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CN118291936A - Preparation method of diamond laser heat sink substrate - Google Patents

Preparation method of diamond laser heat sink substrate Download PDF

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Publication number
CN118291936A
CN118291936A CN202410383931.8A CN202410383931A CN118291936A CN 118291936 A CN118291936 A CN 118291936A CN 202410383931 A CN202410383931 A CN 202410383931A CN 118291936 A CN118291936 A CN 118291936A
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heat sink
boron nitride
electroplating
plating
diamond
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CN118291936B (en
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余龙
王松
李炎
张敦亮
孔进进
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Jiangsu Fulehua Semiconductor Technology Co ltd
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Jiangsu Fulehua Semiconductor Technology Co ltd
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    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34Sputtering
    • C23C14/35Sputtering by application of a magnetic field, e.g. magnetron sputtering
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    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
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    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/14Metallic material, boron or silicon
    • C23C14/18Metallic material, boron or silicon on other inorganic substrates
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    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/02Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material
    • C23C28/023Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material only coatings of metal elements only
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    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D3/00Electroplating: Baths therefor
    • C25D3/02Electroplating: Baths therefor from solutions
    • C25D3/38Electroplating: Baths therefor from solutions of copper
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/02Electroplating of selected surface areas
    • C25D5/022Electroplating of selected surface areas using masking means
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    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
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    • C25D5/00Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
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    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/48After-treatment of electroplated surfaces
    • C25D5/52After-treatment of electroplated surfaces by brightening or burnishing
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    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
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    • C25D9/00Electrolytic coating other than with metals
    • C25D9/04Electrolytic coating other than with metals with inorganic materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01SDEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
    • H01S5/00Semiconductor lasers
    • H01S5/02Structural details or components not essential to laser action
    • H01S5/024Arrangements for thermal management
    • H01S5/02476Heat spreaders, i.e. improving heat flow between laser chip and heat dissipating elements
    • H01S5/02484Sapphire or diamond heat spreaders

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Abstract

The invention relates to the technical field of heat sink substrates, in particular to a preparation method of a diamond laser heat sink substrate. The invention uses the high thermal conductivity of the diamond material to apply the diamond material to the high-power semiconductor laser, can obviously improve the radiating effect of the laser, and greatly improves the application range of the laser. The invention also carries out magnetron sputtering treatment on the diamond ceramic chip, and the seed Ti layer and the seed Cu layer are sputtered, and then the metal layer is electroplated, so that the diamond ceramic chip can be better applied to the field of semiconductor lasers. According to the invention, the substrate after gold plating is also plated with the modified nano boron nitride layer, the nano boron nitride has excellent heat conduction performance, and the nano boron nitride is compounded with silicon dioxide, so that the corrosion resistance and wear resistance of the substrate can be improved by compounding the silicon dioxide; meanwhile, a corrosion inhibitor 1-aminobenzotriazole is added for further modification, so that the corrosion resistance of the substrate is further improved.

Description

Preparation method of diamond laser heat sink substrate
Technical Field
The invention relates to the technical field of heat sink substrates, in particular to a preparation method of a diamond laser heat sink substrate.
Background
The high-power semiconductor laser has the advantages of high photoelectric efficiency, easy modulation, small volume, light weight and the like, and is widely applied to the aspects of laser communication, laser printing, medical instruments and the like. With the development of high-power semiconductor lasers, when the high-power semiconductor lasers work, a great amount of heat is generated in an active area, so that the output power and the electro-optical conversion efficiency of the lasers are reduced, and even the service lives of the lasers are shortened or the lasers are disabled. At present, the most main heat dissipation mode of the semiconductor laser is to dissipate heat through a heat sink, and a transitional heat sink is added on the basis of a copper heat sink, and common transitional heat sink materials comprise aluminum nitride, aluminum oxide, beryllium oxide, tungsten copper alloy, molybdenum copper alloy and the like.
At present, the commonly used heat dissipation material of the high-power semiconductor laser is aluminum nitride heat sink which is used as transition heat sink to be sintered on copper heat sink, but the heat conductivity of the aluminum nitride material is only 230/(K.m), the heat dissipation effect is limited, and the application range of the high-power laser is limited.
In order to solve the problems and improve the heat dissipation effect of the substrate, the invention provides a preparation method of a diamond laser heat sink substrate.
Disclosure of Invention
The invention aims to provide a preparation method of a diamond laser heat sink substrate, which aims to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: a preparation method of a diamond laser heat sink substrate.
The preparation method of the diamond laser heat sink substrate comprises the following steps:
Step one: taking diamond ceramic chips, cleaning, then performing magnetron sputtering treatment, and sputtering a seed Ti layer and a seed Cu layer in sequence to obtain sputtered ceramic chips;
Step two: electroplating the sputtered ceramic chip with the thickness of 3-4 μm, and performing pattern transfer on the ceramic chip plated with the bottom copper for one time by film pasting, exposure, development, flash etching and film removal; after the primary pattern is manufactured, performing secondary pattern transfer manufacturing through film pasting, exposure and development procedures;
Step three: copper plating and thickening are carried out on the secondary pattern transfer developing area through electroplating;
Step four: after copper plating, grinding and polishing the copper surface, wherein the copper thickness after polishing is 76 mu m, and the roughness Ra is 0.18 mu m; removing the residual dry film in the product pattern space, and then performing sand blasting treatment;
Step five: carrying out surface treatment on the product by using a nickel-gold electroplating process, wherein the nickel plating thickness is controlled to be 1-4 mu m, and the gold plating thickness is controlled to be 1-2 mu m; after gold plating, performing third pattern transfer by gluing, exposing and developing to expose the area needing to be electroplated with AuSn, and covering the rest positions by photoresist; plating AuSn alloy on the surface of the product by an electroplating process, wherein the AuSn alloy has a thickness of 4.0 mu m and an Au content of 73%;
step six: and removing the photoresist again after the AuSn electroplating is finished, and electroplating a gold-plated layer on the surface, wherein the thickness of the gold-plated layer is 0.05 mu m, so as to obtain a gold-plated substrate, and scribing to obtain the diamond laser heat sink substrate.
More preferably, in the first step, the magnetron sputtering treatment process comprises the following steps: firstly sputtering a titanium layer with the thickness of 100-200nm on a ceramic substrate, and then sputtering a copper layer with the thickness of 1.5-2.5 mu m; the sputtering pressure is 2.0X10 -1Pa-3.0×10-1 Pa, the sputtering temperature is 200 ℃ to 280 ℃, the sputtering current is 10A to 20A, the sputtering voltage is 600V to 800V, the sputtering power is 10KW to 20KW, the sputtering time is 1500s, and the sputtering time is 5000s.
More optimally, in the second step, the technological parameters of the bottom copper electroplating are as follows: the concentration of the copper plating solution CuSO 4 is 80-120g/L, the concentration of H 2SO4 is 10% -14%, the concentration of CL ions is 50-100ppm, the concentration of the leveling agent is 8-12ml/L, the concentration of the brightening agent is 0.05-0.1ml/L, the temperature is 20-28 ℃, the current density is 1A/dm 2, and the electroplating time is 15min.
More optimally, in the third step, the process parameters of the thick copper electroplating are as follows: copper plating solution CuSO 4 with concentration of 80-120g/L, H 2SO4 with concentration of 10-14%, CL ion with concentration of 50-100ppm, leveler with concentration of 8-12ml/L, brightening agent with concentration of 0.05-0.1ml/L, temperature of 20-28 ℃, current density of 2-3A/dm2, electroplating time of 3-5H;
More optimally, the nickel ion concentration of the nickel plating solution is 70-90g/L, the nickel chloride concentration is 10-14g/L, the boric acid concentration is 30-40g/L, the PH value is 3.45-4.5, the temperature is 50-60 ℃, the cylinder opening agent concentration is 3-7ml/L, the wetting agent concentration is 3-5ml/L, the nickel plating current density is 0.5A/dm 2, and the nickel plating time is 50-60min;
Gold plating process parameters: the concentration of gold ions is 3-5g/L, the PH value is 4.5-5.5, the gold plating temperature is 50-60 ℃, the gold plating current density is 0.1A/dm 2, and the gold plating time is 20-30min;
Technological parameters of AuSn alloy plating: the concentration of gold ions is 8-12g/L, the concentration of tin is 8-15g/L, the PH value is 3.8-4.2, the temperature is 40-44 ℃, the current density is 0.4A/dm < 2 >, and the electroplating time is 20-25min.
Preferably, the gold ion concentration is 3-5g/L, the PH value is 4.5-5.5, the gold plating temperature is 50-60 ℃, the gold plating current density is 0.1A/dm 2, and the gold plating time is 1-2min.
More optimally, in the step six, a modified nano boron nitride layer is also plated on the substrate after gold plating; the preparation method comprises the following steps: and (3) placing the substrate subjected to gold plating into a preplating solution, carrying out ultrasonic auxiliary preplating for 1-1.5h at 65-70 ℃, wherein the preplating current density is 10mA/cm 2, the ultrasonic power is 300W, and obtaining the preplating substrate, and scribing, so as to obtain the diamond laser heat sink substrate.
More preferably, the preplating solution comprises the following components: 1-butyl-3-methylimidazole tetrafluoroborate ionic liquid is used as a solvent, chloroauric acid is 50-65g/L, hydantoin is 5-7g/L, and modified nano boron nitride is 6-8g/L.
More optimally, the preparation method of the modified nano boron nitride comprises the following steps: mixing nano boron nitride, deionized water and ethanol uniformly, adding tetraethyl orthosilicate and a silane coupling agent KH550, reacting for 5-6 hours, adding 1-aminobenzotriazole, performing ultrasonic dispersion for 1-2 hours, filtering, washing and drying to obtain modified nano boron nitride.
More optimally, the preparation method of the nano boron nitride comprises the following steps: taking ammonia borane, and preserving the temperature for 1-1.5 hours at 1090-1110 ℃ to obtain boron nitride foam; adding absolute ethyl alcohol to immerse the boron nitride foam, carrying out ultrasonic treatment for 1-2min, carrying out suction filtration and drying to obtain the nano boron nitride.
Compared with the prior art, the invention has the following beneficial effects:
(1) The diamond heat sink material has high heat conductivity, the highest heat conductivity can reach 2000W/(K.m), and is a material with good heat conductivity. The invention uses the high thermal conductivity of the diamond material to apply the diamond material to the high-power semiconductor laser, can obviously improve the radiating effect of the laser, and greatly improves the application range of the laser. The invention also carries out magnetron sputtering treatment on the diamond ceramic chip, and the seed Ti layer and the seed Cu layer are sputtered, and then the metal layer is electroplated, so that the diamond ceramic chip can be better applied to the field of semiconductor lasers.
(2) The modified nano boron nitride layer is also plated on the substrate after gold plating, the nano boron nitride has excellent heat conduction performance, and the heat conductivity can reach 2000W/(K.m), and the nano boron nitride is prepared by using ammonia borane as a precursor and then sintering at 1090-1110 ℃; the nano boron nitride has the transverse dimension of 30 mu m, the thickness of 1.5nm and the specific surface area of larger, and can load more 1-amino benzotriazole and silicon dioxide; according to the invention, tetraethyl orthosilicate is used, silicon dioxide is compounded on nano boron nitride, and the silicon dioxide can be compounded to improve the corrosion resistance of the substrate; meanwhile, a corrosion inhibitor 1-aminobenzotriazole is added for further modification, so that the corrosion resistance of the substrate is further improved.
(3) The method of the invention preferentially carries out primary pattern transfer manufacture on the electroplated bottom copper, completes the etching of the required pattern (reserves the electroplated lead), and carries out secondary pattern manufacture, thereby avoiding the problems of product side wall extension and surface roughness abnormality caused by grinding etching after the plating of the thick copper; meanwhile, the unique nickel plating cathode and anode design can obviously provide nickel plating thickness uniformity.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic view of a diamond tile according to example 1 of the present invention;
FIG. 2 is a schematic view of a substrate after magnetron sputtering according to example 1 of the present invention;
FIG. 3 is a schematic diagram of a substrate after a pattern transfer according to embodiment 1 of the present invention;
FIG. 4 is a schematic diagram of a substrate after a secondary pattern transfer according to embodiment 1 of the present invention;
FIG. 5 is a schematic view of a substrate after plating thick copper according to example 1 of the present invention;
FIG. 6 is a schematic view of a substrate after nickel-gold plating according to example 1 of the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The purchasing manufacturers of all the raw materials to which the present invention relates are not limited in any way, and exemplary ones include: boron nitride: available from Shanghai Source leaf Biotechnology Co., ltd., model: s40088; ammonia borane: available from zheng jiex chemical products limited, model: JACS-13774-81-7.
Example 1: the preparation method of the diamond laser heat sink substrate comprises the following steps:
step one: taking 50.8mm multiplied by 0.3mm round diamond ceramic chips, cleaning, and then performing magnetron sputtering treatment, wherein a sputtered metal seed layer is a Ti layer and a Cu layer, so as to obtain sputtered ceramic chips;
step two: carrying out electroplating bottom copper treatment on the sputtered ceramic chip, wherein the thickness of the electroplating bottom copper is 3 mu m;
Step three: carrying out primary pattern transfer manufacturing on the ceramic chip plated with the bottom copper through film pasting, exposure, development, flash etching and film removal, and leaving an electroplating lead after the primary pattern manufacturing is finished, so as to provide a conductive effect for the subsequent electroplating process; after the primary pattern is manufactured, performing secondary pattern transfer manufacturing through film pasting, exposure and development procedures;
Step four: copper plating is carried out on the secondary pattern transfer developing area for thickening, and the copper plating thickness is 100 mu m;
Step five: after copper plating, grinding and polishing the copper surface by using double-sided grinding equipment, wherein the copper thickness after polishing is 76 mu m, and the roughness Ra is 0.18 mu m; after the copper surface is polished, removing the film of the product by using an organic film removing liquid, and removing the residual dry film in the pattern space of the product; after the film removal is completed, carrying out sand blasting treatment on the product by using a horizontal sand blasting mode to remove grinding and polishing marks of the product;
Step six: after sand blasting, carrying out surface treatment on the product by using an electroplated nickel-gold process, wherein the nickel plating thickness is 2 mu m, and the gold plating thickness is 1.2 mu m;
step seven: after gold plating, performing third pattern transfer by gluing, exposing and developing to expose the area needing to be electroplated with AuSn, and covering the rest positions by photoresist; plating AuSn alloy on the surface of the product by an electroplating process, wherein the AuSn alloy has a thickness of 4.0 mu m and an Au content of 73%;
Step eight: removing photoresist by using an organic stripping solution again after AuSn electroplating is completed; after photoresist removal, a layer of thin gold is added on the surface of the product in an electroplating mode, wherein the thickness of the gold-plated layer is 0.05 mu m, and a substrate after gold plating is obtained; scribing to obtain the diamond laser heat sink substrate.
Example 2: the preparation method of the diamond laser heat sink substrate comprises the following steps:
step one: taking 50.8mm multiplied by 0.3mm round diamond ceramic chips, cleaning, and then performing magnetron sputtering treatment, wherein a sputtered metal seed layer is a Ti layer and a Cu layer, so as to obtain sputtered ceramic chips;
step two: carrying out electroplating bottom copper treatment on the sputtered ceramic chip, wherein the thickness of the electroplating bottom copper is 3 mu m;
Step three: carrying out primary pattern transfer manufacturing on the ceramic chip plated with the bottom copper through film pasting, exposure, development, flash etching and film removal, and leaving an electroplating lead after the primary pattern manufacturing is finished, so as to provide a conductive effect for the subsequent electroplating process; after the primary pattern is manufactured, performing secondary pattern transfer manufacturing through film pasting, exposure and development procedures;
Step four: copper plating is carried out on the secondary pattern transfer developing area for thickening, and the copper plating thickness is 100 mu m;
Step five: after copper plating, grinding and polishing the copper surface by using double-sided grinding equipment, wherein the copper thickness after polishing is 76 mu m, and the roughness Ra is 0.18 mu m; after the copper surface is polished, removing the film of the product by using an organic film removing liquid, and removing the residual dry film in the pattern space of the product; after the film removal is completed, carrying out sand blasting treatment on the product by using a horizontal sand blasting mode to remove grinding and polishing marks of the product;
Step six: after sand blasting, carrying out surface treatment on the product by using an electroplated nickel-gold process, wherein the nickel plating thickness is 2 mu m, and the gold plating thickness is 1.2 mu m;
step seven: after gold plating, performing third pattern transfer by gluing, exposing and developing to expose the area needing to be electroplated with AuSn, and covering the rest positions by photoresist; plating AuSn alloy on the surface of the product by an electroplating process, wherein the AuSn alloy has a thickness of 4.0 mu m and an Au content of 73%;
Step eight: removing photoresist by using an organic stripping solution again after AuSn electroplating is completed; after photoresist removal, a layer of thin gold is added on the surface of the product in an electroplating mode, wherein the thickness of the gold-plated layer is 0.05 mu m, and a substrate after gold plating is obtained;
step nine: placing the substrate after gold plating into a preplating solution, carrying out ultrasonic auxiliary preplating for 1.2h at 66 ℃, wherein the preplating current density is 10mA/cm 2, the ultrasonic power is 300W, and obtaining a substrate, scribing and obtaining a diamond laser heat sink substrate;
(1) The composition of the preplating solution is as follows: taking 1-butyl-3-methylimidazole tetrafluoroborate ionic liquid as a solvent, 60g/L chloroauric acid, 6g/L hydantoin and 7g/L modified nano boron nitride;
(2) Preparation of modified nano boron nitride:
taking 10g of ammonia borane, and preserving heat for 1.2 hours at 1095 ℃ to obtain boron nitride foam; adding absolute ethyl alcohol to immerse the boron nitride foam, carrying out ultrasonic treatment for 1min, carrying out suction filtration and drying to obtain nano boron nitride;
Taking 5g of nano boron nitride, 100mL of deionized water and 400mL of ethanol, uniformly mixing, adding 15mL of tetraethyl orthosilicate and 0.3g of silane coupling agent KH550, reacting for 5.5h, adding 4g of 1-aminobenzotriazole, performing ultrasonic dispersion for 1.5h, filtering, washing and drying to obtain the modified nano boron nitride.
Example 3: the preparation method of the diamond laser heat sink substrate comprises the following steps:
step one: taking 50.8mm multiplied by 0.3mm round diamond ceramic chips, cleaning, and then performing magnetron sputtering treatment, wherein a sputtered metal seed layer is a Ti layer and a Cu layer, so as to obtain sputtered ceramic chips;
step two: carrying out electroplating bottom copper treatment on the sputtered ceramic chip, wherein the thickness of the electroplating bottom copper is 3 mu m;
Step three: carrying out primary pattern transfer manufacturing on the ceramic chip plated with the bottom copper through film pasting, exposure, development, flash etching and film removal, and leaving an electroplating lead after the primary pattern manufacturing is finished, so as to provide a conductive effect for the subsequent electroplating process; after the primary pattern is manufactured, performing secondary pattern transfer manufacturing through film pasting, exposure and development procedures;
Step four: copper plating is carried out on the secondary pattern transfer developing area for thickening, and the copper plating thickness is 100 mu m;
Step five: after copper plating, grinding and polishing the copper surface by using double-sided grinding equipment, wherein the copper thickness after polishing is 76 mu m, and the roughness Ra is 0.18 mu m; after the copper surface is polished, removing the film of the product by using an organic film removing liquid, and removing the residual dry film in the pattern space of the product; after the film removal is completed, carrying out sand blasting treatment on the product by using a horizontal sand blasting mode to remove grinding and polishing marks of the product;
Step six: after sand blasting, carrying out surface treatment on the product by using an electroplated nickel-gold process, wherein the nickel plating thickness is 2 mu m, and the gold plating thickness is 1.2 mu m;
step seven: after gold plating, performing third pattern transfer by gluing, exposing and developing to expose the area needing to be electroplated with AuSn, and covering the rest positions by photoresist; plating AuSn alloy on the surface of the product by an electroplating process, wherein the AuSn alloy has a thickness of 4.0 mu m and an Au content of 73%;
Step eight: removing photoresist by using an organic stripping solution again after AuSn electroplating is completed; after photoresist removal, a layer of thin gold is added on the surface of the product in an electroplating mode, wherein the thickness of the gold-plated layer is 0.05 mu m, and a substrate after gold plating is obtained;
Step nine: placing the substrate after gold plating into a preplating solution, carrying out ultrasonic auxiliary preplating for 1h at 65 ℃, wherein the preplating current density is 10mA/cm 2, the ultrasonic power is 300W, obtaining the substrate, and scribing to obtain the diamond laser heat sink substrate;
(1) The composition of the preplating solution is as follows: taking 1-butyl-3-methylimidazole tetrafluoroborate ionic liquid as a solvent, wherein the solvent is 50g/L of chloroauric acid, 5g/L of hydantoin and 6g/L of modified nano boron nitride;
(2) Preparation of modified nano boron nitride:
Taking 10g of ammonia borane, and preserving heat for 1h at 1090 ℃ to obtain boron nitride foam; adding absolute ethyl alcohol to immerse the boron nitride foam, carrying out ultrasonic treatment for 1min, carrying out suction filtration and drying to obtain nano boron nitride;
Taking 5g of nano boron nitride, 100mL of deionized water and 400mL of ethanol, uniformly mixing, adding 15mL of tetraethyl orthosilicate and 0.3g of silane coupling agent KH550, reacting for 5h, adding 4g of 1-aminobenzotriazole, performing ultrasonic dispersion for 1h, filtering, washing and drying to obtain the modified nano boron nitride.
Example 4: the preparation method of the diamond laser heat sink substrate comprises the following steps:
step one: taking 50.8mm multiplied by 0.3mm round diamond ceramic chips, cleaning, and then performing magnetron sputtering treatment, wherein a sputtered metal seed layer is a Ti layer and a Cu layer, so as to obtain sputtered ceramic chips;
step two: carrying out electroplating bottom copper treatment on the sputtered ceramic chip, wherein the thickness of the electroplating bottom copper is 3 mu m;
Step three: carrying out primary pattern transfer manufacturing on the ceramic chip plated with the bottom copper through film pasting, exposure, development, flash etching and film removal, and leaving an electroplating lead after the primary pattern manufacturing is finished, so as to provide a conductive effect for the subsequent electroplating process; after the primary pattern is manufactured, performing secondary pattern transfer manufacturing through film pasting, exposure and development procedures;
Step four: copper plating is carried out on the secondary pattern transfer developing area for thickening, and the copper plating thickness is 100 mu m;
Step five: after copper plating, grinding and polishing the copper surface by using double-sided grinding equipment, wherein the copper thickness after polishing is 76 mu m, and the roughness Ra is 0.18 mu m; after the copper surface is polished, removing the film of the product by using an organic film removing liquid, and removing the residual dry film in the pattern space of the product; after the film removal is completed, carrying out sand blasting treatment on the product by using a horizontal sand blasting mode to remove grinding and polishing marks of the product;
Step six: after sand blasting, carrying out surface treatment on the product by using an electroplated nickel-gold process, wherein the nickel plating thickness is 2 mu m, and the gold plating thickness is 1.2 mu m;
step seven: after gold plating, performing third pattern transfer by gluing, exposing and developing to expose the area needing to be electroplated with AuSn, and covering the rest positions by photoresist; plating AuSn alloy on the surface of the product by an electroplating process, wherein the AuSn alloy has a thickness of 4.0 mu m and an Au content of 73%;
Step eight: removing photoresist by using an organic stripping solution again after AuSn electroplating is completed; after photoresist removal, a layer of thin gold is added on the surface of the product in an electroplating mode, wherein the thickness of the gold-plated layer is 0.05 mu m, and a substrate after gold plating is obtained;
Step nine: placing the substrate after gold plating into a preplating solution, carrying out ultrasonic auxiliary preplating for 1.5h at 70 ℃, wherein the preplating current density is 10mA/cm 2, the ultrasonic power is 300W, and obtaining a substrate, scribing and obtaining a diamond laser heat sink substrate;
(1) The composition of the preplating solution is as follows: taking 1-butyl-3-methylimidazole tetrafluoroborate ionic liquid as a solvent, 65g/L of chloroauric acid, 7g/L of hydantoin and 8g/L of modified nano boron nitride;
(2) Preparation of modified nano boron nitride:
taking 10g of ammonia borane, and preserving heat for 1.5 hours at the temperature of 1110 ℃ to obtain boron nitride foam; adding absolute ethyl alcohol to immerse the boron nitride foam, carrying out ultrasonic treatment for 1min, carrying out suction filtration and drying to obtain nano boron nitride;
Taking 5g of nano boron nitride, 100mL of deionized water and 400mL of ethanol, uniformly mixing, adding 15mL of tetraethyl orthosilicate and 0.3g of silane coupling agent KH550, reacting for 6h, adding 4g of 1-aminobenzotriazole, performing ultrasonic dispersion for 2h, filtering, washing and drying to obtain the modified nano boron nitride.
Comparative example 1: the preparation method of nano boron nitride is different, and the rest is the same as in example 2:
The preparation method of the nanometer boron nitride comprises the following steps:
Taking 10g of boron nitride, ball milling for 24 hours at the speed of 600r/m, immersing the boron nitride foam in absolute ethyl alcohol, performing ultrasonic treatment for 2 hours, centrifuging, filtering and drying to obtain nano boron nitride.
Comparative example 2: the modification treatment of nano boron nitride was not performed, and the rest was the same as in example 2:
step one: taking 50.8mm multiplied by 0.3mm round diamond ceramic chips, cleaning, and then performing magnetron sputtering treatment, wherein a sputtered metal seed layer is a Ti layer and a Cu layer, so as to obtain sputtered ceramic chips;
step two: carrying out electroplating bottom copper treatment on the sputtered ceramic chip, wherein the thickness of the electroplating bottom copper is 3 mu m;
Step three: carrying out primary pattern transfer manufacturing on the ceramic chip plated with the bottom copper through film pasting, exposure, development, flash etching and film removal, and leaving an electroplating lead after the primary pattern manufacturing is finished, so as to provide a conductive effect for the subsequent electroplating process; after the primary pattern is manufactured, performing secondary pattern transfer manufacturing through film pasting, exposure and development procedures;
Step four: copper plating is carried out on the secondary pattern transfer developing area for thickening, and the copper plating thickness is 100 mu m;
Step five: after copper plating, grinding and polishing the copper surface by using double-sided grinding equipment, wherein the copper thickness after polishing is 76 mu m, and the roughness Ra is 0.18 mu m; after the copper surface is polished, removing the film of the product by using an organic film removing liquid, and removing the residual dry film in the pattern space of the product; after the film removal is completed, carrying out sand blasting treatment on the product by using a horizontal sand blasting mode to remove grinding and polishing marks of the product;
Step six: after sand blasting, carrying out surface treatment on the product by using an electroplated nickel-gold process, wherein the nickel plating thickness is 2 mu m, and the gold plating thickness is 1.2 mu m;
step seven: after gold plating, performing third pattern transfer by gluing, exposing and developing to expose the area needing to be electroplated with AuSn, and covering the rest positions by photoresist; plating AuSn alloy on the surface of the product by an electroplating process, wherein the AuSn alloy has a thickness of 4.0 mu m and an Au content of 73%;
Step eight: removing photoresist by using an organic stripping solution again after AuSn electroplating is completed; after photoresist removal, a layer of thin gold is added on the surface of the product in an electroplating mode, wherein the thickness of the gold-plated layer is 0.05 mu m, and a substrate after gold plating is obtained;
step nine: placing the substrate after gold plating into a preplating solution, carrying out ultrasonic auxiliary preplating for 1.2h at 66 ℃, wherein the preplating current density is 10mA/cm 2, the ultrasonic power is 300W, and obtaining a substrate, scribing and obtaining a diamond laser heat sink substrate;
(1) The composition of the preplating solution is as follows: taking 1-butyl-3-methylimidazole tetrafluoroborate ionic liquid as a solvent, 60g/L chloroauric acid, 6g/L hydantoin and 7g/L nano boron nitride;
(2) Preparation of nano boron nitride:
Taking 10g of ammonia borane, and preserving heat for 1.2 hours at 1095 ℃ to obtain boron nitride foam; adding absolute ethyl alcohol to immerse the boron nitride foam, carrying out ultrasonic treatment for 1min, carrying out suction filtration and drying to obtain the nano boron nitride.
Experiment:
Taking the diamond laser heat sink substrates prepared in the examples 1 to 4 and the comparative examples 1 to 2 to perform thermal conductivity test; referring to GB/T1771-2007, salt spray resistance is carried out on a substrate at 37 ℃, the test time is 2400h, and the concentration of sodium chloride is 60g/L; using a vertical universal friction and wear testing machine to test wear resistance, selecting GCr15 as a counter-grinding material, wherein the load is 15N, the rotating speed of a turntable is 100r/min, the wear time is 30min, measuring the mass of a sample before and after the abrasion, and calculating the abrasion loss; the data obtained are shown in the following table:
Conclusion:
As can be seen from the data on the table, the diamond heat sink material prepared by sputtering the seed Ti layer, the seed Cu layer and the electroplated metal layer in the embodiment 1 of the invention has high heat conductivity, can improve the heat dissipation effect of the laser, and has the heat conductivity of 1731W/(K.m). In the embodiment 2-4, the substrate after gold plating is also plated with the modified nano boron nitride layer, so that the heat conduction performance is improved, and meanwhile, the corrosion resistance of the copper-clad plate is improved; comparative example 1 nanometer boron nitride was prepared by a different method, and the nanometer boron nitride prepared by the method had a small specific surface area, and the grafted 1-aminobenzotriazole and silica became less and the abrasion resistance became worse. Comparative example 2 did not modify the nano boron nitride, did not load silica thereon, and had poor abrasion resistance.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. A preparation method of a diamond laser heat sink substrate is characterized by comprising the following steps: the method comprises the following steps:
Step one: taking diamond ceramic chips, cleaning, then performing magnetron sputtering treatment, and sputtering a seed Ti layer and a seed Cu layer in sequence to obtain sputtered ceramic chips;
Step two: electroplating the sputtered ceramic chip with copper, and performing pattern transfer on the ceramic chip plated with copper for one time through film pasting, exposure, development, flash etching and film removal; after the primary pattern is manufactured, performing secondary pattern transfer manufacturing through film pasting, exposure and development procedures;
Step three: copper plating and thickening are carried out on the secondary pattern transfer developing area through electroplating;
step four: after copper plating, grinding and polishing the copper surface, removing the residual dry film in the product pattern space, and then performing sand blasting;
step five: carrying out surface treatment on the product by using an electroplated nickel gold process; after gold plating, performing third pattern transfer by gluing, exposing and developing to expose the area needing to be electroplated with AuSn, and covering the rest positions by photoresist; plating AuSn alloy on the surface of the product through an electroplating process;
step six: and removing the photoresist again after the AuSn electroplating is finished, electroplating a gold layer on the surface to obtain a gold-plated substrate, and scribing to obtain the diamond laser heat sink substrate.
2. The method for preparing the diamond laser heat sink substrate according to claim 1, wherein the method comprises the following steps: in the first step, the magnetron sputtering treatment process is as follows: firstly sputtering a titanium layer with the thickness of 100-200nm on a ceramic substrate, and then sputtering a copper layer with the thickness of 1.5-2.5 mu m; the sputtering pressure is 2.0X10 -1Pa-3.0×10-1 Pa, the sputtering temperature is 200 ℃ to 280 ℃, the sputtering current is 10A to 20A, the sputtering voltage is 600V to 800V, the sputtering power is 10KW to 20KW, the sputtering time is 1500s, and the sputtering time is 5000s.
3. The method for preparing the diamond laser heat sink substrate according to claim 1, wherein the method comprises the following steps: in the second step, the technological parameters of the bottom copper electroplating are as follows: the temperature is 20-28 ℃, the current density is 1A/dm 2, and the electroplating time is 15min.
4. The method for preparing the diamond laser heat sink substrate according to claim 1, wherein the method comprises the following steps: in the third step, the technological parameters of the thick copper electroplating are as follows: the temperature is 20-28 ℃, the current density is 2-3A/dm < 2 >, and the electroplating time is 3-5h.
5. The method for preparing the diamond laser heat sink substrate according to claim 1, wherein the method comprises the following steps: in the fifth step, nickel plating process parameters: the temperature is 50-60 ℃, the nickel plating current density is 0.5A/dm 2, and the nickel plating time is 50-60min;
Gold plating process parameters: the gold plating current density is 0.1A/dm 2, and the gold plating time is 20-30min;
technological parameters of AuSn alloy plating: the temperature is 40-44 ℃, the current density is 0.4A/dm < 2 >, and the electroplating time is 20-25min.
6. The method for preparing the diamond laser heat sink substrate according to claim 1, wherein the method comprises the following steps: in the fifth step, gold plating process parameters: the temperature is 50-60 ℃, the gold plating current density is 0.1A/dm 2, and the gold plating time is 1-2min.
7. The method for preparing the diamond laser heat sink substrate according to claim 1, wherein the method comprises the following steps: step six, plating a modified nano boron nitride layer on the substrate after gold plating; the preparation method comprises the following steps: and (3) placing the substrate subjected to gold plating into a preplating solution, carrying out ultrasonic auxiliary preplating for 1-1.5h at 65-70 ℃, wherein the preplating current density is 10mA/cm 2, the ultrasonic power is 300W, and obtaining the preplating substrate, and scribing, so as to obtain the diamond laser heat sink substrate.
8. The method for preparing a diamond laser heat sink substrate according to claim 7, wherein: the preplating solution comprises the following components: 1-butyl-3-methylimidazole tetrafluoroborate ionic liquid is used as a solvent, chloroauric acid is 50-65g/L, hydantoin is 5-7g/L, and modified nano boron nitride is 6-8g/L.
9. The method for preparing the diamond laser heat sink substrate according to claim 8, wherein the method comprises the following steps: the preparation method of the modified nano boron nitride comprises the following steps: mixing nano boron nitride, deionized water and ethanol uniformly, adding tetraethyl orthosilicate and a silane coupling agent KH550, reacting for 5-6 hours, adding 1-aminobenzotriazole, performing ultrasonic dispersion for 1-2 hours, filtering, washing and drying to obtain modified nano boron nitride.
10. The method for preparing the diamond laser heat sink substrate according to claim 9, wherein the method comprises the following steps: the preparation method of the nano boron nitride comprises the following steps: taking ammonia borane, and preserving the temperature for 1-1.5 hours at 1090-1110 ℃ to obtain boron nitride foam; adding absolute ethyl alcohol to immerse the boron nitride foam, carrying out ultrasonic treatment for 1-2min, carrying out suction filtration and drying to obtain the nano boron nitride.
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