≤80wt%.
辐射冷却膜的制备方法主要包括以下步骤:The preparation method of the radiation cooling film mainly includes the following steps:
(1)将聚合物材料、致孔剂和填料按照预设的配比进行共混,形成光反射层混合物;本实施例中,聚合物材料采用UHMWPE、填料采用PVDF,致孔剂采用液体石蜡,具体操作如下:(1) The polymer material, the porogen and the filler are blended according to a preset ratio to form a light reflection layer mixture; in this embodiment, the polymer material is UHMWPE, the filler is PVDF, and the porogen is liquid paraffin. The specific operation is as follows:
(1-1)共混前,先通过电热恒温干燥箱将UHMWPE和PVDF烘干,去除物料中的水分,避免后续熔融加工中因水分而导致聚合物降解、产生气泡等问题发生;(1-1) Before blending, UHMWPE and PVDF are first dried in an electric constant temperature drying oven to remove moisture from the materials to avoid problems such as polymer degradation and bubble generation caused by moisture during subsequent melt processing;
(1-2)然后按预设的配比称取定量的UHMWPE、液体石蜡及PVDF,手动搅拌使UHMWPE粉末、PVDF与液体石蜡预混合;(1-2) Then, weigh a certain amount of UHMWPE, liquid paraffin and PVDF according to a preset ratio, and stir manually to pre-mix the UHMWPE powder, PVDF and liquid paraffin;
(1-3)再将上述物料的混合物加入至脉动拉伸密炼机中,脉动次数设置为360次,随后,取出经拉伸流场均一化后的物料,即形成待挤出成型的光反射层混合物;(1-3) adding the mixture of the above materials into a pulsating stretching internal mixer, setting the pulsation number to 360 times, and then taking out the material after being homogenized by the stretching flow field, thus forming a light reflecting layer mixture to be extruded;
(2)将光反射层混合物挤出成膜,形成内部分布有致孔剂和填料的光反射层凝胶薄膜,并进行双向拉伸,拉伸倍数为2×2;(2) extruding the light reflection layer mixture into a film to form a light reflection layer gel film with porogen and filler distributed inside, and biaxially stretching the film at a stretching ratio of 2×2;
(3)将获得的光反射层凝胶薄膜经进行萃取,去除致孔剂后,形成内部分布有微孔结构和填料颗粒的太阳光反射层薄膜;其具体操作过程如下:(3) extracting the obtained light reflection layer gel film to remove the porogen, thereby forming a sunlight reflection layer film having microporous structure and filler particles distributed inside; the specific operation process is as follows:
(3-1)将步骤(2)成型后的湿膜夹持在支架上,浸入盛有正己烷的烧杯中,将烧杯放入超声清洗机中,启动超声清洗机进行萃取;(3-1) clamping the wet film formed in step (2) on a bracket, immersing it in a beaker filled with n-hexane, placing the beaker in an ultrasonic cleaning machine, and starting the ultrasonic cleaning machine for extraction;
(3-2)使用真空烘箱对萃取后的薄膜进行烘干,烘干温度约为40℃。(3-2) The extracted film is dried in a vacuum oven at a temperature of about 40°C.
(4)将含氟聚合物材料和紫外光屏蔽剂按照预设的配比进行共混,形成大气窗口发射层混合物;本实施例中,含氟聚合物材料采用PVDF、紫外光屏蔽剂采用三嗪类紫外吸收剂。(4) Blending the fluorine-containing polymer material and the ultraviolet light shielding agent according to a preset ratio to form an atmospheric window emission layer mixture; in this embodiment, the fluorine-containing polymer material is PVDF, and the ultraviolet light shielding agent is a triazine ultraviolet absorber.
(5)将大气窗口发射层混合物挤出或流涎成膜,形成内部均匀分布有紫外光屏蔽剂的大气窗口发射层薄膜。(5) Extruding or casting the atmospheric window emission layer mixture into a film to form an atmospheric window emission layer film with an ultraviolet light shielding agent uniformly distributed inside.
(6)最后将光反射层和大气窗口发射层用胶水粘接,制成完整的辐射冷却膜。(6) Finally, the light reflection layer and the atmospheric window emission layer are bonded together with glue to form a complete radiation cooling film.
通过上述方法制得的辐射冷却膜,反射层厚度约为0.3mm,发射层厚度约为20um,并对其进行测试分析,可见光反射率为93.4%,大气窗口发射率为84.5%,拉伸强度为15MPa。The radiation cooling film prepared by the above method has a reflective layer thickness of about 0.3mm and an emissive layer thickness of about 20um. After testing and analysis, the visible light reflectivity is 93.4%, the atmospheric window emissivity is 84.5%, and the tensile strength is 15MPa.
实施例3Example 3
本实施例提供一种具有优异耐候性能的高效辐射冷却膜的制备方法。与实施例2相比较,其不同之处在于:This embodiment provides a method for preparing a high-efficiency radiation cooling film with excellent weather resistance. Compared with embodiment 2, the difference is that:
本实施例中,含氟聚合物材料采用ETFE,紫外光屏蔽剂采用TiO2与三嗪类紫外吸收剂的复配物。In this embodiment, the fluorine-containing polymer material is ETFE, and the ultraviolet light shielding agent is a compound of TiO2 and a triazine ultraviolet absorber.
辐射冷却膜的制备方法主要包括以下步骤:The preparation method of the radiation cooling film mainly includes the following steps:
(1)将聚合物材料、致孔剂和填料按照预设的配比进行共混,形成光反射层混合物;本实施例中,聚合物材料采用UHMWPE、高分子填料采用PVDF,致孔剂采用液体石蜡,具体操作如下:(1) The polymer material, the porogen and the filler are blended according to a preset ratio to form a light reflection layer mixture; in this embodiment, the polymer material is UHMWPE, the polymer filler is PVDF, and the porogen is liquid paraffin. The specific operation is as follows:
(1-1)共混前,先通过电热恒温干燥箱将UHMWPE和PVDF烘干,去除物料中的水分;(1-1) Before blending, UHMWPE and PVDF were dried in an electric constant temperature drying oven to remove moisture from the materials;
(1-2)然后按预设的配比称取定量的UHMWPE、液体石蜡及PVDF,手动搅拌使UHMWPE粉末、PVDF与液体石蜡预混合;(1-2) Then, weigh a certain amount of UHMWPE, liquid paraffin and PVDF according to a preset ratio, and stir manually to pre-mix the UHMWPE powder, PVDF and liquid paraffin;
(1-3)再将上述物料的混合物加入至脉动拉伸密炼机中,脉动次数设置为360次,随后,取出经拉伸流场均一化后的物料,即形成待挤出成型的光反射层混合物;(1-3) adding the mixture of the above materials into a pulsating stretching internal mixer, setting the pulsation number to 360 times, and then taking out the material after being homogenized by the stretching flow field, thus forming a light reflecting layer mixture to be extruded;
(2)将混合物挤出成膜,形成内部分布有致孔剂和填料的凝胶薄膜,并进行水冷却;(2) extruding the mixture into a film to form a gel film with porogen and filler distributed inside, and water cooling;
(3)将获得的凝胶薄膜进行双向拉伸,拉伸倍数为2×2;(3) biaxially stretching the obtained gel film at a stretching ratio of 2×2;
(4)将拉伸后的凝胶薄膜经进行萃取,去除致孔剂后,形成内部分布有微孔结构和填料颗粒的太阳光反射层薄膜;其具体操作过程如下:(4) extracting the stretched gel film to remove the porogen, thereby forming a sunlight reflecting layer film with microporous structure and filler particles distributed inside; the specific operation process is as follows:
(4-1)将步骤(2)成型后的湿膜夹持在支架上,浸入盛有正己烷的烧杯中,将烧杯放入超声清洗机中,启动超声清洗机进行萃取;(4-1) clamping the wet film formed in step (2) on a bracket, immersing it in a beaker filled with n-hexane, placing the beaker in an ultrasonic cleaning machine, and starting the ultrasonic cleaning machine for extraction;
(4-2)使用真空烘箱对萃取后的薄膜进行烘干,烘干温度约为40℃。(4-2) The extracted film is dried in a vacuum oven at a temperature of about 40°C.
(5)将ETFE、TiO2和三嗪类紫外吸收剂按照预设的配比进行共混,形成大气窗口发射层混合物;(5) blending ETFE, TiO2 and triazine ultraviolet absorber according to a preset ratio to form an atmospheric window emission layer mixture;
(6)将混合物挤出流延成膜,形成内部均匀分布有紫外光屏蔽剂的大气窗口发射层薄膜。(6) Extruding and casting the mixture into a film to form an atmospheric window emission layer film with ultraviolet light shielding agent uniformly distributed inside.
(7)最后将光反射层和大气窗口发射层用胶水粘接,制成完整的辐射冷却膜。(7) Finally, the light reflection layer and the atmospheric window emission layer are bonded together with glue to form a complete radiation cooling film.
通过上述方法制得的辐射冷却膜,反射层厚度约为0.3mm,发射层厚度约为20um,并对其进行测试分析,可见光反射率为96.1%,大气窗口发射率为78.3%,拉伸强度为20MPa。The radiation cooling film prepared by the above method has a reflective layer thickness of about 0.3mm and an emissive layer thickness of about 20um. After testing and analysis, the visible light reflectivity is 96.1%, the atmospheric window emissivity is 78.3%, and the tensile strength is 20MPa.
如上所述,便可较好地实现本发明,上述实施例仅为本发明的较佳实施例,并非用来限定本发明的实施范围;即凡依本发明内容所作的均等变化与修饰,都为本发明权利要求所要求保护的范围所涵盖。As described above, the present invention can be better implemented. The above embodiments are only preferred embodiments of the present invention and are not intended to limit the scope of implementation of the present invention; that is, all equivalent changes and modifications made according to the content of the present invention are covered by the scope of protection required by the claims of the present invention.
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